Classifications

• • E—FIXED CONSTRUCTIONS
  • E21—EARTH DRILLING; MINING
  • E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
  • E21B41/00—Equipment or details not covered by groups E21B15/00 - E21B40/00
• • E—FIXED CONSTRUCTIONS
  • E21—EARTH DRILLING; MINING
  • E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
  • E21B34/00—Valve arrangements for boreholes or wells
  • E21B34/06—Valve arrangements for boreholes or wells in wells
  • E21B34/10—Valve arrangements for boreholes or wells in wells operated by control fluid supplied from outside the borehole
• • E—FIXED CONSTRUCTIONS
  • E21—EARTH DRILLING; MINING
  • E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
  • E21B34/00—Valve arrangements for boreholes or wells
  • E21B34/06—Valve arrangements for boreholes or wells in wells
  • E21B34/08—Valve arrangements for boreholes or wells in wells responsive to flow or pressure of the fluid obtained
• • E—FIXED CONSTRUCTIONS
  • E21—EARTH DRILLING; MINING
  • E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
  • E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
  • E21B43/25—Methods for stimulating production

Definitions

• the present invention relates to an injection device for injecting a fluid to a target location, such as into a downhole location.
• Many industries require fluids to be delivered, or injected, from a source to a target location.
• many well completions include a means of injecting chemicals into the wellbore at a point in the completion for the purposes of corrosion reduction, scale reduction, hydrate reduction, well stimulation, a variety of optimisation strategies or the like. It is highly desirable to be able to control the rate of injection, and in typical applications the preference is to permit a relatively constant rate of injection to be achieved, irrespective of and pressure fluctuations within the system.
• Injection may also be required at other locations, such as into the wellbore, associated formation, annulus and the like. Injection could also be required at a subsea location, such as at a Christmas tree, flow line, jumper, manifold, wing line or the like.
• Some other examples of injection in the oil and gas industry include downhole injection of a fluid to assist production.
• FIG. 1 A typical wellbore completion installation with injection capabilities is diagrammatically illustrated in Figure 1 .
• the wellbore generally identified by reference numeral 10, comprises a casing string 12 located within a drilled bore 14 which extends from surface 16 to intercept a hydrocarbon bearing formation 18.
• a lower annulus area 20 defined between the casing 12 and bore 14 may be filled with cement 22 for purposes of support and sealing.
• a production tubing string 24 extends into the casing 12 from a wellhead 26 and production tree 28.
• a lower end of the production tubing string 24 is sealed against the casing 12 with a production packer 30 to isolate a producing zone 32.
• a number of perforations 34 are established through the casing 12 and cement 22 to establish fluid communication between the casing 12 and the formation 18.
• Hydrocarbons may then be permitted to flow into the casing 12 at the producing zone 32 and then into the production tubing 24 via inlet 36 to be produced to surface.
• Artificial lift equipment such as an electric submersible pump (ESP) 37 may optionally be installed inline with the production tubing 24 as part of the completion to assist production to surface.
• the production tree 28 may provide the necessary pressure barriers and provides a production outlet 38 from which produced hydrocarbons may be delivered to a production facility (not shown), for example.
• a small bore injection line or conduit 40 which is often referred to as a capillary line, runs alongside the production tubing 24 from a surface located injection fluid source 42 to a downhole target location, which in the illustrated example is a lower end of the production tubing 24, below the ESP 37.
• the production tubing 24 may include an optional injection mandrel 44.
• An injection pump 46 is located at a topside location to facilitate injection of the injection fluid 42.
• An injection valve 48 is located in a lower region of the injection line 40 and functions to permit fluid injection into the production tubing 24, in some cases preferentially at a constant injection rate, while preventing reverse flow back into the injection line 40.
• Known valves for such purposes include an injection check valve, such as illustrated in Figure 2.
• the check valve 48 includes a housing 50 with an inlet 52 for communicating with the injection line 40 and an outlet 54 for communicating with the production tubing 24.
• a poppet member 56 (other similar members such as pistons and balls are also known) is mounted in the housing 50 and is biased by a spring 58 towards a closed position in which the poppet 56 sealingly engages a seat 60 to prevent flow through the housing 50.
• the fluid pressure at the inlet 52 must establish a downward force on the poppet 56 which exceeds the combined force of the spring 58 and the pressure at the outlet 54, which act in the opposing direction. Accordingly, in normal flow conditions the inlet pressure will be a fixed differential above the outlet pressure by a magnitude dictated primarily by the force of the spring 58, and also by any back-pressure created at the inlet by the effect of the poppet 56 and seat defining a flow restriction.
• An exemplary graphical representation of the effects of varying the inlet or outlet pressures is provided in Figure 3. As shown, irrespective of pressure fluctuations at the outlet 54, the inlet pressure 62 will always be a fixed value above the outlet pressure 64 by a differential 66 which is defined primarily by the spring 58.
• hydrostatic fall-through There may be circumstances where the hydrostatic pressure force acting at the valve inlet 52 exceeds the resistance provided by the valve outlet pressure and the spring 58, for example where large hydrostatic pressures exist in deeper wells, and/or where relatively low wellbore pressures exist, for example due to operation of the ESP 37. In such circumstances the result can be the undesirable flow or cascading of injection fluid into the target location. This effect may be termed "hydrostatic fall-through".
• the hydrostatic pressure within the injection line 40 is in equilibrium with the target location pressure and the resistance provided by the valve spring 58. If the injection fluid is not continuously replenished, or not replenished as quickly as the injection fluid cascades through the valve 48, then the result will be the creation of low, vacuum or near vacuum pressures in the upper region of the injection line 40.
• a vacuum may present the injection line 40 to adverse mechanical forces and stresses, such as radial collapse forces.
• the established vacuum may be defined by a pressure which is lower than the vapour pressure of the injection fluid, thus causing the injection fluid to boil. This may be compounded by the effect of the increased temperatures associated with wellbore environments.
• the hydrostatic pressure (calculated by the product of fluid density, gravity and TVD) acting at the inlet 52 of the valve 48 will be in the region of 146 bar. If the pressure in the production tubing 24 at the point of injection is 95 bar, and assuming that the valve spring 58 and other flow resistance is equivalent to providing 2 bar of pressure resistance, then this creates a pressure differential across the valve of 49 bar.
• Such hydrostatic fall-through may be addressed by increasing the spring force rating of the spring 58. This will function to increase the resistance to flow through the valve 48, such that a greater pressure differential between valve inlet 52 and outlet 54 can be accommodated before the onset of hydrostatic fall-through.
• a graphical example of the use of a more powerful valve spring is illustrated in Figure 5. As in the previous graphical example of Figure 3, the effect of the spring is such that irrespective of pressure fluctuations at the valve outlet 54, the inlet pressure 70 will always be a fixed value above the outlet pressure 72 by the differential 68. In this exemplary case a differential of around 80 bar is established by a more powerful spring, and such a spring would prevent the occurrence of hydrostatic fall-through in the specific numerical example provided above.
• valve spring may be limited by the size of the injection valve and available space to accommodate deployment and installation of such a valve. Further, in circumstances where very large pressure differentials exist, the required size of a valve spring may be impossible to accommodate within the valve.
