EP2814917B1 - Additives for improving the resistance to wear and to lacquering of diesel or biodiesel fuels - Google Patents
Additives for improving the resistance to wear and to lacquering of diesel or biodiesel fuels Download PDFInfo
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- EP2814917B1 EP2814917B1 EP13704128.1A EP13704128A EP2814917B1 EP 2814917 B1 EP2814917 B1 EP 2814917B1 EP 13704128 A EP13704128 A EP 13704128A EP 2814917 B1 EP2814917 B1 EP 2814917B1
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- C10L1/1985—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters
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Definitions
- the present invention relates to the use of additives to improve the resistance to lacquering of fuels of the (bio) diesel type of superior quality.
- the processes for preparing low-sulfur diesel or diesel fuel bases for example hydrotreatment processes, in addition to reducing the sulfur content, also reduce the content of these diesel fuel bases in polycyclic aromatic compounds and in polar compounds.
- diesel fuels or diesel with low (less than 100 ppmm) or even very low sulfur content have a reduced ability to lubricate the injection system of the engine, which means that for example the injection pump of engine fuel may fail early in the life of the engine, such as failure in high pressure fuel injection systems, such as high pressure rotary distributors, in-line pumps , combined pumps, with injectors and injectors.
- Lubricants and / or antiwear additives for fuel oils have been described in EP 680 506 ; these additives include an ester of a carboxylic acid and an alcohol, in which the acid has from 2 to 50 carbon atoms, and the alcohol has one or more atoms; one of the preferred additives is glycerol monooleate (GMO).
- GMO glycerol monooleate
- EP 915,944 are described anti-wear additives for diesel fuels with low sulfur content constituted by a combination of at least one aliphatic monocarboxylic hydrocarbon, saturated or unsaturated, of linear chain between 12 and 24 carbon atoms and at least one hydrocarbon compound polycyclic chosen from the group consisting of natural resin acids, and carboxylate derivatives of amines, esters and nitriles of these acids.
- These additives can for example be derived from tall oil (in English "tall oil”).
- additives are described to improve the resistance to lacquering of diesel fuels.
- Diesel fuels sold must comply with national or supranational specifications (for example the EN 590 standard for diesel fuels in the EU).
- additives chemical compounds incorporated into fuels to improve their properties, for example additives improving cold resistance
- oil companies, distributors are free to add or not additives to their fuels.
- first price fuels
- higher quality fuels in which one or more additives are incorporated to improve their performance (beyond regulatory performance).
- high quality fuel of the diesel or biodiesel type means any diesel fuel or biodiesel additive with at least 50 ppm by mass of at least one compound chosen from deposit reducers, detergents, dispersants.
- diesel fuels of type B0 which do not contain an oxygenated compound
- biodiesel fuels of type Bx which contain x% (v / v) of vegetable oil esters or fatty acids, most often methyl esters.
- EMHV or EMAG EMG
- lacquering This deposit phenomenon is also known under the English term lacquering which will be used in the description which follows or under the English acronym IDID (internai diesel injector deposits).
- IDID internal diesel injector deposits
- the phenomenon of lacquering does not relate to deposits external to the injection system relating to coking (coking in English) or clogging of injection nozzles (nozzle coking or fouling) as simulated for example by the standard engine test CEC F098-08 DW10B, in particular when the fuel tested is contaminated with metallic zinc.
- the lacquering phenomenon can be localized on the end of the injector needles, both on the head and on the body of the needles of the fuel injection system but also in the whole control system of the lifting of needles (valves) of the injection system, for the engines of vehicles running on diesel or biodiesel fuel, and in particular for higher quality (bio) diesel fuels.
- This lacquering phenomenon can ultimately generate a loss of flow of injected fuel and therefore a loss of engine power.
- esters obtained from carboxylic acids comprising from 11 to 21 carbon atoms and from diglycerol, oligoglycerols and / or polyglycerols. These esters are used to improve the lubricity of diesel fuel. This document does not concern the improvement of the resistance to lacquering of fuels of the (bio) diesel type of superior quality.
