EP2975945A2 - Ligne sans balance de vérification entre une machine de coupe et une machine d'emballage - Google Patents

Ligne sans balance de vérification entre une machine de coupe et une machine d'emballage

Info

Publication number
EP2975945A2
EP2975945A2 EP14700704.1A EP14700704A EP2975945A2 EP 2975945 A2 EP2975945 A2 EP 2975945A2 EP 14700704 A EP14700704 A EP 14700704A EP 2975945 A2 EP2975945 A2 EP 2975945A2
Authority
EP
European Patent Office
Prior art keywords
food
scanner
packaging
slicing
food bar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP14700704.1A
Other languages
German (de)
English (en)
Inventor
Bernd LASSLOP
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GEA Food Solutions Germany GmbH
Original Assignee
GEA Food Solutions Germany GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GEA Food Solutions Germany GmbH filed Critical GEA Food Solutions Germany GmbH
Publication of EP2975945A2 publication Critical patent/EP2975945A2/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • A—HUMAN NECESSITIES
    • A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22C—PROCESSING MEAT, POULTRY, OR FISH
    • A22C17/00—Other devices for processing meat or bones
    • A22C17/0073—Other devices for processing meat or bones using visual recognition, X-rays, ultrasounds, or other contactless means to determine quality or size of portioned meat
    • A22C17/0086—Calculating cutting patterns based on visual recognition
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C19/00—Cheese; Cheese preparations; Making thereof
    • A23C19/14—Treating cheese after having reached its definite form, e.g. ripening, smoking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/007—Control means comprising cameras, vision or image processing systems
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B26D7/30—Means for performing other operations combined with cutting for weighing cut product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00—Machines or methods used for cutting special materials
    • B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

