EP3023340B1 - Vorrichtung und verfahren zum automatischen entfernen von bindematerial um einen ballen - Google Patents

Vorrichtung und verfahren zum automatischen entfernen von bindematerial um einen ballen Download PDF

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Publication number
EP3023340B1
EP3023340B1 EP15195297.5A EP15195297A EP3023340B1 EP 3023340 B1 EP3023340 B1 EP 3023340B1 EP 15195297 A EP15195297 A EP 15195297A EP 3023340 B1 EP3023340 B1 EP 3023340B1
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EP
European Patent Office
Prior art keywords
binding wires
bale
binding
winding
mandrel
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
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EP15195297.5A
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English (en)
French (fr)
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EP3023340A1 (de
Inventor
Dirk Van Puyvelde
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Cretes Nv
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Cretes Nv
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Publication date
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Priority to PL15195297T priority Critical patent/PL3023340T3/pl
Publication of EP3023340A1 publication Critical patent/EP3023340A1/de
Application granted granted Critical
Publication of EP3023340B1 publication Critical patent/EP3023340B1/de
Not-in-force legal-status Critical Current
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B69/00—Unpacking of articles or materials, not otherwise provided for
    • B65B69/0025—Removing or cutting binding material, e.g. straps or bands

Definitions

  • This invention relates on the one hand to a device for automatically releasing and removing binding material, such as binding wires of a bale entwined with binding material. On the other hand, this invention relates to a method for automatically releasing and removing binding material from such a bale.
  • bales In order to simplify the storage and transport of certain (bulk) goods, such as, for example, wool, flax, straw, cotton, paper, etc., it is commonly known to compress such goods into bales. In order to hold the formed bales together, these are tied up (entwined) by means of binding material, such as, for example, binding wires or straps.
  • binding material such as, for example, binding wires or straps.
  • the binding wires can be severed relatively easily without the need to apply too much pressure to the bale.
  • the bales are stripped of their binding wires in this way, the risk of injuries to bystanders by flying wires remains.
  • the object of this invention is to provide a device which allows the binding wires of a bale to be automatically severed and subsequently allows virtually all severed wires to be automatically removed from the bale, and this without slippage of the severed wires during the removal thereof.
  • the object of this invention is achieved by providing a device for automatically releasing and removing binding wires of a bale entwined with binding wires, comprising: a receiving station provided to receive a bale entwined with binding wires; a cutting device provided to automatically cut through the binding wires of the bale placed in the receiving station; a binding wire remover, which is provided to remove the severed binding wires from the bale, wherein the binding wire remover comprises a movable trolley, provided with a first rotatable holder, which is rotatable about its axis and has two mutually spaced winding mandrels, wherein the trolley is movable to and fro between a standby position and a start position, wherein, in the start position, the first winding mandrel extends in the bale below the binding wires and the second winding mandrel extends above the binding wires, and wherein the receiving station comprises a clamping mandrel, which is provided on a second rota
  • the winding mandrels extend preferably horizontally.
  • 'mandrel' should be understood an elongated shaft which at its one (free) end is provided with a pointed projection and is preferably made of metal.
  • the winding mandrels have a length which is at least the length of a bale placed in the receiving station. Standardly, the length of the winding mandrels will be between 200 and 500 mm longer than the bale.
  • the clamping mandrel has in principle the same shape and length as the winding mandrels, the difference being that the clamping mandrel is disposed on the side situated opposite that where the aforementioned trolley is disposed.
  • the clamping mandrel is in particular provided on the second rotatable holder.
  • the arrangement of the clamping mandrel with respect to the first winding mandrel is chosen such that a certain clamping force is applied to the binding wire.
  • the spacing between the first winding mandrel and the clamping mandrel is adjustable.
  • the winding and clamping mandrel can bear one against the other or maintain a minimal distance apart as a function of the thickness of the binding wires.
  • this spacing is chosen somewhat wider (for example maximally 5 mm) without any need to clamp, though it is still necessary for the spacing to remain smaller than the thickness of the knots which join the ends of the binding wire together.
  • both winding mandrels are located outside the zone bounded by the receiving station.
  • the first winding mandrel is disposed below the second winding mandrel and the first winding mandrel extends below the binding wires, whilst the second winding mandrel extends above the binding wires.
  • the vertical spacing between the two winding mandrels is preferably between 100 and 300 mm.
