EP2841368B1 - Gripping device for gripping sheets - Google Patents
Gripping device for gripping sheets Download PDFInfo
- Publication number
- EP2841368B1 EP2841368B1 EP13718129.3A EP13718129A EP2841368B1 EP 2841368 B1 EP2841368 B1 EP 2841368B1 EP 13718129 A EP13718129 A EP 13718129A EP 2841368 B1 EP2841368 B1 EP 2841368B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- gripping
- sheet
- stack
- fingers
- material stack
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
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- 230000007246 mechanism Effects 0.000 claims description 10
- 230000005484 gravity Effects 0.000 claims description 9
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- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000032258 transport Effects 0.000 description 6
- 238000012544 monitoring process Methods 0.000 description 4
- 230000001133 acceleration Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 230000001976 improved effect Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
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- 230000000284 resting effect Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H31/00—Pile receivers
- B65H31/30—Arrangements for removing completed piles
- B65H31/3036—Arrangements for removing completed piles by gripping the pile
- B65H31/3045—Arrangements for removing completed piles by gripping the pile on the outermost articles of the pile for clamping the pile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H31/00—Pile receivers
- B65H31/30—Arrangements for removing completed piles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2403/00—Power transmission; Driving means
- B65H2403/20—Belt drives
- B65H2403/21—Timing belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2405/00—Parts for holding the handled material
- B65H2405/50—Gripping means
- B65H2405/58—Means for achieving gripping/releasing operation
- B65H2405/581—Means for achieving gripping/releasing operation moving only one of the gripping parts towards the other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2405/00—Parts for holding the handled material
- B65H2405/50—Gripping means
- B65H2405/58—Means for achieving gripping/releasing operation
- B65H2405/5812—Means for achieving gripping/releasing operation pivoting the movable gripping part towards the other part
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2513/00—Dynamic entities; Timing aspects
- B65H2513/50—Timing
- B65H2513/512—Starting; Stopping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2515/00—Physical entities not provided for in groups B65H2511/00 or B65H2513/00
- B65H2515/30—Forces; Stresses
- B65H2515/31—Tensile forces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1131—Size of sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1912—Banknotes, bills and cheques or the like
Definitions
- the present invention relates to a gripping device and a method for gripping sheet material, in particular a stack of sheets, as well as a device having the gripping device.
- stationary transport means In order to transport a stack of sheet material from a home position to a target position, stationary transport means are known which convey the entire stack from a home position to a destination position. Alternatively, it is also known to subtract at the starting position, the individual sheets one after the other from the stack of sheets and convey to the target position and there, if necessary, to re-stack. Since such devices are laborious and inflexible with respect to a variable starting and ending position, in some applications the respective sheet stack is manually transported by a person. Instead of manual transporting, however, it is also known to use a gripper which can grasp the sheet material stack and transport it to the destination position. The gripper compresses the stack of sheet material at its top and bottom sides in order to achieve gripping clamping of the sheet material stack. In particular, such grippers can be used to remove a stack of sheets from a container and deposit the removed stack of sheets at a desired destination position again.
- containers For the processing of value documents, for example, containers are used which can be opened on one side or are permanently open, and into which one or more value document stacks can be inserted from loose value documents.
- the container In order to remove the value documents, the container is usually arranged so that its open side points upward and the value documents in the container stand on their longitudinal edges.
- the container can be provided with dividing elements which subdivide the container into a plurality of partial regions, cf. FIG. 1a .
- Both the inner wall of the container and the separating elements usually have a meandering surface of a plurality of projections and recesses on their sides facing the value document surfaces.
- a gripper with several gripper fingers can be inserted, which dive into the recesses of the meander-shaped surface from above.
- the recesses of the container and the gripper fingers of the gripper are adapted to each other in their arrangement and size.
- the gripper has, for example, two rake-like gripping elements of a plurality of gripper fingers, which can be moved toward and away from each other to grip the document of value as soon as the gripping fingers are immersed vertically in the recesses of the container. With the help of the gripper so the desired document of value stack can be grasped, taken from the container and stored away from the container or inserted into a device for value document processing.
- a trouble-free removal of a stack of sheets from the container succeeds in this way, however, only in those sheet stacks in which the number of sheets is not too large. Because large stacks are prone to fall out of the Greifklemmung the gripper when removing the stack due to their larger mass and unfavorable geometry. In addition, it is particularly difficult to safely remove mixed stacks of sheet material of various sizes, as this leads to uneven mechanical properties of the sheet material stack. Another difficulty arises from the fact that the force exerted by the gripper on the stack surface In order to hold the stack against gravity and against acceleration forces, it must depend on the friction between the gripper and the sheet located on the stack surface and on the friction between the sheets of the stack, and these frictional forces will vary depending on the nature and condition of the sheets. So far, therefore, a secure and trouble-free removal of sheet stacks is therefore possible only for certain types of sheet stacks.
- the object of the present invention is to provide an improved solution for removing a sheet stack located in a container by means of a gripper from the container and hold by gripping clamping against gravity.
- the force required for gripping must be chosen so large that the gripping fingers can be elastically bent by the counterforce of the stack. Due to the bending of the gripper fingers outwards, the gripping force acts above all only on the edge of the sheet material, so that the sheet material stack can fall out of the gripping clamp.
- the gripping device has at least two gripping elements for gripping a sheet material stack arranged between the gripping elements.
- the gripping elements can be moved toward each other by means of a drive, in order to grasp the sheet material stack and to move away from one another in order to release the sheet material stack.
- one of the gripping elements may be designed to be movable and the other fixed or both may be designed to be movable.
- the gripper engages the stack by compressing the stack at both ends of the stack toward the stack.
- the gripping device preferably has a stop mechanism for shutting off the drive, which drives the relative movement of the gripping elements, and thus for automatically stopping the relative movement of the gripping elements as soon as a counterforce of the sheet material stack generated in the Greifklemmung exceeds a certain value. This ensures that a predefined gripping force of the gripping device acts on the sheet material stack, which is sufficient to grasp the stack safely, but not to damage.
- the gripping elements each have at least one gripping finger. The gripping fingers can be applied to the stack end sheet of the sheet material stack to be gripped, which is located at the respective gripping element facing the end of the stack of sheets.
- At least one of the gripping fingers of one of the gripper elements is tilted from its initial position, in which it is oriented substantially parallel to the surface of the stack end sheet facing it, into a tilted position, in which it is inclined towards the surface of the stack end sheet facing it.
- all gripping fingers of at least one of the gripping elements are designed to be tiltable.
- the second gripping element may also have tiltable gripping fingers.
- the tiltable gripping finger In the starting position, in which the tiltable gripping finger is not tilted, it can dip vertically into the recesses of a meander-shaped surface of the side wall of a container. This is advantageous over permanently tilted gripper fingers, since these, if they should dive into such recesses, would require more space due to the tilted position, which would be at the expense of recordable in the container Blattgutmenge.
- the tilting of the gripper finger displaces the point at which the gripping force of the gripper finger acts on the stack of sheets largely on a gripping point, which is no longer at the edge, but in particular in the middle region of the sheet material stack.
- the tilting of the gripper finger counteracts a decreasing gripping clamping, which results from the elastic bending of the gripping finger.
- This allows a secure gripping and transporting very large stacks of sheets and mixed stacks of different sized sheets.
- the gripping device can be used very flexibly, which concerns the sheet material stack to be gripped. Because with the same gripping device, without making a change in the gripping device, both a very large stack of sheets and a stack of very few individual sheets or even a single sheet can be safely removed from a container.
- each gripping element in each case has at least two gripping fingers which run parallel to one another and are arranged at a distance from one another.
- the gripping elements are in particular positioned to each other so that the gripping fingers of the gripping elements are arranged offset from one another, ie the gripping fingers of one of the gripping elements each coincide with the gaps that lie between the gripping fingers of the other gripping element.
- the one or more tiltable gripping fingers of the gripping element are tilted so that they exercise in their tilted position a Greifklemmung on the stack, which is sufficient to hold the stack of sheet against its gravity, and in particular against the acceleration forces required to transport the sheet material stack. The tilting causes the stack of sheets to be held solely by the gripping clamp, without the sheet stack of its underside being supported against gravity, ie without the stack resting on a support.
- the gripping device is movable in space and therefore adapted for transporting a stack of sheets from a home position to a target position.
- the gripping device may for this purpose be e.g. be attached to the articulated arm of a Gelenkarmroboters to allow three-dimensional movements of the gripping device in space (translational and rotational movements).
- the gripping device can be used to remove a sheet material stack from a container and to deposit the removed sheet material stack at a desired target position again.
- the respective tiltable gripping finger is tiltable about an axis which is oriented approximately parallel to the surface of the gripping finger-fed stack end sheet and which encloses a non-zero angle with the direction of the gripper finger which is for example 90 ° or approximately at 90 °.
- the gripping finger is tiltable in such a way that, in its tilted position, it is inclined along the direction perpendicular to the surface of the stack end sheet facing it (also referred to below as "stack surface").
- the outer end of the tiltable gripper finger which faces away from the attachment of the tiltable gripper finger on the gripping element, is tilted towards the stack surface.
- the outer end of the tiltable gripping finger In the tilted position, the outer end of the tiltable gripping finger is displaced perpendicular to the stacking surface relative to those portions of the tiltable gripping finger that are closer to the attachment of the tiltable gripping finger to the gripping member than the outer end.
- the outer end of the tiltable gripper finger and the portions of the tiltable gripper finger closer to the attachment of the tiltable gripper finger to the gripper member have the same position along the direction perpendicular to the stack surface.
- the gripper finger In its initial position, the gripper finger can be placed on the stack end sheet in particular such that the gripper finger flatly contacts the stack end sheet over at least a quarter of the length of the stack end sheet, preferably at least over half the length, with the length of the stack end sheet being viewed in the direction, in which the gripping finger points.
- the gripping finger assumes a sharp tilt angle in its tilted position. This acute tilt angle is in particular 1 ° -20 °, for example 2 ° -5 °.
- tilting the tiltable gripping fingers By tilting the tiltable gripping fingers is achieved that the gripping force exerted by the tiltable gripper finger in its tilted position on the sheet stack, is exerted mainly by the outer end of the tiltable gripper finger on the sheet stack, the attachment of the tiltable gripper finger on the Facing away gripping element. In the tilted position, the outer end of the tiltable gripping finger exerts the gripping force on the sheet material stack at a gripping point on the stack end sheet, which is not in the edge region, but in the middle region of the sheet material stack.
- the center region of the sheet material stack is that region which, viewed along the direction of the gripper finger, removes at least 30% of the width of the sheet material stack from both edges of the stack of sheet material the sheet stack has in the direction of the gripper finger.
- the gripping point lies along this direction approximately in the middle of the sheet material stack.
- the gripping point at which the gripper finger in its tilted position essentially holds the sheet material stack is, for example, a point of contact, wherein due to the elasticity of the sheet material stack, but also in the tilted position, a flat contact of the stack end sheet by the gripper finger is possible.
- the advantage of gripping clamping in the center region is that neither the gravity nor the inertia of the stack (when the stack moves in space) can impart torque to the stack when transporting the stack of sheets through the gripper, regardless of direction, such as the stack is held. It is particularly advantageous if at least one of the gripping elements has at least two of the abovementioned tiltable gripping fingers, which are arranged on both sides of the center of the sheet material stack, in particular which are arranged approximately symmetrically to the middle of the sheet material stack. In each case, the outer end of the tiltable gripper finger exerts in its tilted position a gripping force on the stack of sheets at a gripping point in the middle region of the sheet material stack.
