EP2923780A1 - Procédé et dispositif de production d'une pièce moulée métallique dotée d'un filetage intérieur et une telle pièce coulée - Google Patents
Procédé et dispositif de production d'une pièce moulée métallique dotée d'un filetage intérieur et une telle pièce coulée Download PDFInfo
- Publication number
- EP2923780A1 EP2923780A1 EP15401027.6A EP15401027A EP2923780A1 EP 2923780 A1 EP2923780 A1 EP 2923780A1 EP 15401027 A EP15401027 A EP 15401027A EP 2923780 A1 EP2923780 A1 EP 2923780A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mold
- casting
- mold half
- core
- tool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/2254—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies having screw-threaded die walls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
- B22D25/02—Special casting characterised by the nature of the product by its peculiarity of shape; of works of art
Definitions
- the invention relates to a method and a device for producing metallic threads having an internal thread, and to such castings.
- the local device consists of two tool halves 102, 1066, which are formed by a threaded spindle 110 against each other movable.
- a threaded core 103 is arranged, which is rotatable by rotation from a contact surface 105 of the tool half 102 in the normal direction of the contact surface 105 back and forth.
- the second tool half 106 has a negative mold 108 into which the threaded core 103 can be received when this tool half 106 comes to lie with its contact surface 107 against the abutment surface 105 of the other tool half 102. In this position, as in FIG.
- the negative mold 108 may be filled with flowable, heated zinc, so that by solidification of the heated zinc, the desired casting 101 is formed.
- the second tool half 106 is moved away from the first tool half 102, while at the same time the thread core 103 is rotated out of the internal thread of the casting 101. After the thread core 103 has been completely unscrewed from the casting 101, this casting 101 falls out of the tool and can now be further processed.
- the rotatable thread core requires a certain amount of play - air gap between the thread core and the tool half - in order to be able to move.
- this game is sufficient that the heated zinc, if it is pressed under pressure into the negative mold penetrates into these columns, even if they are in the submillimeter range.
- the flowable zinc is namely possible to penetrate even in columns of less than 0.01 mm.
- the thread core is formed as a rotary core, wherein the gap also serves to guide the threaded core, the. The thread core can no longer or no longer be properly moved by penetrating and solidifying zinc in this gap.
- a longitudinally divided threaded core is provided. This consists of several outer Segementen and an inner segment. If, after the casting of the metallic component, the inner segment is pulled out of the outer segments, they fall inwards, whereby the contour attached to the segments is removed in the form of the internal thread.
- a significant impairment by contamination by flowable metal for example, between the contact surfaces of the individual segments, available. This makes it difficult to produce larger quantities of castings with acceptable tolerances, since solidified zinc between the contact surfaces of the individual segments change the dimensions.
- knife edges are created on the segments. These are subject to high wear.
- the separating seams in the contour can also have a negative effect on the function.
- the folding cores, as the individual segments are also called, are also mechanically very expensive and therefore very expensive.
- a technically or structurally simple design device is to be made available, which is characterized by low wear and high durability.
- the method according to the invention should be able to be carried out in a simple manner, with as few moving parts as possible - especially in the two tool halves during the production of the castings - being intended for the device.
- the casting is turned off from the thread core and not the thread core is unscrewed from the internal thread of the casting.
- the casting produced is turned off in a simple manner by the arranged on one mold half threaded core.
- the thread core is fixedly arranged on one mold half, without the need to take into account a game between the thread core and mold half, since the threaded core does not have to be unscrewed from the mold half.
- a device according to the invention has no life impairments, which can occur due to penetrating into such a game liquid metal.
- the at least one negative mold is filled with free-flowing, heated metal via a line system.
- a line system By means of such a conduit system, it is possible in a simple manner to carry out the filling of the negative mold automatically.
- a main channel is advantageously provided, which is in operative connection with filling channels for individual negative molds, so that the filling channels and thus the negative molds can be filled with flowable heated metal over the main channel.
- care is taken, for example by means of a corresponding temperature control, that the flowable metal does not solidify.
- the filling is carried out by means of a die-casting process.
- a pressure casting method it is possible to produce the castings with the greatest possible dimensional accuracy and the best surface finish, since such die casting methods have proven to be particularly suitable for meeting these qualitative requirements for dimensional accuracy and surface quality.
- a separate tool is used to remove the at least one casting from the thread core. This is after or during the process of the first and second mold half against each other until the first contact surface of the first mold half is separated from the second contact surface of the second mold half, preferably automatically transferred to an engaged position. In this engaged position, the tool can rotate the at least one casting from the thread core.
- This makes it possible in a simple manner to remove the casting from the thread core, without having to arrange moving parts within a mold half.
