EP2922673A1

EP2922673A1 - Tool apparatus having a spraying device for binding dust

Info

Publication number: EP2922673A1
Application number: EP13794872.5A
Authority: EP
Inventors: Oliver Ohlendorf
Original assignee: Hilti AG
Current assignee: Hilti AG
Priority date: 2012-11-21
Filing date: 2013-11-19
Publication date: 2015-09-30
Anticipated expiration: 2033-11-19
Also published as: EP2922673B1; WO2014079827A1; US20150298355A1; DE102012221275A1

Abstract

The invention relates to a tool apparatus (10) for machining a workpiece (23), comprising a machining tool (12), which can be rotated about a rotational axis (15) in a direction of rotation (14) by a driving device (13), a protective hood (25), which at least partially surrounds the machining tool (12), and a spraying device (11) having a first spraying nozzle (37), which is arranged on a side (32) of the machining tool (12) exiting the workpiece (23).

Description

Tooling device with a dusting sprayer Technical area

The present invention relates to a tool device with a spray device for dust binding according to the preamble of claim 1.

In the context of the present invention, the term "tool device" encompasses all tool devices which drive a machining tool about a rotation axis during the machining of a workpiece, wherein the axis of rotation is arranged at a angle different from 90 ° to the workpiece surface. Typical examples of such tooling devices are a wall saw, a grinder, an angle grinder and a circular saw.

State of the art In the machining of concrete workpieces, building ceramic workpieces (roof tiles,

Bricks, floor tiles, wall tiles), mineral workpieces (sand-lime bricks, aerated concrete blocks), etc. with tooling devices, dusts are produced which, in addition to larger dust particles, also contain fine dust particles. Particulates are airborne particles that do not sink immediately to the bottom, but remain in the atmosphere for a certain period of time. Depending on the particle size, fine dust is divided into fractions. The most important fractions are the inhalable fraction (E-fraction) and the respirable fraction (A-fraction). A respirable fraction is defined as particulate matter, which is deposited and deposited predominantly in the nasopharynx, and the respirable fraction is defined as particulate matter that reaches the alveoli, the so-called alveoli.

The inhalation of particulate matter has a negative impact on human health. The rule is that the risk of contracting increases the smaller the particulate matter particles are. Smaller particles of particulate matter penetrate deeper into the respiratory tract than larger ones and enter areas where they are not excreted when exhaled, and are therefore particularly harmful to health. Investigations have shown that there is no fine dust concentration, below which no adverse health effects can be expected. Therefore, not only increased particulate matter concentrations lead to negative health effects, but also low particulate matter concentrations are detrimental to health, especially if they are present over a longer period of time. The particulate matter pollution should therefore be as low as possible in order to minimize the risk of damage to human health.

Known tool devices with a dust-bonding spraying device comprise a machining tool, which is driven by a drive device about a rotation axis and spans a working plane perpendicular to the rotation axis, a protective cover which partially surrounds the machining tool, and the spray device with at least one spray nozzle, which sprays a spray along a Spray direction emits.

EP 1 349 714 B1 discloses a tool device designed as a hand-held abrasive cutter with a spray device for dust binding and cooling of a cutting disc. The spray device comprises a pump which operates in the pressure range of 2 to 4 bar, and one or more spray nozzles, which are arranged on the entering into the workpiece side (inlet side) of the cutting disc. The drive of the pump via at least one drive component of the drive device. The pump of the spray device, which operates in the pressure range of 2 to 4 bar, and the arrangement of the spray nozzles on the inlet side of the cutting disc have proved to be for the binding of particulate matter, especially the alveolengängigen fraction of fine dust, not suitable. WO 2004/0000501 A1 discloses a further tool device designed as a wiper grinder with a spray device. The spray device comprises a first spray nozzle for dust binding and a second spray nozzle for moistening the workpiece to be machined. The first spray nozzle emits a first spray jet along a first spraying direction and is arranged in the protective hood on the side emerging from the workpiece (exit side) of the cutting disk. The second spray nozzle emits a second spray jet along a second spray direction and is arranged in the protective hood on the inlet side of the blade. The spraying device is realized in two different embodiments, which differ in the arrangement of the first and second spray nozzles and their spraying directions. In the first embodiment, the first and second spray nozzles are arranged outside the diameter of the cutting tool designed as a cutting tool. The spray directions are perpendicular, ie at an angle of about 90 ° to the axis of rotation and the first and second spray jet meet perpendicular to the workpiece to be machined. In the second embodiment, the first and second spray nozzles are disposed within the diameter of the blade. The spray directions of the first and second spray jet are each to be machined at an angle of approximately 66 ° to a plane perpendicular to the working plane and parallel to the axis of rotation to the spray jet. tende workpiece and inclined in the working plane obliquely in the direction of the axis of rotation. The Wnkelschleifer has no pump for conveying the liquid. In the protective hood of the angle grinder, a shut-off valve is screwed to which a water pipe is connected. The amount of liquid is also controlled via the shut-off valve. The pressure of the liquid entering the spray device is at least 3 bar, so that the spray nozzles deliver a functionally correct first and second spray jet.

