EP2931446B1 - Method for operating a rolling mill - Google Patents
Method for operating a rolling mill Download PDFInfo
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- EP2931446B1 EP2931446B1 EP13805314.5A EP13805314A EP2931446B1 EP 2931446 B1 EP2931446 B1 EP 2931446B1 EP 13805314 A EP13805314 A EP 13805314A EP 2931446 B1 EP2931446 B1 EP 2931446B1
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- rolling material
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- 238000005096 rolling process Methods 0.000 title claims description 105
- 238000000034 method Methods 0.000 title claims description 63
- 230000011218 segmentation Effects 0.000 claims description 37
- 230000010354 integration Effects 0.000 claims description 28
- 238000005259 measurement Methods 0.000 claims description 26
- 230000000694 effects Effects 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000001514 detection method Methods 0.000 description 7
- 230000006870 function Effects 0.000 description 3
- 230000003044 adaptive effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000012067 mathematical method Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- 238000010200 validation analysis Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2273/00—Path parameters
- B21B2273/20—Track of product
Definitions
- the invention relates to a method for operating a preferably multi-stand rolling mill, in particular for tracking material transported through the plant rolling stock.
- the measurement data are sorted by time, that is, the measurement data acquisition is performed in a fixed time grid. In this method, correct assignment to physical segments is not given to all operating states. In particular, when speed changes or geometric changes such as a band thickness change, the correct physical assignment is not given with this method.
- the object of the invention is an efficient method for tracking selectable sections (segments) of a rolling stock, such as e.g. of a belt during passage through a rolling line with respect to time and location of a segment in the rolling train.
- a rolling stock such as e.g. of a belt during passage through a rolling line with respect to time and location of a segment in the rolling train.
- rolling stock and strip are used interchangeably below for the material to be rolled.
- the method for different metrological equipment of rolling mills should be applicable, in particular for cost reduction with increasing efficiency requirements.
- WO 2012/014026 A1 discloses a method according to the preamble of claim 1.
- WO 2009/106422 A1 discloses a method for operating a multi-stand rolling mill, in which for a rolling stand input thicknesses and speeds of the incoming belt can be registered and based on a measured output speed and the input values, an output thickness of the outgoing band can be determined on the basis of a continuity equation.
- identification means the time assignment of a band segment to a location of the plant; Under detection within the meaning of the invention, the temporal assignment of a measurement or a desired value to a measuring point of the system to understand
- a setpoint value in the sense of the invention is understood to mean any value entering the identification of the volume segment which is not an immediate measured value, for example invariable parameters of the system or preselectable setpoint values or calculated setpoint values, such as roll thickness.
- a desired value at a measuring point in the sense of the invention may be a value which has been measured at a preceding measuring point.
- the term setpoint may be considered equivalent to a predetermined value or other operating parameter.
- the measurement of a strip cross-section and the strip speed can take place at a first measuring point and, in addition, the speed of the strip can be measured at further measuring points passed through the strip at a later time.
- the cross-sectional area can also be calculated only by multiplying the material thickness with a belt width determined to be constant.
- the measured values of all cross-sectional areas at the subsequent measuring points are required in addition to the speed measured values.
- Mass segment of several of said combinations i) - v 2 ) according to claim 1 used. This creates a redundancy which, for example, can serve to control the quality of the segmentation by comparing the identification by the various methods.
- a segmentation of the strip into a plurality of mass or volume segments is performed at a first measuring point of the rolling mill by integration, wherein the segment data are pushed through the rolling train only by an automation system, in particular by means of shift registers.
- segmentation into mass or volume segments is performed by integration at a plurality of measuring points, and the measuring points following the first measuring point in the strip running direction are synchronized by the first measuring point.
- the synchronization can be forwarded to the subsequent measuring points by shift registers. Synchronization or initial synchronization means in particular that a start signal or the start time is given at the beginning of the integration at a measuring point.
- segmentation into mass or volume segments is performed by integration at a plurality of measuring points, and corresponding measured or further operating parameters of one of the preceding or following measuring points are used as operating parameters at one of the measuring points.
- a first synchronization takes place at a measuring point by detecting (the position or the presence) of the tape head and / or by detecting a part of the tape following the tape head.
- the detection of the tape head does not necessarily have to be done at each measuring point.
- Other parts of the belt that may also be used for synchronization for example, are rolling stock features, or, for example, welds.
- the effect of the rolling mill on the segment by checking at least one of the measured or other operating parameters.
- the effect of setting the framework on the rolling stock can be determined or the effect of the entire system on the rolling stock.
- a tape head run-in signal is detected as a measured operating parameter.
- This signal can act as a start signal for the integration of the volume segments at the respective measuring point. Since the tape head run-in signal is regularly collected for safety and other functions of the rolling mill, it is particularly well suited to simplifying the identification of volume segments. When using the tape head inlet signal, the inventive method segments with very high accuracy.
- an inlet-side belt speed enters the identification as a measured operating parameter. Again, this is a frequently detected measure that is also needed for other functions of the rolling mill.
- the tape head signals and a tape speed for the identification of the volume segments are provided, wherein in the identification or calculation of the volume segments at different measuring points in the course of the rolling mill, the conservation of the tape mass is taken into account.
- the inlet-side belt speed can be determined in one or more ways, for example by a laser beam, by a sensor of an input-side deflection roller and / or by measuring the unwinding action of an uncoiler. For example, in the measurement of the unwinding operation of a reel, the diameter and angular velocity of the reel can be continuously determined to calculate the in-feed belt speed.
- the bandwidth is measured only in front of the first roll stand.
- the bandwidth is received as an unmeasured setpoint in the identification of the volume segments.
- a reduction of measuring points and sensors is advantageous in that, for example, the strip thickness is measured at, for example, not more than three measuring points.
- a first measuring point may be provided in front of a first rolling stand, a second immediately after the first rolling stand and a third after the last rolling stand.
- the location of the measuring points is not limited to the areas in front of or behind a scaffold, a measuring point or several measuring points may or may also be located on a scaffold or more scaffolding. Overall, this makes it possible to ensure a very accurate identification of the volume segments, without too many measuring sensors being used for this purpose.
- the identification of the volume segments in a parent program unit which is responsible for the setting of the rolling mill, takes place. This can be done by assigning further measurement data to the volume segments.
- FIG. 1 shown rolling mill 1 with four rolling stands 2 before.
- a possible equipment technical equipment is also in the FIG. 1 shown.
- the speed of the incoming belt 3 by means of a speed measuring device 4 and the thickness of the incoming belt 3 by means of a thickness gauge 5, preferably continuously measured.
- the speed measurement takes place, for example, by means of a deflection roller and / or without contact with a laser speed measuring system.
- the thickness measurement can be done for example by absorption of X-rays.
- Other speed or thickness gauges 4, 5 can also be used.
- each segment i of the belt 3 is assumed to be constant when passing through the rolling train 1. However, the masses M i can be chosen differently for different segments i.
- the integration over the time t takes place in each case until the constant or predetermined mass M i of the respective segment i is reached. Subsequently, the integration of the segment i + 1 with the respective associated mass M i + 1 can take place.
- each segment volume V i is determined by integration over time on the product of its cross-sectional area A i and its speed v i.
- the volume flow at a possible measuring point M O , M 1 , M 2 , M 3 , M 4 ... M n is determined as the operating parameter.
- the integration is started, for example, when the tape head is detected at the respective measuring point.
- the above-mentioned integrations can be carried out at each measuring point M O , M 1 , M 2 , M 3 , M 4 ... M n .
- Which of the dimensions cross section A, thickness d, width b, velocity v, density p are used as measured values or as set values (given operating parameters or operating parameters measured elsewhere) depends on the desired degree of accuracy of the method, a possibly desired redundancy or of the equipment technical equipment of the rolling mill 1 from.
- the volume flow can be determined by integrating the measured thickness d multiplied by the reference bandwidth b regarded as constant and the measured material speed at a first measuring point M O as the operating parameter.
- the integration is started, for example, when the tape head is detected at the first measuring point M O (see also FIG. 2 ).
- the belt speed is measured, for example, by means of a deflection roller and / or optically.
- One or more shift registers transport the respective segment boundary with the physical belt speed, for example up to the measuring point M 2 .
