EP2841757B1 - Arrangement with a fuel distributer and a retaining element - Google Patents
Arrangement with a fuel distributer and a retaining element Download PDFInfo
- Publication number
- EP2841757B1 EP2841757B1 EP13716238.4A EP13716238A EP2841757B1 EP 2841757 B1 EP2841757 B1 EP 2841757B1 EP 13716238 A EP13716238 A EP 13716238A EP 2841757 B1 EP2841757 B1 EP 2841757B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- fuel distributor
- holding member
- fuel
- elastically deformable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
- F02M55/004—Joints; Sealings
- F02M55/005—Joints; Sealings for high pressure conduits, e.g. connected to pump outlet or to injector inlet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
- F02M55/02—Conduits between injection pumps and injectors, e.g. conduits between pump and common-rail or conduits between common-rail and injectors
- F02M55/025—Common rails
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/14—Arrangements of injectors with respect to engines; Mounting of injectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M69/00—Low-pressure fuel-injection apparatus ; Apparatus with both continuous and intermittent injection; Apparatus injecting different types of fuel
- F02M69/46—Details, component parts or accessories not provided for in, or of interest apart from, the apparatus covered by groups F02M69/02 - F02M69/44
- F02M69/462—Arrangement of fuel conduits, e.g. with valves for maintaining pressure in the pipes after the engine being shut-down
- F02M69/465—Arrangement of fuel conduits, e.g. with valves for maintaining pressure in the pipes after the engine being shut-down of fuel rails
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/09—Fuel-injection apparatus having means for reducing noise
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/85—Mounting of fuel injection apparatus
- F02M2200/857—Mounting of fuel injection apparatus characterised by mounting fuel or common rail to engine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/90—Selection of particular materials
- F02M2200/9015—Elastomeric or plastic materials
Definitions
- the invention relates to an arrangement with a fuel distributor and a holder, which serves for fastening the fuel distributor to a mounting structure, in particular an internal combustion engine.
- the invention relates to the field of fuel injection systems for high pressure injection in internal combustion engines.
- a fuel injector is known.
- the known fuel injection device is characterized by a sound-decoupling design.
- a fuel distributor line is fastened by means of connecting means to a cylinder head of an internal combustion engine.
- at least one damping disc is provided in the region of the connecting means in this case.
- damping discs can be arranged in the region below a screw head of the connecting means with a support directly to the fuel rail or with a support directly to the cylinder head, so that the high pressure injection system consisting of the fuel rail and several fuel injection valves towards the cylinder head even more decoupled and better soundproof.
- A1 known fuel injection device has the disadvantage that in the field of attachment of the fuel rail to the cylinder head via a tightening torque of the connecting means a significant load of the damping discs may occur, which leads to premature fatigue over the life. On the other hand, if the tightening torque is too weak, inadequate damping and, due to the resulting play of movement, premature wear, in particular in the fastening area, can occur.
- the arrangement according to the invention with the features of claim 1 has the advantage that an improved vibration damping over the life is guaranteed. Specifically, there is the advantage that a sufficient noise attenuation is ensured even after a long period of operation.
- the arrangement allows the attachment of the fuel distributor to a mounting structure, in particular an internal combustion engine.
- the mounting structure or the internal combustion engine is not necessarily part of the arrangement and the arrangement can be manufactured and sold separately from such a mounting structure or internal combustion engine.
- the arrangement is suitable for air-compressing, self-igniting internal combustion engines, in which a fuel injection takes place via a plurality of high-pressure injection valves.
- the fuel distributor is in this case connected in a suitable manner with the injection valves.
- the fuel distributor may advantageously also serve as a fuel storage, which stores a certain amount of high-pressure fuel.
- the fuel is in this case first compressed via a high-pressure pump and quantity-controlled promoted via a high-pressure line in the fuel distributor.
- the fuel distributor can be excited to vibrations in the audible frequency range. This happens mainly due to noise sources in the high pressure injectors. In this case, it is unfavorable if the structure-borne sound propagates from the high-pressure injection valves, for example via rail cups, the fuel distributor and holder, to the mounting structure, from where disturbing noises are emitted, which under certain circumstances can even penetrate into the interior of the vehicle.
- the mounting structure is usually the cylinder head of an internal combustion engine. However, it can also be an application via spacers or via other connecting elements.
- the holder is in this case designed as a composite sheet of metallic layers and one or more elastically deformable damping layers or comprises such a composite sheet.
- the holder can be configured in an advantageous manner as a sheet-metal holder.
- the vibrational decoupling results from the composite of the first layer, the elastically deformable damping layer and the second layer.
- the first layer, the damping layer and the second layer can be connected to one another in an adhesive-bonded manner in an advantageous manner.
- the holding body can be suitably connected to the mounting structure, in particular a cylinder head.
- fastening means in particular screws, can be used.
- suitable Anschraubstellen be provided for this purpose, which are realized for example by drilling in the holder.
- the holding body allows a decoupling and isolation of the noise sources and vibrations at the fuel distributor relative to the mounting structure. These two effects reduce the sound and sound transmission from the fuel rail to the engine.
- the damping layer can be laminated.
- the damping layer may in this case preferably be configured as a thin damping layer.
- the damping layer is formed of a viscoelastic material.
- the damping layer may be configured as an elastomer layer.
- the properties of the elastically deformable damping layer can be adjusted by the thickness and the material properties of the material for the damping layer. Possible parameters for this are the frequency contents to be damped and the ambient and operating temperature. It is also conceivable a multi-layered design with multiple layers, each at least substantially of a metallic material are formed and disposed therebetween elastically deformable damping layers. Here also different materials can be used. Specifically, the elastically deformable damping layer or the elastically deformable damping layers can be formed from a viscoelastic material.
- the holder consists of exactly two metallic layers and exactly one elastically deformable damping layer, which is arranged between the metallic layers.
- more than two metallic layers in particular three metallic layers, are provided. Between these metallic layers is then in each case an elastically deformable damping layer. Thus, at least two elastically deformable damping layers are provided.
- the holder may also have other constituents in addition to the metallic layers and the elastically deformable damping layer or the elastically deformable damping layers. Specifically, it is possible that the holder is provided with a suitable coating for protection against the environment.
- the holding body is connected to the fuel distributor by welding.
- welding Several configurations are possible for this joining concept.
- one or more welded joints in contrast to a soldering, it can be ensured that the elastically deformable damping layer is not destroyed by the influence of temperature.
- Welds in particular laser seams, can be applied directly in the region of the contact points.
- a local deterioration of the properties of the damping layer can be accepted by the temperature effect during welding.
- an advantageous embodiment is possible in which in the region of the welding position or welding positions, the elastic deformable damping layer in the connection area is removed before welding or this area is released from the outset.
- the elastic deformable damping layer in the connection area is removed before welding or this area is released from the outset.
- spills and gases occurring when leaking liquefied or thermally damaged material can be avoided.
- one or more of the metallic layers in the connection region are preferably removed. The removal can be done for example by separation in conjunction with a bending and / or stamping step.
- the holder can also be aftertreated in the connection region, in particular cleaned, in order to prevent the remaining of the material of the elastically deformable damping layer in the connection region.
- the holding body is connected to the fuel distributor by laser welding. Furthermore, it is advantageous that an outer side of the holding body facing the fuel distributor is formed at least in a connection region of the welded connection between the holding body and the fuel distributor on the first layer and that the first layer of the holding body is connected to the fuel distributor by welding, in particular laser welding. According to an advantageous embodiment, the elastically deformable damping layer and the second layer are recessed in the connection region. As a result, liquefaction or vaporization of the material of the damping layer can be prevented from the outset when joining by welding. Thus, the process reliability is improved.
- the first layer of the holding body is configured as an outer first layer.
- the second layer of the holding body is also designed as an external second layer. The first layer and the second layer thus form the mutually remote outer sides of the holding body.
- the holding body has at least one third layer, which is at least substantially formed of a metallic material, and at least one further elastically deformable damping layer, that the second layer of the holding body is designed as an inner second layer and the further elastically deformable damping layer is arranged between the inner second layer and the third layer.
- a plurality of damping layers can thus be provided in the composite.
- the metallic layers may be formed of the same metallic material. However, an embodiment of different metallic materials or only partially the same metallic materials is possible. Furthermore, the elastic deformable damping layers advantageously be made of the same material, in particular a viscoelastic material. However, the elastically deformable damping layers can also be formed from different materials.
- a viscoelastic material for the damping layer may advantageously serve a rubber.