• valve inlet pressure will track any variations in the outlet pressure by the fixed differential.
• the intention of this is to prevent hydrostatic fall-through, and to facilitate a relatively constant injection rate.
• the outlet pressure should drop, for example due to activation of an ESP
• a substantially continuous injection rate should be achieved by self-adjustment of the valve to maintain the fixed pressure differential between inlet and outlet. Further, such a sudden rush of injection fluid through the valve may cause damage to the valve.
• an optional ESP 37 is provided, wherein the injection fluid is injected upstream, or on the inlet side of the ESP 37.
• the injection fluid may function to inhibit scale and the like within the ESP 37, to condition the production fluids to permit more efficient pumping, for example by reducing the viscosity of the production fluids, and the like.
• the injection valve 48 should permit this fall in pressure to be accommodated and ensure that the injection line pressure is maintained at a fixed differential above the target location pressure, and self-adjusts to ensure a consistent flow rate of injection fluid.
• pump inlet and outlet pressures 82, 84 may not achieve the expected and desired steady state, and as illustrated in Figure 7 these pressures may fluctuate for an extended period following activation of the ESP 37.
• pump inlet pressure 82 may fall while outlet pressure 84 rises, followed by an increase in inlet pressure 82 and corresponding fall in outlet pressure 84, with the cycle repeating.
• valve inlet pressure 86 tracks above the pump inlet pressure 82 by the fixed differential 88 then this also fluctuates, and as a consequence so, too, does the injection fluid pressure 90 at the surface.
• Such pressure fluctuations can cyclically load the completion equipment, such as the ESP 37, surface pump 46, injection line 40 and the like, which may have a detrimental effect, for example by fatiguing the equipment, by establishing greatly interrupted and irregular production, reducing the lifetime of the completion equipment requiring more frequent workover and servicing, requiring a greater monitoring and reducing the understanding about the effectiveness of the fluid being injected, perhaps leading to increased fluid injection in attempts to counter the effects of this observation of pressure fluctuations.
• an injection device for use in injecting a fluid into a target location.
• Such an injection device may include a housing having an inlet for communication with an injection line or source of injection fluid, an outlet for communication with a target injection location, and a reference pressure port for communicating with a source of reference pressure, wherein the reference pressure port is isolated from the outlet.
• a valve member may be mounted within the housing.
• the injection device may be configured such that fluid pressures at the inlet and reference pressure port act to cause said valve member to move within the housing to vary flow between the inlet and the outlet.
• the injection device may include a sealing arrangement which permits pressures at the inlet and reference pressure port to move the valve member.
• Such a sealing arrangement may optionally function to control the effect of fluid pressure at the outlet acting on the valve member.
• the sealing arrangement may optionally function to substantially eliminate the effect of fluid pressure at the outlet acting on the valve member.
• aspects of the present invention also relate to a method for injecting a fluid into a target location.
• a method may comprise communicating an inlet of an injection device to a source of injection fluid, and communicating an outlet of the injection device to a target location.
• the method may further comprise permitting a valve member mounted within the injection device to be moved by action of pressure at the inlet of the device and by pressure acting at a reference port of the device which is isolated form the outlet. Such movement of the valve member may function to vary flow between the inlet and the outlet.
• Such an injection device and method seeks to address certain unforeseen problems and observations which are contrary to expectation in injection processes. In this respect, through diligent investigations and research the present inventor has discovered certain reasons for such observations and problems.
• problems in known injection valves may be attributed to the fact that such valves function to modify valve inlet pressure based almost exclusively on the valve outlet pressure, which is understood to be largely equal to the pressure at the injection location, which in certain cases may be subject to large variations.
• Such problems may be mitigated in the present invention by permitting the valve member of the injection device to be moved by action of a fluid pressure provided at a reference pressure port which is isolated from the outlet of the housing.
• the effect of outlet pressure may be substantially eliminated in the present invention.
• valve inlet pressure should be varied accordingly.
• an unexpected surge of flow through the valve occurs when the outlet pressure varies.
• the present inventor has attributed this observation to the compressibility of the fluid being injected, and in particular to the requirement for a volumetric change in a fluid to occur in the event of a pressure change.
• fluids are often considered to be incompressible. This, however, is only true to a limited extent and when high pressures are applied to fluids they do compress. Therefore if the pressure of an injection fluid at the inlet of a valve is required to fall, for example, a volume of fluid must be dissipated in order for this to occur.
• the valve inlet will be coupled to a source of injection fluid, and in some cases extremely long injection conduits will be utilised for this purpose, for example in downhole applications.
• the volume of the injection fluid within an injection conduit may be significant, such that the volume of fluid to be dissipated in order to permit the pressure fall may also be significant. This fluid can only be dissipated through the injection valve.
• any associated injection conduit may enlarge under internal pressure. This means its internal volume will increase thus requiring more fluid to be introduced in order to reach a required pressure. Therefore in order for the injection conduit to fall in pressure the volume of fluid entrained at its starting pressure must be fully dissipated in order to reach a lower pressure. This fluid volume dissipation therefore results in a significant rise, or surge of flow through the injection valve as the inlet pressure falls.
• an injection device for use in injecting a fluid into a target location, comprising:
• a housing defining an inlet for communicating with a source of injection fluid, an outlet for communicating with a target injection location, and a separate reference port for communicating with a reference pressure source;
• a first valve member mounted within the housing
• a second valve member mounted within the housing and defining a flow path therethrough to facilitate fluid communication between the inlet and outlet of the housing;
• a sealing arrangement provided between the second valve member and the housing and configured such that fluid pressure at the housing inlet and housing reference port apply a force on the second valve member to cause said second valve member to move relative to the first valve member and vary flow between the inlet and the outlet.
• the effect of the reference pressure acting on the sealing arrangement may contribute to movement of the second valve member.
• the effect of the reference pressure may function to control movement of the second valve member and thus control flow through the valve.
• Such an arrangement may permit the second valve member to be controlled without reliance, or with a reduced reliance, on pressure at the housing outlet, which may be substantially equivalent to pressure at the target injection location, as is the case in prior art devices.
• the sealing arrangement may be configured to substantially confine any flow between the inlet and the outlet to the flow path of the second valve member. That is, the sealing arrangement may be such that flow between the inlet and outlet of the housing may only be achieved through the flow path of the second valve member.
• pressure acting at the inlet of the housing may be defined as inlet pressure
• pressure acting at the outlet of the housing may be defined as outlet pressure
• pressure acting at the reference pressure port may be defined as reference pressure
• the sealing arrangement may be directly mounted between the second valve member and the housing.
• the sealing arrangement may directly engage the second valve member and the housing.
• the sealing arrangement may be indirectly mounted between the second valve member and the housing.
• the sealing arrangement may indirectly engage at least one of the second valve member and the housing.
• an intermediate component may be provided between the sealing arrangement and at least one of the second valve member and the housing.
• a portion of the sealing arrangement may be in communication with the inlet of the housing such that inlet pressure may establish a force on the second valve member in a first direction.
