EP2883257A1 - Support conducteur diffusant pour dispositif oled, ainsi que dispositif oled l'incorporant - Google Patents
Support conducteur diffusant pour dispositif oled, ainsi que dispositif oled l'incorporantInfo
- Publication number
- EP2883257A1 EP2883257A1 EP13756568.5A EP13756568A EP2883257A1 EP 2883257 A1 EP2883257 A1 EP 2883257A1 EP 13756568 A EP13756568 A EP 13756568A EP 2883257 A1 EP2883257 A1 EP 2883257A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- oxide
- diffusing
- less
- region
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229910052751 metal Inorganic materials 0.000 claims abstract description 59
- 239000002184 metal Substances 0.000 claims abstract description 59
- 239000000758 substrate Substances 0.000 claims abstract description 42
- 229910052709 silver Inorganic materials 0.000 claims abstract description 30
- 239000004332 silver Substances 0.000 claims abstract description 30
- 239000010410 layer Substances 0.000 claims description 383
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 52
- 239000010936 titanium Substances 0.000 claims description 43
- 239000011701 zinc Substances 0.000 claims description 40
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 32
- 239000011787 zinc oxide Substances 0.000 claims description 26
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 25
- 229910052725 zinc Inorganic materials 0.000 claims description 23
- 150000004767 nitrides Chemical class 0.000 claims description 20
- 229910052719 titanium Inorganic materials 0.000 claims description 20
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 18
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 18
- 229910044991 metal oxide Inorganic materials 0.000 claims description 18
- 150000004706 metal oxides Chemical class 0.000 claims description 18
- 239000011707 mineral Substances 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 17
- 210000003298 dental enamel Anatomy 0.000 claims description 16
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 15
- 229910052804 chromium Inorganic materials 0.000 claims description 15
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 14
- 150000002739 metals Chemical class 0.000 claims description 14
- 229910052759 nickel Inorganic materials 0.000 claims description 14
- 229910052718 tin Inorganic materials 0.000 claims description 14
- 229910045601 alloy Inorganic materials 0.000 claims description 13
- 239000000956 alloy Substances 0.000 claims description 13
- 239000011248 coating agent Substances 0.000 claims description 13
- 238000000576 coating method Methods 0.000 claims description 13
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 12
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 12
- 229910052782 aluminium Inorganic materials 0.000 claims description 12
- 229910052726 zirconium Inorganic materials 0.000 claims description 12
- 229910052738 indium Inorganic materials 0.000 claims description 10
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 10
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 10
- 239000002356 single layer Substances 0.000 claims description 10
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 10
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 claims description 9
- 239000011159 matrix material Substances 0.000 claims description 9
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims description 9
- 229910001887 tin oxide Inorganic materials 0.000 claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052758 niobium Inorganic materials 0.000 claims description 8
- 229910052715 tantalum Inorganic materials 0.000 claims description 8
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 7
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 claims description 6
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 229910003437 indium oxide Inorganic materials 0.000 claims description 5
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 229910001120 nichrome Inorganic materials 0.000 claims description 5
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 5
- 230000005855 radiation Effects 0.000 claims description 5
- 229910052735 hafnium Inorganic materials 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 229910052748 manganese Inorganic materials 0.000 claims description 4
- 229910052750 molybdenum Inorganic materials 0.000 claims description 4
- 229910052763 palladium Inorganic materials 0.000 claims description 4
- 229910052721 tungsten Inorganic materials 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 229910000476 molybdenum oxide Inorganic materials 0.000 claims description 3
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 claims description 3
- 229910052697 platinum Inorganic materials 0.000 claims description 3
- 229910052720 vanadium Inorganic materials 0.000 claims description 3
- XHCLAFWTIXFWPH-UHFFFAOYSA-N [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] XHCLAFWTIXFWPH-UHFFFAOYSA-N 0.000 claims description 2
- 230000000737 periodic effect Effects 0.000 claims description 2
- 229910001935 vanadium oxide Inorganic materials 0.000 claims description 2
- 229910003087 TiOx Inorganic materials 0.000 claims 1
- 229910052741 iridium Inorganic materials 0.000 claims 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 claims 1
- LQJIDIOGYJAQMF-UHFFFAOYSA-N lambda2-silanylidenetin Chemical compound [Si].[Sn] LQJIDIOGYJAQMF-UHFFFAOYSA-N 0.000 claims 1
- ZARVOZCHNMQIBL-UHFFFAOYSA-N oxygen(2-) titanium(4+) zirconium(4+) Chemical compound [O-2].[O-2].[O-2].[O-2].[Ti+4].[Zr+4] ZARVOZCHNMQIBL-UHFFFAOYSA-N 0.000 claims 1
- UVGLBOPDEUYYCS-UHFFFAOYSA-N silicon zirconium Chemical compound [Si].[Zr] UVGLBOPDEUYYCS-UHFFFAOYSA-N 0.000 claims 1
- HLLICFJUWSZHRJ-UHFFFAOYSA-N tioxidazole Chemical compound CCCOC1=CC=C2N=C(NC(=O)OC)SC2=C1 HLLICFJUWSZHRJ-UHFFFAOYSA-N 0.000 claims 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims 1
- 239000010937 tungsten Substances 0.000 claims 1
- 239000011521 glass Substances 0.000 description 32
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 29
- 238000000605 extraction Methods 0.000 description 25
- 230000000903 blocking effect Effects 0.000 description 24
- 239000011651 chromium Substances 0.000 description 23
- 238000004544 sputter deposition Methods 0.000 description 20
- 239000012298 atmosphere Substances 0.000 description 19
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 15
- 239000002245 particle Substances 0.000 description 15
- 229910052710 silicon Inorganic materials 0.000 description 14
- 239000010955 niobium Substances 0.000 description 13
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 12
- 239000010703 silicon Substances 0.000 description 12
- 229910004205 SiNX Inorganic materials 0.000 description 11
- 238000000151 deposition Methods 0.000 description 11
- 230000008021 deposition Effects 0.000 description 11
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 10
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 10
- 239000001301 oxygen Substances 0.000 description 10
- 229910052760 oxygen Inorganic materials 0.000 description 10
- 229910052786 argon Inorganic materials 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 101100449692 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) GSF2 gene Proteins 0.000 description 7
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 7
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 6
- 230000004888 barrier function Effects 0.000 description 6
- 238000005530 etching Methods 0.000 description 6
- 230000003287 optical effect Effects 0.000 description 6
- 239000012044 organic layer Substances 0.000 description 6
- 239000000377 silicon dioxide Substances 0.000 description 6
- 229910005728 SnZn Inorganic materials 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 5
- 229910052681 coesite Inorganic materials 0.000 description 5
- 229910052906 cristobalite Inorganic materials 0.000 description 5
- 238000009499 grossing Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 5
- 229910052682 stishovite Inorganic materials 0.000 description 5
- 229910052905 tridymite Inorganic materials 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 229910006404 SnO 2 Inorganic materials 0.000 description 4
- 229910003134 ZrOx Inorganic materials 0.000 description 4
- 230000006978 adaptation Effects 0.000 description 4
- 239000012300 argon atmosphere Substances 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 4
- 235000012239 silicon dioxide Nutrition 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 229910052774 Proactinium Inorganic materials 0.000 description 3
- 229910010413 TiO 2 Inorganic materials 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005401 electroluminescence Methods 0.000 description 3
- 238000005286 illumination Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 230000005012 migration Effects 0.000 description 3
- 238000013508 migration Methods 0.000 description 3
- 239000006060 molten glass Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 238000005546 reactive sputtering Methods 0.000 description 3
- IUVCFHHAEHNCFT-INIZCTEOSA-N 2-[(1s)-1-[4-amino-3-(3-fluoro-4-propan-2-yloxyphenyl)pyrazolo[3,4-d]pyrimidin-1-yl]ethyl]-6-fluoro-3-(3-fluorophenyl)chromen-4-one Chemical compound C1=C(F)C(OC(C)C)=CC=C1C(C1=C(N)N=CN=C11)=NN1[C@@H](C)C1=C(C=2C=C(F)C=CC=2)C(=O)C2=CC(F)=CC=C2O1 IUVCFHHAEHNCFT-INIZCTEOSA-N 0.000 description 2
- 102000012078 E2F2 Transcription Factor Human genes 0.000 description 2