- the deposits due to the lacquering phenomenon are insoluble in low sulfur diesel fuels and biodiesel fuels. These deposits exist in the form of fine particles and can pass through diesel filters and settle inside the injectors.
- the present invention overcomes the drawbacks indicated above.
- the present invention provides additives capable of tangibly improving not only the wear resistance of (bio) diesel or bio (diesel) fuels with low sulfur content, typically less than 100 ppm by mass, but also the resistance to lacquering.
- high quality (bio) diesel fuels ie additives with at least 50 ppm by mass of at least one compound chosen from deposit reducers, detergents, dispersants.
- the present invention relates to the use of additives to improve the lacquering resistance of fuels of the (bio) diesel type of superior quality, said additives comprising at least 50% by mass of monoester (s) and / or diester (s) of polyglycerols, said polyglycerols having from 2 to 5 glycerol units per molecule and the ester units being derived from fatty acid (s), the fatty acid or acids optionally having one or more ethylenic unsaturations, and more than 50% by number of fatty chains comprising between 12 and 24 carbon atoms.
- additives comprising at least 50% by mass of monoester (s) and / or diester (s) of polyglycerols, said polyglycerols having from 2 to 5 glycerol units per molecule and the ester units being derived from fatty acid (s), the fatty acid or acids optionally having one or more ethylenic unsaturations, and more than 50% by number of fatty chains comprising between 12 and 24
- the term “superior quality fuel of the diesel or biodiesel type” means any diesel or biodiesel fuel, in which one or more additives are incorporated to improve its performance (beyond regulatory performance), preferably, any diesel fuel or biodiesel additive with at least 50 ppm by mass of minus one compound chosen from deposit reducers, detergents, dispersants.
- the deposit reducer / detergent / dispersant is chosen from: ⁇ substituted succinic acid anhydrides, in particular polyisobutenyl succinic anhydrides, often called PIBSA, in which the polyisobutylene group (also called polyisobutene) has a molecular mass of between 140 and 5000 and preferably between 500 and 2000 or preferably between 750 and 1250,
- Another subject of the invention relates to (bio) diesel fuels of superior quality and of improved lacquering resistance, additives with at least 50 ppm m / m of at least one compound chosen from deposit reducers, detergents, dispersants and with at least one additive as defined in the present invention.
- glycerol into polyglycerols (PG) and into polyglycerol esters (EPG) is an important reaction leading, as indicated above, to various biodegradable surfactants very widely used in industry.
- Polyglycerols can be obtained by oligomerization of glycerol. Generally, the reaction is carried out in the presence of homogeneous or heterogeneous acidic or basic catalysts.
- polyglycerols are mixtures of close homologues with a majority targeted molecule.
- diglycerol marketed by the company Fluka has the following distribution with 87% diglycerol and 10% tri- and tetraglycerol.
- mono- and diesters of fatty acid (s) and polyglycerol (s) are known per se; they can for example be prepared by esterification of fatty acid (s) and of diglycerol in the case of the mono- and diesters of diglycerol (or of triglycerol in the case of the mono- and diesters of triglycerol).
- the product resulting from this esterification reaction comprises a mixture of mono-, di-; polyglycerol tri- and tetra-esters (for example diglycerol, triglycerol, mixture of di- and triglycerol), as well as small amounts of fatty acid (s) and polyglycerol, (for example diglycerol, triglycerol, mixture of di- and triglycerol) which have not reacted.
- the patent EP 1,679,300 describes a process for producing fatty acid esters and polyglycerol, in which glycerol is added to a reaction mixture obtained by a direct esterification reaction between polyglycerol and a fatty acid at a temperature ranging from 60 ° C to below 180 ° C, and the glycerol phase containing unreacted polyglycerols is separated and removed.
- Esters of fatty acid (s) and polyglycerols have long been known as nonionic surfactants; being biodegradable and biocompatible, they are used in particular for food and personal care.
