EP2930224A1 - Verfahren zur herstellung von leichtolefinen und btx unter verwendung einer fcc-anlage, in der ein schweres einsatzmaterial vom typ vgo mit starkem hydrotreating aufbereitet wird, gekoppelt mit einer katalytischen reforming-einheit und einem aromakomplex, die zur aufbereitung eines schweren einsatzmaterials vom typ erdöl verwendet werden - Google Patents
Verfahren zur herstellung von leichtolefinen und btx unter verwendung einer fcc-anlage, in der ein schweres einsatzmaterial vom typ vgo mit starkem hydrotreating aufbereitet wird, gekoppelt mit einer katalytischen reforming-einheit und einem aromakomplex, die zur aufbereitung eines schweren einsatzmaterials vom typ erdöl verwendet werden Download PDFInfo
- Publication number
- EP2930224A1 EP2930224A1 EP15305501.7A EP15305501A EP2930224A1 EP 2930224 A1 EP2930224 A1 EP 2930224A1 EP 15305501 A EP15305501 A EP 15305501A EP 2930224 A1 EP2930224 A1 EP 2930224A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fcc
- unit
- feedstock
- aromatic
- fraction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims description 12
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- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims abstract description 7
- 238000004517 catalytic hydrocracking Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 24
- 238000001833 catalytic reforming Methods 0.000 claims description 20
- 238000004523 catalytic cracking Methods 0.000 claims description 18
- 239000000203 mixture Substances 0.000 claims description 18
- 238000009835 boiling Methods 0.000 claims description 14
- 239000003054 catalyst Substances 0.000 claims description 11
- 238000002407 reforming Methods 0.000 claims description 9
- 238000006384 oligomerization reaction Methods 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims description 8
- 239000007789 gas Substances 0.000 claims description 6
- 238000005194 fractionation Methods 0.000 claims description 5
- 229910021536 Zeolite Inorganic materials 0.000 claims description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 2
- 239000010457 zeolite Substances 0.000 claims description 2
- 238000005336 cracking Methods 0.000 abstract description 11
- 239000001257 hydrogen Substances 0.000 abstract description 10
- 229910052739 hydrogen Inorganic materials 0.000 abstract description 10
- 230000010354 integration Effects 0.000 abstract description 7
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 abstract description 6
- 238000011084 recovery Methods 0.000 abstract description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 15
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- 239000000571 coke Substances 0.000 description 15
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
- 230000008901 benefit Effects 0.000 description 7
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- 125000004432 carbon atom Chemical group C* 0.000 description 7
- 230000004907 flux Effects 0.000 description 7
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- 229910052717 sulfur Inorganic materials 0.000 description 7
- 238000004821 distillation Methods 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 150000001491 aromatic compounds Chemical class 0.000 description 5
- 229930195733 hydrocarbon Natural products 0.000 description 5
- 150000002430 hydrocarbons Chemical class 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 150000002431 hydrogen Chemical class 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 239000008096 xylene Substances 0.000 description 4
- 230000006735 deficit Effects 0.000 description 3
- 229910017464 nitrogen compound Inorganic materials 0.000 description 3
- 150000002830 nitrogen compounds Chemical class 0.000 description 3
- 150000003738 xylenes Chemical class 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
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- 229910052759 nickel Inorganic materials 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 150000003464 sulfur compounds Chemical class 0.000 description 2
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 2
- 238000005292 vacuum distillation Methods 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 2
- 101100536354 Drosophila melanogaster tant gene Proteins 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G63/00—Treatment of naphtha by at least one reforming process and at least one other conversion process
- C10G63/02—Treatment of naphtha by at least one reforming process and at least one other conversion process plural serial stages only
- C10G63/04—Treatment of naphtha by at least one reforming process and at least one other conversion process plural serial stages only including at least one cracking step
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G11/00—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
- C10G11/14—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid catalysts
- C10G11/18—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid catalysts according to the "fluidised-bed" technique
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G11/00—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
- C10G11/14—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid catalysts
- C10G11/18—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid catalysts according to the "fluidised-bed" technique