Definitions

  • the present invention relates to a line and a method for slicing food bars with:
  • a scanner that determines data about the inner and / or outer structure of each food bar
  • a slicing device that divides the food bar into portions based on the data from the scanner
  • the respective weight of the food bar is determined with a balance.
  • a scanner for example, with an X-ray scanner
  • the local weight distribution for example, determined within the food bar and then divided with these data, the food bar in as accurate as possible portions.
  • the slicing machine is followed by a scale which weighs each portion. This result is used to calibrate the scanner, i. to correct the local weight distribution and / or the
  • the respective portions are placed in packaging and the packaging is then closed. Subsequently, with a checkweigher, the weight of the respective finished pack is again determined to
  • a scanner that determines data about the inner and / or outer structure of each food bar
  • a slicing device that divides the food bar into portions based on the data from the scanner
  • a loading unit for automatic or manual loading of the portions in packaging troughs in a packaging machine
  • even determining the weight of the food bar before or after scanning and / or before slicing may be dispensed with.
  • the line according to the invention works extremely stable and, for example, when slicing cheese, in particular hard cheese, for example a Dutchman or a leerdammer, the "giveaway" can be reduced to almost zero The individual portions no longer have to be supplemented so that their packaging is more hygienic and less complicated is.
  • the present invention relates to a line for slicing food bars into a plurality of portions, which are subsequently packaged with a packaging machine.
  • a food bar is preferably a sausage, cheese or ham bar. These food bars often have a substantially constant cross-section. In general, the food bars, such as a sausage, are elongated, i. their cross-section is much smaller than their length. In general, the food slices are perpendicular to
  • the food bar can also be a natural ham or a food bar which is composed of several parts.
  • a scanner is used to determine data about the inner and / or outer structure of the food bar, wherein the outer structure is, in particular, the circumference of the food bar and the inner structure is, in particular, its local density.
  • Suitable scanners are optical scanners, for example, on laser and / or
  • Photocell technology based and / or X-ray scanners which also detect the inner structure of the food bar.
  • the scanner is an x-ray scanner.
  • the scanner may be located upstream of the slicer or may be part of the slicer.
  • the food bars are screened disc wise with a transmission scanner.
  • This transmission scanner for example an X-ray scanner, has a radiation source and a sensor, for example a photosensitive sensor, which is located on opposite sides of the circumference of the food bar.
  • This sensor is, for example, a line scan camera.
  • the radiation source emits jets which enter on one side of the periphery of the food bar, penetrate the food bar over its entire width and are received on the opposite side from the sensor.
  • This sensor measures the intensity of the received rays, which are attenuated as it passes through the food bar, the attenuation depending on the local nature of the food bar, for example its density.
  • the radiation is carried out over the entire width of the product, wherein preferably only one, particularly preferably integrated over the width of the scanning wheel integrated value per scanning disk is determined.
  • the naturalstrahlscanner is preferably provided stationary and the food bar is, preferably along its
  • the food bar is, for example, on a conveyor belt, which is arranged between the radiation source and the sensor on.
  • the irradiation of the food bar is done slice by slice, the discs preferably perpendicular to the longitudinal center axis of the
  • the thickness of the scanning disc is smaller than the food slice to be separated from the food bar.
  • the thickness of the scanning disk is ⁇ 1/5, more preferably ⁇ 1/10 the thickness of the actually cut food disc.
  • the thickness of each scanning disk is the same.
  • the values respectively measured by the sensor become, preferably in dependence on their respective position in the longitudinal direction of the
  • the computer unit can take place in the transmission scanner or in a downstream slicer or in another CPU. This storage can be done as individual values. Preferably, however, a curve is laid by the measured values and this curve is stored. Furthermore, it is also possible in each case to interpolate between two values. The computer unit therefore preferably knows which measured value at which position along the longitudinal axis of the Food bar was determined. In the event that not with a uniform
  • Scan disc thickness is used, in addition, the respective thickness of the scanning must be registered and stored or taken into account in the determination of the curve.
  • the sum P of all values determined by the sensor is formed.
  • the thicknesses of the scanning discs are not uniform, it may be advantageous if a sum weighted with the slice thickness is formed. The sum is also saved.
  • the food bar in the same orientation in which he was also transilluminated, handed over to a slicer, which divides it into portions.
  • a certain length x N must be separated from the food bar, which corresponds to the desired target weight G of the respective portion, wherein a portion comprises at least one, preferably several food slices.
  • the cuts of the slicing machine are substantially parallel to the
  • Transmission direction of the transmission scanner and are preferably arranged substantially perpendicular to the longitudinal center axis of the food bar. If this is not the case, a mathematical correction of the respective data record must be made.
  • the initial position of the food bar when cutting as exactly as possible corresponds to the initial position during scanning, so that the stored during scanning longitudinal coordinates match the longitudinal coordinates when slicing.
  • the length (x N ) to be separated from the food bar is calculated.
  • a factor k is first of all calculated by dividing the weight W of the food bar by the sum P of all measured signals of the scanning discs.
  • the computer unit knows which length x N for the respective portion is to be separated from the food bar. This process is preferably repeated for each serving until the food bar is cut open.
  • the target weight can also be from food bar to food bar be calculated differently in order to obtain the largest possible number of complete and well-weighted portions within the specifications and thereby avoid an incomplete last portion or residual slices.
  • the respective values are transferred by the computer unit to the slicing machine, which is controlled on the basis of this value. The skilled person understands that the calculation of the per serving
  • product length to be separated also in a computer unit associated with the slicer or another CPU which receives data from the transmission scanner and transmits data to the slicer.
  • the computer unit knows which length x N for the respective portion is to be separated from the food rack. This process is repeated for each serving until the food bar is cut open.
  • the respective values are transferred by the computer unit to the slicing machine, which is controlled on the basis of this value. The skilled person understands that the calculation of the per serving
  • product length to be separated also in a computer unit associated with the slicer or another CPU which receives data from the transmission scanner and transmits data to the slicer.
  • the measured values are connected to a curve. To determine which length (x N ) for each serving of the measured values
  • Food bars is to be separated, in particular several integrals are calculated below the curve.
  • the desired weight of the respective portion is predetermined and the integral determines which length (x N ) is to be separated from the food bar.
  • the length (x N ) to be separated from the food bar can be cut into a predetermined number of food slices. This then results in the thickness of the food slices to be separated for the respective portion
  • a certain thickness range of food slices is predetermined.
  • the computer unit then calculates how many of these food wafers per portion are separated in which exact thickness of the food bar.
  • the slicer has a moving, in particular rotating knife.
  • the food bar lies on a means of transport, which the food bar in
  • the thickness of a slice is determined by the transport length of the food bar between two cuts.
  • Food disc has been separated from the food bar, usually several food slices are configured to a serving, which is then packaged.
  • the preparation of the respective portion is usually on a storage table, fall on the food slices after cutting.
  • Packing machine and the slicer is not a scale that determines the weight of each serving before it is packaged.
  • slicing the food bars is multi-lane, i. At least temporarily, several food bars are cut open at the same time. With a complete movement of the cutting blade several food slices are separated simultaneously from the food bars.
  • Each food bar preferably has its own means of transport, which transports it in the direction of the cutting blade and which is individually controllable. According to the prior art, each track was then associated with a checkweigher which determined the weight of the respective portion in the respective track before it was packed. This balance now eliminates the invention.