- the integration at the measuring point M 2 is started when a segment boundary formed at the measuring point M O arrives at the measuring point M 2 and / or when the passage of the tape head is detected at the measuring point M 2 .
- the bandwidth b considered to be constant the measured thickness behind the first stand 2 and the measured belt speed behind the first stand 2 are available as a measured operating parameter.
- no thickness measurement is located behind the second rolling stand 2, but only a measurement of the belt speed, for example by means of a deflection roller.
- M 4 in the integration starts.
- the bandwidth considered to be constant the measured thickness behind the first stand 2 and the belt speed measured behind the first stand 2 are used.
- the foregoing described embodiment can be widely modified. If, for example, no thickness measurement is available, the volume can also be calculated with the respective desired thickness or an integration after the first measuring point M O is dispensed with and the segment boundary is shifted to the next measuring point exclusively by means of a shift register if the belt speed measurement is available. In the event that neither a strip thickness measurement nor a belt speed measurement at a specific measuring point are available or should be used for identification, an existing pair of values (material thickness and material speed) of another measuring point can be used, since the mass continuity is met in the rolling mill. It is For example, only tapehead detection is required to start the integration process. The choice of which segmentation method to use may be made dynamically dependent on the condition and availability of the meters.
- Each band segmentation method provides a counter value Z for the currently measured band segment and a signal for the associated measurement site, eg M O , M 2 , M 4 .
- the volume segment size can be changed during ongoing rolling operation. An adjustment of the segment volume can take place immediately behind a segment boundary. The count value of the first segment with the new segmentation size volume segment V 'is sent to all other measuring points.
- FIG. 3 is a comparison between the segmentation according to an embodiment of the inventive method (volume segmentation) and the time-controlled method, as it corresponds to the above-described prior art represented.
- the correct physical segmentation (Vol) is counted up for different measuring points M 0 to M 5 in each case at the top in each case below the segmentation corresponding to a constant time base (Iso).
- the time-based segmentation no longer matches the physically correct segmentation.
- the tape position of segment 11 shifts at the different measuring points of the time-based segment 8 at the first measurement point M O in the segment 5 to the measuring point M. 5
- this can be, for example, of the order of magnitude of the basic cycle time of the automation system and in this case is the same for all measuring points.
- An integrator is used to calculate the volume segmentation. This determines the segment boundaries for the size of a given volume via one of the preceding equations. When the appropriate segment size is reached, the integrator is reset. The output of such a device has, for example, a as in FIG. 4 shown course. If the setpoint volume (in the case shown: 3 segment volume units) is reached, a rising edge at the integrator output triggers an incremental count signal Z.
- the volume segmentation can be carried out in particular at a first measuring point or measuring position M O.
- Input value for the segmentation would be the material speed, the cross-sectional area, the material density and in particular the volume segment size to be subdivided, which can be variably specified.
- the material speed can be determined in one or more ways, as described in advance. Setpoint values can also be used for all measured operating parameters.
- the volume segmentation can be done as functional as at the first measurement position behind the first measuring point M O. Again, measured operating parameters can be replaced by setpoints. On the assumption of mass conservation or volume conservation (assuming a constant density), the measured operating parameters of other measuring points can also be used as predetermined operating parameters.
- the count can be synchronized via the shift of the segment boundaries as soon as the required operating parameters are met, or by the recognition of the rolling stock at the measuring point.
- the desired segment volume or target segment mass is supplied together with the associated segment count Z, for example, from the first measurement position M O or else from another previous measurement position.
- the output of the volume segmentation at the first measuring point can be passed on to a cascade or series of shift registers between the subsequent measuring points.
- the measured operating parameter may be the measurement of the material speed.
- the segmentation depends on the operating parameters required for the segmentation. If some of the required operating parameters are invalid, for example due to erroneous or failed measuring signals, the segmentation at the corresponding measuring point can either be carried out using another method or the relevant operating parameters can be replaced by the associated setpoint values.
- Method B If a segmentation over constant masses or volumes is carried out by integration at all measuring points, this method has the smallest discretization error (method B). However, it requires additional measured and / or predetermined operating parameters.
- an integration is carried out at the first measuring point via mass or volume segments (method B), whereby this segmentation is pushed through the rolling train via shift registers (method A). If the segmentation made (Method B) fails at one or more measuring points after the initial synchronization, the method of integration via mass or volume segments at the first measuring point and the shift by means of a shift register (Method A) through the rolling train can be used automatically so that method A represents a detachment function.
- the deviation between the individual methods can be used.
- the initial synchronization may be by the tape head entry signal.
- This detection can be done for example by means of force sensors, optical sensors or other detection methods.
- the position of the tape head can be determined depending on the time. This can be done at one or more of the measuring points.
- the position of the tape head can be calculated by means of the automation system. For all methods, the integration of additional synchronization measuring points increases the positional accuracy of the rolling stock.
- the initial synchronization takes place behind the tape head.
- intermediate stand speeds are preferably available as measured and / or predetermined operating parameters.
- the identification of the volume segments takes place in a superordinate program unit which is responsible for setting the rolling mill. This can be done by assigning further measurement data to the mass or volume segments. To optimize the automation tasks, the identified volume segmentation can also be transferred to the higher-level program unit, which is responsible for setting the rolling mill.
- the parent program unit which is responsible for the setting of the rolling mill can be designed in particular adaptive learning.
- the further operating parameters which have occurred during the rolling process can be assigned to the respective identified volume segment of the belt, for example to enable optimization and / or improved error control of the rolling mill.
- These further operating parameters can be different material properties, such as flatness, for example. Tensile stress distribution, overfeed (differential speed) during rolling etc.
- a rolling mill with a number of rolling stands, wherein an uncoiler is arranged on the input side and a reel on the output side (not shown).
- the incoming strip is guided in accordance with this exemplary embodiment over a first deflection roller whose rotational speed is preferably measured continuously via a pulse transmitter. It follows, preferably immediately, the inlet side actual belt speed at a first measuring point M O as a first measured operating parameters.
- This measured value MIS O is a Boolean measured variable of a first measuring point M O and represents a second measured operating parameter of the rolling mill.
- the passage of the tape head causes a first synchronization, which serves as a start signal for an integration process.
- the time integration of the product of a target strip thickness and a desired bandwidth as a reference value or not measured parameter and the measured M in 0 band speed begins.
- the volume integrated over time controls a volume segment counter once it has reached a predetermined size, after which a re-integration of the next volume segment begins. In Fig. 5 this is due to the sawtooth curves in the volume-time diagrams shown.
- the timelines of the three diagrams shown below are identical, ie they start at the same time.
- the detection of the incoming belt speed M 0 is known at each measuring point, and thus passes through which volume segment at which point in time at which measuring point.
- volume segments are preferably detected by a parent program unit, which is responsible for the setting of the rolling mill, the system and linked to the other measured and / or other operating parameters.
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Description
Die Erfindung betrifft ein Verfahren zum Betrieb einer vorzugsweise mehrgerüstigen Walzanlage, insbesondere zur Materialverfolgung eines durch die Anlage transportierten Walzgutes.The invention relates to a method for operating a preferably multi-stand rolling mill, in particular for tracking material transported through the plant rolling stock.
Beim Betrieb von Walzanlagen werden oftmals Eigenschaften des Walzgutes an verschiedenen Stellen mit Messsensoren erfasst. Um die gemessenen Größen einzelnen physikalischen Bereichen des Walzgutes zuordnen zu können, kann eine zeitbezogene Segmentierung des Walzgutes erfolgen. Dabei werden die Messdaten zeitgesteuert sortiert, das heißt die Messdatenerfassung wird in einem fest vorgegebenen Zeitraster vorgenommen. Bei dieser Methode ist eine korrekte Zuordnung zu physikalischen Segmenten nicht allen Betriebszuständen gegeben. Insbesondere wenn sich Geschwindigkeitsänderungen oder geometrische Änderungen wie zum Beispiel eine Banddickenänderung ergeben, ist die korrekte physikalische Zuordnung mit dieser Methode nicht gegeben.In the operation of rolling mills, properties of the rolling stock are often recorded at different locations with measuring sensors. In order to be able to assign the measured variables to individual physical regions of the rolling stock, a time-related segmentation of the rolling stock can take place. The measurement data are sorted by time, that is, the measurement data acquisition is performed in a fixed time grid. In this method, correct assignment to physical segments is not given to all operating states. In particular, when speed changes or geometric changes such as a band thickness change, the correct physical assignment is not given with this method.