- 108010036466 E2F2 Transcription Factor Proteins 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- 229910001257 Nb alloy Inorganic materials 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- 229910001362 Ta alloys Inorganic materials 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 229910052787 antimony Inorganic materials 0.000 description 2
- 238000004630 atomic force microscopy Methods 0.000 description 2
- 229910052797 bismuth Inorganic materials 0.000 description 2
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 230000001186 cumulative effect Effects 0.000 description 2
- 238000002296 dynamic light scattering Methods 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 229910052733 gallium Inorganic materials 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052734 helium Inorganic materials 0.000 description 2
- 230000005525 hole transport Effects 0.000 description 2
- 238000000265 homogenisation Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 229910052743 krypton Inorganic materials 0.000 description 2
- 229910052754 neon Inorganic materials 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229910052756 noble gas Inorganic materials 0.000 description 2
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 description 2
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- -1 polyethylene naphthalate Polymers 0.000 description 2
- 239000011112 polyethylene naphthalate Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910052814 silicon oxide Inorganic materials 0.000 description 2
- 150000003384 small molecules Chemical class 0.000 description 2
- 229910001930 tungsten oxide Inorganic materials 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 229910001316 Ag alloy Inorganic materials 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 229910018487 Ni—Cr Inorganic materials 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- PJANXHGTPQOBST-VAWYXSNFSA-N Stilbene Natural products C=1C=CC=CC=1/C=C/C1=CC=CC=C1 PJANXHGTPQOBST-VAWYXSNFSA-N 0.000 description 1
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 1
- BLOIXGFLXPCOGW-UHFFFAOYSA-N [Ti].[Sn] Chemical compound [Ti].[Sn] BLOIXGFLXPCOGW-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 238000003486 chemical etching Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 description 1
- 239000002019 doping agent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000005329 float glass Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- RJMMFJHMVBOLGY-UHFFFAOYSA-N indium(3+) Chemical compound [In+3] RJMMFJHMVBOLGY-UHFFFAOYSA-N 0.000 description 1
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
- 238000005305 interferometry Methods 0.000 description 1
- 239000002346 layers by function Substances 0.000 description 1
- 230000031700 light absorption Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000001755 magnetron sputter deposition Methods 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 229910003455 mixed metal oxide Inorganic materials 0.000 description 1
- 229910000484 niobium oxide Inorganic materials 0.000 description 1
- URLJKFSTXLNXLG-UHFFFAOYSA-N niobium(5+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Nb+5].[Nb+5] URLJKFSTXLNXLG-UHFFFAOYSA-N 0.000 description 1
- 238000005121 nitriding Methods 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 229910052575 non-oxide ceramic Inorganic materials 0.000 description 1
- 239000011225 non-oxide ceramic Substances 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 1
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 description 1
- 239000012994 photoredox catalyst Substances 0.000 description 1
- 238000005240 physical vapour deposition Methods 0.000 description 1
- 238000001020 plasma etching Methods 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000000135 prohibitive effect Effects 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 239000005368 silicate glass Substances 0.000 description 1
- 150000003378 silver Chemical class 0.000 description 1
- HUAUNKAZQWMVFY-UHFFFAOYSA-M sodium;oxocalcium;hydroxide Chemical compound [OH-].[Na+].[Ca]=O HUAUNKAZQWMVFY-UHFFFAOYSA-M 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 235000021286 stilbenes Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- SYRHIZPPCHMRIT-UHFFFAOYSA-N tin(4+) Chemical compound [Sn+4] SYRHIZPPCHMRIT-UHFFFAOYSA-N 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- 238000007738 vacuum evaporation Methods 0.000 description 1
- 230000002747 voluntary effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/06—Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
- G02B5/0205—Diffusing elements; Afocal elements characterised by the diffusing properties
- G02B5/0236—Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element
- G02B5/0242—Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element by means of dispersed particles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/24—Manufacture or joining of vessels, leading-in conductors or bases
- H01J9/30—Manufacture of bases
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/85—Arrangements for extracting light from the devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
- F21Y2115/15—Organic light-emitting diodes [OLED]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/10—Details of semiconductor or other solid state devices to be connected
- H01L2924/11—Device type
- H01L2924/12—Passive devices, e.g. 2 terminal devices
- H01L2924/1204—Optical Diode
- H01L2924/12044—OLED
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/805—Electrodes
- H10K50/81—Anodes
- H10K50/816—Multilayers, e.g. transparent multilayers
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/85—Arrangements for extracting light from the devices
- H10K50/854—Arrangements for extracting light from the devices comprising scattering means
Definitions
- the present invention relates to a diffusing conductive support for an organic light-emitting diode device and an organic diode electroluminescent device incorporating it.
- the known organic electroluminescent systems or OLED comprise one or more organic electroluminescent materials electrically powered by electrodes generally in the form of two electroconductive layers surrounding this (s) material (s).
- Light emitted by electroluminescence uses the recombination energy of holes injected from the anode and electrons injected from the cathode.
- the front and rear emission devices that is to say with both a lower (semi) transparent electrode and an upper (semi) transparent electrode.
- the invention relates to backward-transmitting OLED devices.
- the transparent lower electrode is commonly used a layer based on indium oxide, generally indium oxide doped with tin better known under the abbreviation ITO or new electrode structures using a thin metal layer instead of ⁇ to make OLED devices emitting substantially white light for illumination.
- an OLED has a low light extraction efficiency: the ratio between the light that actually leaves the glass substrate and that emitted by the electroluminescent materials is relatively low, of the order of 0.25. This phenomenon is explained in particular by the fact that a certain amount of photons remains trapped in guided modes between the electrodes.
- the application WO2012007575A proposes in a first series of examples V.1 to V.3 in Table V, OLED devices each with a clear glass substrate of 1, 6mm, comprising successively:
- a diffusing layer for the extraction of light, of thickness 50 ⁇ , comprising a glass matrix (enamel obtained from molten glass frit) containing diffusing elements in zirconia, an electrode in the form of a stack of thin layers to money including:
- an overlay comprising:
- a 2.5 nm titanium sacrificial layer deposited by argon sputtering from a Ti target; a so-called insertion layer 7nm thick, titanium oxide Ti0 2 or aluminum doped zinc oxide (AZO) or ZnxSnyOz with x + y> 3 and z ⁇ 6 (preferably with 95% by weight of zinc on% by weight of all the metals present), deposited by sputtering under a reactive atmosphere Ar / O 2 from a target of the SnZn alloy;
- the OLED includes a 1.6 mm clear glass substrate, comprising:
- a diffusing layer 50 ⁇ thick, comprising a glass matrix (enamel obtained from molten glass frit) containing diffusing zirconia elements,
- an electrode in the form of a stack of thin layers with silver comprising:
- a crystallization layer made of ZnxSnyOz with x + y> 3 and z ⁇ 6 (preferably with 95% by weight of zinc on% by weight of all the metals present), deposited by sputtering under a reactive atmosphere Ar / O 2 from a target of the SnZn alloy, of 5 nm,
- an overlay comprising:
- the square resistance of this electrode is of the order of 1.8 ohm / square.
- the aim of the invention is to provide an electrode-diffusing medium for better light extraction from an OLED emitting in the white, thus suitable for lighting application.
- the first object of the invention is a diffusing conductive support for OLED, comprising (in this order):
- a transparent substrate preferably of mineral glass, in particular a substrate (glass) of refractive index n2 of less than or equal to 1, 6,
- a diffusing layer a layer (high index) reported, in particular deposited layer, (directly) on the substrate and / or formed by a diffused (rendered) surface of the substrate, in particular a layer of micron thickness and preferably mineral (enamel). .