- the two gripping points are arranged on both sides of the middle of the sheet material stack, they are preferably symmetrical to the center of the sheet material stack.
- the gripping points of the gripper fingers are preferably selected symmetrically to the center of the smallest sheet of the sheet stack.
- at least the gripping fingers of one of the gripper elements are designed to carry out a compensation movement, which allows an adaptation of the position of the gripper fingers to uneven stacked sheets. This may be the same gripping element, which also has the / the tiltable gripping fingers and / or the other gripping element that does not tilt Greiffinger has.
- the gripping fingers are attached to the gripping element in such a way that, relative to the gripping element, they can be moved into mutually different positions along the direction perpendicular to the stacking surface of the sheet material stack.
- the gripping fingers designed for compensating movement are fastened to the gripping element in such a way that they can be deflected relative to the gripping element along the direction perpendicular to the stacking surface against a spring force.
- the fact that the two gripping fingers are movable perpendicular to the stack surface in different positions, the position of each of the gripper fingers automatically adapts to a locally different large opposing force of the gripped sheet stack, which is different sizes at different locations along the stack surface.
- This compensating movement of the gripper fingers is independent of the above tilting movement for tilting the gripper fingers.
- the mobility of the gripping fingers in different positions perpendicular to the banknote stack causes the position of the respective gripper finger, which, at the time of Greifklemmung the stack occupies relative to the gripping element, depending on the local stack height and / or in dependence of the local mechanical properties of the Stack is variable.
- This compensating movement of the gripper fingers is avoided that the gripping force distributed very differently to the gripper fingers. Without the compensating movement, the gripper finger, which engages in the area of greater stack height, would eliminate a very large portion of the gripping force, while the gripper finger, which grips in the area of lower stack height, would eliminate a low gripping force.
- the compensating movement of the gripping fingers ensures that the gripping force of the gripper fingers exerted for gripping clamping is matched to one another when a banknote stack with locally different stacking height and / or locally different mechanical properties is gripped. For example, the two gripping fingers exert approximately the same force on the stack. This also uneven sheets stacks can be used safely.
- the two gripping fingers of the gripping element are formed by a fork, which is rotatable about an axis to enable the compensating movement, which is oriented approximately parallel to the gripper fingers and in particular lies approximately on the mid-perpendicular between the two gripping fingers.
- the gripper fingers move in opposite directions.
- one of the gripping fingers is deflected away from the stacking surface, the other gripping finger is automatically deflected counter to the stacking surface.
- the rotational movement about the axis of the fork of the gripper finger counteracts a spring force.
- the gripping device comprises a belt which is mechanically coupled to one of the gripping elements to move the gripping element by the belt movement relative to the other gripping element of the gripping device and to grasp a stack of sheets arranged between the two gripping elements by a gripping clamp.
- the gripping element is mechanically designed such that the drive of the belt movement also provides the force for tilting the tiltable gripper finger. The tilting is triggered by the opposing force of the compressed sheet stack. For tilting the gripper finger therefore advantageously no further drive or actuator is needed.
- the relative movement The gripping elements can also be achieved without the aid of belts.
- the belt tension is monitored by a sensor designed to stop belt drive when exceeding a certain belt tension.
- the sensor for mechanical monitoring of the belt tension is preferably arranged in that section along the belt in which, in the case of gripping clamping of the stack of sheets, during further movement of the gripping element, an increased belt tension is produced by the counterforce of the stack of sheets.
- the sensor has a roller which is pressed against the belt for monitoring the belt tension (for example by spring force) and which, in the case of gripping clamping of the stack of sheets, is deflected by the belt tension being increased during the further movement of the gripping element.
- the deflection of the roll is e.g. monitored by a proximity sensor that monitors the position of the roller. If a certain deflection of the roller is exceeded, the sensor shuts off the motor of the belt movement.
- the gripping device is set up in particular for removing a sheet material stack from a container which has side walls with a meander-shaped surface.
- the sidewall having the meandering surface may be formed by a separator received in the container or by the inner wall of the container itself.
- the gripping device preferably has two gripper elements each comprising at least two gripper fingers, which are designed to immerse in recesses of the meander-shaped surface of a side wall of the container in which the sheet material stack is contained. If the container is arranged so that its has open side up and the sheet material in the container is on its edges, the gripper can grab the sheet stack and lift out of the container against gravity.
- the side wall of the container which has the meandering surface, in some containers has a projection-free portion, i. a section in which no projection of the meandering side wall is present.
- the stack end sheet facing this side wall of a sheet material stack contained in the container can bulge out in this projection-free section towards the side wall.
- At least one of the gripping fingers which is provided when gripping the sheet material stack for immersion in this projection-free portion of the side wall, beveled at its outer end so that it can dive between the stacked towards the side wall Stapelendblatt and the projection-free section ,
- the outer end of this gripper finger which is located on the side remote from the attachment of the gripper finger side of the gripper finger, is chamfered such that the thickness of the gripper finger decreases along the direction of the projection-free portion facing direction.
- the invention also includes a device for processing sheet material, in particular value documents, which has a gripping device according to the invention.
- the device may be a value-document processing device which has an input pocket for the value documents, a transport system for transporting the value documents, sensors for checking the value documents and one or more output pockets for the value documents.
- the device can also essentially only the Be ready gripping device and be adapted to be attached to such a value-document processing device, or be provided for use with such a value-document processing device.
- the gripping device of the device can be set up to load the gripped value-document stack into the input tray of the value-document processing device and / or to remove the gripped sheet-material stack from an output tray of the value-document processing device.
- the invention also relates to a method for gripping a sheet material stack by means of the gripping device.
- At least one of the gripping fingers is thereby tilted from its initial position to its tilted position.
- the tilting of the gripper finger can be carried out before the start of the relative movement or during the relative movement.
- the relative movement of the gripping elements is automatically stopped as soon as a gripping clamping is achieved, in particular as soon as a counterforce of the sheet material stack generated during gripping clamping exceeds a predetermined value.
- the relative movement of the gripping elements is preferably stopped after stopping the relative movement a certain waiting time and after this waiting time a Nachconce the sheet material stack is performed, in which the relative movement of the gripping elements is started to each other again, even in the case of relaxation of the sheet stack a secure Greifklemmung of Produce sheet stack.
- the restarted relative movement of the gripping elements is in turn automatically stopped, in particular as soon as the opposing force of the sheet material stack generated during the renewed Greifklemmung again exceeds the predetermined value.
- the method for removing a sheet material stack from a container by means of the gripping device is advantageous.
- the tilting of the gripper fingers then takes place e.g. after the gripping fingers were immersed in the recesses of a meandering side wall.
- the step of transporting the sheet material stack gripped by the gripping clamp by means of the gripping device in this case comprises that the gripping clamp removes the gripped sheet material stack from the container.
- the gripping device performs the catching while it transports the stack of sheets, in particular after the gripping device has removed the sheet stack from the container.
- By picking up the desired gripping force is adjusted again, e.g. about the same value as the first Greifklemmung.
- the relaxation of the sheet stacks can be accomplished by inelastic deformation of the stack of sheets by squeezing when gripping, e.g. slight positional shifts between the leaves of the sheet material.
- the waiting time is chosen so that the sheet material stack has sufficient time after reaching the Greifklemmung to relax under the influence of gripping force, gravity and possibly its inertial force. For example, the waiting time between the automatic stopping of the relative movement and the Nachgro is a few tenths of seconds.
- the invention will be described below with reference to banknotes as an example of the value documents.
- the invention is not limited thereto, but sheet material in general suitable, in particular for any Types of value documents.
- the invention enables, for example, the automatic processing of large quantities of banknotes, wherein the banknotes are prepared in advance for processing and filled into the containers.
- the removal of the banknotes from the container and the insertion of the banknotes taken out of the container into the input compartment of a banknote processing device by means of the gripping device as well as the processing of the banknotes in the device can then take place completely automatically, without manual manipulations of an operator.
- FIG. 1a shows a partially filled with banknotes container 100 together with a per se known gripper 9.
- the container 100 is formed by a on a five-sided closed housing having a plurality of divisions, which can accommodate separators 101 interchangeable.
- Banknote stacks 1 can be entered between the meander-shaped separating elements 101.
- the banknotes are entered in such a way that they stand on their longitudinal edges in the container 100. This allows a safe and ergonomically favorable filling of the container.
- the gripper 9 is lowered into the container 1, with its gripping elements immersed in the recesses of the separating elements 101. After lowering, the two gripping elements of the gripper 9 are moved towards each other to grab a stack of notes 1 and lift out of the container.
- FIG. 1b a container 100 for receiving bank notes standing on its longitudinal edges is shown (the banknote stack 1 is shown in FIG. 1b Not shown).
- a gripping device 10 with two gripping elements 21, 41 is used, which can be moved towards and away from each other.
- the gripping elements 21, 41 are part of the gripping device 10, which are based on the FIGS. 2a-d is described in detail, and of the in FIG. 1b only the two gripping elements 21, 41 are shown.
- At least one of the gripping elements extends substantially over the entire inside width of the container 100 in order to be able to securely grasp and later deposit banknote stacks 1.
- the gripping device 10 can have sensors for positioning the gripping elements 21, 41 whose signals are from a control device are evaluated to control the movement of the gripping device 10.
- the lateral position of the gripping element 21 in FIG. 1b is eg right of the center of the container and chosen so that the two gripping points are arranged on both sides and symmetrically to the center of the smallest possible banknote format, provided that the banknotes are aligned on the right side wall of the container 100. If the banknotes are always aligned on the right side wall, these gripping points are in the same position with respect to the smallest possible banknote format for each banknote stack.
- the separating elements 101 are provided on both sides with a meander-shaped surface so that the gripping elements 21, 41 can dive defined between banknotes located in the container 100 in order to grip a stack of banknotes and remove them from the container 100.
- the arrangement and extent of the gripping fingers of the gripping elements 21, 41 are adapted to the meandering shape of the separating elements 101, so that they can dive into the recesses of the meandering surface.
- the front and rear inner walls of the container also have a meander-shaped surface with projections and recesses, which likewise makes it possible to immerse the gripping fingers of the gripping elements.
- the banknote stack 1 removed from the container 100 by the gripping device 10 is then fed to a processing, for example by means of a banknote processing device.
- the gripping device 10 places the banknote stack in an input compartment of the banknote processing device one from which the banknotes are individually transported away by means of a singler.
- the gripping device 10 is arranged in the region of the input compartment of the banknote processing device in order to be able to place the banknotes removed from the container 100 into an input compartment.
- a suitable receiving device for one or more containers 100 may be provided within reach of the gripping device 10.
- the banknotes are processed in the banknote processing device, stored in bins of the banknote processing device and billed.
- FIG. 2a shows a gripping device 10 with the two gripping elements 21 and 41.
- the movable gripping element 21 is moved toward the stationary gripping element 41.
- the gripping element 21 of the gripping device 10 has a carriage 24 which is mechanically coupled to a belt 32 of the gripping device 10. By the movement of the belt 32, the gripping member 21 can be linearly moved toward and away from the gripping member 41.
- the belt 32 is moved by a motor 30 which drives the drive roller 31 of the belt.
- the fixed gripping element 41 has a plurality of gripping fingers 42 which are distributed over the entire length of the banknote stack.
- the fixed gripping element may alternatively have less gripping fingers.
- the movable gripping element 21 has only two gripping fingers 22 in this example.
- the movable gripping member 21 may have a plurality of gripper fingers 22 which are distributed over the entire length of the banknote stack.