- polyglycerol esters are described as “Fuel Economy” additives for any type of fuel; only decaglycerol tetraoleate is exemplified in a petrol fuel as a “Fuel Economy” additive.
- Polyglycerols can be represented by one of the following general formulas: where n ⁇ 2, represents the number of glycerol units of the polyglycerol.
- Polyglycerols are characterized by their molecular mass, their number of hydroxyl groups and their hydroxyl number, as mentioned in the table below.
- polyglycerol not Molecular weight Number of OH Hydroxyl number (mg KOH / g) diglycerol 2 166 4 1352 triglycerol 3 240 5 1169 tetraglycerol 4 314 6 1071 pentaglycerol 5 388 7 1012
- the fatty acids from which the polyglycerol esters according to the invention are derived can be chosen from stearate, isostearate, oleate, linoleate, linolenate, behenate, arachidonate, ricinoleate, palmitate, myristate, laurate, caprate, and their mixtures and the corresponding esters such as the Diglyceryl monostearate mixture ( CAS 12694-22-3 ), Polyglyceryl - 2 diisostearate, or diglyceryl diisostearate ( CAS 67938-21-0 ), Polyglyceryl-2 isostearate ( CAS 73296-86-3 ), Polyglyceryl-2 isostearate ( CAS 81752-33-2 ), Polyglyceryl-2 oleate ( CAS 96499-68-2 ), Diglyceryl monooleate ( CAS 49553-76-6 ), Polyglyceryl-2 triisostearate ( CAS 120486-24-0 ), 3-pol
- the fatty acids can come from the transesterification or saponification of vegetable oils and / or animal fats.
- the preferred vegetable oils and / or animal fats will be chosen as a function of their oleic acid concentration. We can refer for example to Table 6.21 of chapter 6 of the book Carburants & Moteurs by JC Guibet and E. Faure, 2007 edition in which the compositions of several vegetable oils and animal fats are indicated.
- the fatty acids may also come from fatty acids derived from tall oil (in English "tall oil fatty acid” TOFA) which comprise a majority amount of fatty acids, typically greater than or equal to 90% by mass as well as resin acids and unsaponifiable in a minority quantity, ie in quantities generally less than 10% by mass.
- tall oil in English "tall oil fatty acid” TOFA
- Preferred additives according to the invention capable of improving the wear resistance of low sulfur (bio) diesel fuels and the lacquering resistance of high quality (bio) diesel fuels include partial esters of diglycerol or triglycerol with at least 50% by mass of monoester - and / or diester (s) of oleic acid and diglycerol, therefore of mono-oleate (s) of diglycerol (DGMO) and / or dioleate (s) of diglycerol (DGDO).
- additives comprise at least 50% by mass of mono-and / or diester (s) of oleic acid and of triglycerol, therefore of mono-oleate (s) of triglycerol and / or of dioleate (s) of triglycerol.
- additives comprise at least 50% by mass of mono-and / or diester (s) of oleic acid and diglycerol and / or triglycerol.
- Diesel fuels liquid fuels for compression engines
- middle distillates with a boiling temperature between 100 and 500 ° C; their starting crystallization temperature TCC is often greater than or equal to -20 ° C, generally between -15 ° C and + 10 ° C.
- These distillates are mixtures of bases which can be chosen, for example, from distillates obtained by direct distillation of petroleum or crude hydrocarbons, vacuum distillates, hydrotreated distillates, distillates from catalytic cracking and / or hydrocracking of vacuum distillates, distillates resulting from ARDS conversion processes ( by atmospheric residue desulfurization) and / or visbreaking.
- Diesel fuels can also contain light cuts such as petrol obtained from distillation, catalytic or thermal cracking units, isomerization, desulphurization alkylation units, steam cracking units.
- These new fuel and combustible bases can be used alone or in mixture with conventional petroleum middle distillates as fuel base (s); they generally comprise long paraffinic chains greater than or equal to 10 carbon atoms and preferably from C14 to C30.