- C10G11/182—Regeneration
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G35/00—Reforming naphtha
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G69/00—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process
- C10G69/02—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process plural serial stages only
- C10G69/04—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process plural serial stages only including at least one step of catalytic cracking in the absence of hydrogen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G69/00—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process
- C10G69/02—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process plural serial stages only
- C10G69/08—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process plural serial stages only including at least one step of reforming naphtha
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1037—Hydrocarbon fractions
- C10G2300/1044—Heavy gasoline or naphtha having a boiling range of about 100 - 180 °C
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1037—Hydrocarbon fractions
- C10G2300/1048—Middle distillates
- C10G2300/1059—Gasoil having a boiling range of about 330 - 427 °C
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1074—Vacuum distillates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1077—Vacuum residues
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/20—C2-C4 olefins
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/30—Aromatics
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G69/00—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process
- C10G69/02—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process plural serial stages only
- C10G69/12—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process plural serial stages only including at least one polymerisation or alkylation step
- C10G69/126—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process plural serial stages only including at least one polymerisation or alkylation step polymerisation, e.g. oligomerisation
Definitions
- the invention is in the field of refining and petrochemical processes and achieves extensive integration between the FCC unit and the aromatic complex (CA).
- the present invention relates more particularly to the case of FCC units treating heavy loads but highly hydrotreated, and thus having a hydrogen content greater than 13.5% by weight. During catalytic cracking, these charges have a coke deficit, which adversely affects the thermal balance of the FCC.
- the present invention describes means for restoring a balanced thermal balance by exchange of material flow between the FCC and the aromatic complex (CA).
- This fraction derived from the aromatic complex (CA) is recycled to the FCC reactor that can operate both in riser flow and downflow, and its conversion allows an increase in BTX yield. more than improving the thermal balance of the FCC unit.
- the prior art also proposes recycle FCC effluents into an additional reactor in order to exhaust the potential of these unconverted sections such as the C4 fraction for example.
- the present invention taking advantage of the immediate proximity of the FCC and the aromatic complex, proposes in addition to conventional recycles from the FCC, recycle the heavy aromatics flux from the aromatic complex initially dedicated to the gasoline pool.
- the present invention also describes the possibility of preheating the FCC charge by recovering the heat from the furnaces of the catalytic reforming units.
- the present invention thus proposes to recover a portion of the available heat in the convection zone of the preheating furnaces of the catalytic reforming feed in order to preheat the FCC feed.
- the present invention can be defined as a process for producing C 2, C 3 and C 4 light olefins and BTX (benzene, toluene, xylenes) using a catalytic cracking unit (FCC) and an aromatic complex (CA) including a catalytic reforming unit for gasoline (RC).
- FCC catalytic cracking unit
- CA aromatic complex
- RC catalytic reforming unit for gasoline
- LCN feedstock from the catalytic cracking unit is defined by its distillation range (PI-160 ° C), PI (initial distillation point) ranging from 30 ° C to 60 ° C, and PF (final point of distillation) being defined at plus or minus 10 ° C, that is to say ranging from 150 ° C to 170 ° C.
- the LCN feed is introduced in admixture with the charge (5) of the aromatic complex (CA).
- the so-called heavy aromatic charge (11) produced by the aromatic complex (CA) is composed of aromatics with more than 10 carbon atoms. This heavy aromatic charge is sent in mixture with the charge (2) of the FCC unit where it brings by its power coquant the calories necessary for the closure of the thermal balance.
- the charge (2) of the FCC unit is preheated in the furnaces of the catalytic reforming unit (RF), preferably in the convection zone of the latter.
- the raffinate effluent (12) of the aromatic complex is sent to a separation unit (SPLIT2) which makes it possible to separate a light fraction (13) which is mixed with the feedstock ( 2) to the catalytic cracking unit (FCC), and a heavy fraction (14) which is mixed with the hydrotreated naphtha feedstock (4) to the catalytic reforming unit (REF).
