EP2929792B1 - Schaumkunststoff-Schuheinlegesohlen-Rohling mit einer Decke und Verfahren zum aufbringen derselbigen - Google Patents

Schaumkunststoff-Schuheinlegesohlen-Rohling mit einer Decke und Verfahren zum aufbringen derselbigen Download PDF

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Publication number
EP2929792B1
EP2929792B1 EP14164217.3A EP14164217A EP2929792B1 EP 2929792 B1 EP2929792 B1 EP 2929792B1 EP 14164217 A EP14164217 A EP 14164217A EP 2929792 B1 EP2929792 B1 EP 2929792B1
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EP
European Patent Office
Prior art keywords
shoe insole
foam plastic
foam
insole blank
plastic shoe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14164217.3A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2929792A1 (de
Inventor
Roland Katzer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Spannrit GmbH
Original Assignee
Spannrit GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Spannrit GmbH filed Critical Spannrit GmbH
Priority to PL14164217T priority Critical patent/PL2929792T3/pl
Priority to EP14164217.3A priority patent/EP2929792B1/de
Publication of EP2929792A1 publication Critical patent/EP2929792A1/de
Application granted granted Critical
Publication of EP2929792B1 publication Critical patent/EP2929792B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B7/00—Footwear with health or hygienic arrangements
    • A43B7/14—Footwear with health or hygienic arrangements with foot-supporting parts
    • A43B7/1405—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form
    • A43B7/1415—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot
    • A43B7/144—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot situated under the heel, i.e. the calcaneus bone
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B17/00—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined
    • A43B17/003—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined characterised by the material
    • A43B17/006—Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined characterised by the material multilayered
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B7/00—Footwear with health or hygienic arrangements
    • A43B7/14—Footwear with health or hygienic arrangements with foot-supporting parts
    • A43B7/1405—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form
    • A43B7/141—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form having an anatomical or curved form
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B7/00—Footwear with health or hygienic arrangements
    • A43B7/14—Footwear with health or hygienic arrangements with foot-supporting parts
    • A43B7/1405—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form
    • A43B7/1415—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot
    • A43B7/142—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot situated under the medial arch, i.e. under the navicular or cuneiform bones

