EP2921807B1 - Oven system - Google Patents
Oven system Download PDFInfo
- Publication number
- EP2921807B1 EP2921807B1 EP15158656.7A EP15158656A EP2921807B1 EP 2921807 B1 EP2921807 B1 EP 2921807B1 EP 15158656 A EP15158656 A EP 15158656A EP 2921807 B1 EP2921807 B1 EP 2921807B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- furnace
- support surface
- slot
- assembly according
- base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000009826 distribution Methods 0.000 claims description 59
- 239000002184 metal Substances 0.000 claims description 45
- 239000000919 ceramic Substances 0.000 claims description 8
- 239000011148 porous material Substances 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 3
- 239000002912 waste gas Substances 0.000 claims 13
- 239000007789 gas Substances 0.000 description 59
- 210000002105 tongue Anatomy 0.000 description 10
- 239000000463 material Substances 0.000 description 6
- 238000010304 firing Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 235000011941 Tilia x europaea Nutrition 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 239000004571 lime Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229910001208 Crucible steel Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000007669 thermal treatment Methods 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/06—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated
- F27B9/10—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated heated by hot air or gas
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
- F27B9/26—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace on or in trucks, sleds, or containers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/3005—Details, accessories, or equipment peculiar to furnaces of these types arrangements for circulating gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/0024—Charging; Discharging; Manipulation of charge of metallic workpieces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/02—Skids or tracks for heavy objects
- F27D3/026—Skids or tracks for heavy objects transport or conveyor rolls for furnaces; roller rails
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/12—Travelling or movable supports or containers for the charge
- F27D3/123—Furnace cars
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/36—Arrangements of heating devices
- F27B2009/3623—Heaters located under the track
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D2003/0085—Movement of the container or support of the charge in the furnace or in the charging facilities
- F27D2003/0091—Horizontally
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/12—Travelling or movable supports or containers for the charge
- F27D2003/125—Charging cars, lift trolleys
Definitions
- the invention relates to a furnace assembly, as used for example for firing ceramic workpieces or for the heat treatment of steel.
- a shuttle kiln forms an oven assembly comprising an oven having a bottom and side walls extending therefrom. In the sidewalls, punctiform burners are provided above the bottom along the sidewalls.
- the known furnace arrangement on a carriage for receiving fuel or burning workpieces The carriage has a first support surface provided at a predetermined distance from the ground. On the first support surface usually made of steel or cast steel support profiles or support are supported, which for example have a width of 200 to 400 mm and a length of 1000 to 2000 mm.
- the carriers have a trapezoidal profile and are supported on the first support surface transversely to the transport direction of the hearth car.
- the supports to be fired are supported on the supports.
- the arrangement of the carrier usually depends on the geometry of the workpieces to be supported.
- the furnace arrangement known from the prior art has the disadvantage that the exhaust gases are not distributed homogeneously therein. During the firing process, zones with a different temperature are formed in the furnace chamber. As a result, the workpieces are not always homogeneously heated or fired or sintered due to their geometry.
- the DE 1 433 722 B discloses a gas- or oil-fired heating furnace with one or more zones whose predominantly different temperature is separately controllable to achieve any annealing programs.
- the US 2 386 835 A1 describes a kiln for calcining bulk material, namely lime. In order to achieve the most effective calcination of the lime, this is correspondingly layered on a step-like base. The hot exhaust gases escape through the underlay and the layered lime.
- the object of the invention is to eliminate the disadvantages of the prior art.
- a furnace arrangement is to be specified, which is characterized during the firing process by a particularly homogeneous temperature distribution in the furnace.
- a furnace assembly comprising an oven having a bottom and side walls extending therefrom, wherein at least one surface burner having a slot-shaped outlet opening for hot exhaust gases extending at a predetermined first distance above the bottom along the side wall is provided on at least one of the two side walls, wherein the slot-shaped outlet opening in the extension direction a length and perpendicular to a height, wherein in the slot-shaped outlet opening, at least one of an open pore space having porous mat is used, a supported on the ground exhaust distribution device which forms a second spaced from the ground first support surface, the second distance at least equal to the height of the slot-shaped outlet opening, so that the operating exiting therefrom exhaust gases formed in a between the bottom and the first support surface Be led exhaust distribution space, and wherein the first support surface has openings for discharging the exhaust gases from the exhaust gas distribution space in a furnace chamber located above it.
- a "surface burner” is used according to the invention. It is a fully pre-mixed burner in which a mixture of gas and air is burned.
- the area burner includes in the sense of the present description, a slit-shaped outlet opening arranged downstream of the burner downstream in the side wall of the furnace. From the surface burner only hot "fuel gases” or “exhaust gases” come out. Ie. In departure from the prior art, the floor is not exposed to free flames, but only with hot exhaust gases.
- an exhaust gas distribution device supported on the floor which forms an exhaust gas distribution space.
- the exiting from the slit-shaped outlet opening hot exhaust gases are fed into the exhaust distribution space.
- a first support surface bounding the exhaust gas distribution space to the furnace chamber has openings for discharging the exhaust gases from the exhaust gas distribution space.
- the first support surface has the function of distributing the exhaust gases evenly over the furnace space.
- burning workpieces can be supported directly.
- the proposed furnace arrangement is distinguished during operation by a particularly homogeneous temperature distribution in the furnace chamber. This makes it possible to homogeneously heat workpieces over their entire geometry or burn or sinter.
- an "furnace” is to be interpreted broadly. It is generally a device for the thermal treatment of a workpiece.
- an "oven” may be a stationary oven, for example a chamber oven, a shuttle oven, a continuous furnace or the like. But it may also be that parts of the furnace, in particular the ceiling and / or the side walls are movable.
- an "oven” can also be a hood oven in which the ceiling together with the side walls form a hood that can be lifted off the floor.
- a hood furnace can also be designed so that the material is separated from the exhaust gases by means of an additionally integrated in the furnace chamber hood.
- an indirect heating of the material takes place.
- an area enclosed by the hood interior is advantageously filled with a protective gas.
- it may be in the oven to act a sliding furnace, in which a hood of the furnace is raised only so far that the connection between the bottom and the side walls is released.
- the oven can be designed so that the floor is designed in such a length that the hood can be placed in two different positions with respect to the ground. This makes it possible to operate the furnace quasi continuously, wherein in a first position, a thermal treatment takes place, while unloading in the second position, an already thermally treated Good or the second position is loaded with a material to be thermally treated.
- the material to be treated can also be transported continuously through the oven.
- the oven may be a blast furnace, reciprocating hearth furnace, walking beam furnace, rotary hearth furnace, roller hearth furnace or stepping furnace.
- an opening area formed by the apertures decreases towards the side walls. This allows a particularly homogeneous distribution of the hot exhaust gases in the furnace chamber.
- the first support surface can be subdivided into a multiplicity of surface elements of equal size. Such surface elements are advantageously square.
- the "opening area" per surface element results from the area of the surface element minus the areas formed by the openings.
- the surface elements selected for determining the opening area are usually dimensioned such that they have at least one, preferably two, openings.
- each surface burner in each case with a slot-shaped outlet opening for hot exhaust gases which extends at a predetermined first distance above the floor along the respective side wall.
- a plurality of surface burners may be provided in succession, the slot-shaped outlet openings adjoin one another, so that along at least one of the side walls over a substantial Part whose length extending successive slot-shaped outlet openings in the first distance from the ground.
- the plurality of slot-shaped exit openings may also be connected to a single slot-shaped exit opening extending over a substantial portion of the length of the side wall.
- the proposed slot-shaped outlet openings allow a homogeneous heat input over the entire length of the slot-shaped outlet opening opposite exhaust gas distribution space.
- the exhaust distribution space is, for. B. perpendicular to a transport direction of a car, a temperature profile, which along a, z. B. extending in the transport direction of the car, length of the exhaust distribution space is substantially constant.
- a porous plate serves to equalize the velocity and the temperature of the hot exhaust gases emerging from the slot-shaped outlet opening. This also contributes to the formation of a uniform temperature profile over the length of the exhaust distribution space.
- extending rails are provided on the floor parallel to the side walls on which a carriage is supported for receiving fuel, which has a provided at a predetermined third distance from the ground second support surface, wherein the third distance corresponds to the first distance or smaller as the first distance is.
- the first support surface is formed of at least one, the apertures having metal plate which is supported on supported on the bottom or the second support surface support means.
- the support means are made for example of steel or cast steel. They have a triangular, trapezoidal or rectangular profile. Perpendicular to a direction of extension of the profile, the support means may have further breakthroughs.
- the support means are expediently placed on the second support surface such that an extension direction of the profile runs perpendicular to the transport direction of the carriage.
- the support means may be arranged, for example, at a distance of 100 to 500 mm substantially parallel to each other.
- a plurality of metal plates may also be placed in abutting arrangement on the support means.
- the metal plates may extend over the length of the bottom or the second support surface and have a width which corresponds to only a fraction of the width of the bottom or the second support surface. It can be provided metal plates whose openings form a total of different sized opening areas. Thus, by juxtaposing a plurality of metal plates, an opening area decreasing toward the side walls can be easily realized.
- the support means may have recesses on the upper side facing the first support surface.
- the metal plates for forming the first support surface may be formed so that they have to the support means extending engagement elements, such as tongues, which engage for fixing the position of the metal plates in the recesses of the support means.
