EP2848320A1 - Connector for connecting a storage container to a static mixer - Google Patents
Connector for connecting a storage container to a static mixer Download PDFInfo
- Publication number
- EP2848320A1 EP2848320A1 EP20140194644 EP14194644A EP2848320A1 EP 2848320 A1 EP2848320 A1 EP 2848320A1 EP 20140194644 EP20140194644 EP 20140194644 EP 14194644 A EP14194644 A EP 14194644A EP 2848320 A1 EP2848320 A1 EP 2848320A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- intermediate piece
- channel
- static mixer
- inlet
- dispensing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000003068 static effect Effects 0.000 title claims abstract description 79
- 238000001746 injection moulding Methods 0.000 description 13
- 230000008878 coupling Effects 0.000 description 9
- 238000010168 coupling process Methods 0.000 description 9
- 238000005859 coupling reaction Methods 0.000 description 9
- 239000000203 mixture Substances 0.000 description 6
- 125000006850 spacer group Chemical group 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 238000010944 pre-mature reactiony Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000035508 accumulation Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 210000004013 groin Anatomy 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C17/00—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces
- B05C17/005—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes
- B05C17/00503—Details of the outlet element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/431—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
- B01F25/4314—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor with helical baffles
- B01F25/43141—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor with helical baffles composed of consecutive sections of helical formed elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/50—Movable or transportable mixing devices or plants
- B01F33/501—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use
- B01F33/5011—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use portable during use, e.g. hand-held
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/11—Vats or other containers for liquids or other fluent materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C17/00—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces
- B05C17/005—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes
- B05C17/00553—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes with means allowing the stock of material to consist of at least two different components
- B05C17/00556—Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes with means allowing the stock of material to consist of at least two different components with means for adjusting the proportions of the components
Definitions
- the invention relates to an intermediate piece for connecting a static mixer with a storage container for components to be mixed, in particular a discharge cartridge or a discharge device.
- a discharge arrangement consisting of a multi-component discharge device or a multi-component cartridge as well as a static mixer is known, for example, from US Pat EP0730913 known.
- the static mixer also comprises a connecting piece intended for assembly with a dispensing cartridge or a dispensing device.
- the static mixer and the connecting piece are in this case designed as a single component, which can be produced by injection molding.
- a disadvantage of this embodiment is that it is difficult to manufacture this component by injection molding.
- the static mixer consists of a plurality of individual mixing elements, so that the mixer has a considerable length, this complicated tools are required.
- the connector which contains the channels for the two components to be mixed in the static mixer, must already be made with a tool that contains cores to make the channels. Due to the component geometry, long and complicated flow paths for the polymer melt result.
- the polymer melt must in any case fill the last element furthest away from the connecting piece. At the same time it must be ensured that after completion of the injection process, the component can be cooled, so that solidify the polymer melt which forms the mixer, and the polymer melt which forms the connector.
- the required cooling times for the Mixers differ considerably from the cooling times for the connector.
- the cooling time for the mixer is lower than for the connector. It follows that the mixer must remain unnecessarily long in the tool, namely, until the connector is sufficiently cooled in order to be able to be demolded dimensionally stable.
- the object of the invention is therefore to optimize the production of the static mixer and the connector by injection molding. Another object of the invention is to safely avoid contamination of the mix before its proper entry into the mixer and at the same time to prevent errors during assembly. A further object is to provide a guide means and coding means, by means of which it can be avoided that the inlets tilt during assembly.
- the intermediate piece for the connection of a static mixer with a discharge cartridge or a multi-component discharge device.
- the intermediate piece is no longer coupled in this form to the static mixer. That is, the intermediate piece is produced in a separate tool, preferably by injection molding.
- the intermediate piece includes a first channel for a first component and a second channel for a second component, the first channel passing through the intermediate piece separately from the second channel.
- more than two channels can be provided.
- a first inlet opening is provided, which opens into the first channel, and a second inlet opening, which opens into the second channel, wherein the first inlet opening comprises an element, so that the first inlet opening can be arranged by means of the element in a suitable position to the static mixer ,
- the second inlet opening may also comprise such an element.
- the element is formed in particular by the shape of the cross-sectional area, wherein the shape of the cross-sectional area is preferably oval, round, polygonal, that is to say in particular diamond-shaped or rectangular.
- the shape of the cross-sectional area is thus one Optical aid for detecting the correct installation direction.
- the direction of installation is predetermined, since it is important in the case of reusable cartridges in particular that one channel of the intermediate piece always contains the same component. If this were not the case, the contamination could lead to a premature reaction of the two components to be mixed. In particular, when such components tend to cure, the premature reaction at individual locations may result in degrading the quality of the material or clogging channels
- the cross-sectional area of the first inlet port may differ from the cross-sectional area of the second inlet port, especially if the mixing ratio of the components is not 1: 1.
- the mixing ratio can be in the range from 1: 1 to 1:25, preferably in the range from 1: 1 to 1:10, according to the exemplary embodiments in FIG Fig. 15 1: 1 to 1: 3 and Fig. 16 1: 4 to 1:10, so that it is advantageous if the ratio of the cross-sectional areas of the first inlet opening and the second inlet opening is adapted to the mixing ratio. In this case, it is ensured that the components get into the static mixer in the correct mixing ratio.
- the first channel terminates in a first outlet port and the second channel in a second outlet port mounted on an end surface opposite to the plane defined by the first and second inlet ports. From the outlet ports, the components to be mixed enter the part of the mixer housing containing static mixers.
- the end face is flat according to a preferred embodiment, but may also have a guide element for deflecting the component flows, which protrudes from the end face.
- the first channel has a first inlet opening and the second channel has a second inlet opening, wherein at least one of the first and the second inlet openings for receiving a plug-in element of the dispensing device or the discharge cartridge are suitable.
- the plug-in element of the dispensing device or of the dispensing cartridge can in particular be designed as a tubular connecting piece, which is inserted into the associated inlet opening during the assembly of cartridge and intermediate piece.
- the shape of the outer contour, that is, the shell of the tubular nozzle corresponds to the shape of the cross-sectional area of the inlet opening.
- at least one of the first and second inlet openings may be formed as a plug-in element for receiving in a corresponding recess of the dispensing cartridge or the dispensing device.
- the plug-in element which is designed in particular as a tubular nozzle, inserted into a matching recess of the discharge cartridge or the dispensing device. A slight excess of the plug element with respect to the associated recess may be permitted.
- the shape of the cross-sectional area of the plug-in element corresponds to the shape of the jacket of the inlet opening delimiting the cross-sectional area of the associated inlet opening.
- the intermediate piece comprises a first connection element which is intended to receive a housing of a static mixer, a flange which adjoins the first connection element and serves as a support for the housing of the static mixer, and a second connection element which adjoins the opposite side of the flange and intended for assembly with a dispenser or dispensing cartridge.
- the first connection element, the flange, as well as the second connection element contain the first and the second channel.
- the first connection element may have a positioning element for aligning the static mixer with respect to the connection element, as well as the intermediate piece as a whole.
- two oppositely arranged positioning elements can be provided.
- a plurality of positioning elements can be provided, which serve to align the mixer relative to the intermediate piece.
- the positioning element can be designed as a projection.
- the first connection element comprises a lateral surface on which the projection is attached.
- Such a positioning element has the advantage that the projection during assembly is visible, so that a faulty insertion of the intermediate piece in the static mixer is unlikely.
- the projection would hinder the assembly, if the groove receiving it is not in the correct position, so that the mixer housing and thus the mixer can be arranged only in the allowable position relative to the intermediate piece.
- a plurality of permissible positions may be provided if a plurality of positioning elements is present.
- a number of different positioning elements may also be provided to combine the intermediate piece with static mixers of different types.
- the element by means of which the inlet opening can be positioned in a suitable position relative to the dispensing cartridge or the dispensing device can comprise a coding means, so that the correct positioning of the intermediate piece on the dispensing device or the dispensing cartridge can be carried out.
- This coding means can be additionally or alternatively formed to the inlet openings, which in turn can already serve as coding element. Such a coding means is particularly expedient if the two inlet openings or all the inlet openings are configured identically at a plurality of inlet openings.
- a further advantage of the use of the element as coding means is that an alignment of the dispensing cartridge or the dispensing device to the intermediate piece can already take place before the plug element can come into contact with the associated inlet opening.
- the element projects beyond the inlet opening. That is, when assembling intermediate piece and discharge cartridge or Austrag réelle first engages the element in a corresponding counter element on the Dispensing cartridge or dispenser before the inlet ports come into contact with the dispenser or dispensing cartridge.
- the element is designed in particular as a groove or a projection which extends from the inlet side in the axial direction.
- the axial groove or the projection are arranged outside the inlet openings.
- the element can be designed as a groove into which a projection, which is arranged on the dispensing cartridge or the dispensing element, can engage.
- the projection may in particular be designed as an arm, which engages positively in the associated groove on the inlet side of the intermediate piece.
- the element may be formed as a projection, in particular as an arm, which engages in an associated recess on the dispensing cartridge or the dispensing device.
- the element may include a first arm and a second arm having different cross-sectional areas.
- the arms can thus be positioned only in a single position relative to the associated recess, with the result that the intermediate piece can be mounted only in a single position relative to the dispensing device or the dispensing cartridge. A faulty assembly of adapter and discharge or discharge cartridge can thus be excluded.
- At least one of the first and second arms has a greater length than the element, so that in attempting to assemble the intermediate piece in a faulty position relative to the dispensing cartridge or the dispenser, this error is noted before the Component-containing channels of the discharge cartridge or the dispenser come into contact with the inlet side of the intermediate piece.
- the cost of the system consisting of the static mixer, the intermediate piece and the discharge device or the discharge cartridge could be reduced, although the number of parts to be produced according to the invention has increased.
- the tools for the production of the intermediate piece, the static mixer and the housing are designed much simpler compared to the prior art.
- the adapter is universally applicable and can be easily changed in its construction. Universally applicable means that any static mixers can be combined with any storage containers. It is sufficient to adapt the geometry of the inlet openings of the intermediate piece to the corresponding outlet openings of the storage container, ie the discharge cartridge or the discharge device.
- the static mixer and the intermediate piece were made as a unit, that is, for example, in a single injection molding cycle.