- the gripper 10 is shown at different times when the gripping member 21 is moved toward the other gripping member 41 continuously or stepwise to grip the stack of notes 1.
- the gripping element 21 is moved towards the Stapelendblatt 2 of the banknote stack 1, but this does not affect.
- FIG. 2b the time of contact between the gripping element 21 and stack end sheet 2 is shown.
- Figure 2c shows a time at which the banknote stack 1 is already pressed by the gripping member 21 against the gripping member 41, but the gripping fingers 22 are still in their un-tilted initial position A.
- Figure 2d shows the gripping device after the gripping fingers 22 have been tilted into its tilted position K and the banknote stack 1 is gripped.
- the gripping fingers 22 of the gripping element 21 are tiltable towards the banknote stack 1 by a mechanical tilting mechanism which the gripper element 21 has.
- the function of the tilt mechanism is based on a comparison of Figures 2c and 2d clear.
- Figure 2c in which the gripping fingers 22 are in their untilted starting position A, the carriage 24 of the gripping element 21 is moved further to the left by means of the belt 32.
- a counter force is exerted on the gripping fingers 22 by the banknote stack 1, which prevents the gripping fingers 22 and the associated lower part 23 of the gripping element 21 from following the left movement of the carriage 24.
- the movable gripping member 21 is moved in a raised position of the gripping device 10 to the fixed gripping member 41 ( Fig. 2a, Fig. 2b ), ie before the gripping elements are lowered into the container 100. Only after the position of the two gripping elements 21, 41 is correct to immerse in the recesses of the respective meander-shaped surface, the gripping device 10 is lowered into the container 100. This reduction takes place between the times of FIGS. 2b and 2c instead of.
- the movable gripping member 21 is further moved to the gripping member 41 to compress the stack of notes 1 ( Fig. 2c ) and the gripper fingers 22 to tilt ( Fig. 2d ).
- the banknote stack 1 is gripped and can then be safely lifted out of the container 100.
- the gripping device 10 has, for example, a mechanically controlled stopping mechanism for automatically stopping the movement of the gripping element 21 as soon as a counterforce of the sheet material stack 1 generated during gripping clamping exceeds a certain value.
- the belt tension of the belt 32 is monitored by a sensor.
- the sensor for monitoring the belt tension is arranged in the portion along the belt 32, in which an increased belt tension is generated in the case of Greifklemmung the sheet stack, further advancing the gripping member 21 by the opposing force of the sheet material stack 1. In the FIGS. 2a-d this is the portion of the belt 32 that lies along the direction of movement of the belt between the carriage 24 of the gripping device 21 and the drive roller 31.
- the sensor has a roller 34, which is pressed against the belt by a spring for monitoring the belt tension.
- the belt tension increases in the area of the roller 34 by acting on advancing the gripping member 21 counterforce of the sheet stack 1 and by the driving force of the drive roller 31. Due to the increased belt tension, the roller 34 by the belt 32 against the Spring force deflected (compared to Figure 2c is the role 34 in Figure 2d deflected slightly upwards).
- the deflection of the roller 34 is monitored, for example by a proximity sensor 33, which monitors the position of the role, for example, inductive or capacitive.
- the proximity sensor 33 turns off the motor 30 used for driving the belt, so that the movement of the gripping member 21 is automatically stopped.
- the motor 30 is preferably a motor with self-locking gear, so that the Greifklemmung the banknote stack 1 is maintained even when the engine 30.
- the roller 34 As soon as the belt tension is normal again, pressed by the deflection of the counteracting spring force against the belt 32 again.
- foil elements of the banknotes for example security elements which are applied to the banknotes, can lead to an uneven stack height and / or to uneven mechanical properties of the banknote stack 1.
- banknote stacks with an oblique or wavy surface or, depending on the position along the stacking surface have a different elasticity and therefore provide a locally different opposing force, cf.
- FIGS. 3a-b
- At least one of the gripping elements (the same which also has tiltable gripping fingers and / or the other gripping element) is designed to carry out a compensation movement which allows an adaptation of the gripping element to uneven stacked sheets.
- the two gripping fingers 22 of the gripping element 21 are arranged on both sides of the center M of the banknote stack 1, cf. Fig. 2c ,
- the gripping fingers 22 are so on the lower part 23 of the gripping member 21 attached, that they, relative to the lower part 23, along the direction perpendicular to the stacking surface of the sheet material stack 1, are movable into different positions.
- This compensating movement of the gripper fingers is independent of the in the Figures 2c-d shown tilting movement for tilting the gripper fingers.
- the gripping fingers 22 are formed by a fork.
- This fork is rotatably mounted on an axis 27 which is oriented approximately parallel to the gripper fingers 22 and which lies approximately on the mid-perpendicular between the two gripping fingers, cf.
- FIGS. 3a-b The two gripping fingers 22 are therefore deflectable in different positions perpendicular to the stack surface. When grasping a stack having a nonuniform height or uneven mechanical properties, the gripper fingers therefore move in opposite directions. The rotation of the gripping fingers 22 about the axis 27 counteracts the spring force of the spring 26.
- the gripping device 10 grips a stack of sheets 1 whose left side has a greater elasticity than its right side, so that the gripping fingers 22 are automatically rotated about the axis 27 in a counterclockwise direction when the stack is compressed.
- FIG. 3b grips the gripping device 10 another sheet stack 1, the right side has a greater elasticity than the left side, so that the gripping fingers 22 are rotated slightly clockwise about the axis 27.
- FIGS. 4a-b the gripping element 41 is shown immersed in the recesses of the meandering surface of a separating element 101 contained in a banknote container 100.
- the separating element 101 has a projection-free section 102, on which the meandering shape is interrupted, and which has a recessed grip having.
- a banknote BN for example the stack end sheet 2 of a banknote stack 1 received in the container, can bulge out into this projection-free section 102, cf.
- FIGS. 5a-b an improved embodiment of the gripper fingers is shown.
- the two gripping fingers 42 which are provided for gripping the sheet material stack for immersion in the projection-free portion 102, are chamfered at their outer ends.
- the chamfer is such that the thickness of the gripper finger, which it has perpendicular to the direction of the gripper finger, decreases along the direction of the center of the projection-free portion 102 direction.
- these gripping fingers can easily dip between the outwardly arched banknote BN and the projection-free section 102, cf. FIG. 5b ,
- this banknote or the stack is securely gripped without damaging banknotes.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
- Manipulator (AREA)
- Pile Receivers (AREA)
Description
Die vorliegende Erfindung betrifft eine Greifeinrichtung und ein Verfahren zum Greifen von Blattgut, insbesondere eines Blattgutstapels, sowie eine Vorrichtung, die die Greifeinrichtung aufweist.The present invention relates to a gripping device and a method for gripping sheet material, in particular a stack of sheets, as well as a device having the gripping device.
Um einen Stapel von Blattgut von einer Ausgangsposition zu einer Zielposition zu transportieren sind stationäre Transporteinrichtungen bekannt, die den gesamten Stapel von einer Ausgangsposition zu einer Zielposition befördern. Alternativ ist es auch bekannt, an der Ausgangsposition die einzelnen Blätter einzeln nacheinander von dem Blattgutstapel abzuziehen und zur Zielposition zu befördern und diese dort ggf. wieder zu aufzustapeln. Da derartige Vorrichtungen aufwändig und in Bezug auf eine variable Ausgangs- und Zielposition unflexibel sind, wird bei manchen Anwendungen der jeweilige Blattgutstapel durch eine Person manuell transportiert. An Stelle eines manuellen Transportierens ist es aber auch bekannt, einen Greifer zu verwenden, der den Blattgutstapel greifen und zur Zielposition transportieren kann. Der Greifer drückt den Blattgutstapel an seiner Ober- und Unterseite zusammen, um eine Greifklemmung des Blattgutstapels zu erreichen. Insbesondere können solche Greifer dazu verwendet werden, einen Blattgutstapel aus einem Behälter zu entnehmen und den entnommenen Blattgutstapel an einer gewünschten Zielposition wieder abzulegen.In order to transport a stack of sheet material from a home position to a target position, stationary transport means are known which convey the entire stack from a home position to a destination position. Alternatively, it is also known to subtract at the starting position, the individual sheets one after the other from the stack of sheets and convey to the target position and there, if necessary, to re-stack. Since such devices are laborious and inflexible with respect to a variable starting and ending position, in some applications the respective sheet stack is manually transported by a person. Instead of manual transporting, however, it is also known to use a gripper which can grasp the sheet material stack and transport it to the destination position. The gripper compresses the stack of sheet material at its top and bottom sides in order to achieve gripping clamping of the sheet material stack. In particular, such grippers can be used to remove a stack of sheets from a container and deposit the removed stack of sheets at a desired destination position again.
Für die Bearbeitung von Wertdokumenten werden beispielsweise Behälter eingesetzt, die auf einer Seite öffenbar sind oder permanent offen sind, und in die einer oder mehrere Wertdokumentstapel aus losen Wertdokumenten eingelegt werden können. Zur Entnahme der Wertdokumente ist der Behälter üblicherweise so angeordnet, so dass seine offene Seite nach oben weist und die Wertdokumente in dem Behälter auf ihren Längskanten stehen.For the processing of value documents, for example, containers are used which can be opened on one side or are permanently open, and into which one or more value document stacks can be inserted from loose value documents. In order to remove the value documents, the container is usually arranged so that its open side points upward and the value documents in the container stand on their longitudinal edges.
Wenn in dem Behälter mehrere Wertdokumentstapel voneinander getrennt aufbewahrt werden sollen, z.B. um die Stapel voneinander unterscheiden zu können, kann der Behälter mit Trennelementen versehen sein, die den Behälter in mehrere Teilbereiche unterteilen, vgl.
Eine störungsfreie Entnahme eines Blattgutstapels aus dem Behälter gelingt auf diese Weise jedoch nur bei solchen Blattgutstapel, bei denen die Anzahl an Blättern nicht zu groß ist. Denn große Stapel sind aufgrund ihrer größeren Masse und ungünstigeren Geometrie anfällig dafür, bei der Entnahme des Stapels aus der Greifklemmung des Greifers herauszufallen. Besonders schwierig ist außerdem eine sichere Entnahme von gemischten Stapeln aus Blattgut verschiedener Größe, da dies zu ungleichmäßigen mechanischen Eigenschaften des Blattgutstapels führt. Eine weitere Schwierigkeit resultiert daraus, dass die Kraft, die der Greifer auf die Stapeloberfläche ausüben muss, um den Stapel gegen die Schwerkraft und gegen Beschleunigungskräfte festzuhalten, von der Reibung zwischen dem Greifer und dem an der Stapeloberfläche befindlichen Blatt sowie von der Reibung zwischen den Blättern des Stapels abhängt, und diese Reibungskräfte, je nach Art und Zustand der Blätter variieren. Bisher ist daher eine sichere und störungsfreie Entnahme von Blattgutstapeln daher nur für bestimmte Arten von Blattgutstapeln möglich.A trouble-free removal of a stack of sheets from the container succeeds in this way, however, only in those sheet stacks in which the number of sheets is not too large. Because large stacks are prone to fall out of the Greifklemmung the gripper when removing the stack due to their larger mass and unfavorable geometry. In addition, it is particularly difficult to safely remove mixed stacks of sheet material of various sizes, as this leads to uneven mechanical properties of the sheet material stack. Another difficulty arises from the fact that the force exerted by the gripper on the stack surface In order to hold the stack against gravity and against acceleration forces, it must depend on the friction between the gripper and the sheet located on the stack surface and on the friction between the sheets of the stack, and these frictional forces will vary depending on the nature and condition of the sheets. So far, therefore, a secure and trouble-free removal of sheet stacks is therefore possible only for certain types of sheet stacks.