Aufgabe der Erfindung ist es ein effizientes Verfahren zur Verfolgung von wählbaren Abschnitten (Segmente) eines Walzgutes, wie z.B. eines Bandes, während des Durchlaufs durch eine Walzstraße bezüglich Zeit und Ort eines Segmentes in der Walzstraße, bereitzustellen. Die Begriffe Walzgut und Band werden im Folgenden synonym für das zu walzende Material verwendet.The object of the invention is an efficient method for tracking selectable sections (segments) of a rolling stock, such as e.g. of a belt during passage through a rolling line with respect to time and location of a segment in the rolling train. The terms rolling stock and strip are used interchangeably below for the material to be rolled.
Bevorzugt soll das Verfahren für unterschiedliche messtechnische Ausstattungen von Walzanlagen anwendbar sein, insbesondere zur Kostenreduzierung bei steigenden Effizienzanforderungen.Preferably, the method for different metrological equipment of rolling mills should be applicable, in particular for cost reduction with increasing efficiency requirements.
Ferner ist es vorteilhaft, die Exaktheit der Verfolgung der Bandabschnitte / Bandsegmente an die jeweils gewünschte bzw. benötigte Genauigkeit anzupassen, auch unter Berücksichtigung der nachträglichen Ergänzung von Betriebsparametern. Die Identifizierung der Bandsegmente wird unterstützt durch ein mathematisches Verfahren, das Messgrößen und / oder Sollwerte auswertet.Furthermore, it is advantageous to adapt the exactness of the tracking of the band sections / band segments to the particular desired or required accuracy, also taking into account the subsequent addition of operating parameters. The identification of the band segments is supported by a mathematical method that evaluates measured variables and / or setpoints.
Weitere Vorteile der Erfindung liegen in der Möglichkeit einer Initiierung von Betriebsparametern, einer Schaffung eines Wernsystems für Folgeaggregate, d.h. einer Adaption der Anlagensetzung, ferner in der Erleichterung des Auffindens von Fehlstellen und der Analyse von Prozessfehlern in einem Voraggregat, sowie in der Unterstützung des adaptiven Lernens einer Übergeordneten Programmeinheit, die für die Setzung der Walzanlage zuständig ist.Further advantages of the invention lie in the possibility of initiating operating parameters, creating a tracking system score system, i. an adaptation of the plant setting, further facilitating the finding of defects and the analysis of process errors in a pre-aggregate, as well as in the support of the adaptive learning of a parent program unit, which is responsible for the setting of the rolling mill.
Die genannte Aufgabe wird durch das Verfahren gemäß Anspruch 1 gelöst.The stated object is achieved by the method according to
Unter Identifizieren im Sinne der Erfindung ist die zeitliche Zuordnung eines Bandsegmentes zu einem Ort der Anlage zu verstehen; Unter Erfassung im Sinne der Erfindung ist die zeitliche Zuordnung einer Messung oder eines Sollwertes zu einer Messstelle der Anlage zu verstehenFor the purposes of the invention, identification means the time assignment of a band segment to a location of the plant; Under detection within the meaning of the invention, the temporal assignment of a measurement or a desired value to a measuring point of the system to understand
Durch die Verwendung zumindest eines nicht gemessenen Sollwertes an einer gegebenen Messstelle kann auf eine entsprechende Messung dieses Wertes verzichtet werden. Dabei haben Versuche gezeigt, dass die Volumen-bzw. Massensegmentierung bei Verwendung solcher Sollwerte oder Referenzwerte weiterhin mit ausreichender Genauigkeit erfolgt.By using at least one unmeasured nominal value at a given measuring point, a corresponding measurement of this value can be dispensed with. Experiments have shown that the volume resp. Mass segmentation using such setpoints or reference values continues to be done with sufficient accuracy.
Unter einem Sollwert im Sinne der Erfindung wird dabei jeder in die Identifizierung des Volumensegmentes eingehende Wert verstanden, der kein unmittelbarer Messwert ist, zum Beispiel unveränderliche Parameter der Anlage oder auch je nach Arbeitsvorgang vorwählbare Sollwerte oder berechnete Sollwerte wie zum Beispiel Walzdicke. Insbesondere kann ein Sollwert an einer Messstelle im Sinne der Erfindung ein Wert sein, der an einer vorhergehenden Messstelle gemessen wurde. Der Begriff Sollwert kann gleichwertig zu einem vorgegebenen Wert oder weiterem Betriebsparameter angesehen werden.In this context, a setpoint value in the sense of the invention is understood to mean any value entering the identification of the volume segment which is not an immediate measured value, for example invariable parameters of the system or preselectable setpoint values or calculated setpoint values, such as roll thickness. In particular, a desired value at a measuring point in the sense of the invention may be a value which has been measured at a preceding measuring point. The term setpoint may be considered equivalent to a predetermined value or other operating parameter.
Werden die Betriebsparameter an mehreren Messstellen gemessen, steigt zwar die Genauigkeit der Segmentverfolgung, jedoch auf Kosten eines hohen gerätetechnischen Aufwandes.If the operating parameters are measured at several measuring points, the accuracy of the segment tracking increases, but at the cost of a high level of equipment complexity.
So kann gemäß einer Ausführungsform, die Messung eines Bandquerschnitts und der Bandgeschwindigkeit an einer ersten Messstelle erfolgen und zusätzlich die Geschwindigkeit des Bandes an weiteren durch das Band zu einem späteren Zeitpunkt passierten Messstellen gemessen werden. Wahlweise kann die Querschnittsfläche auch nur durch Multiplikation der Materialdicke mit einer als konstant festgesetzten Breite des Bandes berechnet werden.Thus, according to one embodiment, the measurement of a strip cross-section and the strip speed can take place at a first measuring point and, in addition, the speed of the strip can be measured at further measuring points passed through the strip at a later time. Optionally, the cross-sectional area can also be calculated only by multiplying the material thickness with a belt width determined to be constant.
In einer weiteren Ausführungsform sind zusätzlich zu den Geschwindigkeitsmesswerten auch die Messwerte aller Querschnittsflächen an den nachfolgenden Messstellen erforderlich.In a further embodiment, the measured values of all cross-sectional areas at the subsequent measuring points are required in addition to the speed measured values.
Die beiden letztgenannten Ausführungsformen bedingen einen entsprechenden gerätetechnischen Aufwand. Wenn nicht zu jeder MessstelleThe latter two embodiments require a corresponding equipment expense. If not to every measuring point
Geschwindigkeitsmesswerte gegeben sind bzw. verwendet werden sollen, können Messwerte durch Sollwerte ersetzt werden.Speed measurements are given or are to be used, measured values can be replaced by setpoints.
Gemäß einer weiteren Ausführungsform werden zur Identifizierung eines Volumen-bzw. Massensegmentes mehrere der genannten Kombinationen i)- v2) gemäß Anspruch 1 verwendet. Dadurch entsteht eine Redundanz, welche zum Beispiel zur Kontrolle der Güte der Segmentierung durch einen Vergleich der Identifizierung durch die verschiedenen Methoden dienen kann.According to another embodiment, for identifying a volume or. Mass segment of several of said combinations i) - v 2 ) according to
Alternativ oder zusätzlich kann bei einem Ausfall einer der Methoden i)- v2) automatisch auf eine andere dieser Methoden umgeschaltet werden, um die Verfolgung des Segmentes zu gewährleisten.Alternatively or additionally, in case of failure of one of the methods i) - v 2 ) automatically switched to another of these methods to ensure the tracking of the segment.