- the term rubber is to be understood generally and includes not only synthetic rubber materials but also the design of a natural rubber.
- polymers can be used as the material for the damping layer.
- Particularly suitable polymers are thermoplastic elastomers.
- As a polymer can also serve a pure thermoplastic, but has a poorer damping behavior, but a better durability or resistance.
- a combination of these materials may be advantageous. This can be achieved, for example, by an embodiment having a plurality of damping layers.
- the holding body is designed at least approximately strip-shaped.
- the holding body may be connected via a one-sided screw with the mounting structure.
- the arrangement preferably has a plurality of such holders in order to ensure a stable attachment of the fuel distributor to the mounting structure.
- a two-sided screwing of the holding body is possible, in which the holding body, for example, extends over the fuel distributor, so that in the mounted state, the fuel distributor between two provided for the holding body fastening means, in particular screws, is.
- the arrangement has a plurality of such holders.
- a combination of one-sided screwed holders and both sides screwed holders is possible.
- the fuel distributor is configured as a fuel distributor strip, that the holding body is connected along a longitudinal axis of the fuel distributor with the fuel distributor and that on the holding body fastening tabs are designed, on which the holding body can be fastened to the mounting structure.
- the holding body is connected along a longitudinal axis of the fuel distributor with the fuel distributor and that on the holding body fastening tabs are designed, on which the holding body can be fastened to the mounting structure.
- a bridge holder holding body can be realized.
- a screw-on point can be realized on each fastening tab.
- the number of fastening straps can also be greater than the number of fastening straps required for fastening. As a result, a configuration for different Anschraubhow is possible.
- the fuel distributor at least in a connection region of the welded joint between the holding body and the fuel distributor has an outer side, which is not configured, and that the holding body is formed at least in the connecting region on the non-planar exterior of the fuel distributor.
- the arrangement which may include one or more holders, in combination with the direct welding of the holder or the holder with the holding body depending on the configuration.
- Vibrations of the fuel distributor can be attenuated more, whereby the sound radiation decreases from the outside of the fuel distributor.
- the vibration load of the fuel distributor and the high-pressure injection valves due to the vibration load of the internal combustion engine can be reduced, since the vibration transmission is attenuated in this direction. This also provides advantages in terms of design and reliability of these components.
- the configuration of the arrangement requires no additional items.
- the holder can above all be bolted directly to the cylinder head and, in contrast to the use of elastomeric isolators made of solid material, does not require any limitation of the prestress which limits the prestressing of the elastomeric insulator.
- the cushioning layer may be very resistant to abrasion due to possible vulcanization in the manufacture of the composite. Due to the planar design of the damping layer loads are distributed over a large area, while immediately a high damping effect is achieved.
- the holder can be shaped arbitrarily within certain limits. This allows adaptation to different geometric requirements.
- assembly and service concepts can be maintained during manufacture or in a workshop with little or no adjustment.
- Fig. 1 shows an arrangement 1 with a fuel distributor 2 and at least one holder 3, which serves for fastening the fuel distributor 2 to a mounting structure 4, in an excerpt, schematic sectional view according to a first embodiment.
- the arrangement 1 can in particular be configured as a fuel injection system 1 and serve for high-pressure injection in internal combustion engines.
- the mounting structure 4 may be an internal combustion engine 4, in particular a cylinder head 4 of an internal combustion engine 4.
- the holder 3 has in this embodiment a holding body 5 and a fastening means 6.
- the fastening means 6 can be configured in particular as a screw 6.
- injection valves 7, in particular high-pressure injection valves 7, which are connected to the fuel distributor 2 can also be fixed.
- the holding body 5 has in this embodiment, a first layer 8, which is formed of a metallic material, a second layer 9, which is also formed of a metallic material, and an elastically deformable damping layer 10.
- the elastically deformable damping layer 10 is preferably formed of a viscoelastic material.
- an outer side 11 of the holding body 5, which faces the fuel distributor 2 is configured on the first layer 8.
- An outer side 12 facing away from the outer side 12 of the holding body 5 is configured on the second layer 9.
- the first layer 8 is thus configured as an outer first layer 8.
- the second layer 9 is designed as an outer second layer 9.
- the damping layer 10 is arranged between the two layers 8, 9.
- the damping layer 10 is an inner damping layer 10.
- the damping layer 10 is preferably connected to the metallic layers 8, 9 in a materially bonded manner.
- the compound of the damping layer 10 with the layers 8, 9 can be made by vulcanization.
- the holding body 5 is configured as a composite of the metallic layers 8, 9 and the damping layer 10.
- the holding body 5 of the holder 3 is connected to the fuel distributor 2 by welding.
- laser welding is used here.
- the holder 3 is connected to the fuel distributor 2 by means of two weld seams 13, 14 configured by laser welding.
- welds 15, 16 can also be provided in lateral contact areas, as can be seen from FIGS Fig. 4 is illustrated.
- a connecting region 20 in which the holding body 5 is connected to the fuel distributor 2 by laser welding, local heating of the holding body 5 occurs.
- the properties of the damping layer 10 can thereby locally change.
- the holding body 5 is welded to the fuel distributor 2 so that the first layer 8 of the holding body 5 is connected to the fuel distributor 2 by welding, wherein the welds 13, 14 form only with respect to the first layer 8.
- Fig. 2 shows a holder 3 of in Fig. 1 illustrated arrangement 1 in an excerpt, schematic sectional view according to a second embodiment.
- the holding body 5 a third layer 21 which is formed of a metallic material, and a further elastically deformable damping layer 22.
- the second layer 9 is configured as an inner second layer 9.
- the further elastically deformable damping layer 22 is arranged between the inner second layer 9 and the third layer 21.
- the outer side 12 of the holding body 5 is formed on the third layer 21.
- the third layer 21 is configured as an external third layer 21.
- the further elastically deformable damping layer 22 is preferably bonded to the second layer 9 and the third layer 21.
- Fig. 3 shows the in Fig. 1 illustrated arrangement 1 with a holder 3 and a fuel distributor 2 in an excerpt, schematic sectional view corresponding to a third embodiment.
- the elastically deformable damping layer 10 and the second layer 9 are recessed in the connection region 20.
- a recess 23 is formed in the holding body 5, which is illustrated by the broken line represented.
- the connection of the holder 3 to the fuel distributor 2 is effected by welding the first layer 8 of the holding body 5 to the fuel distributor 2 in the connection region 20. This causes a local heating of the first layer 8. Since the damping layer 10 is recessed in the connection region 20, a liquefaction of the damping layer 10 is prevented from the outset. The formation of splashes or vapors is also prevented. This improves the manufacturing process. In addition, the process reliability is improved.
- Fig. 4 shows the in Fig. 1 illustrated arrangement 1 from the designated IV viewing direction in a schematic representation according to a fourth embodiment.
- the holding body 5 of the holder 3 is designed strip-shaped in this embodiment.
- the holding body 5 has a passage opening 24, through which the fastening means 6, in particular the screw 6, for fastening to the mounting structure 4, is guided.
- a one-sided attachment in particular a one-sided screw, given to the holder 3.
- further holders 3A, 3B are preferably provided, which are designed according to the holder 3.
- Holding bodies 5A, 5B of the holders 3A, 3B likewise have through openings 24A, 24B in order to enable attachment to the mounting structure 4 via suitable fastening means.
- the further holders 3A, 3B are also configured with strip-shaped holding bodies 5A, 5B.
- Fig. 5 shows the in Fig. 4 illustrated arrangement 1 in a schematic representation according to a fifth embodiment.
- the holding body 5 of the holder 3 on the one hand, the through hole 24 and on the other hand, a through hole 25.
- the connection of the holding body 5 with the fuel distributor 2 in this case takes place between the passage openings 24, 25.
- further holders 3A, 3B are preferably provided. These holders 3A, 3B can be made according to the in Fig. 5 be illustrated holder 3 configured.
- the holding body 5A through openings 24A, 25A.
- the holding body 5B of the holder 3B has through holes 24B, 25B.
- the arrangement 1 may also have differently configured holder. Also, a combination of unilaterally screwed or screwed holders and two-sided screwed or screwed holders is possible.
- the fuel distributor 2 can in particular be designed as a fuel distributor strip 2 with a longitudinal axis 30.
- the holding bodies 5, 5A, 5B are then oriented in the projection, preferably perpendicular to the longitudinal axis 30.
- Fig. 6 shows the in Fig. 4 illustrated arrangement 1 in a schematic representation according to a sixth embodiment.