Aus
Die Aufgabe der vorliegenden Erfindung ist es, eine verbesserte Lösung dafür zu schaffen, einen in einem Behälter befindlichen Blattgutstapel mittels eines Greifers aus dem Behälter zu entnehmen und durch Greifklemmung entgegen der Schwerkraft festzuhalten.The object of the present invention is to provide an improved solution for removing a sheet stack located in a container by means of a gripper from the container and hold by gripping clamping against gravity.
Diese Aufgabe wird durch die Merkmale der unabhängigen Ansprüche gelöst. Weitere Vorteile der vorliegenden Erfindung ergeben sich aus den abhängigen Ansprüchen.This object is solved by the features of the independent claims. Further advantages of the present invention will become apparent from the dependent claims.
Bei sehr großen Blattgutstapeln wurde beobachtet, dass die für das Greifen aufzuwendende Kraft so groß gewählt werden muss, dass die Greiffinger durch die Gegenkraft des Stapels elastisch verbogen werden können. Durch das Verbiegen der Greiffinger nach außen wirkt die Greifkraft vor allem nur mehr am Rand des Blattguts, so dass der Blattgutstapel aus der Greifklemmung herausfallen kann.In the case of very large stacks of sheet material, it has been observed that the force required for gripping must be chosen so large that the gripping fingers can be elastically bent by the counterforce of the stack. Due to the bending of the gripper fingers outwards, the gripping force acts above all only on the edge of the sheet material, so that the sheet material stack can fall out of the gripping clamp.
Die erfindungsgemäße Greifeinrichtung weist zumindest zwei Greifelemente zum Greifen eines zwischen den Greifelementen angeordneten Blattgutstapels auf. Die Greifelemente können mittels eines Antriebs aufeinander zu bewegt werden, um den Blattgutstapel zu greifen und voneinander weg bewegt werden, um den Blattgutstapel wieder loszulassen. Dazu kann eines der Greifelemente beweglich ausgebildet sein und das andere feststehend oder beide können beweglich ausgebildet sein. Um an beiden Enden des Stapels eine Greifklemmung des Blattgutstapels zu erreichen, greift die Greifeinrichtung den Stapel, indem sie den Stapel an beiden Enden des Stapels in Richtung des Stapels zusammendrückt. Die Greifeinrichtung weist vorzugsweise einen Anhaltmechanismus zum Abschalten des Antriebs auf, der die Relativbewegung der Greifelemente antreibt, und damit zum automatischen Anhalten der Relativbewegung der Greifelemente, sobald eine bei der Greifklemmung erzeugte Gegenkraft des Blattgutstapels einen bestimmten Wert überschreitet. Damit wird erreicht, dass eine vordefinierte Greifkraft der Greifeinrichtung auf den Blattgutstapel wirkt, die ausreicht, den Stapel sicher zu greifen, aber nicht zu beschädigen. Die Greifelemente weisen jeweils zumindest einen Greiffinger auf. Die Greiffinger können an das Stapelendblatt des zu greifenden Blattgutstapels angelegt werden, das sich an dem jeweiligen Greifelement zugewandte Ende des Blattgutstapels befindet. Zumindest einer der Greiffinger eines der Greifelemente von seiner Ausgangsstellung, in der er im Wesentlichen parallel zur Oberfläche des ihm zugewandten Stapelendblatts orientiert ist, in eine gekippte Stellung kippbar, in der er zu der Oberfläche des ihm zugewandten Stapelendblatts hin geneigt ist. Vorzugsweise sind alle Greiffinger zumindest eines der Greifelemente derart kippbar ausgebildet. Auch das zweite Greifelement kann kippbare Greiffinger aufweisen.The gripping device according to the invention has at least two gripping elements for gripping a sheet material stack arranged between the gripping elements. The gripping elements can be moved toward each other by means of a drive, in order to grasp the sheet material stack and to move away from one another in order to release the sheet material stack. For this purpose, one of the gripping elements may be designed to be movable and the other fixed or both may be designed to be movable. In order to achieve gripping clamping of the sheet stack at both ends of the stack, the gripper engages the stack by compressing the stack at both ends of the stack toward the stack. The gripping device preferably has a stop mechanism for shutting off the drive, which drives the relative movement of the gripping elements, and thus for automatically stopping the relative movement of the gripping elements as soon as a counterforce of the sheet material stack generated in the Greifklemmung exceeds a certain value. This ensures that a predefined gripping force of the gripping device acts on the sheet material stack, which is sufficient to grasp the stack safely, but not to damage. The gripping elements each have at least one gripping finger. The gripping fingers can be applied to the stack end sheet of the sheet material stack to be gripped, which is located at the respective gripping element facing the end of the stack of sheets. At least one of the gripping fingers of one of the gripper elements is tilted from its initial position, in which it is oriented substantially parallel to the surface of the stack end sheet facing it, into a tilted position, in which it is inclined towards the surface of the stack end sheet facing it. Preferably, all gripping fingers of at least one of the gripping elements are designed to be tiltable. The second gripping element may also have tiltable gripping fingers.
In der Ausgangsstellung, in der der kippbare Greiffinger ungekippt ist, kann dieser senkrecht in die Aussparungen einer mäanderförmigen Oberfläche der Seitenwand eines Behälters eintauchen. Dies ist vorteilhaft gegenüber permanent gekippten Greiffingern, da diese, wenn sie in solche Aussparungen eintauchen sollen, aufgrund der Kippstellung mehr Platz benötigen würden, was zu Lasten der in dem Behälter aufnehmbaren Blattgutmenge gehen würde.In the starting position, in which the tiltable gripping finger is not tilted, it can dip vertically into the recesses of a meander-shaped surface of the side wall of a container. This is advantageous over permanently tilted gripper fingers, since these, if they should dive into such recesses, would require more space due to the tilted position, which would be at the expense of recordable in the container Blattgutmenge.
Das Kippen des Greiffingers verlagert den Angriffspunkt, an dem die Greifkraft des Greiffingers auf den Blattgutstapel größtenteils wirkt, auf eine Greifstelle, die nicht mehr am Rand, sondern insbesondere im Mittenbereich des Blattgutstapels liegt. Das Kippen des Greiffingers wirkt einer nachlassenden Greifklemmung, die durch das elastische Verbiegen des Greiffingers entsteht, entgegen. Damit wird ein sicheres Greifen und Transportieren sehr großer Blattgutstapel und von gemischten Stapeln aus Blattgut verschiedener Größe ermöglicht. Die Greifeinrichtung ist aber sehr flexibel einsetzbar, was den zu greifenden Blattgutstapel betrifft. Denn mit derselben Greifeinrichtung kann, ohne eine Veränderung der Greifeinrichtung vorzunehmen, sowohl ein sehr großer Blattgutstapel als auch ein Stapel aus sehr wenigen einzelnen Blättern oder sogar ein einziges Blatt sicher aus einem Behälter entnommen werden.The tilting of the gripper finger displaces the point at which the gripping force of the gripper finger acts on the stack of sheets largely on a gripping point, which is no longer at the edge, but in particular in the middle region of the sheet material stack. The tilting of the gripper finger counteracts a decreasing gripping clamping, which results from the elastic bending of the gripping finger. This allows a secure gripping and transporting very large stacks of sheets and mixed stacks of different sized sheets. However, the gripping device can be used very flexibly, which concerns the sheet material stack to be gripped. Because with the same gripping device, without making a change in the gripping device, both a very large stack of sheets and a stack of very few individual sheets or even a single sheet can be safely removed from a container.
Vorzugsweise weist jedes Greifelement jeweils mindestens zwei Greiffinger auf, die parallel zueinander verlaufen und voneinander beabstandet angeordnet sind. Die Greifelemente sind insbesondere so zueinander positioniert, dass die Greiffinger der Greifelemente zueinander versetzt angeordnet sind, d.h. die Greiffinger eines der Greifelemente decken sich jeweils mit den Lücken, die zwischen den Greiffingern des anderen Greifelements liegen. Der oder die kippbaren Greiffinger des Greifelements werden so gekippt, dass sie in ihrer gekippten Stellung eine Greifklemmung auf den Stapel ausüben, die dazu ausreicht, den Blattgutstapel entgegen seiner Schwerkraft, und insbesondere auch entgegen der zum Transportieren des Blattgutstapels erforderlichen Beschleunigungskräfte, festzuhalten. Das Kippen bewirkt, dass der Blattgutstapel allein durch die Greifklemmung gehalten werden kann, ohne dass der Blattgutstapel seiner Unterseite gegen die Schwerkraft gestützt wird d.h. ohne dass der Stapel auf einer Auflage aufliegt.Preferably, each gripping element in each case has at least two gripping fingers which run parallel to one another and are arranged at a distance from one another. The gripping elements are in particular positioned to each other so that the gripping fingers of the gripping elements are arranged offset from one another, ie the gripping fingers of one of the gripping elements each coincide with the gaps that lie between the gripping fingers of the other gripping element. The one or more tiltable gripping fingers of the gripping element are tilted so that they exercise in their tilted position a Greifklemmung on the stack, which is sufficient to hold the stack of sheet against its gravity, and in particular against the acceleration forces required to transport the sheet material stack. The tilting causes the stack of sheets to be held solely by the gripping clamp, without the sheet stack of its underside being supported against gravity, ie without the stack resting on a support.
Die Greifeinrichtung ist im Raum bewegbar und daher zum Transportieren eines Blattgutstapels von einer Ausgangsposition, zu einer Zielposition eingerichtet. Die Greifeinrichtung kann zu diesem Zweck z.B. an dem Gelenkarm eines Gelenkarmroboters befestigt sein, um dreidimensionale Bewegungen der Greifeinrichtung im Raum (Translations- und Rotationsbewegungen) zu ermöglichen. Zum Beispiel kann die Greifeinrichtung dazu verwendet werden, einen Blattgutstapel aus einem Behälter zu entnehmen und den entnommenen Blattgutstapel an einer gewünschten Zielposition wieder abzulegen. Alternativ ist mit Hilfe der Greifeinrichtung auch Entnahme eines Blattgutstapels von einer beliebigen Ablage oder aus einem Ausgabefach einer Blattgutbearbeitungsvorrichtung möglich.The gripping device is movable in space and therefore adapted for transporting a stack of sheets from a home position to a target position. The gripping device may for this purpose be e.g. be attached to the articulated arm of a Gelenkarmroboters to allow three-dimensional movements of the gripping device in space (translational and rotational movements). For example, the gripping device can be used to remove a sheet material stack from a container and to deposit the removed sheet material stack at a desired target position again. Alternatively, it is possible with the help of the gripping device and removal of a stack of sheets from any tray or from an output tray of a Blattgutbearbeitungsvorrichtung.