- SPLIT2 separation unit
- the C4 and C5 light olefins originating from the separation box (BF), denoted stream 15, are sent to an oligomerization unit (OLG), and the effluents (16) of said oligomerization unit (15) are mixed with the feedstock (2) in the catalytic cracking unit (FCC).
- OLG oligomerization unit
- FCC catalytic cracking unit
- the charge (2) of the FCC unit is preheated in the convection zone of the catalytic reforming furnaces (FREF) before being introduced as a feedstock of the catalytic cracking unit. (FCC).
- FREF catalytic reforming furnaces
- the FCC allows the production of a BTX recoverable flux in the aromatic complex.
- the flow rate of light olefins produced by the FCC is increased.
- the FCC benefits from a substantial coke input thanks to the recycling of at least a portion of the aromatic heavy fraction derived from the aromatic complex, which makes it possible to complete the heat balance.
- the integration of the aromatic complex and FCC provides a process flow that optimizes and makes flexible the production and recovery of high value-added compounds, such as light olefins and BTX.
- the heavy aromatics flux from the aromatic complex (11) is minimized or eliminated to the benefit of coke produced and useful for the thermal balance of the FCC, and BTX produced by cracking in the FCC.
- the FCC charge can be preheated by the furnaces of the catalytic reformer unit, further improving the thermal balance of the FCC.
- An FCC unit generally processes a heavy cut from the vacuum distillation unit such as VGO (abbreviation of "vacuum gas oil” terminology), or an atmospheric residue alone or in admixture.
- VGO abbreviation of "vacuum gas oil” terminology
- the load arriving at the FCC for example a VGO, may be significantly lighter due to pretreatment, usually a more or less advanced hydrotreatment, or because it comes from a conversion unit. wherein the initial charge has been greatly enriched in hydrogen.
- This filler also has the advantage of containing few nitrogen and sulfur impurities, which leads to an LCN (abbreviation for "light cracked naphtha”) cut from catalytic cracking which can be oriented towards the entry of the aromatic complex generally in a mixture. with an ex-reforming charge.
- LCN abbreviation for "light cracked naphtha”
- This LCN feed may optionally be mixed with a steam cracker type feed to be hydrotreated before going to the aromatic complex.
- the cracking reactions in the FCC also lead to the production of aromatic compounds and especially high value-added compounds such as benzene, toluene and xylene (especially para-xylene), noted overall BTX, that it will be possible to value in the FCC-Complexe Aromatique sequence.
- the flexibility of the FCC also allows secondary loads to be treated in relation to the main load.
- These secondary charges generally represent less than 10% by weight of the main charge and are recycles of available effluents, effluents which have a significant potential for light olefins. This is particularly the case of the so-called "raffinate" flow from the aromatic complex which is a low flux of aromatic compounds.
- the FCC recycle of this type of highly cokant charge makes it possible to benefit from an additional source of coke, thus to balance the coke deficient thermal balance from a hydrogen-enriched main charge, and to be able to, at the same time , increase the BTX yield of the aromatic complex.
- the figure 1 represents a diagram of the sequence according to the present invention.
- the feedstock entering the hydroconversion unit is a heavy feedstock generally derived from vacuum distillation.
- VGO vacuum distillate
- the feed to the FCC can be any mixture of hydrotreated VGO feedstock and UCO feedstock in the previously defined sense.
- the naphtha feedstock for hydrotreatment is a gasoline cut whose initial boiling point is generally above 30 ° C and the final boiling point is generally below 220 ° C. It is treated in a hydrotreating unit in order to rid it of sulfur compounds, so as to reach an S content of less than 0.5 ppm.
- the desulfurized gasoline effluent (30-220 ° C) is sent to the catalytic reforming unit (RC) after being heated in an exchange train comprising furnaces.