- the fuel distributor 2 is configured as a fuel distributor strip 2 with a longitudinal axis 30.
- the holding body 5 of the holder 3 is connected to the fuel distributor 2 along the longitudinal axis 30 of the fuel distributor 2.
- fastening tabs 31, 32, 33 are configured on the holding body 5, on which the holding body 5 can be fastened to the mounting structure 4.
- the fastening tabs 31 to 33 through openings 24, 25, 34.
- exactly one passage opening 24, 25, 34 is provided on each fastening lug 31 to 33 in this exemplary embodiment.
- the composite of the metallic layers 8, 9 and the damping layer 10 can thus be designed in a suitable manner. This can be done by a suitable blank in a simple way adapt to different Anschraub pellet.
- Fig. 7 shows the in Fig. 3 illustrated arrangement 1 with a holder 3 and a fuel distributor 2 in an excerpt, schematic sectional view corresponding to a seventh embodiment.
- the fuel distributor 2 has an outer side 4 which, among other things, is not designed evenly in the connection region 20.
- the outer side 40 is formed in the connecting portion 20 in the form of a segment of a cylinder jacket.
- the holding body 5 is integrally formed in the connecting region 20 to the bent outer side 40 of the fuel distributor 2.
- a larger bearing surface between the holding body 5 and the fuel distributor 2 is achieved.
- the possibility for the design of a lateral weld 16 is improved.
- the weld seam 16 can thereby be designed in a circular shape, whereby it ensures a connection between the holding body 5 and the fuel distributor 2 over the entire length.
- Fig. 8 shows the in Fig. 3 illustrated arrangement 1 in an excerpt, schematic sectional view corresponding to an eighth embodiment.
- the second layer 9 faces the mounting structure 4.
- the second layer 9 is recessed in the region of the fuel distributor 2.
- the damping layer 9 is recessed in the region of the fuel distributor 2.
- the first layer 8 is connected by welds 13, 14 with the fuel distributor 2.
- the attachment has the advantage that the fuel distributor 2 is connected to the layer 8, which does not bear directly against the mounting structure 4. Because the layer 8 is separated from the voltage applied to the mounting structure 4 layer 9 by the damping layer 10. Thus, the vibration damping can be further improved.
- the fastening means 6 is designed as a collar screw 6.
- the collar screw comprises a head 45, a collar 46 and a threaded bolt 47.
- the threaded bolt is screwed into the mounting structure 4.
- the bias which acts on the damping layer 10
- the collar 46 abuts the layer 9, which is supported on the mounting structure 4.
- the collar 46 may also rest directly on the mounting structure.
- the fastening force and the biasing force acting on the damping layer 10, however, are then the same size.
- Fig. 9 shows the in Fig. 3 illustrated arrangement 1 in an excerpt, schematic sectional view according to a ninth embodiment.
- the holder 3 is screwed to the mounting structure 4 with a fastening means 6 designed as a screw 6.
- a support sleeve 48 is provided which defines a defined distance of the head 45 of the mounting structure 4 when screwing.
- the layer 9 is applied to the mounting structure 4, while the layer 10, with which the fuel distributor 2 is connected by a weld 15, does not directly abut the mounting structure. Because the layer 8 rests against the mounting structure 4 only by means of the damping layer 10 and the layer 9. Thus, an advantageous damping is achieved.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
Description
Die Erfindung betrifft eine Anordnung mit einem Brennstoffverteiler und einem Halter, der zum Befestigen des Brennstoffverteilers an einer Anbaustruktur, insbesondere einer Brennkraftmaschine, dient. Speziell betrifft die Erfindung das Gebiet der Brennstoffeinspritzanlagen zur Hochdruckeinspritzung bei Brennkraftmaschinen.The invention relates to an arrangement with a fuel distributor and a holder, which serves for fastening the fuel distributor to a mounting structure, in particular an internal combustion engine. Specifically, the invention relates to the field of fuel injection systems for high pressure injection in internal combustion engines.
Aus der
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Aus der
Aus der
Die erfindungsgemäße Anordnung mit den Merkmalen des Anspruchs 1 hat den Vorteil, dass eine verbesserte Schwingungsdämpfung über die Lebensdauer gewährleistet ist. Speziell ergibt sich der Vorteil, dass eine ausreichende Geräuschdämpfung auch nach einer hohen Betriebsdauer gewährleistet ist.The arrangement according to the invention with the features of
Durch die in den Unteransprüchen aufgeführten Maßnahmen sind vorteilhafte Weiterbildungen der im Anspruch 1 angegebenen Anordnung möglich.The measures listed in the dependent claims advantageous developments of the arrangement specified in
Die Anordnung ermöglicht die Befestigung des Brennstoffverteilers an einer Anbaustruktur, insbesondere einer Brennkraftmaschine. Die Anbaustruktur beziehungsweise die Brennkraftmaschine ist hierbei nicht notwendigerweise Bestandteil der Anordnung und die Anordnung kann getrennt von solch einer Anbaustruktur beziehungsweise Brennkraftmaschine hergestellt und vertrieben werden. Speziell eignet sich die Anordnung für luftverdichtende, selbstzündende Brennkraftmaschinen, bei denen eine Brennstoffeinspritzung über mehrere Hochdruck-Einspritzventile erfolgt. Der Brennstoffverteiler ist hierbei auf geeignete Weise mit den Einspritzventilen verbunden. Der Brennstoffverteiler kann in vorteilhafter Weise zugleich als Brennstoffspeicher dienen, der eine gewisse Menge von unter hohem Druck stehenden Brennstoff speichert. Der Brennstoff wird hierbei zunächst über eine Hochdruckpumpe verdichtet und mengengesteuert über eine Hochdruckleitung in den Brennstoffverteiler gefördert.The arrangement allows the attachment of the fuel distributor to a mounting structure, in particular an internal combustion engine. The mounting structure or the internal combustion engine is not necessarily part of the arrangement and the arrangement can be manufactured and sold separately from such a mounting structure or internal combustion engine. Specifically, the arrangement is suitable for air-compressing, self-igniting internal combustion engines, in which a fuel injection takes place via a plurality of high-pressure injection valves. The fuel distributor is in this case connected in a suitable manner with the injection valves. The fuel distributor may advantageously also serve as a fuel storage, which stores a certain amount of high-pressure fuel. The fuel is in this case first compressed via a high-pressure pump and quantity-controlled promoted via a high-pressure line in the fuel distributor.
Im Betrieb besteht das Problem, dass der Brennstoffverteiler zu Schwingungen im hörbaren Frequenzbereich angeregt werden kann. Dies geschieht vor allem durch Geräuschquellen in den Hochdruck-Einspritzventilen. Hierbei ist es ungünstig, wenn der Körperschall sich hierbei von den Hochdruck-Einspritzventilen beispielsweise über Railtassen, den Brennstoffverteiler und Halter auf die Anbaustruktur ausbreitet, von wo störende Geräusche abgestrahlt werden, die unter Umständen sogar bis ins Innere des Fahrzeugs dringen können. Die Anbaustruktur ist in der Regel der Zylinderkopf einer Brennkraftmaschine. Es kann jedoch auch eine Anwendung über Distanzhülsen oder über weitere Verbindungselemente erfolgen.In operation, there is the problem that the fuel distributor can be excited to vibrations in the audible frequency range. This happens mainly due to noise sources in the high pressure injectors. In this case, it is unfavorable if the structure-borne sound propagates from the high-pressure injection valves, for example via rail cups, the fuel distributor and holder, to the mounting structure, from where disturbing noises are emitted, which under certain circumstances can even penetrate into the interior of the vehicle. The mounting structure is usually the cylinder head of an internal combustion engine. However, it can also be an application via spacers or via other connecting elements.
Durch die erfindungsgemäße Ausgestaltung des Halters ist eine schwingungstechnische Entkopplung und Dämpfung zwischen dem Brennstoffverteiler und der Anbaustruktur gewährleistet, ohne dass die sonstigen Anforderungen verletzt werden. Der Halter ist hierbei als Verbundblech aus metallischen Schichten und einer oder mehreren elastisch verformbaren Dämpfungsschichten ausgestaltet oder umfasst solch ein Verbundblech.Due to the inventive design of the holder a vibration control decoupling and damping between the fuel distributor and the mounting structure is ensured without the other requirements are violated. The holder is in this case designed as a composite sheet of metallic layers and one or more elastically deformable damping layers or comprises such a composite sheet.