  • the binding wire remover is movable up and down between the start position and a wind-on position, wherein the binding wire remover is provided to, during the displacement from the start position into the wind-on position, pull the binding wires received by the first winding mandrel partly out of the bale.
  • the two mutually spaced winding mandrels are provided on the first rotatable holder, which is rotatable about its axis in order to pull the binding wires received by the first winding mandrel further out of the bale and wind them around the said winding mandrels.
  • the further pulling out of the bale and the winding of the binding wires around the winding mandrels will preferably take place in the wind-on position.
  • the winding mandrels are fixedly (rigidly) mounted by their one end, via for example a weld joint or clamping joint, on this first holder, which in turn sits mounted on the movable trolley.
  • the receiving station of the device comprises, in one particular embodiment, a first and second receiving disc provided to receive the (free) end of respectively the first and second winding mandrel.
  • These receiving discs are preferably of conical construction in order to centre the end of the mandrels.
  • the winding mandrels By placing the ends of the first and second winding mandrels in a receiving disc prior to commencement of the wind-on operation, the winding mandrels are held in position during the wind-on operation and a situation in which the winding mandrels begin to bend as a result of the generated stresses is avoided.
  • the said receiving discs are provided on the second rotatable holder, which is rotatable about its axis.
  • the second rotatable holder will co-rotate with the first holder.
  • either the second rotatable holder is arranged such that it is freely rotatable, or the second holder, in an alternative embodiment, is driven.
  • a driven second holder has the advantage that a controlled positioning of the second holder is possible, and also that, in the event of high wind-on torques, the mechanical load on the mandrels is reduced.
  • the clamping mandrel is an expansion shaft.
  • Expansion shafts are known per se and are provided to expand and, in this way, to apply clamping force to the binding wires as these are wound on.
  • the device further comprises a stripper provided to remove the binding wires from the first and second winding mandrel.
  • the removal of the binding wires takes place once all severed binding wires have been pulled out of the bale and have been wound around the winding mandrels.
  • the first rotatable holder (with winding mandrels) will rotate into a position such that the two winding mandrels are disposed horizontally next to each other. After this, the trolley will move back from the wind-on position into its standby position. During this return movement, the stripper is placed between the two horizontally arranged winding mandrels.
  • the wound-on binding wires come into contact with the stripper, whereby they are removed from the winding mandrels.
  • the stripper can additionally be equipped with a cutting element in order to make the binding wires smaller.
  • the stripped binding wires can be collected in a receptacle in order to be later carried off.
  • the device according to this invention can further be provided with conveying means, for example a conveyor belt or conveyor rail, which are provided to convey the bales entwined with binding wires to the receiving station.
  • conveying means for example a conveyor belt or conveyor rail, which are provided to convey the bales entwined with binding wires to the receiving station.
  • Another subject of this invention relates to a method for automatically releasing and removing binding wires of a bale entwined with binding wires, comprising the following steps:
  • the method according to this invention is in particular suitable for application to a device according to the invention as described above.
  • the appended figures are a schematic representation of a possible embodiment of the device (1) according to the invention.
  • the figures illustrate the method of automatically cutting through the binding wires of a bale.
  • the device (1) according to the invention is preferably used for processing bales composed of biological material, such as, for example, straw, dried cutting waste, soil improvers, ... and which are tied up with a binding material (2) such as, for example, wire, strapping, cord, wires made of natural or synthetic fibres, metal wire, ... Standardly, the bales have a bar shape, though bales having a different external shaping, such as, for example, round, can also of course be processed with this device.
  • the binding wire(s) is/are fitted after the pressing of the bale. During the binding, the ends of the binding wire are joined together, whereby, depending on the type of binding, one or two knots is formed.
  • the bales (3) are going to be processed for further applications, for example recycling, the bales must be stripped of their binding wires (2). In this case, it is important that all binding wires are removed, so that no foreign materials are left behind in the 'bale material'. With the device (1) according to the invention, it is possible to pull all binding wires (2), once severed, out of the bale (3) and automatically remove them.
  • the device (1) according to this invention comprises:
  • the binding wire remover comprises a movable trolley (5) having two mutually spaced winding mandrels (6, 7).