- the metal plates are thus formed bridge-like and each span a gap, which is formed between two parallel support means.
- these may be formed in the manner of U-profiles.
- the two legs of the U-profiles in this case form the long sides of the U-profile.
- the engaging elements are on the short sides provided the U-profile. In the assembled state, the legs of the U-profile also in the direction of the exhaust distribution space.
- support bridges may be supported, which also span the intermediate space formed between two parallel support means.
- the support bridges serve to remove a high load caused by heavy firing. By using the support bridges, the load acting through the fuel can be removed particularly safe and reliable on the car.
- the first support surface can also be realized by juxtaposing support means with rectangular profiles.
- the first support surface is formed by a cover surface of the profile opposite the bottom or the second support surface.
- the apertures are provided in the top surface, such that an opening area formed by the apertures increases from the sidewalls toward the center of the first support surface.
- the support means and / or the support bridges may be made of metal or ceramic.
- the support means are arranged on the second support surface, that the extension direction of the profile is perpendicular or oblique to the side walls.
- the arrangement of the support means is chosen so that the most homogeneous temperature distribution in the furnace chamber is achieved.
- the second support surface may be provided on its upper side facing the exhaust distribution space with a thermal insulation. It may be, for example, a ceramic fiber material or another high temperature resistant insulation material.
- At least one further surface burner with an extending in the side wall at least one of the two side walls another slot-shaped outlet opening provided for hot exhaust gases, wherein the further slot-shaped outlet opening opens above the first support surface in the furnace chamber.
- the further slot-shaped outlet opening can extend in particular in the vicinity of a ceiling of the furnace in at least one of the two side walls.
- a plate is arranged opposite the further slot-shaped outlet opening in the oven chamber in order to guide the hot exhaust gases guided through the further slot-shaped outlet opening into the oven chamber in the direction of the first support surface.
- the plate expediently runs in sections parallel to the side wall such that a transport space above the first support surface remains free.
- the further slot-shaped outlet openings can be configured analogously to the slot-shaped outlet openings.
- at least one further surface burner with a further slot-shaped outlet opening for hot exhaust gases extending in the side wall may be provided on each of the side walls, wherein the further slot-shaped outlet openings open above the first support surface into the furnace chamber. This allows a particularly homogeneous temperature distribution can be achieved within the furnace chamber.
- At least one further surface burner with a further outlet opening provided in the ceiling for hot exhaust gases is provided on the ceiling.
- the further outlet opening may be rectangular, round or slot-shaped.
- the further outlet opening may be arranged downstream of an exhaust gas distribution plate extending in the furnace chamber parallel to the ceiling, which is formed from at least one further metal plate having further openings.
- the exhaust distribution plate may be formed similarly to the first support surface defining the exhaust distribution space toward the furnace room. The exhaust distribution plate distributes the exhaust gases evenly across the furnace space and helps to deliver the exhaust gases at a uniform flow rate in the furnace chamber in the direction of the combustible material.
- At least one porous plate having an open pore space is inserted into the slot-shaped outlet opening and / or the further outlet opening.
- the provision of a porous plate serves to equalize the velocity of the hot exhaust gases emerging from the slot-shaped or further outlet opening. This also contributes to the formation of a uniform temperature profile over the length of the exhaust distribution space.
- an oven generally designated by reference numeral 1
- a rear wall and a gate for loading and unloading the furnace 1 are not shown here.
- a from the bottom 2, the side walls 3 and a ceiling 4 of the furnace 1 enclosed furnace chamber is designated by the reference numeral O.
- slot-shaped outlet openings 5 for hot exhaust gases extend in the side walls 3.
- a mounted outside the furnace chamber O burner for generating the hot exhaust gases is not shown here for clarity. It can be a conventional burner operated with gas or oil.
- the slot-shaped outlet opening 5 may be closed by a porous plate 6.
- the porous plate 6 is formed so that it has an open pore space and thus allows passage of the hot exhaust gases into the furnace chamber O.
- Reference numeral 7 designates a carriage which is guided by means of wheels 8 on rails 9 provided on the floor 2.
- the carriage 7 has a second support surface 10 on which a first support means 11 is supported.
- metal plates 12a, 12b, 12c, 12d are supported in a transport direction T extending perpendicularly to the plane of the paper.
- the metal plates 12a, 12b, 12c, 12d form a first support surface 13.
- broken lines indicated workpieces 14 are supported, which are introduced into the furnace chamber O for firing.
- the second support surface 10 has a third distance A3 from the bottom 2.
- the third distance A3 corresponds to the first distance A1 or is smaller than the first distance A1.
- the reference H denotes a height of the slot-shaped outlet opening 5.
- the second support surface 10 and the first support surface 13 are spaced from each other by a second distance A2.
- the second distance A2 is greater than the height H.
- an exhaust distribution space B is formed between the second support surface 10 and the first support surface 13.
- the height H of the slot-shaped outlet opening 5 is at most so large that it corresponds to a (not shown in detail here) further height of the exhaust gas distribution space B.
- Fig. 2 shows a plan view along the section line AA 'in Fig. 1 , Out Fig. 2
- the metal plates 12a, 12b, 12c, 12d each have first openings 15.
- a first opening area formed by all first openings 15 of a first metal plate 12a is smaller than a second opening area formed by all the first openings 15 of a second metal plate 12b.
- the second opening area of the second metal plate 12b is smaller than a third opening area formed by all the first openings 15 of a third metal plate 12c.
- the third opening area is smaller than a fourth opening area formed by all the first openings 15 of the fourth metal plate 12d.
- the strip-shaped metal plates 12a, 12b, 12c, 12d are supported in their longitudinal direction substantially parallel to the transport direction T abutting on the first support means 11, which are indicated here by broken lines. Because of the arrangement of the metal plates 12a, 12b, 12c, 12d, an opening area formed by the first openings 15 increases from the side walls 3 to a center therebetween. Out Fig. 2 is also seen that along the side heat 3, a plurality of slot-shaped outlet openings 5 are provided with a length L, which are arranged successively. The plurality of slot-shaped outlet openings 5 can also be combined to form a single slot-shaped outlet opening 5, which extends over substantially the entire length L of the metal plates 12a, 12b, 12c, 12d in the transport direction T.
- Fig. 3 shows a first support means 11 in a perspective view.
- the first support means 11 has a trapezoidal profile. Perpendicular to an extension direction of the profile second openings 16 are provided in profile side walls. In a first profile ceiling 17a further third openings 17 are provided. In particular, the second openings 16 serve to homogenize the heat distribution within the exhaust gas distribution space B in the transport direction T.
- second support means 18 In contrast to that in the Fig. 1 to 3 shown embodiments are in Fig. 4 supported on the second support surface 10 second support means 18, whose configuration in particular from the FIGS. 5 and 6 closer.
- the second support means 18 have in profile a rectangular cross-section.
- the first openings 15 are arranged in a second profile ceiling 18a of the second support means 18 such that an opening area formed by the first openings 15 to a center of the first Support surface 13 increases towards.
- the Fig. 7 to 22nd show a third furnace arrangement.
- a top of the second support surface 10 facing the exhaust distribution space B is covered with a thermally insulated layer 19.
- the thermally insulating layer 19 may be made of a ceramic material, for example.
- Third support means 20 are supported on the second support surface 10.
- the second support surface 10 may be made of metal in this case. It is because of the provision of the thermally insulating layer 19 in this case, no longer required that the second support surface 10 is part of a solid, made of refractory concrete plate. Thus, the carriage 7 can be made considerably easier. Because of the weight savings heat energy can be saved.
- the thermally insulating layer 19 may extend from the top of the second support surface 10 to the first distance A1.
- the reference numeral 21 designates burners which are mounted on both sides of the exhaust distribution space B in a side wall of a furnace 1 (not shown here) in such a way that the exhaust gases produced during operation in the exhaust distribution space B formed between the second support surface 10 and the first support surface 13 be guided.
- the first support surface 13 is formed here of a plurality of profile plates 22, edge profile plates 23 and side profile plates 24.
- the third support means 20 have recesses 25 on their upper side facing the first support surface 13.
- the profile sheets 22 are formed in the manner of a U-profile. From a first profile cover plate 26 extend legs 27, which form the long sides of the profile sheets 22. From the short sides of the first profile cover plate 26, first metal tongues 28 extend in the same direction as the legs 27. The first profile cover plate 26 has fourth openings 29. The legs 27 are provided with fifth openings 30.
- first metal tongues 28 in the recesses 25 adjacently arranged third support means 20 a engage in the assembled state, engage in the assembled state, the first metal tongues 28 in the recesses 25 adjacently arranged third support means 20 a.
- the profile sheets 22 thus form a bridge between two adjacently arranged third support means 20.
- Die in 17 to 19 shown edge profile sheets are similar to the profile sheets 22 designed. They also have a first profiled cover plate 26, from which branches 27 and first metal tongues 28 extend in the manner of a U-profile.
- the edge profile plates 23 are designed asymmetrically in their longitudinal extent, whereas the profile plates 22 are configured symmetrically in their longitudinal extent.
- FIG. 7 and 8th shows the profile sheets 22 and the edge profile plates 23 with the third support means 20 a cross-connection, by the first metal tongues 28 respectively engage in the recesses 25 of the third support means 20.