- Another factor of integration of the FCC with the aromatic complex is achieved by the use of reforming furnaces as a means of preheating the charge of said FCC, preferably in the convection zone of these furnaces, which generally corresponds to approximately 25% -35%. total heating power. This preheating contributes to the achievement of the thermal balance of FCC made deficient in coke because of its highly hydrogenated charge.
- the heavy aromatics flux from the aromatic complex (CA) is recycled to the FCC, not by burning it in the regenerator, but by treating it as a mixture with the feedstock in the FCC reactor.
- this heavy aromatics stream (11) will be converted into BTX aromatics and additional coke (with respect to the highly hydrogenated feedstock) allowing the closure of the overall thermal balance of the FCC unit.
- the raffinate is recycled to the raffinate from the aromatic complex so that it is predominantly cracked with propylene, butenes and ethylene.
- the FCC contributes to a higher production of BTX aromatics, because the lightly cracked LCN gasoline fraction, almost free of sulfur and other impurities due to the hydroconversion stage of the heavy load, is sent aromatic complex (CA) to extract and process aromatics to produce a maximum of benzene, toluene and para-xylene.
- CA aromatic complex
- the figure 2 shows a variant of the present invention in which the raffinate from the aromatic complex is divided in two; the light part goes to the FCC, while the heavy part is recycled to the aromatic complex.
- it may be desired to extract even more valuable aromatics from the assembly by sending the HCN heavy cracking gasoline into the starting naphtha stream so that said HCN feed undergoes a hydrotreatment before entering the aromatic complex ( IT).
- the heavy fraction (16) resulting from the fractionation of the FCC may be recycled in part or in whole to the FCC reactor to make even more olefins and aromatics, as well as for the production of additional essential coke at the same time. thermal balance of the FCC unit.
- the figure 3 shows another variant of the present invention which consists in separating from the C5 cut at the outlet of the FCC reactor so as to send in the cold box a part comprising the dry gases, the LPGs as well as the compounds with five carbon atoms for be further separated and thus make it possible to isolate the fraction C4 and C5 to recycle it into the reaction section of the FCC or send it to an oligomerization unit (OLG) and then send the oligomerate thus formed to the FCC reactor, which increases the yields of light olefins.
- OLG oligomerization unit
- the FCC can be equipped in addition to the main reactor treating highly hydrogenated feed, another reactor, called secondary, dedicated to various light cuts whose cracking conditions may be more severe.
- the first feedstock (1) entering the FCC-Petrochemical Unit is an unconverted oil from a VGO hydrocracking unit or a highly hydrotreated VGO.
- Table 1 gives property ranges for such a type of load. ⁇ b> Table 1 - Main FCC Load Characteristic ⁇ / b> Typical load Min / Max Nitrogen compounds mg / kg 7.84 1 - 50 Conradson Carbon ⁇ 0.2% ⁇ 1 PI (0.50%) ° C 244.1 > 240 PF (99.50%) ° C 649.4 ⁇ 700 Hydrogen (NMR) % m / m 14.2 13.5 - 14.5 SPGR 15 ° C kg / m3 844.8 800 - 920 saturated % m / m 92.1 85 - 98 aromatic % m / 4.9 2 - 10 resins % m / 0.7 ⁇ 5 Vanadium (FX) mg / kg ⁇ 2 ⁇ 5 Nickel (FX) mg / kg ⁇ 2 ⁇ 5
- the light cracked gasoline stream (9) noted as LCN from the FCC is recycled to the aromatic complex (CA). It is a depentanized cut whose initial boiling point (PI) is greater than 30 ° C.
- the boiling point (PF) is usually 160 ° C.
- the heavy cracked gasoline stream (17) denoted HCN from the FCC is generally richer in aromatics than the LCN fraction, with an initial point (PI) corresponding to the final cut point of the LCN and a final cut point ( PF) generally not exceeding 220 ° C.
- This HCN cut is often richer in sulfur than the light fraction of FCC gasoline. Under severe cracking conditions, its yield is low, but it concentrates the sulfur compounds of the total FCC gasoline.