The alignment of the spray jets relative to the processing tool and the pressure build-up in the spray device described in WO 2004/0000501 A1 are disadvantageous for the binding of fine dust particles, in particular the alveolar fraction of the fine dust. The spray device also has the disadvantage that the liquid is supplied via a water pipe of an external pipe system, so that the spray device of the tool device can only be used if a functioning pipe system is present.

DESCRIPTION OF THE INVENTION The object of the present invention is the development of a tool device with a spray device for binding dust, in which the fine dust load for the operator during the machining of a workpiece is reduced. In particular, the harmful, respirable fraction of particulate matter is to be reduced.

This object is achieved according to the invention in the tool device mentioned above by the features of independent claim 1. Advantageous developments are specified in the dependent claims.

According to the invention, the first spraying direction is arranged under an angle up to ± 10 ° to a plane perpendicular to the working plane and parallel to the axis of rotation. In this case, the first spray direction is particularly preferably arranged substantially parallel to the axis of rotation and thus perpendicular to the processing tool. Due to the almost vertical arrangement of the first spray to the machining tool, the proportion of the bound particulate matter, especially the alveolengängigen fraction, increased against spray jets, which are directed for example perpendicular to the workpiece to be machined.

Preferably, the first spray nozzle produces a first spray jet having a jet angle between 50 ° and 170 °. A large jet angle has the advantage that the first spray jet can capture a large volume range and bind many dust particles. In this case, a large beam angle is selected especially in spray devices in which the first spray nozzle has a small distance from the machining tool. The first spray nozzle is preferably designed as a hollow cone nozzle or as a full cone nozzle. A full cone nozzle emits a cone-shaped spray jet that completely captures a volume area and binds fine dust particles in this volume area. The recorded volume range is greater with a full cone nozzle than with hollow cone nozzles and flat jet nozzles. The larger the volume range that the first spray jet detects, the greater the amount of dust bound. A hollow cone nozzle emits a cone-shaped spray jet, which is directed onto the machining tool and encloses a volume area. A hollow cone nozzle has a lower liquid requirement than a full cone nozzle.

In a preferred embodiment, the spraying device has a pump, wherein the pump is connected to the first spray nozzle via a first connecting line and generates a minimum pressure of 5 bar in the first connecting line. Particularly preferably, the pump generates in the first connecting line a pressure between 5 and 8 bar.

Particularly preferably, the flow rate of the first spray nozzle is between 8 and 12 liters per hour. Due to the arrangement and alignment of the first spray nozzle and a minimum pressure of 5 bar in the first connecting line to the first spray nozzle, the liquid requirement for dust binding is greatly reduced. Instead of the usual flow rates of a few liters per minute, the flow rate for the first spray nozzle in the spray device according to the invention is a few liters per hour. The low flow rate leads to a longer range of filling of the reservoir, which is particularly advantageous on construction sites without external supply lines. In addition, the workpiece to be machined is not unnecessarily submerged.

The first spray nozzle preferably emits the first spray jet with liquid drops between 40 and 150 μm. With the help of drops of liquid between 40 and 150 μm, the respirable fraction of the fine dust can be bound; moreover, the liquid requirement is reduced compared to spraying with larger drops of liquid. The binding of the alveolar fraction in the first spray jet reduces the fine dust load for the operator when machining a workpiece. Bound particulate matter is not inhaled by the operator and does not settle in the alveoli.

The spraying device preferably has at least one further first spray nozzle on the outlet side of the machining tool, wherein the two first spray nozzles are particularly preferably arranged on different sides of the machining plane. The further first spray nozzle has the advantage that the proportion of bound particulate matter, especially the respirable fraction, increased and thus the particulate matter burden for the operator is reduced. In this case, the first two spray nozzles are particularly preferably arranged symmetrically to the processing plane. In a preferred embodiment, the spraying device has at least one second spray nozzle which emits a second spray jet along a second spraying direction, the second spraying nozzle being arranged on a side (inlet side) of the processing tool entering the workpiece. A second spray nozzle can be advantageously used in diamond-containing machining tools, for example diamond saw blades or diamond cutting discs. In the case of diamond-containing machining tools, the machining speed and the service life of the machining tool are increased by cooling the machining tool. By arranging the second spray nozzle on the inlet side, the cooling and lubrication of the processing tool takes place before the machining tool enters the workpiece. A portion of the liquid is drawn with the machining tool in the slot and transported to the processing point of the machining tool. By cooling and lubricating the machining tool in the region of the machining point of the machining process is supported and increases the processing speed. The second spray nozzle can support the dust binding in addition to the cooling and lubrication of the machining tool. With a suitable size of the liquid droplets in the second spray jet, fine dust particles that were not bound by the first spray jet can be bound to the inlet side by the second spray jet. As a result of the rotation of the machining tool about the axis of rotation, at least some of the fine dust particles not bound in the first spray jet are conveyed via the protective hood to the inlet side. The second spray jet binds more particulate matter and reduces particulate pollution for the operator.