- it can be used on existing screwdriving tools, such as pneumatic screwdrivers or the like, which need only be integrated into the device. However, it is not necessary to integrate this tool in a mold half. Rather, it can be moved separately to its place of use for turning off the casting in a simple manner.
- the method according to the invention is for removing the at least one casting of the thread core of this by means of an ejection mechanism in the normal direction of the first plant surface of the first tool half process until the at least one casting is spaced from the first plant surface. This ensures that the castings have no contact with the contact surface of the first mold half before the final demoulding or twisting off of the threaded core and thus can be removed from the mold without problems.
- the two mold halves can be separated from each other after casting the castings in a simple manner, it can be provided, before closing the two tool halves against each other, with their contact surfaces come to rest on at least one of the contact surfaces to apply a release agent. As a result, a simple release of the two tool halves or an opening of the device after the casting process is ensured.
- the finished castings are collected in a collection container.
- the first and second tool half are mutually feasible, so that the first contact surface of the first mold half can come to rest on the second contact surface of the second mold half, in which case a threaded core is accommodated in the at least one negative mold.
- the device according to the invention is characterized in that for removing the at least one casting from the thread core a separate tool is provided, which is designed for moving into an engagement position, in which the at least one casting by means of the tool from the threaded core is turned off.
- existing, automated, motor-driven screwdriving tools such as, for example, pneumatic screwdrivers, electric motor-driven screwdrivers or the like, can be used, which only have to be integrated into the device.
- pneumatic screwdrivers pneumatic screwdrivers
- electric motor-driven screwdrivers or the like
- the device according to the invention it is now possible that the number the moving parts within the tool, in particular within the individual mold halves, is minimized. As a result, the service life is significantly increased because no contamination by solidified metal can penetrate into gaps between movably arranged parts. As a result of this measure, the device according to the invention and the method according to the invention can be operated economically very efficiently.
- the tool is designed for automated processes. With this configuration, it is possible in a simple manner to provide a very efficient series production of castings with internal threads, since not only the casting of the castings can be done automatically, but also the demolding of the castings from the thread cores.
- the first and / or the second tool half of the device according to the invention has a line system which is designed to fill the at least one negative mold with flowable, heated metal.
- the line system consists essentially of a main channel, which is in operative connection with filling channels for individual negative molds, so that via the main channel, the filling channels and thus the negative molds can be filled with flowable, heated metal.
- care is taken, for example by means of a corresponding temperature control, that the flowable metal does not solidify.
- the at least one thread core is stationary, in particular rotationally and non-displaceably, arranged on the first mold half.
- the at least one thread core is arranged exchangeably on the first mold half. This makes it possible to produce castings, possibly in the same negative mold, with different internal threads with one and the same device.
- the embodiment of the invention aims that the arranged on the second mold half negative mold is also interchangeable.
- different negative forms for the production of different components can be provided with the same device. This makes it possible with the device according to the invention by replacing the negative mold to produce different castings.
- an ejection mechanism is provided, by means of which the at least one thread core in the normal direction of the first contact surface of the first mold half is movable until the at least one casting is spaced from the first contact surface. This ensures that the castings have no contact with the contact surface of the first mold half before the final demoulding or twisting off of the threaded core and thus can be removed from the mold without problems.
- castings with internal threads produced by the method described above or by means of the device described above should also be protected independently.
- Such castings may be, for example, nuts, inserts, for example for encapsulation with plastic, or the like components.
- the device consists essentially of a first mold half 2 and a second mold half 6.
- first mold half 2 is in the present embodiment, a first threaded core 3 and a second threaded core 4 stationary, that is rotationally and non-displaceably arranged, wherein the respective thread core 3, 4 protrudes from a first contact surface 5 of the first mold half 2 in the normal direction.
- second mold half 6 in contrast, negative molds 8, 9 for the production of various castings 1, 'arranged.
- Both the thread cores 3, 4 and the negative molds 8, 9 in the individual mold halves 2, 3 are interchangeable, so different components different forms and different thread cores by different negative forms Internal thread for the components to be produced can be realized.
- the device according to the invention is shown in a position in which the first contact surface 5 of the first mold half 2 rests against a second contact surface 7 of the second mold half 6. That is, the two tool halves 2, 6 are already moved against each other in such a way that the two bearing surfaces 5, 7 abut each other, wherein the threaded cores 3, 4 are received in the female molds 8, 9.
- the negative molds 8 and 9 form, together with the threaded cores received therein, the negative molds for the components 1.1 'to be produced.
- the two mold halves (2, 6) can be separated from one another after the casting of the castings (1, 1 ') in a simple manner, it can be provided before the two mold halves (2, 6) are closed against each other, with their Contact surfaces (5, 7) come to rest, on at least one of the contact surfaces (5, 7) to apply a release agent. As a result, a simple release of the two tool halves (2, 6) or an opening of the device after the casting process is ensured.