Somit kann der Halter in vorteilhafter Weise als blechförmiger Halter ausgestaltet sein. Die schwingungstechnische Entkoppelung ergibt sich durch den Verbund aus der ersten Schicht, der elastisch verformbaren Dämpfungsschicht und der zweiten Schicht. Hierbei können die erste Schicht, die Dämpfungsschicht und die zweite Schicht in vorteilhafter Weise stoffschlüssig miteinander verbunden sein.Thus, the holder can be configured in an advantageous manner as a sheet-metal holder. The vibrational decoupling results from the composite of the first layer, the elastically deformable damping layer and the second layer. In this case, the first layer, the damping layer and the second layer can be connected to one another in an adhesive-bonded manner in an advantageous manner.
Der Haltekörper kann auf geeignete Weise mit der Anbaustruktur, insbesondere einem Zylinderkopf, verbunden werden. Hierbei können Befestigungsmittel, insbesondere Schrauben, zum Einsatz kommen. An dem Halter werden hierfür geeignete Anschraubstellen vorgesehen, die beispielsweise durch Bohrungen in dem Halter realisiert sind.The holding body can be suitably connected to the mounting structure, in particular a cylinder head. In this case, fastening means, in particular screws, can be used. On the holder suitable Anschraubstellen be provided for this purpose, which are realized for example by drilling in the holder.
Der Haltekörper ermöglicht eine Entkoppelung und Isolation der Geräuschquellen und Schwingungen am Brennstoffverteiler gegenüber der Anbaustruktur. Durch diese beiden Effekte wird die Schallabstrahlung und Schallübertragung von dem Brennstoffverteiler zum Motor reduziert.The holding body allows a decoupling and isolation of the noise sources and vibrations at the fuel distributor relative to the mounting structure. These two effects reduce the sound and sound transmission from the fuel rail to the engine.
Hierbei kann in vorteilhafter Weise ein mechanisches Wirkprinzip zur Schwingungsreduzierung verwirklicht werden. Zwischen die erste Schicht und die zweite Schicht kann die Dämpfungsschicht einlaminiert werden. Die Dämpfungsschicht kann hierbei vorzugsweise als dünne Dämpfungsschicht ausgestaltet sein. Hierbei ist es ferner vorteilhaft, dass die Dämpfungsschicht aus einem viskoelastischen Werkstoff gebildet ist. Insbesondere kann die Dämpfungsschicht als Elastomerschicht ausgestaltet sein. Bei einer Relativbewegung der ersten Schicht und der zweiten Schicht wird die dazwischen angeordnete elastisch verformbare Dämpfungsschicht dynamisch stark beansprucht, so dass ein hoher Anteil an Vibrationsenergie durch die Materialdämpfung des Werkstoffs der elastisch verformbaren Dämpfungsschicht dissipiert wird. Die Dissipation von Körperschallenergie führt somit zu einer Dämpfung von Schwingungsformen des Brennstoffverteilers und zu einer Reduzierung weiterer Körperschallanteile, die über den Halter vom Brennstoffverteiler in die Anbaustruktur übertragen werden könnten. Somit ergibt sich eine Entkopplung und Isolation des Brennstoffverteilers gegenüber der Anbaustruktur.In this case, a mechanical action principle for vibration reduction can be realized in an advantageous manner. Between the first layer and the second layer, the damping layer can be laminated. The damping layer may in this case preferably be configured as a thin damping layer. Here, it is also advantageous that the damping layer is formed of a viscoelastic material. In particular, the damping layer may be configured as an elastomer layer. During a relative movement of the first layer and the second layer, the elastically deformable damping layer arranged therebetween is stressed dynamically, so that a high proportion of vibration energy is dissipated by the material damping of the material of the elastically deformable damping layer. The dissipation of structure-borne sound energy thus leads to a damping of vibration forms of the fuel distributor and to a reduction of further structure-borne sound components which could be transmitted via the holder from the fuel distributor into the mounting structure. This results in a decoupling and insulation of the fuel distributor relative to the mounting structure.
Die Eigenschaften der elastisch verformbaren Dämpfungsschicht können über die Dicke und die Materialeigenschaften des Werkstoffs für die Dämpfungsschicht eingestellt werden. Mögliche Parameter sind hierfür die zu dämpfenden Frequenzinhalte und die Umgebungs- und Betriebstemperatur. Denkbar ist auch eine mehrlagige Ausgestaltung mit mehreren Schichten, die jeweils zumindest im Wesentlichen aus einem metallischen Werkstoff gebildet sind und dazwischen angeordneten elastisch verformbaren Dämpfungsschichten. Hierbei können auch unterschiedliche Werkstoffe zum Einsatz kommen. Speziell können die elastisch verformbare Dämpfungsschicht beziehungsweise die elastisch verformbaren Dämpfungsschichten aus einem viskoelastischen Werkstoff gebildet sein.The properties of the elastically deformable damping layer can be adjusted by the thickness and the material properties of the material for the damping layer. Possible parameters for this are the frequency contents to be damped and the ambient and operating temperature. It is also conceivable a multi-layered design with multiple layers, each at least substantially of a metallic material are formed and disposed therebetween elastically deformable damping layers. Here also different materials can be used. Specifically, the elastically deformable damping layer or the elastically deformable damping layers can be formed from a viscoelastic material.
Da die Entkopplung im Wesentlichen über die Ausgestaltung des Halters realisiert werden kann, besteht ein hoher Freiheitsgrad bei der Ausgestaltung des Brennstoffverteilers beziehungsweise für die Anbaustruktur. Hierdurch ergibt sich ein breiter Einsatzbereich.Since the decoupling can be realized essentially on the design of the holder, there is a high degree of freedom in the design of the fuel distributor or for the mounting structure. This results in a broad field of application.
Bei der Ausgestaltung des Halters sind mehrere Ausführungen möglich. Bei einer bevorzugten Ausgestaltung besteht der Halter aus genau zwei metallischen Schichten und genau einer elastisch verformbaren Dämpfungsschicht, die zwischen den metallischen Schichten angeordnet ist.In the embodiment of the holder several versions are possible. In a preferred embodiment, the holder consists of exactly two metallic layers and exactly one elastically deformable damping layer, which is arranged between the metallic layers.
Entsprechend einer anderen möglichen Ausgestaltung sind mehr als zwei metallische Schichten, insbesondere drei metallische Schichten, vorgesehen. Zwischen diesen metallischen Schichten befindet sich dann jeweils eine elastisch verformbare Dämpfungsschicht. Somit sind mindestens zwei elastisch verformbare Dämpfungsschichten vorgesehen.According to another possible embodiment, more than two metallic layers, in particular three metallic layers, are provided. Between these metallic layers is then in each case an elastically deformable damping layer. Thus, at least two elastically deformable damping layers are provided.
Der Halter kann neben den metallischen Schichten und der elastisch verformbaren Dämpfungsschicht beziehungsweise den elastisch verformbaren Dämpfungsschichten auch weitere Bestandteile aufweisen. Speziell ist es möglich, dass der Halter zum Schutz gegen die Umgebung mit einem geeigneten Überzug versehen ist.The holder may also have other constituents in addition to the metallic layers and the elastically deformable damping layer or the elastically deformable damping layers. Specifically, it is possible that the holder is provided with a suitable coating for protection against the environment.