- the exhaust gas distribution space B is further limited on its two short sides by means of side profile plates 24.
- a side profile sheet 24 is in the FIGS. 20 to 22 shown.
- From a second profile cover plate 30a extends a second metal tongue 31 and a cover plate 32.
- the cover plate 32 is provided by means of slot-like sixth openings 33.
- the second profile cover plate 30a has seventh apertures 34.
- the side profile sheet 24 is in the manner of an L-profile designed.
- the second metal tongue 31 extends in the same direction as the cover plate 32.
- support bridges 35 may be supported on the first support surface 13 formed from the juxtaposed first 26 and second profile cover plates 30a.
- a support bridge 35 is in the Fig. 11 to 13 shown. It is designed in the manner of a square tube profile, which can be provided in two opposite side walls with eighth openings 36. Another length L1 of the profile bridges 35 is dimensioned so that they can also be supported via two adjacently arranged third support means 20 in the manner of a bridge.
- hot exhaust gases are generated which are conducted through the slot-shaped outlet openings 5 into the exhaust-gas distribution space B.
- a velocity of the exhaust gases is reduced by the porous plates 6 and made uniform.
- the hot exhaust gases are distributed uniformly in the exhaust distribution space B between the support means 11, 18, 20.
- the second apertures 16 provided in the support means 11, 18, 20 also contribute to this purpose.
- a flow rate and a temperature of the hot exhaust gases decrease from the sidewalls 3 to an intermediate center.
- the opening area formed by the first openings 15 is compensated towards the center. It results in both embodiments of the furnace assembly, a particularly homogeneous temperature distribution in the furnace chamber O.
- a gap between the adjacent metal plates 12a, 12b, 12c, 12d or the adjacent second support means 18 may be provided with suitable high temperature resistant Sealants, such as fiber mats, sealing cords or the like. Be sealed.
- suitable high temperature resistant Sealants such as fiber mats, sealing cords or the like. Be sealed.
- the further height of the exhaust distribution space B can be varied by introducing insulation means, for example ceramic mats or the like.
- the openings 15, 16, 17, 29, 30, 33, 34, 36 may be of equal size. But they can also be designed differently sized. They can be round, oval, slit-shaped or otherwise geometrically designed.
- the first support surface 13 is substantially formed by a plurality of profiled sheets 22 which extend in their longitudinal extent only from a third support means 20 to the adjacent third support means 20.
- the recesses 25 in the third support means 20 are arranged and dimensioned such that the profiled sheets 22 and edge profiled sheets 23 inserted therein with the first metal tongues 28 lie flush against one another and thus form the first support surface 13. Because of the provided in the profile sheets 22 and the edge profile sheets 23 fourth openings 29 a uniform distribution of the exhaust gas distribution chamber B supplied hot exhaust gases in the oven chamber O is achieved.
- Burning workpieces 14 can be supported directly on the first support surface 13 or indirectly via the support bridges 35 on the first support surface 13.
- Fig. 23 shows the example of the second furnace arrangement according to Fig. 4 an embodiment which is applicable to all the above-described furnace arrangements.
- more burners 37 are arranged outside the furnace space O above the first support surface 13 in the region of the side walls 3.
- the further burners 37 discharge hot exhaust gas through the further slot-shaped outlet openings 5 'into the furnace space O.
- the further slot-shaped outlet openings 5 'advantageously also extend over the length L. They can have the height H.
- the further outlet openings 5 '- as in Fig. 23 is shown - plates 38 upstream.
- the plates 38 may be made of metal or ceramic. They serve to guide the exhaust gases emitted from the further burners 37 in the direction of the first support surface 13.
- the plates 38 may be angled in a ceiling 4 facing portion to the adjacent side wall 3 out.
- the plates 38 also have the function of uniformly heating the furnace chamber O by radiant heat emitted thereby.
- the plates 38 thus serve, on the one hand, to guide the exhaust gas flow and, on the other hand, to indirectly heat the oven space O.
- apertures for example slots or the like, can be provided in the plates 38 at suitable positions.
- the plates 38 advantageously extend at least in sections parallel to the side walls 3.
- the carriage 7 is omitted.
- the above-mentioned second support surface 10 here corresponds to the bottom 2.
- the first distance A1 can be 0.
- the exhaust gas distribution device is supported directly on the floor 2.
- the exhaust gas distribution device has a first support surface 13 spaced from the bottom 2 at a second distance A2.
- the second distance A2 corresponds at least to the height H of the slot-shaped outlet openings 5, so that the exhaust gases exiting therefrom during operation are guided into an exhaust gas distribution space B formed between the base 2 and the first support surface 13.
- the exhaust gas distribution device is supported on the bottom 2 instead of on the second support surface 10 in the fourth furnace arrangement.
- At least one further outlet opening can also be provided in the ceiling 4.
- the further outlet opening is outside the oven space O - similar to in Fig. 23 shown - assigned to another burner, which in turn is a gas operated surface burner.
- Parallel to the ceiling 4 may be mounted at a predetermined distance within the furnace space O (not shown here) exhaust distribution plate.
- the predetermined distance may be, for example, a distance which corresponds approximately to the second distance A2.
- the predetermined distance can be 15 to 50 cm.
- the exhaust distribution plate can - similar to the first support surface 13 forming metal plate - have further breakthroughs.
- the shape and arrangement of the apertures may be as in the case of the first support surface 13 forming metal plate.
- the exhaust distribution plate can also be provided from the ceiling 4 in the direction of the bottom 2 extending exhaust distribution body.
- the exhaust gas distribution body is arranged downstream of the further outlet opening downstream and extends into the furnace chamber O. Its shape can be configured corresponding to a burning or drying material.
- the exhaust distribution body may be dome-shaped, frusto-conical, cylindrical, conical or the like. Breakthroughs may also be provided in the exhaust distribution body.
- the exhaust distribution body is suitably made of metal.
Description
Die Erfindung betrifft eine Ofenanordnung, wie sie beispielsweise zum Brennen keramischer Werkstücke oder zur Wärmebehandlung von Stahl verwendet wird.The invention relates to a furnace assembly, as used for example for firing ceramic workpieces or for the heat treatment of steel.
Nach dem Stand der Technik ist aus Praxishandbuch "Thermoprozesstechnik", Band 2, Vulkanverlag ein Herdwagenofen bekannt. Ein Herdwagenofen bildet eine Ofenanordnung, welche einen Ofen mit einem Boden und sich davon erstreckenden Seitenwänden umfasst. In den Seitenwänden sind punktförmige Brenner oberhalb des Bodens entlang der Seitenwände vorgesehen. Ferner weist die bekannte Ofenanordnung einen Wagen zur Aufnahme von Brenngut bzw. zu brennenden Werkstücken auf. Der Wagen weist eine in einem vorgegebenen Abstand vom Boden vorgesehene erste Stützfläche auf. Auf der ersten Stützfläche sind meist aus Stahl oder Stahlguss gefertigte Stützprofile bzw. Träger abgestützt, welche beispielsweise eine Breite von 200 bis 400 mm und eine Länge von 1000 bis 2000 mm aufweisen. Die Träger weisen ein trapezartiges Profil auf und sind auf der ersten Stützfläche quer zur Transportrichtung des Herdwagens abgestützt. Auf den Trägern werden die zu brennenden Werkstücke abgestützt. Die Anordnung der Träger richtet sich üblicherweise nach der Geometrie der abzustützenden Werkstücke.According to the prior art is known from practical manual "thermal process technology",
Die nach dem Stand der Technik bekannte Ofenanordnung hat den Nachteil, dass darin die Abgase nicht homogen verteilt werden. Es bilden sich im Ofenraum während des Brennvorgangs Zonen mit einer unterschiedlichen Temperatur aus. Infolgedessen sind die Werkstücke über ihre Geometrie hin nicht immer homogen erwärmt oder gebrannt bzw. gesintert.The furnace arrangement known from the prior art has the disadvantage that the exhaust gases are not distributed homogeneously therein. During the firing process, zones with a different temperature are formed in the furnace chamber. As a result, the workpieces are not always homogeneously heated or fired or sintered due to their geometry.
Die
Die
Aufgabe der Erfindung ist es, die Nachteile nach dem Stand der Technik zu beseitigen. Es soll insbesondere eine Ofenanordnung angegeben werden, welche sich während des Brennvorgangs durch eine besonders homogene Temperaturverteilung im Ofen auszeichnet.The object of the invention is to eliminate the disadvantages of the prior art. In particular, a furnace arrangement is to be specified, which is characterized during the firing process by a particularly homogeneous temperature distribution in the furnace.
