EP3021420B1 - Mehradriges geschirmtes Kabel und Verfahren zur Herstellung eines derartigen Kabels - Google Patents

Mehradriges geschirmtes Kabel und Verfahren zur Herstellung eines derartigen Kabels Download PDF

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Publication number
EP3021420B1
EP3021420B1 EP14003808.4A EP14003808A EP3021420B1 EP 3021420 B1 EP3021420 B1 EP 3021420B1 EP 14003808 A EP14003808 A EP 14003808A EP 3021420 B1 EP3021420 B1 EP 3021420B1
Authority
EP
European Patent Office
Prior art keywords
sleeve
shield
crimped
contact carrier
line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14003808.4A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP3021420A1 (de
Inventor
Helmut Harrer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MD Elektronik GmbH
Original Assignee
MD Elektronik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MD Elektronik GmbH filed Critical MD Elektronik GmbH
Priority to EP14003808.4A priority Critical patent/EP3021420B1/de
Priority to DE102015219800.6A priority patent/DE102015219800A1/de
Priority to MX2015015368A priority patent/MX348855B/es
Priority to CN201510767971.3A priority patent/CN105591255B/zh
Priority to US14/938,870 priority patent/US9601875B2/en
Publication of EP3021420A1 publication Critical patent/EP3021420A1/de
Application granted granted Critical
Publication of EP3021420B1 publication Critical patent/EP3021420B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6581—Shield structure
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections

Definitions

  • the invention relates to a prefabricated cable, which in particular comprises a connector or a coupling element, for transmitting electrical signals or voltages according to claim 1 and a method for producing such a cable according to claim 9.
  • the cables in question are used for example in motor vehicles or aircraft and are usually needed in large quantities. For cost-effective provision of appropriate cables a simple structure and ease of assembly are of great importance. Such cables must be produced reliably with high precision, as required, for example, for a high-quality signal transmission. In addition, such cables must be electromagnetically well shielded so that no radiated electromagnetic waves, for example, in the on-board electronics of the vehicle in question can cause interference. Furthermore, such cables must often be made in such a way that with these signals with relatively high frequency can be transmitted, as required for example for a high-quality video signal transmission.
  • a cable which has a multi-core cable and a connector, and a screen.
  • a spring element is placed on the screen. Around this arrangement, a shielding sleeve is then pressed to ensure the shielding property.
  • the invention has for its object to provide a cable, which is of high quality and yet manufacturable with relatively little manufacturing effort.
  • the cable comprises a line and a connector.
  • the cable has several wires and a shield.
  • the screen is turned over so that in one section a first layer of the screen and a second layer of the screen are arranged with radial offset from each other.
  • a first crimped sleeve is disposed between the first and second layers of the screen.
  • a second crimped sleeve is disposed radially outward of the first and second layers of the screen.
  • the cable has a longitudinal axis. Accordingly, the portion described above can be understood as a portion extending along the longitudinal axis or axial portion of the cable.
  • the term "radial” in the following refers in particular to a direction perpendicular to the longitudinal axis.
  • a wire comprises a conductor which is surrounded by an insulation or insulating layer.
  • the duct may have a jacket which is removed along the section, wherein within the section the first layer of the screen and the second layer of the screen are arranged with radial offset from each other.
  • the terminology used in technical terminology in this context is "stripping off" so that the relevant end of the line or section can also be called stripped.
  • the cable is advantageously designed in particular such that the portion within which the first crimped sleeve is disposed is disposed in that portion of the cable which is stripped. Accordingly, it is advantageous for the first crimped sleeve not to surround the sheath but, however, the cores.
  • the cable is designed such that the first crimped sleeve is arranged with an axial offset, that is to say an offset in the direction of the longitudinal axis, relative to the second crimped sleeve.
  • contacts are attached to the ends of the wires, which are received by a contact carrier or insulator, and the axial distance between the second crimped sleeve and the contact carrier is smaller than the axial distance between the first crimped sleeve and the contact carrier.
  • the term is to be understood axially in the sense of a direction along the longitudinal axis.
  • the contact carrier advantageously has bushings, wherein the bushings are arranged inside the contact carrier and are oriented parallel to the longitudinal axis.
  • the contacts are accordingly received in the bushings in such a way that they are arranged in the contact carrier with a directional component which is oriented parallel to the longitudinal axis,
  • the contacts are electrically conductive end pieces of the wires or terminals of the conductors and can be designed as pins or jacks.
  • the first crimped sleeve and the second crimped sleeve are made of electrically conductive material and both crimped sleeves are electrically contacted to the shield.
  • the wires each comprise a conductor, wherein the screen is cut to such an extent that the screen would extend in the untransformed state to the end of at least one of the wires (in particular to the end of the conductor of the relevant wire).
  • the stretched screen is therefore not shorter than the wires, in particular not shorter than the conductors of the wires.
  • the first crimped sleeve has a wall thickness, wherein advantageously within the portion of the second layer of the screen with radial offset is arranged relative to the first layer and the size of the radial offset corresponds to the wall thickness.
  • the line has a jacket, which is removed at one end of the line.
  • the line is stripped off in other words at the end.
  • the second crimped sleeve is arranged such that there is a gap between the second crimped sleeve and the sheath. The gap lies in particular between the end face of the jacket which has arisen after removal of the end of the jacket and an end face of the second crimped sleeve.
  • the contacts with the wires, in particular with the conductors of the wires are connected by crimping.
  • a reference point or a reference surface of the contact carrier is used as a reference for maintaining the distance between the second sleeve and the contact carrier.
  • contacts are fastened at the ends of the wires, in particular by a crimping process, before the second sleeve is pressed.
  • the contacts are inserted into the contact carrier before the pressing of the second sleeve.
  • FIG. 1 a cable for transmitting signals in a longitudinal section is shown, which is intended in particular for installation in a vehicle.
  • the cable comprises a line 1, which is shown only partially in the figure, and a connector 2 and a coupling element, so that the cable by the connector 2 at one end releasably connected to a corresponding counterpart of another component, for example, an element of on-board electronics in Meaning of a plug connection can be connected.
  • a coupling element may also be provided.
  • the stretched cable has a longitudinal axis A.
  • the line 1 has in the illustrated embodiment, four wires 1.1.
  • the wires 1.1 each comprise a conductor 1.11, for example in the form of a plurality of individual wires, which is surrounded by an insulating layer 1.12. Accordingly, in the illustrated embodiment, the wires 1.1 may also be referred to as strands.
  • the line 1 comprises a screen 1.3, which here consists of a wire mesh and which surrounds the wires 1.1. Radially outside the screen 1.3 is an insulating jacket 1.2, which encloses the screen 1.3.