Der jeweilige kippbare Greiffinger ist um eine Achse kippbar, die etwa parallel zur Oberfläche des dem Greiffinger zugewanden Stapelendblatts orientiert ist und die einen von Null verschiedenen Winkel mit der Richtung des Greiffingers einschließt, der beispielsweise 90° ist oder näherungsweise bei 90° liegt. Der Greiffinger ist derart kippbar, dass er in seiner gekippten Stellung entlang der Richtung senkrecht zu der Oberfläche des ihm zugewandeten Stapelendblatts (im Folgenden auch als "Stapeloberfläche" bezeichnet) hin geneigt ist. Das äußere Ende des kippbaren Greiffingers, das von der Befestigung des kippbaren Greiffingers an dem Greifelement abgewandt ist, wird zur Stapeloberfläche hin geneigt. In der gekippten Stellung ist das äußere Ende des kippbaren Greiffingers relativ zu denjenigen Abschnitten des kippbaren Greiffingers, die näher an der Befestigung des kippbaren Greiffingers an dem Greifelement liegen als das äußere Ende, senkrecht zur Stapeloberfläche hin verschoben. In der Ausgangstellung des kippbaren Greiffingers weisen jedoch das äußere Ende des kippbaren Greiffingers und die Abschnitte des kippbaren Greiffingers, die näher als das äußere Ende an der Befestigung des kippbaren Greiffingers an dem Greifelement liegen, entlang der Richtung senkrecht zu Stapeloberfläche dieselbe Position auf. In seiner Ausgangsstellung ist der Greiffinger insbesondere derart an das Stapelendblatt anlegbar, dass der Greiffinger das Stapelendblatt zumindest über ein Viertel der Länge des Stapelendblatts hinweg, bevorzugt zumindest über die halbe Länge hinweg, flächig berührt, wobei die Länge des Stapelendblatts in der Richtung betrachtet wird, in die der Greiffinger weist. In Bezug auf seine Ausgangsstellung nimmt der Greiffinger in seiner gekippten Stellung einen spitzen Kippwinkel ein. Dieser spitze Kippwinkel beträgt insbesondere 1°-20°, beispielsweise 2°-5°.The respective tiltable gripping finger is tiltable about an axis which is oriented approximately parallel to the surface of the gripping finger-fed stack end sheet and which encloses a non-zero angle with the direction of the gripper finger which is for example 90 ° or approximately at 90 °. The gripping finger is tiltable in such a way that, in its tilted position, it is inclined along the direction perpendicular to the surface of the stack end sheet facing it (also referred to below as "stack surface"). The outer end of the tiltable gripper finger, which faces away from the attachment of the tiltable gripper finger on the gripping element, is tilted towards the stack surface. In the tilted position, the outer end of the tiltable gripping finger is displaced perpendicular to the stacking surface relative to those portions of the tiltable gripping finger that are closer to the attachment of the tiltable gripping finger to the gripping member than the outer end. However, in the initial position of the tiltable gripper finger, the outer end of the tiltable gripper finger and the portions of the tiltable gripper finger closer to the attachment of the tiltable gripper finger to the gripper member have the same position along the direction perpendicular to the stack surface. In its initial position, the gripper finger can be placed on the stack end sheet in particular such that the gripper finger flatly contacts the stack end sheet over at least a quarter of the length of the stack end sheet, preferably at least over half the length, with the length of the stack end sheet being viewed in the direction, in which the gripping finger points. With respect to its initial position, the gripping finger assumes a sharp tilt angle in its tilted position. This acute tilt angle is in particular 1 ° -20 °, for example 2 ° -5 °.
Durch das Kippen des kippbaren Greiffinger wird erreicht, dass die Greifkraft, die der kippbare Greiffinger in seiner gekippten Stellung auf den Blattgutstapel ausübt, vor allem durch das äußere Ende des kippbaren Greiffingers auf den Blattgutstapel ausgeübt wird, das von der Befestigung des kippbaren Greiffingers an dem Greifelement abgewandt ist. In der gekippten Stellung übt das äußere Ende des kippbaren Greiffingers die Greifkraft auf den Blattgutstapel an einer Greifstelle auf dem Stapelendblatt aus, die nicht im Randbereich, sondern im Mittenbereich des Blattgutstapels liegt. Als Mittenbereich des Blattgutstapels wird derjenige Bereich bezeichnet, der, entlang der Richtung des Greiffingers betrachtet, von beiden Rändern des Blattgutstapels mindestens 30% der Breite des Blattgutstapels entfernt, die der Blattgutstapel in der Richtung des Greiffingers aufweist. Vorzugsweise liegt die Greifstelle entlang dieser Richtung etwa in der Mitte des Blattgutstapels. Die Greifstelle, an der der Greiffinger in seiner gekippten Stellung den Blattgutstapel im Wesentlichen hält, ist z.B. ein Kontaktpunkt, wobei, aufgrund der Elastizität des Blattgutstapels, aber auch in der gekippten Stellung eine flächige Berührung des Stapelendblatts durch den Greiffinger möglich ist. Der Vorteil der Greifklemmung im Mittenbereich ist, dass beim Transportieren des Blattgutstapels mittels der Greifeinrichtung weder die Schwerkraft noch die Trägheitskraft des Stapels (bei Bewegung des Stapels im Raum) ein Drehmoment auf den Stapel ausüben kann, und zwar unabhängig von der Richtung, wie der Stapel gehalten wird. Besonders vorteilhaft ist es, wenn zumindest eines der Greifelemente mindestens zwei der oben genannten kippbaren Greiffinger aufweist, die beidseitig der Mitte des Blattgutstapels angeordnet sind, insbesondere die etwa symmetrisch zur Mitte des Blattgutstapels angeordnet sind. Jeweils das äußere Ende des kippbaren Greiffingers übt in seiner gekippten Stellung eine Greifkraft auf den Blattgutstapel an einer Greifstelle im Mittenbereich des Blattgutstapels aus. Die beiden Greifstellen sind beidseitig der Mitte des Blattgutstapels angeordnet, sie liegen vorzugsweise symmetrisch zur Mitte des Blattgutstapels. Im Fall eines gemischten Blattgutstapels mit Blättern verschiedener Größe, die einseitig, an der gleichen Blattgutkante ausgerichtet sind, werden die Greifstellen der Greiffinger bevorzugt symmetrisch zur Mitte des kleinsten Blatts des Blattgutstapels gewählt. Erfindungsgemäß sind zumindest die Greiffinger eines der Greifelemente zu einer Ausgleichsbewegung ausgebildet, die eine Anpassung der Position der Greiffinger an ungleichmäßige Blattgutstapel erlaubt. Dies kann dasselbe Greifelement sein, das auch den/ die kippbaren Greiffinger hat und/oder das andere Greifelement, das keinen kippbaren Greiffinger hat. Für die Ausgleichsbewegung sind die Greiffinger derart an dem Greifelement befestigt, dass sie, relativ zu dem Greifelement, entlang der Richtung senkrecht zur Stapeloberfläche des Blattgutstapels in voneinander unterschiedliche Positionen bewegbar sind. Die zur Ausgleichsbewegung ausgebildeten Greiffinger sind so an dem Greifelement befestigt, dass sie relativ zu dem Greifelement entlang der Richtung senkrecht zur Stapeloberfläche gegen eine Federkraft auslenkbar sind. Dadurch dass die beiden Greiffinger senkrecht zur Stapeloberfläche in voneinander unterschiedliche Positionen bewegbar sind, passt sich die Position jedes der Greiffinger automatisch an eine lokal unterschiedlich große Gegenkraft des gegriffenen Blattgutstapels an, die an verschiedenen Stellen entlang der Stapeloberfläche unterschiedlich groß ist. Diese Ausgleichsbewegung der Greiffinger ist unabhängig von der oben genannten Kippbewegung zum Kippen der Greiffinger.By tilting the tiltable gripping fingers is achieved that the gripping force exerted by the tiltable gripper finger in its tilted position on the sheet stack, is exerted mainly by the outer end of the tiltable gripper finger on the sheet stack, the attachment of the tiltable gripper finger on the Facing away gripping element. In the tilted position, the outer end of the tiltable gripping finger exerts the gripping force on the sheet material stack at a gripping point on the stack end sheet, which is not in the edge region, but in the middle region of the sheet material stack. The center region of the sheet material stack is that region which, viewed along the direction of the gripper finger, removes at least 30% of the width of the sheet material stack from both edges of the stack of sheet material the sheet stack has in the direction of the gripper finger. Preferably, the gripping point lies along this direction approximately in the middle of the sheet material stack. The gripping point at which the gripper finger in its tilted position essentially holds the sheet material stack is, for example, a point of contact, wherein due to the elasticity of the sheet material stack, but also in the tilted position, a flat contact of the stack end sheet by the gripper finger is possible. The advantage of gripping clamping in the center region is that neither the gravity nor the inertia of the stack (when the stack moves in space) can impart torque to the stack when transporting the stack of sheets through the gripper, regardless of direction, such as the stack is held. It is particularly advantageous if at least one of the gripping elements has at least two of the abovementioned tiltable gripping fingers, which are arranged on both sides of the center of the sheet material stack, in particular which are arranged approximately symmetrically to the middle of the sheet material stack. In each case, the outer end of the tiltable gripper finger exerts in its tilted position a gripping force on the stack of sheets at a gripping point in the middle region of the sheet material stack. The two gripping points are arranged on both sides of the middle of the sheet material stack, they are preferably symmetrical to the center of the sheet material stack. In the case of a mixed sheet stack with sheets of different sizes, which are aligned on one side, on the same sheet edge, the gripping points of the gripper fingers are preferably selected symmetrically to the center of the smallest sheet of the sheet stack. According to the invention, at least the gripping fingers of one of the gripper elements are designed to carry out a compensation movement, which allows an adaptation of the position of the gripper fingers to uneven stacked sheets. This may be the same gripping element, which also has the / the tiltable gripping fingers and / or the other gripping element that does not tilt Greiffinger has. For the compensating movement, the gripping fingers are attached to the gripping element in such a way that, relative to the gripping element, they can be moved into mutually different positions along the direction perpendicular to the stacking surface of the sheet material stack. The gripping fingers designed for compensating movement are fastened to the gripping element in such a way that they can be deflected relative to the gripping element along the direction perpendicular to the stacking surface against a spring force. The fact that the two gripping fingers are movable perpendicular to the stack surface in different positions, the position of each of the gripper fingers automatically adapts to a locally different large opposing force of the gripped sheet stack, which is different sizes at different locations along the stack surface. This compensating movement of the gripper fingers is independent of the above tilting movement for tilting the gripper fingers.
Die Bewegbarkeit der Greiffinger in unterschiedliche Positionen senkrecht zum Banknotenstapel bewirkt, dass die Position des jeweiligen Greiffingers, die dieser, zum Zeitpunkt der Greifklemmung des Stapels, relativ zu dem Greifelement einnimmt, in Abhängigkeit der lokalen Stapelhöhe und/oder in Abhängigkeit der lokalen mechanischen Eigenschaften des Stapels variierbar ist. Durch diese Ausgleichsbewegung der Greiffinger wird vermieden, dass sich die Greifkraft stark unterschiedlich auf die Greiffinger verteilt. Ohne die Ausgleichsbewegung würde auf denjenigen der Greiffinger, der im Bereich größerer Stapelhöhe greift, ein sehr großer Anteil der Greifkraft entfallen, während auf den anderen Greiffinger, der im Bereich geringerer Stapelhöhe greift, eine geringe Greifkraft entfällt. Bei einer stark unterschiedlichen Kraftverteilung besteht die Gefahr, dass der Stapel unter Schwerkrafteinfluss aus der Greifklemmung des anderen Greiffingers herausrutscht und der Stapel durch das entstehende Drehmoment um die Greifstelle des erstgenannten Greiffingers verdreht wird. Durch die Ausgleichsbewegung der Greiffinger wird erreicht, dass die zur Greifklemmung ausgeübte Greifkraft der Greiffinger aneinander angeglichen wird, wenn ein Banknotenstapel mit lokal unterschiedlicher Stapelhöhe und/oder lokal unterschiedlichen mechanischen Eigenschaften gegriffen wird. Zum Beispiel üben die beiden Greiffinger näherungsweise dieselbe Kraft auf den Stapel aus. Damit können auch ungleichmäßige Blattgutstapel sicher gegriffen werden.The mobility of the gripping fingers in different positions perpendicular to the banknote stack causes the position of the respective gripper finger, which, at the time of Greifklemmung the stack occupies relative to the gripping element, depending on the local stack height and / or in dependence of the local mechanical properties of the Stack is variable. By this compensating movement of the gripper fingers is avoided that the gripping force distributed very differently to the gripper fingers. Without the compensating movement, the gripper finger, which engages in the area of greater stack height, would eliminate a very large portion of the gripping force, while the gripper finger, which grips in the area of lower stack height, would eliminate a low gripping force. With a very different force distribution, there is a risk that the stack will slip out under the influence of gravity from the Greifklemmung the other gripper finger and the stack by the resulting torque to the gripping point of the former Greiffingers is twisted. The compensating movement of the gripping fingers ensures that the gripping force of the gripper fingers exerted for gripping clamping is matched to one another when a banknote stack with locally different stacking height and / or locally different mechanical properties is gripped. For example, the two gripping fingers exert approximately the same force on the stack. This also uneven sheets stacks can be used safely.