- diesel fuels have a sulfur content less than or equal to 500 ppm by mass, advantageously less than or equal to 100 ppm by mass, and which can be lowered to a content less than or equal to 50 ppm by mass, or even even less than or equal to 10 ppm by mass (this is the case of diesel fuels for current vehicles whose sulfur level according to the European standard EN 590 currently in force must be less than or equal to 10 ppm by mass).
- the wear resistance and lacquering resistance additives for diesel fuels according to the invention can be incorporated into fuels up to a value of up to 10% by mass, and advantageously so that the concentration of mono- and diglycerol and / or triglycerol di-ester (s) in the final fuel is between 20 and 1,000 ppm by mass, and preferably between 30 and 200 ppm by mass m / m, that is to say ppm by mass based on the total mass of the additive fuel.
- the top quality (bio) diesel fuel compositions contain at least 50 ppm by mass of at least one compound chosen from deposit reducers, detergents, dispersants and contain at least one additive according to the invention. invention and optionally at least one or more other functional additives.
- the anti-wear and anti-lacquering additives of the present invention can be used alone or in admixture with other functional additives, such as deposit reducers / dispersants, antioxidants, combustion improvers, corrosion inhibitors , cold-keeping additives (improving cloud point, sedimentation rate, filterability and / or cold flow), dyes, demulsifiers, metal deactivators, defoamers, agents improving the cetane number, co-solvents, compatibilizing agents, other anti-wear additives than those of the present invention, etc.
- functional additives such as deposit reducers / dispersants, antioxidants, combustion improvers, corrosion inhibitors , cold-keeping additives (improving cloud point, sedimentation rate, filterability and / or cold flow), dyes, demulsifiers, metal deactivators, defoamers, agents improving the cetane number, co-solvents, compatibilizing agents, other anti-wear additives than those of the present invention, etc.
- any other additives are generally incorporated in amounts ranging from 50 to 1,500 ppm m / m, that is to say ppm by mass based on the total mass of the additive fuel.
- additives can be incorporated into fuels according to any known process; by way of example, the additive or the mixture of additives can be incorporated in the form of a concentrate comprising the additive (s) and a solvent, compatible with the (bio) diesel fuel, the additive being dispersed or dissolved in the solvent.
- a concentrate comprising the additive (s) and a solvent, compatible with the (bio) diesel fuel, the additive being dispersed or dissolved in the solvent.
- Such concentrates generally contain from 20 to 95% by mass of solvents.
- Solvents are organic solvents which generally contain hydrocarbon solvents.
- solvents such as petroleum fractions, such as naphtha, kerosene, heating oil; aliphatic and / or aromatic aromatic hydrocarbons such as hexane, pentane, decane, pentadecane, toluene, xylene, and / or ethylbenzene and alkoxyalkanols such as 2-butoxyethanol and / or mixtures of hydrocarbons such as mixtures of commercial solvents such as Solvarex 10, Solvarex LN, Solvent Naphta, Shellsol AB, Shellsol D, Solvesso 150, Solvesso 150 ND, Solvesso 200, Exxsol, ISOPAR and possibly polar dissolution aids, such as 2-ethylhexanol, decanol, isodecanol and / or isotridecanol.
- the invention relates to the use of at least one composition of additives according to the invention incorporated in a diesel or biodiesel fuel of superior quality to improve resistance to lacquering, ie fouling on the head and / or on the body. of the needles of the fuel injection system but also throughout the system for controlling the lifting of needles (valves) of the injection system, in particular for engines fitted with fuel injection systems of Euro 4 to Euro 6 type.
- the invention also relates to a method for improving lacquering resistance comprising the introduction of additives into a fuel of high quality (bio) diesel type, said additives comprising at least 50% by mass of monoester (s) and / or diester (s) of polyglycerols, said polyglycerols having from 2 to 5 glycerol units per molecule is the ester units being derived from fatty acid (s), the fatty acid (s) optionally having one or more ethylenic unsaturations, and more than 50% by number of fatty chains comprising between 12 and 24 carbon atoms.
