EP2921256A1 - Machine de coupe avec unité de broyage - Google Patents

Machine de coupe avec unité de broyage Download PDF

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Publication number
EP2921256A1
EP2921256A1 EP14425034.7A EP14425034A EP2921256A1 EP 2921256 A1 EP2921256 A1 EP 2921256A1 EP 14425034 A EP14425034 A EP 14425034A EP 2921256 A1 EP2921256 A1 EP 2921256A1
Authority
EP
European Patent Office
Prior art keywords
grinding
cutting edge
plane
bevels
frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP14425034.7A
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German (de)
English (en)
Other versions
EP2921256B1 (fr
Inventor
Giovanni Bertoli Barsotti
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mtorres Tissue Srl
Original Assignee
UNIVERSAL TISSUE TECHNOLOGY Srl
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by UNIVERSAL TISSUE TECHNOLOGY Srl filed Critical UNIVERSAL TISSUE TECHNOLOGY Srl
Priority to ES14425034T priority Critical patent/ES2715374T3/es
Priority to PL14425034T priority patent/PL2921256T3/pl
Priority to EP14425034.7A priority patent/EP2921256B1/fr
Publication of EP2921256A1 publication Critical patent/EP2921256A1/fr
Application granted granted Critical
Publication of EP2921256B1 publication Critical patent/EP2921256B1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
    • B24B3/36—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades
    • B24B3/46—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades of disc blades