Beispielsweise werden die zwei Greiffinger des Greifelements durch eine Gabel gebildet, die zur Ermöglichung der Ausgleichsbewegung um eine Achse drehbar ist, die etwa parallel zu den Greiffingern orientiert ist und insbesondere etwa auf der Mittelsenkrechten zwischen den beiden Greiffingern liegt. Beim Drehen der Gabel um die Achse bewegen sich die Greiffinger gegenläufig zueinander. Wenn einer der Greiffinger von der Stapeloberfläche weg ausgelenkt wird, wird der andere Greiffinger automatisch gegenläufig zu der Stapeloberfläche hin ausgelenkt. Der Drehbewegung um die Achse der Gabel des Greiffingers wirkt eine Federkraft entgegen.For example, the two gripping fingers of the gripping element are formed by a fork, which is rotatable about an axis to enable the compensating movement, which is oriented approximately parallel to the gripper fingers and in particular lies approximately on the mid-perpendicular between the two gripping fingers. When turning the fork about the axis, the gripper fingers move in opposite directions. When one of the gripping fingers is deflected away from the stacking surface, the other gripping finger is automatically deflected counter to the stacking surface. The rotational movement about the axis of the fork of the gripper finger counteracts a spring force.
In einem Ausführungsbeispiel weist die Greifeinrichtung einen Riemen auf, der mit einem der Greifelemente mechanisch gekoppelt ist, um das Greifelement durch die Riemenbewegung relativ zu dem anderen Greifelement der Greifeinrichtung zu bewegen und um einen zwischen den beiden Greifelementen angeordneten Blattgutstapel durch eine Greifklemmung zu greifen. Das Greifelement ist mechanisch derart gestaltet, dass der Antrieb der Riemenbewegung auch die Kraft zum Kippen des kippbaren Greiffingers bereit stellt. Das Kippen wird dabei durch die Gegenkraft des zusammengedrückten Blattgutstapels ausgelöst. Für das Kippen des Greiffingers wird daher vorteilhaft kein weiterer Antrieb oder Aktuator benötigt. Die Relativbewegung der Greifelemente kann aber auch ohne Zuhilfenahme von Riemen erreicht werden.In one embodiment, the gripping device comprises a belt which is mechanically coupled to one of the gripping elements to move the gripping element by the belt movement relative to the other gripping element of the gripping device and to grasp a stack of sheets arranged between the two gripping elements by a gripping clamp. The gripping element is mechanically designed such that the drive of the belt movement also provides the force for tilting the tiltable gripper finger. The tilting is triggered by the opposing force of the compressed sheet stack. For tilting the gripper finger therefore advantageously no further drive or actuator is needed. The relative movement The gripping elements can also be achieved without the aid of belts.
Bei diesem Ausführungsbeispiel kann für den Anhaltmechanismus z.B. die Riemenspannung durch einen Sensor überwacht werden, der dazu eingerichtet ist, bei Überschreitung einer bestimmten Riemenspannung den Antrieb der Riemenbewegung zu stoppen. Bevorzugt ist der Sensor zur mechanischen Überwachung der Riemenspannung in demjenigen Abschnitt entlang des Riemens angeordnet ist, in dem im Fall der Greifklemmung des Blattgutstapels, beim weiteren Verfahren des Greifelements, durch die Gegenkraft des Blattgutstapels eine erhöhte Riemenspannung erzeugt wird. Insbesondere weist der Sensor eine Rolle auf, die zur Überwachung der Riemenspannung (z.B. durch Federkraft) an den Riemen angedrückt wird und die im Fall der Greifklemmung des Blattgutstapels, durch die beim weiteren Verfahren des Greifelements erhöhte Riemenspannung ausgelenkt wird. Die Auslenkung der Rolle wird z.B. durch einen Näherungssensor überwacht, der die Position der Rolle überwacht. Falls eine bestimmte Auslenkung der Rolle überschritten wird, schaltet der Sensor den Motor der Riemenbewegung ab.In this embodiment, for the stopping mechanism, e.g. the belt tension is monitored by a sensor designed to stop belt drive when exceeding a certain belt tension. The sensor for mechanical monitoring of the belt tension is preferably arranged in that section along the belt in which, in the case of gripping clamping of the stack of sheets, during further movement of the gripping element, an increased belt tension is produced by the counterforce of the stack of sheets. In particular, the sensor has a roller which is pressed against the belt for monitoring the belt tension (for example by spring force) and which, in the case of gripping clamping of the stack of sheets, is deflected by the belt tension being increased during the further movement of the gripping element. The deflection of the roll is e.g. monitored by a proximity sensor that monitors the position of the roller. If a certain deflection of the roller is exceeded, the sensor shuts off the motor of the belt movement.
Die Greifeinrichtung ist insbesondere zur Entnahme eines Blattgutstapels aus einem Behälter eingerichtet, der Seitenwände mit einer mäanderförmigen Oberfläche aufweist. Die Seitenwand mit der mäanderförmigen Oberfläche kann durch ein in dem Behälter aufgenommenes Trennelement oder durch die Innenwand des Behälters selbst gebildet sein. Vorzugsweise weist die Greifeinrichtung dazu zwei Greifelemente aus jeweils mindestens zwei Greiffingern auf, die dazu ausgebildet sind, in Aussparungen der mäanderförmigen Oberfläche einer Seitenwand des Behälters einzutauchen, in dem der Blattgutstapel enthalten ist. Falls der Behälter so angeordnet ist, dass seine offene Seite nach oben weist und das Blattgut in dem Behälter auf seinen Kanten steht, kann die Greifeinrichtung den Blattgutstapel greifen und entgegen der Schwerkraft aus dem Behälter herausheben.The gripping device is set up in particular for removing a sheet material stack from a container which has side walls with a meander-shaped surface. The sidewall having the meandering surface may be formed by a separator received in the container or by the inner wall of the container itself. For this purpose, the gripping device preferably has two gripper elements each comprising at least two gripper fingers, which are designed to immerse in recesses of the meander-shaped surface of a side wall of the container in which the sheet material stack is contained. If the container is arranged so that its has open side up and the sheet material in the container is on its edges, the gripper can grab the sheet stack and lift out of the container against gravity.
Die Seitenwand des Behälters, welche die mäanderförmige Oberfläche aufweist, weist bei manchen Behältern einen vorsprungsfreien Abschnitt auf, d.h. einen Abschnitt, in dem kein Vorsprung der mäanderförmigen Seitenwand vorhanden ist. Das dieser Seitenwand zugewandte Stapelendblatt eines in dem Behälter enthaltenen Blattgutstapels kann sich in diesem vorsprungsfreien Abschnitt zu der Seitenwand hin auswölben. Bevorzugt wird in einem solchen Fall daher zumindest einer der Greiffinger, der beim Greifen des Blattgutstapels zum Eintauchen in diesen vorsprungsfreien Abschnitt der Seitenwand vorgesehen ist, an seinem äußeren Ende derart abgeschrägt, dass er zwischen das zur Seitenwand hin ausgewölbte Stapelendblatt und dem vorsprungsfreien Abschnitt eintauchen kann. Das äußere Ende dieses Greiffingers, das an der von der Befestigung des Greiffingers abgewandten Seite des Greiffingers liegt, ist derart abgeschrägt, dass die Dicke des Greiffingers entlang der zur Mitte des vorsprungsfreien Abschnitts weisenden Richtung hin abnimmt. Damit kann auch ein ausgewölbtes Stapelendblatt sicher durch die Greifeinrichtung gegriffen werden und der vollständige Stapel ist beschädigungsfrei aus dem Behälter entnehmbar.The side wall of the container, which has the meandering surface, in some containers has a projection-free portion, i. a section in which no projection of the meandering side wall is present. The stack end sheet facing this side wall of a sheet material stack contained in the container can bulge out in this projection-free section towards the side wall. Preferably, in such a case, therefore, at least one of the gripping fingers, which is provided when gripping the sheet material stack for immersion in this projection-free portion of the side wall, beveled at its outer end so that it can dive between the stacked towards the side wall Stapelendblatt and the projection-free section , The outer end of this gripper finger, which is located on the side remote from the attachment of the gripper finger side of the gripper finger, is chamfered such that the thickness of the gripper finger decreases along the direction of the projection-free portion facing direction. Thus, a bulged Stapelendblatt can be safely gripped by the gripping device and the complete stack can be removed without damage from the container.
Die Erfindung umfasst auch eine Vorrichtung zur Bearbeitung von Blattgut, insbesondere von Wertdokumenten, die eine erfindungsgemäße Greifeinrichtung aufweist. Die Vorrichtung kann eine Wertdokumentbearbeitungsvorrichtung sein, die ein Eingabefach für die Wertdokumente, ein Transportsystem zum Transportieren der Wertdokumente, Sensoren zur Prüfung der Wertdokumente und eines oder mehrere Ausgabefächer für die Wertdokumente aufweist. Die Vorrichtung kann aber auch im Wesentlichen nur die Greifeinrichtung bereit stellen und dazu ausgebildet sein, an eine solche Wertdokumentbearbeitungsvorrichtung angebaut zu werden, oder zur Verwendung mit einer solchen Wertdokumentbearbeitungsvorrichtung vorgesehen sein. Die Greifeinrichtung der Vorrichtung kann dazu eingerichtet sein, den gegriffenen Wertdokumentstapel in das Eingabefach der Wertdokumentbearbeitungsvorrichtung einzulegen und/oder den gegriffenen Blattgutstapel aus einem Ausgabefach der Wertdokumentbearbeitungsvorrichtung zu entnehmen.The invention also includes a device for processing sheet material, in particular value documents, which has a gripping device according to the invention. The device may be a value-document processing device which has an input pocket for the value documents, a transport system for transporting the value documents, sensors for checking the value documents and one or more output pockets for the value documents. The device can also essentially only the Be ready gripping device and be adapted to be attached to such a value-document processing device, or be provided for use with such a value-document processing device. The gripping device of the device can be set up to load the gripped value-document stack into the input tray of the value-document processing device and / or to remove the gripped sheet-material stack from an output tray of the value-document processing device.