- the production by injection molding proves to be difficult, since a long flow path is needed with a small wall thickness, which entails not inconsiderable difficulties for the operation of the injection molding.
- each of the individual parts can be optimized for injection molding technology. This means that the tools for each item have simpler design, and that the cooling can be made more uniform, since the wall thickness of the items is much less variable than the wall thickness of a complex one-piece injection molding, as is common in the art.
- the static mixer may find particular use for mixing a thermosetting mix of flowable components.
- static mixer Another possible use of the static mixer is the mixing of impression compounds in the dental field or the mixture of multicomponent adhesives or the mixture of curing fillers in the construction sector, for example chemical anchors.
- Fig. 1 shows a section through a static mixer 1 with an intermediate piece 4 according to a first embodiment of the invention.
- This static mixer 1 for a dispensing cartridge or a dispensing device for a plurality of components comprises a mixer housing 2 which contains at least one static mixing element 3, in particular can be constructed from a plurality of mixing elements, so that preferably a number of similar mixing elements forms a group of mixing elements.
- Such mixing elements are for example from the EP749776 B or the EP1426099 B1 known or formed in the illustration as a helical mixer with a helical structure.
- the mixer has the function of mixing the individual components well, so that a substantially homogeneous mixture is formed.
- the static mixer according to Fig. 1 is attached to a dispensing cartridge or a dispenser for two components by means of an annular Coupling element 5 attached.
- the coupling element 5 contains the inlet region of the housing 2 of the static mixer and the intermediate piece 4, which contains a first channel 30 and a second channel 40, which each leads a component to the static mixer.
- more than two channels may also be contained in the intermediate piece 4 if more than two components are to be supplied to the static mixer 1 separately from one another.
- the coupling element 5 can be fastened, for example, by means of a bayonet fastening means 6, 7 on the dispensing cartridge or the dispensing device.
- the coupling element could also have a connecting element which engages in counter-element of the discharge or the Austragkartusche, for example, to form a latching connection.
- the static mixer 1 is thus fastened by means of the coupling element 5 together with the intermediate piece 4 to the discharge cartridge or the dispensing device.
- the inlet region of the housing 2 of the static mixer has an inlet end 10, which serves to receive the intermediate piece 4.
- the intermediate piece comprises a first connection element 24 and a second connection element 25, which are separated from one another by a retaining flange 9.
- the first connection element 24 is accommodated in the interior of the inlet region and can be held in the inlet end 10 by a retaining flange 14, which engages in a circumferential groove 15 of the inlet end 10.
- the first connection element 24 is thus intended to receive a housing of a static mixer.
- the adjoining the first connecting element 24 flange 9 serves as a support for the inlet end 10 of the housing of the static mixer.
- the first connecting element 24 and the second connecting element 25 are cylindrical in this embodiment, could also have a quadrangular, diamond-shaped, rectangular, round, oval or another, matching the associated inlet end 10 cross-sectional area with the same operation.
- the first terminal member 24 may include a positioning member 29 for aligning the static mixer with respect to the Have connection element. Also several, in particular two positioning elements can be provided. This measure is advantageously used in mixers in which the mixing quality changes depending on the position of the mixing elements to the position of the intermediate piece.
- the positioning element 29 indicates the optimum position of the static mixer 1 with respect to the intermediate piece 4.
- the positioning element 29 as a projection 50 (see Fig.
- the first connection element 24 comprises a lateral surface 51, on which the projection 50 is attached.
- the second connection element 25 adjoins the opposite side of the flange 9 and is intended for assembly with a dispensing device or a dispensing cartridge.
- the first or the second outlet opening 32, 42 may be configured such that it can be aligned in a suitable position relative to the static mixer.
- the shape of the cross-sectional area of at least one of the first or second outlet openings 32, 42 is preferably not rotationally symmetrical, in particular oval or rectangular or diamond-shaped.
- the first connection element 24, the flange 9, as well as the second connection element 25 contain the first and the second channel 30, 40.
- the second connection element 25 may comprise a coding means.
- the intermediate piece 4 is in particular designed such that the first channel 30 has a first center axis 33 and the second channel 40 has a second center axis 43.
- the second connection element 25 comprises a first coding means 60, 61 and optionally a second coding means 60, 65, the first coding means 60, 61 being opposite one another with respect to a plane which is spanned by the first and second central axes 33, 43 of the channels 30, 40 is arranged to the second coding means 60,65. (see in particular Fig. 2 . 3 such as Fig.
- the first coding means 60 is formed as an arm 61, wherein the arm can also be referred to as a web.
- the first arm 61 has a finger element 62 which is intended to engage in an associated recess of the dispensing device or the dispensing cartridge.
- Finger member 62 may be formed as an axial ledge intended to engage an associated groove of the dispenser or dispensing cartridge.
- the coding means 60 can also be designed as a groove in the outer jacket of the second connection element 25, which is not shown here in the drawing.
- coding means 60 It could also be provided only a single coding means 60. If two or more coding means 60 are provided, the coding means also need not be arranged opposite each other. If two or more coding means are provided, the cross-sectional area of at least one of the coding means should be different from the cross-sectional area, or the further coding means, in particular if the coding means are arranged symmetrically to each other.
- a plurality of coding means 60 may also have an asymmetrical arrangement on the inlet side. Due to the asymmetrical arrangement, which is found in the same way on the Austragkartusche or the dispensing device, a clear positioning of the intermediate piece and thus connectable with the intermediate static mixer to the discharge cartridge or the dispenser can be done.
- the cross-sectional area of the first inlet port 31 may differ from the cross-sectional area of the second inlet port 41.
- the element 16 has the function of an optical coding means in this embodiment.
- An example designed as an oval, polygonal, in particular square or diamond-shaped cross-sectional area element 16 is optically clearly visible, so that the static mixer 1 in Assembly in a unique position to the element 16 can be aligned.
- the shape of the cross-sectional area of at least one of the first or second inlet openings (31, 41) is preferably not rotationally symmetrical, in particular oval or polygonal, in particular rectangular or diamond-shaped.
- the intermediate piece 4 is held over the retaining flange 14 in the housing 2 of the mixer.
- the flange 9 is adapted to the inlet end 10 of the housing 2 and abuts against a shoulder 11 of the inner wall of the coupling element 5.
- the intermediate piece 4 has an end face 20 on its outlet-side end plate.
- This end face 20 may be equipped with a guide element, which is designed in particular as a separating edge 17 and / or as a partial barrier 18, for deflecting the component flows, so that the components flow substantially perpendicular to the longitudinal axis 27 of the mixer and parallel to the end face 20 against a divider edge 8 have to.
- the divider edge 8 is the edge 4 of the first static mixing element 3 facing the intermediate piece 4, which comes into contact with the two components.
- the end face 20 contains the two outlet openings 31, 41 of the channels 30, 40.
- the dividing edge 17 is attached to the end face 20 in such a way that each component which exits through the two outlet openings 31, 41 is already divided into two partial streams by the dividing edge 17. in particular two halves, is divided.
- the component streams of each of the components combine in a collection chamber 23. Subsequently, the streams in the collection chamber are divided again by the divider edge 8 of the static mixer.
- the separating edge 17 and the divider edge 8 are normal to each other. This has the advantage that the component flow is subdivided into two partial flows which differ in their composition from the partial flows generated by the separating edge 17. This results in a first mixing stage even before the entry of the components in the static mixing elements 3 of the static mixer 1.
- the mixing ratio of the components of a 1: 1 Mixing ratio corresponds to the division of each component into at least two partial streams and the subsequent union of each of the partial streams of a first mixing stage, because then ensures that the component having the smaller volume fraction, to uniform parts enters the first mixing element 3 of the static mixer ,
- Each of the partial streams thus contains a proportion of the first and the second component, which corresponds to the mixing ratio.
- the entry conditions are improved in the static mixer.
- a partial barrier 18 and further internals for diverting the flow in the direction of the two subspaces of the mixing chamber of the static mixer subdivided by the dividing edge 8 may be provided.
- the separating edge 17 extends according to Fig. 1 from the end face 20 to a shoulder 22 of the housing 2 of the static mixer, which encloses the collecting space 23.
- the shoulder 22 connects the inlet area of the housing 2, which extends from the inlet end 10 to an inner surface 21, with the mixing space containing the static mixing elements 3.
- the mixer elements 3 are positioned in the housing 2 of the static mixer 1 in a first step.
- the intermediate piece 4 is connected to the inlet region 26 of the housing 2, for example via the retaining flange 14, which is intended for engagement in the groove 15, which runs along the inner wall of the inlet region 26.
- the element 16 is optically aligned with the static mixer, so that the static mixer 1 and the intermediate piece 4 are assembled in exactly one matching position to each other.
- the static mixer 1 and the intermediate piece 4 are inserted into the coupling element 5.
- the intermediate piece 4 is provided with a flange 9 which engages in a groove 13 which is located on the inside of the wall 12.
- the coupling element 5 is then connected via the bayonet fastening means 6, 7 with the discharge device or the discharge cartridge. This connection only comes about if that Coding means 60 engages in a receiving means of the discharge or the Austragkartusche. In this condition, the system is ready to mix the components.
- Fig. 2 shows a section through an intermediate piece according to the embodiment according to Fig. 1 or FIG. 13 or FIG. 14
- the intermediate piece 4 is constructed from the first connection element 24, the flange 9 and the second connection element 25.
- Several channels 30,40 pass through the first connection element 24, the flange 9 and the second connection element 25.
- a dispenser or a dispensing cartridge passes through the channels 30, 40 components to be mixed from a dispenser or a dispensing cartridge to a static mixer 1, in which the two components to each other meet and be mixed.
- a static mixer 1 There are a variety of different dispensers or Austragkartuschen, which serve the storage and transport of the individual components.
- different types of static mixers are used depending on the desired mixing ratio and required throughput.
- static mixers can differ in terms of their installations, whereby the flow velocity and the flow guidance changes, they can have different outer diameters, so that different volume flows can be processed, thus achieving a characteristic throughput for the type of static mixer.
- the spacer 4 is used in order to combine any dispensing or dispensing cartridges with any mixer.