• a portion of the sealing arrangement may be in communication with the reference pressure port of the housing such that reference pressure may establish a force on the second valve member in a second direction.
• the second direction may be opposite to the first direction.
• the sealing arrangement may be configured such that movement of the second valve member is achieved in accordance with a pressure differential between inlet and reference pressures.
• the sealing arrangement may be configured to establish a preferential bias of forces applied by action of inlet and reference pressures.
• the sealing arrangement may define a sealing area between the second valve member and the housing. The sealing area may determine the magnitude of a force applied on the second valve member upon exposure to various pressures.
• the sealing arrangement may define an inlet sealing area configured to be exposed to inlet pressure, and a reference sealing area configured to be exposed to reference pressure.
• a ratio of the inlet and reference sealing areas may affect a net force generated on the second valve member by the inlet and reference pressures.
• the inlet and reference sealing areas may be substantially equal.
• a net force applied on the second valve member may be a function of a pressure differential between the inlet and reference pressures.
• the inlet and reference sealing areas may by different.
• a force bias on the second valve member may be applied by the sealing arrangement by action of the inlet and reference pressures. That is, a net force applied on the second valve member may be a function of both a differential of inlet and reference sealing areas and a differential between the inlet and reference pressures.
• the injection device may be configured such that inlet pressure establishes a force on the valve member to cause said valve member to move in a direction to increase flow, for example initiate flow, between the inlet and the outlet of the housing.
• the injection device may be configured such that reference pressure establishes a force on the valve member to cause said valve member to move in a direction to decrease flow, for example to prevent flow, between the inlet and the outlet of the housing.
• a portion of the sealing arrangement may be in communication with the outlet of the housing.
• the sealing arrangement may be configured to control the effect of the outlet pressure on the second valve member.
• the sealing arrangement may be configured to substantially eliminate the effect of outlet pressure on the valve member.
• the sealing arrangement may be configured such that the effect of outlet pressure does not establish or significantly minimises any net force on the second valve member.
• Such an arrangement may remove or eliminate any reliance on outlet pressure to control movement of the second valve member. This may contribute to addressing problems associated with prior art devices where variations in outlet pressure may have a detrimental effect on operation of the injection device.
• the sealing arrangement may be configured such that outlet pressure may establish first and second substantially equal and opposite forces on the second valve member, such that any net force is substantially minimised.
• the sealing arrangement may be configured such to permit the outlet pressure to provide a desired bias force on the second valve member.
• any effect of outlet pressure may be utilised in a desired way, for example to bias the second valve member to move in a desired direction.
• the sealing arrangement may define first and second outlet sealing areas between the second valve member and the housing, wherein each of the first and second outlet sealing areas is configured to be exposed to outlet pressure.
• the first and second sealing areas may be configured to permit outlet pressure to generate a force on the second valve member in opposite directions.
• first and second outlet sealing areas may be substantially equal. In such an arrangement the effect of outlet pressure acting on the first and second outlet areas may be cancelled out, such that no or minimal net force is applied on the second valve member by outlet pressure.
• first and second outlet sealing areas may be different.
• the effect of the same outlet pressure acting on the first and second outlet areas may present a net force acting in one direction, and thus the outlet pressure may act to apply this bias force on the second valve member in this one direction.
• the sealing arrangement may comprise one or more seal members.
• the sealing arrangement may comprise one or more of sliding seal members, o-rings, bellows seals, diaphragm seals piston rings or the like.
• the sealing arrangement may include first and second seal assemblies which extend between the second valve member and the housing.
• the first seal assembly may comprise one or more seal members.
• the second seal assembly may comprise one or more seal members.
• the first seal assembly may be configured to isolate the housing inlet from the housing outlet, such that fluid communication between the inlet and the outlet is permitted only through the flow path in the second valve member.
• the second seal assembly may be configured to isolate the housing outlet from the housing reference port.
• the first seal assembly may define an inlet sealing area configured to be exposed to inlet pressure.
• the first seal assembly may define a first outlet sealing area configured to be exposed to outlet pressure.
• the second seal assembly may define a reference sealing area configured to be exposed to reference pressure.
• the second seal assembly may define a second outlet sealing area configured to be exposed to outlet pressure.
• the inlet, reference and first and second outlet sealing areas may be as defined above.
• the device may comprise a biasing arrangement configured to bias the second valve member in a desired direction.
• the biasing arrangement may be configured to bias the second valve member to move in a direction to decrease flow between the inlet and the outlet, for example to close the injection device.
• the biasing arrangement may be selected to provide a desired biasing force.
• the second valve member may be configured to be actuated to move in a direction to decrease flow by a combination of biasing force from a biasing arrangement and the action of reference pressure.
• the second valve member may be configured to be actuated to move in a direction to increase flow by the action of inlet pressure.
• the biasing arrangement may be configured to establish a force on the second valve member to permit a desired pressure differential within the injection device to be achieved.
• the biasing arrangement may permit or require the injection pressure to be maintained at a fixed pressure differential above the reference pressure, by a magnitude associated with the force applied by the biasing arrangement.
• the biasing arrangement may comprise one or more springs, such as a coil spring, wave spring, flat spring, disk spring, Belleville spring or the like.
• the biasing arrangement may comprise a deformable member capable of elastic recovery, such as an elastic body subject to deformation, for example compression.
• the biasing arrangement may be adjustable.
• the second valve member may comprise a profile to permit engagement with the biasing arrangement, such as an annular rib, one or more pins, or the like.
• the biasing arrangement may directly engage the second valve member.
• the biasing arrangement may indirectly engage the second valve member, for example via an intermediate component such as a plate member or the like.
• the injection device may be configured for use in any application, such as in any application where a fluid is required to be injected into a target location, such as in the oil and gas industry, chemical processing industry, manufacturing industry or the like.
• the injection device may be configured for use in injection into a wellbore target location.
• the target location may be associated with wellbore equipment or infrastructure.
• the target location may be associated with downhole tubing or equipment, such as production tubing, casing or liner tubing, drill pipe, coiled tubing or the like.
• the injection device may be configured for use in injection into a separate flow line.
• a separate flowline may include a pressure varying device, such as a pump assembly, for example an electric submersible pump (ESP) assembly.
• the injection device may be configured for use in injection of a fluid into a flow line at a location which is upstream of a pressure varying device.
• the target injection location may be located on an inlet side of such a pressure varying device, and as such the target location may be subject to pressure variations established by operation of the pressure varying device.
• the injection device of the present invention may assist to minimise any detrimental effect by virtue of the variations at the target injection location.
• the inlet fluid pressure at the inlet of the housing may be at least partially defined by fluid pressure within an associated injection line and/or an associated source of injection fluid.
• the outlet fluid pressure may be at least partially defined by fluid pressure at an associated target location.
• the reference pressure may be selected to be any desired pressure. In some embodiments the reference pressure may be selected to be lower than the inlet pressure.
• the reference pressure may be configured to define a minimal pressure, such as atmospheric or less than atmospheric. Such an arrangement may minimise the effect of the reference pressure of applying a force on the second valve member. This arrangement may be selected when, for example, the effect of the outlet pressure is minimised or negated by the form of the sealing arrangement, such that variation in flow through the injection device is controlled largely by inlet pressure, and the presence of any associated biasing arrangement acting on the second valve member.