- the heavy fraction stream (16) from the fractionation of the liquid effluents of the FCC is a hydrocarbon fraction whose initial boiling point (PI) is 220 ° C. This stream concentrates most of the sulfur and nitrogen compounds initially present in the feed, and can be wholly or partly recycled to the FCC reactor.
- the heavy aromatic stream (11) derived from the aromatic complex and recycled to the FCC reactor is composed mainly of aromatic compounds whose carbon number is greater than or equal to 10.
- the initial distillation temperature (PI) of this stream (11) is generally greater than 190 ° C.
- the raffinate stream (12) from the aromatic complex is a cut almost free of aromatic compounds.
- the initial boiling point (PO) of this cup is above 30 ° C, and its boiling end point (PF) is variable, but is normally between 150 ° C and 220 ° C.
- the raffinate stream (12) can optionally be split into two fractions with an intermediate point between 75 ° C and 150 ° C.
- the FCC unit is a highly hydrotreated VGO catalytic cracking unit or unconverted oil from VGO hydro-conversion units.
- the FCC unit in the context of the present invention has at least one main reactor operating, either upflow ("riser”) or downflow (“downer”).
- the FCC unit has a separator-stripper section in which the catalyst is separated from the hydrocarbon effluents.
- the FCC unit furthermore has a regeneration section of the catalyst in which the coke formed during the reaction and deposited on the catalyst is burned in a flow of air generating combustion fumes and recovering most of the heat required by the reactor in the form of sensible heat of the catalyst itself.
- the FCC unit has its own hydrocarbon effluent treatment section including a plant gas allowing a separation of light olefins (ethylene, propylene, butenes) from the other gases: hydrogen, methane, ethane, propane.
- a plant gas allowing a separation of light olefins (ethylene, propylene, butenes) from the other gases: hydrogen, methane, ethane, propane.
- the heavier part of the hydrocarbon effluents is treated in a separation section comprising at least one fractionation unit (FRAC) for recovering the typical distillation range cut [30 ° C - 160 ° C], called LCN cut, which is recycled to the aromatic complex (CA).
- FRAC fractionation unit
- the intermediate portion comprising the hydrocarbons with 4 and 5 carbon atoms can be either recycled directly to the FCC or preferentially be sent to an oligomerization unit to obtain a polyC4 / C5 oligomer whose crackability in catalytic cracking processes is clearly greater than that of non-oligomerized compounds, or be upgraded to their dedicated pool.
- the FCC unit is preferably operated at high severity (high riser output temperature, high catalyst to load ratio: C / O).
- the range of operating conditions is given in Table 2 below. ⁇ b> Table 2 - Operating Conditions of the FCC Unit ⁇ / b> Condition Low Max TSR, ° C 500 650 C / O, kg / kg 5 30
- the catalyst may be any type of catalyst preferably containing a high proportion of zeolite. This can be a common catalyst for FCC. It may be additive or not ZSM-5, or may even be composed of 100% ZSM-5.
- Example 1 cracking of a heavy load highly hydrogenated (not according to the invention)
- This example shows the separate yields of one FCC unit treating a converted no-feed hydrocracker feedstock of a vacuum distillate whose typical composition is given in Table 3 below, and those of an aromatic complex allowing recovery of BTX, without integration of FCC units and aromatic complex.
- Table 3 Table 3 - Characteristic of FCC cracked load.
- Example 2 implements the synergies between the FCC and the aromatic complex according to the scheme of the invention.
- figure 1 by sending to the reaction section of the FCC, the heavy aromatic charge (11) which is an aromatic compound (CA) effluent having an initial distillation point (5%) of about 190 ° C.
- CA aromatic compound
- This heavy aromatic charge (11) is composed of 100% aromatics; the majority (70% w / w) are compounds with 11 or 12 carbon atoms; the remaining 30% by weight are aromatics with 10 carbon atoms.