- the channels 30, 40 of the intermediate piece 4 have inlet openings 31, 41, which engage in a discharge means of a discharge device or discharge cartridge or in which a discharge means can engage.
- the second connection element 25 is constructed from two pipe sections 34, 44 which project away from the inlet side 52 of the flange 9.
- tube pieces 34, 44 are received during assembly with a dispensing device or a dispensing cartridge from corresponding outlet openings of the discharge, so in Therefore, they represent an embodiment of a plug-in connection. So that the intermediate piece 4 is in the correct position to the dispensing device or the dispensing cartridge, a coding means 60 may be provided.
- the coding means 60 comprises an arm 61 which projects from the flange 9 in the direction of the dispensing device or the dispensing cartridge.
- the arm 61 is attached to the inlet side 52 of flange 9.
- the arm 61 includes a finger member 62 formed, for example, as a bead, ledge, or protrusion which engages an associated groove or recess of the dispenser or dispensing cartridge when the adapter 4 is assembled with the dispenser or dispensing cartridge.
- another arm 65 may be provided, which in Fig. 3 is indicated.
- This arm 65 also includes an engagement element, which is designed here as a recess 66.
- two arms 61, 65 should differ from one another in such a way that already the correct position of the intermediate piece to the discharge device or the discharge cartridge can be determined visually. This means that the finger element can be seen as a bulge, groin or bead, and the arm 65 has a recess. Thus, mistakes in assembly can be avoided.
- the different configuration of the first arm 61 with respect to a possible second arm an aid for the optical detection of the correct position.
- the arm 61 is longer than the plug-in elements, ie the pipe pieces 34, 44, so that the position of the intermediate piece is fixed relative to the dispensing device or the dispensing cartridge, before engagement of the pipe sections 34, 44 takes place with the outlet openings of the discharge or the Austragkartusche.
- the plug-in elements ie the pipe pieces 34, 44
- Fig. 3 shows a view of the spacer 4 after Fig. 2 according to a first variant seen from the inlet side 21, so the side to which the dispensing device or the dispensing cartridge is to be attached.
- the intermediate piece 4 comprises the second connection element 25, which comprises an end face 19 which contains the inlet openings 31, 41. At least one of the inlet ports 31, 41 is configured as an element 16 which allows optical alignment with the static mixer.
- the first inlet opening 31 has an oval cross-sectional area and the second inlet opening has a diamond-shaped cross-sectional area.
- the position of the coding means 60 is shown, which in connection with Fig. 2 is described, with reference to the description Fig. 2 should be referenced.
- Fig. 4 shows a section through an intermediate piece according to a second embodiment. Parts of the intermediate piece 4, which have the same function as in Fig. 2 have the same reference numerals and reference is made to the description of Fig. 2 directed.
- the diameters of the first and second channels (30, 40) are of the same order of magnitude.
- the two components are preferably in a mixing ratio which lies in a range from 1: 1 to 2: 1 inclusive.
- At least one of the first or the second inlet openings 31, 41 is suitable for receiving a plug-in element of the dispensing device or the dispensing cartridge.
- the plug-in element of the dispensing device or the dispensing cartridge is in Fig. 4 indicated by dashed lines. It may be tubular nozzle, which project through the inlet openings 31, 41 in the channels 30, 40.
- an encoding means 60 is shown which, as in FIG Fig. 1-3 is constructed and will not be described in detail.
- Fig. 5 shows a view of the intermediate piece according to the second embodiment Fig. 4
- the mixer-side view of the intermediate piece 4 is shown, ie its outlet side.
- the first outlet port 32 of the first channel 30 and the second Outlet opening 42 of the second channel 40 on the end face 20 visible.
- the first channel 30 in this case has a larger cross-sectional area than the second channel 40.
- Both channels have, as in Fig. 4 shown, circular inlet openings 31, 41, in Fig. 5 partially visible.
- the outlet openings 32, 42 have an elliptical cross-sectional area.
- a circular cross-sectional area in the region of the outlet openings would result in insufficient space for an optional separating edge 18 being available or that the outlets would overlap. Therefore, an oval or elliptical cross-sectional area is provided for the outlet opening, the size of which corresponds to the cross-sectional area of the corresponding circular area having the corresponding inlet opening.
- the first channel 30 has a larger cross-sectional area than the second channel 40.
- a positioning element 29 has been arranged opposite to a second positioning element 28, which is similar to the positioning element according to FIG Fig. 3 can be trained.
- Fig. 6 shows a view of the intermediate piece of the second embodiment of the Fig. 4 in a view on the inlet side 21 of the intermediate piece, which is opposite to the discharge cartridge or the dispensing device.
- the outlet opening 42 of the channel 40 was not ovalized. In this case, sufficient space is available for the outlet opening 42 so that a circular cross-sectional area can be used, which can be produced less expensively.
- Fig. 7 shows a view of an intermediate piece 4 according to a third embodiment.
- the intermediate piece 4 also in this case includes a channel 30 and a channel 40, wherein the cross-sectional area of the channel 30 differs significantly from the cross-sectional area of the channel 40.
- the channel 40 has a cone visible in the illustration. This cone ensures the gradual transformation of the circular cross-sectional area of the inlet opening 31 into a cross-sectional area which forms the outlet opening 32.
- the outlet opening 32 encloses the outlet opening 42.
- tubular plug-in elements of the dispensing appliance or the dispensing cartridge engage in the inlet openings 31, 41, as in FIG Fig. 4 is shown.
- Fig. 8a shows the view of the input side of the intermediate piece 4 according to the embodiment according to Fig. 7 ,
- the second connection element 25 is visible, which contains the first and second channels 30, 40, as well as the associated inlet openings 31, 41.
- the coding means 60 are visible, which in connection with Fig. 2 or Fig. 3 have been described, thus the intermediate piece 4 does not differ on its input side of the embodiment according to Fig. 6 ,
- the flange 9 simultaneously forms the connection element 25.
- the connection element 25 can also extend as a cylindrical body from the flange 9 in the direction of the input side.
- Fig. 8b shows the view of the output side of the intermediate piece 4 according to the embodiment according to Fig. 7 ,
- the outlet opening 32 lies within the outlet opening 42.
- the inlet opening 41 belonging to the outlet opening 42 is visible in this illustration, because the Cross-sectional area of the channel 40 extending from the inlet opening extended, in particular continuously expanded. If one were to cut the two channels 30, 40 along a plane which contains the central axes 33, 43 of the channels 30, 40, a substantially conical cross-sectional profile may result, at least for the channel 40.
- Fig. 9 shows an intermediate piece 4 according to a fourth embodiment, which is connected to a static mixer 1 and a dispensing device or a dispensing cartridge.
- a static mixer 1 Similar to that in the expanded Fig. 7 . 8a . 8b illustrated variant of the cross section of a channel, here the channel 30, from the inlet opening 31 to the outlet opening 32.
- This embodiment is particularly suitable for mixing ratios which are 4: 1 to 10: 1.
- two connection elements 25 are provided which, as in FIG Fig. 2 are formed as pipe sections 34, 44 and are suitable for receiving in a corresponding outlet opening of the dispensing cartridge or the dispensing device.
- Fig. 10 shows the spacer 4 according to Fig. 9 and the entire static mixer 1 and the dispenser or the dispensing cartridge.
- the intermediate piece 4 according Fig. 9 is injection molding technology optimized, which is based on the representation according to Fig. 11 even more clearly expressed.
- Fig. 11 is an enlarged view of the intermediate piece after Fig. 10 ,
- the wall thicknesses of the pipe sections 34, 44 essentially correspond to the wall thicknesses of the connecting element 24 surrounding the channels 30, 40.
- the channels 30, 40 have a curved course.
- the curvatures are required to adjust the spacing of the center axes of the inlet openings 31, 41 to the distance between the center axes of the outlet openings 32, 42.
- the distance between the center axes of the inlet openings 31, 41 is predetermined, since it must match the corresponding distance of the outlet openings of the discharge cartridge or the dispensing device.
- the course of the curves is preferably such that a minimal pressure loss occurs in the channel.
- An element 60 which is used as coding means, projects beyond the inlet openings, as already described in connection with the preceding exemplary embodiments. It comprises a finger element 62, which is designed as a projection and which is intended for engagement in a corresponding recess of the dispensing cartridge or the dispensing device.
- Fig. 12 shows a view of the inlet side of the intermediate piece of Fig. 11 , To the description of the elements designated by the same reference numerals is on Fig. 6 directed.
- the embodiment according to Fig. 12 differs from Fig. 6 such that the inlet openings 31, 41 are formed as pipe sections 34, 44.
- the space between the pipe sections 34, 44 is not filled with material, that is, accumulations of material are avoided in order to reduce the consumption of material and to achieve shorter cycle times in the injection molding process.
- Fig. 13 shows an intermediate piece 4 according to a fifth embodiment, which is connected to a static mixer 1 and a discharge device or a discharge cartridge.
- This embodiment is particularly suitable for mixing ratios that are 1: 1 to 1: 3.
- two connection elements 25 are provided which, as in FIG Fig. 2 are formed as pipe sections 34, 44 and are suitable for receiving in a corresponding outlet opening of the dispensing cartridge or the dispensing device.
- Fig. 14 shows the spacer 4 according to Fig. 13 and the entire static mixer 1 and the dispenser or the dispensing cartridge.
- the intermediate piece 4 according Fig. 13 is injection molding technology optimized, which is based on the representation according to Fig. 15 even more clearly expressed.
- Fig. 15 is an enlarged view of the intermediate piece after Fig. 13 ,
- the wall thicknesses of the pipe sections 34, 44 essentially correspond to the wall thicknesses of the connecting element 24 surrounding the channels 30, 40.
- the channels 30, 40 have a curved course.
- the curvatures are required to adjust the spacing of the center axes of the inlet openings 31, 41 to the distance between the center axes of the outlet openings 32, 42.
- the distance between the center axes of the inlet openings 31, 41 is predetermined, since it must match the corresponding distance of the outlet openings of the discharge cartridge or the dispensing device.
- the course of the curves is preferably such that a minimal pressure loss occurs in the channel.
- An element 60 which is used as the coding means, projects beyond the inlet openings 31, 41, as already described in connection with the preceding exemplary embodiments. It comprises a finger element 62, which is designed as a projection and which is intended for engagement in a corresponding recess of the dispensing cartridge or the dispensing device.