Definitions

  • the present disclosure generally relates to a grinding unit for sharpening or grinding a rotating knife such as a rotating circular knife.
  • the present disclosure also relates to a cutting machine having such a grinding unit for grinding a circular knife of the cutting machine.
  • the cutting machine is used to cut web material such as tissue wound on tubular winding cores (which is called a "log") or other "logs" of material such as coreless rolls of tissue.
  • the grinding unit of the cutting machine is capable of grinding the circular knife during the cutting process.
  • a log such as a wound tissue log is cut into rolls of smaller size by a rotating circular knife of a cutting machine.
  • the knife rotates around a shaft, and moves toward the log normal to the axis of the log to cut the log.
  • the knife is substantially biconical in shape and has an axis and a cutting edge formed at an intersection of two bevel surfaces located at two opposite sides of the knife.
  • the knife has a thickness greater in proximity to the axis thereof and gradually decreasing from the axis toward the cutting edge.
  • each side of the knife forms two bevels with different angles.
  • the knife must be ground frequently to restore the cutting edge.
  • two grinding units are provided with different angles corresponding to the two bevels with different angles. Each grinding unit is to grind a corresponding bevel of each side of the knife.
  • a grinding unit for grinding a circular knife having a rotation axis, a continuous cutting edge which defines a plane perpendicular to the rotation axis of the circular knife, and two sides.
  • the , the grinding unit comprises a frame and two grinding heads pivotally connected to the frame for respectively grinding the two sides of the cutting edge.
  • the grinding unit further comprises two first executive mechanisms, e.g. two actuators, operatively associated with the two grinding heads and respectively adapted to adjust the position of the grinding heads for changing the angles between the grinding heads and the plane of the cutting edge.
  • each grinding head comprises a support and a grinding wheel disposed on the support.
  • the support can be pivotally connected to the frame, and each first executive mechanism can co-act with the support to rotate the support and the grinding wheel supported thereon for changing the angle between the grinding wheel and the plane of the cutting edge.
  • the grinding unit can further comprise two second executive mechanisms, e.g. two actuators, each second executive mechanism connecting a corresponding grinding head to drive the corresponding grinding head for adjusting the distance between the corresponding grinding head and the cutting edge.
  • each second executive mechanism connects the grinding wheel of the corresponding grinding head for moving the grinding wheel relative to the support to change the distance between the grinding wheel and the cutting edge.
  • each side of the cutting edge has two bevels, wherein the angles between the bevels and the plane of the cutting edge are different from each other, and each first executive mechanism is applied to rotate the grinding wheel to an angle suitable for grinding either of the two bevels.
  • Each first executive mechanism can be applied to rotate the grinding wheel, i.e. to pivot the rotation axis thereof, to match any of the bevels of each side of the cutting edge.
  • the frame is a rigid member and defines a plane which is generally perpendicular to the plane of the cutting edge, each grinding head is pivotally connected to the frame via a pivot, and the pivot extends perpendicularly to the plane of the frame.
  • the frame is capable of moving along a direction parallel to the plane of the frame and forward or backward with respect to the rotation axis of the circular knife.
  • a cutting machine for cutting a log comprising:
  • each side of the cutting edge can form two bevels, and the angles between the bevels and the plane of the cutting edge can be different from each other.
  • a grinding unit for grinding a circular knife, the circular knife having a continuous cutting edge which defines a plane and has two sides, each side of the cutting edge forming two bevels, the angles between the bevels and the plane of the cutting edge being different from each other.
  • the grinding unit can comprise a frame and two grinding heads pivotally connected to the frame, each grinding head being arranged and configured for grinding a corresponding side of the cutting edge.
  • the grinding unit can further comprise at least one executive mechanism connecting the grinding head, the at least one executive mechanism driving the grinding head to shift between a first position where the grinding head forming one of the two bevels of the corresponding side of the cutting edge, and a second position where the grinding head forming the other of the two bevels of the corresponding side of the cutting edge.
  • FIG. 1 a circular knife 10 accommodated in a cutting machine in accordance with an exemplary embodiment of the present disclosure is partially shown.
  • a grinding unit provided by the present disclosure is applied to grind such a circular knife 10.
  • the circular knife 10 comprises a main body 12 and a blade portion 14 extending from a periphery of the main body 12.
  • the main body 12 has a disk shape.
  • the main body 12 has two end surfaces 121, 122 opposite to each other.
  • the end surfaces 121, 122 may generally be parallel to each other and orthogonal to a rotation axis OO' of the circular knife 10.
  • the rotation axis OO' extends through a geometric center of the main body 12.
  • the blade portion 14 has two side surfaces 141, 144 opposite to each other.
  • the side surface 141 extends away from a periphery of the end surface 121, and the side surface 144 extends away from a periphery of the end surface 122 and intersects with the side surface 141 to form a continuous cutting edge 140.
  • the cutting edge 140 defines a plane PP' perpendicular to the rotation axis OO' of the circular knife 10 and each side of the cutting edge 140 has two bevels. That is, each side surface 141,144 has two bevels.
  • the side surface 141 comprises a first bevel 142 and a second bevel 143.
  • the first bevel 142 interconnects the end surface 121 and the second bevel 143.
  • the second bevel 143 is positioned between the first bevel 142 and the cutting edge 140.
  • the first bevel 142 and the second bevel 143 are generally conical, and both have an axis coincident with the rotation axis OO'.
  • the first bevel 142 and the second bevel 143 have different angles relative to the rotation axis OO'.
