EP2850257A1 - Building brick filled with a porous sand-lime material - Google Patents
Building brick filled with a porous sand-lime materialInfo
- Publication number
- EP2850257A1 EP2850257A1 EP13723873.9A EP13723873A EP2850257A1 EP 2850257 A1 EP2850257 A1 EP 2850257A1 EP 13723873 A EP13723873 A EP 13723873A EP 2850257 A1 EP2850257 A1 EP 2850257A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- parallelepiped
- element according
- construction element
- face
- shards
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/14—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element
- E04B2/16—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having specially-designed means for stabilising the position
- E04B2/18—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having specially-designed means for stabilising the position by interlocking of projections or inserts with indentations, e.g. of tongues, grooves, dovetails
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
- E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
- E04C1/41—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts composed of insulating material and load-bearing concrete, stone or stone-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0202—Details of connections
- E04B2002/0204—Non-undercut connections, e.g. tongue and groove connections
- E04B2002/0208—Non-undercut connections, e.g. tongue and groove connections of trapezoidal shape
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0202—Details of connections
- E04B2002/0204—Non-undercut connections, e.g. tongue and groove connections
- E04B2002/0228—Non-undercut connections, e.g. tongue and groove connections with tongues next to each other on one end surface and grooves next to each other on opposite end surface
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0256—Special features of building elements
- E04B2002/0289—Building elements with holes filled with insulating material
- E04B2002/0293—Building elements with holes filled with insulating material solid material
Definitions
- the present invention relates to a construction element of parallelepipedal general shape comprising a porous silico-limestone material and can be used in the construction of a wall.
- Terracotta bricks called “monomur”, or cement, called “cinderblock”, honeycomb structure, are widely used for the construction of walls, floors, partitions or other elements of buildings.
- These bricks are usually composed of empty cells (not filled) more or less large, more or less different shape, to increase the thermal insulation.
- These structures are composed of cells of reduced size to limit thermal convection and have low wall thicknesses to limit the conduction effect.
- the interior space of the cells of these building bricks is usually empty. When a temperature gradient exists within a cell, the air contained in this cell moves by convection. The direct consequence is a decrease in the thermal resistance of the system.
- One of the solutions implemented to minimize the convective effects is to increase the number of cells, but this solution is limited by (i) a technical implementation of bricks more and more complex, (ii) quantities of material more (iii) the appearance of more important conduction phenomena.
- this inorganic material is due to its microstructure to give a "mechanical strength to air or vacuum", namely to trap air (or vacuum) so as to minimize the effects of convection.
- the document FR 2 876 400 describes the use of hollow bricks filled "with an insulating material based on porous product (s) in bulk".
- the so-called natural material for filling is based on expanded perlite or expanded vermiculite in which starch is used as a thickener.
- This document also mentions the use of other components such as colloidal silica, hydrophobic agents, or dispersed plastic.
- the disadvantage of this solution is the low mechanical strength of the agglomerates, which entails a risk of deterioration of these packing masses during transport and assembly of these elements. It should be noted the low cohesive power of this structure inducing particular risks of loss of material during drilling, cutting, ... walls for example. It is also worth noting the settlement of the grains several years after the laying of the building elements, which ultimately leads to the reduction of the insulating power. Also the use of organic binders or hydrophobic agent substantially reduces the thermal resistance of these materials and increases the risk of fire resistance.
- Such a structure has the disadvantage of having a low mechanical strength, which limits the reduction of the number of walls of the clay brick and entails risks of degradation of the porous material during the laying of the building elements.
- the disadvantage of all the solutions presented above is the low compressive strength of the insulating material. This implies the need to ensure the mechanical strength of a building brick only by the shards and does not reduce the amount or section within a certain limit.
- a solution of the present invention is a construction element of generally parallelepipedal shape comprising at least two cells delimited by internal sherds and peripheral shards, opening on a first opposite face and second face of the parallelepiped and comprising a porous silico-limestone material.
- the first and second faces of the parallelepiped being each characterized by:
- the porous silico-limestone material has sufficient mechanical strength to participate in the compressive strength of the construction element. Also, this compressive strength makes it possible to reduce the quantity of sherds and / or their sections, and thus to reduce the effects of thermal conduction.
- this porous silico-limestone material makes it possible, because of its microstructure, to give a mechanical strength to air or vacuum, namely to trap the air (or the vacuum) so as to minimize the effects of convection.