- a high index layer (directly) on the diffusing layer, of refractive index nO greater than or equal to 1.8, preferably greater than or equal to 1.9, and preferably less than or equal to 2.2, especially of thickness of at least 0.2 ⁇ , 0.4 ⁇ or even at least 1 ⁇ , preferably mineral (enamel, etc.), high layer preferably distinct from the diffusing layer,
- the diffusing layer and high index layer preferably having a thickness at least micron, the high index layer participating or serving in particular to smooth / planarize the diffusing layer for example to avoid short circuits,
- a first transparent electrode (possibly structured), called lower electrode, (directly) on the high index layer, and which comprises the following stack of layers in this order (away from the substrate):
- a crystalline layer dielectric, in particular of metal oxide and / or metal nitride, called said contact layer, arranged (directly) on the optional sub-layer or (directly) on the high-index layer, and of thickness at least 3 nm and preferably less than 15 nm, or even preferably less than 10 nm, crystalline layer possibly distinct from the under layer,
- a single metal layer with a function (main) of electrical conduction which is based on silver, with a thickness e2 that is less than 8.5 nm and possibly greater than or equal to 8 nm, which layer is preferably placed directly on the layer contact, or even on the under layer, or even on a thin metal layer called sub-blocker less conductive than silver and less than 3 nm thick, especially partially oxidized metal, (sub-blocker on the contact layer or on the under layer);
- an overlayer, monolayer or multilayer for example thin, arranged (directly) on the single metal layer or even on a thin metal layer called overblocker less conductive than silver and with a thickness less than or equal to 3 nm, in particular metal partially oxidized, the overlayer being dielectric and / or electroconductive, in particular metal oxide and / or metal nitride, and in particular comprises an output work adaptation layer which is preferably the last electrode layer to be in contact with the organic electroluminescent system; the lower electrode furthermore having a factor product thickness (e1) by the refractive index (n1) expressed in a graph e1 (n1) defining a so-called luminous efficiency region comprising (or even consisting of):
- a first region including and below two first line segments successively connecting the following three points: A1 (1, 5; 23); B1 (1,75; 38) and C1 (1,85; 70), or preferably the following: A2 (1,5; 17); B2 (1, 8; 27) and C2 (1, 9; 70);
- a second region including and below three other line segments successively connecting the following four points: D1 (2, 15; 70); E1 (2,3; 39); F1 (2,6; 27) and G1 (3; 22) or preferably the following: D2 (2,05; 70); E2 (2.2; 15); F2 (2.5; 10) and G2 (3; 9),
- the region of luminous efficiency can be extended to lower indexes for example by a point A0 of abscissa equal 1, 45 (or even 1, 4) and ordinate of thickness close to or equal to that of A1 or A2 .
- a maximum of white light emitted by electroluminescence is needed to reach the diffusing elements (particles and / or textured surface) which serve for the extraction of light.
- the guided mode plasmon, and other guided modes related to the presence of a layer of silver coexist, and these guided modes can trap the white light in a significant proportion making little light extraction.
- the invention via the adaptation of the stack based on a monolayer of silver minimizes the importance of these guided modes and optimizes the extraction of white light via the diffusing layer.
- the amount of light trapped in the guided modes is an increasing function of the amount of total silver contained in the anode. Consequently, to optimize the extraction, it is first necessary to minimize this thickness of money as much as possible. In practice, this silver thickness must be at least less than or equal to 8.5 nm, and even more preferably less than 6 nm.
- the patent WO2012007575A1 further proposes only an increase in the extraction of light at normal incidence, but this is of little interest because the OLEDs manufacturers are interested in the light recovered from all angles.
- the luminance of these OLEDs is measured at normal and by spectroscopy.
- this patent focuses particularly on a monochromatic light that is to say centered on a wavelength (green, etc.).
- the Applicant has established a relevant criterion of optical performance evaluation which is integrated extraction, described later.
- n1 is the average index defined by the sum of the index products or the thickness ei of the layers divided by the sum of the respective thicknesses ei, following the classic formula n1
- a layer is dielectric as opposed to a metal layer, typically a metal oxide and / or metal nitride, including by extension silicon or even an organic layer.
- the expression based on indicates that the layer contains predominantly (at least 50% by weight) the indicated element.
- the single conduction metal layer or any dielectric layer may be doped. Doping is understood in a usual way as exposing a presence of the element in an amount of less than 10% by weight of metal element in the layer.
- a metal oxide or nitride may be doped in particular between 0.5 and 5%.
- Any metal oxide layer according to the invention may be a single oxide or a mixed oxide doped or not.
- Thin film according to the invention is understood to mean a layer at most 100 nm thick (in the absence of precision), preferably deposited under vacuum, in particular by PVD, in particular by sputtering (assisted magnetron), or even by CVD.
- the silver-based layer is the main layer of electrical conduction, that is to say the most conductive layer.
- a layer or coating deposit (comprising one or more layers) is carried out directly under or directly on another deposit, it is that there can be no interposition of 'no layer between these two deposits.
- Amorphous layer means a layer which is not crystalline.
- diffusing layer is meant a layer capable of diffusing the light emitted by electroluminescence into the visible.
- ITO means a mixed oxide or a mixture obtained from the oxides of indium (III) (In 2 0 3 ) and tin (IV) (SnO 2 ), preferably in the proportions between 70 and 95% for the first oxide and 5 to 20% for the second oxide.
- a typical mass proportion is about 90% by weight of ln 2 0 3 for about 10% by weight of Sn0 2 .
- a high-index layer (in the absence of precision) has a refractive index greater than or equal to 1.8, or even greater than or equal to 1, 9, or even less than 2.1.
- the first region is defined by A1 (1, 5; 29); B1 (1, 65; 41) and C1 (1, 8; 70), or preferably A2 (1, 5; 19); B2 (1, 8; 40) and C2 (1, 85; 70),
- the second region is defined by D1 (2.25, 70); E1 (2.45; 42) and F1 (2.7; 32) and G1 (3; 26) or preferably D2 (2.1, 70); E2 (2.35; 30); F2 (2.7; 19) and G2 (3; 17),
- the first region is defined by A1 (1, 5; 32); B1 (1, 65; 45) and C1 (1, 7; 70), or preferably A2 (1, 5; 24); B2 (1, 7; 41); C2 (1, 8, 70), or even more preferably by A3 (1, 5; 10); B3 (1, 8; 28); C3 (1, 9; 70),
- the second region is defined by D1 (2,3; 70); E1 (2.5; 46); F1 (2.7; 36) and G1 (3; 29) or preferably D2 (2,2; 70); E2 (2.4; 37); F2 (2.7; 26) and G2 (3; 21) or even better by D3 (2.05; 70); E3 (2.25, 27); F3 (2.6; 16) and G3 (3; 13),
- points A1 to G2 are modified then: the first region is defined by A1 (1, 5; 32); B1 (1, 65; 50); C1 (1, 7; 70), or preferably A2 (1, 5; 24); B2 (1, 75; 50); C2 (1, 8; 70), or better A3 (1, 5; 14); B3 (1,75; 30); C3 (1, 85; 70),
- the second region is defined by D1 (2.35; 70); E1 (2.5; 52); F1 (2.7; 40) and G1 (3; 29) or preferably D2 (2,25; 70); E2 (2.4; 45); F2 (2,6; 33) and G2 (3; 24) or better by D3 (2,15; 70); E3 (2,3,38); F3 (2.5; 25) and G3 (3; 17),
- the thickness e1 is reduced to the maximum thickness of the first region (that of B1 or B2) or the second region (that of E1 , or even E2).
- the lower electrode in the graph e1 (n1), the lower electrode further has a second factor product thickness (e1) by the refractive index (n1) defining a so-called region of colorimetric stability delimited by seven points connected by successive line segments, and the lower electrode (via e1 and n1) then being defined by the intersection between the light efficiency region and the colorimetric stability region,
- the region of luminous efficiency is delimited by the following straight lines (by removing the indices for the sake of simplification): H1; IJ; JK; KL; LM; MN; NH, including the points passing through these segments.
- the underlayer may have at least one of the following characteristics:
- the under layer is monolayer, bilayer, trilayer,
- At least the first layer or base layer is a metal oxide, or all the layers of the overcoat are made of metal oxide (excluding sub-blocker),
- the under layer is devoid of indium, or at least does not include a layer of IZO, ITO,
- n1 is greater than or equal to 1, 9 and preferably less than 2.7
- the underlayer is made of metal oxide and / or of metal nitride and does not particularly comprise a metal layer.
- n1 is greater than or equal to 2.2 and even 2.3 or 2.4 and for example less than 2.8.
- the sub-layer is optionally doped in particular to increase its index.
- the undercoat can improve the bonding properties of the contact layer without significantly increasing the roughness of the electrode
- Si x N y Si 3 N 4 in particular
- the high index layer (or even the diffusing layer on the substrate) preferably covers the main surface of the substrate, so it is not structured or structurable, even when the electrode is structured (in whole or in part).
- the first layer or bottom layer of the under layer that is to say a layer closest to the high index layer, preferably also covers the face substrate, for example forms an alkali barrier (if necessary) and / or an etching stop layer (s) (dry and / or wet).
- a primer layer there may be mentioned a layer of titanium oxide or tin oxide.
- a basecoat forming an alkaline barrier (if necessary) and / or an etch stop layer (s) may be based on silicon oxycarbide (of general formula SiOC), based on silicon nitride (from general formula Si x N y ), especially based on Si 3 N 4 , based on silicon oxynitride (of general formula Si x O y N z ), based on silicon oxycarbonitride (of general formula Si x O y N z C w ), or even based on silicon oxide (of general formula Si x O y ), for thicknesses of less than 10 nm,
- nitriding of the primer is slightly under stoichiometric.