Diese Aufgabe wird durch die Merkmale des Anspruchs 1 gelöst. Zweckmäßige Ausgestaltungen der Erfindungen ergeben sich aus den Merkmalen der Ansprüche 2 bis 17.This object is solved by the features of
Nach Maßgabe der Erfindung wird eine Ofenanordnung vorgeschlagen, umfassend
einen Ofen mit einem Boden und sich davon erstreckenden Seitenwänden, wobei an zumindest einer der beiden Seitenwände zumindest ein Flächenbrenner mit einer sich in einem vorgegebenen ersten Abstand oberhalb des Bodens entlang der Seitenwand erstreckenden schlitzförmigen Austrittsöffnung für heiße Abgase vorgesehen ist, wobei die schlitzförmige Austrittsöffnung in Erstreckungsrichtung eine Länge und Senkrecht dazu eine Höhe aufweist, wobei in die schlitzförmige Austrittsöffnung, zumidest eine einer offenen Porenraum aufweisende poröse Matte eingesetzt ist,
eine auf dem Boden abgestützte Abgasverteilungseinrichtung, welche eine mit einem zweiten Abstand vom Boden beabstandete erste Stützfläche bildet, wobei der zweite Abstand zumindest der Höhe der schlitzförmigen Austrittsöffnung entspricht, so dass die im Betrieb daraus austretenden Abgase in einen zwischen dem Boden und der ersten Stützfläche gebildeten Abgasverteilungsraum geführt werden, und
wobei die erste Stützfläche Durchbrüche zum Abführen der Abgase aus dem Abgasverteilungsraum in einen darüber befindlichen Ofenraum aufweist.In accordance with the invention, a furnace assembly is proposed, comprising
an oven having a bottom and side walls extending therefrom, wherein at least one surface burner having a slot-shaped outlet opening for hot exhaust gases extending at a predetermined first distance above the bottom along the side wall is provided on at least one of the two side walls, wherein the slot-shaped outlet opening in the extension direction a length and perpendicular to a height, wherein in the slot-shaped outlet opening, at least one of an open pore space having porous mat is used,
a supported on the ground exhaust distribution device which forms a second spaced from the ground first support surface, the second distance at least equal to the height of the slot-shaped outlet opening, so that the operating exiting therefrom exhaust gases formed in a between the bottom and the first support surface Be led exhaust distribution space, and
wherein the first support surface has openings for discharging the exhaust gases from the exhaust gas distribution space in a furnace chamber located above it.
In Abkehr vom Stand der Technik wird erfindungsgemäß ein "Flächenbrenner" verwendet. Es handelt sich dabei um einen vollständig vorgemischten Brenner, in welchem ein Gemisch aus Gas und Luft verbrannt wird. Der Flächenbrenner umfasst im Sinne der vorliegenden Beschreibung eine dem Brenner stromabwärts nachgeordnete schlitzförmige Austrittsöffnung in der Seitenwand des Ofens. Aus dem Flächenbrenner treten lediglich heiße "Brenngase" bzw. "Abgase" aus. D. h. in Abkehr vom Stand der Technik wird der Boden nicht mit freien Flammen, sondern lediglich mit heißen Abgasen beaufschlagt.In departure from the prior art, a "surface burner" is used according to the invention. It is a fully pre-mixed burner in which a mixture of gas and air is burned. The area burner includes in the sense of the present description, a slit-shaped outlet opening arranged downstream of the burner downstream in the side wall of the furnace. From the surface burner only hot "fuel gases" or "exhaust gases" come out. Ie. In departure from the prior art, the floor is not exposed to free flames, but only with hot exhaust gases.
Erfindungsgemäß ist ferner eine auf dem Boden abgestützte Abgasverteilungseinrichtung vorgesehen, welche einen Abgasverteilungsraum bildet. Die aus der schlitzförmigen Austrittsöffnung austretenden heißen Abgase werden in den Abgasverteilungsraum geführt. Ferner ist vorgesehen, dass eine den Abgasverteilungsraum zum Ofenraum hin begrenzende erste Stützfläche Durchbrüche zum Abführen der Abgase aus dem Abgasverteilungsraum aufweist. Die erste Stützfläche hat die Funktion, die Abgase über den Ofenraum gleichmäßig zu verteilen. Auf der ersten Stützfläche können auch zu brennende Werkstücke unmittelbar abgestützt werden. Die vorgeschlagene Ofenanordnung zeichnet sich beim Betrieb durch eine besonders homogene Temperaturverteilung im Ofenraum aus. Damit ist es möglich, Werkstücke über ihre gesamte Geometrie hinweg homogen zu erwärmen oder brennen bzw. zu sintern.According to the invention, an exhaust gas distribution device supported on the floor is also provided which forms an exhaust gas distribution space. The exiting from the slit-shaped outlet opening hot exhaust gases are fed into the exhaust distribution space. It is further provided that a first support surface bounding the exhaust gas distribution space to the furnace chamber has openings for discharging the exhaust gases from the exhaust gas distribution space. The first support surface has the function of distributing the exhaust gases evenly over the furnace space. On the first support surface also burning workpieces can be supported directly. The proposed furnace arrangement is distinguished during operation by a particularly homogeneous temperature distribution in the furnace chamber. This makes it possible to homogeneously heat workpieces over their entire geometry or burn or sinter.
Im Sinne der vorliegenden Erfindung ist der Begriff "Ofen" breit zu interpretieren. Es handelt sich dabei allgemein um eine Einrichtung zur thermischen Behandlung eines Werkstücks. Bei einem "Ofen" im Sinne der vorliegenden Erfindung kann es sich um einen stationären Ofen, beispielsweise einen Kammerofen, einen Herdwagenofen, einen Durchlaufofen oder dgl. handeln. Es kann aber auch sein, dass Teile des Ofens, insbesondere die Decke und/oder die Seitenwände beweglich sind. Bei einem "Ofen" im Sinne der vorliegenden Erfindung kann es sich auch um einen Haubenofen handeln, bei dem die Decke zusammen mit den Seitenwänden eine vom Boden abhebbare Haube bilden. Ein solcher Haubenofen kann auch so ausgeführt sein, dass das Gut mittels einer zusätzlich in den Ofenraum integrierten Haube von den Abgasen getrennt wird. In diesem Fall findet eine indirekte Erwärmung des Guts statt. Dabei wird ein von der Haube umschlossener Innenraum vorteilhafterweise mit einem Schutzgas gefüllt. Ferner kann es sich bei dem Ofen um einen Verschiebeofen handeln, bei dem eine Haube des Ofens nur soweit angehoben wird, dass die Verbindung zwischen dem Boden und den Seitenwänden gelöst wird. Der Ofen kann dabei so ausgestaltet sein, dass der Boden in einer solchen Länge ausgeführt ist, dass die Haube in zwei unterschiedliche Positionen bezüglich des Bodens gesetzt werden kann. Damit ist es möglich, den Ofen quasi kontinuierlich zu betreiben, wobei in einer ersten Position eine thermische Behandlung stattfindet, während in der zweiten Position ein bereits thermisch behandeltes Gut entladen bzw. die zweite Position mit einem thermisch zu behandelnden Gut beladen wird. - Das zu behandelnde Gut kann auch kontinuierlich durch den Ofen transportiert werden. In diesem Fall kann es sich bei Ofen um einen Stoßofen, Hubherdofen, Hubbalkenofen, Drehherdofen, Rollenherdofen oder Gleichschrittofen handeln.For the purposes of the present invention, the term "furnace" is to be interpreted broadly. It is generally a device for the thermal treatment of a workpiece. For the purposes of the present invention, an "oven" may be a stationary oven, for example a chamber oven, a shuttle oven, a continuous furnace or the like. But it may also be that parts of the furnace, in particular the ceiling and / or the side walls are movable. In the context of the present invention, an "oven" can also be a hood oven in which the ceiling together with the side walls form a hood that can be lifted off the floor. Such a hood furnace can also be designed so that the material is separated from the exhaust gases by means of an additionally integrated in the furnace chamber hood. In this case, an indirect heating of the material takes place. In this case, an area enclosed by the hood interior is advantageously filled with a protective gas. Furthermore, it may be in the oven to act a sliding furnace, in which a hood of the furnace is raised only so far that the connection between the bottom and the side walls is released. The oven can be designed so that the floor is designed in such a length that the hood can be placed in two different positions with respect to the ground. This makes it possible to operate the furnace quasi continuously, wherein in a first position, a thermal treatment takes place, while unloading in the second position, an already thermally treated Good or the second position is loaded with a material to be thermally treated. - The material to be treated can also be transported continuously through the oven. In this case, the oven may be a blast furnace, reciprocating hearth furnace, walking beam furnace, rotary hearth furnace, roller hearth furnace or stepping furnace.
Nach einer vorteilhaften Ausgestaltung nimmt eine durch die Durchbrüche gebildete Öffnungsfläche zu den Seitenwänden hin ab. Das ermöglicht eine besonders homogene Verteilung der heißen Abgase im Ofenraum.According to an advantageous embodiment, an opening area formed by the apertures decreases towards the side walls. This allows a particularly homogeneous distribution of the hot exhaust gases in the furnace chamber.
Zur Bestimmung der "Öffnungsfläche" im Sinne der vorliegenden Erfindung kann die erste Stützfläche in eine Vielzahl gleichgroßer Flächenelemente unterteilt werden. Solche Flächenelemente sind vorteilhafterweise quadratisch. Die "Öffnungsfläche" pro Flächenelement ergibt sich aus der Fläche des Flächenelements abzüglich der durch die Durchbrüche gebildeten Flächen. Die zur Bestimmung der Öffnungsfläche gewählten Flächenelemente sind üblicherweise so dimensioniert, dass sie zumindest einen, vorzugsweise zwei Durchbrüche, aufweisen.For determining the "opening area" in the sense of the present invention, the first support surface can be subdivided into a multiplicity of surface elements of equal size. Such surface elements are advantageously square. The "opening area" per surface element results from the area of the surface element minus the areas formed by the openings. The surface elements selected for determining the opening area are usually dimensioned such that they have at least one, preferably two, openings.