  • the first bevel 142 and the second bevel 143 are of different angles, which means that the angle between the first bevel 142 and the plane PP' of the cutting edge 140 is different from that between the second bevel 143 and the plane PP' of the cutting edge 140.
  • the angle between the first bevel 142 and the plane PP' of the cutting edge 140 is designated as ⁇
  • the angle between the second bevel 143 and the plane PP' of the cutting edge 140 is designated as ⁇ .
  • ⁇ is about 5 degrees
  • ⁇ is about 15 degrees.
  • ⁇ and ⁇ are not limited to that numeric value.
  • ⁇ is smaller than ⁇ .
  • ⁇ may range from 1 to 40 degrees, from 5 to 40 degrees, from 10 to 40 degrees, from 10 to 25 degrees, and so forth.
  • ⁇ may range from 5 to 60 degrees, such as from 5 to 50 degrees, from 10 to 45 degrees, from 15 to 30 degrees, and so forth.
  • the side surface 144 comprises a first bevel 145 and a second bevel 146.
  • the first bevel 145 interconnects the end surface 122 and the second bevel 146.
  • the second bevel 146 is positioned between the first bevel 145 and the cutting edge 140.
  • the circular knife 10 is symmetric relative to the plane PP'.
  • the distance between the end surface 121 and the plane PP' is equal to that between the end surface 122 and the plane PP'.
  • the angle between the first bevel 145 and the plane PP' is ⁇ ', and equal to that between the first bevel 142 and the plane PP'.
  • the angle between the second bevel 146 and the plane PP' is ⁇ ', and equal to that between the second bevel 143 and the plane PP'. It is noted that in alternative embodiments, the circular knife 10 needs not to be strictly symmetric relative to the plane PP'. That is to say, the angle ⁇ ' and ⁇ ' can be designed not equal to the angle ⁇ and ⁇ respectively. Both ⁇ ' and ⁇ ' may have values similar to those ranges previously listed.
  • the grinding unit comprises a frame 20 and two grinding heads 30a, 30b disposed on the frame 20. Each grinding head 30a or 30b is used to grind a corresponding side of the cutting edge 140.
  • the grinding unit is capable of grinding the circular knife 10 after being removed from the cutting machine.
  • the grinding unit also can be a part of the cutting machine, and accommodated with the circular knife 10 for grinding the circular knife 10 of the cutting machine when the circular knife 10 is in and/or out of a cutting process.
  • the cutting machine is applied to cut a log such as a tissue log orthogonal to the axis of the log into rolls of smaller sizes.
  • the frame 20 can be an extension of a frame (not shown) for holding the rotation axis OO' of the circular knife 10.
  • the frame 20 is configured as a rigid member such as a board, and the plane of the frame 20 is perpendicular to the plane PP' of the cutting edge 140.
  • Each of the grinding heads 30a and 30b is positioned at a corresponding lateral side of the frame 20.
  • the grinding head 30a is completely visible in FIG. 2 , and only a part of the grinding head 30b is shown from a notch 21 defined in the frame 20. More details of the grinding head 30b can be seen in FIG. 4 .
  • the notch 21 is provided for an extension of the cutting edge 140 to be positioned between the two grinding heads 30a, 30b and facilitating the grinding of the side surfaces 141, 144 at two sides of the cutting edge 140.
  • the two grinding heads 30a, 30b have an identical structure and are of the same operation principles in the present embodiment, though differences between the two grinding heads 30a, 30b are possible within the scope of the present disclosure.
  • the grinding head 30a is set forth as an example for a detailed description as follows.
  • the grinding head 30a comprises a support 31 and a grinding wheel 32 disposed on the support 31.
  • the grinding wheel 32 is applied to contact and grind the side surface 141 or 144 of the circular knife 10.
  • the support 31 is pivotally connected to the frame 20, and is capable of rotating on the frame 20, which makes the grinding wheel 32 capable of rotating and changing an angle relative to the side surface 141 or 144.
  • the angle between the grinding head 30a or 30b and the plane PP' of the cutting edge 140 of the circular knife 10 can be adjusted. That is, the angle between the grinding wheel 32 of the grinding head 30a or 30b and the side surfaces 141, 144 of the circular knife 10 can be adjusted.
  • the first bevel 142 and the second bevel 143 of the side surface 141 with different angles can be ground by a single grinding head 30a or 30b, and there is no need for providing two grinding heads with different angles to grind the first and second bevels 142, 143 respectively.
  • FIG. 3 show that the grinding wheels 32 are in a position of grinding the second bevels 143 and 146. Referring to FIG. 5 and FIG. 6 , the position of the grinding wheels 32 are changed for grinding the first bevel 142 and 145. It is understood that, the grinding wheels 32 of the grinding heads 30a, 30b could be both motorized to grind or idle.
  • a first executive mechanism 33 is provided to connect the support 31 of the grinding head 30a and drive the grinding head 30a to rotate relative to the frame 20 around a pivot 310a.
  • the pivot 310a is shielded by the grinding head 30a in FIG. 2 , and at least part of the pivot 310a is shown in FIG. 4 .
  • the pivot 310a extends perpendicular to the plane of the frame 20.
  • a pivot 310b associated with the grinding head 30b is visible in FIG. 2 , FIG. 4 and FIG. 5 .
  • the first executive mechanism 33 can be a pneumatic cylinder, a hydraulic cylinder and other types of actuating mechanisms.
  • the first executive mechanism 33 has two ends.
  • One end of the first executive mechanism 33 is pivoted on the frame 20, and the opposite other end of the first executive mechanism 33 is pivoted to the support 31 of the grinding head 30a.
  • the grinding head 30a rotates around the pivot 310a and is shifted between two positions for grinding the first and second bevels 142, 143.
  • the executive mechanism 33 moves backward, and the grinding wheel 32 of the grinding head 30a is in the position of grinding the second bevel 143 of the circular knife 10.
  • the executive mechanism 33 moves forward, and the grinding wheel 32 of the grinding head 30a is in the position of grinding the first bevel 142.
  • FIG. 3 and FIG. 6 exemplarily show that the grinding wheels 32 coincide with the first bevels 142, 145 and second bevels 143, 146. It is noted that in actual grinding process, the grinding wheels 32 may be not coincident with the first bevels 142, 145 and second bevels 143, 146. With the capability of rotation of the grinding wheel 32 and changing the angles between the grinding wheel 32 and the plane PP' of the cutting edge 140, grinding bevels of different angles at each side of the circular knife 10 with a single grinding unit is achieved. The angles that the grinding wheel 32 rotates relative to the plane PP' of the cutting edge 140 can be managed at a desired number of degrees by controlling the movement of the first executive mechanism 33.