- conduit system which consists of a main channel, not shown here, which is in operative connection with filling channels 10 for the individual negative molds 8, 9, with flowable, heated metal, in the present embodiment, zinc filled.
- the result for the first mold half 2 is the arrangement as shown in FIG. 4 is shown.
- the first contact surface 5 of the first mold half 2 is substantially free, with the finished components 1, 1 'being arranged on the threaded cores 3, 4.
- a screwing tool is brought into engagement with the components 1, 1'.
- the components 1, 1' can now be turned off from the threaded cores 3, 4 in a simple manner by means of the screwing tool.
- the so turned off components 1, 1 ' can be subsequently collected in a collection container, not shown here for further processing.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014104025.2A DE102014104025A1 (de) | 2014-03-24 | 2014-03-24 | Verfahren und Vorrichtung zum Herstellen von ein Innengewinde aufweisenden metallischen Gussteilen sowie derartige Gussteile |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2923780A1 true EP2923780A1 (fr) | 2015-09-30 |
Family
ID=52991675
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15401027.6A Withdrawn EP2923780A1 (fr) | 2014-03-24 | 2015-03-24 | Procédé et dispositif de production d'une pièce moulée métallique dotée d'un filetage intérieur et une telle pièce coulée |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2923780A1 (fr) |
DE (1) | DE102014104025A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3178626A1 (fr) * | 2015-12-10 | 2017-06-14 | Siemens Aktiengesellschaft | Procédé de fabrication d'une pièce usinée dotée d'un trou fileté |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115366352B (zh) * | 2022-08-11 | 2023-05-05 | 武汉联塑精密模具有限公司 | 一种内外螺纹自动脱模模具 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020164393A1 (en) * | 2001-05-07 | 2002-11-07 | Precise Technology, Inc. | Mold unscrewing mechanism for making threaded articles |
DE202004016970U1 (de) * | 2004-11-01 | 2006-03-09 | Konstruktionsbüro Hein GmbH | Vorrichtung zur Herstellung eines Aufnahmeelementes sowie eine Formspindel und Aufnahmeelement |
DE102011010442A1 (de) * | 2011-02-04 | 2012-08-09 | Thomas Meister | Gewindekernausschraubvorrichtung |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DD84472A1 (de) * | 1970-01-09 | 1971-09-12 | Kurt Zenker | Verfahren und Vorrichtung zum Entformen |
DE2325949C3 (de) * | 1973-05-22 | 1975-12-18 | Georg 7320 Goeppingen Kick | Gewindekern für eine SpritzgieBvorr ich tu ng zum Herstellen eines mit einem Innen-Gewinde versehenen Formteils |
DE29619774U1 (de) * | 1996-11-14 | 1997-03-06 | Cramer Thomas Dipl Ing | Handhabungsvorrichtung |
DE102009060997A1 (de) * | 2008-10-28 | 2010-09-02 | Ksm Castings Gmbh | Vorrichtung zum Druckgießen, die Verwendung einer solchen Vorrichtung und ein Verfahren zum Druckgießen |
DE202011004502U1 (de) * | 2011-03-25 | 2011-06-09 | Desoi GmbH, 36148 | Antriebsvorrichtung für Gewindekerne von Spritzgießwerkzeugen, Druckgussformen und dergleichen |
-
2014
- 2014-03-24 DE DE102014104025.2A patent/DE102014104025A1/de not_active Ceased
-
2015
- 2015-03-24 EP EP15401027.6A patent/EP2923780A1/fr not_active Withdrawn
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020164393A1 (en) * | 2001-05-07 | 2002-11-07 | Precise Technology, Inc. | Mold unscrewing mechanism for making threaded articles |
DE202004016970U1 (de) * | 2004-11-01 | 2006-03-09 | Konstruktionsbüro Hein GmbH | Vorrichtung zur Herstellung eines Aufnahmeelementes sowie eine Formspindel und Aufnahmeelement |
DE102011010442A1 (de) * | 2011-02-04 | 2012-08-09 | Thomas Meister | Gewindekernausschraubvorrichtung |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3178626A1 (fr) * | 2015-12-10 | 2017-06-14 | Siemens Aktiengesellschaft | Procédé de fabrication d'une pièce usinée dotée d'un trou fileté |
Also Published As
Publication number | Publication date |
---|---|
DE102014104025A1 (de) | 2015-09-24 |
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17P | Request for examination filed |
Effective date: 20160330 |
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RBV | Designated contracting states (corrected) |
Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
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18D | Application deemed to be withdrawn |
Effective date: 20180424 |