Gemäß einer weiteren Ausführungsform wird an einer ersten Messstelle der Walzanlage durch Integration eine Segmentierung des Bandes in mehrere Massen- oder Volumensegmente vorgenommen, wobei die Segmentdaten lediglich durch ein Automatisierungssystem, insbesondere mittels Schieberegistern, durch die Walzstraße geschoben werden. Durch eine derartige Vorgehensweise mittels eines Automatisierungssystems kann die Anzahl der benötigten Messwerte bzw. Messstellen erheblich reduziert werden. Diese Ausführungsform kann auch unabhängig vom oben genannten Verfahren zum Betrieb einer bzw. der Walzanlage verstanden werden.According to a further embodiment, a segmentation of the strip into a plurality of mass or volume segments is performed at a first measuring point of the rolling mill by integration, wherein the segment data are pushed through the rolling train only by an automation system, in particular by means of shift registers. By means of such an approach by means of an automation system, the number of required measured values or measuring points can be considerably reduced. This embodiment can also be understood independently of the above-mentioned method for operating a rolling mill.
Gemäß einer weiteren Ausführungsform des Verfahrens wird eine Segmentierung in Massen- oder Volumensegmente durch Integration an mehreren Messstellen vorgenommen und die der ersten Messstelle in Bandlaufrichtung nachfolgenden Messstellen werden durch die erste Messstelle synchronisiert. Die Synchronisation kann durch Schieberegister an die nachfolgenden Messstellen weitergeleitet werden. Synchronisation oder Erstsynchronisation bedeutet insbesondere, dass ein Startsignal bzw. der Startzeitpunkt zum Beginn der Integration an einer Messstelle gegeben wird.According to a further embodiment of the method, segmentation into mass or volume segments is performed by integration at a plurality of measuring points, and the measuring points following the first measuring point in the strip running direction are synchronized by the first measuring point. The synchronization can be forwarded to the subsequent measuring points by shift registers. Synchronization or initial synchronization means in particular that a start signal or the start time is given at the beginning of the integration at a measuring point.
Gemäß einer weiteren Ausführungsform des Verfahrens wird eine Segmentierung in Massen- oder Volumensegmente durch Integration an mehreren Messstellen vorgenommen und als Betriebsparameter an einer der Messstellen werden entsprechende gemessene oder weitere Betriebsparameter einer der vorhergehenden oder nachfolgenden Messstellen verwendet.According to a further embodiment of the method, segmentation into mass or volume segments is performed by integration at a plurality of measuring points, and corresponding measured or further operating parameters of one of the preceding or following measuring points are used as operating parameters at one of the measuring points.
Gemäß einer weiteren Ausführungsform des Verfahrens erfolgt eine Erstsynchronisation an einer Messstelle durch Erfassen (der Position bzw. der Anwesenheit) des Bandkopfes und/oder durch Erfassen eines dem Bandkopf folgenden Teils des Bandes. Die Erfassung des Bandkopfes muss dabei nicht zwingend an jeder Messstelle erfolgen. Andere Teile des Bandes, die zum Beispiel ebenfalls zur Synchronisation verwendet werden können, sind Walzgutoberflächenmerkmale, oder beispielsweise Schweißnähte.According to a further embodiment of the method, a first synchronization takes place at a measuring point by detecting (the position or the presence) of the tape head and / or by detecting a part of the tape following the tape head. The detection of the tape head does not necessarily have to be done at each measuring point. Other parts of the belt that may also be used for synchronization, for example, are rolling stock features, or, for example, welds.
Gemäß einer weiteren Ausführungsform wird nach Durchlauf eines Segmentes durch mindestens ein Walzgerüst der Walzstraße und Verfolgen des Segmentes mittels einer dem Gerüst in Bandlaufrichtung nachgeordneten Messstelle, die Wirkung des Walzgerüsts auf das Segment durch Überprüfung von mindestens einem der gemessenen oder weiteren Betriebsparameter festgestellt. Mit anderen Worten kann die Wirkung der Setzung des Gerüsts auf das Walzgut festgestellt werden beziehungsweise die Wirkung der gesamten Anlage auf das Walzgut. Somit kann die Wirkung des Walzgerüstes für ein nachfolgend zu walzendes Walzgutsegment oder ein nachfolgend zu walzendes Walzgut berücksichtigt werden.According to a further embodiment, after passing through a segment by at least one rolling stand of the rolling train and following the segment by means of a downstream of the scaffold in the tape direction measuring point, the effect of the rolling mill on the segment by checking at least one of the measured or other operating parameters. In other words, the effect of setting the framework on the rolling stock can be determined or the effect of the entire system on the rolling stock. Thus, the effect of the roll stand for a rolling stock to be subsequently rolled or a roll to be rolled subsequently be taken into account.
Bei einer weiteren Ausführungsform der Erfindung wird ein Bandkopf-Einlaufsignal als gemessener Betriebsparameter erfasst. Dieses Signal kann als Startsignal für die Integration der Volumensegmente an der jeweiligen Messstelle fungieren. Da das Bandkopf-Einlaufsignal regelmäßig aus Sicherheitsgründen und für andere Funktionen der Walzanlage erfasst wird, eignet es sich besonders gut zur Vereinfachung der Identifizierung von Volumensegmenten. Bei Verwendung des Bandkopf-Einlaufsignals segmentiert das erfindungsgemäße Verfahren mit sehr hoher Genauigkeit.In a further embodiment of the invention, a tape head run-in signal is detected as a measured operating parameter. This signal can act as a start signal for the integration of the volume segments at the respective measuring point. Since the tape head run-in signal is regularly collected for safety and other functions of the rolling mill, it is particularly well suited to simplifying the identification of volume segments. When using the tape head inlet signal, the inventive method segments with very high accuracy.
Bei einer weiteren Ausführungsform der Erfindung geht eine einlaufseitige Bandgeschwindigkeit als gemessener Betriebsparameter in die Identifizierung ein. Auch hierbei handelt es sich um eine häufig erfasste Messgröße, die ebenfalls für andere Funktionen der Walzanlage benötigt wird. Bei einer besonders einfachen und ausreichend genauen Identifizierung von Volumensegmenten kann es zum Beispiel vorgesehen sein, dass ausschließlich als gemessene Größen die Bandkopfsignale und eine Bandgeschwindigkeit für die Identifizierung der Volumensegmente vorgesehen werden, wobei bei der Identifizierung bzw. Berechnung der Volumensegmente an verschiedenen Messstellen im Zuge der Walzanlage die Erhaltung der Bandmasse berücksichtigt wird. Die einlaufseitige Bandgeschwindigkeit kann auf eine oder mehrere Arten bestimmt werden, z.B. durch einen Laserstrahl, durch einen Sensor einer eingangsseitigen Umlenkrolle und/oder durch Messung des Abrollvorgangs eines Abhaspels. Bei der Messung des Abrollvorgangs eines Abhaspels können zum Beispiel Durchmesser und Winkelgeschwindigkeit des Haspels kontinuierlich bestimmt werden, um die einlaufseitige Bandgeschwindigkeit zu berechnen.In a further embodiment of the invention, an inlet-side belt speed enters the identification as a measured operating parameter. Again, this is a frequently detected measure that is also needed for other functions of the rolling mill. In a particularly simple and sufficiently accurate identification of volume segments, it can for Example be provided that only as measured sizes, the tape head signals and a tape speed for the identification of the volume segments are provided, wherein in the identification or calculation of the volume segments at different measuring points in the course of the rolling mill, the conservation of the tape mass is taken into account. The inlet-side belt speed can be determined in one or more ways, for example by a laser beam, by a sensor of an input-side deflection roller and / or by measuring the unwinding action of an uncoiler. For example, in the measurement of the unwinding operation of a reel, the diameter and angular velocity of the reel can be continuously determined to calculate the in-feed belt speed.
Zur weiteren Vereinfachung eines erfindungsgemäßen Verfahrens ist es vorgesehen, dass die Bandbreite nur vor dem ersten Walzgerüst gemessen wird. Alternativ hierzu kann es zur weiteren Vereinfachungen auch vorgesehen sein, dass die Bandbreite als nicht gemessener Sollwert in die Identifizierung der Volumensegmente eingeht.To further simplify a method according to the invention, it is provided that the bandwidth is measured only in front of the first roll stand. Alternatively, it may also be provided for further simplifications that the bandwidth is received as an unmeasured setpoint in the identification of the volume segments.