• the reference pressure port may be configured for communication with any desired source of reference pressure.
• the source of reference pressure may exclude the target location. Such exclusion of the target location may minimise reliance on the outlet pressure or target location pressure on operation of the device. This may assist to minimise any effects of volumetric expansion, or even contraction, of fluid positioned on the inlet side of the housing, for example within an associated injection line.
• the reference pressure port may be configured for communication with a local source of reference pressure.
• the reference pressure port may be configured for communication with a source of reference pressure which is incorporated within the injection device, for example formed within the housing of the injection device.
• a local source of reference pressure may be configured to provide a fixed reference pressure.
• a local source of reference pressure may be variable.
• the reference pressure port may be configured for communication with a source of reference pressure at a remote location.
• the source of reference pressure may be provided at surface level and/or at a separate downhole location.
• the outlet of the housing is configured to communicate with a target location which is positioned on one side of a pressure varying device
• the reference pressure port is configured to communicate with a location which is positioned on an opposite side of the pressure varying device.
• the pressure varying device may comprise a pump, such as an ESP.
• the pressure varying device may comprise a choke.
• the outlet of the housing is configured to communicate with an inlet of a pump assembly
• the reference pressure port is configured to communicate with an outlet of the same pump assembly.
• the reference pressure applied at the reference pressure port may be user variable. Such an arrangement may permit a user to tune or vary the use of the injection device to accommodate particular operation conditions, such as the density of the fluid being injected and the like.
• the first and second valve members may cooperate to define a restriction to flow. This may establish a back pressure in the inlet side assisting to maintain the inlet pressure above the outlet pressure. This arrangement may assist to prevent hydrostatic fall-through of an injection fluid.
• the degree of separation between the first and second valve members may be adjustable to adjust the restriction to flow. The degree of separation may be adjusted automatically to maintain the inlet pressure above outlet pressure. Such automatic adjustment may be achieved by the desire for the injection device to continuously satisfy force equilibrium. In such a case force equilibrium may permit the desired pressure differential to be maintained.
• the first and second valve members may be engageable. Such engagement may permit the first valve member to seal the flow path in the second valve member.
• the second valve member may be moveable within the housing to become separated form the first valve member, to thus permit flow through the flow path.
• the degree of separation between the first and second valve members may define a restriction to flow through the injection device, which may function to define a back-pressure within the inlet side of the injection device.
• the first valve member may be fixed relative to the housing, such that movement of the second valve member is required to vary flow.
• the first valve member may be defined by an integral part of the housing.
• the first valve member may be defined by a component which is separate from the housing.
• the first valve member may be permitted to move within the housing. Permitting both the first and second valve members to move within the housing may provide advantages in terms of improving sealing between the first and second valve members when engaged. For example, when engaged the first valve member may be biased against the second member by inlet fluid pressure to assist sealing therebetween.
• inlet pressure to assist sealing may permit improved sealing to be achieved upon engagement of the first and second valve members minimising the risk of leakage therebetween. This in turn may, in some applications, minimise the possibility of an associated injection line in communication with the housing inlet being exposed to vacuum or negative pressure conditions, for example due to hydrostatic fall-through.
• the second valve member may be configured to support the first valve member when engaged therewith. In such an arrangement movement of the second valve member when engaged with the first valve member will result in movement of both members. This arrangement may permit the valve members to retain the flow path in the second valve member closed in the event of such collective movement of the valve members. This may assist to regulate or minimise the effects of spurious or undesired pressure fluctuations which may otherwise cause inadvertent disengagement of the members. Such undesired pressure fluctuations may be transitory or fleeting and not intended to represent operational pressure fluctuations. For example, transitory pressure fluctuations may be created by flow surges.
• the first valve member may be located on the inlet side of the second valve member.
• Each valve member may define an engagement surface configured to be mutually engaged to prevent flow through the injection device.
• Each engagement surface may define a sealing surface.
• the first and second valve members may define a seal area at the region of engagement.
• inlet fluid pressure may act on one side, which may be defined as an upstream side of the seal area.
• the bias force acting on the first valve member may therefore be a function of the seal area and the inlet pressure.
• Outlet fluid pressure may act on an opposite side of the seal area, which may be defined as a downstream side.
• the outlet pressure may define a force acting on the first valve member which is a function of the seal area and the outlet pressure.
• the first valve assembly may be biased by the effect of a pressure differential between inlet and outlet pressures.
• the apparatus may comprise a limiting arrangement configured to limit or restrict movement of the first valve member.
• the limiting arrangement may be configured to limit movement of the first valve member during opening of the valve assembly.
• the limiting arrangement may be arranged to limit movement of the first valve member at a point of limitation and permit the second valve member to move beyond the point of limitation and to become disengaged from the first valve member.
• the limiting arrangement may be fixed relative to the housing.
• the limiting arrangement may comprise a tether.
• the limiting arrangement may comprise a land region configured to be engaged by the first valve member when at a point of limitation.
• the limiting arrangement may comprise a no-go.
• the limiting arrangement may comprise a shoulder arrangement.
• the limiting arrangement may comprise an elongate member.
• the elongate member may extend through the second valve member.
• the first valve member may be biased by a biasing arrangement in a desired direction.
• the biasing arrangement associated with the first valve member may be configured to bias said member in a direction towards engagement with the second valve member. Such a biasing arrangement may assist sealing between the valve members when engaged.
• the biasing arrangement associated with the first valve member may comprise one or more springs, such as a coil spring, wave spring, flat spring or the like.
• the biasing arrangement may comprise a deformable member capable of elastic recovery, such as an elastic body subject to deformation, for example compression.
• One of the first and second valve members may define a valve seat member and the other of the first and second members may define a valve body member.
• the valve seat member may define a valve seat which is engaged by the valve body member.
• the valve body member may comprise a pin.
• the valve body member may comprise a ball.
• the valve body member may comprise a disk, plug, plunger or the like.
• the injection device may comprise a pressure rated frangible arrangement configured to rupture upon exposure to a predetermined pressure.
• the frangible arrangement may be located within the housing.
• the frangible arrangement may be located on the inlet or upstream side of the second valve member.
• the frangible arrangement may be configured to isolate at least the second valve member from inlet pressure until required.
• the frangible arrangement may comprise a burst disk arrangement, rupture cartridge or the like.
• the injection device may comprise a surge protection arrangement configured to provide protection against surging flow within or through the housing. Such surging flow may be caused by a particular pump duty cycle, rupturing of a frangible arrangement or the like.
• the surge protection arrangement may be configured to provide protection to the valve assembly.
• the surge protection arrangement may be located within the housing.
• the surge protection arrangement may be located on the inlet or upstream side of the second valve member.
• the surge protection arrangement may comprise a component defining a flow path, wherein the flow path is restricted in the event of surging flow.
• the flow path may be restricted by being partially or fully closed.
• the surge protection arrangement may be biased towards a condition in which the flow path is open, and moved against said bias during surging flow.