  • such a line 1 is initially provided.
  • the line 1 is cut off, so that at the cut end of the line 1, a first cut surface is made, wherein the wires 1.1, the shield 1.3 and the jacket 1.2, are the same length or are arranged flush.
  • the jacket 1.2 is cut at the end of the line 1 along a circumferential line and then withdrawn or removed the end of the shell 1.2. This step is carried out so that afterwards at the relevant end of the line 1 of the screen 1.3 is exposed. At the end of the line 1, the conductors 1.1 and the shield 1.3 are now flush, while the jacket 1.2 is shortened.
  • a first sleeve 1.4 in predetermined distance Z to the end face of the line 1 is placed around the screen 1.3.
  • the first sleeve 1.4 can be designed as an open or closed sleeve 1.4, in particular as an open or closed crimp sleeve according to the definition according to DIN EN 60352-2.
  • the first sleeve 1.4 is made of electrically conductive material.
  • the first sleeve 1.4 is then crimped or crimped, so that the first sleeve 1.4 is fixed radially outside of the exposed screen 1.3 on the screen 1.3.
  • the first sleeve 1.4 has a wall thickness r.
  • the exposed shield 1.3 or the end of the line 1 towards the end of the first sleeve 1.4 protruding end of the screen 1.3 is handled. Accordingly, the first sleeve 1.4 is then within an axial section X, which thus extends along the longitudinal axis A, between a first layer 1.31 and a second layer 1.32 of the screen 1.3.
  • the first layer 1.31 of the screen 1.3 is arranged radially further inward relative to the second layer 1.32 of the screen 1.3. Consequently, the first layer 1.31 and the second layer are 1.32 arranged with radial offset from each other.
  • the radial offset is the same size as the wall thickness r of the first sleeve 1.4.
  • a good electrical contact between the screen 1.3 and the first sleeve 1.4 is made by this configuration.
  • the screen 1.3 no longer has to be cut in the further processing process.
  • the screen 1.3 has a length which is so great that it would extend in the untransformed state to the end of at least one of the wires 1.1.
  • the insulating layers 1.12 are cut at the ends of the wires 1.1 along a circumferential line and removed in this end region.
  • contacts 2.2 are now attached.
  • a contact 2.2 is fixed to the stripped ends of the wires 1.1 or to the conductors 1.11, here by a crimping process.
  • the contacts 2.2 are inserted into a dielectric, ie electrically insulating, contact carrier 2.1, in particular in feedthroughs 2.11 of the contact carrier 2.1.
  • the contact carrier 2.1 is fixed in this phase of the installation of the cable axially non-displaceable on the line 1, for example by providing a press fit.
  • the contact carrier 2.1 has, moreover, an end face 2.12, which lies opposite that end of the contact carrier 2.1, which serves for electrical coupling. in the featured embodiment, the contact carrier 2.1 is made in one piece.
  • the connector 2 thus includes the contact carrier 2.1 and the contacts arranged therein 2.2.
  • a second sleeve 1.5 is placed around the second layer 1.32 of the screen 1.3.
  • the second sleeve 1.5 can also be designed as an open or closed sleeve 1.5, in particular as an open or closed crimp sleeve according to the definition according to DIN EN 60352-2.
  • the second sleeve 1.5 is made of electrically conductive material.
  • the end face 2.12 of the contact carrier 2.1 serves as a reference, so that starting from the end face 2.12 at a distance x2, the second sleeve 1.5 is placed.
  • the distance x 2 which is significant for the function of the cable, between the second sleeve 1.5 and the contact carrier 2.1 can be kept simple but exact.
  • the axial extent of the second sleeve 1.5 is dimensioned so that a gap s between the Strinseite of the shell 1.2 and the second sleeve 1.5 is present. In this way, the required for an exact positioning of the second sleeve 1.5 relative to the contact carrier axial play can be ensured.
  • the wires 1.1 are at least partially shielded in the gap s by the first sleeve 1.4 and the second layer 1.32 of the screen 1.3.
  • the second sleeve 1.5 is crimped or crimped, so that the second sleeve 1.5 is fixed to the screen 1.3 at a predetermined distance x2 to the contact carrier 2.1.
  • the first crimped sleeve 1.4 is now arranged between the first and the second layer 1.31, 1.32 of the screen 1.3. Furthermore, the second crimped sleeve 1.5 is disposed radially outward of the first and second layers 1.31, 1.32 of the screen 1.3.
  • the cable is constructed so that within a first cross-section Q1 through the cable radially from the inside to the outside, first the wires 1.1, the first layer 1.31 of the screen 1.3, the first crimped sleeve 1.4, the second layer 1.32 of the screen 1.3 and finally the second crimped sleeve 1.5 are arranged.
  • a second cross section Q2 through the cable which is arranged offset axially with respect to the first cross section Q1 in the direction of the contact carrier 2.1, the wires 1.1 and immediately thereafter only the second crimped sleeve 1.5 are arranged radially from the inside out.
  • the cable in question has excellent shielding properties.
  • the screen 1.3 is reliably held together by the second sleeve 1.5, so that no parts or wires of the screen 1.3 can protrude and possibly cause injuries or otherwise interfere with the processing of the cable.
  • FIG. 1 a still in the FIG. 1 not shown housing or arranged an electrically conductive outer sleeve.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Insulated Conductors (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
EP14003808.4A 2014-11-12 2014-11-12 Mehradriges geschirmtes Kabel und Verfahren zur Herstellung eines derartigen Kabels Active EP3021420B1 (de)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP14003808.4A EP3021420B1 (de) 2014-11-12 2014-11-12 Mehradriges geschirmtes Kabel und Verfahren zur Herstellung eines derartigen Kabels
DE102015219800.6A DE102015219800A1 (de) 2014-11-12 2015-10-13 Mehradriges geschirmtes Kabel und Verfahren zur Herstellung eines derartigen Kabels
MX2015015368A MX348855B (es) 2014-11-12 2015-11-05 Cable blindado multiconductor y procedimiento para fabricar el mismo.
CN201510767971.3A CN105591255B (zh) 2014-11-12 2015-11-11 多芯屏蔽电缆和用于制造这种电缆的方法
US14/938,870 US9601875B2 (en) 2014-11-12 2015-11-12 Multi-wire shielded cable and method for manufacturing such a cable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP14003808.4A EP3021420B1 (de) 2014-11-12 2014-11-12 Mehradriges geschirmtes Kabel und Verfahren zur Herstellung eines derartigen Kabels