- the underlayer can thus be a barrier to the alkalis underlying the electrode. It protects against any pollution or any overlying layers, including the contact layer under the metal conduction layer (pollution that can cause mechanical defects such as delamination); it also preserves the electrical conductivity of the conduction metal layer. It also prevents the organic structure of an OLED device from being polluted by alkalis, which can significantly reduce the life of the OLED.
- the alkali migration can occur during the manufacture of the device, causing unreliability, and / or subsequently reducing its life.
- the sub-layer may preferably comprise an etching stop layer, essentially covering the high-index layer, in particular being the base layer, in particular a layer based on tin oxide, on titanium oxide, on zirconia oxide, or even silica or silicon nitride.
- the etch stop layer can be part of or be the bottom layer and can be:
- titanium oxide single or mixed oxide
- zirconia oxide single or mixed oxide
- mixed titanium oxide zirconia
- the etch stop layer serves to protect the base layer and / or the high-index layer, in particular in the case of chemical etching or reactive plasma etching, for example is at least 2 nm thick or 3 nm, or even 5 nm.
- the primer layer and / or the high index layer are preserved during an etching step, by liquid or dry route.
- the sub-layer comprises, or even consists of, a layer (possibly doped), preferably the base layer) based on titanium oxide, in particular between 10 and 30 nm thick, of zirconium, mixed oxide of titanium and zirconium.
- the conduction metal layer may be deposited (directly) on the sub-layer for example (in the last layer), amorphous layer for example a layer based on silicon nitride , optionally with a sub-blocker, or based on titanium oxide or on amorphous SnZnO, typically very rich in Sn (close to SnO 2 ) or in Zn (close to ZnO), optionally with a sub-blocker on top.
- the (mono) crystalline contact layer is directly on the high index layer.
- a crystalline contact layer promotes the proper crystalline orientation of the silver-based layer deposited thereon.
- ITO contact layer One could choose as ITO contact layer. However, a contact layer devoid of indium and the most efficient possible for the growth of silver is preferred.
- the crystalline contact layer may preferably be based on zinc oxide and preferably doped in particular by at least one of the following dopants; Al (AZO), Ga (GZO), or even B, Se, or Sb for better deposition process stability.
- a zinc oxide layer ZnO x is preferably furthermore preferred, with preferably less than 1 x, even more preferably between 0.88 and 0.98, especially from 0.90 to 0.95.
- the thickness of the crystalline contact layer is preferably greater than or equal to 3 nm or even greater than or equal to 5 nm and may furthermore be less than or equal to 15 nm or even 10 nm.
- a crystalline sub-layer for example SnZnO or SnO 2 , is used, in particular under a layer which is monolayer, the crystalline contact layer as already described (ZnO, SnZnO, etc.)
- the under layer includes the crystalline contact layer, with e1 typically greater than 15 nm or 20 nm.
- the conduction metal layer may be pure or alloyed or doped with at least one other material chosen from: Au, Pd, Al, Pt, Cu, Zn, Cd, In, Si, Zr, Mo, Ni, Cr, Mg, Mn, Co, Sn, especially is based on a silver alloy and palladium and / or gold and / or copper, to improve the moisture resistance of silver.
- at least one other material chosen from: Au, Pd, Al, Pt, Cu, Zn, Cd, In, Si, Zr, Mo, Ni, Cr, Mg, Mn, Co, Sn, especially is based on a silver alloy and palladium and / or gold and / or copper, to improve the moisture resistance of silver.
- the substrate according to the invention coated with the lower electrode preferably has a low roughness so that the distance from the hollower place to the highest point ("peak to valley" in English) overcoat is less than or equal to 10 nm.
- the substrate according to the invention coated with the lower electrode preferably has on the overlayer an RMS roughness of less than or equal to 10 nm, or even 5 or 3 nm, preferably even less than or equal to 2 nm, to 1, 5 nm or even less than or equal to 1 nm, to avoid spike effects in English which drastically reduce the life and reliability of the OLED.
- the roughness RMS stands for Root Mean Square roughness. This is a measure of measuring the value of the mean square deviation of roughness. This RMS roughness concretely quantifies, on average, the height of the peaks and troughs of roughness, with respect to the average height. Thus, an RMS roughness of 2 nm means an average amplitude of double peak.
- atomic force microscopy by a mechanical point system (using, for example, the measuring instruments marketed by VEECO under the name DEKTAK), by optical interferometry. on a square micrometer by atomic force microscopy, and on a larger surface, of the order of 50 micrometers 2 to 2 millimeters 2 for mechanical systems with tip.
- the underlayer comprises a smoothing layer, in particular non-crystalline, said smoothing layer being disposed under the crystalline contact layer and being in a material other than that of the contact layer.
- the smoothing layer is preferably a single oxide or mixed oxide layer, doped or not, based on the oxide of one or more of the following metals: Sn, Si, Ti, Zr, Hf, Zn, Ga
- Sn, Si, Ti, Zr, Hf, Zn, Ga is a mixed oxide layer based on zinc and optionally doped tin or a layer of mixed indium tin oxide (ITO) or a mixed oxide layer of indium and zinc (IZO).
- the smoothing layer may in particular be based on a mixed oxide of zinc and tin Sn x Zn y O z under amorphous phase, in particular non-stoichiometric, possibly doped, especially with antimony.
- This smoothing layer may preferably be on the bottom layer or directly on the high index layer.
- the sub-layer may comprise or be composed of one of the following layers:
- under layer preferably surmounted by the crystalline layer based on ZnO.
- the electrode (under layer and / or overlayer) comprises an oxide layer, possibly doped, selected from ITO, IZO, the simple oxide ZnO then the oxide layer is less than 100 nm thick or less or equal to 50nm, and even less than or equal to 30 nm, to reduce the absorption to the maximum.
- oxide layer possibly doped, selected from ITO, IZO, the simple oxide ZnO then the oxide layer is less than 100 nm thick or less or equal to 50nm, and even less than or equal to 30 nm, to reduce the absorption to the maximum.
- the overlay may have at least one of the following characteristics:
- At least the first layer (excluding the overblocker) is a metal oxide, or all the layers of the overcoat are made of metal oxide,
- all the layers of the overlayer have a thickness less than or equal to 120 nm, or even 80 nm,
- the overcoat consists of layer (s) (excluding the thin layer of blocking described later) of electrical resistivity (in solid state, as known in the literature) less than or equal to 10 7 ohm. cm, preferably less than or equal to 10 6 ohm. cm, or even less than or equal to 10 4 ohm. cm,
- the overlayer is preferably based on thin layer (s), in particular mineral (s).
- the overcoat according to the invention is preferably based on a single or mixed oxide, based on at least one of the following metal oxides, optionally doped: tin oxide, indium oxide, zinc oxide (optionally stoichiometric), molybdenum oxide, tungsten oxide, vanadium oxide.
- This overlayer may in particular be tin oxide optionally doped with F, Sb, or zinc oxide optionally doped with aluminum, or may be optionally based on a mixed oxide, especially a mixed oxide of indium and aluminum oxide.
- tin (ITO) a mixed oxide of indium and zinc (IZO), a mixed oxide of zinc and tin Sn x Zn y O z .
- This overlayer particularly for ⁇ , ⁇ (last layer generally) or based on ZnO, may preferably have a thickness e3 of less than or equal to 50 nm, or 40 nm, or even 30 nm, for example between 10 or 15 nm and 30 nm.
- the overlay may comprise a ZnO-based layer which is crystalline (AZO, SnZnO ..) or amorphous (SnZnO) which is not the last layer and for example is the same layer as the under layer.
- ZnO-based layer which is crystalline (AZO, SnZnO ..) or amorphous (SnZnO) which is not the last layer and for example is the same layer as the under layer.
- the silver-based layer is covered with an additional thin layer having a typically higher output work of ⁇ .
- An adaptation layer of the output work can have for example an output work Ws from 4.5 eV and preferably greater than or equal to 5 eV.
- the overlayer comprises, preferably a final layer, in particular of the output work adaptation, a layer which is based on a single or mixed oxide, based on at least one of the following metal oxides, optionally doped: oxide of indium, zinc oxide optionally under stoichiometric, molybdenum oxide MoO 3 , tungsten oxide WO 3 , vanadium oxide V 2 O 5, ITO, IZO, Sn x Zn y O z , and overcoat preferably has a thickness less than or equal to 50nm or 40nm or even 30nm.
- the overlayer may comprise a final layer, in particular for adapting the output work, which is based on a thin metallic layer (less conductive than silver), especially based on nickel, platinum or palladium, for example thickness less than or equal to 5 nm, in particular from 1 to 2 nm, and preferably separated from the conduction metal layer (or an overblocker) by an underlying single or mixed metal oxide layer.