Definitions

  • the invention relates to foam plastic shoe insole blanks with a three-dimensionally formed footbed on its upper side, wherein the foam plastic shoe insole blanks are produced by a foaming process and provided after foaming with a blanket on its top and / or bottom.
  • the invention further relates to a method of applying a blanket to such foam plastic shoe insole blank.
  • Foamed plastic shoe insole blanks relating to the invention are foamed in a foaming mold having a shoe insole-like negative mold for this purpose.
  • foamed plastic shoe insole blanks are made of EVA or PU foam.
  • the foamed plastic shoe insole blanks relating to the invention are produced by the RIM process.
  • Foamed plastic shoe insole blanks which have been produced in a foaming process, after their removal from a foaming mold have an unfinished, crude or unattractive, not particularly appealing, usually one or two-tone appearance.
  • Such a simple and simple appearance offers, as it understands itself, no special incentive to buy, let alone a sales-promoting look.
  • a bare foam plastic surface causes an uncomfortable wearing feeling.
  • foam plastic shoe insole blanks are provided on their top and / or bottom with a blanket / cover which gives the foam plastic shoe insole blank a more pleasing look. Applying a blanket also improves the wearing comfort of the shoe insole blank.
  • blankets which are also referred to as a cover of a foam plastic shoe insole blank, usually Alcantara, leather, imitation leather, textile, nonwoven, cork or similar mostly textile materials can be used.
  • ceilings are applied, for example by means of a hot melt adhesive to the foam plastic of the shoe insole blank, including the ceiling material
  • it must first be coated with a film, so that the hot melt adhesive is not absorbed by the ceiling material or this is penetrated by the adhesive.
  • shoe soles in particular shoe outer soles, made of PU solid material or PU composites are known, which are melt-bonded during a melting process of the material used (hot casting process) with a thermal transfer layer to produce a decoration.
  • the thermal transfer layer is for example made of thermoplastic polyurethane (TPU), which combines well with the PU melt.
  • TPU thermoplastic polyurethane
  • the thermoformed before melting (molding) in the mold film forms the bottom of the later shoe insole.
  • TPU films thermoplastic polyurethane
  • a TPU film is a very limited in terms of variability of the decor embellishment of a shoe insole.
  • a TPU film on the bottom can not improve the comfort of a shoe insole and must when used on a top of a shoe insole, with an additional Ceiling be provided so that a comfortable fit for the wearer of such shoe insole is achieved.
  • the above-mentioned method is very limited, since the TPU films used for the most part are usually monochrome and / or transparent.
  • the object of the invention is therefore to provide a method with the blankets for foam plastic shoe insole blanks of different materials and different decorations in a simple manner, inexpensive with simple means on a on the top of a three-dimensionally formed footbed having foam plastic shoes insole blank both can be applied on the top and on the underside, with a good connection between the ceiling and the foam plastic material should be guaranteed.
  • the blanket is provided with a TPU layer on its rear side before being applied to the foamed plastic blank.
  • This subsequent step can also take place, for example, by an orthopedic technician, for example after a milling or grinding of the top or bottom side of the foam plastic shoe insole blank in a shoe orthopedic workshop, to the foam plastic shoe insole blank to customize an individual foot shape.
  • the process step of directly ironing a TPU-coated blanket on one of the foam plastic surfaces of the foam plastic shoe insole blank can of course also be made by the manufacturer of the foam plastic shoe insole blank and is thus encompassed by the spirit of the invention.
  • the description of the invention will be described with reference to a TPU film, however, any other way of applying a TPU layer to a back of a shoe sole cover is included in the inventive concept, in which case, for example, spraying, brushing, rolling or a direct Coating can be thought of.
  • the TPU layer used for the method according to the invention is made available as a film roll material and applied to a foam plastic shoe insole blank on the backside of the same before ironing a blanket.
  • the necessary for foaming the foam plastic shoe insole blank for molding release agent on the top and / or bottom to which the TPU-coated blanket is to be ironed remain. If no release agent for removing the blank from the foaming mold prior to introducing the foamed plastic material into the foaming mold, the foamed plastic sticks to the foaming mold and the foamed plastic shoe insole blank can not be removed from the foaming mold in a non-destructive manner.
  • the inventive method accordingly relates to foam plastic shoe insole blanks, which are produced in a foam, which has been coated with foaming agent before foaming, so that the molded foam plastic body can be removed from the mold.
  • foamed plastic shoe insole blanks produced in the foaming process without Removing the release agent to Obtain, wherein the foamed plastic shoe insole blank before covering, for example, on the top and / or bottom mechanically, such as by grinding or milling, can be processed to about the preformed on the top, three-dimensionally formed footbed to a customize individual foot shape or, for example, the curvature on the underside individually or possibly to a Schuhinnenform.