- Fig. 16 shows a view of the inlet side of the intermediate piece of Fig. 15 .
- Fig. 6 such as Fig. 12 directed.
- the embodiment according to Fig. 15 differs from Fig. 12 in such a way that the inlet openings are of the same order of magnitude.
- two opposite coding means 60 are also shown.
- the two coding elements 60 have finger elements 62, 63.
- the first finger element 62 differs in shape from the second finger element 63.
- the first finger element 62 has a smaller wall thickness than the second finger element 63.
- corresponding recesses are provided on the discharge cartridge or the dispensing device, in which exactly one of the two finger element fits.
- the finger elements do not fit into the corresponding opening so that a mistake in assembly is noticed before the inlet openings 31, 41 with come into contact with the filling material of the discharge cartridge or the dispensing device.
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Abstract
Ein Zwischenstück (4) für die Verbindung eines statischen Mischers (1) mit einer Austragkartusche oder einem Austraggerät für mehrere Komponenten enthält einen ersten Kanal (30) für eine erste Komponente und einen zweiten Kanal (40) für eine zweite Komponente, wobei der erste Kanal (30) das Zwischenstück getrennt vom zweiten Kanal (40) durchläuft. Eine erste Einlassöffnung (31) ist vorgesehen, welche in den ersten Kanal (30) mündet, sowie eine zweite Einlassöffnung (41), welche in den zweiten Kanal (40) mündet, wobei die erste Einlassöffnung (31) ein Element (16,60) umfasst, sodass die erste Einlassöffnung (31) mittels des Elements (16,60) in einer passenden Stellung zu der Austragkartusche ausrichtbar ist.An intermediate piece (4) for connecting a static mixer (1) to a dispensing cartridge or multiple component dispenser includes a first channel (30) for a first component and a second channel (40) for a second component, the first channel (30) passes through the intermediate piece separated from the second channel (40). A first inlet opening (31) is provided, which opens into the first channel (30), and a second inlet opening (41), which opens into the second channel (40), wherein the first inlet opening (31) is a member (16,60 ) so that the first inlet opening (31) is alignable by means of the element (16, 60) in an appropriate position relative to the dispensing cartridge.
Description
Die Erfindung betrifft ein Zwischenstück zur Verbindung eines statischen Mischers mit einem Vorratsbehälter für zu mischende Komponenten, insbesondere einer Austragkartusche oder einem Austraggerät.The invention relates to an intermediate piece for connecting a static mixer with a storage container for components to be mixed, in particular a discharge cartridge or a discharge device.
Eine Austraganordnung bestehend aus einem Mehrkomponentenaustraggerät oder einer Mehrkomponentenkartusche sowie einem statischen Mischer ist beispielsweise aus der
Ein Nachteil dieser Ausführungsform besteht darin, dass es schwierig ist, dieses Bauteil im Spritzgiessverfahren herzustellen. Insbesondere wenn der statische Mischer aus einer Vielzahl von einzelnen Mischelementen besteht, sodass der Mischer eine beträchtliche Baulänge aufweist, sind hierzu komplizierte Werkzeuge erforderlich. Das Verbindungsstück, welches die Kanäle für die beiden Komponenten enthält, welche im statischen Mischer gemischt werden sollen, muss bereits mit einem Werkzeug gefertigt werden, welches Kerne zur Herstellung der Kanäle enthält. Bedingt durch die Bauteilgeometrie ergeben sich lange und komplizierte Fliesswege für die Polymerschmelze.Die Polymerschmelze muss in jedem Fall das letzte, vom Verbindungsstück am weitesten entfernte Element ausfüllen. Gleichzeitig muss gewährleistet sein, dass nach Beenden des Einspritzvorgangs das Bauteil gekühlt werden kann, sodass sich die Polymerschmelze, die den Mischer ausbildet, und die Polymerschmelze, welche das Verbindungsstück ausbildet, verfestigen. Dabei können sich die benötigten Abkühlzeiten für den Mischer beträchtlich von den Abkühlzeiten für das Verbindungsstück unterscheiden. Insbesondere wenn der Mischer als ein dünnwandiges Bauteil ausgebildet ist, ist die Abkühlzeit für den Mischer geringer als für das Verbindungsstück. Hieraus folgt, dass der Mischer unnötig lange im Werkzeug verbleiben muss, nämlich so lange, bis das Verbindungsstück ausreichend gekühlt ist, um formstabil entformt werden zu können.A disadvantage of this embodiment is that it is difficult to manufacture this component by injection molding. In particular, if the static mixer consists of a plurality of individual mixing elements, so that the mixer has a considerable length, this complicated tools are required. The connector, which contains the channels for the two components to be mixed in the static mixer, must already be made with a tool that contains cores to make the channels. Due to the component geometry, long and complicated flow paths for the polymer melt result. The polymer melt must in any case fill the last element furthest away from the connecting piece. At the same time it must be ensured that after completion of the injection process, the component can be cooled, so that solidify the polymer melt which forms the mixer, and the polymer melt which forms the connector. The required cooling times for the Mixers differ considerably from the cooling times for the connector. In particular, when the mixer is formed as a thin-walled component, the cooling time for the mixer is lower than for the connector. It follows that the mixer must remain unnecessarily long in the tool, namely, until the connector is sufficiently cooled in order to be able to be demolded dimensionally stable.
Aufgabe der Erfindung ist somit, die Herstellung des statischen Mischers und des Verbindungsstücks im Spritzgiessverfahren zu optimieren. Eine weitere Aufgabe der Erfindung ist es, eine Kontamination des Mischguts vor seinem bestimmungsgemässen Eintritt in den Mischer sicher zu vermeiden und gleichzeitig Fehler beim Zusammenbau zu verhindern. Eine weitere Aufgabe ist, ein Führungsmittel und Codierungsmittel vorzusehen, mittels welchem vermieden werden kann, dass die Einlässe bei der Montage verkanten.The object of the invention is therefore to optimize the production of the static mixer and the connector by injection molding. Another object of the invention is to safely avoid contamination of the mix before its proper entry into the mixer and at the same time to prevent errors during assembly. A further object is to provide a guide means and coding means, by means of which it can be avoided that the inlets tilt during assembly.
Diese Aufgabe wird mittels eines Zwischenstücks für die Verbindung eines statischen Mischers mit einer Austragkartusche oder einem Austraggerät für mehrere Komponenten gelöst. Das Zwischenstück ist in dieser Form nicht mehr an den statischen Mischer gekoppelt. Das heisst, das Zwischenstück wird in einem eigenen Werkzeug, bevorzugt im Spritzgiessverfahren hergestellt. Das Zwischenstück enthält einen ersten Kanal für eine erste Komponente und einen zweiten Kanal für eine zweite Komponente, wobei der erste Kanal das Zwischenstück getrennt vom zweiten Kanal durchläuft. Selbstverständlich können auch mehr als zwei Kanäle vorgesehen sein. Eine erste Einlassöffnung ist vorgesehen, welche in den ersten Kanal mündet, sowie eine zweite Einlassöffnung, welche in den zweiten Kanal mündet, wobei die erste Einlassöffnung ein Element umfasst, sodass die erste Einlassöffnung mittels des Elements in einer passenden Stellung zum statischen Mischer angeordnet werden kann. Die zweite Einlassöffnung kann ebenfalls ein derartiges Element aufweisen. Das Element wird insbesondere durch die Form der Querschnittsfläche gebildet, wobei die Form der Querschnittsfläche bevorzugt oval, rund, mehreckig, also insbesondere rautenförmig oder rechteckig ist. Die Form der Querschnittsfläche ist somit ein optisches Hilfsmittel zum Erkennen der korrekten Einbaurichtung. Die Einbaurichtung ist vorgegeben, da insbesondere bei mehrfach verwendbaren Kartuschen wichtig ist, dass ein Kanal des Zwischenstücks immer dieselbe Komponente enthält. Wäre dies nicht der Fall, kann es durch die Kontamination zu einer verfrühten Reaktion der beiden zu mischenden Komponenten kommen. Insbesondere wenn derartige Komponenten zum Aushärten neigen, kann die verfrühte Reaktion an einzelnen Stellen dazu führen, dass die Qualität des Materials beeinträchtigt wird oder dass Kanäle verstopfen.This object is achieved by means of an intermediate piece for the connection of a static mixer with a discharge cartridge or a multi-component discharge device. The intermediate piece is no longer coupled in this form to the static mixer. That is, the intermediate piece is produced in a separate tool, preferably by injection molding. The intermediate piece includes a first channel for a first component and a second channel for a second component, the first channel passing through the intermediate piece separately from the second channel. Of course, more than two channels can be provided. A first inlet opening is provided, which opens into the first channel, and a second inlet opening, which opens into the second channel, wherein the first inlet opening comprises an element, so that the first inlet opening can be arranged by means of the element in a suitable position to the static mixer , The second inlet opening may also comprise such an element. The element is formed in particular by the shape of the cross-sectional area, wherein the shape of the cross-sectional area is preferably oval, round, polygonal, that is to say in particular diamond-shaped or rectangular. The shape of the cross-sectional area is thus one Optical aid for detecting the correct installation direction. The direction of installation is predetermined, since it is important in the case of reusable cartridges in particular that one channel of the intermediate piece always contains the same component. If this were not the case, the contamination could lead to a premature reaction of the two components to be mixed. In particular, when such components tend to cure, the premature reaction at individual locations may result in degrading the quality of the material or clogging channels.
Die Querschnittsfläche der ersten Einlassöffnung kann sich von der Querschnittsfläche der zweiten Einlassöffnung unterscheiden, insbesondere wenn das Mischungsverhältnis der Komponenten nicht 1:1 ist. Insbesondere kann das Mischungsverhältnis im Bereich von 1:1 bis 1:25 liegen, bevorzugt im Bereich 1:1 bis 1:10 liegen, gemäss der Ausführungsbeispiele in
Der erste Kanal endet in einer ersten Auslassöffnung und der zweite Kanal in einer zweiten Auslassöffnung, die auf einer Stirnfläche angebracht sind, welche der Ebene, die von der ersten und zweiten Einlassöffnung aufgespannt ist, gegenüber liegt. Von den Auslassöffnungen gelangen die zu mischenden Komponenten in den Teil des Mischergehäuses, den statischen Mischer enthält. Die Stirnfläche ist nach einem bevorzugten Ausführungsbeispiel eben, kann aber auch ein Leitelement zur Umlenkung der Komponentenströme aufweisen, welches von der Stirnfläche ragt.The first channel terminates in a first outlet port and the second channel in a second outlet port mounted on an end surface opposite to the plane defined by the first and second inlet ports. From the outlet ports, the components to be mixed enter the part of the mixer housing containing static mixers. The end face is flat according to a preferred embodiment, but may also have a guide element for deflecting the component flows, which protrudes from the end face.