Vorteilhaft ist eine Reduzierung von Messstellen und Sensoren, dass zum Beispiel die Banddicke an beispielsweise nicht mehr als drei Messstellen gemessen wird. Eine erste Messstelle kann vor einem ersten Walzgerüst vorgesehen sein, eine zweite unmittelbar nach dem ersten Walzgerüst und eine dritte nach dem letzten Walzgerüst. Die Lage der Messstellen ist dabei nicht auf die Bereiche vor oder nach einem Gerüst beschränkt, eine Messstelle oder mehrere Messstellen kann oder können sich auch an einem Gerüst oder mehreren Gerüsten befinden. Insgesamt lässt sich hierdurch eine sehr genaue Identifizierung der Volumensegmente sicherstellen, ohne dass zu viele Messsensoren hierfür verwendet werden.A reduction of measuring points and sensors is advantageous in that, for example, the strip thickness is measured at, for example, not more than three measuring points. A first measuring point may be provided in front of a first rolling stand, a second immediately after the first rolling stand and a third after the last rolling stand. The location of the measuring points is not limited to the areas in front of or behind a scaffold, a measuring point or several measuring points may or may also be located on a scaffold or more scaffolding. Overall, this makes it possible to ensure a very accurate identification of the volume segments, without too many measuring sensors being used for this purpose.
Die oben genannten Ausführungsformen oder Methoden können beliebig miteinander kombiniert werden, sodass eine variable Optimierung zwischen hohen Genauigkeitsanforderungen verbunden mit einem geringerem Messaufwand erzielt werden kann.The abovementioned embodiments or methods can be combined with one another as desired, so that a variable optimization between high accuracy requirements combined with a lower measurement effort can be achieved.
In einer Weiterbildung der Erfindung ist es vorgesehen, dass die Identifizierung der Volumensegmente in einer übergeordneten Programmeinheit, die für die Setzung der Walzanlage zuständig ist, erfolgt. Dies kann unter Zuordnung von weiteren Messdaten zu den Volumensegmenten erfolgen.In one embodiment of the invention, it is provided that the identification of the volume segments in a parent program unit, which is responsible for the setting of the rolling mill, takes place. This can be done by assigning further measurement data to the volume segments.
Weitere Vorteile und Merkmale der Erfindung ergeben sich aus den nachfolgend beschriebenen Ausführungsbeispielen sowie aus den abhängigen Ansprüchen.Further advantages and features of the invention will become apparent from the embodiments described below and from the dependent claims.
Die Figuren der Anmeldung beziehen sich auf die Ausführungsbeispiele der Erfindung und sind nicht einschränkend zu verstehen. Weitere sind in der anschließenden detaillierten Beschreibung der Ausführungsbeispiele offenbart. Es zeigen:
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ein beispielhaftes Schema einer Walzanlage zur Durchführung des erfindungsgemäßen Verfahrens;Figur 1 -
ein beispielhaftes Ablaufschema mit möglichen Kombinationen einer erfindungsmäßigen Volumensegmentierung;Figur 2 -
eine das erfindungsgemäße Verfahren und ein Verfahren gemäß dem Stand der Technik vergleichende Fehlerbetrachtung;Figur 3 -
ein beispielhafter Ausgang eines Volumenintegrators;Figur 4 -
ein beispielhaftes Ablaufschema einer Volumensegmentierung gemäß einem erfindungsgemäßen Ausführungsbeispiel.Figur 5
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FIG. 1 an exemplary scheme of a rolling mill for carrying out the method according to the invention; -
FIG. 2 an exemplary flowchart with possible combinations of an inventive volume segmentation; -
FIG. 3 a method according to the invention and a method according to the prior art comparative error consideration; -
FIG. 4 an exemplary output of a volume integrator; -
FIG. 5 an exemplary flowchart of a volume segmentation according to an embodiment of the invention.
Bei einer Ausführungsform des erfindungsmäßigen Verfahrens liegt die in
Im Allgemeinen wird davon ausgegangen, dass die Erhaltung des Massenflusses des Bandes 3 gültig ist, wobei die Beziehung
Anders ausgedrückt gilt für jedes der einzelnen Segmente i an jeder Messstelle:
Dabei wird die Masse jedes Segmentes i des Bandes 3 bei Durchlauf durch die Walzstraße 1 als konstant angenommen. Die Massen Mi können für verschiedene Segmente i allerdings unterschiedlich gewählt werden. Die Integration über die Zeit t erfolgt jeweils solange bis die konstante bzw. vorgegebene Masse Mi des jeweiligen Segmentes i erreicht ist. Anschließend kann die Integration des Segmentes i+1 mit der jeweiligen zugehörigen Masse Mi+1 erfolgen.The mass of each segment i of the
Die Dichte p kann für das Walzgut und alle Segmente i als konstant angenommen werden. Somit kann die obige Gleichung in eine Gleichung zur Volumenerhaltung umgeformt werden, sodass gilt:
Das bedeutet, dass jedes Volumensegment Vi durch zeitliche Integration über das Produkt seiner Querschnittsfläche Ai und seiner Geschwindigkeit vi bestimmbar ist.This means that each segment volume V i is determined by integration over time on the product of its cross-sectional area A i and its speed v i.
Im Falle einer Walzanlage 1 mit bandförmigem Walzgut 3 kann die Bandbreite b (entsprechend einem Sollwert) als konstant betrachtet werden. Unter Vernachlässigung der Änderung der Materialdichte p kann die obengenannte Grundbeziehung kurz wie folgt geschrieben werden:
Durch Integration der gemessenen Dicke d multipliziert mit der als konstant betrachteten Sollbandbreite b und der gemessenen Materialgeschwindigkeit wird der Volumenfluss an einer möglichen Messstelle MO, M1, M2, M3, M4...Mn als Betriebsparameter bestimmt. Die Integration wird zum Beispiel gestartet, wenn der Bandkopf an der jeweiligen Messstelle erfasst wird.By integrating the measured thickness d multiplied by the reference bandwidth b considered as constant and the measured material speed, the volume flow at a possible measuring point M O , M 1 , M 2 , M 3 , M 4 ... M n is determined as the operating parameter. The integration is started, for example, when the tape head is detected at the respective measuring point.
Die oben genannten Integrationen können an jeder Messstelle MO, M1, M2, M3, M4 ...Mn durchgeführt werden. Welche der Größen Querschnitt A, Dicke d, Breite b, Geschwindigkeit v, Dichte p als Messwerte oder als Sollwerte (vorgegebene Betriebsparameter bzw. an anderer Stelle gemessene Betriebsparameter) verwendet werden, hängt vom gewünschten Genauigkeitsgrad des Verfahrens, einer möglicherweise gewünschten Redundanz oder von der gerätetechnischen Ausstattung der Walzanlage 1 ab.The above-mentioned integrations can be carried out at each measuring point M O , M 1 , M 2 , M 3 , M 4 ... M n . Which of the dimensions cross section A, thickness d, width b, velocity v, density p are used as measured values or as set values (given operating parameters or operating parameters measured elsewhere) depends on the desired degree of accuracy of the method, a possibly desired redundancy or of the equipment technical equipment of the rolling
Der Volumenfluss kann durch Integration der gemessenen Dicke d multipliziert mit der als konstant betrachteten Sollbandbreite b und der gemessenen Materialgeschwindigkeit an einer ersten Messstelle MO als Betriebsparameter bestimmt werden. Die Integration wird zum Beispiel gestartet, wenn der Bandkopf an der ersten Messstelle MO detektiert wird (s. auch
Hinter dem ersten Walzgerüst 2 wird zum Beispiel die Bandgeschwindigkeit beispielsweise mittels einer Umlenkrolle und/oder optisch gemessen. Ein oder mehrere Schieberegister transportieren die jeweilige Segmentgrenze mit der physikalischen Bandgeschwindigkeit beispielsweise bis zur Messstelle M2. Die Integration an der Messstelle M2 wird gestartet, wenn eine an der Messstelle MO gebildete Segmentgrenze an der Messstelle M2 eintrifft und/oder wenn an der Messstelle M2 der Durchlauf des Bandkopfes detektiert wird. Zur Berechnung des Volumens des Segmentes i stehen die als konstant betrachtete Bandbreite b, die gemessene Dicke hinter dem ersten Gerüst 2 und die gemessene Bandgeschwindigkeit hinter dem ersten Gerüst 2 als gemessener Betriebsparameter zur Verfügung.Behind the
Hinter dem zweiten Walzgerüst 2 befindet sich im Beispiel keine Dickenmessung, sondern nur eine Messung der Bandgeschwindigkeit beispielsweise mittels Umlenkrolle.In the example, no thickness measurement is located behind the
Wenn eine in M2 gebildete Segmentgrenze und/oder der Bandkopf an Messstelle M4 erfasst wird, startet die Integration in M4. Zur Berechnung des Volumens an dieser Stelle wird die als konstant betrachtete Bandbreite, die gemessene Dicke hinter dem ersten Gerüst 2 und die hinter dem ersten Gerüst 2 gemessene Bandgeschwindigkeit verwendet.When a segment boundary is formed in M 2 and / or the tape head is detected at the measuring point M 4, M 4 in the integration starts. To calculate the volume at this point, the bandwidth considered to be constant, the measured thickness behind the
Wie in
Jede Methode zur Bandsegmentierung liefert einen Zählerwert Z für das aktuell vermessene Bandsegment und ein Signal für die zugeordnete Messstelle z.B. MO, M2, M4. Die Volumensegmentgröße kann im laufenden Walzbetrieb verändert werden. Eine Anpassung des Segmentvolumens kann unmittelbar hinter einer Segmentgrenze erfolgen. Der Zählwert des ersten Segmentes mit der neuen Segmentierungsgröße Volumensegment V' wird an alle anderen Messstellen gesendet.Each band segmentation method provides a counter value Z for the currently measured band segment and a signal for the associated measurement site, eg M O , M 2 , M 4 . The volume segment size can be changed during ongoing rolling operation. An adjustment of the segment volume can take place immediately behind a segment boundary. The count value of the first segment with the new segmentation size volume segment V 'is sent to all other measuring points.