  • the use according to the invention of a cover coated on its back with TPU and the ironing method used according to the invention combines the foam plastic used in foaming the foam plastic shoe insole blank with the TPU layer, which in turn is connected to the cover.
  • This compound also arises according to the invention when the release agent is applied to the surface covered with the blanket, i. is to be ironed remains.
  • a thin TPU film is preferably used which softens or at least melts during the ironing process by the action of heat, so that a fusion bond is formed between the TPU film and the surface of the foam plastic body.
  • the TPU films used in this case have a thickness of preferably 10 .mu.m to 100 .mu.m, which is more preferably between 20 and 50 microns.
  • the thickness of the TPU film or the layer thickness of the TPU layer can be selected depending on the coating method used for the ceiling, or can be selected depending on the heat to be introduced during the application of the TPU film-coated blanket on the foam plastic body.
  • a blanket coated with a TPU can be directly ironed on without removal of the (excess) release agent which adheres to the foam plastic body after removal of the foam plastic body from the foaming mold, ie applied to the blank under the action of heat and pressure.
  • "direct" in the sense of the invention means that the TPU layer directly comes into contact with the release agent, without further applied auxiliaries and adhesives, with the surface to be bonded. Direct within the meaning of the invention is not to be read in terms of time, since the ironing of the TPU coated ceiling can be done both by the manufacturer of foam plastic shoe insole blank, as well as in a specialized after the foam plastic shoe insole blank, for example, individually to a Foot shape was adjusted.
  • the front of the blanket in one embodiment of the method according to the invention preferably by hot pressing, in particular with an ironing press with a plate, roller or roller press or with a punch, which more preferably has the shape of a last , subjected to pressure and heat.
  • an ironing press with a plate, roller or roller press or with a punch
  • the foamed plastic shoe insole blank can be pressed into a nearly planar shape during braiding.
  • such three-dimensionally shaped foam plastic shoe insole blanks are preferably provided with a footbed formed on the upper side in a quasi-continuous Pressbügelhabilit with a blanket, which has as a primer on its back only a TPU film.
  • an adapted press-on device may be provided for the ironing process in order to make the blanket flat on the foam plastic surface to press.
  • the thicker the TPU layer the more heat must be applied to the front of the blanket via the ironing plate or temple, or a bow roller, to allow the TPU layer and / or the plastic foam to reach softening temperature.
  • the effect of heat both in terms of its height and in terms of its duration, may only be so great that the material of the ceiling is not damaged.
  • the method according to the invention melts the TPU layer on the back of the ceiling during the ironing process and connects to the possibly also fused foam plastic foam plastic shoe insole blank, whereby the two materials merge together, so to speak "welded” together.
  • the method according to the invention is preferably used for foam plastic shoe insole blanks made of PU, which were produced more preferably in the RIM process, applied.
  • the TPU used in this case has an approximately the same high melting point as the foamed plastic, resulting in a stable and durable connection of the two materials.
  • the material pairing PU foam and TPU can be dispensed with large layer thicknesses, whereby the heat input necessary for connecting or for applying a blanket can be reduced to a minimum.
  • ceilings of almost all conventional ceiling materials can be applied to a foamed plastic shoe insole blank, in particular blankets made of alcantara, leather, textile, fleece, fur and / or other materials that improve the wearer comfort and / or decor, which may also be may be formed of plastic.
  • the manner of heat input into the bonding layer is not crucial.
  • the required pressure forces can in turn be applied by rollers, rollers, punches or strips, with a temporary deformation of the foam plastic shoe insole blank in the elastic range is allowed.
  • the inventive method can also be applied to foam plastic shoe insole blanks made of EVA Foam were foamed.
  • the method according to the invention can also be used when the foamed plastic shoe insole blank is made of a plurality of optionally different foamed plastic materials, which in particular have different material hardnesses.
  • the method according to the invention can equally well be applied to foamed plastic shoe insole blanks whose forefoot region has been foamed, for example, from a softer foam plastic material and whose midfoot region or heel region has a harder material.
  • a harder foam plastic material is used to support the midfoot area than in the heel area, since this is designed to soften or damp the appearance possibly softer.
  • a core part is integrated into the foam plastic shoe insole blank or foamed onto it and forms, for example, its underside in partial areas.
  • the core member has a three-dimensional foot-supporting function for guiding the heel in horizontal directions, for example.
  • the core part can be designed so that its midfoot region has a curvature that supports the arch of the foot.
  • Such a core part will in this case have a greater material hardness than the foamed plastic foamed thereon.