Nach einer vorteilhaften Ausgestaltung sind in beiden Seitenwänden jeweils zumindest ein Flächenbrenner mit einer sich im vorgegebenen ersten Abstand oberhalb des Bodens entlang der jeweiligen Seitenwand erstreckenden schlitzförmigen Austrittsöffnung für heiße Abgase vorgesehen. An jeder der Seitenwände oder auch an beiden Seitenwänden können aufeinanderfolgend mehrere Flächenbrenner vorgesehen sein, deren schlitzförmige Austrittsöffnungen sich aneinander anschließen, so dass sich entlang zumindest einer der Seitenwände über einen wesentlichen Teil deren Länge aufeinanderfolgende schlitzförmige Austrittöffnungen im ersten Abstand vom Boden erstrecken. Die mehreren schlitzförmigen Austrittsöffnungen können auch zu einer einzigen sich über einen wesentlichen Teil der Länge der Seitenwand erstreckenden schlitzförmigen Austrittsöffnung verbunden sein. - Die vorgeschlagenen schlitzförmigen Austrittsöffnungen ermöglichen einen homogenen Wärmeeintrag über die gesamte Länge des der schlitzförmigen Austrittsöffnung gegenüberliegenden Abgasverteilungsraums. Im Abgasverteilungsraum stellt sich, z. B. senkrecht zu einer Transportrichtung eines Wagens, ein Temperaturprofil ein, welches entlang einer, sich z. B. in Transportrichtung des Wagens erstreckenden, Länge des Abgasverteilungsraums weitgehend konstant ist.According to an advantageous embodiment, in each case at least one surface burner is provided in each case with a slot-shaped outlet opening for hot exhaust gases which extends at a predetermined first distance above the floor along the respective side wall. On each of the side walls or on both side walls, a plurality of surface burners may be provided in succession, the slot-shaped outlet openings adjoin one another, so that along at least one of the side walls over a substantial Part whose length extending successive slot-shaped outlet openings in the first distance from the ground. The plurality of slot-shaped exit openings may also be connected to a single slot-shaped exit opening extending over a substantial portion of the length of the side wall. - The proposed slot-shaped outlet openings allow a homogeneous heat input over the entire length of the slot-shaped outlet opening opposite exhaust gas distribution space. In the exhaust distribution space is, for. B. perpendicular to a transport direction of a car, a temperature profile, which along a, z. B. extending in the transport direction of the car, length of the exhaust distribution space is substantially constant.
Das Vorsehen einer porösen Platte dient dazu, die Geschwindigkeit sowie die Temperatur der aus der schlitzförmigen Austrittsöffnung austretenden heißen Abgase zu vergleichmäßigen. Auch das trägt zur Ausbildung eines über die Länge des Abgasverteilungsraums hinweg gleichmäßigen Temperaturprofils bei.The provision of a porous plate serves to equalize the velocity and the temperature of the hot exhaust gases emerging from the slot-shaped outlet opening. This also contributes to the formation of a uniform temperature profile over the length of the exhaust distribution space.
Nach einer Ausgestaltung sind auf dem Boden parallel zu den Seitenwänden verlaufende Schienen vorgesehen, auf denen ein Wagen zur Aufnahme von Brenngut abgestützt ist, welcher eine in einem vorgegebenen dritten Abstand vom Boden vorgesehenen zweite Stützfläche aufweist, wobei der dritte Abstand dem ersten Abstand entspricht oder kleiner als der erste Abstand ist. Indem die zweite Stützfläche erfindungsgemäß lediglich mit heißen Abgasen beaufschlagt wird, ist es in Abkehr vom Stand der Technik nicht länger erforderlich, die zweite Stützfläche aus einem gegossenen, feuerfesten Beton herzustellen. Die zweite Stützfläche kann beispielsweise aus einer oder mehreren Metallplatten hergestellt sein. Die Metallplatten können zum Abgasverteilungsraum hin mit einer keramischen Isolationsschicht, beispielsweise hergestellt aus keramischen Fasern, zusätzlich thermisch isoliert sein. Bei der vorgeschlagenen Ofenanordnung lässt sich insbesondere der Wagen einfach und kostengünstig herstellen.According to one embodiment, extending rails are provided on the floor parallel to the side walls on which a carriage is supported for receiving fuel, which has a provided at a predetermined third distance from the ground second support surface, wherein the third distance corresponds to the first distance or smaller as the first distance is. By applying only hot exhaust gases to the second support surface according to the invention, it is no longer necessary, in departure from the state of the art, to produce the second support surface from a cast, refractory concrete. The second support surface may for example be made of one or more metal plates. The metal plates may additionally be thermally insulated from the exhaust gas distribution space with a ceramic insulation layer, for example made of ceramic fibers. In the proposed furnace arrangement, in particular the car can be produced easily and inexpensively.
Vorteilhafterweise ist die erste Stützfläche aus zumindest einer, die Durchbrüche aufweisenden Metallplatte gebildet, welche auf auf dem Boden oder der zweiten Stützfläche abgestützten Stützmitteln abgestützt ist. Die Stützmittel sind beispielsweise aus Stahl oder Stahlguss hergestellt. Sie weisen ein dreieckiges, trapezförmiges oder rechteckiges Profil auf. Senkrecht zu einer Erstreckungsrichtung des Profils können die Stützmittel weitere Durchbrüche aufweisen. Die Stützmittel werden zweckmäßigerweise so auf die zweite Stützfläche gelegt, dass eine Erstreckungsrichtung des Profils senkrecht zur Transportrichtung des Wagens verläuft. Die Stützmittel können beispielsweise in einem Abstand von 100 bis 500 mm im Wesentlichen parallel zueinander angeordnet sein.Advantageously, the first support surface is formed of at least one, the apertures having metal plate which is supported on supported on the bottom or the second support surface support means. The support means are made for example of steel or cast steel. They have a triangular, trapezoidal or rectangular profile. Perpendicular to a direction of extension of the profile, the support means may have further breakthroughs. The support means are expediently placed on the second support surface such that an extension direction of the profile runs perpendicular to the transport direction of the carriage. The support means may be arranged, for example, at a distance of 100 to 500 mm substantially parallel to each other.
Zur Ausbildung der ersten Stützfläche können auf den Stützmitteln auch mehrere Metallplatten in aneinanderliegender Anordnung aufgelegt sein. Die Metallplatten können sich über die Länge des Bodens oder der zweiten Stützfläche erstrecken und eine Breite aufweisen, welche lediglich einen Bruchteil der Breite des Bodens oder der zweiten Stützfläche entspricht. Es können Metallplatten vorgesehen sein, deren Durchbrüche insgesamt unterschiedlich große Öffnungsflächen bilden. So kann durch Aneinanderlegen mehrerer Metallplatten eine zu den Seitenwänden hin abnehmende Öffnungsfläche einfach realisiert werden.To form the first support surface, a plurality of metal plates may also be placed in abutting arrangement on the support means. The metal plates may extend over the length of the bottom or the second support surface and have a width which corresponds to only a fraction of the width of the bottom or the second support surface. It can be provided metal plates whose openings form a total of different sized opening areas. Thus, by juxtaposing a plurality of metal plates, an opening area decreasing toward the side walls can be easily realized.
Die Stützmittel können an der der ersten Stützfläche zugewandten Oberseite Ausnehmungen aufweisen. Die Metallplatten zur Ausbildung der ersten Stützfläche können so ausgebildet sein, dass sie zu den Stützmitteln sich erstreckende Eingriffselemente, beispielsweise Zungen, haben, welche zur Lagefixierung der Metallplatten in die Ausnehmungen der Stützmittel eingreifen. In diesem Fall sind die Metallplatten also brückenartig ausgebildet und überspannen jeweils einen Zwischenraum, welcher zwischen zwei parallel angeordneten Stützmitteln gebildet ist. Zur Erhöhung der Formstabilität der Metallplatten können diese nach Art von U-Profilen ausgebildet sein. Die beiden Schenkel der U-Profile bilden in diesem Fall die langen Seiten des U-Profils. Die Eingriffselemente sind an den kurzen Seiten des U-Profils vorgesehen. Im Montagezustand weisen die Schenkel des U-Profils ebenfalls in Richtung des Abgasverteilungsraums.The support means may have recesses on the upper side facing the first support surface. The metal plates for forming the first support surface may be formed so that they have to the support means extending engagement elements, such as tongues, which engage for fixing the position of the metal plates in the recesses of the support means. In this case, the metal plates are thus formed bridge-like and each span a gap, which is formed between two parallel support means. To increase the dimensional stability of the metal plates, these may be formed in the manner of U-profiles. The two legs of the U-profiles in this case form the long sides of the U-profile. The engaging elements are on the short sides provided the U-profile. In the assembled state, the legs of the U-profile also in the direction of the exhaust distribution space.
Auf die erste Stützfläche können Stützbrücken abgestützt sein, welche ebenfalls den zwischen zwei parallel angeordneten Stützmitteln gebildeten Zwischenraum überspannen. Die Stützbrücken dienen dem Abtrag einer durch schweres Brenngut bedingten hohen Last. Durch die Verwendung der Stützbrücken kann die durch das Brenngut wirkende Last besonders sicher und zuverlässig auf den Wagen abgetragen werden.On the first support surface support bridges may be supported, which also span the intermediate space formed between two parallel support means. The support bridges serve to remove a high load caused by heavy firing. By using the support bridges, the load acting through the fuel can be removed particularly safe and reliable on the car.