  • the circular knife 10 to be ground has a single bevel at each side thereof. After grinding by the grinding unit provided by the present disclosure, a circular knife 10 as shown in FIG. 1 , which has two bevels of different angles at each side thereof, can be obtained.
  • the first executive mechanism 33 can be controlled to shift the grinding head 30a between two fixed positions, such as the two positions as shown in FIG. 2 and FIG. 5 .
  • a stopper can be disposed on the frame 20 for stopping the rotation of the support 31.
  • a bottom stopper 35 and a top stopper 36 are shown in FIG. 2 and FIG. 5 .
  • the first executive mechanism 33 moves backward to drive the support 31 to rotate around the pivot 310a in clockwise, until the support 31 abuts against the top stopper 36 on the frame 20.
  • the top stopper 36 With the top stopper 36, the rotation of the support 31 can be precisely controlled and the angle between the grinding wheel 32 and the plane PP' of the cutting edge 140 can be also precisely controlled to improve the grinding of the circular knife 10.
  • the first executive mechanism 33 moves forward to drive the support 31 to rotate around the pivot 310a in anticlockwise, until the support 31 abuts against the bottom stopper 35 of the frame 20. With the bottom stopper 35, the rotation of the support 31, and the angle between the grinding wheel 32 and the plane PP' of the cutting edge 140 can be precisely controlled to improve the grinding of the circular knife 10.
  • the grinding wheel 32 rotates around the intersection A of the first and second bevels 142, 143, the grinding wheel 32 would match the first and second bevels 142, 143 perfectly (if is needed) during the rotation of the grinding wheel 32.
  • the grinding wheel 32 rotates around point B where the pivot 310a locates, instead of the intersection A.
  • one of the bevels 142 and 143 would contact the grinding wheel 32 more than expected and the other would be apart from the grinding wheel 32, leading to imperfect contact and other problems such as excessive grinding or inadequate grinding on different portions of the circular knife 10. Therefore, there is a need to adjust the distance between the grinding wheel 32 and the bevel 142 or 143 after/before the rotation of the grinding wheel 32.
  • a second executive mechanism 34 is disposed on the grinding head 30a to meet such a requirement.
  • the second executive mechanism 34 drives the grinding head 30a to adjust the distance between the grinding head 30a and the bevel 142 or 143 of the circular knife 10.
  • the second executive mechanism 34 is disposed on the support 31, and connects the grinding wheel 32.
  • the second executive mechanism 34 drives the grinding wheel 32 to move relative to the support 31.
  • the second executive mechanism 34 can be a pneumatic cylinder, a hydraulic cylinder, a solenoid, a belt or cable driven device, an air bag, or other types of actuating mechanisms. As shown in FIG. 2 and FIG. 3 , the second executive mechanism 34 drives the grinding wheel 32 forward to the second bevel 143 of the circular knife 10. As shown in FIG. 5 and FIG. 6 , the second executive mechanism 34 drives the grinding wheel 32 forward to the first bevel 142 of the circular knife 10. The extent of the movement of the grinding wheel 32 driven by the second executive mechanism 34 can be controlled according to actual requirements such as whether need to grind the bevel 142 or 143 or the grinding extent of the bevel 142 or 143.
  • the forward movement of the second executive mechanism 34 is controlled by mechanical stops. As shown in FIG. 2 , the forward movement of the second executive mechanism 34 is stopped by a mechanical stop 38 formed on the frame 20 to control the grinding extent of the second bevel 143. As shown in FIG. 5 , the forward movement of the second executive mechanism 34 is stopped by a mechanical stop 37 formed on the frame 20 to control the grinding extent of the first bevel 142.
  • the grinding wheel 32 moves backward from the bevel 142 or 143 before changing the angle between the grinding wheel 32 and the plane PP' of the cutting edge 140.
  • the grinding wheel 32 is controlled to move forward to adjust the distance between the grinding wheel 32 and the bevel 142 or 143, and the extent of the forward movement of the grinding wheel 32 is controlled by the mechanical stop 37 or 38. Therefore, the second executive mechanism 34 functions as a clutch for making the grinding head 30a meet a suitable portion of the circular knife 10 or move apart therefrom.
  • the frame 20 can be designed as capable of moving along a direction parallel to the plane of the frame 20 and forward/backward the rotation axis OO' of the circular knife 10.
  • a rail (not shown) may be disposed on the frame 20, and the frame 20 may move along the rail. In such a manner, the grinding heads 30a, 30b and the circular knife 10 can also be meet or be parted as desired.
  • a circular knife of which each side having double bevels of different angles can be ground by a single grinding unit provided by the present disclosure.
  • related costs and maintenance are reduced by the solution provided in the present disclosure.
  • the circular knife having two bevels of different angles at each side thereof can be ground as desired, and the need for providing two or more grinding units for such a circular knife is eliminated, which simplifying the structure of the cutting machine and reducing the maintenance cost of the cutting machine.
  • the circular knife 10 to be ground can have two bevels on each side thereof and a chamfer 15 formed between the two bevels.
  • the circular knife 10 having such "rounded" bevels has a better robustness and capacity of penetration.
  • the chamfer 15 can be obtained by combining the separate movement of the first executive mechanism 33 and second executive mechanism 34 simultaneously during the grinding process.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
EP14425034.7A 2014-03-19 2014-03-19 Machine de coupe avec unité de broyage Active EP2921256B1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
ES14425034T ES2715374T3 (es) 2014-03-19 2014-03-19 Máquina de corte con unidad de rectificado
PL14425034T PL2921256T3 (pl) 2014-03-19 2014-03-19 Krajarka z urządzeniem do szlifowania
EP14425034.7A EP2921256B1 (fr) 2014-03-19 2014-03-19 Machine de coupe avec unité de broyage