  • a core part is likewise made of foamed plastic, preferably also of PU or EVA foam plastic, then a TPU-coated blanket can also be ironed onto it in accordance with the invention.
  • FIG. 1 shows a ceiling 10 in a longitudinal section in a three-dimensional (perspective) view.
  • the ceiling 10 has on its rear side 13 a connected to the ceiling 10 TPU layer 11.
  • the TPU layer is shown in this embodiment as a TPU film 11 and is further attached, for example, with a pressure-sensitive adhesive or the like on the back 13 of the ceiling 10.
  • the TPU film 11 has a thickness of preferably between 10 .mu.m and 100 .mu.m, wherein the layer thickness of the blanket may be in the millimeter range.
  • the ceiling 10 may, as described in the general part described above, be made of all materials that are suitable as a blanket for a shoe insole.
  • ceiling 10 has in the heel area 5 to identify a heel 8 an optically remote area.
  • This optically offset region of a heel recess 8 can be provided in a different color or, for example, as a recess, for example for the passage of a gel pad.
  • the in FIG. 1 shown ceiling 10 no additional orthopedic or comfort-enhancing accessories on what, of course, is included in the concept of the invention.
  • FIG. 2 shows a foamed plastic shoe insole blank 1 made of foam plastic, which shows on its upper side a three-dimensionally formed footbed.
  • the foam plastic shoe insole blank 1 has in the heel area 5 a heel recess 8, which with the marking of the heel cup of in FIG. 1 shown ceiling 10 corresponds.
  • the foamed plastic 7 used for producing the foam-plastic shoe insole blank 1 is, for example, PU or EVA, wherein, for example, the RIM method is used when using PU foam.
  • FIG. 3 shows the in FIG. 2 Foam plastic shoe insole blank 1 shown after the in FIG. 1 shown ceiling 10 was ironed on its top 2.
  • proportions, in particular the thickness ratios of the TPU film 11 to the other layers do not correspond to the real dimensions and are shown greatly enlarged for purposes of illustration.
  • the TPU layer / TPU film 11 disposed between the top 10 and the top 2 of the foamed plastic 7 of the foam plastic shoe insole blank 1 is, as well as in FIG FIG. 1 , shown exaggeratedly thick, so that these in the FIGS. 1 and 3 is recognizable.
  • TPU films 11 having layer thicknesses of 10 to 100 ⁇ m are used.
  • Such a wall thickness can not be represented graphically in the unimpeded thickness ratio. Therefore, the in FIG. 3 shown shoe insole thicker than it is in reality.
  • a foamed plastic shoe insole blank 1 obtained by the method according to the invention has at least three layers: a foamed plastic layer 7, a TPU layer / TPU foil 11 and a cover 10.
  • the cover 10 is over the TPU foil 11 mounted on its rear side 13 connected by ironing with the foam plastic 7 with the top 2 and / or bottom 6 of the foam plastic body of the shoe insole blank 1.
  • the shoe insole blank 1 can also be provided on its underside 6 with a ceiling 10, wherein between the ceiling 10 and the foam plastic 7 another layer of TPU film 10 would be arranged.
  • both sides that is to say the upper side 2, which has a three-dimensionally formed footbed, and the possibly arched underside 6 can be covered with a blanket according to the invention.
  • the blank taken from the Ausbulumform blank for example, provided with a core part 9, it can also be ironed with a cover 10 according to the invention or related by ironing, if this example, also made of foamed plastic, ie foamed.
  • the inventive application of a blanket on a foamed plastic foam shoe insole blank 1 produced in a simple manner provides a visually appealing and high wearing comfort having robust and abrasion-resistant foam plastic shoe insole blank or shoe insole, its production due to the direct ironing a with TPU film 11 coated ceiling 10 is inexpensive.
  • the foamed plastic shoe insole blank 1 produced and / or purchased in accordance with the invention is highly resistant to detachment of the blanket from the foamed plastic 7, since the blanket is preferably connected in a planar manner to the foamed plastic.
  • the inventive method offers a high cost savings.
  • the applied ceiling before its application ie in a flat and flat state in a simple manner on its back, for example, with a TPU film, optionally in a continuous process can be coated.
  • an endless roll material can be used for both the blanket and the TPU for coating the blanket 10 on its backside.
  • a blanket 10 thus coated with TPU film 11 may be replaced by a blank prior to being applied to a foam plastic shoe insole blank 1 projected shoe contour are punched out.
  • the cutting of the blankets can take place in another embodiment only after the application of the blanket 10 according to the invention.
  • the blanket 10 is applied, for example, in a shoe orthopedics workshop, it may be appropriate to make a subsequent blank, wherein the blanket 10 coated with TPU film 11 is made available, for example, as roll material or as a blank.
  • the blanket 10 coated with TPU film 11, prior to ironing has a protective film on the surface to be bonded, which is removed prior to ironing.
  • a foam plastic shoe insole blank 1 with a cover 10 according to the invention an additional application of auxiliaries or adhesives on the surface of the foam plastic body on which the ceiling is to be applied, or on the TPU film 11 is not necessary.
  • the TPU film 11 according to the invention after the ironing process, the connection between the ceiling 10 and the foam plastic 7 ago.
  • this compound is a fusion compound, whereby it is accordingly robust and peeling of the cover 10 is prevented from the foam plastic body of the foam plastic shoe insole blank 1.