- CA aromatic complex
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Application Number | Priority Date | Filing Date | Title |
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FR1453075A FR3019554B1 (fr) | 2014-04-07 | 2014-04-07 | Procede de production d'olefines legeres et de btx utilisant une unite fcc traitant une charge lourde de type vgo tres hydrotraite, couplee avec une unite de reformage catalytique et un complexe aromatique traitant une charge de type naphta. |
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EP2930224A1 true EP2930224A1 (de) | 2015-10-14 |
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EP15305501.7A Withdrawn EP2930224A1 (de) | 2014-04-07 | 2015-04-03 | Verfahren zur herstellung von leichtolefinen und btx unter verwendung einer fcc-anlage, in der ein schweres einsatzmaterial vom typ vgo mit starkem hydrotreating aufbereitet wird, gekoppelt mit einer katalytischen reforming-einheit und einem aromakomplex, die zur aufbereitung eines schweren einsatzmaterials vom typ erdöl verwendet werden |
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US (1) | US9650579B2 (de) |
EP (1) | EP2930224A1 (de) |
JP (1) | JP6539475B2 (de) |
KR (1) | KR102375080B1 (de) |
CN (1) | CN104974791B (de) |
FR (1) | FR3019554B1 (de) |
RU (1) | RU2672913C2 (de) |
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KR102374847B1 (ko) * | 2014-02-25 | 2022-03-16 | 사우디 베이식 인더스트리즈 코포레이션 | 촉매적 분해를 이용하여 혼합 탄화수소 급원으로부터 btx를 생산하는 방법 |
WO2017108476A1 (en) * | 2015-12-22 | 2017-06-29 | Sabic Global Technologies B.V. | Process for converting mixed hydrocarbon streams to lpg and btx |
JP7075612B2 (ja) * | 2017-09-26 | 2022-05-26 | 日立金属株式会社 | 窒化ケイ素焼結基板 |
CN111479905B (zh) | 2017-12-15 | 2023-09-01 | 沙特基础全球技术有限公司 | 用于在石脑油催化裂化工艺中预热石脑油的方法 |
KR102420209B1 (ko) * | 2017-12-29 | 2022-07-12 | 루머스 테크놀로지 엘엘씨 | 중질 연료유의 화학제품으로의 전환 |
WO2020021356A1 (en) | 2018-07-27 | 2020-01-30 | Sabic Global Technologies B.V. | Process of producing light olefins and aromatics from wide range boiling point naphtha |
KR102188532B1 (ko) | 2019-02-15 | 2020-12-09 | 에쓰대시오일 주식회사 | 다환 방향족 탄화수소로부터 경방향족 탄화수소 제조를 위한 분자크기 선택성 수소화 분해 반응용 촉매 |
SG11202109648PA (en) * | 2019-03-04 | 2021-10-28 | China Petroleum & Chem Corp | Process and system for producing light olefins from inferior oils |
FR3104605B1 (fr) * | 2019-12-16 | 2022-04-22 | Ifp Energies Now | Dispositif et procédé de production d’oléfines légères par craquage catalytique et vapocraquage. |
US11248173B2 (en) | 2020-02-13 | 2022-02-15 | Saudi Arabian Oil Company | Process and system for catalytic conversion of aromatic complex bottoms |
EP3901237B1 (de) | 2020-04-21 | 2023-09-06 | Indian Oil Corporation Limited | Verfahrenskonfiguration zur herstellung von petrochemischen rohstoffen |
FR3113061B1 (fr) * | 2020-07-30 | 2023-04-21 | Ifp Energies Now | Procede de traitement d’huiles de pyrolyse de plastiques incluant un hydrocraquage en une etape |
US11473022B2 (en) | 2021-01-07 | 2022-10-18 | Saudi Arabian Oil Company | Distillate hydrocracking process with an n-paraffins separation step to produce a high octane number isomerate stream and a steam pyrolysis feedstock |
US11807818B2 (en) * | 2021-01-07 | 2023-11-07 | Saudi Arabian Oil Company | Integrated FCC and aromatic recovery complex to boost BTX and light olefin production |