Der Haltekörper ist mit dem Brennstoffverteiler durch Schweißen verbunden. Hierbei sind für diese Fügekonzept mehrere Ausgestaltungen möglich. Durch Ausgestalten einer oder mehrerer Schweißverbindungen kann im Unterschied zu einem Verlöten gewährleistet werden, dass die elastisch verformbare Dämpfungsschicht nicht durch Temperatureinfluss zerstört wird. Speziell kann durch Laserschweißen das Einbringen von Wärme in die elastisch verformbare Dämpfungsschicht vermieden oder gegebenenfalls auch ganz verhindert werden. Schweißnähte, insbesondere Lasernähte, können dabei direkt im Bereich der Kontaktstellen aufgebracht werden. Gegebenenfalls kann eine lokale Verschlechterung der Eigenschaften der Dämpfungsschicht durch die Temperatureinwirkung beim Schweißen hingenommen werden. Um jedoch das Austreten von verflüssigtem Material, das die elastisch verformbare Dämpfungsschicht bildet, unter hoher Temperatureinwirkung zu vermeiden, ist eine vorteilhafte Ausgestaltung möglich, bei der im Bereich der Schweißposition beziehungsweise Schweißpositionen die elastisch verformbare Dämpfungsschicht im Verbindungsbereich bereits vor dem Verschweißen entfernt wird oder von vornherein dieser Bereich freigelassen ist. Somit können beim Austreten von verflüssigtem beziehungsweise thermisch geschädigtem Material auftretende Spritzer und Gase vermieden werden. Beim Entfernen ein oder mehrerer Elastomerschichten werden vorzugsweise eine oder mehrere der metallischen Schichten im Verbindungsbereich entfernt. Das Abtragen kann beispielsweise durch Abtrennen im Verbund mit einem Biege- und/oder Stanzschritt erfolgen. Je nach Anwendungsfall kann der Halter im Verbindungsbereich auch nachbehandelt, insbesondere gereinigt, werden, um das Verbleiben von Resten des Materials der elastisch verformbaren Dämpfungsschicht im Verbindungsbereich zu verhindern.The holding body is connected to the fuel distributor by welding. Several configurations are possible for this joining concept. By designing one or more welded joints, in contrast to a soldering, it can be ensured that the elastically deformable damping layer is not destroyed by the influence of temperature. Specifically, by laser welding, the introduction of heat into the elastically deformable damping layer can be avoided or even completely prevented if necessary. Welds, in particular laser seams, can be applied directly in the region of the contact points. Optionally, a local deterioration of the properties of the damping layer can be accepted by the temperature effect during welding. However, in order to avoid the leakage of liquefied material forming the elastically deformable damping layer, under high temperature effect, an advantageous embodiment is possible in which in the region of the welding position or welding positions, the elastic deformable damping layer in the connection area is removed before welding or this area is released from the outset. Thus, spills and gases occurring when leaking liquefied or thermally damaged material can be avoided. When removing one or more elastomer layers, one or more of the metallic layers in the connection region are preferably removed. The removal can be done for example by separation in conjunction with a bending and / or stamping step. Depending on the application, the holder can also be aftertreated in the connection region, in particular cleaned, in order to prevent the remaining of the material of the elastically deformable damping layer in the connection region.
Somit ist es vorteilhaft, dass der Haltekörper mit dem Brennstoffverteiler durch Laserschweißen verbunden ist. Ferner ist es vorteilhaft, dass eine dem Brennstoffverteiler zugewandte Außenseite des Haltekörpers zumindest in einem Verbindungsbereich der Schweißverbindung zwischen dem Haltekörper und dem Brennstoffverteiler an der ersten Schicht ausgebildet ist und dass die erste Schicht des Haltekörpers mit dem Brennstoffverteiler durch Schweißen, insbesondere Laserschweißen, verbunden ist. Gemäß einer vorteilhaften Ausgestaltung sind die elastisch verformbare Dämpfungsschicht und die zweite Schicht im Verbindungsbereich ausgespart. Hierdurch kann beim Verbinden durch Schweißen ein Verflüssigen oder Verdampfen des Materials der Dämpfungsschicht von vornherein verhindert werden. Somit wird auch die Prozesssicherheit verbessert.Thus, it is advantageous that the holding body is connected to the fuel distributor by laser welding. Furthermore, it is advantageous that an outer side of the holding body facing the fuel distributor is formed at least in a connection region of the welded connection between the holding body and the fuel distributor on the first layer and that the first layer of the holding body is connected to the fuel distributor by welding, in particular laser welding. According to an advantageous embodiment, the elastically deformable damping layer and the second layer are recessed in the connection region. As a result, liquefaction or vaporization of the material of the damping layer can be prevented from the outset when joining by welding. Thus, the process reliability is improved.
In vorteilhafter Weise ist die erste Schicht des Haltekörpers als außenliegende erste Schicht ausgestaltet. Bei einer möglichen Ausgestaltung ist die zweite Schicht des Haltekörpers ebenfalls als außenliegende zweite Schicht ausgestaltet. Die erste Schicht und die zweite Schicht bilden somit die voneinander abgewandten Außenseiten des Haltekörpers.Advantageously, the first layer of the holding body is configured as an outer first layer. In a possible embodiment, the second layer of the holding body is also designed as an external second layer. The first layer and the second layer thus form the mutually remote outer sides of the holding body.
Bei einer weiteren möglichen Ausgestaltung ist es vorteilhaft, dass der Haltekörper zumindest eine dritte Schicht, die zumindest im Wesentlichen aus einem metallischen Werkstoff gebildet ist, und zumindest eine weitere elastisch verformbare Dämpfungsschicht aufweist, dass die zweite Schicht des Haltekörpers als innenliegende zweite Schicht ausgestaltet ist und dass die weitere elastisch verformbare Dämpfungsschicht zwischen der innenliegenden zweiten Schicht und der dritten Schicht angeordnet ist. Bei dieser Ausgestaltung können somit mehrere Dämpfungsschichten im Verbund vorgesehen sein.In a further possible embodiment, it is advantageous that the holding body has at least one third layer, which is at least substantially formed of a metallic material, and at least one further elastically deformable damping layer, that the second layer of the holding body is designed as an inner second layer and the further elastically deformable damping layer is arranged between the inner second layer and the third layer. In this embodiment, a plurality of damping layers can thus be provided in the composite.
Die metallischen Schichten können aus dem gleichen metallischen Werkstoff gebildet sein. Allerdings ist auch eine Ausgestaltung aus unterschiedlichen metallischen Werkstoffen oder nur teilweise den gleichen metallischen Werkstoffen möglich. Ferner können die elastisch verformbaren Dämpfungsschichten in vorteilhafter Weise aus dem gleichen Werkstoff, insbesondere einem viskoelastischen Werkstoff, gebildet sein. Allerdings können die elastisch verformbaren Dämpfungsschichten auch aus unterschiedlichen Werkstoffen gebildet sein.The metallic layers may be formed of the same metallic material. However, an embodiment of different metallic materials or only partially the same metallic materials is possible. Furthermore, the elastic deformable damping layers advantageously be made of the same material, in particular a viscoelastic material. However, the elastically deformable damping layers can also be formed from different materials.
Als viskoelastischer Werkstoff für die Dämpfungsschicht kann in vorteilhafter Weise ein Gummi dienen. Der Begriff des Gummis ist hierbei allgemein zu verstehen und umfasst neben synthetischen Gummiwerkstoffen auch die Ausgestaltung aus einem Naturkautschuk. Ferner können als Werkstoff für die Dämpfungsschicht Polymere zum Einsatz kommen. Als Polymere eignen sich insbesondere thermoplastische Elastomere. Als Polymer kann allerdings auch ein reiner Thermoplast dienen, der jedoch ein schlechteres Dämpfungsverhalten, dafür eine bessere Haltbarkeit beziehungsweise Widerstandsfähigkeit hat. Je nach Anwendungsfall kann auch eine Kombination dieser Werkstoffe vorteilhaft sein. Dies kann beispielsweise durch eine Ausgestaltung mit mehreren Dämpfungsschichten erreicht werden.As a viscoelastic material for the damping layer may advantageously serve a rubber. The term rubber is to be understood generally and includes not only synthetic rubber materials but also the design of a natural rubber. Furthermore, polymers can be used as the material for the damping layer. Particularly suitable polymers are thermoplastic elastomers. As a polymer, however, can also serve a pure thermoplastic, but has a poorer damping behavior, but a better durability or resistance. Depending on the application, a combination of these materials may be advantageous. This can be achieved, for example, by an embodiment having a plurality of damping layers.
In vorteilhafter Weise ist der Haltekörper zumindestens näherungsweise streifenförmig ausgestaltet. Hierbei kann der Haltekörper über eine einseitige Verschraubung mit der Anbaustruktur verbunden sein. Bei dieser Ausgestaltung weist die Anordnung vorzugsweise mehrere solcher Halter auf, um eine stabile Befestigung des Brennstoffverteilers an der Anbaustruktur zu gewährleisten. Außerdem ist eine beidseitige Verschraubung des Haltekörpers möglich, bei der sich der Haltekörper beispielsweise über den Brennstoffverteiler erstreckt, so dass sich im montierten Zustand der Brennstoffverteiler zwischen zwei für den Haltekörper vorgesehenen Befestigungsmitteln, insbesondere Schrauben, befindet. Auch bei dieser Ausgestaltung ist es vorteilhaft, dass die Anordnung mehrere solcher Halter aufweist. Auch eine Kombination von einseitig verschraubten Haltern und beidseitig verschraubten Haltern ist möglich.Advantageously, the holding body is designed at least approximately strip-shaped. Here, the holding body may be connected via a one-sided screw with the mounting structure. In this embodiment, the arrangement preferably has a plurality of such holders in order to ensure a stable attachment of the fuel distributor to the mounting structure. In addition, a two-sided screwing of the holding body is possible, in which the holding body, for example, extends over the fuel distributor, so that in the mounted state, the fuel distributor between two provided for the holding body fastening means, in particular screws, is. Also in this embodiment, it is advantageous that the arrangement has a plurality of such holders. Also, a combination of one-sided screwed holders and both sides screwed holders is possible.