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  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
EP14164217.3A 2014-04-10 2014-04-10 Schaumkunststoff-Schuheinlegesohlen-Rohling mit einer Decke und Verfahren zum aufbringen derselbigen Active EP2929792B1 (de)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PL14164217T PL2929792T3 (pl) 2014-04-10 2014-04-10 Półfabrykat wkładki do obuwia z pianki z tworzywa sztucznego z pokryciem i sposobem jej nanoszenia
EP14164217.3A EP2929792B1 (de) 2014-04-10 2014-04-10 Schaumkunststoff-Schuheinlegesohlen-Rohling mit einer Decke und Verfahren zum aufbringen derselbigen

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP14164217.3A EP2929792B1 (de) 2014-04-10 2014-04-10 Schaumkunststoff-Schuheinlegesohlen-Rohling mit einer Decke und Verfahren zum aufbringen derselbigen

Publications (2)

Publication Number Publication Date
EP2929792A1 EP2929792A1 (de) 2015-10-14
EP2929792B1 true EP2929792B1 (de) 2016-10-12

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EP14164217.3A Active EP2929792B1 (de) 2014-04-10 2014-04-10 Schaumkunststoff-Schuheinlegesohlen-Rohling mit einer Decke und Verfahren zum aufbringen derselbigen

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EP (1) EP2929792B1 (pl)
PL (1) PL2929792T3 (pl)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2793919C1 (ru) * 2021-04-06 2023-04-10 Шпаннрит ГмбХ Заготовка ортопедической стельки для обуви

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
PT3708018T (pt) 2019-03-11 2021-06-01 Spannrit Gmbh Sola de sapato em branco e método para personalizar a mesma

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202006003317U1 (de) * 2006-03-02 2006-04-27 Spannrit Schuhkomponenten Gmbh Mehrschichtige Schuheinlegesohle

Family Cites Families (5)

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Publication number Priority date Publication date Assignee Title
DE202005018920U1 (de) 2005-12-03 2006-02-09 CHENG CHANG HSING INDUSTRIAL CO., LTD., Siansi Vorrichtung zum Bedrucken mit Farbmustern und mit dieser Vorrichtung hergestellter Gegenstand
WO2007100922A2 (en) * 2006-02-28 2007-09-07 Polyworks, Inc. Methods of making polymeric articles and polymeric articles formed thereby
US20070295451A1 (en) * 2006-06-22 2007-12-27 Wolverine World Wide,Inc. Footwear sole construction
WO2010104824A1 (en) * 2009-03-09 2010-09-16 Aetrex Worldwide, Inc. Shoe sole inserts for pressure distribution
DE102012206094B4 (de) * 2012-04-13 2019-12-05 Adidas Ag Sohlen für Sportschuhe, Schuhe und Verfahren zur Herstellung einer Schuhsohle

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202006003317U1 (de) * 2006-03-02 2006-04-27 Spannrit Schuhkomponenten Gmbh Mehrschichtige Schuheinlegesohle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2793919C1 (ru) * 2021-04-06 2023-04-10 Шпаннрит ГмбХ Заготовка ортопедической стельки для обуви
RU2793919C9 (ru) * 2021-04-06 2023-06-08 Шпаннрит ГмбХ Заготовка ортопедической стельки для обуви

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PL2929792T3 (pl) 2017-05-31
EP2929792A1 (de) 2015-10-14

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