Anstelle der Metallplatten kann die erste Stützfläche auch durch Aneinanderlegen von Stützmitteln mit rechteckigen Profilen realisiert werden. In diesem Fall wird die erste Stützfläche durch eine dem Boden oder der zweiten Stützfläche gegenüberliegende Deckfläche des Profils gebildet. In der Deckfläche sind die Durchbrüche vorgesehen, derart, dass eine durch die Durchbrüche gebildete Öffnungsfläche von den Seitenwänden zur Mitte der ersten Stützfläche hin zunimmt.Instead of the metal plates, the first support surface can also be realized by juxtaposing support means with rectangular profiles. In this case, the first support surface is formed by a cover surface of the profile opposite the bottom or the second support surface. The apertures are provided in the top surface, such that an opening area formed by the apertures increases from the sidewalls toward the center of the first support surface.
Die Stützmittel und/oder die Stützbrücken können aus Metall oder Keramik hergestellt sein.The support means and / or the support bridges may be made of metal or ceramic.
Die Stützmittel sind so auf der zweiten Stützfläche angeordnet, dass die Erstreckungsrichtung des Profils senkrecht oder schräg zu den Seitenwänden verläuft. Die Anordnung der Stützmittel wird so gewählt, dass eine möglichst homogene Temperaturverteilung im Ofenraum erreicht wird.The support means are arranged on the second support surface, that the extension direction of the profile is perpendicular or oblique to the side walls. The arrangement of the support means is chosen so that the most homogeneous temperature distribution in the furnace chamber is achieved.
Die zweite Stützfläche kann an ihrer dem Abgasverteilungsraum zugewandten Oberseite mit einer thermischen Isolierung versehen sein. Es kann sich dabei beispielsweise um ein keramisches Fasermaterial oder ein anderes hochtemperaturfestes Isolationsmaterial handeln.The second support surface may be provided on its upper side facing the exhaust distribution space with a thermal insulation. It may be, for example, a ceramic fiber material or another high temperature resistant insulation material.
Nach einer weiteren Ausgestaltung ist an zumindest einer der beiden Seitenwände zumindest ein weiterer Flächenbrenner mit einer sich in der Seitenwand erstreckenden weiteren schlitzförmigen Austrittsöffnung für heiße Abgase vorgesehen, wobei sich die weitere schlitzförmige Austrittsöffnung oberhalb der ersten Stützfläche in den Ofenraum öffnet. Die weitere schlitzförmige Austrittsöffnung kann insbesondere in der Nähe einer Decke des Ofens in zumindest einer der beiden Seitenwände verlaufen. Zweckmäßigerweise ist im Ofenraum eine Platte gegenüberliegend der weiteren schlitzförmigen Austrittsöffnung angeordnet, um die durch die weitere schlitzförmige Austrittsöffnung in den Ofenraum geführten heißen Abgase in Richtung der ersten Stützfläche zu führen. Die Platte verläuft zweckmäßigerweise abschnittsweise parallel zur Seitenwand derart, dass ein Transportraum oberhalb der ersten Stützfläche frei bleibt.According to a further embodiment, at least one further surface burner with an extending in the side wall at least one of the two side walls another slot-shaped outlet opening provided for hot exhaust gases, wherein the further slot-shaped outlet opening opens above the first support surface in the furnace chamber. The further slot-shaped outlet opening can extend in particular in the vicinity of a ceiling of the furnace in at least one of the two side walls. Expediently, a plate is arranged opposite the further slot-shaped outlet opening in the oven chamber in order to guide the hot exhaust gases guided through the further slot-shaped outlet opening into the oven chamber in the direction of the first support surface. The plate expediently runs in sections parallel to the side wall such that a transport space above the first support surface remains free.
Die weiteren schlitzförmigen Austrittsöffnungen können analog zu den schlitzförmigen Austrittsöffnungen ausgestaltet sein. Es kann insbesondere sein, dass an beiden Seitenwänden jeweils zumindest ein weiterer Flächenbrenner mit einer sich in der Seitenwand erstreckenden weiteren schlitzförmigen Austrittsöffnung für heiße Abgase vorgesehen ist, wobei sich die weiteren schlitzförmigen Austrittsöffnungen oberhalb der ersten Stützfläche in den Ofenraum öffnen. Damit kann eine besonders homogene Temperaturverteilung innerhalb des Ofenraums erreicht werden.The further slot-shaped outlet openings can be configured analogously to the slot-shaped outlet openings. In particular, at least one further surface burner with a further slot-shaped outlet opening for hot exhaust gases extending in the side wall may be provided on each of the side walls, wherein the further slot-shaped outlet openings open above the first support surface into the furnace chamber. This allows a particularly homogeneous temperature distribution can be achieved within the furnace chamber.
Nach einer vorteilhaften Ausgestaltung der Erfindung ist an der Decke zumindest ein weiterer Flächenbrenner mit einer in der Decke vorgesehenen weiteren Austrittsöffnung für heiße Abgase vorgesehen. Die weitere Austrittsöffnung kann rechteckig, rund oder schlitzförmig ausgebildet sein. Der weiteren Austrittsöffnung kann eine sich im Ofenraum parallel zur Decke erstreckende Abgasverteilungsplatte nachgeordnet sein, welche aus zumindest einer weitere Durchbrüche aufweisenden weiteren Metallplatte gebildet ist. Die Abgasverteilungsplatte kann ähnlich wie die erste Stützfläche ausgebildet sein, welche den Abgasverteilungsraum zum Ofenraum hin begrenzt. Die Abgasverteilungsplatte verteilt die Abgase gleichmäßig über den Ofenraum und trägt dazu bei, dass die Abgase mit einer gleichförmigen Strömungsgeschwindigkeit im Ofenraum in Richtung des Brennguts gefördert werden.According to an advantageous embodiment of the invention, at least one further surface burner with a further outlet opening provided in the ceiling for hot exhaust gases is provided on the ceiling. The further outlet opening may be rectangular, round or slot-shaped. The further outlet opening may be arranged downstream of an exhaust gas distribution plate extending in the furnace chamber parallel to the ceiling, which is formed from at least one further metal plate having further openings. The exhaust distribution plate may be formed similarly to the first support surface defining the exhaust distribution space toward the furnace room. The exhaust distribution plate distributes the exhaust gases evenly across the furnace space and helps to deliver the exhaust gases at a uniform flow rate in the furnace chamber in the direction of the combustible material.
Nach einer weiteren vorteilhaften Ausgestaltung ist in die schlitzförmige Austrittsöffnung und/oder die weitere Austrittsöffnung zumindest eine einen offenen Porenraum aufweisende poröse Platte eingesetzt. Das Vorsehen einer porösen Platte dient dazu, die Geschwindigkeit der aus der schlitzförmigen bzw. weiteren Austrittsöffnung austretenden heißen Abgase zu vergleichmäßigen. Auch das trägt zur Ausbildung eines über die Länge des Abgasverteilungsraums hinweg gleichmäßigen Temperaturprofils bei.According to a further advantageous embodiment, at least one porous plate having an open pore space is inserted into the slot-shaped outlet opening and / or the further outlet opening. The provision of a porous plate serves to equalize the velocity of the hot exhaust gases emerging from the slot-shaped or further outlet opening. This also contributes to the formation of a uniform temperature profile over the length of the exhaust distribution space.
Nachfolgend werden Ausführungsbeispiele der Erfindung anhand der Zeichnung näher erläutert. Es zeigen:
- Fig. 1
- eine schematische Seitenansicht einer ersten Ofenanordnung,
- Fig. 2
- eine Draufsicht auf die Ofenanordnung gemäß der Schnittlinie A-A' in
Fig. 1 , - Fig. 3
- eine teilweise perspektivische Ansicht eines ersten Stützmittels,
- Fig. 4
- eine schematische Seitenansicht einer zweiten Ofenanordnung,
- Fig. 5
- eine Draufsicht auf die Ofenanordnung gemäß der Schnittlinie A-A' in
Fig. 4 , - Fig. 6
- eine teilweise perspektivische Ansicht eines zweiten Stützmittels,
- Fig. 7
- eine teilweise perspektivische Ansicht einer dritten Ofenanordnung,
- Fig. 8
- eine zweite perspektivische Teilansicht gemäß
Fig. 7 , - Fig. 9
- eine Draufsicht gemäß
Fig. 8 , - Fig. 10
- eine Seitenansicht gemäß
Fig. 9 , - Fig. 11
- eine Draufsicht auf ein Brückenelement gemäß
Fig. 7 , - Fig. 12
- eine erste Seitenansicht gemäß
Fig. 11 , - Fig. 13
- eine zweite Seitenansicht gemäß
Fig. 11 , - Fig. 14
- eine Draufsicht auf ein Profilblech gemäß
Fig. 7 , - Fig. 15
- eine erste Seitenansicht gemäß
Fig. 14 , - Fig. 16
- eine zweite Seitenansicht gemäß
Fig. 14 , - Fig. 17
- ein Randprofilblech gemäß
Fig. 7 , - Fig. 18
- eine erste Seitenansicht gemäß
Fig. 17 , - Fig. 19
- eine zweite Seitenansicht gemäß
Fig. 17 , - Fig. 20
- eine Draufsicht auf ein Frontprofilblech gemäß
Fig. 7 , - Fig. 21
- eine erste Seitenansicht gemäß
Fig. 20 , - Fig. 22
- eine zweite Seitenansicht gemäß
Fig. 20 , - Fig. 23
- eine schematische Seitenansicht einer Ofenanordnung mit weiteren Brennern und
- Fig. 24
- eine schematische Seitenansicht einer vierten Ofenanordnung.