Vorteilhaft ist es auch, dass der Brennstoffverteiler als Brennstoffverteilerleiste ausgestaltet ist, dass der Haltekörper entlang einer Längsachse des Brennstoffverteilers mit dem Brennstoffverteiler verbunden ist und dass an dem Haltekörper Befestigungslaschen ausgestaltet sind, an denen der Haltekörper an der Anbaustruktur befestigbar ist. Auf diese Weise kann insbesondere ein als Brückenhalter ausgestalteter Haltekörper realisiert werden. Hierbei kann an jeder Befestigungslasche ein Anschraubpunkt realisiert werden. Je nach Anwendungsfall kann die Anzahl der Befestigungslaschen auch größer sein als die Anzahl der zum Befestigen erforderlichen Befestigungslaschen. Hierdurch ist eine Ausgestaltung für unterschiedliche Anschraubbilder möglich.It is also advantageous that the fuel distributor is configured as a fuel distributor strip, that the holding body is connected along a longitudinal axis of the fuel distributor with the fuel distributor and that on the holding body fastening tabs are designed, on which the holding body can be fastened to the mounting structure. In this way, in particular designed as a bridge holder holding body can be realized. Here, a screw-on point can be realized on each fastening tab. Depending on the application, the number of fastening straps can also be greater than the number of fastening straps required for fastening. As a result, a configuration for different Anschraubbilder is possible.
Vorteilhaft ist es auch, dass der Brennstoffverteiler zumindest in einem Verbindungsbereich der Schweißverbindung zwischen dem Haltekörper und dem Brennstoffverteiler eine Außenseite aufweist, die nicht eben ausgestaltet ist, und dass der Haltekörper zumindest in dem Verbindungsbereich an der nicht eben ausgestalteten Außenseite des Brennstoffverteilers angeformt ist. Hierdurch kann eine bezüglich der Außenseite des Brennstoffverteilers partiell angeformte Ausgestaltung des Halters erzielt werden, um eine größere Auflagefläche zu ermöglichen. In diesem Fall kann auch die Länge der umschließenden Schweißnaht verlängert werden und es kann eine bessere Formstabilität der Anordnung erzielt werden.It is also advantageous that the fuel distributor at least in a connection region of the welded joint between the holding body and the fuel distributor has an outer side, which is not configured, and that the holding body is formed at least in the connecting region on the non-planar exterior of the fuel distributor. As a result, a configuration of the holder which is partially formed with respect to the outside of the fuel distributor can be achieved in order to enable a larger contact surface. In this case, the length of the enclosing weld can be extended and a better dimensional stability of the arrangement can be achieved.
Somit kann bei der Anordnung, die ein oder mehrere Halter aufweisen kann, in Kombination mit der direkten Verschweißung des Halters oder der Halter mit dem Haltekörper je nach Ausgestaltung eine Reihe von Vorteilen erzielt werden.Thus, a number of advantages can be achieved in the arrangement, which may include one or more holders, in combination with the direct welding of the holder or the holder with the holding body depending on the configuration.
Die Geräuschübertragung vom Brennstoffverteiler, insbesondere einer Brennstoffverteilerleiste, in die Anbaustruktur, insbesondere die Brennkraftmaschine, wird reduziert.The noise transmission from the fuel distributor, in particular a fuel distributor strip, into the mounting structure, in particular the internal combustion engine, is reduced.
Schwingungen des Brennstoffverteilers können stärker gedämpft werden, wodurch die Schallabstrahlung von der Außenseite des Brennstoffverteilers abnimmt.Vibrations of the fuel distributor can be attenuated more, whereby the sound radiation decreases from the outside of the fuel distributor.
Die Schwingungsbelastung des Brennstoffverteilers und der Hochdruck-Einspritzventile auf Grund der Schwingungsbelastung der Brennkraftmaschine kann reduziert werden, da auch die Schwingungsübertragung in diese Richtung gedämpft wird. Dadurch ergeben sich auch Vorteile hinsichtlich der Auslegung und Zuverlässigkeit dieser Komponenten.The vibration load of the fuel distributor and the high-pressure injection valves due to the vibration load of the internal combustion engine can be reduced, since the vibration transmission is attenuated in this direction. This also provides advantages in terms of design and reliability of these components.
Die Ausgestaltung der Anordnung erfordert keine zusätzlichen Einzelteile. Der Halter kann vor allem direkt mit dem Zylinderkopf verschraubt werden und erfordert im Unterschied zu einem Einsatz von Elastomerisolatoren aus Vollmaterial keine Vorspannungsbegrenzung, die die Vorspannung des Elastomerisolators begrenzt.The configuration of the arrangement requires no additional items. The holder can above all be bolted directly to the cylinder head and, in contrast to the use of elastomeric isolators made of solid material, does not require any limitation of the prestress which limits the prestressing of the elastomeric insulator.
Die Dämpfungsschicht kann auf Grund eines möglichen Vulkanisierens bei der Herstellung des Verbunds sehr widerstandsfähig und vor Abrasion geschützt werden. Durch die flächige Ausgestaltung der Dämpfungsschicht werden Belastungen großflächig verteilt, während sogleich eine hohe Dämpfungswirkung erzielt wird.The cushioning layer may be very resistant to abrasion due to possible vulcanization in the manufacture of the composite. Due to the planar design of the damping layer loads are distributed over a large area, while immediately a high damping effect is achieved.
Außerdem kann der Halter in bestimmten Grenzen beliebig geformt werden. Dadurch ist eine Anpassung an unterschiedliche geometrische Anforderungen möglich.In addition, the holder can be shaped arbitrarily within certain limits. This allows adaptation to different geometric requirements.
Außerdem können Montage- und Servicekonzepte bei der Herstellung oder in einer Werkstatt ohne oder mit geringfügiger Anpassung beibehalten werden.In addition, assembly and service concepts can be maintained during manufacture or in a workshop with little or no adjustment.
Bevorzugte Ausführungsbeispiele der Erfindung sind in der nachfolgenden Beschreibung unter Bezugnahme auf die beigefügten Zeichnungen, in denen sich entsprechende Elemente mit übereinstimmenden Bezugszeichen versehen sind, näher erläutert. Es zeigt:
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Fig. 1 eine Anordnung mit einem Brennstoffverteiler und einem Halter, der zum Befestigen des Brennstoffverteilers an einer Anbaustruktur dient, sowie einem mit dem Brennstoffverteiler verbundenem Einspritzventil in einer auszugsweisen, schematischen Schnittdarstellung entsprechend einem ersten Ausführungsbeispiel der Erfindung; -
Fig. 2 einen Halter der inFig. 1 dargestellten Anordnung in einer auszugsweisen, schematischen Schnittdarstellung entsprechend einem zweiten Ausführungsbeispiel der Erfindung; -
Fig. 3 einen Halter und einen Brennstoffverteiler der inFig. 1 dargestellten Anordnung in einer auszugsweisen, schematischen Schnittdarstellung entsprechend einem dritten Ausführungsbeispiel der Erfindung; -
Fig. 4 die inFig. 1 dargestellte Anordnung in einer schematischen Darstellung entsprechend einem vierten Ausführungsbeispiel der Erfindung; -
Fig. 5 die inFig. 4 dargestellte Anordnung in einer schematischen Darstellung entsprechend einem fünften Ausführungsbeispiel der Erfindung; -
Fig. 6 die inFig. 4 dargestellte Anordnung in einer schematischen Darstellung entsprechend einem sechsten Ausführungsbeispiel der Erfindung; -
Fig. 7 die inFig. 3 dargestellte Anordnung in einer auszugsweisen, schematischen Schnittdarstellung entsprechend einem siebten Ausführungsbeispiel der Erfindung; -
Fig. 8 die inFig. 3 dargestellte Anordnung in einer auszugsweisen, schematischen Schnittdarstellung entsprechend einem achten Ausführungsbeispiel der Erfindung und -
Fig. 9 die inFig. 3 dargestellte Anordnung in einer auszugsweisen, schematischen Schnittdarstellung entsprechend einem neunten Ausführungsbeispiel der Erfindung.