• the magnitude of the bias may define the surge rating of the surge protection arrangement.
• the surge protection arrangement may comprise a spring configured to bias the surge protection arrangement towards a condition in which the flow path is open.
• the injection device may comprise a filter arrangement configured to filter injection fluid.
• the filter arrangement may be mounted within the housing.
• the filter arrangement may be located on the inlet or upstream side of the second valve member.
• the injection device may comprise at least one check valve configured to prevent flow through the injection device in a direction from the outlet to the inlet. Such an arrangement may eliminate the risk of flow reversal, for example in the event of outlet pressure exceeding inlet pressure.
• At least one check valve may be located on an outlet or downstream side of the second valve member. At least one check valve may be located on an inlet or upstream side of the second valve member. At least one check valve may be located within the second valve member, for example within the flow path of the second valve member. At least one check valve may be mounted within the housing of the injection device. At least one check valve may be provided separately and secured to the housing of the injection device, for example via a suitable conduit or the like.
• the housing may be defined by a unitary component.
• the housing may be defined by multiple components coupled together.
• the inlet and outlets of the housing may be arranged in-line with each other.
• the inlet may be arranged on one end location of the housing and the outlet may be arranged on one side of the housing.
• the injection device may form part of an injection system.
• the injection system may comprise multiple injection devices. At least one of the multiple injection devices may be provided in accordance with any aspect of the present invention.
• An injection device according to any aspect of the present invention may be used in combination with any other injection device.
• the injection device may be used in series with a further injection device. For example, two or more injection devices may be arranged in series within a common injection line.
• At least an injection device which is arranged to communicate directly with a target location may be provided in accordance with the present invention.
• Such an injection device may be considered to be a final stage injection device.
• Other associated injection devices which are located upstream of a final stage injection device may or may not be provided in accordance with the present invention.
• an injection device located upstream of a final stage injection device may modify inlet pressure to said upstream injection device based on outlet pressure of said injection device.
• the devices may operate to divide any required pressure differential between the injection line and ultimate injection location into stages. This may reduce the required pressure drop across an individual injection device, which may provide advantages.
• an injection fluid may have behavioural problems when passed over an injection device at a high differential pressure. Such problems may include cavitation, depositing of solids or a change in the state of the injection fluid, which may lead to reduced effectiveness, such as chemical effectiveness, of the injection fluid.
• the differential pressure presented across each device may be restricted or reduced, and in particular to levels which are advantageously lower than any threshold where problems may occur within the injection fluid.
• Such an advantageous use of more than one injection valve in series may also be achieved while still providing the effect of avoiding low, vacuum or near vacuum pressures within the injection line.
• the injection device may be configured for use in combination with one or more other injection devices arranged in parallel. In such an arrangement multiple injection devices may be arranged for injection of a fluid from a common injection fluid source into multiple different locations.
• the injection device may be configured to be coupled within fluid tubing.
• the injection device may be configured to be located at a downhole location.
• the injection device may be configured to be located within downhole tubing.
• the injection device may be configured to be located in an annulus surrounding downhole tubing.
• the injection device may be configured to be located within a pocket formed in downhole tubing.
• the injection device may be configured to be located at a subsea location.
• the injection device may be configured to be located at a surface location.
• the injection device may be configured to be permanently installed within an injection system.
• the injection device may be configured to be temporarily installed within an injection system.
• the injection device may be configured to be deployed and/or retrieved by an elongate member, such as by wireline, coiled tubing or the like.
• the injection device may be for use with any suitable injection fluid.
• Such an injection fluid may comprise a chemical.
• Such an injection fluid may comprise any one of, for example, a scale inhibitor, corrosion inhibitor, pH modified, viscosity modified, diluent, water, oil, acid or the like. It will be appreciated by those of skill in the art that any injection fluid may be utilised with the injection device of the present invention.
• the injection device may be configured to inject a fluid into a subterranean formation, for example for sequestration of a fluid, to assist with production of fluids from the formation, to support the surrounding subterranean geology, or the like.
• the injection device may be configured for use in injecting a fluid into any location of any flow line or flow process, such as at any location of a flow line extending from a subterranean formation to a surface location.
• a method for injecting a fluid into a target location comprising:
• a second valve member to move relative to a first valve member by exposure to pressure at the inlet of the housing and pressure at the reference pressure port of the housing, wherein such movement permits flow through a flow path of the valve member to be adjusted.
• a pumping system comprising:
• a pump associated with the flow line and defining an inlet side and an outlet side;
• the reference pressure port of the injection device housing may be in communication with the flow line on an outlet side of the pump.
• the reference pressure port may be in communication with a remote source of reference pressure.
• the reference pressure port may be in communication with a local source of reference pressure, for example provided by a pressure reservoir within the housing of the injection device.
• a housing defining an inlet for communicating with a source of injection fluid, an outlet for communicating with a target injection location, and a separate reference port for communicating with a reference pressure source which excludes the target injection location;
• valve member mounted within the housing and defining a flow path therethrough to facilitate fluid communication between the inlet and outlet of the housing, wherein the valve member is moveable within the housing by exposure to fluid pressure at the housing inlet and fluid pressure at the housing reference pressure port to vary flow between the inlet and the outlet.
• an injection device for use in injecting a fluid into a target location, comprising:
• a housing including an inlet chamber for communicating with an injection line, an outlet chamber for communicating with a target location, and a reference chamber for communicating with a reference pressure source;
• valve member mounted within the housing and defining a valve flow path to facilitate fluid communication between the inlet and outlet chambers
• a first seal assembly provided between the valve member and the housing and isolating the inlet chamber from the outlet chamber such that a pressure differential between the inlet and outlet chambers acting over the first seal assembly will establish a force on the valve member;
• a second seal assembly provided between the valve member and the housing and isolating the reference chamber from the outlet chamber such that a pressure differential between the reference chamber and the outlet chamber acting over the second seal assembly will establish a force on the valve member
• valve member is permitted to move within the housing in accordance with the pressure forces applied via the first and second seal assemblies to vary flow through the valve flow path between the inlet and the outlet chambers.
• an injection system for injecting a fluid into a target location comprising:
• an injection device coupled to the injection line and comprising: a housing defining an inlet coupled to the injection line, an outlet for communicating with a target injection location, and a separate reference port for communicating with a reference pressure source;
• a first valve member mounted within the housing
• a second valve member mounted within the housing and defining a flow path therethrough to facilitate fluid communication between the inlet and outlet of the housing;
• a sealing arrangement provided between the second valve member and the housing and configured such that fluid pressure at the housing inlet and housing reference port apply a force on the second valve member to cause said second valve member to move relative to the first valve member and vary flow between the inlet and the outlet.
• the injection device may define a first injection device and the injection system may comprise a second injection device located upstream of the first injection device.
• the second injection device may comprise an outlet in communication with the inlet of the first injection device.
• a second injection device within the injection system may permit a pressure differential between an injection line and a target location to be divided into stages, which may be advantageous in certain circumstances.
• the second injection device may be configured similarly to the first injection device.