  • the trolley (5) is movable to and fro between a standby position and a start position, wherein, in the start position, the first winding mandrel (6) extends in the bale (3) below the severed binding wires (2) and the second winding mandrel (7) extends above the severed binding wires (2).
  • the said winding mandrels (6, 7) are provided on a first rotatable holder (14), which is rotatable about its axis and sits mounted on the movable trolley.
  • the trolley (5) is further movable up and down.
  • the device (1) is provided with various motors, one for each movement.
  • the bales (3) provided with binding wire can be supplied to the receiving station via a conveying means, such as, for example, a conveyor belt or conveyor rail.
  • a conveying means such as, for example, a conveyor belt or conveyor rail.
  • the cutting device (4) is provided with a cutting blade having two cutting surfaces. In this way, the binding wires of the first supplied bale, for example, will be severed by the movement of the cutting device from left to right and the binding wires of a following supplied bale can be severed by the movement of the cutting device from right to left.
  • the trolley (5) just like the winding mandrels (6, 7), are arranged next to the bale (3).
  • the stripper (11) too is in a rest position, outside the path in which the trolley (5) is movable to and fro.
  • the trolley (5) After the wires have been severed, the trolley (5), as shown in Figure 3 , will move towards the bale (3). At that moment, the winding mandrels (6, 7) lie vertically one above the other.
  • the arrangement of the trolley (5) with respect to the bale (3) in the receiving station is such that, after the trolley shifts into its start position, the lowermost winding mandrel (6) (hereinafter referred to as the first winding mandrel) extends below all severed binding wires (2), and the uppermost winding mandrel (7) (hereinafter referred to as the second winding mandrel) extends above the severed binding wires.
  • the first (6) and second (7) winding mandrel have minimally the length of the bale (3) present in the receiving station. In this way, the first winding mandrel (6) certainly extends below all severed binding wires (2).
  • the trolley moves upwards until a clamping position (see Figure 4 ) is reached. During this upward movement, the severed binding wires will be pulled partly out of the bale (3).
  • the clamping will be realized by moving the first winding mandrel (6) against a clamping mandrel (10). Other forms of clamping are likewise possible. The clamping will take place in order to avoid a situation in which the binding wires (2) would slip during the wind-on operation. In order to obtain still better clamping, the clamping mandrel (10) can be constructed as an expansion shaft.
  • the surface roughness of the second winding mandrel (7) can be increased so that this is higher than the surface roughness of the first winding mandrel (6). By increasing the roughness, the frictional force increases to the extent that slippage is precluded.
  • the second winding mandrel (7) is provided with micrograins. This can be realized by, for example, providing the second winding mandrel (7) with a rougher lining layer, such as, for example, abrasive paper, or spraying it with metal particles.
  • the trolley moves onward (sideways) until the wind-on position is reached (see Fig. 5 ).
  • the wind-on operation itself (represented in Figures 6 and 7 ) is realized by rotation of the first rotatable holder (14), and thus also of the winding mandrels (6 and 7) mounted thereon.
  • high winding stresses will be generated and exerted on the two winding mandrels, whereby the winding mandrels (6, 7) are drawn closer together and can begin to bend or even break off.
  • the receiving station of the device (1) comprises a first (8) and second (9) receiving disc provided to receive the end of respectively the first (6) and second (7) winding mandrel.
  • These receiving discs (8, 9) are preferably of conical construction.
  • the receiving discs (8, 9) sit mounted on a second rotatable holder (15), which either is freely rotatable, so that it can co-rotate with the first holder (14), or is driven by a motor in order, in this way, to obtain better wind-on results.
  • the winding mandrels By placing the ends of the first and second winding mandrels in a receiving disc prior to commencement of the wind-on operation, the winding mandrels, during the wind-on operation, are held in position and a situation in which the winding mandrels (6, 7) begin to bend as a result of the generated stresses is avoided. To make it absolutely clear, the clamping mandrel (10) too is fastened on the second rotatable holder (15).
  • the trolley (5) will move back. At the moment when the trolley (5) will move back, where appropriate the clamping with the clamping mandrel (10) is released and the winding mandrels (6, 7) are arranged next to each other in a horizontal plane. At the same time, the stripper (11) will shift from its rest position into a stripping position, wherein it is disposed in the path in which the trolley (5) is movable to and fro. During the return movement of the trolley (5), wound-on binding wires (2) will pass along the stripper and be stripped off the winding mandrels (6, 7).
  • the stripper (11) can possibly be provided with a cutting element (12) in order to make the binding wires (2) smaller.
  • the stripped-off (and possibly diminished) binding wires fall subsequently into a receptacle (13). After the wires have been removed, the trolley moves back downwards into the standby position.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)
  • Control And Other Processes For Unpacking Of Materials (AREA)