Preferably, the second spray direction is arranged under an angle up to ± 10 ° to a plane perpendicular to the working plane and parallel to the axis of rotation. In this case, the second spray direction is particularly preferably arranged substantially parallel to the axis of rotation and thus perpendicular to the machining tool. The almost vertical alignment of the second spray nozzle to the processing tool ensures that the liquid drops impinge on the processing tool and good cooling of the processing tool is achieved. Preferably, the second spray nozzle generates a second spray jet with a spray angle between 50 ° and 170 °. A large jet angle has the advantage that the second spray jet, which is directed onto the machining tool, can capture and cool a large surface area of the machining tool. The better the machining tool is cooled in the region of the machining location, the higher the machining speed of the machining tool. The second spray nozzle is preferably designed as a hollow cone nozzle or as a full cone nozzle. A second spray nozzle designed as a full-cone nozzle emits a conical second spray jet, which is directed onto the machining tool and completely detects a surface area on the surface of the machining tool. The recorded surface area is greater with a full cone nozzle than with hollow cone nozzles and flat jet nozzles. The larger the detected surface area of the second spray jet, the better the cooling of the machining tool by means of the second spray jet. A second spray nozzle designed as a hollow cone nozzle emits a cone-shaped spray jet, which is directed onto the machining tool and detects an annular surface area on the surface of the machining tool. A hollow cone nozzle has a lower liquid requirement than a full cone nozzle.

Preferably, the pump is connected via a second connecting line to the second spray nozzle and generates in the second connecting line a minimum pressure of 5 bar. Particularly preferably, the pump generates in the second connecting line a pressure between 5 and 8 bar.

Particularly preferably, the flow rate of the second spray nozzle is between 13 and 17 liters per hour. Due to the arrangement and orientation of the second spray nozzle and a minimum pressure of 5 bar in the second connecting line to the second spray nozzle, the fluid requirement for the cooling and lubrication of the machining tool is greatly reduced.

Particularly preferably, the second spray nozzle emits the second spray jet with liquid drops between 40 and 150 μm. Small liquid droplets between 40 and 150 μm have the advantage that the liquid droplets evaporate when the cold liquid drops strike the heated processing tool and the resulting evaporation cooling increases the cooling of the machining tool. Due to the evaporative cooling, the fluid requirement is reduced with an increased cooling effect compared to spray nozzles that produce larger drops of liquid. Liquid droplets having a size between 40 and 150 μm in the second spray jet are suitable, in addition to the cooling and lubrication of the processing tool, for binding fine dust particles which were not bound by the first spray jet. As a result of the rotation of the machining tool about the axis of rotation, part of the fine dust particles not bound in the first spray jet is conveyed to the inlet side and is bound by the second spray jet. The second spray jet captures further fine dust particles and the fine dust load for the operator is further reduced.

The spraying device preferably has at least one further second spray nozzle on the inlet side of the machining tool, the two second spray nozzles having preferably arranged on different sides of the working plane. The further second spray nozzle has the advantage that the processing speed is increased by the improved cooling and lubrication of the machining tool. In addition, the second sprays can bind dust particles on both sides of the working plane and reduce the dust load for the operator. In this case, the second spray nozzle and the further second spray nozzle are particularly preferably arranged symmetrically to the processing plane.

Preferably, the flow ratio of the second spray nozzle and the first spray nozzle is between 1.2 and 1.5. In the case of spray jets which, for example, have liquid drops with a size between 40 and 150 μm, the flow rate of the second spray nozzle exceeds the flow rate of the first spray nozzle by 20% to 50%. For cooling and lubrication of the machining tool with the second spray, a higher flow rate is required for dust binding with the first spray. The higher flow rate of the second spray jet increases the processing speed. Preferably, the flow rate of the first spray nozzle and / or the second spray nozzle is adjustable via a flow regulator. If one flow controller adjusts the flow rate of the first or second spray nozzle relative to the other spray nozzle, identical spray nozzles can be used for the first and second spray nozzles. A spray device with two flow regulators, which set the flow rate for the first and second spray nozzles separately, is advantageous for tool devices in which the machining tool is rotatable about the axis of rotation in an execution and a reverse direction for execution reverse direction. Through the flow regulator, the different flow rates for the first spray nozzle on the outlet side and the second spray nozzle on the inlet side can be adjusted. The spray nozzle, which is arranged as a first spray nozzle on the exit side during a rotation in the direction of execution, is arranged as a second spray nozzle on the inlet side during a rotation in the return direction, and vice versa.