- Fig. 1
- a schematic side view of a first furnace assembly,
- Fig. 2
- a plan view of the furnace assembly according to the section line AA 'in
Fig. 1 . - Fig. 3
- a partial perspective view of a first support means,
- Fig. 4
- a schematic side view of a second furnace arrangement,
- Fig. 5
- a plan view of the furnace assembly according to the section line AA 'in
Fig. 4 . - Fig. 6
- a partial perspective view of a second support means,
- Fig. 7
- a partial perspective view of a third furnace assembly,
- Fig. 8
- a second perspective partial view according to
Fig. 7 . - Fig. 9
- a plan view according to
Fig. 8 . - Fig. 10
- a side view according to
Fig. 9 . - Fig. 11
- a plan view of a bridge element according to
Fig. 7 . - Fig. 12
- a first side view according to
Fig. 11 . - Fig. 13
- a second side view according to
Fig. 11 . - Fig. 14
- a plan view of a profile sheet according to
Fig. 7 . - Fig. 15
- a first side view according to
Fig. 14 . - Fig. 16
- a second side view according to
Fig. 14 . - Fig. 17
- an edge profile sheet according to
Fig. 7 . - Fig. 18
- a first side view according to
Fig. 17 . - Fig. 19
- a second side view according to
Fig. 17 . - Fig. 20
- a plan view of a front profile sheet according to
Fig. 7 . - Fig. 21
- a first side view according to
Fig. 20 . - Fig. 22
- a second side view according to
Fig. 20 . - Fig. 23
- a schematic side view of a furnace assembly with other burners and
- Fig. 24
- a schematic side view of a fourth furnace assembly.
In
Mit dem Bezugszeichen 7 ist ein Wagen bezeichnet, welcher mittels Rädern 8 auf auf den Boden 2 vorgesehenen Schienen 9 geführt ist. Der Wagen 7 weist eine zweite Stützfläche 10 auf, auf der ein erstes Stützmittel 11 abgestützt ist. Auf dem ersten Stützmittel 11 sind in einer senkrecht zur Papierebene sich erstreckenden Transportrichtung T Metallplatten 12a, 12b, 12c, 12d abgestützt. Die Metallplatten 12a, 12b, 12c, 12d bilden eine erste Stützfläche 13. Auf der ersten Stützfläche 13 sind hierdurch unterbrochene Linien angedeutete Werkstücke 14 abgestützt, welche zum Brennen in den Ofenraum O eingebracht werden.
Die zweite Stützfläche 10 weist vom Boden 2 einen dritten Abstand A3 auf. Der dritte Abstand A3 entspricht dem ersten Abstand A1 oder ist kleiner als der erste Abstand A1. Mit dem Bezugszeichen H ist eine Höhe der schlitzförmigen Austrittsöffnung 5 bezeichnet. Die zweite Stützfläche 10 und die erste Stützfläche 13 sind mit einem zweiten Abstand A2 voneinander beabstandet. Der zweite Abstand A2 ist größer als die Höhe H. Zwischen der zweiten Stützfläche 10 und der ersten Stützfläche 13 ist ein Abgasverteilungsraum B gebildet. Die Höhe H der schlitzförmigen Austrittsöffnung 5 ist höchstens so groß, dass sie einer (hier nicht näher gezeigten) weiteren Höhe des Abgasverteilungsraums B entspricht.The
Im Gegensatz zu dem in den
Die
Die thermisch isolierende Schicht 19 kann von der Oberseite der zweiten Stützfläche 10 bis zum ersten Abstand A1 reichen.The thermally insulating
Mit dem Bezugszeichen 21 sind Brenner bezeichnet, welche beidseits des Abgasverteilungsraums B so in einer (hier nicht gezeigten) Seitenwand eines Ofens 1 angebracht sind, dass die im Betrieb damit hergestellten Abgase in den zwischen der zweiten Stützfläche 10 und der ersten Stützfläche 13 gebildeten Abgasverteilungsraum B geführt werden.The
Wie insbesondere aus den
Die dritten Stützmittel 20 weisen an ihrer der ersten Stützfläche 13 zugewandten Oberseite Ausnehmungen 25 auf. Die Profilbleche 22 sind nach Art eines U-Profils ausgebildet. Von einer ersten Profildeckplatte 26 erstrecken sich Schenkel 27, welche die langen Seiten der Profilbleche 22 bilden. Von den kurzen Seiten der ersten Profildeckplatte 26 erstrecken sich erste Metallzungen 28 in dieselbe Richtung wie die Schenkel 27. Die erste Profildeckplatte 26 weist vierte Durchbrüche 29 auf. Die Schenkel 27 sind mit fünften Durchbrüchen 30 versehen.The third support means 20 have
Wie insbesondere aus
Wie insbesondere aus den
Wie insbesondere aus den
Die Funktion der in den Figuren gezeigten Ofenanordnung ist wie folgt:The function of the furnace arrangement shown in the figures is as follows:
Durch die gezeigten Brenner 21 werden heiße Abgase erzeugt, welche durch die schlitzförmigen Austrittsöffnungen 5 in den Abgasverteilungsraum B geführt werden. Eine Geschwindigkeit der Abgase wird durch die porösen Platten 6 herabgesetzt und vergleichmäßigt. Die heißen Abgase verteilen sich im Abgasverteilungsraum B zwischen den Stützmitteln 11, 18, 20 gleichmäßig. Dazu tragen insbesondere auch die in den Stützmitteln 11, 18, 20 vorgesehenen zweiten Durchbrüche 16 bei.By means of the
Eine Strömungsgeschwindigkeit sowie eine Temperatur der heißen Abgase nehmen von den Seitenwänden 3 zu einer dazwischen liegenden Mitte hin ab. Zur Erzeugung einer möglichst homogenen Temperaturverteilung innerhalb des Ofenraums O wird das durch eine Zunahme der durch die ersten Durchbrüche 15 gebildeten Öffnungsfläche zur Mitte hin kompensiert. Es ergibt sich bei beiden Ausgestaltungen der Ofenanordnung eine besonders homogene Temperaturverteilung im Ofenraum O.A flow rate and a temperature of the hot exhaust gases decrease from the
Ein Spalt zwischen den aneinanderliegenden Metallplatten 12a, 12b, 12c, 12d oder den aneinanderliegenden zweiten Stützmitteln 18 kann mit geeigneten hochtemperaturfesten Dichtmitteln, beispielsweise Fasermatten, Dichtschnüren oder dgl., abgedichtet sein. Die weitere Höhe des Abgasverteilungsraum B kann durch Einbringen von Isolationsmitteln, beispielsweise keramischen Matten oder dgl., variiert werden.A gap between the
Die Durchbrüche 15, 16, 17, 29, 30, 33, 34, 36 können gleich groß ausgebildet sein. Sie können aber auch unterschiedlich groß ausgebildet sein. Sie können rund, oval, schlitzförmig oder auch andersartig geometrisch gestaltet sein.The
Bei der in den
Zu brennende Werkstücke 14 können unmittelbar auf der erste Stützfläche 13 oder auch mittelbar über die Stützbrücken 35 auf die erste Stützfläche 13 abgestützt werden.Burning
Bei der in
In einem ersten Abstand A1 oberhalb des Bodens 2 erstrecken sich in den Seitenwänden 3, vorzugsweise schlitzförmige, Austrittsöffnungen 5 für die heißen Abgase. Der erste Abstand A1 kann 0 sein.At a first distance A1 above the
Die Abgasverteilungseinrichtung ist unmittelbar auf dem Boden 2 abgestützt. Die Abgasverteilungseinrichtung weist eine in einem zweiten Abstand A2 vom Boden 2 beabstandete erste Stützfläche 13 auf. Der zweite Abstand A2 entspricht zumindest der Höhe H der schlitzförmigen Austrittsöffnungen 5, so dass die im Betrieb daraus austretenden Abgase in einen zwischen dem Boden 2 und der ersten Stützfläche 13 gebildeten Abgasverteilungsraum B geführt werden.The exhaust gas distribution device is supported directly on the
Wegen der Ausgestaltungsmöglichkeiten der Abgasverteilungseinrichtung wird auf die
Obwohl es in den Figuren nicht gezeigt ist, kann auch in der Decke 4 zumindest eine weitere Austrittsöffnung vorgesehen sein. Der weiteren Austrittsöffnung ist außerhalb des Ofenraums O - ähnlich wie in
Parallel zur Decke 4 kann in einem vorgegebenen Abstand innerhalb des Ofenraums O eine (hier nicht gezeigte) Abgasverteilungsplatte angebracht sein. Bei dem vorgegebenen Abstand kann es sich beispielsweise um einen Abstand handeln, welcher etwa dem zweiten Abstand A2 entspricht. Der vorgegebene Abstand kann 15 bis 50 cm betragen. Die Abgasverteilungsplatte kann - ähnlich wie die die erste Stützfläche 13 bildende Metallplatte - weitere Durchbrüche aufweisen. Die Gestalt und die Anordnung der Durchbrüche kann so wie bei der die erste Stützfläche 13 bildenden Metallplatte sein.Parallel to the
Anstelle der Abgasverteilungsplatte kann auch ein von der Decke 4 in Richtung des Bodens 2 sich erstreckender Abgasverteilungskörper vorgesehen sein. Der Abgasverteilungskörper ist der weiteren Austrittsöffnung stromabwärts nachgeordnet und erstreckt sich in den Ofenraum O. Dessen Form kann korrespondierend zu einem brennenden oder trocknenden Gut ausgestaltet sein. Beispielsweise kann der Abgasverteilungskörper domartig, kegelstumpfartig, zylindrisch, kegelförmig oder dgl. ausgestaltet sein. Auch im Abgasverteilungskörper können Durchbrüche vorgesehen sein. Der Abgasverteilungskörper ist zweckmäßigerweise aus Metall hergestellt.Instead of the exhaust distribution plate can also be provided from the
- 11
- Ofenoven
- 22
- Bodenground
- 33
- SeitenwandSide wall
- 44
- Deckeblanket
- 55
- Austrittsöffnungoutlet opening
- 5'5 '
- weitere Austrittsöffnungfurther outlet opening
- 66
- poröse Platteporous plate
- 77
- Wagendare
- 88th
- Radwheel
- 99
- Schienerail
- 1010
- zweite Stützflächesecond support surface
