EP2986578A1 - Fabrication d'une plaque vitrocéramique - Google Patents
Fabrication d'une plaque vitrocéramiqueInfo
- Publication number
- EP2986578A1 EP2986578A1 EP14719218.1A EP14719218A EP2986578A1 EP 2986578 A1 EP2986578 A1 EP 2986578A1 EP 14719218 A EP14719218 A EP 14719218A EP 2986578 A1 EP2986578 A1 EP 2986578A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- polishing
- glass
- glass pane
- grinding
- green glass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000011521 glass Substances 0.000 title claims abstract description 93
- 239000000919 ceramic Substances 0.000 title claims abstract description 18
- 238000005498 polishing Methods 0.000 claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims description 40
- 238000000227 grinding Methods 0.000 claims description 29
- 238000002468 ceramisation Methods 0.000 claims description 13
- 239000005354 aluminosilicate glass Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims 1
- 230000008018 melting Effects 0.000 claims 1
- 239000002241 glass-ceramic Substances 0.000 description 9
- 238000007517 polishing process Methods 0.000 description 8
- 238000004381 surface treatment Methods 0.000 description 7
- 238000001816 cooling Methods 0.000 description 4
- 239000010432 diamond Substances 0.000 description 4
- 229910003460 diamond Inorganic materials 0.000 description 4
- 230000003746 surface roughness Effects 0.000 description 4
- 238000010924 continuous production Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 3
- 239000013543 active substance Substances 0.000 description 2
- 229910000420 cerium oxide Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 235000013980 iron oxide Nutrition 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000006124 Pilkington process Methods 0.000 description 1
- 206010041662 Splinter Diseases 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 239000006121 base glass Substances 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- DRVWBEJJZZTIGJ-UHFFFAOYSA-N cerium(3+);oxygen(2-) Chemical class [O-2].[O-2].[O-2].[Ce+3].[Ce+3] DRVWBEJJZZTIGJ-UHFFFAOYSA-N 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000005340 laminated glass Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- 239000006060 molten glass Substances 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 230000016776 visual perception Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C19/00—Surface treatment of glass, not in the form of fibres or filaments, by mechanical means
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B13/00—Rolling molten glass, i.e. where the molten glass is shaped by rolling
- C03B13/04—Rolling non-patterned sheets continuously
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/008—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding ceramics, pottery, table ware
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
- B24B7/24—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass
- B24B7/242—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass for plate glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B32/00—Thermal after-treatment of glass products not provided for in groups C03B19/00, C03B25/00 - C03B31/00 or C03B37/00, e.g. crystallisation, eliminating gas inclusions or other impurities; Hot-pressing vitrified, non-porous, shaped glass products
- C03B32/02—Thermal crystallisation, e.g. for crystallising glass bodies into glass-ceramic articles
Definitions
- the invention relates to glass ceramics. It relates in particular to the production of a pane of ceramic glass.
- Glass ceramics are glasses which are produced by controlled at least partial crystallization of basic glass (so-called 'green glass'). Of particular importance are the aluminosilicate glasses, in particular according to the European standard EN 3748-2-1: 2004.
- the base glasses are typically not produced by floatation (i.e., by pouring on a bath of liquid tin) like most commercial glass sheets. Rather, the base glasses are usually melted and rolled over rotating rollers. Due to this drawing process, the glasses thus obtained are textured on the surface.
- the optical distortion of objects behind the glass results. The glass "scatters" the light - objects behind the glass are slightly diffused.
- the glass is thermally treated in a special high-temperature process.
- micro-crystallites are produced in the glass - the glass
- This ceramized form has the advantageous properties of glass ceramics, in particular a thermal expansion coefficient of approximately 0. This causes, for example, that the glass ceramic does not crack or burst like abrupt temperature changes or large temperature gradients like other glasses Also known as materials for cookware or hot plates and as a window for stoves of all kinds.
- a disadvantage of this method is the fact that the surface treatment must be very timely to hot-forming the green glass, and the difficult controllability of the process
- the object of the present invention is to provide a method for producing a ceramic glass component, in particular a ceramic glass pane, which avoids the disadvantages of the prior art and which in particular eliminates the surface texturing with reasonable effort.
- the invention is based on the very surprising finding that, on the one hand, a green glass pane (ie a pane made of a base glass which can be ceramified into glass ceramic) can be mechanically ground and / or polished with moderate effort. that no surface texturing impairing visual perception is no longer present, ie that objects behind the pane no longer have a diffuse effect.
- the finding is based on the fact that the positive surface properties remain after such a mechanical grinding / polishing process during subsequent ceramization, ie the finished ceramic glass is neither cloudy nor diffusing.
- the end product does not result in a reduction of the mechanical strength of the surface treatment by grinding and / or polishing of the green glass.
- the process of grinding and / or polishing may include, for example, according to a first option that first the top layers are removed mechanically, for example by means of a diamond tool, and then the surface is mechanically polished, for example by means of a paste with diamond. Cerium oxide, alumina, iron oxide and / or other suitable particles). According to a second option, the process involves only a corresponding polishing process in which no significant quantities of glass are removed. It is also conceivable to carry out only one grinding process if the resulting surface roughness is sufficiently small for the intended purposes.