In a preferred embodiment, the pump is driven via at least one drive component of the drive device. To drive the pump via the drive device has the advantage that no separate drive component for the pump is required. By dispensing with an electric drive component that requires a Elektrof ach force for installation, the retrofitting of the sprayer simplifies in a power tool. The sprayer can be installed or replaced by the operator without special qualifications.

embodiments Embodiments of the invention are described below with reference to the drawing. This is not necessarily to scale the embodiments, but the drawing, where appropriate for explanation, executed in a schematic and / or slightly distorted form. With regard to additions to the teachings directly recognizable from the drawing reference is made to the relevant prior art. It should be noted that various modifications and changes may be made in the form and detail of an embodiment without departing from the general idea of the invention. The features of the invention disclosed in the description, the drawing and the claims can be essential both individually and in any combination for the development of the invention. In addition, all combinations of at least two of the features disclosed in the description, the drawings and / or the claims fall within the scope of the invention. The general idea of the invention is not limited to the exact form or detail of the preferred embodiment shown and described below or limited to an article that would be limited in comparison with the subject matter claimed in the claims. For given design ranges, values lying within the specified limits should also be disclosed as limit values and be arbitrarily usable and claimable. For simplicity, the same reference numerals are used below for identical or similar parts or parts with identical or similar function. Show it:

FIG. 1 shows a tool according to the invention in the form of a hand-held cut-off grinder with a spraying device which has a first spray nozzle for binding dust and a second spray nozzle for cooling and lubricating the machining tool; FIG. 2 a protective hood of the in FIG. 1 in a schematic representation with two first spray nozzles and two second spray nozzles;

FIG. FIG. 3 shows the drive components for a pump of the spray device of the cut-off machine in an exploded view; FIG. and

FIGS. 4A-D four different spray devices in a schematic representation. FIG. 1 shows a tool device 10 according to the invention, which is designed in the form of a hand-held gasoline-powered cut-off grinder, with a spray device 11 for binding dust, which is produced during the processing with the cut-off grinder 10. The cut-off machine 10 comprises a cutting tool 12 designed as a cutting tool, which by a drive device 13 in a rotational direction 14 about a rotation axis 15 ange- is driven. In this case, all drive components for the cutting wheel 12 are summarized under the term "drive device". The drive device 13 of the in FIG. 1 comprises a drive motor 17 arranged in a motor housing 16, a belt drive 19 arranged in a support arm 18, and an output shaft 21 on which the cutting disk 12 is mounted. If necessary, further drive components can be connected between the drive motor 17 and the belt drive 19.

For operating the cutting grinder 10, a first handle 22 is provided, which has an operating device 23 and in which in FIG. 1 embodiment shown is formed as a rear handle. As a rear handle, a handle is referred to, which is arranged on the side facing away from the blade 12 of the motor housing 16. Alternatively, the first handle 22 may be formed as an upper handle, which is arranged above the motor housing 16. To guide the cutting blade 10, a second handle 24 is provided in addition to the first handle 22, which is arranged between the cutting disk 12 and the first handle 22. The second handle 24 is in the in FIG. 1 embodiment shown formed as a handle tube or may alternatively be formed integrally with the motor housing 16. The cutting wheel 12 is partially surrounded by a protective hood 25, which serves to protect the operator from flying dust particles and also reduces the risk of injury that the operator engages in the operation of the cutting grinder 10 in the rotating cutting wheel 12. The guard 25 is attached to the support arm 17 and is designed to be adjustable about the output shaft 21.

When machining a workpiece 26 with the aid of the hand-held cut-off grinder 10, the cutter 10 is moved by the operator along a feed direction 27 over the workpiece 26 to be separated. As a result of the rotation of the cutting disk 12 in the direction of rotation 14 about the axis of rotation 15 and the movement of the abrasive cutter 10 along the direction of advance 27, a slot 28 is produced in the workpiece 26. The cutting disk 12 emerges on an entry side 31 into the workpiece 26 and exits the workpiece 26 on an exit side 32. In the case of FIG. 1, the direction of rotation 14 of the machining tool 12 of the feed direction 27 is directed opposite. This opposite arrangement of the rotational and feed direction 14, 27 is referred to as mating processing. For gasoline-powered cut-off grinders, it is customary for safety reasons to counteract the direction of rotation 14 of the feed direction 27. In other machine tools, such as Wnkelschleifern, circular saws, the direction of rotation of the machining tool of the feed direction is usually the same direction. This identically directed arrangement of the direction of rotation and feed is referred to as synchronous machining. Depending on the machining task, there are tool devices in which the user can choose between reverse machining and synchronous machining. The spray device 11 is used inter alia for binding dust, which arises during the processing of the workpiece 26 with the cut-off grinder 10. In this case, the spray device 1 1 is designed so that the fine dust concentration, especially the respirable fraction of particulate matter, is reduced. The respirable fraction of particulate matter is particularly damaging to health since the very small particulate matter of the alveolar fraction can pass through the upper respiratory tract and into the alveoli. The spray device 11 comprises a reservoir 34 filled with a liquid 33, a supply line 35, a pump 36 and a first spray nozzle 37, which is connected to the pump 36 via a first connecting line 38. The pump 36 is designed as a membrane pump. A diaphragm pump is insensitive to dirty water and is therefore suitable for use in petrol-driven cut-off machines that are heavily contaminated during processing. In addition, a diaphragm pump is run dry and insensitive to overpressure from an external line system.

In the case of diamond-containing machining tools, for example in the form of diamond saw blades or diamond cutting discs, it is advantageous to cool the machining tool 12, which takes place by supplying a coolant. The cooling supports the machining process and increases the service life of the machining tool. When using diamond-containing machining tools, the spraying device 11 comprises a second spray nozzle 39 for cooling the machining tool 12. The second spray nozzle 39 is connected to the pump 36 via a second connecting line 41. If necessary, the liquid 33 can be cleaned via one or more filter elements 42, wherein the filter elements 42 can be provided on the reservoir 34, in the supply line 35 and / or in the pump 36.