- the building element according to the invention may have one or more of the following characteristics:
- the first and second faces of the parallelepiped are each characterized by a total surface area of the sherds of between 35,000 and 50,000 mm 2 , for a total surface area of said parallelepiped face of between 90,000 and 130,000 mm 2 ;
- the first and second faces of the parallelepiped are each characterized by a ratio between the surface of the sherds present on said face of the parallelepiped and the total surface of the same face of the parallelepiped between 38 and 43%;
- the peripheral shards oriented in the second direction 2 have rectangular openings with a width of between 6 mm and 20 mm and a length of between 20 and 35 mm;
- the cells are of different sizes
- At least a part of the inner shards oriented in the first direction 1 has a deviation of between 10 and 80 °, preferably between 30 and 60 ° with respect to one of the two edges oriented in the first direction 1;
- the porous material comprises 25 wt.% to 75 wt.% silica, 75 wt.% to 25 wt.% calcium hydroxide, and 0-5 wt.% magnesia and having a microstructure composed of nodules and / or crystals shaped needles so as to provide pores of average diameter D50 between 0.1 and 10 ⁇ , and so that said porous material has a porosity of between 60 and 95%;
- the porous material has a microstructure composed of nodules and / or crystals in the form of needles and possibly elementary grains so as to provide pores with an average diameter D50 of between 0.1 and ⁇ ;
- the porous material has a mechanical strength of between 5 and
- 40kg / cm 2 preferably between 10 and 30kg / cm 2 and a thermal conductivity of between 50 and 150mW / ° Km, preferably less than 100mW / ° Km;
- the porous material comprises at least 70% by weight of crystalline phase (s); the crystalline phase also contains one or more silico-calcareous phases representing 0 to 50% of the weight of the porous material;
- the silico-calcareous phases are chosen from xonotlite, foshagite, tobermorite 11A, tobermorite 9A, Riversideite 9A, Trabzonite [Ca 4 Si 3 O 10, 2H 2 O], Rosenhahnite [Ca 3 Si 3 0 8 (OH) 2 ], Kilalaite [Ca 6 Si 4 O 4, H 2 O], and Gyrolite;
- the cells have profiled or grooved walls
- peripheral sherds comprise at least one pin designed to anchor in the groove of a second construction element
- said building element is a terracotta brick.
- the porous material used in the invention is totally inorganic, which gives it excellent properties in terms of fire resistance (maintenance of properties high temperature mechanical), reduction of toxic emissions in case of fire, reduction of dust or fiber emissions, etc.
- the porous material preferably fills all the spaces of the brick because the latter serves as a mold during the shaping of the insulation. This facilitates the filling and avoids any space between the brick and the porous material, space in which the air could circulate by convection. This could result in loss of insulation performance.
- the porous material used also reduces the transmission of sound waves through the building element.
- the sound transmission is generally reduced when passing between two materials of different density.
- the building elements are made from extruded clay to give it the desired shape.
- Clay is a material consisting of leaflets that orient in the direction of extrusion.
- the thermal conductivity of the sherds of clay is different in the direction considered: 0.54 W / m in the direction 1 and 0.37 W / m in the direction 2 (see Figures 1 and 2).
- the transfer of heat through the brick is mainly in the direction 1, between the outside of the building and the interior. Two modes of transfer are predominant, the conduction through the material of the brick and the convection of the air trapped in the openings of the brick.
- the bricks presented in the following two examples are terracotta and are lined with porous inorganic material.
- Terracotta makes up the body of the brick and the porous inorganic material fills the cells.
- the dimensions of the bricks in direction 1 vary from 300 to 490 mm.
- the surfaces of these two examples are around 43000 mm 2 , the modification relates to the architecture of the brick and therefore the distribution terracotta (sherds) / porous material.
- the first example ( Figure 1) shows a brick consisting of 7 rows of 2 cells 2a and 2b, separated by parallel shards 3 and 5, with a maximum thickness of 15 mm for a non-porous terracotta brick and 20 mm for a porous terracotta brick.
- the walls 4a and 6a also do not exceed the previously mentioned values.
- the second example ( Figure 2) shows a brick with an architecture consisting of 8 rows of 3 cells 2a, 2b and 2c filled with porous material.
- the cells 2d do not contain a porous mass, they are present to lighten the terracotta structure but they are too small to be filled.
- Shards 3, 5, 4a, 4b, 6a, 6b, 7 and 8 must not exceed 20 mm in the case of porous clay brick and 15 mm in the case of non-porous terra cotta.
- the shards 6a and 6b between cells are inclined to increase the path of the heat flow and thus reduce the thermal conductivity in the direction 1.