Der erste Kanal weist eine erste Einlassöffnung und der zweite Kanal eine zweite Einlassöffnung auf, wobei zumindest eine der ersten und der zweiten Einlassöffnungen zur Aufnahme eines Steckelements des Austraggeräts oder der Austragkartusche geeignet sind. Das Steckelement des Austraggeräts oder der Austragkartusche kann insbesondere als rohrförmiger Stutzen ausgebildet sein, welcher beim Zusammenbau von Kartusche und Zwischenstück in die zugehörige Einlassöffnung eingeführt wird. Die Form der äusseren Kontur, das heisst des Mantels des rohrförmigen Stutzens entspricht der Form der Querschnittsfläche der Einlassöffnung. Alternativ dazu kann zumindest eine der ersten und zweiten Einlassöffnungen als ein Steckelement zur Aufnahme in einer entsprechenden Ausnehmung der Austragkartusche oder des Austraggeräts ausgebildet sein. In diesem Fall wird das Steckelement, welches insbesondere als rohrförmiger Stutzen ausgebildet ist, in eine passende Ausnehmung der Austragkartusche oder des Austraggeräts eingefügt. Ein geringfügiges Übermass des Steckelements in bezug auf die zugehörige Ausnehmung kann zulässig sein. Die Form der Querschnittsfläche des Steckelements entspricht der Form des die Querschnittfläche der zugehörigen Einlassöffnung begrenzenden Mantels der Einlassöffnung.The first channel has a first inlet opening and the second channel has a second inlet opening, wherein at least one of the first and the second inlet openings for receiving a plug-in element of the dispensing device or the discharge cartridge are suitable. The plug-in element of the dispensing device or of the dispensing cartridge can in particular be designed as a tubular connecting piece, which is inserted into the associated inlet opening during the assembly of cartridge and intermediate piece. The shape of the outer contour, that is, the shell of the tubular nozzle corresponds to the shape of the cross-sectional area of the inlet opening. Alternatively, at least one of the first and second inlet openings may be formed as a plug-in element for receiving in a corresponding recess of the dispensing cartridge or the dispensing device. In this case, the plug-in element, which is designed in particular as a tubular nozzle, inserted into a matching recess of the discharge cartridge or the dispensing device. A slight excess of the plug element with respect to the associated recess may be permitted. The shape of the cross-sectional area of the plug-in element corresponds to the shape of the jacket of the inlet opening delimiting the cross-sectional area of the associated inlet opening.
Das Zwischenstück umfasst ein erstes Anschlusselement, welches zur Aufnahme eines Gehäuses eines statischen Mischers bestimmt ist, einen an das erste Anschlusselement anschliessenden Flansch, der als Auflage für das Gehäuse des statischen Mischers dient, sowie ein zweites Anschlusselement, welches an der gegenüberliegenden Seite des Flansches anschliesst und zum Zusammenbau mit einem Austraggerät oder einer Austragkartusche bestimmt ist. Das erste Anschlusselement, der Flansch, sowie das zweite Anschlusselement enthalten den ersten und den zweiten Kanal. Zusätzlich kann das erste Anschlusselement ein Positionierungselement zur Ausrichtung des statischen Mischers in Bezug auf das Anschlusselement, sowie das Zwischenstück als Gesamtheit, aufweisen. Bevorzugt können auch 2 gegenüberliegend angeordnete Positionierungselemente vorgesehen sein. Selbstverständlich kann auch eine Mehrzahl von Positionierungselementen vorgesehen sein, die dazu dienen, den Mischer relativ zum Zwischenstück auszurichten.The intermediate piece comprises a first connection element which is intended to receive a housing of a static mixer, a flange which adjoins the first connection element and serves as a support for the housing of the static mixer, and a second connection element which adjoins the opposite side of the flange and intended for assembly with a dispenser or dispensing cartridge. The first connection element, the flange, as well as the second connection element contain the first and the second channel. In addition, the first connection element may have a positioning element for aligning the static mixer with respect to the connection element, as well as the intermediate piece as a whole. Preferably, two oppositely arranged positioning elements can be provided. Of course, a plurality of positioning elements can be provided, which serve to align the mixer relative to the intermediate piece.
Insbesondere kann das Positionierungselement als Vorsprung ausgestaltet sein. Das erste Anschlusselement umfasst eine Mantelfläche, an welcher der Vorsprung angebracht ist. Ein derartiges Positionierungselement hat den Vorteil, dass der Vorsprung beim Zusammenbau sichtbar ist, sodass ein fehlerhaftes Einsetzen des Zwischenstücks in den statischen Mischer unwahrscheinlich ist. Zudem würde der Vorsprung den Zusammenbau behindern, wenn die ihn aufnehmende Nut sich nicht an der korrekten Position befindet, sodass das Mischergehäuse und somit der Mischer nur in der zulässigen Position relativ zum Zwischenstück angeordnet werden kann. Selbstverständlich kann auch eine Mehrzahl von zulässigen Positionen vorgesehen sein, wenn eine Mehrzahl von Positionierelementen vorhanden ist. Auch eine Anzahl von unterschiedlichen Positionierelementen kann vorgesehen sein, um das Zwischenstück mit statischen Mischern verschiedenen Typs zu kombinieren.In particular, the positioning element can be designed as a projection. The first connection element comprises a lateral surface on which the projection is attached. Such a positioning element has the advantage that the projection during assembly is visible, so that a faulty insertion of the intermediate piece in the static mixer is unlikely. In addition, the projection would hinder the assembly, if the groove receiving it is not in the correct position, so that the mixer housing and thus the mixer can be arranged only in the allowable position relative to the intermediate piece. Of course, a plurality of permissible positions may be provided if a plurality of positioning elements is present. A number of different positioning elements may also be provided to combine the intermediate piece with static mixers of different types.
Das Element, mittels welchem die Einlassöffnung in einer passenden Stellung zur Austragkartusche oder dem Austraggerät positionierbar ist, kann ein Codierungsmittel umfassen, sodass die korrekte Positionierung des Zwischenstücks auf dem Austraggerät oder der Austragkartusche vorgenommen werden kann. Dieses Codierungsmittel kann zusätzlich oder alternativ zu den Einlassöffnungen ausgebildet sein, die ihrerseits bereits als Codierungselement dienen können. Ein derartiges Codierungsmittel ist insbesondere zweckmässig, wenn die beiden Einlassöffnungen oder alle Einlassöffnungen bei einer Mehrzahl von Einlassöffnungen gleich ausgestaltet sind.The element by means of which the inlet opening can be positioned in a suitable position relative to the dispensing cartridge or the dispensing device can comprise a coding means, so that the correct positioning of the intermediate piece on the dispensing device or the dispensing cartridge can be carried out. This coding means can be additionally or alternatively formed to the inlet openings, which in turn can already serve as coding element. Such a coding means is particularly expedient if the two inlet openings or all the inlet openings are configured identically at a plurality of inlet openings.
Ein weiterer Vorteil des Einsatzes des Elements als Codierungsmittel liegt darin begründet, dass eine Ausrichtung der Austragkartusche oder des Austraggeräts zu dem Zwischenstück bereits erfolgen kann, bevor das Steckelement mit der zugehörigen Einlassöffnung in Kontakt kommen kann. Insbesondere überragt das Element die Einlassöffnung. Das heisst, beim Zusammenbau von Zwischenstück und Austragkartusche oder Austraggerät greift zuerst das Element in ein korrespondierendes Gegenelement auf der Austragkartusche oder dem Austraggerät ein, bevor die Einlassöffnungen in Kontakt mit dem Austraggerät oder der Austragkartusche kommen.A further advantage of the use of the element as coding means is that an alignment of the dispensing cartridge or the dispensing device to the intermediate piece can already take place before the plug element can come into contact with the associated inlet opening. In particular, the element projects beyond the inlet opening. That is, when assembling intermediate piece and discharge cartridge or Austraggerät first engages the element in a corresponding counter element on the Dispensing cartridge or dispenser before the inlet ports come into contact with the dispenser or dispensing cartridge.
Hierzu ist das Element insbesondere als eine Nut oder ein Vorsprung ausgestaltet, der sich von der Einlassseite ausgehend in axialer Richtung erstreckt. Die axiale Nut oder der Vorsprung sind ausserhalb der Einlassöffnungen angeordnet. Das Element kann einerseits als Nut ausgeführt werden, in welche ein Vorsprung, der auf der Austragkartusche oder dem Austragelement angeordnet ist, eingreifen kann. Der Vorsprung kann insbesondere als Arm ausgebildet sein, der formschlüssig in die zugehörige Nut auf der Einlassseite des Zwischenstücks eingreift.For this purpose, the element is designed in particular as a groove or a projection which extends from the inlet side in the axial direction. The axial groove or the projection are arranged outside the inlet openings. On the one hand, the element can be designed as a groove into which a projection, which is arranged on the dispensing cartridge or the dispensing element, can engage. The projection may in particular be designed as an arm, which engages positively in the associated groove on the inlet side of the intermediate piece.
Andererseits kann das Element als Vorsprung, insbesondere als Arm ausgebildet sein, welcher in eine zugehörige Ausnehmung an der Austragkartusche oder dem Austraggerät eingreift.On the other hand, the element may be formed as a projection, in particular as an arm, which engages in an associated recess on the dispensing cartridge or the dispensing device.