The requirements for the first spray nozzle 37 are different from the requirements for the second spray nozzle 39. The first spray nozzle 37 serves to bond the dust produced during separation and the second spray nozzle 39 serves to cool and lubricate the cutting disk 12 during the separation. In addition, the first and second spray nozzles 37, 39 are arranged on different sides of the cutting disk 12. The first spray nozzle 37 is arranged on the outlet side 32 and the second spray nozzle 39 on the inlet side 31 of the separating disk 12. The arrangement of the first spray nozzle 37 on the outlet side 32 has the advantage that the dust is bound directly at the point of origin and a spread of the dust is largely prevented. The arrangement of the second spray nozzle 39 on the inlet side 31, the cooling and lubrication of the cutting wheel 12 takes place before the entry of the cutting wheel 12 in the workpiece 26. A portion of the liquid 33 is pulled with the separating disk 12 into the slot 28 and to the Processing point of the cutting wheel 12 transported. By cooling and lubricating the cutting disk 12 in the region of the workstation, the machining process is supported and the separation speed is increased.

The first and second spray nozzles 37, 39 are as shown in FIG. 1 supplied from the external reservoir 34 with liquid 33. The feed line 35 has, at an end facing away from the protective hood 25, a connection element, for example in the form of a Gardena connection, which is connected to the external reservoir 34. Alternatively, the connection element can be connected to a line, which in turn is connected to the reservoir 34. Instead of the external reservoir 34, the connection element can be connected to an external line system. The external storage tank 34 offers the advantage that the processing with the cut-off grinder 10 can take place independently of functioning pipe systems, whereas an external pipe system is advantageous in the case of large amounts of liquid since no filled storage tank 34 has to be transported. For processing tasks with a low fluid requirement, the liquid 33 can be stored in an internal storage container which is attached to the cut-off grinder 10. Since a filled reservoir increases the overall weight of the abrasive cutter 10, only small amounts of liquid can be stored without degrading operator convenience.

FIG. 2 shows the protective hood 25 of the abrasive cutter 10 in a schematic representation. On the protective hood 25, two first spray nozzles 37A, 37B on the outlet side 32 and two second spray nozzles 39A, 39B on the inlet side 31 of the separating disk 12 are arranged. The cutting disc 12 biases perpendicular to the axis of rotation 15 a parting plane 44, wherein the right and left of the parting plane 44 each have a first spray nozzle 37A, 37B and a second spray nozzle 39A, 39B are arranged. The letter "A" in the reference numeral designates components on the right side and the letter "B" components on the left side of the parting line 44. Starting from the pump 36, four parallel connection lines 38A, 38B, 41A, 41B open into the first and second spray nozzles 37A, 37B, 39A, 39B.

The liquid 33 is supplied from the pump 36 via the connecting lines 38A, 38B, 41A, 41B to the first and second spray nozzles 37A, 37B, 39A, 39B. The first spray nozzles 37A, 37B each generate a first spray jet 45A, 45B which propagate along a first spray direction 46A, 46B, and the second spray nozzles 39A, 39B respectively generate a second spray jet 47A, 47B extending along a second spray jet Spraying direction 48A, 48B spread. The first spraying directions 46A, 46B are arranged at angles α _Α , a _B to the axis of rotation 15 or at angles of 90 ° -α _A , 90 ° -α _B to the dividing plane 44, which runs perpendicular to the axis of rotation 15. The second spraying direction 48A, 48B are arranged under angles β _A , β _β relative to the axis of rotation 15 or under angle 90 ° -β _A , 90 ° -β _B to the separating plane 44. The first spraying directions 46A, 46B of the first spraying nozzles 37A, 37B and the second spraying directions 48A, 48B of the second spraying nozzles 39A, 39B extend in the exemplary embodiment of FIG. 2 almost parallel to the rotation axis 15. As an alternative to parallel alignment, the first and second spray directions 46A, 46B, 48A, 48B may be inclined to ± 10 ° to a plane perpendicular to the separation plane 44 and parallel to the rotation axis 15.

The first sprays 45A, 45B bind the dust produced during separation. In order to bind the fine dust particles, in particular the respirable fraction of fine dust, with the first spray jets 45A, 45B, first spray nozzles 37A, 37B are used, which generate liquid drops of a size between 40 and 150 μm. The size of the liquid drops is adjusted via the nozzle geometry of the first spray nozzles 37A, 37B, above all the diameter, and the pressure in the first connecting lines 38A, 38B. The pressure generated by the pump 36 is at least 5 bar. This minimum pressure is required to produce liquid drops of the desired size. The first spray nozzles 37A, 37B are designed as full-cone nozzles which generate first spray jets 45A, 45B with beam angles γ _Α , YB of approximately 75 °. A large jet angle has the advantage that the first spray jets 45A, 45B can detect a large volume area and bind many dust particles.