- the surface roughness is reduced during polishing.
- the polishing of a surface is therefore to be regarded as opposed to a roughening of the surface.
- the grinding and / or polishing of the green glass pane affects at least a part of the surface.
- the two opposite large areas of the surface can be ground and / or polished.
- Such editing is usually not necessary, but it is also not excluded.
- the production of a ceramic glass pane can therefore initially involve the production of the green glass pane from a corresponding glass mass (for example from an aluminosilicate) and the subsequent processing by grinding and / or polishing, wherein the green glass pane is preferably first cooled after the hot forming, for example, to a Temperature of at most 200 ° C.
- the method taught here does not require an elevated temperature of the green glass sheet in its surface processing, and cooling to room temperature before surface treatment is easy, it is also very suitable for designs in which the green glass sheet is not manufactured in the same place where also the surface treatment takes place and the surface treatment is also temporally independent of the shaping of the green glass pane.
- the green glass sheet is not manufactured in the same place where also the surface treatment takes place and the surface treatment is also temporally independent of the shaping of the green glass pane.
- can - depending on the existing manufacturing storage and Transportation conditions take a relatively long time (eg at least 2 hours, but also days or weeks), without the disadvantages arise.
- the subsequent ceramization can also take place temporally and / or spatially independently of the surface treatment, thus allowing a flexible production which is optimized with regard to existing conditions and capacities, without the need for additional heating energy for an intermediate heating step.
- the green glass can be an aluminosilicate glass, in particular according to the European standard EN 1748-2-1.
- the green glass sheet will generally be such as to be after ceramization - this may be done in an oven popular for this purpose, e.g. in a batch process or a continuous process - transparent and, for example, clear. i.e. unclouded.
- the method according to the invention is particularly favorable in connection with the production of the green glass pane with hot forming, in particular by mechanical deformation of the molten green glass, for example by means of rotating rolls.
- the invention also relates to the use of a ceramic glass pane produced by the method according to the invention-alone or as part of a composite-as a transparent glass pane of a building or means of transport (vehicle, ship, aircraft).
- the ceramic glass pane is subsequently mounted in a suitable manner as part of the building or means of transport following the ceramization and, if appropriate, after further processing steps.
- FIG. 2 shows a grinding process
- FIG. and 3 shows a polishing process
- the step shown in FIG. 1 of hot-forming green glass panes 1 from a molten glass 3 may optionally be part of the method according to the invention.
- the method according to the invention can also be carried out with prefabricated, e.g. also commercially available green glass panes are performed.
- the green glass panes 1 are formed in the process by rolling between two rotating rollers 5. In the example shown, this is done in a continuous process, with the resulting 'pulled-out' green glass pane, for example, being cut at regular intervals, so that a plurality of discrete green glass panes 1 is obtained. These can passively cool or accelerate by active means (ventilation, cooling in contact with a cooler, etc.) and stored, transported and / or processed as needed.
- FIG. 2 shows the grinding of one of the green glass panes 1, for example by a rotating diamond tool 1 1 moved relative to the pane along the surface.
- a rotating diamond tool 1 1 moved relative to the pane along the surface.
- the grinding process is drawn in the figure for one of the two large areas.
- a Schlei I revitaliz may optionally also be done for both of the large areas, either simultaneously or successively, in the latter case, the glass sheet between the grinding operations for the two surfaces can be turned.
- Figure 3 shows - like all figures very schematically - a polishing process. Such a can subsequently be carried out on a grinding process (FIG. 2) or alone-without a preceding grinding process.
- the reverse only grinding, without polishing is conceivable in principle, provided that the resulting surface roughness is sufficiently small for the intended purposes.
- a polishing process can also be carried out in a manner known per se;
- Fig. 3 shows a polishing apparatus with rotating polishing pad 21 and a suitable paste 22 between the pad 21 and the glass surface.
- the polishing apparatus is moved relative to the surface. As with all of the relative movements described herein, this may also be accomplished by moving the glass sheet with stationary active means (here the polishing apparatus) or by moving both the glass sheet and the active agent (e.g. moving the glass sheet in a conveying direction combined with transverse movements thereof active agent along the surface).
- the polishing takes place until a desired surface texture is achieved.
- Polishing may also be performed on both facing glass surfaces, either simultaneously or sequentially, and turning the glass sheet 1 between polishing operations is also possible.
- FIG. 4 schematically shows a high-temperature furnace 31 in which the green glass panes 1 are fired into ceramic glass panes. This is done under the conditions known per se for the production of glass ceramic - for example according to the standard EN 1748-2-1 - and with the corresponding operating parameters necessary for the ceramization. It is found that the ceramization no longer changes the smooth surface achieved in the grinding and / or polishing process.
- Figs. 1 and 2/3 may also be carried out immediately after one another in a continuous process, i.
- the processes according to FIGS. 2 and 3 can optionally take place immediately one after the other in the same plant.