- a thin metallic layer less conductive than silver
- nickel, platinum or palladium for example thickness less than or equal to 5 nm, in particular from 1 to 2 nm, and preferably separated from the conduction metal layer (or an overblocker) by an underlying single or mixed metal oxide layer.
- the overlay may comprise, in the last dielectric layer, a layer with a thickness of less than 5 nm or even 2.5 nm and at least 0.5 nm or even 1 nm chosen from a nitride, an oxide, a carbide, an oxynitride and an oxycarbide in particular Ti, Zr, Ni, NiCr.
- ITO is preferentially over-stoichiometric in oxygen to reduce its absorption (typically less than 1%).
- the lower electrode according to the invention is easy to manufacture in particular by choosing materials for the stack that can be deposited at room temperature. Even more preferably, most or all of the layers of the stack are deposited under vacuum (preferably successively), preferably by cathodic sputtering possibly assisted by magnetron, allowing significant productivity gains.
- the total thickness of the material containing (preferably predominantly, that is, with a mass percentage of indium greater than or equal to 50%) of the indium of this electrode is less than or equal to 60 nm, or even less than or equal to 50 nm, 40 nm, or even 30 nm.
- ITO, IZO may be mentioned as a layer (s) whose thicknesses are preferable.
- blocking coating One or even two very thin coating (s) called “blocking coating” may also be provided, arranged directly under, on or on each side of the metallic silver layer.
- the underblocking coating underlying the metallic silver layer, towards the substrate, or subblocker is a bonding, nucleation and / or protection coating.
- It serves as a protective coating or "sacrificial" to prevent alteration of the silver layer by etching and / or oxygen migration of a layer that surmounts it, or even by migration of oxygen if the layer which overcomes it is deposited by cathodic sputtering in the presence of oxygen.
- the silver metal layer can thus be disposed directly on at least one underlying blocking coating.
- the silver metal layer may also be alternatively or directly under at least one overlying blocking coating, or on a blocker each coating having a thickness preferably between 0.5 and 5 nm.
- At least one blocking coating preferably an overblocker
- a metal layer nitride and / or metal oxide, based on at least one of the following metals: Ti, V, Mn, Fe, Co, Cu, Zn, Zr, Hf, Al, Nb, Ni, Cr, Mo, Ta, W, or based on an alloy of at least one of said materials, preferably based on Ni, or Ti, based on an Ni alloy based on a NiCr alloy.
- a blocking coating (preferably an overblocker) may consist of a layer based on niobium, tantalum, titanium, chromium or nickel or an alloy from at least two of said metals, such as an alloy of nickel-chromium.
- a thin blocking layer (preferably an overblocker) forms a protective layer or even a "sacrificial" layer which makes it possible to avoid the alteration of the metal of the metallic silver layer, in particular in one and / or other of the following configurations:
- the layer which overcomes the conduction metal layer is deposited using a reactive plasma (oxygen, nitrogen, etc.), for example if the oxide layer which surmounts it is deposited by cathodic sputtering,
- composition of the layer which overcomes the metal conduction layer is likely to vary during industrial manufacture (evolution of the deposition conditions, wear of a target, etc.), especially if the stoichiometry of an oxide-type layer and / or nitride evolves, then modifying the quality of the silver metal layer and therefore the properties of the electrode (square resistance, light transmission, etc.),
- a thin blocking layer (preferably onblocker) based on a metal selected from niobium Nb, tantalum Ta, titanium Ti, chromium Cr or nickel Ni or an alloy from at least two of these metals, especially an alloy of niobium and tantalum (Nb / Ta), niobium and chromium (Nb / Cr) or tantalum and chromium (Ta / Cr) or nickel and chromium (Ni / Cr).
- This type of layer based on at least one metal has a particularly important effect of entrapment ("getter" effect).
- a thin metal blocking layer (preferably an overblocker) can easily be manufactured without altering the metal conduction layer.
- This metal layer may preferably be deposited in an inert atmosphere (that is to say without voluntary introduction of oxygen or nitrogen) consisting of noble gas (He, Ne, Xe, Ar, Kr). It is not excluded or annoying that on the surface this metal layer is oxidized during the subsequent deposition of a metal oxide layer.
- the thin metal blocking layer (preferably onblocker) also makes it possible to obtain excellent mechanical strength (resistance to abrasion, especially to scratches).
- metal blocking layer preferably onblocker
- the thin blocking layer (preferably onblocker) can be partially oxidized of the MO x type, where M represents the material and x is a number less than the stoichiometry of the oxide of the material or of the MNO x type for an oxide of two materials. M and N (or more).
- M represents the material
- x is a number less than the stoichiometry of the oxide of the material or of the MNO x type for an oxide of two materials.
- M and N (or more).
- TiO x , NiCrO x may be mentioned.
- x is preferably between 0.75 and 0.99 times the normal stoichiometry of the oxide.
- x is preferably between 0.75 and 0.99 times the normal stoichiometry of the oxide.
- x is preferably between 0.5 and 0.98 and for a x-dioxide between 1.5 and 1.98.
- the thin blocking layer (preferably onblocker) is based on TO x and x can be in particular such that 1, 5 ⁇ x ⁇ 1, 98 or 1, 5 ⁇ x ⁇ 1, 7, even 1, 7 ⁇ x ⁇ 1, 95.
- the thin blocking layer (preferably onblocker) may be partially nitrided. It is therefore not deposited in stoichiometric form, but in sub-stoichiometric form, of the type MN y , where M represents the material and y is a number less than the stoichiometry of the nitride of the material, y is preferably between 0 , 75 times and 0.99 times the normal stoichiometry of nitride.
- the thin blocking layer (preferably onblocker) can also be partially oxynitrided.
- This thin, preferably oxidized and / or nitrided blocking layer (preferably an overblocker) can be easily manufactured without altering the functional layer. It is preferably deposited from a ceramic target, in a non-oxidizing atmosphere preferably consisting of noble gas (He, Ne, Xe, Ar, Kr).
- the thin blocking layer (preferably onblocker) may preferably be nitride and / or substoichiometric oxide for even more reproducibility of the electrical and optical properties of the electrode.
- the thin blocking layer (preferably onblocker) chosen for stoichiometric oxide and / or nitride may preferably be based on a metal chosen from at least one of the following metals: Ti, V, Mn, Fe, Co, Cu , Zn, Zr, Hf, Al, Nb, Ni, Cr, Mo, Ta, W, or an oxide of a stoichiometric alloy based on at least one of these materials.
- a layer (preferably an onblocker) based on an oxide or oxynitride of a metal chosen from niobium Nb, tantalum Ta, titanium Ti, chromium Cr or nickel Ni or a alloy from at least two of these metals, especially an alloy of niobium and tantalum (Nb / Ta), niobium and chromium (Nb / Cr) or tantalum and chromium (Ta / Cr) or nickel and chromium (Ni / Cr).
- a metal chosen from niobium Nb, tantalum Ta, titanium Ti, chromium Cr or nickel Ni or a alloy from at least two of these metals, especially an alloy of niobium and tantalum (Nb / Ta), niobium and chromium (Nb / Cr) or tantalum and chromium (Ta / Cr) or nickel and chromium (Ni / Cr).
- sub-stoichiometric metal nitride it is also possible to choose a layer of silicon nitride SiN x or aluminum AlX or chromium Cr N x , or titanium TiN x or nitride of several metals such as NiCrN x .
- the thin blocking layer (preferably onblocker) may have an oxidation gradient, for example M (N) O xj with x ( variable, the part of the blocking layer in contact with the metal layer is less oxidized than the part of this layer furthest from the metal layer by using a particular deposition atmosphere.
- M (N) O xj with x variable, the part of the blocking layer in contact with the metal layer is less oxidized than the part of this layer furthest from the metal layer by using a particular deposition atmosphere.
- All layers of the electrode are preferably deposited by a vacuum deposition technique, but it is not excluded that one or more layers of the stack may be deposited by another technique. for example by a pyrolysis type thermal decomposition technique.
- the diffusing layer is an added layer, for example deposited, on the preferably non-textured substrate, with a high index matrix (n3 greater than 1, 8 or even greater than or equal to 1, 9) and elements diffusers in particular of mineral type of refractive index n d td the difference in absolute value between n d and n 3 is greater than 0.1 typically.