In
Daraus ist ersichtlich, dass bei Geschwindigkeitsänderungen die zeitbasierte Segmentierung nicht mehr mit der physikalisch korrekten Segmentierung übereinstimmt. So verschiebt sich beispielsweise die Bandposition von Segment 11 an den unterschiedlichen Messstellen vom zeitbasierten Segment 8 an der ersten Messstelle MO in das Segment 5 an Messstelle M5.It can be seen that with speed changes, the time-based segmentation no longer matches the physically correct segmentation. Thus, for example, the tape position of
Durch Simulation wurde herausgefunden, dass die Segmentierung je nach Verfahren der vorliegenden Erfindung unterschiedlich kleine Diskretisierungsfehler aufweist. Je nach Kombination kann sich dieser zum Beispiel in der Größenordnung der Basiszykluszeit des Automatisierungssystems und ist in diesem Fall für alle Messstellen gleich.By simulation, it has been found that the segmentation has different small discretization errors depending on the method of the present invention. Depending on the combination, this can be, for example, of the order of magnitude of the basic cycle time of the automation system and in this case is the same for all measuring points.
Zur Berechnung der Volumensegmentierung wird ein Integrator verwendet. Dieser bestimmt über eine der vorangegangenen Gleichungen die Segmentgrenzen für die Größe eines vorgegebenen Volumens. Ist die entsprechende Segmentgröße erreicht, wird der Integrator zurückgesetzt. Der Ausgang eines solchen Bausteins weist zum Beispiel einen wie in
Die Volumensegmentierung kann insbesondere an einer ersten Messstelle bzw. Messposition MO erfolgen. Eingangswert für die Segmentierung wäre dabei die Materialgeschwindigkeit, die Querschnittsfläche, die Materialdichte und insbesondere die zu unterteilende Volumensegmentgröße, welche variabel vorgebbar ist. Die Materialgeschwindigkeit kann dabei auf eine oder mehrere Arten, wie im Vorwege beschrieben, bestimmt werden. Für sämtliche gemessene Betriebsparameter können auch Sollwerte verwendet werden.The volume segmentation can be carried out in particular at a first measuring point or measuring position M O. Input value for the segmentation would be the material speed, the cross-sectional area, the material density and in particular the volume segment size to be subdivided, which can be variably specified. The material speed can be determined in one or more ways, as described in advance. Setpoint values can also be used for all measured operating parameters.
Die Volumensegmentierung kann hinter der ersten Messstelle MO zum Beispiel funktional wie an der ersten Messposition erfolgen. Auch hier können gemessene Betriebsparameter durch Sollwerte ersetzt werden. Unter der Voraussetzung der Massenerhaltung bzw. Volumenerhaltung (unter Annahme einer konstanten Dichte) können auch die gemessenen Betriebsparameter von anderen Messstellen als vorgegebene Betriebsparameter verwendet werden. Die Zählung kann über die Verschiebung der Segmentgrenzen synchronisiert werden, sobald die erforderlichen Betriebsparameter erfüllt sind, oder durch die Erkennung des Walzgutes an der Messstelle. Das Soll-Segmentvolumen oder -die Soll-Segmentmasse wird zusammen mit dem zugehörigen Segmentzählwert Z zum Beispiel von der ersten Messposition MO oder aber auch von einer anderen vorhergehenden Messposition geliefert.The volume segmentation can be done as functional as at the first measurement position behind the first measuring point M O. Again, measured operating parameters can be replaced by setpoints. On the assumption of mass conservation or volume conservation (assuming a constant density), the measured operating parameters of other measuring points can also be used as predetermined operating parameters. The count can be synchronized via the shift of the segment boundaries as soon as the required operating parameters are met, or by the recognition of the rolling stock at the measuring point. The desired segment volume or target segment mass is supplied together with the associated segment count Z, for example, from the first measurement position M O or else from another previous measurement position.
Der Ausgang der Volumensegmentierung an der ersten Messstelle kann an eine Kaskade bzw. Reihe von Verschieberegistern zwischen den nachfolgenden Messstellen weitergereicht werden. Als gemessener Betriebsparameter kann dabei die Messung der Materialgeschwindigkeit vorliegen.The output of the volume segmentation at the first measuring point can be passed on to a cascade or series of shift registers between the subsequent measuring points. The measured operating parameter may be the measurement of the material speed.
Die Segmentierung ist abhängig von den zur Segmentierung erforderlichen Betriebsparametern. Sind einzelne der erforderlichen Betriebsparameter ungültig, zum Beispiel durch fehlerhafte oder ausgefallene Messsignale, dann kann die Segmentierung an der entsprechenden Messstelle entweder über eine andere Methode erfolgen oder die betreffenden Betriebsparameter können durch die zugehörigen Sollwerte ersetzt werden.The segmentation depends on the operating parameters required for the segmentation. If some of the required operating parameters are invalid, for example due to erroneous or failed measuring signals, the segmentation at the corresponding measuring point can either be carried out using another method or the relevant operating parameters can be replaced by the associated setpoint values.
Es können mehrere Segmentierungsmethoden gleichzeitig verwendet werden, wodurch eine Redundanz erreicht wird. Auf eine solche Redundanz wird im Folgenden eingegangen.Multiple segmentation methods can be used simultaneously, providing redundancy. Such redundancy will be discussed below.
Wird an sämtlichen Messstellen eine Segmentierung über konstante Massen bzw. Volumina mittels Integration vorgenommen, weist diese Methode den kleinsten Diskretisierungsfehler auf (Methode B). Sie erfordert jedoch zusätzliche gemessene und/oder vorgegebene Betriebsparameter. Um eine exakte Erstsynchronisation zu erreichen wird an der ersten Messstelle eine Integration über Massen- bzw. Volumensegmente vorgenommen (Methode B), wobei diese Segmentierung über Schieberegister durch die Walzstraße geschoben wird (Methode A). Fällt die vorgenommene Segmentierung (Methode B) nach der Erstsynchronisation an einer oder mehreren Messstellen aus, kann dort automatisch auf die Methode der Integration über Massen- bzw. Volumensegmente an der ersten Messstelle und der Verschiebung mittels Schieberegister (Methode A) durch die Walzstraße zurückgegriffen werden, sodass die Methode A eine Ablösefunktion darstellt. Sind die erforderlichen Betriebsparameter wieder verfügbar, erfolgt die Zurückschaltung auf die Methode B bei der die Integration wiederum an jeder Messstelle erfolgt. Der neue Zählerstand wird über den entsprechenden Wert aus dem Schieberegister synchronisiert. Bei einem Ausfall von erforderlichen Messungen kann auf eine Verwendung von Sollwerten zurückgegriffen werden.If a segmentation over constant masses or volumes is carried out by integration at all measuring points, this method has the smallest discretization error (method B). However, it requires additional measured and / or predetermined operating parameters. In order to achieve an exact initial synchronization, an integration is carried out at the first measuring point via mass or volume segments (method B), whereby this segmentation is pushed through the rolling train via shift registers (method A). If the segmentation made (Method B) fails at one or more measuring points after the initial synchronization, the method of integration via mass or volume segments at the first measuring point and the shift by means of a shift register (Method A) through the rolling train can be used automatically so that method A represents a detachment function. If the required operating parameters are available again, the system switches back to method B, where the integration is again carried out at each measuring point. The new counter reading is synchronized via the corresponding value from the shift register. In the event of a failure of required measurements, use of setpoint values can be resorted to.