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP14425034.7A EP2921256B1 (fr) 2014-03-19 2014-03-19 Machine de coupe avec unité de broyage

Publications (2)

Publication Number Publication Date
EP2921256A1 true EP2921256A1 (fr) 2015-09-23
EP2921256B1 EP2921256B1 (fr) 2018-12-19

Family

ID=50543547

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14425034.7A Active EP2921256B1 (fr) 2014-03-19 2014-03-19 Machine de coupe avec unité de broyage

Country Status (3)

Country Link
EP (1) EP2921256B1 (fr)
ES (1) ES2715374T3 (fr)
PL (1) PL2921256T3 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106826424A (zh) * 2017-03-16 2017-06-13 金国品 圆刀磨刀机
CN112692580A (zh) * 2021-01-05 2021-04-23 见阳馆(广州)数码科技有限公司 一种钢管切割机

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11752591B2 (en) 2020-03-17 2023-09-12 Kimberly-Clark Worldwide, Inc. Closed loop control system for blade sharpening

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1163932A (en) * 1966-02-14 1969-09-10 Glacier Co Ltd Improvements in or relating to Sharpening Apparatus
EP0391865A2 (fr) * 1989-04-05 1990-10-10 FABIO PERINI S.p.A. Dispositif pour couper des rouleaux de bandes
WO2004035273A1 (fr) 2002-10-18 2004-04-29 Fabio Perini S.P.A. Machine de coupe equipee d'un unite d'affutage pour une lame, procede d'affutage et lame pour cette machine
WO2004039544A1 (fr) 2002-10-30 2004-05-13 Fabio Perini S.P.A. Unite d'aiguisage et machine de decoupe comprenant au moins une lame et ladite unite d'aiguisage

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1163932A (en) * 1966-02-14 1969-09-10 Glacier Co Ltd Improvements in or relating to Sharpening Apparatus
EP0391865A2 (fr) * 1989-04-05 1990-10-10 FABIO PERINI S.p.A. Dispositif pour couper des rouleaux de bandes
WO2004035273A1 (fr) 2002-10-18 2004-04-29 Fabio Perini S.P.A. Machine de coupe equipee d'un unite d'affutage pour une lame, procede d'affutage et lame pour cette machine
WO2004039544A1 (fr) 2002-10-30 2004-05-13 Fabio Perini S.P.A. Unite d'aiguisage et machine de decoupe comprenant au moins une lame et ladite unite d'aiguisage

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106826424A (zh) * 2017-03-16 2017-06-13 金国品 圆刀磨刀机
CN106826424B (zh) * 2017-03-16 2019-02-15 金国品 圆刀磨刀机
CN112692580A (zh) * 2021-01-05 2021-04-23 见阳馆(广州)数码科技有限公司 一种钢管切割机
CN112692580B (zh) * 2021-01-05 2021-12-14 湖南涟钢菱峰实业有限公司 一种钢管切割机

Also Published As

Publication number Publication date
ES2715374T3 (es) 2019-06-04
EP2921256B1 (fr) 2018-12-19
PL2921256T3 (pl) 2019-07-31

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