Hierdurch ergibt sich insbesondere der Vorteil, dass zur Koppelung von statischen Mischern mit Austragkartuschen oder Austraggeräten nur das Zwischenstück ausgetauscht zu werden braucht, um einen beliebigen statischen Mischer mit einer beliebigen Austragkartusche oder einem Austraggerät herzustellen.This results in particular the advantage that for the coupling of static mixers with Austragkartuschen or Austraggeräten only the spacer needs to be replaced to produce any static mixer with any dispensing cartridge or a dispenser.
Das Element kann einen ersten Arm und einen zweiten Arm aufweisen, welcher unterschiedliche Querschnittsflächen hat. Die Arme können somit nur in einer einzigen Position relativ zur zugehörigen Ausnehmung positioniert werden, was zur Folge hat, dass das Zwischenstück nur in einer einzigen Position relativ zum Austraggerät oder der Austragkartusche montierbar ist. Ein fehlerhafter Zusammenbau von Zwischenstück und Austraggerät oder Austragkartusche kann somit ausgeschlossen werden.The element may include a first arm and a second arm having different cross-sectional areas. The arms can thus be positioned only in a single position relative to the associated recess, with the result that the intermediate piece can be mounted only in a single position relative to the dispensing device or the dispensing cartridge. A faulty assembly of adapter and discharge or discharge cartridge can thus be excluded.
Vorteilhafterweise hat zumindest einer der ersten oder zweiten Arme eine grössere Länge als das Element, sodass bei dem Versuch, das Zwischenstück in einer fehlerhaften Position relativ zur Austragkartusche oder dem Austraggerät zusammenzubauen, dieser Fehler bemerkt wird, bevor die komponentenhaltigen Kanäle der Austragkartusche oder des Austraggeräts mit der Einlassseite des Zwischenstücks in Kontakt kommen.Advantageously, at least one of the first and second arms has a greater length than the element, so that in attempting to assemble the intermediate piece in a faulty position relative to the dispensing cartridge or the dispenser, this error is noted before the Component-containing channels of the discharge cartridge or the dispenser come into contact with the inlet side of the intermediate piece.
Durch die Verwendung des Zwischenstücks konnten überraschenderweise die Kosten des Systems, bestehend aus dem statischen Mischer, dem Zwischenstück und dem Austraggerät oder der Austragkartusche gesenkt werden, obwohl die Anzahl der herzustellenden Teile gemäss der Erfindung zugenommen hat. Die Werkzeuge zur Herstellung des Zwischenstücks, des statischen Mischers sowie des Gehäuses sind im Vergleich zum Stand der Technik wesentlich einfacher gestaltet.By using the intermediate piece, surprisingly, the cost of the system consisting of the static mixer, the intermediate piece and the discharge device or the discharge cartridge could be reduced, although the number of parts to be produced according to the invention has increased. The tools for the production of the intermediate piece, the static mixer and the housing are designed much simpler compared to the prior art.
Das Zwischenstück ist universell einsetzbar und kann in seiner Konstruktion einfach geändert werden. Universell einsetzbar heisst, dass beliebige statische Mischer mit beliebigen Vorratsbehältern kombiniert werden können. Es genügt, die Geometrie der Einlassöffnungen des Zwischenstücks an die entsprechende Auslassöffnungen des Vorratsbehälters, also der Austragkartusche oder des Austraggeräts anzupassen.The adapter is universally applicable and can be easily changed in its construction. Universally applicable means that any static mixers can be combined with any storage containers. It is sufficient to adapt the geometry of the inlet openings of the intermediate piece to the corresponding outlet openings of the storage container, ie the discharge cartridge or the discharge device.
Für das Zwischenstück ist kein übermässig kompliziertes Werkzeug erforderlich. Bisher wurden der statische Mischer und das Zwischenstück als Einheit hergestellt, das heisst beispielsweise in einem einzigen Spritzgiesszyklus. Insbesondere für dünnwandige statische Mischer grösserer Länge mit komplexer Geometrie erweist sich die Herstellung im Spritzgiessverfahren als schwierig, da ein langer Fliessweg bei einer kleinen Wandstärke vonnöten ist, was für den Betrieb des Spritzgiesswerkzeugs nicht unbeträchtliche Schwierigkeiten nach sich zieht.For the intermediate piece no overly complicated tool is required. So far, the static mixer and the intermediate piece were made as a unit, that is, for example, in a single injection molding cycle. In particular, for thin-walled static mixer of greater length with complex geometry, the production by injection molding proves to be difficult, since a long flow path is needed with a small wall thickness, which entails not inconsiderable difficulties for the operation of the injection molding.
Insbesondere die Kombination von statischem Mischer und Zwischenstück in einem einzigen Bauteil, wie im Stand der Technik üblich, ist spritzgiesstechnisch schwer beherrschbar. In diesem Fall muss ein Werkzeug mit Kernen und Schiebern verwendet werden, um das Zwischenstück herzustellen, sowie die Druck- und Temperaturführung so ausgestaltet sein, dass im Anschluss an das Zwischenstück auch noch der gesamte statische Mischer in einem einzigen Spritzgiesszyklus von einem einzigen Einspritzpunkt ausgehend vollständig mit Polymerschmelze befüllt, abgekühlt und entformt wird. Auch die Kühlung eines derart komplexen Bauteils mit verschiedenen Wandstärken und Hohlräumen ist aufwendig. Überraschenderweise hat sich gezeigt, dass die Abkehr von der Funktionsintegration, also dem Konzept, ein Spritzgussteil aus möglichst wenigen Einzelteilen zusammenzusetzen, zu wirtschaftlicheren Lösungen führen kann. Nicht nur die Konstruktion der Spritzgiesswerkzeuge ist einfacher, sondern auch die Einzelteile sind einfacher und daher schneller herzustellen als ein einteiliges Spritzgussteil. Werden in diesem Fall der statische Mischer, das Gehäuse für den statischen Mischer und das Zwischenstück als Einzelteile hergestellt, dann kann jedes der Einzelteile für sich spritzgiesstechnisch optimiert werden. Das bedeutet, dass die Werkzeuge für jedes Einzelteil einfachere Bauweise haben, sowie dass die Kühlung gleichmässiger erfolgen kann, da die Wandstärke der Einzelteile wesentlich weniger variabel ist, als die Wandstärke eines komplexen einteiligen Spritzgussteil, wie im Stand der Technik üblich.In particular, the combination of static mixer and intermediate piece in a single component, as is common in the prior art, is difficult to control spritzgiesstechnisch. In this case, a tool with cores and sliders must be used to make the intermediate piece, and the pressure and temperature control must be designed so that following the intermediate piece even the entire static mixer in a single injection molding cycle of a single Starting point completely filled with polymer melt, cooled and demolded. The cooling of such a complex component with different wall thicknesses and cavities is expensive. Surprisingly, it has been shown that the departure from functional integration, ie the concept of assembling an injection-molded part from as few individual parts as possible, can lead to more economical solutions. Not only is the design of the injection molds simpler, but also the parts are simpler and therefore faster to manufacture than a one-piece injection molded part. If in this case the static mixer, the housing for the static mixer and the intermediate piece are produced as individual parts, then each of the individual parts can be optimized for injection molding technology. This means that the tools for each item have simpler design, and that the cooling can be made more uniform, since the wall thickness of the items is much less variable than the wall thickness of a complex one-piece injection molding, as is common in the art.
Der statische Mischer kann insbesondere Verwendung zur Mischung eines aushärtenden Mischguts aus fliessfähigen Komponenten finden.The static mixer may find particular use for mixing a thermosetting mix of flowable components.
Eine weitere mögliche Verwendung des statischen Mischers ist die Mischung von Abformmassen im Dentalbereich oder die Mischung von Mehrkomponentenklebstoffen oder die Mischung von aushärtenden Füllmassen im Bausektor, zum Beispiel chemische Dübel bzw. Verankerungen.Another possible use of the static mixer is the mixing of impression compounds in the dental field or the mixture of multicomponent adhesives or the mixture of curing fillers in the construction sector, for example chemical anchors.
Nachfolgend wird die Erfindung anhand der Zeichnungen erläutert. Es zeigen:
- Fig. 1
- einen Schnitt durch einen statischen Mischer mit einem Zwischenstück gemäss der Erfindung
- Fig. 2
- einen Schnitt durch ein Zwischenstück gemäss des Ausführungsbeispiels nach
Fig. 1 oderFig. 13 oder Fig. 14 . - Fig. 3
- eine Ansicht auf das Zwischenstück nach
Fig. 2 gemäss einer ersten Variante gesehen von der Einlassseite. - Fig. 4
- einen Schnitt durch ein Zwischenstück gemäss eines zweiten Ausführungsbeispiels
- Fig. 5
- eine Ansicht auf das Zwischenstück des zweiten Ausführungsbeispiels gemäss
Fig. 4 . - Fig. 6
- eine Ansicht auf das Zwischenstück des zweiten Ausführungsbeispiels nach der
Fig. 4 in einer Ansicht auf die Einlassseite - Fig. 7
- eine Ansicht eines Zwischenstücks 4 gemäss eines dritten Ausführungsbeispiels.
- Fig. 8a
- zeigt die Ansicht auf die Eingangsseite des Zwischenstücks gemäss des Ausführungsbeispiels nach
Fig. 7 . - Fig. 8b
- die Ansicht der Ausgangsseite des Zwischenstücks gemäss des Ausführungsbeispiels nach
Fig. 7 . - Fig. 9
ein Zwischenstück 4 nach einem vierten Ausführungsbeispiel, welches mit einem statischen Mischer und einem Austraggerät oder einer Austragkartusche verbunden ist.- Fig. 10
das Zwischenstück 4 gemässFig. 9 sowie den gesamten statischen Mischer und das Austraggerät oder die Austragkartusche.- Fig. 11
- eine vergrösserte Darstellung des Zwischenstücks gemäss
Fig. 9 - Fig. 12
- eine Ansicht auf die Einlassseite des Zwischenstücks gemäss
Fig. 9 bis Fig. 11 - Fig. 13
- ein Zwischenstück nach einem fünften Ausführungsbeispiel, welches mit einem statischen Mischer und einem Austraggerät oder einer Austragkartusche verbunden ist.