Zur weiteren Validierung der Gültigkeit einer Messstelle kann die Abweichung zwischen den einzelnen Methoden herangezogen werden.For further validation of the validity of a measuring point, the deviation between the individual methods can be used.
Zur Synchronisation können verschiedene Maßnahmen getroffen werden. Zum Beispiel kann die Erstsynchronisation durch das Bandkopf-Einlaufsignal erfolgen. Diese Erkennung kann zum Beispiel mittels Kraftsensoren, optischen Sensoren oder weitere Erkennungsmethoden erfolgen. Die Position des Bandkopfes ist abhängig von der Zeit feststellbar. Dies kann an einer oder mehreren der Messstellen erfolgen.For synchronization, various measures can be taken. For example, the initial synchronization may be by the tape head entry signal. This detection can be done for example by means of force sensors, optical sensors or other detection methods. The position of the tape head can be determined depending on the time. This can be done at one or more of the measuring points.
Nach Feststellung der Bandkopfposition an einer Messstelle kann mittels des Automatisierungssystems die Position des Bandkopfes berechnet werden. Für alle Methoden erhöht die Einbindung zusätzlicher Synchronisationsmessstellen die Lagegenauigkeit des Walzgutes.After determining the tape head position at a measuring point, the position of the tape head can be calculated by means of the automation system. For all methods, the integration of additional synchronization measuring points increases the positional accuracy of the rolling stock.
Alternativ erfolgt die Erstsynchronisation hinter dem Bandkopf. Hierfür stehen bevorzugt Zwischengerüstgeschwindigkeiten als gemessene und/oder vorgegebene Betriebsparameter zur Verfügung.Alternatively, the initial synchronization takes place behind the tape head. For this purpose, intermediate stand speeds are preferably available as measured and / or predetermined operating parameters.
Bevorzugt ist es wie zuvor beschrieben vorgesehen, dass die Identifizierung der Volumensegmente in einer übergeordneten Programmeinheit, die für die Setzung der Walzanlage zuständig ist, erfolgt. Dies kann unter Zuordnung von weiteren Messdaten zu den Massen- bzw. Volumensegmenten erfolgen. Zur Optimierung der Automatisierungsaufgaben kann die identifizierte Volumensegmentierung auch an die übergeordnete Programmeinheit, die für die Setzung der Walzanlage zuständig ist, übergeben werden.As described above, it is preferably provided that the identification of the volume segments takes place in a superordinate program unit which is responsible for setting the rolling mill. This can be done by assigning further measurement data to the mass or volume segments. To optimize the automation tasks, the identified volume segmentation can also be transferred to the higher-level program unit, which is responsible for setting the rolling mill.
Die übergeordnete Programmeinheit, die für die Setzung der Walzanlage zuständig ist kann insbesondere adaptiv lernend ausgebildet sein.The parent program unit, which is responsible for the setting of the rolling mill can be designed in particular adaptive learning.
Innerhalb der übergeordneten Programmeinheit können die weiteren Betriebsparameter, die während des Walzvorganges aufgetreten sind, dem jeweiligen identifizierten Volumensegment des Bandes zugeordnet werden, um zum Beispiel eine Optimierung und/oder verbesserte Fehlerkontrolle der Walzanlage zu ermöglichen. Diese weiteren Betriebsparameter können verschiedene Materialeigenschaften sein wie zum Beispiel Planheit, Zugspannungsverteilung, Voreilung (Differenzgeschwindigkeit) während des Walzens etc..Within the higher-level program unit, the further operating parameters which have occurred during the rolling process can be assigned to the respective identified volume segment of the belt, for example to enable optimization and / or improved error control of the rolling mill. These further operating parameters can be different material properties, such as flatness, for example. Tensile stress distribution, overfeed (differential speed) during rolling etc.
Gemäß eines Ausführungsbeispieles des erfindungsgemäßen Verfahrens liegt eine Walzanlage mit mehreren Walzgerüsten vor, wobei eingangsseitig ein Abhaspel und ausgangsseitig ein Aufhaspel angeordnet ist (nicht abgebildet).According to one embodiment of the method according to the invention, there is a rolling mill with a number of rolling stands, wherein an uncoiler is arranged on the input side and a reel on the output side (not shown).
Zwischen dem Abhaspel und dem ersten Walzgerüst ist das einlaufende Band gemäß diesem Ausführungsbeispiel über eine erste Umlenkrolle geführt, deren Drehgeschwindigkeit vorzugsweise kontinuierlich über einen Pulsgeber gemessen wird. Hieraus folgt, vorzugsweise unmittelbar, die einlaufseitige Ist-Bandgeschwindigkeit an einer ersten Messstelle MO als ein erster gemessener Betriebsparameter.Between the uncoiler and the first rolling stand, the incoming strip is guided in accordance with this exemplary embodiment over a first deflection roller whose rotational speed is preferably measured continuously via a pulse transmitter. It follows, preferably immediately, the inlet side actual belt speed at a first measuring point M O as a first measured operating parameters.
Ferner befindet sich vor bzw. an dem ersten Gerüst ein Mittel, das den Einlauf eines Bandkopfes zu Beginn des Walzvorgangs erfasst. Dieser Messwert MISO ist eine boolsche Messgröße einer ersten Messstelle MO und stellt einen zweiten gemessenen Betriebsparameter der Walzanlage dar.Furthermore, there is a means in front of or at the first stand, which detects the entry of a tape head at the beginning of the rolling process. This measured value MIS O is a Boolean measured variable of a first measuring point M O and represents a second measured operating parameter of the rolling mill.
Ferner befinden sich im weiteren Verlauf der Walzanlage gemäß dem Ausführungsbeispiel weitere Mittel zur Erfassung des durchlaufenden Bandkopfes, die als weitere Messstellen M1, M2,..., Mn boolsche Werte MISM1, MISM2, ..., MISMn für den Durchlauf des Bandkopfes erzeugen.Further, located in the further course of the rolling mill according to the embodiment further means for detection of the passing tape head, as further measuring points M 1, M 2, ..., M n boolean values MIS M1, MIS M2, ..., MIS Mn for create the passage of the tape head.
An jeder der Messstellen MO, M1, M2... bewirkt der Durchlauf des Bandkopfes eine Erstsynchronisation, die als Startsignal für einen Integrationsvorgang dient.At each of the measuring points M O , M 1 , M 2 ... the passage of the tape head causes a first synchronization, which serves as a start signal for an integration process.
Wie in
Die Erfassung der einlaufenden Bandgeschwindigkeit M0 ist an jeder Messstelle bekannt, und somit welches Volumensegment zu welchem Zeitpunkt an welcher Messstelle durchläuft.The detection of the incoming belt speed M 0 is known at each measuring point, and thus passes through which volume segment at which point in time at which measuring point.