- 1111
- erstes Stützmittelfirst support means
- 12a, 12b, 12c, 12d12a, 12b, 12c, 12d
- Metallplattemetal plate
- 1313
- erste Stützflächefirst support surface
- 1414
- Werkstückeworkpieces
- 1515
- erster Durchbruchfirst breakthrough
- 1616
- zweiter Durchbruchsecond breakthrough
- 1717
- dritter Durchbruchthird breakthrough
- 17a17a
- erste Profildeckefirst profile ceiling
- 1818
- zweites Stützmittelsecond support means
- 18a18a
- zweite Profildeckesecond profile ceiling
- 1919
- isolierende Schichtinsulating layer
- 2020
- drittes Stützmittelthird proppant
- 2121
- Brennerburner
- 2222
- ProfilblechProfilblech
- 2323
- RandprofilblechEdge profile sheet
- 2424
- SeitenprofilblechPage Profilblech
- 2525
- Ausnehmungrecess
- 2626
- erste Profildeckplattefirst profile cover plate
- 2727
- Schenkelleg
- 2828
- erste Metallzungefirst metal tongue
- 2929
- vierter Durchbruchfourth breakthrough
- 3030
- fünfter Durchbruchfifth breakthrough
- 30a30a
- zweite Profildeckplattesecond profile cover plate
- 3131
- zweite Metallzungesecond metal tongue
- 3232
- AbdeckblechCover plate
- 3333
- sechster Durchbruchsixth breakthrough
- 3434
- siebter Durchbruchseventh breakthrough
- 3535
- Stützbrückesupporting bridge
- 3636
- achter Durchbrucheighth breakthrough
- 3737
- weiterer Brenneranother burner
- 3838
- Platteplate
- A1A1
- erster Abstandfirst distance
- A2A2
- zweiter Abstandsecond distance
- A3A3
- dritter Abstandthird distance
- BB
- AbgasverteilungsraumExhaust gas distribution space
- HH
- Höheheight
- LL
- Längelength
- L1L1
- weitere Längefurther length
- OO
- Ofenraumfurnace
- TT
- Transportrichtungtransport direction
Claims (17)
- A furnace assembly, comprising
a furnace (1) having a base (2) and side walls (3) extending therefrom, wherein, at least at one of the two side walls (3), there is provided at least one surface burner (21) having a slot-like discharge opening (5) for hot waste gases extending along the side wall (3) at a predefined first distance (A1) above the base (2), wherein the slot-like discharge opening (5) has a length (L) in the extension direction and, perpendicularly thereto, has a height (H), wherein at least one porous plate (6) having an open pore volume is inserted into the slot-like discharge opening (5),
a waste gas distribution device supported on the base (2), which device forms a first support surface (13) distanced from the base (2) by a second distance (A2), wherein the second distance (A2) corresponds at least to the height (H) of the slot-like discharge opening (5), such that the waste gases escaping therefrom during operation are guided into a waste gas distribution chamber (B) formed between the base (2) and the first support surface (13), and
wherein the first support surface (13) comprises apertures (15) for conducting the waste gases away from the waste gas distribution chamber (B) into a furnace chamber (O) disposed thereabove. - The furnace assembly according to claim 1, wherein an opening area formed by the apertures (15) decreases toward the side walls (3).
- The furnace assembly according to claim 1 or 2, wherein, at both side walls (3) there is provided at least one surface burner (21) having a slot-like discharge opening (5) for hot waste gases extending along the relevant side wall (3) at a predefined first distance (A1) above the base (2).
- The furnace assembly according to any one of the preceding claims,
wherein rails (9) extending parallel to the side walls (3) are provided on the base (2), on which rails there is supported a cart (7) for receiving articles to be fired (14), which cart comprises a second support surface (10) provided at a predefined third distance (A3) from the base (2), wherein the third distance (A3) corresponds to the first distance (A1) or is smaller than the first distance (A1). - The furnace assembly according to any one of the preceding claims,
wherein the first support surface (13) is formed from at least one metal plate (12a, 12b, 12c, 12d) comprising the apertures (15), which plate is supported on support means (11, 18, 20) supported on the base (2) or the second support surface (10). - The furnace assembly according to any one of the preceding claims,
wherein the support means (11, 18, 20) have a triangular, trapezoid, or rectangular profile. - The furnace assembly according to any one of the preceding claims,
wherein further apertures (16) are provided in the support means (11, 18, 20), perpendicularly to an extension direction of the profile. - The furnace assembly according to any one of the preceding claims,
wherein the support surface (13) is formed from adjacently arranged support means (18) having a rectangular profile. - The furnace assembly according to any one of the preceding claims,
wherein the support means (11, 18, 20) are produced from metal or ceramic. - The furnace arrangement according to any one of the preceding claims,
wherein the support means (11, 18, 20) are arranged on the base (2) or the second support surface (10) such that the extension direction of the profile of said support means extends perpendicularly or obliquely to the side walls (3). - The furnace assembly according to any one of the preceding claims,
wherein a thermally insulating layer (19) is provided on an upper side of the second support surface (10) facing toward the waste gas distribution chamber (B). - The furnace assembly according to any one of the preceding claims,
wherein at least one further surface burner (37) having a further slot-like discharge opening (5') for hot waste gases is provided at least at one of the two side walls (3), wherein the further slot-like discharge opening (5') opens into the furnace chamber (O) above the base (2) or the first support surface (13). - The furnace assembly according to claim 12, wherein a plate (38) is disposed in the furnace chamber (O), opposite the further slot-like discharge opening in order to guide the hot waste gases guided into the furnace chamber (O) through the further slot-like discharge opening (37) in the direction of the base (2) or the first support surface (13).
- The furnace assembly according to claim 12 or 13, wherein at least one further surface burner (37) having a slot-like discharge opening (5') for hot waste gases extending in the side wall (3) is provided at each of the two side walls (3),
wherein the further slot-like discharge openings (5') open into the furnace chamber (O) above the base (2) or the first support surface (13). - The furnace arrangement according to any one of the preceding claims,
wherein, on the ceiling (4), there is provided at least one further surface burner (37) having a further slot-like discharge opening (5') for hot waste gases extending in the ceiling (4). - The furnace assembly according to any one of the preceding claims,
wherein a waste gas distribution plate extending in the furnace chamber (O) parallel to the ceiling (4) is arranged downstream of the further slot-like discharge opening (5') and is formed from at least one further metal plate comprising further apertures. - The furnace assembly according to any one of the preceding claims,
wherein at least one porous plate (6) comprising an open pore volume is inserted into the further slot-like discharge opening (5').
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014204453.7A DE102014204453B3 (en) | 2014-03-11 | 2014-03-11 | oven assembly |
Publications (2)
Publication Number | Publication Date |
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EP2921807A1 EP2921807A1 (en) | 2015-09-23 |
EP2921807B1 true EP2921807B1 (en) | 2016-09-21 |
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ID=52987859
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP15158656.7A Not-in-force EP2921807B1 (en) | 2014-03-11 | 2015-03-11 | Oven system |
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DE (1) | DE102014204453B3 (en) |
Families Citing this family (1)
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DE102015226553A1 (en) | 2015-11-23 | 2017-05-24 | Gvp Gesellschaft Zur Vermarktung Der Porenbrennertechnik Mbh | oven |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US2386835A (en) * | 1942-07-04 | 1945-10-16 | Kelley Island Lime And Transp | Kiln |
DE1433722C3 (en) * | 1963-08-22 | 1972-11-02 | Deutsche Edelstahlwerke AG, 4150Krefeld | Gas or oil heated heating furnace |
-
2014
- 2014-03-11 DE DE102014204453.7A patent/DE102014204453B3/en not_active Expired - Fee Related
-
2015
- 2015-03-11 EP EP15158656.7A patent/EP2921807B1/en not_active Not-in-force
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EP2921807A1 (en) | 2015-09-23 |
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