- Fig. 14
- das Zwischenstück gemäss
Fig. 13 sowie den gesamten statischen Mischer und das Austraggerät oder die Austragkartusche. - Fig. 15
- eine vergrösserte Darstellung des Zwischenstücks gemäss
Fig. 13 - Fig. 16
- eine Ansicht auf die Einlassseite des Zwischenstücks gemäss
Fig. 13 bis Fig. 15
- Fig. 1
- a section through a static mixer with an intermediate piece according to the invention
- Fig. 2
- a section through an intermediate piece according to the embodiment according to
Fig. 1 orFIG. 13 or FIG. 14 , - Fig. 3
- a view of the spacer after
Fig. 2 according to a first variant seen from the inlet side. - Fig. 4
- a section through an intermediate piece according to a second embodiment
- Fig. 5
- a view of the intermediate piece of the second embodiment according to
Fig. 4 , - Fig. 6
- a view of the intermediate piece of the second embodiment of the
Fig. 4 in a view on the inlet side - Fig. 7
- a view of an
intermediate piece 4 according to a third embodiment. - Fig. 8a
- shows the view on the input side of the intermediate piece according to the embodiment according to
Fig. 7 , - Fig. 8b
- the view of the output side of the intermediate piece according to the embodiment according to
Fig. 7 , - Fig. 9
- an
intermediate piece 4 according to a fourth embodiment, which is connected to a static mixer and a discharge device or a discharge cartridge. - Fig. 10
- the
intermediate piece 4 accordingFig. 9 as well as the entire static mixer and the dispenser or the dispensing cartridge. - Fig. 11
- an enlarged view of the intermediate piece according to
Fig. 9 - Fig. 12
- a view of the inlet side of the intermediate piece according
Fig. 9 to Fig. 11 - Fig. 13
- an intermediate piece according to a fifth embodiment, which is connected to a static mixer and a discharge device or a discharge cartridge.
- Fig. 14
- the intermediate piece according to
Fig. 13 as well as the entire static mixer and the dispenser or the dispensing cartridge. - Fig. 15
- an enlarged view of the intermediate piece according to
Fig. 13 - Fig. 16
- a view of the inlet side of the intermediate piece according
FIGS. 13 to 15
Hierzu weist der Einlassbereich des Gehäuses 2 des statischen Mischers ein Einlassende 10 auf, welches der Aufnahme des Zwischenstücks 4 dient. Das Zwischenstück umfasst ein erstes Anschlusselement 24 und ein zweites Anschlusselement 25, die durch einen Halteflansch 9 voneinander getrennt sind. Das erste Anschlusselement 24 ist im Inneren des Einlassbereichs aufgenommen und kann durch einen Rückhalteflansch 14, der in eine umlaufende Nut 15 des Einlassendes 10 eingreift, im Einlassende 10 gehalten werden. Das erste Anschlusselement 24 ist somit zur Aufnahme eines Gehäuses eines statischen Mischers bestimmt. Der an das erste Anschlusselement 24 anschliessende Flansch 9 dient als Auflage für das Einlassende 10 des Gehäuses des statischen Mischers. Das erste Anschlusselement 24 sowie das zweite Anschlusselement 25 sind in diesem Ausführungsbeispiel zylinderförmig, könnten bei gleicher Funktionsweise auch eine viereckige, rautenförmige, rechteckige, runde, ovale oder eine andere, zum zugehörigen Einlassende 10 passende Querschnittsfläche aufweisen. Das erste Anschlusselement 24 kann ein Positionierungselement 29 zur Ausrichtung des statischen Mischers in Bezug auf das Anschlusselement aufweisen. Auch mehrere, insbesondere zwei Positionierungselemente können vorgesehen sein. Diese Massnahme wird vorteilhaft bei Mischern eingesetzt, bei denen die Mischgüte sich in Abhängigkeit von der Position der Mischelemente zu der Position des Zwischenstücks verändert. Insbesondere zeigt das Positionierungselement 29 die optimale Lage des statischen Mischers 1 in bezug auf das Zwischenstück 4 an. Hierzu kann das Positionierungselement 29 als Vorsprung 50 (siehe
Nach einer weiteren Variante, die insbesondere in
Das erste Anschlusselement 24, der Flansch 9, sowie das zweite Anschlusselement 25 enthalten den ersten und den zweiten Kanal 30,40. Das zweite Anschlusselement 25 kann ein Codierungsmittel umfassen. Das Zwischenstück 4 ist insbesondere derart ausgestaltet, dass der erste Kanal 30 eine erste Mittenachse 33 aufweist und der zweite Kanal 40 eine zweite Mittenachse 43 aufweist. Das zweite Anschlusselement 25 umfasst ein erstes Codierungsmittel 60, 61 und gegebenenfalls ein zweites Codierungsmittel 60,65, wobei das erste Codierungsmittel 60, 61 bezüglich einer Ebene, die von den ersten und zweiten Mittenachsen 33,43 der Kanäle 30,40 aufgespannt wird, gegenüberliegend zum zweiten Codierungsmittel 60,65 angeordnet ist. (siehe hierzu insbesondere
Das Codierungsmittel 60 kann auch als Nut im äusseren Mantel des zweiten Anschlusselements 25 ausgestaltet sein, was hier nicht zeichnerisch dargestellt ist.The coding means 60 can also be designed as a groove in the outer jacket of the
Es könnte auch nur ein einziges Codierungsmittel 60 vorgesehen sein. Wenn zwei oder mehr Codierungsmittel 60 vorgesehen sind, müssen die Codierungsmittel auch nicht gegenüberliegend zueinander angeordnet sein. Sind zwei oder mehr Codierungsmittel vorgesehen, sollte sich die Querschnittsfläche zumindest eines der Codierungsmittel von der Querschnittsfläche, des oder der weiteren Codierungsmittel unterscheiden, insbesondere wenn die Codierungsmittel symmetrisch zueinander angeordnet sind.It could also be provided only a single coding means 60. If two or more coding means 60 are provided, the coding means also need not be arranged opposite each other. If two or more coding means are provided, the cross-sectional area of at least one of the coding means should be different from the cross-sectional area, or the further coding means, in particular if the coding means are arranged symmetrically to each other.
Alternativ dazu können mehrere Codierungsmittel 60 auch eine asymmetrische Anordnung auf der Einlassseite aufweisen. Durch die asymmetrische Anordnung, die sich in gleicher Weise auf der Austragkartusche oder dem Austraggerät wiederfindet, kann eine eindeutige Positionierung des Zwischenstücks und damit des mit dem Zwischenstück verbindbaren statischen Mischers zu der Austragkartusche oder dem Austraggerät erfolgen.Alternatively, a plurality of coding means 60 may also have an asymmetrical arrangement on the inlet side. Due to the asymmetrical arrangement, which is found in the same way on the Austragkartusche or the dispensing device, a clear positioning of the intermediate piece and thus connectable with the intermediate static mixer to the discharge cartridge or the dispenser can be done.
Die Querschnittsfläche der ersten Einlassöffnung 31 kann sich von der Querschnittsfläche der zweiten Einlassöffnung 41 unterscheiden. Das Element 16 hat in dieser Ausführungsform die Funktion eines optischen Codierungsmittels. Ein beispielsweise als ovale, mehreckige, insbesondere viereckige oder rautenförmige Querschnittsfläche ausgestaltetes Element 16 ist optisch klar erkennbar, sodass der statische Mischer 1 beim Zusammenbau in eindeutiger Position zu dem Element 16 ausgerichtet werden kann. Die Form der Querschnittsfläche zumindest einer der ersten oder zweiten Einlassöffnungen (31, 41) ist vorzugsweise nicht rotationssymmetrisch, insbesondere oval oder mehreckig, insbesondere rechteckig oder rautenförmig.The cross-sectional area of the
Das Zwischenstück 4 wird über den Rückhalteflansch 14 im Gehäuse 2 des Mischers gehalten. Der Flansch 9 ist an das Einlassende 10 des Gehäuses 2 angepasst und liegt an einer Schulter 11 der Innenwand des Kopplungselements 5 an. Das Zwischenstück 4 weist eine Stirnfläche 20 an seiner auslassseitigen Endplatte auf. Diese Stirnfläche 20 kann mit einem Leitelement, das insbesondere als Trennkante 17 und/oder als Teilsperre 18 ausgebildet ist, zur Umlenkung der Komponentenströme ausgestattet sein, sodass die Komponenten im wesentlichen senkrecht zur Längsachse 27 des Mischers und parallel zur Stirnfläche 20 gegen eine Teilerkante 8 fliessen müssen. Die Teilerkante 8 ist die dem Zwischenstück 4 zugewandte Kante des ersten statischen Mischelements 3, welches in Kontakt mit den beiden Komponenten kommt.The
Die Stirnfläche 20 enthält die beiden Auslassöffnungen 31,41 der Kanäle 30, 40. An der Stirnfläche 20 ist die Trennkante 17 derart angebracht, dass jede Komponente, die durch die beiden Auslassöffnungen 31, 41 austritt, durch die Trennkante 17 bereits in zwei Teilstöme, insbesondere zwei Hälften, unterteilt wird. Die Teilströme jeder der Komponenten vereinigen sich in einer Sammelkammer 23. Anschliessend werden die Ströme in der Sammelkammer durch die Teilerkante 8 des statischen Mischers erneut geteilt. Vorteilhafterweise stehen die Trennkante 17 und die Teilerkante 8 normal aufeinander. Dies hat den Vorteil, dass der Komponentenstrom in zwei Teilströme unterteilt wird, die sich in ihrer Zusammensetzung von den durch die Trennkante 17 erzeugten Teilströmen unterscheiden. Hierdurch ergibt sich bereits eine erste Mischstufe noch vor dem Eintritt der Komponenten in die statischen Mischelemente 3 des statischen Mischers 1. Insbesondere, wenn das Mischverhältnis der Komponenten von einem 1:1 Mischverhältnis abweicht, entspricht die Teilung jeder Komponente in zumindest zwei Teilströme und die anschliessende Vereinigung jedes der Teilströme einer ersten Mischstufe, weil dann gewährleistet wird, dass die Komponente, die den kleineren Volumenanteil hat, zu gleichmässigen Teilen in das erste Mischelement 3 des statischen Mischers eintritt. Jeder der Teilströme enthält somit einen Anteil der ersten und der zweiten Komponente, welcher dem Mischverhältnis entspricht. Durch diese erste Mischstufe werden somit die Eintrittsbedingungen in den statischen Mischer verbessert. Zusätzlich zur Trennkante 17 können eine Teilsperre 18 und weitere Einbauten zur Umleitung der Strömung in Richtung der beiden Teilräume des durch die Teilerkante 8 unterteilten Mischraums des statischen Mischers vorgesehen sein.The end face 20 contains the two