Publications (2)

Publication Number Publication Date
EP3021420A1 EP3021420A1 (de) 2016-05-18
EP3021420B1 true EP3021420B1 (de) 2017-01-11

Family

ID=51897057

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14003808.4A Active EP3021420B1 (de) 2014-11-12 2014-11-12 Mehradriges geschirmtes Kabel und Verfahren zur Herstellung eines derartigen Kabels

Country Status (5)

Country Link
US (1) US9601875B2 (es)
EP (1) EP3021420B1 (es)
CN (1) CN105591255B (es)
DE (1) DE102015219800A1 (es)
MX (1) MX348855B (es)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9954320B1 (en) * 2017-01-23 2018-04-24 Ford Global Technologies, Llc Cable connector
EP3444907A1 (de) 2017-08-16 2019-02-20 Rosenberger Hochfrequenztechnik GmbH & Co. KG Steckverbinderanordnung
DE102018202952A1 (de) * 2018-02-28 2019-08-29 Robert Bosch Gmbh Elektrische Leitung und Steckverbinder mit einer derartigen Leitung
US11070019B2 (en) * 2018-11-19 2021-07-20 The Boeing Company System for processing an end of a cable
CN220138765U (zh) * 2023-03-13 2023-12-05 安费诺东亚电子科技(深圳)有限公司 线缆连接器

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1168506A2 (en) * 2000-06-20 2002-01-02 Autonetworks Technologies, Ltd. A structure for connecting a terminal of a shielded cable

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5965847A (en) * 1996-11-12 1999-10-12 Sumitomo Wiring Systems, Ltd. Shield connector
US6080018A (en) * 1998-06-30 2000-06-27 The Whitaker Corporation Grounding arrangement for a shielded cable connector
JP3928770B2 (ja) * 2001-01-17 2007-06-13 矢崎総業株式会社 シールド電線の端末処理構造
JP2002262429A (ja) * 2001-03-02 2002-09-13 Yazaki Corp シールド電線の編組折返し装置及び編組折返し方法
JP4468148B2 (ja) * 2004-12-01 2010-05-26 矢崎総業株式会社 シールド電線のアース処理構造
JP4316482B2 (ja) * 2004-12-03 2009-08-19 矢崎総業株式会社 シールド電線のアース処理方法及びアース処理構造
CN101699680B (zh) * 2009-10-29 2011-07-06 重庆长安汽车股份有限公司 一种车用高压屏蔽电缆接头
JP5557604B2 (ja) * 2010-06-04 2014-07-23 矢崎総業株式会社 編組線処理方法及びリング部材
DE102011056798B4 (de) 2011-12-21 2013-07-25 Phoenix Contact Gmbh & Co. Kg Geschirmter Steckverbinder und Verfahren zur Herstellung eines geschirmten Steckverbinders

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1168506A2 (en) * 2000-06-20 2002-01-02 Autonetworks Technologies, Ltd. A structure for connecting a terminal of a shielded cable

Also Published As

Publication number Publication date
EP3021420A1 (de) 2016-05-18
US9601875B2 (en) 2017-03-21
CN105591255B (zh) 2020-03-10
DE102015219800A1 (de) 2016-05-12
CN105591255A (zh) 2016-05-18
MX348855B (es) 2017-07-03
MX2015015368A (es) 2016-05-11
US20160134061A1 (en) 2016-05-12

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