Claims (12)

  1. Vorrichtung (1) zum automatischen Lösen und Entfernen von Bindedrähten (2) eines Ballens (3), der mit Bindedrähten umschlungen ist, aufweisend:
    - eine Aufnahmestation, die zum Aufnehmen eines Ballens (3), der mit Bindedrähten umschlungen ist, vorgesehen ist;
    - eine Schneidvorrichtung (4), die zum automatischen Durchschneiden der Bindedrähte des Ballens (3), der in der Aufnahmestation aufgenommen ist, vorgesehen ist;
    - einen Bindedrahtentferner, der zum Entfernen der durchtrennten Bindedrähte (2) vom Ballen (3) vorgesehen ist, wobei der Bindedrahtentferner einen beweglichen Wagen (5) aufweist, der mit einem ersten drehbaren Halter (14) versehen ist, welcher um seine Achse drehbar ist und zwei zueinander beabstandete Wickeldorne (6, 7) aufweist, wobei der Wagen (5) zwischen einer Bereitschaftsposition und einer Startposition hin und her beweglich ist, wobei, in der Startposition, der erste Wickeldorn (6) unterhalb der Bindedrähte (2) in den Ballen (3) hinein verläuft und der zweite Wickeldorn (7) über den Bindedrähten (2) verläuft,
    dadurch gekennzeichnet, dass die Aufnahmestation einen Klemmdorn (10) aufweist, der an einem zweiten drehbaren Halter (15), welcher um seine Achse drehbar ist, vorgesehen ist, und der zum Verhindern von Schlupf der Bindedrähte (2) vorgesehen und derart angeordnet ist, dass, wenn Bindedrähte (2) aufgewickelt werden, diese zwischen dem ersten Wickeldorn (6) und dem Klemmdorn (10) eingeklemmt werden.
  2. Vorrichtung (1) nach Anspruch 1, dadurch gekennzeichnet, dass der Bindedrahtentferner zwischen der Startposition und einer Aufwickelposition nach oben und nach unten beweglich ist, wobei der Bindedrahtentferner während der Verschiebung von der Startposition in die Aufwickelposition zum Ziehen der Bindedrähte (2), die durch den ersten Wickeldorn (6) aufgenommen sind, teilweise aus dem Ballen (3) vorgesehen ist.
  3. Vorrichtung (1) nach einem der Ansprüche 1 oder 2, dadurch gekennzeichnet, dass die zwei zueinander beabstandeten Wickeldorne (6, 7) am ersten drehbaren Halter (14), der um seine Achse drehbar ist, vorgesehen sind, um die Bindedrähte (2), welche durch den ersten Wickeldorn (6) aufgenommen sind, weiter aus dem Ballen (3) zu ziehen und sie um die Wickeldorne (6, 7) zu wickeln.
  4. Vorrichtung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Aufnahmestation eine erste (8) und zweite (9) Aufnahmescheibe aufweist, die zum Aufnehmen des Endes des ersten (6) bzw. zweiten (7) Wickeldorns vorgesehen sind.
  5. Vorrichtung (1) nach Anspruch 4, dadurch gekennzeichnet, dass die Aufnahmescheiben (8, 9) am zweiten drehbaren Halter (15) vorgesehen sind, der um seine Achse drehbar ist.
  6. Vorrichtung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der zweite drehbare Halter (15) frei drehbar oder antreibbar ist.
  7. Vorrichtung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Beabstandung zwischen dem ersten Wickeldorn (6) und dem Klemmdorn (10) einstellbar ist.
  8. Vorrichtung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Klemmdorn (10) eine Spannwelle ist.
  9. Vorrichtung (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Vorrichtung (1) ferner einen Abstreifer (11) aufweist, der zum Entfernen der Bindedrähte (2) vom ersten (6) und zweiten (7) Wickeldorn vorgesehen ist.
  10. Vorrichtung (1) nach Anspruch 9, dadurch gekennzeichnet, dass der Abstreifer (11) ein Schneidelement (12) aufweist, um die abgestreiften Bindedrähte zu verkleinern.
  11. Verfahren zum automatischen Lösen und Entfernen von Bindedrähten (2) eines Ballens (3), der mit Bindedrähten umschlungen ist, die folgenden Schritte aufweisend:
    - Zuführen eines Ballens (3), der mit Bindedrähten umschlungen ist;
    - Durchtrennen der Bindedrähte entlang einer Seite;
    - Bewegen eines Wagens (5), der mit einem ersten drehbaren Halter (14) versehen ist, welcher um seine Achse drehbar ist und zwei zueinander beabstandete Wickeldorne (6 und 7) aufweist, von einer Bereitschaftsposition in eine Startposition, in der der erste Wickeldorn (6) unterhalb der durchtrennten Bindedrähte (2) auf der gegenüberliegenden Seite in den Ballen (3) hinein verläuft, und in der der zweite Wickeldorn (7) über den durchtrennten Bindedrähten (2) verläuft;
    - Bewegen des Wagens (5) nach oben in eine Klemmposition, in der der erste Wickeldorn (6) an einem Klemmdorn (10) anliegt, der an einem zweiten drehbaren Halter (15), welcher um seine Achse drehbar ist, vorgesehen ist, um eine Situation zu vermeiden, in der die durchtrennten Bindedrähte (2) während des Aufwickelbetriebs schlupfen würden;
    - weiteres Bewegen des Wagens (5) nach oben in eine Aufwickelposition, um die Bindedrähte (2), die durch den ersten Wickeldorn (6) aufgenommen sind, teilweise aus dem Ballen zu ziehen;
    - Drehen der Wickeldorne (6 und 7), sodass die Bindedrähte (2) weiter aus dem Ballen (3) gezogen und um den ersten (6) und zweiten Wickeldorn (7) gewickelt werden, wobei, wenn die Bindedrähte (2) aufgewickelt werden, diese zwischen dem ersten Wickeldorn (6) und dem Klemmdorn (10) eingeklemmt werden;
    - Zurückbewegen des Wagens (5) in seine Bereitschaftsposition, wobei die Bindedrähte aus dem ersten (6) und zweiten (7) Wickeldorn entfernt werden.
  12. Verfahren nach Anspruch 11, dadurch gekennzeichnet, dass das Verfahren zur Anwendung auf eine Vorrichtung (1) gemäß einem der Ansprüche 1 bis 10 geeignet ist.
EP15195297.5A 2014-11-19 2015-11-19 Vorrichtung und verfahren zum automatischen entfernen von bindematerial um einen ballen Not-in-force EP3023340B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL15195297T PL3023340T3 (pl) 2014-11-19 2015-11-19 Urządzenie i sposób automatycznego usuwania materiału wiążącego wokół beli