The second sprays 47A, 47B cool the blade 12 during separation. For cooling the separating disk 12, the second spray nozzles 39A, 39B direct the second spray jets 47A, 47B along the second spray direction 48A, 48B onto the cutting disk 12, the second spray direction 48A, 48B being directed onto the separating disk 12 substantially perpendicular to the separating plane 44 is. In order to achieve good cooling and lubrication of the cutting disk 12, second spray nozzles 39A, 39B are used which, like the first spray nozzles 37A, 37B, produce liquid droplets with a size of 40 to 150 μm. Small drops of liquid ensure that the liquid droplets evaporate when the cold liquid drops hit the heated cutting disk 12, and the resulting evaporation cold intensifies the cooling of the cutting disk 12. Due to the evaporative cooling, the fluid requirement is reduced with an increased cooling effect compared to spray nozzles that produce larger drops of liquid. The second spray nozzles 39A, 39B are designed as full-cone nozzles which generate second spray jets 47A, 47B with beam angles δ _Α , δ _Β of about 75 °. A large jet angle has the advantage that the second spray jets 47A, 47B, which are directed onto the cutting wheel 12, capture and cool a large area of the cutting wheel 12. The better the cutting disc 12 is cooled in the region of the processing station, the higher the separation speed of the cutter grinder 10. For the second spray jets 47A, 47B, a higher flow compared to the first spray jets 45A, 45B is required. FIG. 2 shows an exemplary embodiment of a spray direction 1 1 with four parallel connection lines 38 A, 38 B, 41 A, 41 B, which are connected to the pump 36 and into the spray nozzles 37 A, 37 B, 39 A, 39 B open. Substantially the same pressure exists in all the connecting lines, so that different flow rates for the first and second spray nozzles 37A, 37B, 39A, 39B without additional flow regulator have to be set via the nozzle geometry of the spray nozzles 37A, 37B, 39A, 39B. The flow ratio of the second spray nozzle 39A, 39B to the first spray nozzle 37A, 37B is between 1.2 and 1.5, ie the flow rate of the second spray nozzle 39A, 39B is between 20% and 50% greater than the flow rate of the first spray nozzle 37A, 37B. Alternatively, different flow rates for the first and second spray jets 45A, 45B, 47A, 47B may be adjusted by one or more flow controllers. The flow rate of the first and second spray nozzles 37A, 37B, 39A, 39B is between 8 and 17 l / h, for the first spray nozzles 37A, 37B between 8 and 12 l / h and for the second spray nozzles 39A, 39B between 13 and 17 l /H. The high pressure of 5 to 8 bar and the small liquid drops drastically reduce the fluid requirement. FIG. FIG. 3 shows the pump 36 of the spray device 11, which is driven via the drive device 13 of the cutting-off grinder 10. The drive components of the drive device 13 and the pump 36 are shown in an exploded view. The drive device 13 comprises the drive motor 17, the belt drive 19 and the output shaft 21, on which the cutting disk 12 is mounted. Between the drive motor 17 and the Riemenan- drive 19 a centrifugal clutch 52 is arranged, which ensures that the cutting wheel 12 does not rotate at low speeds, such as when idling or when starting the cutting grinder 10. The centrifugal clutch 52 has a clutch bell against which centrifugal weights are pressed outward during operation due to the centrifugal force. The drive motor 17 drives a crankshaft 53 about a rotation axis 54. The clutch bell of the centrifugal clutch 52 is rotatably connected to a rotatably mounted on the crankshaft 53 drive pulley. A drive belt 56 is guided over the drive pulley and a driven pulley mounted on the output shaft 21 (see FIG. The drive pulley, the drive belt 56 and the driven pulley form the belt drive 19.

The pump 36 is driven by the crankshaft 53. Due to the high rotational speeds of the drive motor 17, the pump 36 is not arranged directly on the crankshaft 53, but between the crankshaft 53 and the pump 36, a transmission device 57 is interposed. The transmission device is in the in FIG. 3 illustrated embodiment designed as a single-stage planetary gear 57 with a transmission ratio of 3 to 1. The maximum speed of the drive motor 17 is for example in the range of 10,000 U / min and the permitted speed for the pump 36 at about 4,000 U / min. The planetary gear 57 reduces the speed of the drive motor 17 from 10,000 rev / min to about 3,340 rpm and thus in the permissible speed range. Between the pump 36 and the planetary gear 57, a seal 58 is arranged. The pump 36, the planetary gear 57 and the seal 58 are mounted as assembly 59 on a mounting plate 61. On a housing part 62 of the abrasive cutter 10 bores 66 are provided with an internal thread for fixing the mounting plate 61.

The switching on and off of the pump 36 via the centrifugal clutch 52, which controls the drive of the cutting wheel 12, the drive movement of the drive motor 17 is transmitted only when a limit speed is exceeded via the centrifugal clutch 52 to the cutting wheel 12. By driving the pump 36, a liquid supply to the spray nozzles 37A, 37B, 39A, 39B takes place only when the cutting disk 12 is driven about its axis of rotation 15. Once the limit speed of the centrifugal clutch 52 is exceeded, the centrifugal clutch 52 transmits the driving force of the drive motor 17 via the belt drive 19 to the cutting wheel 12 and via the planetary gear 57 to the pump 36. The drive of the pump 36 and thus the liquid supply to the spray nozzles 37A, 37B, 39A, 39B is coupled to the drive of the cutting wheel 12.