- the present invention also relates to a wall comprising one or more building elements according to the invention, wherein the first direction 1 is oriented in the direction of the thickness of the wall.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Finishing Walls (AREA)
- Building Environments (AREA)
- Porous Artificial Stone Or Porous Ceramic Products (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1254487A FR2990709B1 (en) | 2012-05-16 | 2012-05-16 | CONSTRUCTION BRICK WITH SILICO-LIMESTONE POROUS MATERIAL |
PCT/FR2013/050923 WO2013171391A1 (en) | 2012-05-16 | 2013-04-25 | Building brick filled with a porous sand-lime material |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2850257A1 true EP2850257A1 (en) | 2015-03-25 |
Family
ID=48468639
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13723873.9A Withdrawn EP2850257A1 (en) | 2012-05-16 | 2013-04-25 | Building brick filled with a porous sand-lime material |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2850257A1 (en) |
CA (1) | CA2871728A1 (en) |
FR (1) | FR2990709B1 (en) |
TN (1) | TN2014000453A1 (en) |
WO (1) | WO2013171391A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2991701B1 (en) * | 2012-06-11 | 2015-03-06 | Rgo | CONSTRUCTION BRICK WITH THERMAL CONDUCTION LIMIT |
WO2022167878A1 (en) * | 2021-02-02 | 2022-08-11 | Moayed Pouya | Insulated clay bricks using layers of air and flexible polyurethane foam |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010044253A1 (en) * | 2010-09-02 | 2012-03-08 | Roro Plant&Baut Gmbh | Apparatus for constructing building, particularly masonry structure, comprises brick portion that is connected with porous concrete portion such that the porous concrete portion is located at inner side |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH598442A5 (en) * | 1976-11-30 | 1978-04-28 | Btr Materiaux Sa | Brick assembly for building wall |
DE3124375A1 (en) * | 1981-06-22 | 1983-02-03 | Hasit Trockenmörtel GmbH & Co, 8050 Freising | Building block |
DE3202817A1 (en) * | 1982-01-29 | 1983-08-11 | Hoechst Ag, 6230 Frankfurt | "INORGANIC COMPOSITION AND METHOD FOR THE PRODUCTION THEREOF" |
FR2521197A1 (en) | 1982-02-08 | 1983-08-12 | Labasse Gaston | Composite construction element for building - comprises clay brick containing cavities with central row to receive insulation |
AT400458B (en) * | 1988-01-18 | 1996-01-25 | Wienerberger Baustoffind Ag | PERFORATED BRICK |
DE4214825C2 (en) * | 1992-05-10 | 2001-04-12 | Nuedling Franz C Basaltwerk | Component, in particular soundproofing stone |
DE19741282A1 (en) * | 1997-09-19 | 1999-04-08 | Diha Schneider Gmbh | Building brick |
DE20208886U1 (en) * | 2002-06-10 | 2002-09-12 | Nikol Schaller Ziegelwerk Gmbh | brick |
DE102004049618B4 (en) | 2004-10-12 | 2007-08-30 | Knauf Perlite Gmbh | Hollow brick and use of a free-flowing mixture |
DE102006002826B4 (en) * | 2005-07-21 | 2008-07-10 | Deutsche Rockwool Mineralwoll Gmbh & Co. Ohg | Method for producing bricks and bricks produced by the method |
DE102007051830A1 (en) * | 2007-10-30 | 2009-05-07 | Rimmele, Matthias | Component and structural system comprises hydrophobic microporous thermal insulation, where thermal insulating material is micro-porous thermal insulating material, which is injected or compressed without binders to plates or molded parts |
FR2927623B1 (en) | 2008-02-19 | 2012-05-25 | Imerys Tc | LIME FOAM COMPOSITION FOR THERMAL INSULATION |
DE202009016311U1 (en) * | 2009-12-02 | 2010-04-08 | Ziegelwerk Ott Deisendorf Gmbh & Co. Besitz-Kg | Brick with several juxtaposed rows of cavities |
-
2012
- 2012-05-16 FR FR1254487A patent/FR2990709B1/en active Active
-
2013
- 2013-04-25 WO PCT/FR2013/050923 patent/WO2013171391A1/en active Application Filing
- 2013-04-25 EP EP13723873.9A patent/EP2850257A1/en not_active Withdrawn
- 2013-04-25 CA CA2871728A patent/CA2871728A1/en not_active Abandoned
-
2014
- 2014-10-24 TN TN2014000453A patent/TN2014000453A1/en unknown
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010044253A1 (en) * | 2010-09-02 | 2012-03-08 | Roro Plant&Baut Gmbh | Apparatus for constructing building, particularly masonry structure, comprises brick portion that is connected with porous concrete portion such that the porous concrete portion is located at inner side |
Non-Patent Citations (3)
Title |
---|
SCHOBER, GEORG: "Pore size distribution in AAC", 17 January 2012 (2012-01-17), Retrieved from the Internet <URL:www.pb-aac.de/pores.html> [retrieved on 20151021] * |
See also references of WO2013171391A1 * |
WEBER, HELMUT; HULLMANN, HEINZ: "Das Porenbeton-Handbuch; Planen und Bauen mit System", 1996, BAUVERLAG GMBH, WIESBADEN UND BERLIN, Wiesbaden, Berlin, ISBN: 3-7625-3228-1 * |
Also Published As
Publication number | Publication date |
---|---|
FR2990709B1 (en) | 2015-05-08 |
FR2990709A1 (en) | 2013-11-22 |
WO2013171391A1 (en) | 2013-11-21 |
TN2014000453A1 (en) | 2016-03-30 |
CA2871728A1 (en) | 2013-11-21 |
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Legal Events
Date | Code | Title | Description |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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Extension state: BA ME |
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RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: DEL-GALLO, PASCAL Inventor name: RICHET, NICOLAS Inventor name: DUBET, OLIVIER |
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DAX | Request for extension of the european patent (deleted) | ||
17Q | First examination report despatched |
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INTG | Intention to grant announced |
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RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: DEL-GALLO, PASCAL Inventor name: DUBET, OLIVIER Inventor name: RICHET, NICOLAS |
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STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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18D | Application deemed to be withdrawn |
Effective date: 20180424 |