- the high index layer can be:
- this diffusing layer for example monolayer, for example a diffusing layer of at least 1 ⁇ or even 5 ⁇ , for example with a thickness eO greater than 0.2 ⁇ , 0.5 ⁇ or even 1 ⁇ , a region devoid of diffusing elements (for example no scattering particles) or at least less than an underlying region,
- the diffusing layer and / an additional layer deposited on the diffusing layer, for example with a thickness eO greater than 0.2 ⁇ or even 1 ⁇ and even more, devoid of diffusing elements (for example no addition of diffusing particles) or at least in less than the diffusing layer.
- the diffusing layer itself does not prevent the diffusing layer itself from being a monolayer with a gradient of diffusing elements or even a multilayer (bilayer, etc.) with a gradient of diffusing elements and / or diffusing elements distinct (nature and / or concentration).
- a diffusing layer in the form of a polymeric matrix comprising diffusing particles for example described in EP 1 06474 is possible.
- the diffusing layer is a mineral layer on the substrate, in particular glass, with a high-index mineral matrix (the index n3), for example oxide (s) including an enamel, and elements diffusers, in particular of the mineral type (pores, precipitated crystals, hollow or solid particles, for example oxides or non-oxide ceramics) of refractive index n d td the difference in absolute value between n d and n 3 is greater than 0 , 1.
- the index n3 for example oxide (s) including an enamel
- elements diffusers in particular of the mineral type (pores, precipitated crystals, hollow or solid particles, for example oxides or non-oxide ceramics) of refractive index n d td the difference in absolute value between n d and n 3 is greater than 0 , 1.
- the high index layer is mineral, for example oxide (s), especially glass, and in particular an enamel.
- the high index layer is preferably identical in matrix to that of the diffusing layer.
- the interface between the scattering layers and the high index layer is not "marked” / observable even if deposited one after the other.
- enamel layers are known in the art and are described for example in EP2178343 and WO201 1/089343 or in the prior art application already described.
- the chemical nature of the scattering particles is not particularly limited, they are preferably selected from the ⁇ 2 and SiO 2 particles. For optimum extraction efficiency, they are present in a concentration of between 10 4 and 10 7 particles / mm 2. Plus the size of particles is important, the higher their optimal concentration is towards the lower limit of this range.
- the diffusing enamel layer generally has a thickness of between 1 ⁇ and 100 ⁇ , in particular between 2 and 30 ⁇ .
- the scattering particles dispersed in this enamel preferably have a mean diameter, determined by dynamic light scattering (DLS), of between 0.05 and 5 ⁇ , in particular between 0.1 and 3 ⁇ .
- an alkali barrier layer deposited on the mineral glass substrate, or a moisture barrier layer on the plastic substrate, a layer based on silicon nitride, silicon oxycarbide, oxynitride of silicon, silicon oxycarbonitride, or silica, alumina, titanium oxide, tin oxide, aluminum nitride, titanium nitride, for example of thickness less than or equal to 10 nm and preferably greater than or equal to 3 nm or even 5 nm. It may be a multilayer especially for a moisture barrier layer.
- the diffusing layer is formed by a non-periodic, preferably random, surface texturing for the white light application.
- the mineral or organic glass substrate is textured or a textured layer is deposited (deposited) on a mineral or organic glass, (then forming a composite substrate).
- the high index layer is on top.
- Rough interfaces for extracting the light emitted by the OLED organic layers are also known and described, for example, in WO2010 / 1 12786, WO02 / 37568 and WO201 1/089343.
- the surface roughness of the substrate can be obtained by any known suitable means, for example by acid etching (hydrofluoric acid), sanding or abrasion.
- the high index layer is preferably inorganic, based on oxide (s), in particular an enamel. It is preferably at least 1 ⁇ or even 5 ⁇ or even 10 ⁇ .
- a light extraction means may also be located on the outer face of the substrate, that is to say the face which will be opposite to that facing the lower electrode. It may be a microlens array or micropyramid as described in the article in Japanese Journal of Applied Physics, Vol. 46, No. 7A, pages 4125-4137 (2007) or a satin, for example a frosted satin treatment with hydrofluoric acid.
- the substrate may be flat or curved, and further rigid, flexible or semi-flexible.
- This substrate may be of large size, for example with an area greater than 0.02 m 2 or even 0.5 m 2 or 1 m 2 and with a lower electrode (optionally divided into several zones called electrode surfaces) occupying substantially the surface (to areas of structuring near and / or near edge areas)
- the substrate is substantially transparent. It may have a light transmission T L greater than or equal to 70%, preferably greater than or equal to 80% or even 90%.
- the substrate may be inorganic or plastic, such as polycarbonate PC or polymethyl methacrylate PMMA or a polyethylene naphthalate PEN, a polyester, a polyimide, a PES polyester sulfone, a PET, a polytetrafluoroethylene PTFE, a sheet of thermoplastic material for example polyvinyl butyral PVB, polyurethane PU, ethylene vinyl acetate EVA, or resin plu ri or mono-components, thermally crosslinkable (epoxy, PU) or ultraviolet (epoxy, acrylic resin) etc.
- polycarbonate PC or polymethyl methacrylate PMMA or a polyethylene naphthalate PEN a polyester
- a polyimide a PES polyester sulfone
- PET a polytetrafluoroethylene PTFE
- a sheet of thermoplastic material for example polyvinyl butyral PVB, polyurethane PU, ethylene vinyl acetate EVA, or resin plu
- the substrate may preferably be glass, of mineral glass, of silicate glass, in particular of soda-lime or silicosodium-calcium glass, a clear glass, extraclear, a float glass. It can be a high index glass (in particular index greater than 1, 6).
- the substrate may advantageously be a glass having an absorption coefficient of less than 2.5 m -1 , preferably less than 0.7 m -1 at the wavelength of the OLED radiation.
- silicosodocalcic glasses with less than 0.05% Fe III or Fe 2 O 3 are chosen, for example Saint-Gobain Glass Diamond, Pilkington Optiwhite glass or Schott B270 glass. All the extraclear glass compositions described in WO04 / 025334 can be selected.
- the thickness of the selected glass substrate may be at least 1 mm, preferably at least 5 mm, for example. This makes it possible to reduce the number of internal reflections and thus to extract more guided radiation in the glass, thus increasing the luminance of the light zone.
- the OLED device can be emission from the bottom and possibly also from the top depending on whether the upper electrode is reflective or semi-reflective, or even transparent (in particular TL comparable to the anode typically from 60% and preferably higher or equal to 80%).
- mixture of compounds green red emission, blue
- stack on the face of the electrodes of three organic structures green red emission, blue
- two organic structures yellow and blue
- the OLED device may be adapted to output a (substantially) white light, as close as possible to coordinates (0.33, 0.33), or coordinates (0.45, 0.41), especially at 0 ° .
- White light can be defined in the CIE XYZ color chart by ANSI C78.377-2008 in the specification sheet entitled “Specifications for the Chromaticity of Solid State Lighting Products", pages 11-12.
- VarC ⁇ 0.03 is required for a satisfactory colorimetric variation.
- OLEDs are generally dissociated into two major families depending on the organic material used.
- SM-OLED Small Molecule Organic Light Emitting Diodes
- an SM-OLED consists of a stack of hole injection layers or "HIL” for "Hole Injection Layer” in English, hole transport layer or “HTL” for “Hole Transporting” Layer » in English, emissive layer, electron transport layer or “ETL” for "Electron Transporting Layer” in English.
- HIL hole injection layers
- HTL hole transport layer
- ETL electron transport layer
- organic electroluminescent stacks are for example described in the document entitled "oven wavelength white organic light emitting diodes using 4, 4'-bis [carbazoyl- (9)] - stilbene as a deep blue emissive layer" of CH. Jeong et al., Published in Organics Electronics 8 (2007) pages 683-689.
- organic electroluminescent layers are polymers, it is called PLED ("Polymer Light Emitting Diodes" in English).
- the OLED organic layer or layers are generally index from 1, 8 or even higher (1, 9 even more).
- the final object of the invention is an OLED device incorporating the diffusing conductive support as defined above and an OLED system, above the lower electrode and emitting polychromatic radiation, preferably a white light.
- the OLED device may comprise a more or less thick OLED system for example between 50 and 350 nm or 300 nm, in particular between 90 and 130 nm, or even between 100 and 120 nm.
- OLED devices comprising a heavily doped "HTL” (Hole Transport Layer) layer as described in US7274141.
- HTL Hole Transport Layer
- OLEDS systems of thickness between 100 and 500 nm, typically 350 nm or thicker OLED systems for example 800 nm as described in the article entitled “Novaled PIN OLED® Technology for High Performance OLED Lighting” by Philip Wellmann, related to the Lighting Korea conference, 2009.