Hervorzuheben ist, dass die Abweichungen jeweils auf dasselbe Segment begrenzt sind und mit diesem Segment durch die Anlage geschoben werden. Hierdurch ist eine hinreichend genaue Zuordnung von weiteren Betriebsparametern zu einem jeweiligen Volumensegment ermöglicht. Solche weiteren Betriebsparameter können etwa eine lokale Bandzugverteilung oder Messwerte für die Bandplanheit sein. Die Volumensegmente werden bevorzugt von einer übergeordneten Programmeinheit, die für die Setzung der Walzanlage zuständig ist, der Anlage erfasst und mit den weiteren gemessenen und/oder weiteren Betriebsparametern verknüpft.It should be emphasized that the deviations are each limited to the same segment and pushed with this segment through the system. This allows a sufficiently accurate assignment of further operating parameters to a respective volume segment. Such further operating parameters may be, for example, a local band distribution or measured values for the band flatness. The volume segments are preferably detected by a parent program unit, which is responsible for the setting of the rolling mill, the system and linked to the other measured and / or other operating parameters.
Die Merkmale der beschriebenen Ausführungsbeispiele können miteinander kombiniert oder gegeneinander ausgetauscht werden.The features of the described embodiments can be combined or replaced with each other.
- 11
- Walzanlagerolling plant
- 22
- Walzgerüstrolling mill
- 33
- Bandtape
- 44
- Geschwindigkeitsmessgerätvelocity meter
- 55
- Dickenmessgerätthickness gauge
- MO M O
- Messstellemeasuring point
- M1 M 1
- Messstellemeasuring point
- M2 M 2
- Messstellemeasuring point
- M3 M 3
- Messstellemeasuring point
- M4 M 4
- Messstellemeasuring point
- Mn M n
- Messstellemeasuring point
- MISMIS
- BandkopfeinlaufsignalBandleader lead-in
- VV
- Volumenvolume
- tt
- ZeitTime
- ZZ
- Zählerwert der SegmenteCounter value of the segments
Claims (16)
- Method of operating a rolling mill (1), comprising the steps of:a) detecting at least one operating parameter as measured actual value; andb) identifying at least one volume or mass segment of a transiting rolling material (3) with use of the measured operating parameter and further operating parameters;wherein at least one of the operating parameters from the group of rolling material thickness, rolling material width, rolling material speed, rolling material density and cross-sectional area of the rolling material (3) is derived at a given measuring point (M0, M1, M2, M3, M4, ..., Mn) and is entered into the identification as a non-measured target value,
characterised in that
the step of identification of the at least one volume or mass segment is carried out by integration and
the at least one volume or mass segment of a transiting rolling stock (3) is detected at least one of the measuring points (M0, M1, M2, M3, M4, ..., Mn) by at least one of the following combinations of operating parameters i) to iv2) and integrated:i) measured cross-sectional area of the rolling material (3), measured rolling material speed;ii) target value for the cross-sectional area of the rolling material (3), measured rolling material speed;iii1) target value of rolling material width, measured rolling material thickness, measured rolling material speed;iii2) target value of rolling material width, measured rolling material thickness, target value rolling of material speed;iv1) target value of rolling material thickness, measured rolling material width, measured rolling material speed;iv2) target value of rolling material thickness, measured rolling material width, target value of rolling material speed. - Method according to claim 1, wherein for identification of the volume segment several of the combinations of i) to iv2) are used and/or the quality of the segmentation is monitored by comparison of the identification by different ones of the combinations i) to iv2).
- Method according to claim 1 or 2, in which in the case of failure of one of the combinations i) to iv2) there is automatic switching over to another one of these combinations so as to ensure tracking of the segment.
- Method according to any one of the preceding claims, wherein a segmentation of the rolling material (3) into several mass or volume segments is undertaken at a first measuring point (M0) by integration and the segment data are shifted by an automation system, particularly by means of shift registers, through the rolling train (1).
- Method according to claim 4, wherein a segmentation into mass or volume segments by integration at several measuring points (M0, M1, M2, M3, M4, ..., Mn) is undertaken and measuring points (M0, M1, M2, M3, M4, ..., Mn) which in rolling material running direction follow the segments formed in the first measuring point (M0) are first synchronised by the first measuring point (M0).
- Method according to claim 4, wherein a segmentation into mass or volume segments by integration at several measuring points (M0, M1, M2, M3, M4, ..., Mn) is undertaken and, as measured and/or further operating parameters of one of the measuring points (M0, M1, M2, M3, M4, ..., Mn), corresponding operating parameters of one of the preceding or following measuring points (M0, M1, M2, M3, M4, ..., Mn) are used.
- Method according to claim 4, wherein a segmentation into mass or volume segments is undertaken by integration at several measuring points (M0, M1, M2, M3, M4, ..., Mn) and target values of operating parameters are used as measured and/or further operating parameters at at least one of the measuring points (M0, M1, M2, M3, M4, ..., Mn).
- Method according to claim 4, which additionally comprises the steps of at least two of claims 5 to 7 for formation of a redundancy of the segmentation of the mass or volume segments.
- Method according to any one of the preceding claims, wherein a first synchronisation at a measurement point (M0, M1, M2, M3, M4, ..., Mn) is carried out by detecting the rolling material head entry signal and/or by detecting a part of the rolling material (3) following the rolling material head.
- Method according to any one of the preceding claims, wherein after transit of a segment through at least one roll stand (2) of the rolling mill (1) and tracking of the segment by means of a measuring point (M0, M1, M2, M3, M4, ..., Mn) downstream of the stand (2) in rolling material running direction the effect of the roll stand (2) on the segment is ascertained and this ascertained effect of the roll stand (2) is taken into consideration for a subsequent rolling material segment to be rolled or a subsequent rolling material to be rolled.
- Method according to any one of the preceding claims, characterised by the step of:detecting a rolling material head entry signal (MISM0, MISM1, MISM2, ..., MISMn) as measured operating parameter, particularly as start signal for the integration of the mass or volume segments.
- Method according to any one of the preceding claims, characterised in that a rolling material speed at the entry side is entered into the identification as measured operating parameter.
- Method according to claim 12, characterised in that the rolling material speed is measured by measuring the unreeling process of a dispensing reel.
- Method according to claim 1 or 2, wherein the rolling material width is measured only ahead of a first roll stand (2) of the rolling mill (1) or the rolling material width enters into the identification only as an unmeasured target value.
- Method according to claim 1, characterised in that the rolling material thickness is measured at not more than three measuring points, particularly ahead of a first roll stand (2), directly after the first roll stand (2) and after a last roll stand (2), wherein a plurality of roll stands (2) is provided.
- Method according to any one of the preceding claims, characterised by the step:identifying the mass or volume segments in a subordinate program unit responsible for setting the rolling mill (1), in particular with association of measured and/or further operating parameters with the mass or volume segments.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE102012222822 | 2012-12-11 | ||
DE201210222996 DE102012222996A1 (en) | 2012-12-11 | 2012-12-12 | Method for operating a rolling mill |
PCT/EP2013/075358 WO2014090632A1 (en) | 2012-12-11 | 2013-12-03 | Method for operating a rolling mill |
Publications (2)
Publication Number | Publication Date |
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EP2931446A1 EP2931446A1 (en) | 2015-10-21 |
EP2931446B1 true EP2931446B1 (en) | 2016-07-27 |
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EP13805314.5A Active EP2931446B1 (en) | 2012-12-11 | 2013-12-03 | Method for operating a rolling mill |
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EP (1) | EP2931446B1 (en) |
DE (1) | DE102012222996A1 (en) |
WO (1) | WO2014090632A1 (en) |
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DE102008011275A1 (en) * | 2008-02-27 | 2009-09-10 | Siemens Aktiengesellschaft | Operating procedure for a multi-stand rolling mill with strip thickness determination using the continuity equation |
IT1400550B1 (en) * | 2010-06-09 | 2013-06-11 | Danieli Automation Spa | PROCEDURE AND DEVICE FOR THE DIMENSIONAL CHECK OF THE SECTION OF A LAMINATE PRODUCT. |
DE102011077380A1 (en) * | 2011-06-10 | 2012-12-13 | Sms Siemag Ag | Method for operating rolling plant, involves deriving operating parameter from tape thickness, tape width and tape speed at given measuring points, and subjecting derived parameter to identification as non-measured reference value |
-
2012
- 2012-12-12 DE DE201210222996 patent/DE102012222996A1/en active Pending
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- 2013-12-03 EP EP13805314.5A patent/EP2931446B1/en active Active
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DE102012222996A1 (en) | 2014-06-12 |
EP2931446A1 (en) | 2015-10-21 |
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