FIGS. 4A-D show, in a schematic representation, four spray devices which transport the liquid 33 to the first and second spray nozzles 37A, 37B, 39A, 39B. The spray devices are suitable for tooling tools having a diamond-containing machining tool that should be cooled during machining. The first and second spray nozzles 37A, 37B, 39A, 39B correspond to the spray nozzles of the spray nozzle shown in FIG. 2, wherein the letter "A" in the reference numeral designates components on the right side and the letter "B" denotes components on the left side of the parting plane 44.

FIG. 4A shows a spray device 71, which is defined by the structure of the connection lines from the pump 36 to the spray nozzles 37A, 37B, 39A, 39B of the spray device 1 1 of FIG. 2 different. The liquid 33 is conveyed via the supply line 35 from the reservoir 34 to the pump 36. The pump 36 consists of a single pump, which produces the minimum pressure of 5 bar, or of several series-connected pumps, which together produce the minimum pressure of 5 bar. The pump 36 is connected via a connecting line 72A, 72B to the second spray nozzle 39A, 39B, which is connected via a forwarding 73A, 73B to the first spray nozzle 37A, 37B. The liquid 33 is transported via the connection line 72A, 72B to the second spray nozzle 39A, 39B and a part of the transported liquid 33 is transported from the second spray nozzle 39A, 39B via the forwarding 73A, 73B to the first spray nozzle 37A, 37B. With long lines, there may be a pressure drop in the line, which increases with the length of the line. Therefore, in the spraying device 71, the liquid 33 is first supplied via the connecting lines 72A, 72B to the second spraying nozzles 39A, 39B, which have a higher flow rate than the first spraying nozzles 37A, 37B. Subsequently, the liquid 33 is supplied via the feeders 73A, 73B to the first spray nozzles 37A, 37B. In the event that the pressure in the lines between the pump 36 and the spray nozzles 37A, 37B, 39A, 39B is almost constant, the order in which the liquid 33 is supplied to the spray nozzles 37A, 37B, 39A, 39B is from subordinate importance. In this case, the pump 36 may be first connected via connecting lines to the first spray nozzles 37A, 37B, and then redirections may connect the first spray nozzles 37A, 37B to the second spray nozzles 39A, 39B.

FIG. 4B shows a spray device 81 in which the first spray nozzles 37A, 37B are supplied with liquid 33 via a first supply line 82 and a first pump 83 and the second spray nozzles 39A, 39B are separately supplied via a second supply line 84 and a second pump 85. The liquid 33 is transported by the first pump 83 via two parallel connection lines 86A, 86B to the first spray nozzles 37A, 37B and by the second pump 85 via two parallel connection lines 87A, 87B to the second spray nozzles 39A, 39B. The first and second pumps 83, 85 each consist of a single pump, which generates the minimum pressure of 5 bar, or of a plurality of pumps connected in series, which together produce the minimum pressure of 5 bar.

The separate supply of the first and second spray nozzles 37A, 37B, 39A, 39B is advantageous when different requirements for the first and second spray nozzles 37A, 37B, 39A, 39B exist. Instead of the two parallel connection lines 86A, 86B, which connects the first pump 83 to the first spray nozzles 37A, 37B, a connection line and a forwarding may be provided, wherein the connection line connects one of the first spray nozzles 37A, 37B with the first pump 83 and the forwarding connects the first spray nozzles 37B, 37A to each other. The second spray nozzles 39A, 39B can analogously be connected to the second pump 85 via a connecting line and a forwarding line. Another alternative is to use Y-lines connecting the first pump 83 to the first spray nozzles 37A, 37B and the second pump 85 to the second spray nozzles 39A, 39B.

FIG. 4C shows a spray device 91 in which each spray nozzle 37A, 37B, 39A, 39B is supplied with liquid 33 via a separate supply unit 92.1 - 92.4 consisting of a supply line 93.1 - 93.4, a pump 94.1 - 94.4 and a connecting line 95.1 - 95.4. The liquid 33, which is stored in the reservoir 34 is from the respective

Pump 94.1-94.4 sucked via the respective supply line 93.1 -93.4 and on the respective Connecting line 95.1-95.4 the spray nozzles 37A, 37B, 39A, 39B supplied. The separate supply units 92.1-92.4 for each spray nozzle 37A, 37B, 39A, 39B have the advantage that the pressure of the pump 94.1-94.4 is adjustable for each spray nozzle 37A, 37B, 39A, 39B.