  • the packaging machine can be a form-fill-seal packaging machine, for example a so-called thermoformer, or a tray sealer or any other packaging machine known to those skilled in the art. According to the invention, neither the weight of the individual cut food slice nor the finished portion between the slicing machine and the packaging machine is determined. Surprisingly, this weighing step can be omitted at this point.
  • a checkweigher is provided downstream of the packaging machine, which determines the weight of the respective packaging and preferably transmits the weight to a computer unit. These data can later serve as proof that the manufactured packaging complies with the prepackaging regulation.
  • the signal of the checkweigher can be used to calibrate the transmission scanner, to correct the evaluation of the signals of the transmission scanner and / or to control the slicing machine, although the weight of the
  • Packaging material is included. This was not to be expected for the skilled person.
  • a checkweigher in the sense of the invention is any means with which the weight of the respective portion can be determined with sufficient accuracy. Preferably, it is actually a balance.
  • the balance may be single or multi-lane, but a single-track balance is sufficient.
  • This value can be transmitted to a computer unit as a single value, as a sum or as an average value of several individual values of a food bar.
  • This measured value can be used to calibrate the scanner, in particular the transmission scanner, to correct the evaluation of the signals of the transmission scanner and / or control of the slicing machine.
  • the line has a means with which the path of the respective portion within the line is at least partially traceable.
  • This preferred embodiment of the present invention is of particular interest when multiple food bars are cut in parallel. It is then understandable which portion of which food bar and / or which trace comes.
  • the weight of a finished packaging determined at the checkweigher can then be assigned to a specific food bar and / or the weight of all packaging whose content comes from a food bar can be added, for example.
  • the data can also be used for later Complaints should be important if the manufacturer has to prove which goods were in the respective packaging.
  • the line according to the invention preferably has a computer means which at least temporarily stores and / or further processes the data of the transmission scanner and / or data of the checkweigher.
  • This computer means may be a separate component, or arranged in one of the existing units.
  • the computer means may consist of several parts, which are networked together. With the computer means is preferably also the total line and / or their individual units, such as the
  • Another object of the present invention is a method for weight-accurate slicing of food bars with a line with:
  • a scanner that determines data about the inner and / or outer structure of each food bar
  • a loading unit for automatic or manual loading of the portions in packaging troughs in a packaging machine
  • the packaging machine which packs the respective portions into a package and a checkweigher which is located downstream of the packaging machine and which determines the weight of the packaging in question,
  • a line is provided with:
  • the signal from this checkweigher is used to control the slicing device, to calibrate the transmission scanner and / or to calculate a weighting factor (k) for the next food bar to be sliced.
  • the sum S of the weights of all n portions becomes one each
  • a quotient, the weighting factor is formed from the sum S and the sum of all n values.
  • Weight factor can be used to calculate the length to be separated for each serving from the next food bar without having to measure the weight of this food bar.
  • u.U. save a step and / or an additional scale.
  • FIG. 1 shows the line according to the invention.
  • Figure 2 shows a line according to the prior art.
  • FIG. 2 shows a cutting line according to the prior art, in which
  • Food bars are sliced into food slices and thereby portions as accurate as possible in weight are generated.
  • a food bar is first weighed with a balance and then with a feed belt through the fürstrahlscanner 6, preferably an X-ray scanner promoted. Weighing the food bar can also be done after scanning. However, the weight of the respective food bar can also already be known, so that weighing can be dispensed with.
  • the scanner 6 the product is scanned slice by slice.
  • the external structure in this case the circumference, and the internal structure, here the local density, are determined. After the food bar has been scanned, it is scanned by means of the
  • the slicing device is usually provided with multiple tracks, ie several products can be sliced simultaneously.
  • the of the transmitted-through scanner data are either directly to the
  • Slicing device is now controlled on the basis of the data obtained during scanning so that portions as weight-accurate as possible.
  • the respective food portions which as a rule consist of several food slices, are transferred to a weighing device 8, in particular a dynamic balance, in order to check whether the desired setpoint weight has been maintained.
  • the weighing device is multi-lane, wherein the number of tracks of the slicer corresponds to the number of tracks of the weighing device.
  • the balance 8 is a dynamic balance, because the weight of the respective portion must be carried during its transport to the downstream packaging machine 10.
  • a loading device is arranged, which inserts the respective portion into a packaging tray, which is transported along the packaging machine 10.
  • the respective portion is packed in a package and then weighed again with the checkweigher 1 1.
  • the checkweigher 1 1 is recommended by the prepackaging regulation.
  • FIG. 1 shows the line according to the invention.
  • the respective food bar can first be weighed, but is preferably not weighed but immediately, without its exact weight is known in the scanner 1, here a transmission scanner 1 loaded and then with a feed belt through the scanner 1, here a transmission scanner 1 loaded and then with a feed belt through the scanner 1, here a transmission scanner 1 loaded and then with a feed belt through the scanner 1, here a transmission scanner 1 loaded and then with a feed belt through the
  • Transmittance scanner 1 preferably an X-ray scanner, promoted.
  • the product is scanned slice by slice. After the food bar has been scanned, it is loaded into the slicer 2 by means of the feed conveyor.
  • the scanner can also be part of the slicing device. Also, between the scanner 1 and slicer 2 or its cutting blade is preferably located at the Aufschneideline invention no balance. The one of the
  • Through-scan scanner determined data are either transferred directly to the slicing or to another control unit / CPU, where they are further processed as needed.
  • the slicing process in the slicing apparatus is now controlled on the basis of the data determined during scanning in such a way that portions which are as accurate as possible in terms of weight are produced.
  • the respective food portions which generally consist of several food slices, are transferred to a loading device 3 which feeds the respective portion into a packaging tray along a
  • the packaging machine 4 which determines the weight of the respective portion.
  • the packaging machine 4 the respective portion is packed in a packaging and then weighed with the checkweigher 5 for the first time.
  • the checkweigher 5 is recommended by the prepackaging regulation to ensure and document compliance.
  • the signal from the checkweigher 5 is preferably used to control the slicing device, to calibrate the
  • a weight factor for the next food bar to be sliced can be calculated with the checkweigh 5 signal. For this, all weights of all portions of a food bar can be added up and sent to one to the scanner and / or the slicer
  • Cutting line is tracked so that the data determined by the balance can be clearly assigned to a food bar and / or a certain slicing track of the slicer and this can then be controlled, for example, targeted if the measured weight is not sufficiently close to the target weight.
  • no scale is provided before or after the scanner to determine the weight of the food bar.
  • the food bar is then transported through an X-ray scanner 1.
  • the X-ray scanner makes a gap-taking of the food bar e.g. every 0.1 mm.
  • the width of the gap is set, for example, by the speed with which the food bar is adjusted by the X-ray scanner and / or the frequency of the images.
  • the values are stored individually and as a function of their position along the longitudinal axis of the food bar in a computer unit connected to the X-ray scanner as a curve. The values are integrated over the width of the respective scanning disc. All 5000 values are then added (eg 416325)
  • the curve ⁇ , 1 - n (x) is then integrated until the desired number of readings (31224) is reached. This results in the length to be separated per portion. This process is preferably repeated piece by piece until the entire food bar is divided into portions of the desired weight.
  • Food bars are handed over to the slicer and there cut into several portions (e.g., 13) based on the data obtained, each serving containing several food slices.
  • each portion is transferred to the packaging machine 4 and packaged. Thereafter, each package is weighed with the checkweigher 5.
  • Step 1 can therefore be omitted at the second food bar or when once the total weight of all portions obtained from a food bar has been determined.
  • the individual weights or the total weight are used for calibrating the transmission scanner and / or the evaluation device. LIST OF REFERENCE NUMBERS