• the second injection device may permit movement of an associated valve member by exposure to a reference pressure which is isolated from an outlet pressure.
• the second injection device may be configured differently from the first injection device.
• the second injection device may comprise a housing defining an inlet coupled to the injection line and an outlet for communicating with the inlet of the first injection device.
• the second injection device may comprise a first valve member mounted within the housing.
• the second injection device may comprise a second valve member mounted within the housing and defining a flow path therethrough to facilitate fluid communication between the inlet and outlet of the housing.
• the first and second valve members may move relative to each other to vary flow through the flow path of the second valve member, and thus also through the second injection device.
• the second injection device may comprise a sealing arrangement provided between the second valve member and the housing and configured such that fluid pressure at the housing inlet and housing outlet may apply a force on the second valve member to cause said second valve member to move relative to the first valve member and vary flow between the inlet and the outlet.
• a method for creating an injection system comprising:
• determining an operational threshold pressure differential of an injection fluid determining a required number of discrete pressure reduction stages within the injection line to provide the required pressure differential between the injection line and target location while maintaining each pressure reduction stage below the operational threshold pressure differential of the injection fluid;
• an injection line may be created which includes a number of injection devices to provide a required number of discrete pressure differentials each below the operational threshold pressure differential of an associated injection fluid, yet which collectively maintain the injection line in a positive pressure.
• the injection devices may be located at any location along the length of the injection line.
• the pressure within the injection line may be associated, at least partly, with hydrostatic pressure.
• At least one injection device may be provided in accordance with any other aspect.
• aspects of the present invention may relate to the use of the injection device according to any previous aspect, for example in a wellbore injection system, in a downhole pumping system, or the like.
• aspects of the present invention may relate to a completion system for a wellbore, such as a wellbore associated with the exploration and production of hydrocarbons.
• Figure 1 is a diagrammatic illustration of a typical wellbore system which includes injection capabilities
• Figure 2 is a diagrammatic representation of a known injection valve arrangement
• Figure 3 is a diagrammatic illustration of inlet and outlet pressure profiles of the injection valve of Figure 2;
• Figure 4 graphically represents the effects of hydrostatic fall-through within a capillary or injection line
• Figure 5 provides an illustration of inlet and outlet pressure profiles of the injection device of Figure 2, with the use of a more powerful spring;
• Figures 6 and 7 illustrate, respectively, expected and actual pressure profiles of the inlet and outlet pressures of a downhole pump, and of the inlet pressure of an associate injection valve;
• Figure 8 is a cross-sectional view of an injection device in accordance with one embodiment of the present invention.
• Figure 9 is a cross-sectional view of an injection device in accordance with an alternative embodiment of the present invention.
• Figure 10 provides an exemplary pressure plot of the use of an injection device according to the present invention, in which a reference pressure from an outlet of a downhole pump is utilised;
• Figure 1 1 provides an exemplary pressure plot of the use of an injection device according to the present invention, in which a reference pressure from a remote location, such as a surface location, is utilised;
• Figure 12 is a cross-sectional view of an injection device according to an alternative embodiment of the present invention.
• Figure 13 is an exemplary pressure plot of the use of the injection device of Figure 12;
• Figures 14 to 18 are cross-sectional views of an injection device in accordance with respective alternative embodiments of the present invention.
• Figure 19 is a diagrammatic representation of a downhole injection system in accordance with an embodiment of the present invention.
• Figure 20 is an exemplary pressure plot of the injection system of Figure 19. DETAILED DESCRIPTION OF THE DRAWINGS
• the present invention relates to an injection device which may be used in multiple applications. However, for exemplary purposes some specific embodiments of an injection device have been illustrated in the drawings, and described below, with a potential application within a wellbore system, such as a wellbore system for the extraction of oil and/or gas form a subterranean reservoir.
• Figure 1 which has also been described above, provides an illustration of a wellbore completion installation, generally identified by reference numeral 10, with injection capabilities via injection valve 48.
• a known injection valve 48 is illustrated in Figure 2, which has already been described above.
• Figure 7 it has been explained above that although with the use of such a known injection valve 48 the expected pressure behaviour within an injection system, which is reflected in Figure 6, may not actually be achieved, and in fact a more accurate representation of reality is provided in Figure 7.
• a downhole pump such as an ESP 37 ( Figure 7)
• inlet and outlet pressures might continue to fluctuate for extended periods, and may not reach a desired steady state condition.
• a common injection or capillary control line size currently used for chemical injection is 9.5 mm (3/8") OD tube.
• many wells are completed with "deviation" where the well may be drilled off at progressive angles to increase its reach from a central commencement location. Therefore a well may possess a true vertical depth of, for example, 2000 metres but in fact be far more in its true deviated or Measured Depth (Md).
• Md Measured Depth
• Fluids are often considered to be incompressible. This is only true to a limited extent and when high pressures are applied to fluids they do compress. This is a fluid property that is a function of the compressibility of the fluid which may also change with temperature and pressure.
• the capillary line 40 In addition to the compressibility of the fluid, the capillary line 40 itself will enlarge under internal pressure. This means its internal volume will increase thus requiring more fluid to be introduced in order to reach a required pressure. Therefore, in order for the capillary line 40 to fall in pressure the volume of fluid entrained at its starting pressure must be fully dissipated in order to reach a lower pressure. This fluid volume dissipation therefore results in a significant rise, or surge of flow through the injection valve 48 as the capillary line pressure falls.
• a significant consequence of this is that flow of chemical to the ESP 37 is not of a fixed value and is inconsistent.
• certain chemicals are used, called diluents, to reduce heavy oil viscosity or density to aid in production.
• a surge of chemical or diluent flow may overdose the chemical or diluent resulting in a lighter fluid for the ESP 37 to pump followed by a fall in chemical flow which increases fluid weight causing a reduction in ESP 37 pumping efficiency.
• the ESP 37 therefore is seen to increase flow then suffer a reduction in efficiency.
• This is generally illustrated in Figure 7 in which the ESP outlet pressure 84 is seen to rise as its inlet 82 falls but then suffers a decrease in efficiency where its outlet 84 falls again as the inlet 82 rises while the injection valve pressure 86 is seen to track the ESP inlet pressure 82. This is due to firstly the surge of chemical or diluent and then the fall in chemical or diluent flow.
• the injection device which is generally identified by reference numeral 100 includes a housing 102 defining an inlet 104, outlet 106 and a reference pressure port 108.
• the inlet 104 is configured to be in communication with a source of injection fluid 1 10, for example via an injection line (not shown).
• the outlet 106 is configured to be in communication with a target location 1 12, such as a downhole location.
• the reference pressure port 108 is configured to be in communication with a source of reference pressure 1 14.
• the device 100 further includes a first valve member 1 16 which in the present embodiment is rigidly secured to the housing 102.
• a second valve member 1 18 is moveably mounted within the housing 102 and defines a flow path 120 extending therethrough to facilitate fluid communication between the inlet 104 and outlet 106.
• the second valve member 1 18 is permitted to move in accordance with inlet and reference pressures to vary flow between the inlet 104 and outlet 106.