FIG. 4D shows a spraying device 101 in which the flows for the first and second spray nozzles 37A, 37B, 39A, 39B are adjusted by flow regulators. The liquid 33 is conveyed via the supply line 35 from the reservoir 34 to the pump 36, which is connected to two parallel connection lines 102A, 102B. Arranged in the first connection line 102A is a first flow regulator 103A, which adjusts the flow in a downstream first passage 104A configured as Y-line. Via the first transfer 104A, the liquid 33 is supplied to the first spray nozzles 37A, 37B. The second spray nozzles 39A, 39B are supplied with the liquid 33 via the second connecting line 102B and a second forwarding line 104B designed as a Y-line, wherein the flow in the second forwarding line 104B is adjustable via a second flow regulator 103B. In an alternative embodiment to FIG. 4D is only one flow regulator, either the first flow regulator 103A for the first spray nozzles 37A, 37B or the second flow regulator 103B for the second spray nozzles 39A, 39B. The spray nozzles without adjustment for the flow are adapted to their requirements via the suitable pressure and the nozzle geometry and have the flow suitable for the dust binding (first spray nozzles) or the cooling and lubrication of the machining tool (second spray nozzles). The flow rate of the spray nozzles with adjustment for the flow is adjusted via the flow regulator.

Claims

claims

1 . Tool device (10) for machining a workpiece (26) comprising

^■ a machining tool (12), by a drive device (13) to a

Rotary axis (15) is rotatable and spans a working plane (44) perpendicular to the axis of rotation (15),

^■ a protective hood (25), the machining tool (12) at least partially

surrounds, and

^■ a spray device (11; 71; 81; 91; 101) having a first spray nozzle (37; 37A, 37B) emitting a first spray (45A, 45B) along a first spray direction (46A, 46B), the first one Spray nozzle (37, 37A, 37B) on one of the

Workpiece (26) exiting side (32) of the machining tool (12) in the protective hood (25) is arranged,

characterized in that the first spraying direction (46A, 46B) is arranged under a curvature (α _Α , a _B ) to ± 10 ° to a plane perpendicular to the working plane (44) and parallel to the axis of rotation (15).

2. Tool according to claim 1, characterized in that the first spray direction (46 A, 46 B) is arranged substantially parallel to the axis of rotation (15).

3. Tool according to one of claims 1 to 2, characterized in that the first spray nozzle (37, 37A, 37B) a first spray (45A, 45B) with a beam angle (γ _Α , YB) between 50 ° and 170 ° generated.

4. Tool according to one of claims 1 to 3, characterized in that the first spray nozzle (37, 37 A, 37 B) liquid drops with a size between 40 and 150 μηι as the first spray (41 A, 41 B) emits.

5. Tool according to one of claims 1 to 4, characterized in that the spraying device (1 1; 71; 81; 91; 101) comprises a pump (36), wherein the pump (36) via a first connecting line (38; , 38B) is connected to the first spray nozzle (37; 37A, 37B) and generates a minimum pressure of 5 bar in the first connection line (38; 38A, 38B).

6. Tool according to claim 5, characterized in that the flow rate of the first spray nozzle (37; 37A, 37B) is between 8 and 12 liters per hour.

7. Tool according to one of claims 1 to 6, characterized in that the spraying device (1 1; 71; 81; 91; 101) has a second spray nozzle (39; 39A, 39B) which generates a second spray jet (47A, 47B). along a second spray direction (48A, 48B) wherein the second spray nozzle (39; 39A, 39B) is disposed on a side (31) of the machining tool (12) entering the workpiece (26).

8. Tool according to claim 7, characterized in that the second spray direction (48A, 48B) at an angle (ß _A , ß _ß ) to ± 10 ° to the plane perpendicular to the processing plane (44) and parallel to the axis of rotation (15) is arranged.

9. Tool according to claim 8, characterized in that the second spray direction (48A, 48B) is arranged substantially parallel to the axis of rotation (15).

10. Tool according to one of claims 7 to 9, characterized in that the second spray nozzle (39; 39A, 39B) generates a second spray jet (47A, 47B) with a beam angle (δ _Α , δ _Β ) between 50 ° and 170 ° ,

1 1. Tool according to one of claims 7 to 10, characterized in that the second spray nozzle (39; 39A, 39B) liquid drops with a size between 40 and 150 μηι emits as a second spray (47A, 47B).

12. Tool according to one of claims 7 to 1 1, characterized in that the pump (36) via a second connecting line (41; 41 A, 41 B) with the second spray nozzle (39; 39A, 39B) is connected and in the second connecting line (38, 38A, 38B) generates a minimum pressure of 5 bar.

A tool according to claim 12, characterized in that the flow rate of the second spray nozzle (39; 39A, 39B) is between 13 and 17 liters per hour.

14. Tool according to one of claims 6 to 1 1, characterized in that the flow ratio of the second spray nozzle (39; 39A, 39B) and the first spray nozzle (37; 37A, 37B) is between 1.2 and 1.5.

15. Tool according to one of claims 6 to 12, characterized in that the flow of the first spray nozzle (37; 37A, 37B) and / or the second spray nozzle (37A, 37B, 39A, 39B) via a flow regulator (103A, 103B) is adjustable.

16. Tool according to one of claims 14 to 15, characterized in that the pump (36) via at least one drive component (53) of the drive means (13) is driven.