- a cleaning step can be carried out in order to free the surface from residues of the grinding / polishing agent.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Thermal Sciences (AREA)
- Inorganic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
- Surface Treatment Of Glass (AREA)
Abstract
L'invention concerne un procédé pour fabriquer une plaque vitrocéramique qui présente les étapes suivantes consistant à : préparer une plaque de verre brut ; poncer et/ou polir mécaniquement la plaque de verre brut après le ponçage et/ou polissage ; céramiser la plaque de verre brut pour obtenir la plaque vitrocéramique. On a découvert de manière surprenante que le temps ainsi que le travail de polissage étaient considérablement raccourcis lorsque le verre est poli avant l'étape de céramisation.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH00787/13A CH707926A1 (de) | 2013-04-17 | 2013-04-17 | Herstellung einer Scheibe aus keramischem Glas. |
PCT/CH2014/000047 WO2014169399A1 (fr) | 2013-04-17 | 2014-04-14 | Fabrication d'une plaque vitrocéramique |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2986578A1 true EP2986578A1 (fr) | 2016-02-24 |
Family
ID=51730646
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14719218.1A Withdrawn EP2986578A1 (fr) | 2013-04-17 | 2014-04-14 | Fabrication d'une plaque vitrocéramique |
Country Status (7)
Country | Link |
---|---|
US (1) | US20160075597A1 (fr) |
EP (1) | EP2986578A1 (fr) |
JP (1) | JP2016515506A (fr) |
KR (1) | KR20160005704A (fr) |
CN (1) | CN105246851A (fr) |
CH (1) | CH707926A1 (fr) |
WO (1) | WO2014169399A1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102018103661A1 (de) * | 2018-02-19 | 2019-08-22 | Schott Ag | Transparenter Artikel aus Glaskeramik mit hoher Oberflächenqualität sowie Verfahren zu dessen Herstellung |
CN113024121B (zh) * | 2021-04-26 | 2023-10-27 | 赵国祥 | 一种微晶玻璃板生产工艺 |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1322796A (en) * | 1970-07-14 | 1973-07-11 | English Electric Co Ltd | Surface-devitrified glass |
US4059428A (en) * | 1976-02-20 | 1977-11-22 | Corning Glass Works | Method of forming sagging mold from a glass ceramic |
US4277522A (en) * | 1977-01-03 | 1981-07-07 | Corning Glass Works | Coating glass-ceramic surfaces |
JPH0686310B2 (ja) * | 1989-04-28 | 1994-11-02 | セントラル硝子株式会社 | 透明非膨張性結晶化ガラス |
ATE248780T1 (de) * | 2000-07-04 | 2003-09-15 | Schott Glas | Transluzente glaskeramik, verfahren zur herstellung einer transluzenten glaskeramik sowie deren verwendung |
DE10344439B3 (de) * | 2003-09-25 | 2005-02-10 | Schott Ag | Verfahren zum Herstellen von breit facettierten Glas-/Glaskeramikplatten und Glas-/Glaskeramikplatten mit breitem Facettenschliff |
DE102004059728A1 (de) * | 2004-12-11 | 2006-06-22 | Schott Ag | Verfahren zur Herstellung von Glas- oder Glaskeramik und insbesondere Glas- oder Glaskeramik-Artikel |
DE102006023078B4 (de) * | 2006-05-16 | 2012-04-19 | Schott Ag | Verfahren zur Herstellung von Glaskeramik-Artikeln mit verbesserter Oberfläche, Vorrichtung und Verwendung |
US7875565B1 (en) * | 2006-05-31 | 2011-01-25 | Corning Incorporated | Transparent glass-ceramic armor |
DE102010023407B4 (de) * | 2010-06-11 | 2017-02-02 | Schott Ag | Glaskeramik-Gegenstand für die Herstellung von Photovoltaik-Elementen |
DE102010046991B4 (de) * | 2010-09-30 | 2016-12-29 | Schott Ag | Hitzeschutzverglasung, deren Verwendung und Verfahren zu deren Herstellung |
-
2013
- 2013-04-17 CH CH00787/13A patent/CH707926A1/de not_active Application Discontinuation
-
2014
- 2014-04-14 WO PCT/CH2014/000047 patent/WO2014169399A1/fr active Application Filing
- 2014-04-14 EP EP14719218.1A patent/EP2986578A1/fr not_active Withdrawn
- 2014-04-14 US US14/784,385 patent/US20160075597A1/en not_active Abandoned
- 2014-04-14 CN CN201480017684.4A patent/CN105246851A/zh active Pending
- 2014-04-14 KR KR1020157031827A patent/KR20160005704A/ko not_active Application Discontinuation
- 2014-04-14 JP JP2016507964A patent/JP2016515506A/ja active Pending
Non-Patent Citations (1)
Title |
---|
See references of WO2014169399A1 * |
Also Published As
Publication number | Publication date |
---|---|
JP2016515506A (ja) | 2016-05-30 |
US20160075597A1 (en) | 2016-03-17 |
CH707926A1 (de) | 2014-10-31 |
CN105246851A (zh) | 2016-01-13 |
WO2014169399A1 (fr) | 2014-10-23 |
KR20160005704A (ko) | 2016-01-15 |
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