• the first and second valve members 1 16, 1 18 are configured to be engaged and define a sealed area 122 therebetween, such that when the first and second valve members 1 16, 1 18 are engaged flow through the flow path 120 is prevented. However, when the second valve member 1 18 is moved the valve members 1 16, 1 18 become disengaged such that flow is permitted. Also, when the first and second valve members 1 16, 1 18 are disengaged the gap defined therebetween may create a flow restriction and movement of the second valve member 1 18 may vary this flow restriction to assist to vary flow of injection fluid through the device 100.
• the device 100 further comprises a biasing spring 101 , in this case a coil spring, which acts on the second valve member 1 18 to bias this in an upward direction (relative to the orientation of Figure 8), towards engagement with the first valve member 1 16.
• spring 101 effectively operates to bias the second valve member 1 18 towards a closed position.
• the device 100 further comprises a sealing arrangement 122 which includes first and second sealing assemblies 124, 126 extending between the second valve member 1 16 and the housing 102.
• the first sealing assembly 124 provides isolation between the inlet 104 and the outlet 106, such that flow between the inlet and outlet must be achieved via the flow path 120 in the second valve member 1 18.
• the second sealing assembly 126 isolates the outlet 106 from the reference pressure port 108.
• the first sealing assembly 124 is exposed to inlet fluid pressure, such that said inlet fluid pressure will establish a force on the second valve member 1 18 in a downward direction (relative to the orientation of Figure 8). Further, the second sealing assembly 126 is exposed to reference pressure such that said reference pressure will establish a force on the second valve member 1 18 in an upward direction (again, relative to the orientation of Figure 8). Accordingly, a net force will be applied on the second valve member 1 18 by the action of the inlet and reference pressures, and in particular in accordance with a pressure differential between the inlet and outlet pressures.
• first and second sealing assemblies 124, 126 define equivalent seal areas, and as such there is no effect on any seal area differential, although in other embodiments such a seal area differential may be provided.
• both the first and second sealing assemblies 124, 126 are exposed to outlet fluid pressure. Also, as the first and second sealing assemblies 124, 126 define equivalent seal areas then the effect of the outlet pressure will be cancelled, and no net force will be created by outlet pressure. It should be noted, however, that in other alternative embodiments a seal area differential may be provided to establish a bias force generated by outlet pressure.
• the outlet pressure which will largely be defined by pressure at the target location 1 12, will not have any effect on the operation of the device 100. This may therefore avoid those problems identified above which stem from possible variations in outlet pressure resulting in a sudden surge through an injection device.
• the force applied on the second valve member 1 18 by the inlet pressure must exceed to combined force applied by the reference pressure and the spring 101 .
• the inlet pressure may be presented at a pressure which is greater than the reference pressure by the appropriate equivalent pressure generated by the spring 101 , in addition to any backpressure created by the restriction to flow between the first and second valve members 1 16, 1 18.
• the device 100 may be used in conjunction with any desired source of reference pressure 1 14.
• the effects and advantages of the present invention may be achieved where the source of reference pressure 1 14 excludes the target location 1 12.
• FIG. 200 An alternative embodiment of an injection device, in this case generally identified by reference numeral 200, is shown in Figure 9, reference to which is now made.
• Device 200 is similar to device 100 of Figure 8, and as such like features share like reference numerals, incremented by 100. Further, the operation of the device 200 is largely similar to device 100, and as such only the difference in structure and operation will be described with reference to device 200.
• device 200 also includes a housing 202 defining an inlet 204, outlet 206 and reference pressure port 208, with first and second valve members 216, 218 mounted within the housing 202.
• a sealing arrangement 222 comprising first and second sealing assemblies 224, 226 is positioned between the second valve member 218 and the housing, and functions, as before, to provide a desired force bias on the second valve member 218 by action of inlet and reference pressures.
• the first valve member 216 is not rigidly secured to the housing 202, but is instead also permitted to move within the housing 202.
• the first valve member 216 is provided in the form of a pin which is mounted on a spring 130 which acts to bias said valve member 216 into engagement with the second valve member 218 to close the flow path 220 in said second valve member 218. Accordingly, when the first and second valve members 216, 218 are engaged, movement of the second valve member 218, for example by action of the various pressures and the second valve member bias spring 201 , will also cause movement of the first valve member 216.
• the housing 201 further comprises a limit arrangement in the form of an annular lip 132, and the second valve member 216 includes a corresponding circumferential rib 134.
• a check valve assembly 136 located at the outlet 206 of the housing, and which functions to prevent backflow from the target location 212 into the device.
• the check valve assembly 136 is shown mounted in an integrated part of the housing 202, a separate check valve assembly may instead be provided and secured relative to the outlet 206 of the housing 202.
• any desired source of reference pressure perhaps with the exception of pressure at the target location.
• the injection device may be used in the wellbore completion arrangement 10 first shown in Figure 1 , reference to which is again made, wherein the injection valve 48 in Figure 1 may be replaced with the device according to any embodiment of the invention.
• the target location is on the inlet or suction side of an ESP 37.
• problems have been discovered in prior art systems which also use this target location to vary the pressure within the associated injection line 40.
• the reference pressure may be provided from the outlet or delivery side of the ESP.
• Figure 10 A graphical representation of the various pressure profiles associated with such an exemplary use of the present invention is illustrated in Figure 10.
• the inlet pressure 140 when a pump (where use) such as an ESP is activated the inlet pressure 140 will fall, and the outlet pressure 141 will rise. As the device utilises this outlet pressure 141 as a reference pressure, this results in the inlet pressure 143 of the device defines the same pressure profile, albeit at a differential higher provided by the effect of the spring acting against the second valve member in addition to the effect of any back pressure created by flow through the device. As illustrated also in Figure 10, the pressure differential 146 between the inlet and outlet of the device is no longer fixed, which differs from the prior art. Also, the surface pressure 146 defines a similar profile to that of the pump outlet pressure 142. As is clear from Figure 10, the pump is considered to reach a desired steady state condition, without any problems occurring due to cascading of fluid through the device.
• the device may be arranged such that the reference pressure is provided from a source, for example at surface level, which permits the reference pressure to be varied.
• the associated pressure profiles of an associated ESP and of the device is illustrated in Figure 1 1 .
• the reference pressure 151 is fixed at a first value, and as such the inlet pressure 152 of the device is initially constant at a first value, which will be a fixed differential above reference pressure 151 . If at some point a change in reference pressure is required, for example due to a change in density of injection fluid, then this may be readily achieved, irrespective of the pump inlet pressure.
• the change involves an increase in reference pressure 151 (initiated around time interval 6), such that the inlet pressure 152 is seen to increase to a second, higher level.
• a further alternative embodiment of an injection device, in this case generally identified by reference numeral 300, is shown in Figure 12.
• Device 300 is similar to device 200 shown in Figure 9, and as such like features share like reference numerals, incremented by 100. For brevity, only differences between the embodiments in Figures 9 and 12 will be highlighted.
• device 300 includes bellows type first and second sealing assemblies 324, 326 which form the sealing arrangement.
• the device 300 comprises an integrated reference pressure reservoir 160 which contains an internal reference pressure which acts at the reference port 308.