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
BE2014/5071A BE1022865B1 (nl) 2014-11-19 2014-11-19 Inrichting en werkwijze voor het automatisch verwijderen van afbindmateriaal rond een baal

Publications (2)

Publication Number Publication Date
EP3023340A1 EP3023340A1 (de) 2016-05-25
EP3023340B1 true EP3023340B1 (de) 2018-03-21

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EP15195297.5A Not-in-force EP3023340B1 (de) 2014-11-19 2015-11-19 Vorrichtung und verfahren zum automatischen entfernen von bindematerial um einen ballen

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EP (1) EP3023340B1 (de)
BE (1) BE1022865B1 (de)
DK (1) DK3023340T3 (de)
PL (1) PL3023340T3 (de)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AR114305A1 (es) 2018-01-24 2020-08-19 Hunterwood Tech Ltd Pinza de agarre para el manejo de materiales, y aparato y método para el manejo de materiales de fardos
CN112638780A (zh) * 2018-08-07 2021-04-09 交叉包装公司 用于卷绕捆绑材料的卷绕装置
CN111232349B (zh) * 2020-01-19 2022-05-13 农业农村部南京农业机械化研究所 秸秆方包自动解包工作台
DK181098B1 (en) * 2021-04-27 2022-12-12 Retec Miljoe Aps System for de-wiring bales

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Publication number Priority date Publication date Assignee Title
DE3545659A1 (de) * 1985-12-21 1987-06-25 Voith Gmbh J M Vorrichtung zur entfernung von bindedraehten an ballen, insbesondere rombischen altpapier- oder zellstoffballen
DE3707966A1 (de) * 1987-03-12 1988-09-22 B & G Foerdertechnik Gmbh Entdrahtungsmaschine
JPS6445237A (en) * 1987-08-10 1989-02-17 Kyokuto Kaihatsu Kogyo Co Bifurcated pawl body of package opening apparatus
IT1244840B (it) 1989-12-19 1994-09-06 Truetzschler & Co Dispositivo per disfare una reggiatura di una balla di materiale tessile grezzo, per esempio di cotone, fibre artificiali o simili
US5406690A (en) * 1992-10-26 1995-04-18 Neilsen & Hiebert Systems, Inc. Dewiring apparatus for bales

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Title
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Also Published As

Publication number Publication date
DK3023340T3 (en) 2018-05-07
BE1022865A1 (nl) 2016-09-28
PL3023340T3 (pl) 2018-07-31
BE1022865B1 (nl) 2016-09-28
EP3023340A1 (de) 2016-05-25

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