Die Erfindung betrifft auch ein Verfahren zum Greifen eines Blattgutstapels mittels der Greifeinrichtung. Dabei erfolgt ein relatives Bewegen der Greifelemente aufeinander zu durch eine Relativbewegung der Greifelemente, um einen zwischen den beiden Greifelementen angeordneten Blattgutstapel zusammenzudrücken und durch Greifklemmung zu greifen. Zumindest einer der Greiffinger wird dabei von seiner Ausgangsstellung in seine gekippte Stellung gekippt. Das Verkippen des Greiffingers kann bereits vor Beginn der Relativbewegung oder während der Relativbewegung durchgeführt werden. Die Relativbewegung der Greifelemente wird automatisch angehalten, sobald eine Greifklemmung erreicht ist, insbesondere sobald eine bei der Greifklemmung erzeugte Gegenkraft des Blattgutstapels einen vorbestimmten Wert überschreitet. Dann wird der durch die Greifklemmung gegriffene Blattgutstapel mittels der Greifeinrichtung transportiert. Die Relativbewegung der Greifelemente bleibt vorzugsweise nach dem Anhalten der Relativbewegung eine bestimmte Wartezeit angehalten und nach dieser Wartezeit wird ein Nachgreifen des Blattgutstapels durchgeführt, bei dem die Relativbewegung der Greifelemente aufeinander zu erneut gestartet wird, um auch im Fall einer Relaxation des Blattgutstapels eine sichere Greifklemmung des Blattgutstapels herzustellen. Die erneut gestartete Relativbewegung der Greifelemente wird wiederum automatisch angehalten, insbesondere sobald die bei der erneuten Greifklemmung erzeugte Gegenkraft des Blattgutstapels den vorbestimmten Wert erneut überschreitet.The invention also relates to a method for gripping a sheet material stack by means of the gripping device. In this case, a relative movement of the gripping elements toward each other by a relative movement of the gripping elements to compress a arranged between the two gripping elements sheet stack and grab by Greifklemmung. At least one of the gripping fingers is thereby tilted from its initial position to its tilted position. The tilting of the gripper finger can be carried out before the start of the relative movement or during the relative movement. The relative movement of the gripping elements is automatically stopped as soon as a gripping clamping is achieved, in particular as soon as a counterforce of the sheet material stack generated during gripping clamping exceeds a predetermined value. Then, the sheet material stack gripped by the gripping clamping is transported by means of the gripping device. The relative movement of the gripping elements is preferably stopped after stopping the relative movement a certain waiting time and after this waiting time a Nachgreifen the sheet material stack is performed, in which the relative movement of the gripping elements is started to each other again, even in the case of relaxation of the sheet stack a secure Greifklemmung of Produce sheet stack. The restarted relative movement of the gripping elements is in turn automatically stopped, in particular as soon as the opposing force of the sheet material stack generated during the renewed Greifklemmung again exceeds the predetermined value.
Insbesondere ist das Verfahren zur Entnahme eines Blattgutstapels aus einem Behälter mittels der Greifeinrichtung vorteilhaft. Das Verkippen der Greiffinger erfolgt dann z.B. nachdem die Greiffinger in die Aussparungen einer mäanderförmigen Seitenwand eingetaucht wurden. Der Schritt des Transportierens des durch die Greifklemmung gegriffenen Blattgutstapels mittels der Greifeinrichtung umfasst in diesem Fall, dass die Greifklemmung den gegriffenen Blattgutstapel aus dem Behälter entnimmt.In particular, the method for removing a sheet material stack from a container by means of the gripping device is advantageous. The tilting of the gripper fingers then takes place e.g. after the gripping fingers were immersed in the recesses of a meandering side wall. The step of transporting the sheet material stack gripped by the gripping clamp by means of the gripping device in this case comprises that the gripping clamp removes the gripped sheet material stack from the container.
Die Greifeinrichtung führt das Nachgreifen durch, während sie den Blattgutstapel transportiert, insbesondere nachdem die Greifeinrichtung den Blattgutstapel aus dem Behälter entnommen hat. Durch das Nachgreifen wird die gewünschte Greifkraft erneut eingestellt, z.B. etwa auf denselben Wert wie bei der ersten Greifklemmung. Durch das Nachgreifen wird ein sicheres Greifen auch solcher Blattgutstapel erreicht, die relaxieren. Die Relaxation der Blattgutstapel kann durch inelastische Verformung des Blattgutstapels durch das Zusammendrücken beim Greifen zustande kommen, z.B. geringe Positionsverschiebungen zwischen den Blättern des Blattguts. Die Wartezeit wird so gewählt, dass der Blattgutstapel nach Erreichen der Greifklemmung ausreichend Zeit hat, um unter dem Einfluss der Greifkraft, der Schwerkraft und ggf. seiner Trägheitskraft zu relaxieren. Beispielsweise beträgt die Wartezeit zwischen dem automatischen Anhalten der Relativbewegung und dem Nachgreifen einige Zehntel Sekunden.The gripping device performs the catching while it transports the stack of sheets, in particular after the gripping device has removed the sheet stack from the container. By picking up the desired gripping force is adjusted again, e.g. about the same value as the first Greifklemmung. By catching a secure gripping even such stack of sheets is achieved, relax. The relaxation of the sheet stacks can be accomplished by inelastic deformation of the stack of sheets by squeezing when gripping, e.g. slight positional shifts between the leaves of the sheet material. The waiting time is chosen so that the sheet material stack has sufficient time after reaching the Greifklemmung to relax under the influence of gripping force, gravity and possibly its inertial force. For example, the waiting time between the automatic stopping of the relative movement and the Nachgreifen is a few tenths of seconds.
Im Folgenden wird die Erfindung anhand von Banknoten als Beispiel für die Wertdokumente beschrieben. Die Erfindung ist jedoch nicht darauf beschränkt, sondern Blattgut im Allgemeinen geeignet, insbesondere für beliebige Arten von Wertdokumenten. Die Erfindung ermöglicht z.B. die automatische Bearbeitung großer Mengen von Banknoten, wobei die Banknoten für die Bearbeitung vorab vorbereitet und in die Behälter eingefüllt werden. Das Entnehmen der Banknoten aus dem Behälter und das Einlegen der aus dem Behälter entnommenen Banknoten in das Eingabefach einer Banknotenbearbeitungsvorrichtung mit Hilfe der Greifeinrichtung sowie die Bearbeitung der Banknoten in der Vorrichtung kann dann völlig automatisch, ohne manuelle Handgriffe eine Bedienperson erfolgen.The invention will be described below with reference to banknotes as an example of the value documents. However, the invention is not limited thereto, but sheet material in general suitable, in particular for any Types of value documents. The invention enables, for example, the automatic processing of large quantities of banknotes, wherein the banknotes are prepared in advance for processing and filled into the containers. The removal of the banknotes from the container and the insertion of the banknotes taken out of the container into the input compartment of a banknote processing device by means of the gripping device as well as the processing of the banknotes in the device can then take place completely automatically, without manual manipulations of an operator.
Nachfolgend wird die Erfindung beispielhaft anhand der folgenden Figuren erläutert. Es zeigen:
- Fig. 1a-b
- einen teilweise mit Banknoten gefüllten Behälter zusammen mit einem an sich bekannten Greifer (
Fig. 1a ) und einen Behälter zusammen mit Greifelementen einer Ausführungsform einer Greifeinrichtung (Fig. 1b ), - Fig. 2a-d
- Greifeinrichtung zu verschiedenen Zeitpunkten, wenn eines der Greifelemente auf das andere zu bewegt wird,
- Fig. 3a-b
- Greifeinrichtung beim Greifen eines linksnachgiebigen Banknotenstapels (
Fig. 3a ) bzw. beim Greifen eines rechtsnachgiebigen Banknotenstapels (Fig. 3b ), - Fig. 4a-b
- Greifelement mit konventionellen Greiffingern, und
- Fig. 5a-b
- speziell ausgebildetes Greifelement zum sicheren Greifen der Banknoten.
- Fig. 1a-b
- a partially filled with banknotes container together with a known gripper (
Fig. 1a ) and a container together with gripping elements of an embodiment of a gripping device (Fig. 1b ) - Fig. 2a-d
- Gripping device at different times when one of the gripping elements is moved towards the other,
- Fig. 3a-b
- Gripping device when gripping a lefty banknote stack (
Fig. 3a ) or when gripping a legally compliant banknote stack (Fig. 3b ) - Fig. 4a-b
- Gripping element with conventional gripper fingers, and
- Fig. 5a-b
- specially designed gripping element for secure gripping the banknotes.
Auch in
Beispielsweise sind, bei jedem Behälter, alle Banknoten mit ihren Seitenkanten an derselben Seitenwand des jeweiligen Behälters 100 ausgerichtet. Dadurch wird erreicht, dass die Greifelemente 21, 41 den jeweiligen Banknotenstapel 1 - ohne Anpassung der lateralen Position der Greifelemente 21, 41 - immer an denselben Greifstellen (in Bezug auf den Banknotenstapel) greifen können. Die laterale Position des Greifelements 21 in
Die Trennelemente 101 sind beidseitig mit einer mäanderförmigen Oberfläche ausgestattet, damit die Greifelemente 21, 41 definiert zwischen im Behälter 100 befindliche Banknoten eintauchen können, um einen Banknotenstapel zu greifen und aus dem Behälter 100 zu entnehmen. Die Anordnung und Ausdehnung der Greiffinger der Greifelemente 21, 41 sind an die Mäanderform der Trennelemente 101 angepasst, damit sie in die Aussparungen der mäanderförmigen Oberfläche eintauchen können. Ähnlich wie die Trennelemente weisen auch die vordere und hintere Innenwand des Behälters eine mäanderförmige Oberfläche mit Vorsprüngen und Aussparungen auf, welche ebenfalls das Eintauchen der Greiffinger der Greifelemente ermöglicht.The separating
Der aus dem Behälter 100 von der Greifeinrichtung 10 entnommenen Banknotenstapel 1 wird anschließend einer Bearbeitung, beispielsweise mittels einer Banknotenbearbeitungsvorrichtung zugeführt. Dazu legt die Greifeinrichtung 10 den Banknotenstapel in ein Eingabefach der Banknotenbearbeitungsvorrichtung ein, aus dem die Banknoten mittels eines Vereinzelers einzeln wegtransportiert werden. Die Greifeinrichtung 10 wird zu diesem Zweck im Bereich des Eingabefachs der Banknotenbearbeitungsvorrichtung angeordnet, um die aus dem Behälter 100 entnommenen Banknoten in ein Eingabefach einlegen zu können. In Reichweite der Greifeinrichtung 10 kann eine geeignete Aufnahmevorrichtung für einen oder mehrere Behälter 100 vorgesehen sein. Anschließend werden die Banknoten in der Banknotenbearbeitungsvorrichtung bearbeitet, in Ausgabefächer der Banknotenbearbeitungsvorrichtung abgelegt und abgerechnet.The
In
Die Greiffinger 22 des Greifelements 21 sind durch einen mechanischen Kippmechanismus, den das Greifelement 21 aufweist, zum Banknotenstapel 1 hin kippbar. Die Funktion des Kippmechanismus wird anhand eines Vergleichs der
Zusätzlich oder alternativ zu dem eben beschriebenen rein mechanisch gesteuerten Kippmechanismus ist auch eine elektronische Auslösung und Steuerung des Kippmechanismus der Greiffinger möglich, z.B. mit Hilfe entsprechender Aktuatoren zum Kippen der Greiffinger und Sensoren. Dazu können Sensoren verwendet werden, die die Position des beweglichen Greifelements detektieren und/oder die bei Zusammendrücken des Stapels die Gegenkraft des Banknotenstapels detektieren, um das Kippen der Greiffinger auszulösen und die Relativbewegung der Greifelemente zu stoppen.In addition or as an alternative to the purely mechanically controlled tilting mechanism just described, it is also possible to electronically trigger and control the tilting mechanism of the gripping fingers, e.g. with the help of appropriate actuators for tilting the gripper fingers and sensors. For this purpose, it is possible to use sensors which detect the position of the movable gripping element and / or which detect the counterforce of the banknote stack when the stack is compressed in order to trigger the tilting of the gripping fingers and to stop the relative movement of the gripping elements.