Abstract

La présente invention concerne une ligne et un procédé pour découper des barres de produits alimentaires, comprenant: un lecteur optique qui détermine des données sur la structure intérieure et/ou extérieure de chaque barre de produit alimentaire, un dispositif de coupe qui divise en portions la barre de produit alimentaire sur la base des données du lecteur optique, et une machine d'emballage qui emballe les portions en question dans un emballage.
EP14700704.1A 2013-03-21 2014-01-16 Ligne sans balance de vérification entre une machine de coupe et une machine d'emballage Withdrawn EP2975945A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102013205043.7A DE102013205043A1 (de) 2013-03-21 2013-03-21 Linie ohne Kontrollwaage zwischen Aufschneide- und Verpackungsmaschine
PCT/EP2014/050834 WO2014146805A2 (fr) 2013-03-21 2014-01-16 Ligne sans balance de vérification entre une machine de coupe et une machine d'emballage

Publications (1)

Publication Number Publication Date
EP2975945A2 true EP2975945A2 (fr) 2016-01-27

Family

ID=49989770

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14700704.1A Withdrawn EP2975945A2 (fr) 2013-03-21 2014-01-16 Ligne sans balance de vérification entre une machine de coupe et une machine d'emballage

Country Status (8)

Country Link
US (1) US20160165906A1 (fr)
EP (1) EP2975945A2 (fr)
CN (1) CN105142413A (fr)
AU (1) AU2014234711A1 (fr)
CA (1) CA2907457A1 (fr)
DE (1) DE102013205043A1 (fr)
MX (1) MX2015013156A (fr)
WO (1) WO2014146805A2 (fr)

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US20160165906A1 (en) 2016-06-16
DE102013205043A1 (de) 2014-09-25
WO2014146805A2 (fr) 2014-09-25
CA2907457A1 (fr) 2014-09-25
MX2015013156A (es) 2016-04-15
CN105142413A (zh) 2015-12-09
WO2014146805A3 (fr) 2015-02-12
AU2014234711A1 (en) 2015-10-08

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