US11820949B2 (en) | 2021-01-15 | 2023-11-21 | Saudi Arabian Oil Company | Apparatus and process for the enhanced production of aromatic compounds |
US11965136B2 (en) * | 2021-01-15 | 2024-04-23 | Saudi Arabian Oil Company | Cyclization and fluid catalytic cracking systems and methods for upgrading naphtha |
US11591526B1 (en) * | 2022-01-31 | 2023-02-28 | Saudi Arabian Oil Company | Methods of operating fluid catalytic cracking processes to increase coke production |
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US20080156696A1 (en) * | 2006-12-29 | 2008-07-03 | Niccum Phillip K | FCC process for converting C3/C4 feeds to olefins and aromatics |
US20080223754A1 (en) * | 2007-03-15 | 2008-09-18 | Anand Subramanian | Systems and methods for residue upgrading |
US20080264829A1 (en) * | 2007-04-30 | 2008-10-30 | Eng Curtis N | Method for adjusting yields in a light feed fcc reactor |
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RU2052490C1 (ru) * | 1993-08-24 | 1996-01-20 | Брускин Юрий Александрович | Способ получения низших олефинов и бензола |
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CN100487080C (zh) * | 2004-03-08 | 2009-05-13 | 中国石油化工股份有限公司 | 一种生产低碳烯烃和芳烃的化工型炼油方法 |
BRPI0514218A (pt) * | 2004-08-10 | 2008-06-03 | Shell Internationale Rsearch M | processo e aparelho para fabricar destilado médio e olefinas inferiores |
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CN102795958B (zh) * | 2011-05-27 | 2015-03-18 | 中国石油化工股份有限公司 | 一种以石脑油为原料生产芳烃和乙烯的方法 |
CN103772123B (zh) * | 2012-10-25 | 2015-07-08 | 中国石油化工股份有限公司 | 增产btx芳烃的方法 |
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2014
- 2014-04-07 FR FR1453075A patent/FR3019554B1/fr active Active
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2015
- 2015-04-02 RU RU2015112094A patent/RU2672913C2/ru active
- 2015-04-03 JP JP2015076980A patent/JP6539475B2/ja active Active
- 2015-04-03 EP EP15305501.7A patent/EP2930224A1/de not_active Withdrawn
- 2015-04-06 KR KR1020150048535A patent/KR102375080B1/ko active IP Right Grant
- 2015-04-07 US US14/680,542 patent/US9650579B2/en active Active
- 2015-04-07 CN CN201510160303.4A patent/CN104974791B/zh active Active
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US5685972A (en) * | 1995-07-14 | 1997-11-11 | Timken; Hye Kyung C. | Production of benzene, toluene, and xylene (BTX) from FCC naphtha |
US20080156696A1 (en) * | 2006-12-29 | 2008-07-03 | Niccum Phillip K | FCC process for converting C3/C4 feeds to olefins and aromatics |
US20080223754A1 (en) * | 2007-03-15 | 2008-09-18 | Anand Subramanian | Systems and methods for residue upgrading |
US20080264829A1 (en) * | 2007-04-30 | 2008-10-30 | Eng Curtis N | Method for adjusting yields in a light feed fcc reactor |
Also Published As
Publication number | Publication date |
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CN104974791B (zh) | 2018-11-06 |
KR102375080B1 (ko) | 2022-03-15 |
US9650579B2 (en) | 2017-05-16 |
RU2015112094A (ru) | 2016-10-20 |
RU2015112094A3 (de) | 2018-10-12 |
JP6539475B2 (ja) | 2019-07-03 |
US20150284644A1 (en) | 2015-10-08 |
CN104974791A (zh) | 2015-10-14 |
KR20150116412A (ko) | 2015-10-15 |
RU2672913C2 (ru) | 2018-11-21 |
FR3019554B1 (fr) | 2017-10-27 |
JP2015199956A (ja) | 2015-11-12 |
FR3019554A1 (fr) | 2015-10-09 |
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