Falls sich der zu greifende Banknotenstapel in einem Behälter, wie z.B. dem Behälter 100 aus
Die Greifeinrichtung 10 weist z.B. einen mechanisch gesteuerten Anhaltmechanismus zum automatischen Anhalten der Bewegung des Greifelements 21 auf, sobald eine bei der Greifklemmung erzeugte Gegenkraft des Blattgutstapels 1 einen bestimmten Wert überschreitet. Bei dem mechanisch gesteuerten Anhaltmechanismus wird die Riemenspannung des Riemens 32 durch einen Sensor überwacht. Der Sensor zur Überwachung der Riemenspannung ist in demjenigen Abschnitt entlang des Riemens 32 angeordnet, in dem im Fall der Greifklemmung des Blattgutstapels, beim Weiterbewegen des Greifelements 21, durch die Gegenkraft des Blattgutstapels 1 eine erhöhte Riemenspannung erzeugt wird. In den
Der Sensor weist eine Rolle 34 auf, die zur Überwachung der Riemenspannung mit einer Feder an den Riemen angedrückt wird. Im Fall der Greifklemmung des Blattgutstapels 1 erhöht sich die Riemenspannung im Bereich der Rolle 34 durch die beim Weiterbewegen des Greifelements 21 wirkende Gegenkraft des Blattgutstapels 1 und durch die Antriebskraft der Antriebsrolle 31. Durch die erhöhte Riemenspannung wird die Rolle 34 durch den Riemen 32 gegen die Federkraft ausgelenkt (im Vergleich zu
Um auch solche Banknotenstapel sicher zu greifen, ist erfindungsgemäß zumindest eines der Greifelemente (dasselbe, das auch kippbare Greiffinger hat und/oder das andere Greifelement) zu einer Ausgleichsbewegung ausgebildet, die eine Anpassung des Greifelements an ungleichmäßige Blattgutstapel erlaubt. Dies wird im Folgenden am Beispiel des Greifelements 21 erläutert. Zum Greifen des Banknotenstapels sind die zwei Greiffinger 22 des Greifelements 21 beidseitig der Mitte M des Banknotenstapels 1 angeordnet, vgl.
Im Beispiel der
In den
In den
Claims (15)
- A gripping device for gripping and transporting a sheet-material stack, which has at least two gripping elements (21, 41) for gripping a sheet-material stack (1) disposed between the gripping elements, which are movable toward each other in order to grip the sheet-material stack (1) through a grip-clamping, wherein the gripping elements (21, 41) respectively have at least one gripping finger (22, 42) which can be laid against a stack end-sheet located at that end of the sheet-material stack facing the respective gripping element (21, 41) such that the gripping finger (22, 42) areally contacts the respective stack end-sheet, wherein at least one of the gripping fingers (22) of at least one of the gripping elements (21) is tiltable from a starting position (A), in which the gripping finger (22) is oriented substantially parallel to the surface of the stack end-sheet (2) facing it, into a tilted position (K), in which the gripping finger (22) is inclined toward the surface of the stack end-sheet (2) facing it, characterized in that
at least the gripping fingers (22, 42) of one of the gripping elements (21, 41) are configured for a compensating motion which allows an adaptation of the position of the gripping fingers (22) to non-uniform sheet-material stacks, wherein the gripping fingers (22, 42) are fastened to the gripping element (21, 41) in such a way that they are movable, relative to the gripping element, along the direction perpendicular to the stack surface of the sheet-material stack (1), into mutually different positions. - The gripping device according to claim 1, characterized in that the tiltable gripping finger (22) is tiltable in such a way that the outer end of the tiltable gripping finger, which faces away from the fastening of the tiltable gripping finger at the gripping element (21), is inclined, by the tilting, toward the surface of the stack end-sheet (2) facing the tiltable gripping finger (22).
- The gripping device according to any one of the preceding claims, characterized in that the tiltable gripping finger is tiltable around an axis (28) which is oriented approximately parallel to the surface of the stack end-sheet (2) facing the gripping finger and which encloses a non-zero angle with the direction of the gripping finger (22).
- The gripping device according to any one of the preceding claims, characterized in that tilting the gripping finger (22) shifts the point of application of the gripping force of the tiltable gripping finger to a gripping spot which lies in the center region of the sheet-material stack (1).
- The gripping device according to any one of the preceding claims, characterized in that when the one or more tiltable gripping fingers (22) are in the tilted position (K), the gripping elements (21, 41) exert a grip-clamping on the sheet-material stack (1), which is sufficient for firmly holding the sheet-material stack against its gravity through the grip-clamping.
- The gripping device according to any one of the preceding claims, characterized in that the gripping element (21) having the tiltable gripping finger (22) is mechanically coupled with a belt (32), in order to move the gripping element (21) relative to the other gripping element (41) of the gripping device by the belt motion and in order to grip the sheet-material stack (1) disposed between the two gripping elements (21, 41) through a grip-clamping, wherein the gripping element (21) is mechanically constructed in such a way that the drive of the belt motion also makes available the force for tilting the tiltable gripping finger.
- The gripping device according to any one of the preceding claims, characterized in that the gripping fingers configured for the compensating motion are fastened to the gripping element in such a way that they are movable against a spring force, relative to the gripping element, along the direction perpendicular to the stack surface.
- The gripping device according to any one of the preceding claims, characterized in that the gripping element has two gripping fingers (22) which are formed by a fork which for the compensating motion is rotatable around an axis (27) which is oriented approximately parallel to the gripping fingers (22) and preferably lies approximately on the perpendicular bisector between the two gripping fingers (22).
- The gripping device according to any one of the preceding claims, characterized in that the gripping device has a stopping mechanism for stopping the relative motion of the gripping elements (21, 41), in which the drive (30) of the relative motion is automatically switched off as soon as an opposing force of the sheet-material stack (1) generated upon the grip-clamping exceeds a certain value.
- The gripping device according to claim 9, characterized in that the gripping device has a belt (32) which is mechanically coupled with one of the gripping elements (21), in order to move this gripping element relative to the other gripping element (41) of the gripping device through the belt motion and in order to grip the sheet-material stack (1) disposed between the two gripping elements through a grip-clamping, wherein the stopping mechanism includes that the belt tension is monitored by a sensor (33) which is arranged to stop the drive of the belt motion when a certain belt tension is exceeded.
- The gripping device according to any one of the preceding claims, characterized in that the gripping device is arranged to remove a sheet-material stack from a container which has at least one side wall with a meandering surface, and that the gripping device has two gripping elements (21, 41) with respectively at least two gripping fingers (22, 42) which are configured to penetrate into recesses of the meandering surface of the side wall of the container.
- The gripping device according to claim 11, characterized in that the side wall of the container, which has the meandering surface, has a projection-free section (102), so that the stack end-sheet of a sheet-material stack contained in the container can bulge out in this projection-free section (102) toward the side wall, and that at least one of the gripping fingers, which is provided for penetrating into this projection-free section of the side wall upon gripping the sheet-material stack, is beveled at its outer end in such a way that it can penetrate between the stack end-sheet (2) bulged out toward the side wall and the projection-free section (102).
- An apparatus for processing sheet material, in particular value documents, which has a gripping device (10) according to any one of claims 1 to 12, wherein the gripping device (10) is arranged to insert the gripped sheet-material stack (1) into an input pocket of the apparatus and/or wherein the gripping device is arranged to remove the gripped sheet-material stack from an output pocket of the apparatus.
- A method for gripping a sheet-material stack by means of a gripping device (10) according to any one of the preceding claims, for example for removing a sheet-material stack from a container (100), with the steps:- relatively moving the gripping elements (21, 41) toward each other through a relative motion of the gripping elements, in order to compress a sheet-material stack (1) disposed between the two gripping elements and to grip it through grip-clamping, wherein at least one of the gripping fingers of the gripping elements (21, 41) is tilted from its starting position (A) into its tilted position (K), and- automatically stopping the relative motion of the gripping elements (21, 41) as soon as a grip-clamping is achieved, in particular as soon as an opposing force of the sheet-material stack (1) generated upon the grip-clamping exceeds a predetermined value, and- transporting the sheet-material stack (1) gripped through the grip-clamping by means of the gripping device (10), wherein the grip-clamping for example removes the gripped sheet-material stack (1) from the container, whereinat least the gripping fingers (22, 42) of one of the gripping elements (21, 41) are configured for a compensating motion which allows an adaptation of the position of the gripping fingers (22) to non-uniform sheet-material stacks, wherein the gripping fingers (22, 42) are fastened to the gripping element (21, 41) in such a way that they are movable, relative to the gripping element, along the direction perpendicular to the stack surface of the sheet-material stack (1), into mutually different positions.
- The method according to claim 14, characterized in that after the stopping of the relative motion the relative motion of the gripping elements (21, 41) remains stopped for a certain waiting period, and that after the waiting period a subsequent gripping of the sheet-material stack (1) is carried out, upon which the relative motion of the gripping elements (21, 41) toward each other is started anew in order to produce a reliable grip-clamping of the sheet-material stack also in the case of a relaxation of the sheet-material stack (1).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012008242A DE102012008242A1 (en) | 2012-04-25 | 2012-04-25 | Gripping device for gripping sheet material |
PCT/EP2013/001203 WO2013159900A1 (en) | 2012-04-25 | 2013-04-22 | Gripping device for gripping sheets |
Publications (2)
Publication Number | Publication Date |
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EP2841368A1 EP2841368A1 (en) | 2015-03-04 |
EP2841368B1 true EP2841368B1 (en) | 2018-02-21 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13718129.3A Active EP2841368B1 (en) | 2012-04-25 | 2013-04-22 | Gripping device for gripping sheets |
Country Status (7)
Country | Link |
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US (1) | US9573787B2 (en) |
EP (1) | EP2841368B1 (en) |
KR (1) | KR101641012B1 (en) |
CN (2) | CN106966216B (en) |
DE (1) | DE102012008242A1 (en) |
RU (1) | RU2614366C2 (en) |
WO (1) | WO2013159900A1 (en) |
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- 2013-04-22 EP EP13718129.3A patent/EP2841368B1/en active Active
- 2013-04-22 CN CN201380021289.9A patent/CN104245553B/en active Active
- 2013-04-22 WO PCT/EP2013/001203 patent/WO2013159900A1/en active Application Filing
- 2013-04-22 US US14/396,430 patent/US9573787B2/en active Active
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Also Published As
Publication number | Publication date |
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CN106966216A (en) | 2017-07-21 |
US9573787B2 (en) | 2017-02-21 |
US20150093230A1 (en) | 2015-04-02 |
CN106966216B (en) | 2018-12-11 |
KR101641012B1 (en) | 2016-07-19 |
RU2614366C2 (en) | 2017-03-24 |
DE102012008242A1 (en) | 2013-10-31 |
EP2841368A1 (en) | 2015-03-04 |
RU2014147074A (en) | 2016-06-20 |
CN104245553B (en) | 2017-02-22 |
WO2013159900A1 (en) | 2013-10-31 |
KR20140133595A (en) | 2014-11-19 |
CN104245553A (en) | 2014-12-24 |
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