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Fig. 1 an arrangement with a fuel distributor and a holder, which serves for fastening the fuel distributor to a mounting structure, as well as an injection valve connected to the fuel distributor in an extractable, schematic sectional view according to a first embodiment of the invention; -
Fig. 2 a holder of inFig. 1 arrangement shown in a partial, schematic sectional view according to a second embodiment of the invention; -
Fig. 3 a holder and a fuel distributor of theFig. 1 arrangement shown in a partial, schematic sectional view according to a third embodiment of the invention; -
Fig. 4 in theFig. 1 illustrated arrangement in a schematic representation according to a fourth embodiment of the invention; -
Fig. 5 in theFig. 4 illustrated arrangement in a schematic representation according to a fifth embodiment of the invention; -
Fig. 6 in theFig. 4 illustrated arrangement in a schematic representation according to a sixth embodiment of the invention; -
Fig. 7 in theFig. 3 illustrated arrangement in a partial, schematic sectional view according to a seventh embodiment of the invention; -
Fig. 8 in theFig. 3 illustrated arrangement in a partial, schematic sectional view according to an eighth embodiment of the invention and -
Fig. 9 in theFig. 3 illustrated arrangement in an excerpt, schematic sectional view according to a ninth embodiment of the invention.
Die Anordnung 1 kann insbesondere als Brennstoffeinspritzanlage 1 ausgestaltet sein und zur Hochdruckeinspritzung bei Brennkraftmaschinen dienen. Bei der Anbaustruktur 4 kann es sich um eine Brennkraftmaschine 4, insbesondere um einen Zylinderkopf 4 einer Brennkraftmaschine 4, handeln.The
Der Halter 3 weist in diesem Ausführungsbeispiel einen Haltekörper 5 und ein Befestigungsmittel 6 auf. Das Befestigungsmittel 6 kann insbesondere als Schraube 6 ausgestaltet sein. Über dem Halter 3 ist der Brennstoffverteiler 2 bezüglich der Anbaustruktur 4 ortsfest fixiert. Hierbei können zugleich auch mit dem Brennstoffverteiler 2 verbundene Einspritzventile 7, insbesondere Hochdruck-Einspritzventile 7, fixiert werden.The
Der Haltekörper 5 weist in diesem Ausführungsbeispiel eine erste Schicht 8, die aus einem metallischen Werkstoff gebildet ist, eine zweite Schicht 9, die ebenfalls aus einem metallischen Werkstoff gebildet ist, und eine elastisch verformbare Dämpfungsschicht 10 auf. Die elastisch verformbare Dämpfungsschicht 10 ist vorzugsweise aus einem viskoelastischen Werkstoff gebildet. In diesem Ausführungsbeispiel ist eine Außenseite 11 des Haltekörpers 5, die dem Brennstoffverteiler 2 zugewandt ist, an der ersten Schicht 8 ausgestaltet. Eine von der Außenseite 11 abgewandte Außenseite 12 des Haltekörpers 5 ist an der zweiten Schicht 9 ausgestaltet. In diesem Ausführungsbeispiel ist die erste Schicht 8 somit als außenliegende erste Schicht 8 ausgestaltet. Die zweite Schicht 9 ist als außenliegende zweite Schicht 9 ausgestaltet. Die Dämpfungsschicht 10 ist zwischen den beiden Schichten 8, 9 angeordnet. Bei der Dämpfungsschicht 10 handelt es sich um eine innenliegende Dämpfungsschicht 10. Die Dämpfungsschicht 10 ist vorzugsweise stoffschlüssig mit den metallischen Schichten 8, 9 verbunden. Beispielsweise kann die Verbindung der Dämpfungsschicht 10 mit den Schichten 8, 9 durch Vulkanisieren erfolgen. Somit ist der Haltekörper 5 als Verbund aus den metallischen Schichten 8, 9 und der Dämpfungsschicht 10 ausgestaltet.The holding body 5 has in this embodiment, a
Der Haltekörper 5 des Halters 3 ist mit dem Brennstoffverteiler 2 durch Schweißen verbunden. Vorzugsweise kommt hierbei ein Laserschweißen zum Einsatz. In diesem Ausführungsbeispiel ist der Halter 3 durch zwei mittels Laserschweißen ausgestalteter Schweißnähte 13, 14 mit dem Brennstoffverteiler 2 verbunden. Je nach Ausgestaltung können auch in seitlichen Kontaktbereichen Schweißnähte 15, 16 vorgesehen sein, wie es anhand der
In einem Verbindungsbereich 20, in dem der Haltekörper 5 mit dem Brennstoffverteiler 2 durch Laserschweißen verbunden ist, kommt es zu einer lokalen Erwärmung des Haltekörpers 5. In diesem Ausführungsbeispiel können sich hierdurch lokal die Eigenschaften der Dämpfungsschicht 10 ändern. Vorzugsweise wird der Haltekörper 5 so mit dem Brennstoffverteiler 2 verschweißt, dass die erste Schicht 8 des Haltekörpers 5 mit dem Brennstoffverteiler 2 durch Schweißen verbunden ist, wobei sich die Schweißnähte 13, 14 nur bezüglich der ersten Schicht 8 bilden.In a connecting
In diesem Ausführungsbeispiel ist die dem Brennstoffverteiler 2 zugewandte Außenseite 11 des Haltekörpers 5, insbesondere in dem Verbindungsbereich 20 der Schweißverbindung zwischen dem Haltekörper 5 und dem Brennstoffverteiler 2, an der ersten Schicht 8 ausgebildet. Außerhalb des Verbindungsbereichs 20 kann die Außenseite 11 gegebenenfalls auch an einer Schutzschicht oder dergleichen ausgebildet sein.In this embodiment, the
In entsprechender Weise kann auch ein Verbund aus mehr als drei metallischen Schichten 8, 9, 21 und mehr als zwei Dämpfungsschichten 10, 22 ausgebildet werden.In a corresponding manner, it is also possible to form a composite of more than three
Die Anordnung 1 kann allerdings auch unterschiedlich ausgestaltete Halter aufweisen. Auch eine Kombination von einseitig verschraubten beziehungsweise verschraubbaren Haltern und zweiseitig verschraubten beziehungsweise verschraubbaren Haltern ist möglich.However, the
Der Brennstoffverteiler 2 kann insbesondere als Brennstoffverteilerleiste 2 mit einer Längsachse 30 ausgestaltet sein. Die Haltekörper 5, 5A, 5B sind dann in der Projektion vorzugsweise senkrecht zu der Längsachse 30 orientiert.The
Der Verbund aus den metallischen Schichten 8, 9 und der Dämpfungsschicht 10 kann somit in geeigneter Weise ausgestaltet werden. Hierbei kann durch einen geeigneten Zuschnitt in einfacher Weise eine Anpassung an unterschiedliche Anschraubbilder erfolgen.The composite of the
Die Befestigung hat den Vorteil, dass der Brennstoffverteiler 2 mit der Schicht 8 verbunden ist, die nicht direkt an der Anbaustruktur 4 anliegt. Denn die Schicht 8 ist von der an der Anbaustruktur 4 anliegenden Schicht 9 durch die Dämpfungsschicht 10 getrennt. Somit kann die Schwingungsdämpfung weiter verbessert werden.The attachment has the advantage that the
Ferner ist das Befestigungsmittel 6 als Bundschraube 6 ausgestaltet. Die Bundschraube umfasst einen Kopf 45, einen Bund 46 und einen Gewindebolzen 47. Der Gewindebolzen ist in die Anbaustruktur 4 eingeschraubt. Durch eine Höhe des Bundes 46 ist die Vorspannung, die auf die Dämpfungsschicht 10 wirkt, begrenzt und definiert vorgegeben. Außerdem liegt der Bund 46 an der Schicht 9 an, die sich an der Anbaustruktur 4 abstützt. Somit kann eine hohe Befestigungskraft bezüglich der Schicht 9 erreicht werden, die deutlich größer sein kann als die Vorspannkraft, die auf die Dämpfungsschicht 10 einwirkt.Furthermore, the fastening means 6 is designed as a collar screw 6. The collar screw comprises a
Bei einer Abwandlung kann der Bund 46 auch direkt an der Anbaustruktur anliegen. Die Befestigungskraft und die Vorspannkraft, die auf die Dämpfungsschicht 10 einwirkt, sind dann allerdings gleich groß.In a modification, the
Ferner liegt die Schicht 9 an der Anbaustruktur 4 an, während die Schicht 10, mit der der Brennstoffverteiler 2 durch eine Schweißnaht 15 verbunden ist, nicht direkt an der Anbaustruktur anliegt. Denn die Schicht 8 liegt nur mittels der Dämpfungsschicht 10 und der Schicht 9 an der Anbaustruktur 4 an. Somit wird eine vorteilhafte Dämpfung erreicht.Further, the
Die Erfindung ist nicht auf die beschriebenen Ausführungsbeispiele beschränkt.The invention is not limited to the described embodiments.