- the present invention further relates to a method of manufacturing the diffusing conductive support according to the invention and the OLED according to the invention.
- the process comprises, of course, the deposition of the diffusing layer, preferably mineral, in particular to form enamel (molten glass frit) and of the high-index layer (preferably distinct from the diffusing layer), which is preferably mineral in particular to form enamel (frit melted glass), for example using screen printing.
- the diffusing layer preferably mineral, in particular to form enamel (molten glass frit)
- the high-index layer preferably distinct from the diffusing layer
- the process of course also includes the deposition of the successive layers constituting the lower electrode.
- the deposition of most or all of these layers is preferably by magnetron sputtering.
- the method according to the invention furthermore preferably comprises a step of heating the lower electrode at a temperature greater than 180 ° C., preferably greater than 200 ° C., in particular between 230 ° C. and 450 ° C., and ideally between 300 and 350 ° C for a period preferably between 5 minutes and 120 minutes, in particular between 15 and 90 minutes.
- the electrode of the present invention sees a remarkable improvement in electrical and optical properties.
- FIG. 1 represents on the left a graph e1 (n1) defining three regions of luminous efficiency, and on the right a graph e1 (n1) defining a colorimetric stability region.
- FIG. 2 shows a graph e1 (n1) defining three light efficiency regions, and a graph e1 (n1) defining a colorimetric stability region on the right;
- FIG. 3 represents on the left a graph e1 (n1) defining two light efficiency regions, and on the right a graph e1 (n1) defining a colorimetric stability region,
- FIG. 4 represents on the left a graph e1 (n1) defining two regions of luminous efficiency, and on the right a graph e1 (n1) defining region of colorimetric stability.
- a diffusing layer in a high-index enamel for example composed of a matrix rich in bismuth and containing particles of ⁇ 2 (average diameter 400 nm) or SiO2 (mean diameter 300 nm) ), of thickness 15 ⁇ , particle density for the ⁇ 2 is the order of 5.10 8 particles / mm 3 and for SiO 2 is 2.10 6 particles / mm 3 ,
- a lower electrode is deposited by cathode sputtering, forming a transparent anode comprising:
- a crystalline layer, dielectric, called contact layer with a thickness of at least 3 nm and less than 20 nm, or even preferably less than 1 nm,
- a single metallic layer with an electrical conduction function which is based on silver, with a thickness e2 given less than 8.5 nm, a layer placed on the contact layer,
- the organic layers (HTL / EBL (electron blocking layer) / EL / BL (hole blocking layer) / ETL) are deposited by evaporation under vacuum so as to produce an OLED which emits a white light.
- a metal cathode made of silver and / or aluminum is deposited by vacuum evaporation directly on the stack of organic layers.
- the crystalline layer is made of AZO of 3 to 10 nm or even 3 to 6 nm
- the overblocker is a layer of titanium less than 3 nm thick
- the overlayer is less than 50 nm thick or less than or equal to 35nm or even 20nm.
- a sub-blocker of 0.5 to 3 nm as Ti or even NiCr.
- - IZO (preferably in the last layer replacing ITO) of thickness less than 50nm or even less than or equal to 35nm
- a textured glass is chosen, for example a glass whose roughness is obtained for example with hydrofluoric acid.
- the high index layer planarizes the textured glass.
- FIG. 1 shows on the left a first graph e1 (n1) defining regions of luminous efficiency, and on the right a second graph e1 (n1) defining region of stability color.
- the so-called area of luminous efficiency comprises:
- the first EFFI efficiency zone is delimited by the following straight lines (no other segment from two of these points being acceptable, for example A1 G1 is excluded):
- the second luminous efficiency region EFF2 is delimited by the following straight line segments (no other segment from two of these points being acceptable, for example A2G2 is excluded):
- the third light efficiency region EFF3 is delimited by the following straight line segments (no other segment from two of these points being acceptable, for example A3G3 is excluded):
- angles & and ⁇ are the radial angles (the angle between the emission point and the normal to the OLED substrate) and azimuth (the angle in the plane of the substrate of the OLED).
- the extraction efficiency is greater than 72% as against 65% for a 12.5 nm silver layer and de2 underlayer of 65 nm as described in the prior art WO2012007575A1.
- the extraction efficiency is greater than 74%.
- the luminous efficiency is greater than 76%.
- the so-called colorimetric stability region shown in the second graph is delimited by seven connected points by successive line segments; the seven points being H1 (3; 5), 11 (2,5; 9), J1 (2,15; 17), K1 (2; 50), L1 (2,25; 50), 1 (2,6; ), N1 (3; 22).
- VarC is less than 0.03 against a prohibitive value of the order of 0.16 for a 12.5 nm silver layer and a ⁇ 2 sub-layer of 65 nm as described in FIG. prior art WO2012007575A1.
- the lower electrode (via e1 and n1) is then defined by the intersection between the light efficiency region EFF1 or even EFF2 or EFF3 and the colorimetric stability region.
- under layer entering EFF1, EFF2 or EFF3:
- SiO2 of index n1 1.5, with e1 of 2 to 32 nm, or even 24 nm or
- Zr0 2 of index n1 about 2.2 for example with e1 of 2 to 50nm or even 2 to
- n1 2.5 about for example from 2 to 50nm or 2 to 25nm
- undercoat under the crystalline AZO layer. If the underlayer (at least by its last layer) is crystalline (and especially in AZO or SnZnO...) With a thickness greater than 15 nm or even 20 nm, it may be desirable for it to include the contact layer.
- n1 about 2.0 between 40 and 50nm, depending on its refractive index
- Zr0 2 of index n1 2.2 from 15 to 50 nm or even 40 nm, or TiZrOx,
- n1 2.5 from 10 to 35nm or 30nm.
- the layer of Zr0 2 or Ti0 2 (or another high index layer) is surmounted by a layer of lower index, for example as SnZnO preferably amorphous and preferably less than 10 nm, can increase its thickness.
- a layer of lower index for example as SnZnO preferably amorphous and preferably less than 10 nm
- FIG. 2 represents on the left a first graph e1 (n1) defining regions of luminous efficiency, and on the right a second graph e1 (n1) defining colorimetric stability region.
- the so-called luminous efficiency region comprising:
- the first region is defined by A1 (1, 5; 32) B1 (1, 65; 45); C1 (1, 7; 70), or
- the second region is defined by D1 (2,3; 70); E1 (2.5; 46); F1 (2,7, 36) and
- G1 (3; 29) or preferably D2 (2,2; 70); E2 (2.4; 37); F2 (2.7; 26) and G2 (3; 21) or more preferably D3 (2.05; 70) E3 (2.25; 27); F3 (2.6; 16) and G3 (3; 13),
- the luminous efficiency is greater than 72%. Under points A2 to G2 the luminous efficiency is higher than 74%, under points A3 to G3 the luminous efficiency is greater than 76%.
- the so-called colorimetric stability region shown in the second graph is delimited by seven connected points by successive line segments; the seven points being H2 (3; 6), 12 (2,5; 10), J2 (2,15; 21), K2 (2,05; 50), L2 (2,2; 50), M2 (2; , 55; 31), N2 (3; 21).
- the lower electrode (via e1 and n1) is then defined by the intersection between the light efficiency region and the colorimetric stability region. In the region of colorimetric stability VarC is less than 0.03.
- under layer entering EFF1, EFF2 or EFF3
- SiO2 with e1 for example from 2 to 32 nm or even to 24 nm or 10 nm,
- SiNx or SnZnO for example from 2 to 30nm
- Zr0 2 of index n1 approximately 2.2 for example with e1 of 2 to 50nm or even 2 to 25nm, or (Ti) ZrOx (of thickness e1 adapted as a function of its refractive index)
- n1 2.5 about for example 2 to 45nm or 2 to 15nm
- index 2.5 for example 2 to 45 nm or even 2 to 15 nm / SnZnO preferably amorphous and preferably less than 10 nm,
- the underlayer (at least by its last layer) is crystalline (and especially in AZO or SnZnO%) With a thickness greater than 15 nm or even 20 nm, it may be desirable for it to include the contact layer.
- Zr0 2 of index n1 2.2 between 20 and 50 nm according to its refractive index or TiZrOx
- Ti0 2 of index n1 2.5 from 12 to 30 nm.
- the layer of Zr0 2 or Ti0 2 (or another high index layer) is surmounted by a layer of lower index, for example as SnZnO preferably amorphous and preferably less than 10 nm, can increase its thickness.