• the second valve member 318 is affected by the pressure within this reservoir 160.
• the second valve member 318 includes a lower pin 142 which engages a plate 144, which in turn is acted on by the bias spring 301 , which in this case is a disk spring, mounted within the reservoir 160.
• the device 300 does not necessarily require the presence of any external source of reference pressure, which may provide significant advantages in terms of permitting a simplified system to be utilised.
• the pressure within the reservoir may define a minimal pressure, such that the effect of any active pressure is essentially negligible, such that any force applied to move the second valve member 318 upwardly is achieve primarily by the spring 301 .
• An injection device according to the present invention may be embodied in a number of ways, and a selection of further example embodiments are presented in Figures 14 to 18, reference to which will now be made. For brevity only particular differences between the embodiments will be identified.
• Injection device 400 of Figure 14 is generally similar to device 200 of Figure 9, and as such like features share like reference numerals, incremented by 200.
• Device 400 includes bellows type sealing assemblies 424, 426 which form the sealing arrangement 422.
• Injection device 500 of Figure 15 is generally similar to device 200 of Figure 9 , and as such like features share like reference numerals, incremented by 300.
• Device 500 includes bellows sealing assemblies 524, 526 which form the sealing arrangement 522.
• the second valve member 516 includes an extension pin 170 which is engaged by a plate 172 which in turn is engaged by bias spring 501 .
• Injection device 600 of Figure 16 is generally similar to device 200 of Figure 9 , and as such like features share like reference numerals, incremented by 400.
• Device 600 includes bellows sealing assemblies 624, 626 which form the sealing arrangement 622.
• the second valve member 616 includes an extension pin 174 which is engaged by a plate 176 which in turn is engaged by bias spring 601 .
• the second valve member 616 includes a ball member which cooperates with the second valve member 618.
• a support stalk 178 extends through the flow path 620 of the second valve member 618 and functions to limit movement of the ball of the first valve member 616.
• Injection device 700 of Figure 17 is generally similar to device 300 of Figure 12, and as such like features share like reference numerals, incremented by 400.
• the first valve member 716 includes a profiled pin 180 which extends upwardly therefrom and is received within an annular chamber 182. the pin 180 and chamber 182 cooperate to limit movement of the second valve member 716 to permit disengagement from the second valve member 718.
• Injection device 800 of Figure 18 is generally similar to device 300 of Figure 12, and as such like features share like reference numerals, incremented by 500.
• the outlet 806 is provided inline with the inlet 804. This is achieved by providing a flow path 186 around the reservoir chamber 660.
• device 800 includes a check valve assembly 190 in communication with the outlet 806.
• the required differential resistance pressure required where an ESP is set to a very high Total Vertical Depth (TVD) and the ESP will draw to extremely low pressures may be very high. This is by way of a capillary line hydrostatic being large due to the great depth (TVD) and the ESP drawing to an exceptionally low pressure for the purposes of enhanced production, for example.
• the fluid being injected may have behavioural problems when passed over the injection device at a high differential pressure. Such problems may include cavitation, depositing of solids or a change in the state of the injection fluid which may lead to reduced effectiveness, such as chemical effectiveness.
• the present inventor therefore considers it to be desirable that in some situations a differential pressure be reduced to levels that are under the thresholds where such issues may occur with the injection fluid. This reduction in differential pressure, however, may not be readily achieved in conventional prior art systems as the requirement still exists that the overall resistance within the injection device must be large enough to ensure there is no vacuum in the capillary injection line.
• an injection device (such as in any embodiment described above) may be installed at a lower point of injection but in addition to this a second (or third etc.) injection valve may be installed at a higher point in the injection line, for example at any higher point in the injection line.
• a second (or third etc.) injection valve may be installed at a higher point in the injection line, for example at any higher point in the injection line.
• Figure 19 provides a diagrammatic illustration of a wellbore system, generally identified by reference numeral 910, which includes injection capabilities and is largely similar to the system 10 of Figure 1 .
• like features share like reference numerals incremented by 900.
• wellbore system 910 includes a casing string 912 located within a drilled bore 914 which extends from surface 916 to intercept a hydrocarbon bearing formation 918.
• a lower annulus area 920 may be filled with cement 922 for purposes of support and sealing.
• a production tubing string 924 extends from a wellhead 926 and production tree 928. A lower end of the production tubing string 924 is sealed against the casing 912 with a production packer 930 to isolate a producing zone 932.
• a number of perforations 934 are established through the casing 912 and cement 922 to establish fluid communication between the casing 912 and the formation 918.
• Hydrocarbons may then be permitted to flow into the casing 912 at the producing zone 932 and then into the production tubing 924 via inlet 936 to be produced to surface.
• Artificial lift equipment such as an ESP 937 may optionally be installed inline with the production tubing 924 as part of the completion to assist production to surface.
• the production tree 928 may provide the necessary pressure barriers and provides a production outlet 938 from which produced hydrocarbons may be delivered to a production facility (not shown), for example.
• a small bore injection line or conduit 940 which is often referred to as a capillary line, runs alongside the production tubing 924 from a surface located injection fluid source 942 to a downhole target location, which in the illustrated example is a lower end of the production tubing 924, below the ESP 937.
• the production tubing 924 may include an optional injection mandrel 944.
• An injection pump 946 is located at a topside location to facilitate injection of the injection fluid 942.
• a first injection valve 948 is located at the lower end of the injection line 940 in proximity to the location of injection. This injection valve 948 may be provided in accordance with any embodiment of the present invention.
• a second injection valve 949 is coupled to the injection line 940 at a location which is upstream of the first injection valve 948.
• the second injection valve 949 may be provided in accordance with any embodiment of the present invention.
• the second injection valve 949 may be provided in accordance with any known or conventional injection valve, such as a conventional backpressure injection valve which may modify
• the overall required differential pressure may be broken into two stages, thus ensuring that the differential pressure occurring at any one of the injection valves 948, 949 is reduced ensuring the injection fluid is not subjected to high shear rates through the device under high differential pressures.
• This installation mode may be generally illustrated in the below example where a very high setting depth (TVD) is required for the ESP 937 which is intended to run at a very low intake pressure.
• the injection line 940 is installed with a conventional back pressure injection device (the second injection device 949) at approximately 50% of its TVD and an injection device (the first injection device 948) at the ESP intake depth (full TVD). If a single back pressure device is used it would be required to have a minimum back pressure resistance of 314 bar. However, if we assume in the present illustration that the injection fluid has been found to suffer degradation of properties if passed through a differential of more than 180 bar, then this required pressure differential of 314 bar will have an adverse effect on the injection fluid. Therefore two stages are employed with an upper device 949 and a lower device 948.
• the upper device is located at approximately 50% of the TVD, this is only exemplary, and any suitable depth may be utilised. This is illustrated in the further example below, in which the upper device is located at an further example depth of 71 % of TVD.
• Figure 20 is a pressure plot along the length of the injection line showing the individual pressure drop effect of the first and second injection devices 948, 949.
• any number of injection devices may be utilised to provide the desired stages of pressure drop along the length of the injection line.

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