Die Trennkante 17 erstreckt sich gemäss
Beim Zusammenbau werden in einem ersten Schritt die Mischerelemente 3 in das Gehäuse 2 des statischen Mischers 1 positioniert. In einem zweiten Schritt wird das Zwischenstück 4 mit dem Einlassbereich 26 des Gehäuses 2 verbunden, beispielsweise über den Halteflansch 14, welcher für den Eingriff in die Nut 15 bestimmt ist, welche entlang der Innenwand des Einlassbereichs 26 verläuft. Hierzu wird das Element 16 optisch zum statischen Mischer ausgerichtet, sodass der statische Mischer 1 und das Zwischenstück 4 in genau einer passenden Lage zueinander zusammengebaut werden. Sodann werden der statische Mischer 1 sowie das Zwischenstück 4 in das Kopplungselement 5 eingeführt. Das Zwischenstück 4 ist mit einem Flansch 9 ausgestattet, der in eine Nut 13 eingreift, die sich auf der Innenseite der Wand 12 befindet. Das Kopplungselement 5 wird sodann über die Bayonett-Befestigungsmittel 6, 7 mit dem Austraggerät oder der Austragkartusche verbunden. Diese Verbindung kommt nur zustande, wenn das Codierungsmittel 60 in ein Aufnahmemittel des Austraggeräts oder der Austragkartusche eingreift. In diesem Zustand ist das System vorbereitet zur Mischung der Komponenten.During assembly, the
Das Codierungsmittel 60 umfasst einen Arm 61, der vom Flansch 9 in Richtung des Austraggeräts oder der Austragkartusche ragt. Der Arm 61 ist an der Einlassseite 52 von Flansch 9 angebracht. Der Arm 61 enthält ein Fingerelement 62, welches beispielsweise als Wulst, Leiste oder Vorsprung ausgebildet ist, der in eine zugehörige Nut oder Ausnehmung des Austraggeräts oder der Austragkartusche eingreift, wenn das Zwischenstück 4 mit dem Austraggerät oder der Austragkartusche zusammengebaut ist. Gegenüberliegend des Arms 61 kann ein weiterer Arm 65 vorgesehen sein, der in
Das Zwischenstück 4 gemäss
Die Kanäle 30, 40 haben einen gekrümmten Verlauf. Die Krümmungen sind erforderlich, um den Abstand der Mittenachsen der Einlassöffnungen 31, 41 auf den Abstand der Mittenachsen der Auslassöffnungen 32, 42 anzupassen. Der Abstand der Mittenachsen der Einlassöffnungen 31, 41 ist vorgegeben, da er mit dem entsprechenden Abstand der Auslassöffnungen der Austragkartusche oder des Austraggeräts übereinstimmen muss. Der Verlauf der Krümmungen ist bevorzugt dergestalt, dass ein minimaler Druckverlust im Kanal entsteht.The
Ein Element 60, welches als Codierungsmittel verwendet wird, ragt über die Eintrittsöffnungen hinaus, wie bereits in Zusammenhang mit den vorhergehenden Ausführungsbeispielen beschrieben ist. Es umfasst ein Fingerelement 62, welches als Vorsprung ausgebildet ist und welches zum Eingriff in eine korrespondierende Ausnehmung der Austragkartusche oder des Austraggeräts bestimmt ist.An
Das Zwischenstück 4 gemäss
Ein Element 60, welches als Codierungsmittel verwendet wird, ragt über die Eintrittsöffnungen 31,41 hinaus, wie bereits in Zusammenhang mit den vorhergehenden Ausführungsbeispielen beschrieben ist. Es umfasst ein Fingerelement 62, welches als Vorsprung ausgebildet ist und welches zum Eingriff in eine korrespondierende Ausnehmung der Austragkartusche oder des Austraggeräts bestimmt ist.An
Claims (13)
dadurch gekennzeichnet, dass
das Zwischenstück (4) über ein erstes Anschlusselement (24) verfügt, welches zur Aufnahme eines Gehäuses (2) des statischen Mischers (1) bestimmt ist und welches ein Positionierungselement (29) zur Ausrichtung des Gehäuses (2) in Bezug auf das Anschlusselement (24) aufweist.An intermediate piece (4) for connecting a static mixer (1) to a dispensing cartridge or multi-component dispenser, comprising a first channel (30) for a first component and a second channel (40) for a second component, the first channel (15). 30) traverses the intermediate piece separately from the second channel (40), wherein a first inlet opening (31) is provided, which opens into the first channel (30), and a second inlet opening (41) is provided, which in the second channel (40 ), wherein at least one coding means (16, 60) is provided, by means of which a correct positioning of the intermediate piece (4) on the dispensing cartridge or the dispensing device is vornehmbar,
characterized in that
the intermediate piece (4) has a first connecting element (24) which is intended to receive a housing (2) of the static mixer (1) and which has a positioning element (29) for aligning the housing (2) with respect to the connecting element ( 24).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP14194644.2A EP2848320B1 (en) | 2009-02-11 | 2010-02-05 | Connector for connecting a storage container to a static mixer |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP09152495 | 2009-02-11 | ||
EP14194644.2A EP2848320B1 (en) | 2009-02-11 | 2010-02-05 | Connector for connecting a storage container to a static mixer |
EP10152758.8A EP2221114B1 (en) | 2009-02-11 | 2010-02-05 | Transition piece for connecting a storage container with a static mixer |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP10152758.8A Division EP2221114B1 (en) | 2009-02-11 | 2010-02-05 | Transition piece for connecting a storage container with a static mixer |
Publications (2)
Publication Number | Publication Date |
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EP2848320A1 true EP2848320A1 (en) | 2015-03-18 |
EP2848320B1 EP2848320B1 (en) | 2017-06-07 |
Family
ID=40578479
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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EP10152758.8A Active EP2221114B1 (en) | 2009-02-11 | 2010-02-05 | Transition piece for connecting a storage container with a static mixer |
EP14194644.2A Active EP2848320B1 (en) | 2009-02-11 | 2010-02-05 | Connector for connecting a storage container to a static mixer |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
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EP10152758.8A Active EP2221114B1 (en) | 2009-02-11 | 2010-02-05 | Transition piece for connecting a storage container with a static mixer |
Country Status (12)
Country | Link |
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US (1) | US8672188B2 (en) |
EP (2) | EP2221114B1 (en) |
JP (1) | JP5748958B2 (en) |
KR (1) | KR101698411B1 (en) |
CN (1) | CN101829512B (en) |
AU (1) | AU2010200458B2 (en) |
BR (1) | BRPI1000321A2 (en) |
CA (1) | CA2686581C (en) |
ES (2) | ES2639786T3 (en) |
IL (1) | IL202532B (en) |
RU (1) | RU2010104683A (en) |
TW (1) | TWI524931B (en) |
Families Citing this family (23)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2006519699A (en) * | 2003-03-06 | 2006-08-31 | デンツプライ インターナショナル インコーポレーテッド | Dispensing and mixing tips |
WO2011134059A1 (en) * | 2010-04-28 | 2011-11-03 | Integra Adhesives Inc. | Apparatus for mixing and dispensing multiple flowable components |
DE102010019771A1 (en) * | 2010-05-07 | 2011-11-10 | Dürr Systems GmbH | Atomizer with a lattice mixer |
EP2468416A1 (en) * | 2010-12-24 | 2012-06-27 | Sika Technology AG | Application device for multi-pack products, cartridge set and packaging unit |
EP2497721B1 (en) * | 2011-03-11 | 2013-11-20 | Sulzer Mixpac AG | Cartridge comprising several components |
RU2585552C2 (en) * | 2011-06-06 | 2016-05-27 | Зульцер Микспэк Аг | Set of multicomponent cartridges |
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2010
- 2010-01-27 KR KR1020100007481A patent/KR101698411B1/en active IP Right Grant
- 2010-02-01 JP JP2010020345A patent/JP5748958B2/en active Active
- 2010-02-05 ES ES14194644.2T patent/ES2639786T3/en active Active
- 2010-02-05 EP EP10152758.8A patent/EP2221114B1/en active Active
- 2010-02-05 EP EP14194644.2A patent/EP2848320B1/en active Active
- 2010-02-05 ES ES10152758.8T patent/ES2532018T3/en active Active
- 2010-02-08 TW TW099103856A patent/TWI524931B/en not_active IP Right Cessation
- 2010-02-09 BR BRPI1000321-5A patent/BRPI1000321A2/en active Search and Examination
- 2010-02-09 AU AU2010200458A patent/AU2010200458B2/en not_active Ceased
- 2010-02-09 CN CN201010130055.6A patent/CN101829512B/en active Active
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Also Published As
Publication number | Publication date |
---|---|
TW201043330A (en) | 2010-12-16 |
KR20100091895A (en) | 2010-08-19 |
EP2221114B1 (en) | 2014-12-24 |
EP2848320B1 (en) | 2017-06-07 |
ES2639786T3 (en) | 2017-10-30 |
CA2686581A1 (en) | 2010-08-11 |
EP2221114A1 (en) | 2010-08-25 |
JP2010184234A (en) | 2010-08-26 |
US20100200614A1 (en) | 2010-08-12 |
AU2010200458A1 (en) | 2010-08-26 |
RU2010104683A (en) | 2011-08-20 |
CN101829512B (en) | 2015-05-20 |
AU2010200458B2 (en) | 2014-08-21 |
KR101698411B1 (en) | 2017-01-20 |
CN101829512A (en) | 2010-09-15 |
JP5748958B2 (en) | 2015-07-15 |
CA2686581C (en) | 2017-06-27 |
IL202532B (en) | 2018-01-31 |
TWI524931B (en) | 2016-03-11 |
US8672188B2 (en) | 2014-03-18 |
BRPI1000321A2 (en) | 2012-02-28 |
ES2532018T3 (en) | 2015-03-23 |
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