- a layer of lower index for example as SnZnO preferably amorphous and preferably less than 10 nm
- FIG. 3 represents on the left a graph e1 (n1) defining regions of luminous efficiency, and on the right a graph e1 (n1) defining a colorimetric stability region.
- the so-called luminous efficiency region comprising: the first region is defined by A1 (1, 5; 29) B1 (1, 65; 41); C1 (1, 8; 70), or better A2 (1, 5; 19); B2 (1, 8; 40); C2 (1, 85; 70),
- the second region is defined by D1 (2.25, 70); E1 (2.45, 42); F1 (2.7, 32) and G1 (3; 26) or preferably D2 (2.1, 70); E2 (2.35; 30); F2 (2.7; 19) and G2 (3; 17),
- colorimetric stability region shown in the second graph is delimited by seven connected points by successive line segments; the seven points being H3 (3; 7), 13 (2,5; 12), J3 (2,25; 20), K3 (2,15; 35), L3 (2,3; 35), M3 (2; , 7, 25), N3 (3; 21).
- colorimetric stability VarC is less than 0.03.
- the lower electrode (via e1 and n1) is then defined by the intersection between the luminous efficiency region A1 to G1 or A2 to G2 and the colorimetric stability region.
- SiO2 of index n1 1.5, with e1 of 2 to 29 nm, or even 19 nm,
- Sn0 2 or SiNx or SnZnO amorphous or crystalline of index approximately 2.0 for example with e1 of 2 to 30 nm
- Zr0 2 of index n1 about 2.2 for example with e1 of 2 to 50nm or even 2 to
- n1 2.5 about for example 2 to 40nm or 2 to 20nm
- index 2.5 for example 2 to 40 nm or even 2 to 20 nm / SnZnO preferably amorphous and preferably less than 10 nm,
- the underlayer (at least by its last layer) is crystalline (and especially in AZO or SnZnO8) With a thickness greater than 15 nm or even 20 nm, it may be desirable for it to include the contact layer.
- the lower electrode is chosen:
- the layer of Zr0 2 or Ti0 2 (or another high index layer) is surmounted by a layer of lower index, for example as SnZnO preferably amorphous and preferably less than 10 nm, can increase its thickness.
- a layer of lower index for example as SnZnO preferably amorphous and preferably less than 10 nm
- FIG. 4 represents on the left a graph e1 (n1) defining regions of luminous efficiency, and on the right a graph e1 (n1) defining colorimetric stability region.
- the so-called luminous efficiency region comprising:
- the so-called colorimetric stability region shown in the second graph is delimited by seven connected points by successive line segments; the seven points being H4 (3; 8), 14 (2,7; 11), J4 (2,5; 19), K4 (2,4; 25), L4 (2,4; 25), M4 (2; , 7, 22), N4 (3; 20).
- the lower electrode (via e1 and n1) is then defined by the intersection between the luminous efficiency region A1 to G1 or A2 to G2 and the colorimetric stability region.
- the region of colorimetric stability VarC is less than 0.03.
- the following is chosen as underlay:
- Si02 of index n1 1.5, with e1 of 2 to 23 nm, or even 17 nm,
- Zr0 2 of index n1 about 2.2 for example with e1 of 2 to 25nm or even 2 to 15nm, or (Ti) ZrOx (of thickness e1 adapted as a function of its refractive index),
- n1 2.5 approximately for example from 2 to 25nm or 2 to 10nm
- the underlayer (at least by its last layer) is crystalline (and especially in AZO or SnZnO%) With a thickness greater than 15 nm or even 20 nm, it may be desirable for it to include the contact layer.
- the layer of Ti0 2 (or another high index layer) is surmounted by a layer of lower index, for example as SnZnO preferably amorphous and preferably less than 10nm, one can increase its thickness.
- a layer of lower index for example as SnZnO preferably amorphous and preferably less than 10nm
- the refractive index values of the abovementioned materials may vary (deposition condition, doping, etc.). Indices are indicative.
- the deposit conditions for each of the layers are as follows:
- the layer based on Si 3 N 4 Al is deposited by reactive sputtering using an aluminum-doped silicon target under a pressure of 0.25 Pa in an argon / nitrogen atmosphere,
- Sb x is deposited by reactive sputtering using a target of zinc and antimony-doped tin comprising, for example, 65% of Sn, 34% of Zn and 1% of % of Sb, or alternatively comprising in mass 50% of Sn, 49% of Zn and 1% of Sb, under a pressure of 0.2 Pa and in an argon / oxygen atmosphere,
- the layer of ZnO: Al is deposited by reactive sputtering using an aluminum doped zinc target, at a pressure of 0.2 Pa and in an argon / oxygen atmosphere, or alternatively with a ceramic target,
- the silver layer is deposited using a silver target, at a pressure of 0.8 Pa in a pure argon atmosphere,
- the Ti layer is deposited using a titanium target under a pressure of 0.8 Pa in a pure argon atmosphere;
- the overlayer of ITO is deposited using a ceramic target 90% by weight of Indium oxide and 10% by weight of tin oxide in an argon / oxygen atmosphere, at a pressure of 0.2 Pa and in an argon / oxygen atmosphere, ⁇ being preferably on stoichiometric.
- the sub-layer of ⁇ 2 is deposited by sputtering under a reactive atmosphere Ar / O 2 from a target Ti
- the TnN layer of 1.5 nm is deposited by sputtering under an Ar / N2 reactive atmosphere from a Ti target,
- the crystalline layer Sn x Zn y O z with x + y 3 and z 6 (preferably 95% by weight of zinc on% by weight of all the metals present) is deposited by sputtering under an Ar / 02 reactive atmosphere; from a SnZn alloy target
- the overblocking layer Ti may be partially oxidized after deposition of a metal oxide on top.
- the lower electrode may alternatively comprise an underlying blocking coating, comprising, in particular, as the overlying blocking coating, a metal layer preferably obtained by a metal target with a neutral plasma or nitride and / or oxide. one or more metals such as Ti, Ni, Cr, preferably obtained by a ceramic target with a neutral plasma.
- the diffusing conductive support is advantageously annealed at 230 ° C. or even at 300 ° C. in order to further improve the electrical and optical properties.
- the duration of the annealing is typically at least 10 min and for example less than 1 h 30.
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FR1257712A FR2994508A1 (fr) | 2012-08-08 | 2012-08-08 | Support conducteur diffusant pour dispositif oled, ainsi que dispositif oled l'incorporant |
PCT/FR2013/051737 WO2014023885A1 (fr) | 2012-08-08 | 2013-07-18 | Support conducteur diffusant pour dispositif oled, ainsi que dispositif oled l'incorporant |
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US20060250084A1 (en) * | 2005-05-04 | 2006-11-09 | Eastman Kodak Company | OLED device with improved light output |
US7851995B2 (en) * | 2006-05-05 | 2010-12-14 | Global Oled Technology Llc | Electroluminescent device having improved light output |
EP2408268A1 (fr) * | 2006-11-17 | 2012-01-18 | Saint-Gobain Glass France | Electrode pour dispositif electroluminescent organique, sa gravure acide, ainsi que dispositif electroluminescent organique l'incorporant |
US8179034B2 (en) * | 2007-07-13 | 2012-05-15 | 3M Innovative Properties Company | Light extraction film for organic light emitting diode display and lighting devices |
TW201228069A (en) * | 2010-07-16 | 2012-07-01 | Agc Glass Europe | Translucent conductive substrate for organic light emitting devices |
-
2012
- 2012-08-08 FR FR1257712A patent/FR2994508A1/fr not_active Withdrawn
-
2013
- 2013-07-18 JP JP2015525918A patent/JP2015528627A/ja active Pending
- 2013-07-18 EP EP13756568.5A patent/EP2883257A1/fr not_active Withdrawn
- 2013-07-18 WO PCT/FR2013/051737 patent/WO2014023885A1/fr active Application Filing
- 2013-07-18 KR KR1020157005653A patent/KR20150041031A/ko not_active Application Discontinuation
- 2013-07-18 US US14/420,390 patent/US20150211722A1/en not_active Abandoned
- 2013-07-18 CN CN201380052567.7A patent/CN104685658A/zh active Pending
Non-Patent Citations (1)
Title |
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See references of WO2014023885A1 * |
Also Published As
Publication number | Publication date |
---|---|
JP2015528627A (ja) | 2015-09-28 |
FR2994508A1 (fr) | 2014-02-14 |
CN104685658A (zh) | 2015-06-03 |
WO2014023885A1 (fr) | 2014-02-13 |
KR20150041031A (ko) | 2015-04-15 |
US20150211722A1 (en) | 2015-07-30 |
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