Claims (9)
- Assembly (1), in particular a fuel-injection system for high-pressure injection in internal combustion engines, having a fuel distributor (2) and at least one holder (3) which serves for fastening the fuel distributor (2) to an installation structure (4),
characterized in that
the holder (3) has a holding member (5), in that the holding member (5) has a first layer (8) which is at least substantially formed from a metallic material, at least one second layer (9) which is at least substantially formed from a metallic material, and at least one elastically deformable damping layer (10), in that the elastically deformable damping layer (10) is disposed between the first layer (8) and the second layer (9), and in that the holding member (5) is connected to the fuel distributor (2) by welding, wherein an external side (11) of the holding member (5) that faces the fuel distributor (2) is configured on the first layer (8) at least in a connection region (20) of the welded connection between the holding member (5) and the fuel distributor (2), and in that the first layer (8) of the holding member (5) is connected to the fuel distributor (2) by welding, and wherein the holding member (5) represents a composite sheet. - Assembly according to Claim 1,
characterized in that
the holding member (5) is connected to the fuel distributor (2) by laser welding. - Assembly according to Claim 1,
characterized in that
the elastically deformable damping layer (10) and the second layer (9) are cleared in the connection region (20). - Assembly according to one of Claims 1 to 3,
characterized in that
the first layer (8) of the holding member (5) is designed as an outer first layer (8). - Assembly according to Claim 4,
characterized in that
the holding member (5) has at least one third layer (21) which is at least substantially formed from a metallic material, and at least one further elastically deformable damping layer (22), in that the second layer (9) of the holding member (5) is designed as an inner second layer (9), and that the further elastically deformable damping layer (22) is disposed between the inner second layer (9) and the third layer (21). - Assembly according to one of Claims 1 to 5,
characterized in that
the holding member (5) is designed in an at least approximately strip-shaped manner. - Assembly according to one of Claims 1 to 5,
characterized in that
the fuel distributor (2) is designed as a fuel distribution rail (2), in that the holding member (5) along a longitudinal axis (30) of the fuel distributor (2) is connected to the fuel distributor (2), and in that fastening tabs (31 - 33) on which the holding member (5) is fastenable to the installation structure (4) are designed on the holding member (5). - Assembly according to one of Claims 1 to 7,
characterized in that
the fuel distributor (2) at least in a connection region (20) of the welded connection between the holding member (5) and the fuel distributor (2) has an external side (40) which is designed so as not to be planar, and in that the holding member (5) at least in the connection region (20) is moulded to the external side (40) of the fuel distributor (2) that is designed so as not to be planar. - Assembly according to one of Claims 1 to 8,
characterized in that
the elastically deformable damping layer (10, 22) is formed from a visco-elastic material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL13716238T PL2841757T3 (en) | 2012-04-26 | 2013-04-02 | Arrangement with a fuel distributer and a retaining element |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012206937A DE102012206937A1 (en) | 2012-04-26 | 2012-04-26 | Arrangement with a fuel distributor and a holder |
PCT/EP2013/056858 WO2013160069A1 (en) | 2012-04-26 | 2013-04-02 | Arrangement with a fuel distributer and a retaining element |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2841757A1 EP2841757A1 (en) | 2015-03-04 |
EP2841757B1 true EP2841757B1 (en) | 2018-08-15 |
Family
ID=48095812
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13716238.4A Not-in-force EP2841757B1 (en) | 2012-04-26 | 2013-04-02 | Arrangement with a fuel distributer and a retaining element |
Country Status (7)
Country | Link |
---|---|
US (1) | US9429121B2 (en) |
EP (1) | EP2841757B1 (en) |
KR (1) | KR20150003751A (en) |
DE (1) | DE102012206937A1 (en) |
ES (1) | ES2697274T3 (en) |
PL (1) | PL2841757T3 (en) |
WO (1) | WO2013160069A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013217810A1 (en) * | 2013-09-06 | 2015-03-12 | Robert Bosch Gmbh | Holder for fixing a fuel distributor to an internal combustion engine and connection method |
DE102014108163A1 (en) * | 2014-06-11 | 2015-12-17 | Benteler Automobiltechnik Gmbh | Fuel distributor |
DE102016204025B4 (en) * | 2016-03-11 | 2021-05-27 | Hirschvogel Umformtechnik Gmbh | Internal pressure loaded component (rail) as well as process for its production |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000038941A (en) * | 1998-07-23 | 2000-02-08 | Sanshin Ind Co Ltd | Cylinder fuel injection type engine |
US7263975B2 (en) * | 2005-01-25 | 2007-09-04 | Dana Corporation | Plastic coated metal fuel rail |
DE102005009740A1 (en) | 2005-03-03 | 2006-09-07 | Robert Bosch Gmbh | Fuel injection device for internal combustion engine, has connecting body arranged so that valve and body are placed at surfaces of hole of cylinder head, and damping plates in connecting area of pipeline for uncoupling valve from head |
FR2909420B1 (en) * | 2006-11-30 | 2012-01-27 | Renault Sas | BARRIER DAMPING THE VIBRATION OF INJECTION PIPES ON AN INTERNAL COMBUSTION ENGINE |
FR2920488A1 (en) * | 2007-09-04 | 2009-03-06 | Peugeot Citroen Automobiles Sa | INJECTION DEVICE FOR AN INTERNAL COMBUSTION ENGINE COMPRISING SUCH AN INJECTION DEVICE. |
DE102008044165A1 (en) * | 2008-11-28 | 2010-06-02 | Robert Bosch Gmbh | Fuel distributor |
DE102009014399B3 (en) * | 2009-03-26 | 2010-08-12 | Benteler Automobiltechnik Gmbh | Fuel distributor for supplying fuel to injection valves of internal combustion engine, has lugs penetrated by distribution pipe, so that distribution pipe is encompassed by straps to full extent |
US7980226B2 (en) * | 2009-03-30 | 2011-07-19 | Hitachi, Ltd | Fuel system for a direct injection engine |
US8875681B2 (en) * | 2011-10-28 | 2014-11-04 | Robert Bosch Gmbh | Fuel rail mounting arrangement |
US8800534B2 (en) * | 2011-11-18 | 2014-08-12 | Robert Bosch Gmbh | Fuel rail mounting arrangement |
DE102012206931A1 (en) * | 2012-04-26 | 2013-10-31 | Robert Bosch Gmbh | Arrangement with a fuel distributor and a holder |
DE102012206904A1 (en) * | 2012-04-26 | 2013-10-31 | Robert Bosch Gmbh | Holder for fixing a component to an internal combustion engine |
DE102012210369A1 (en) * | 2012-06-20 | 2013-12-24 | Robert Bosch Gmbh | Holder for fixing a fuel distributor to an internal combustion engine and fuel injection system with such a holder. |
-
2012
- 2012-04-26 DE DE102012206937A patent/DE102012206937A1/en not_active Withdrawn
-
2013
- 2013-04-02 ES ES13716238T patent/ES2697274T3/en active Active
- 2013-04-02 PL PL13716238T patent/PL2841757T3/en unknown
- 2013-04-02 KR KR20147029594A patent/KR20150003751A/en not_active Application Discontinuation
- 2013-04-02 WO PCT/EP2013/056858 patent/WO2013160069A1/en active Application Filing
- 2013-04-02 US US14/396,575 patent/US9429121B2/en not_active Expired - Fee Related
- 2013-04-02 EP EP13716238.4A patent/EP2841757B1/en not_active Not-in-force
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
WO2013160069A1 (en) | 2013-10-31 |
PL2841757T3 (en) | 2019-01-31 |
US9429121B2 (en) | 2016-08-30 |
KR20150003751A (en) | 2015-01-09 |
DE102012206937A1 (en) | 2013-10-31 |
US20150075495A1 (en) | 2015-03-19 |
ES2697274T3 (en) | 2019-01-22 |
EP2841757A1 (en) | 2015-03-04 |
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