- the method of improving the lacquering resistance according to the invention also makes it possible to improve the resistance to wear, in particular of injectors, and the lubricity of (bio) diesel fuels having a rate of sulfur less than or equal to 500 ppm by mass.
- the technology used for the injectors requires a high fuel return, which promotes the degradation of the fuel since it can be subjected to several cycles in the high pressure pump and the Common Ball before being injected into the combustion chamber.
- the characteristic temperatures of the various fluids allow the validity of the tests to be checked.
- the fuel is regulated at 65 ° C at the pump inlet
- the coolant is regulated at 90 ° C at the engine outlet.
- the smoke values make it possible to control the timing of combustion at the start of the test (target value of 3FSN) and to ensure that it is well repeatable from one test to another.
- Table 1 The mass composition of the products obtained, measured by steric exclusion chromatography, is indicated in Table 1 below.
- One of the additives according to the invention prepared in Example 1 is incorporated into a diesel fuel and the lubricating power of the fuel additive is measured according to the HFRR method described in standard ASTM 12156-1.
- the diesel used in this example is a "biofree" B0 fuel and devoid of lubricant additive, containing less than 10 ppm / m of sulfur, the aromatic character of which is not very pronounced (22% m / m) and the density relatively low (821.9 g / L).
- a single lubricant additive (DGMO, MGMO or TOFA) is incorporated, or a mixture of at least 2 lubricant additives including one of the DGMO additives according to the invention of Example 1 and at least one additive known lubricity (TOFA) and / or glycerol mono-oleate on the other hand.
- the lubricating power of the product is measured according to the HFRR method described in ASTM 12156-1. AT.
- the quantities indicated in table 4 are mass quantities (m / m) Table 4 Test No. AT B VS D E F G G G ' G " Fuel B7 B7 B7 B7 B7 B7 B7 B7 B7 Diesel detergent type PIBSA --- 330 ppm 330 ppm 330 ppm 170 ppm 170 ppm 330 ppm 330 then 170 ppm 170 ppm TOFA --- 200 ppm --- --- 200 ppm --- 200 ppm 200 then 0 ppm --- MGMO --- --- 200 ppm --- --- --- --- --- --- --- DGMO --- --- 200 ppm --- 200 ppm --- 0 then 200 ppm 200 ppm Type 1 deposit rating 8.7 -1 1.7 9.0 5.0 8.0 1.9 7.9 8.0 Listing of type 2 deposits 7.1 -1 6.3 7.9 2.8 7.2 2.5 6.4 5.6 Overall rating 8.2 -1 3.2 8.7 2.8 7.8 2.1 7.9
Description
La présente invention concerne l'utilisation d'additifs pour améliorer la résistance au lacquering de carburants de type (bio)gazole de qualité supérieure.The present invention relates to the use of additives to improve the resistance to lacquering of fuels of the (bio) diesel type of superior quality.
La teneur en soufre des carburants gazole (B0) ou biogazole (Bx) a fait l'objet d'une réduction dans de nombreux pays pour des raisons d'environnement, notamment pour réduire les émissions de SO2. Par exemple, en Europe, la teneur maximale en soufre des carburants de type gazole routier est actuellement de 10 ppm massiques.The sulfur content of diesel (B0) or biodiesel (Bx) fuels has been reduced in many countries for environmental reasons, in particular to reduce SO 2 emissions. For example, in Europe, the maximum sulfur content of road diesel fuels is currently 10 ppm by mass.
Les procédés de préparation des bases carburants gazole ou diesel à basse teneur en soufre, par exemple les procédés d'hydrotraitement outre le fait de réduire la teneur en soufre, réduisent également la teneur de ces bases carburants diesel en composés aromatiques polycycliques et en composés polaires. Or, il est connu que les carburants gazole ou diesel à basse (inférieure à 100 ppmm) voire très basse teneur en soufre possèdent une aptitude réduite à lubrifier le système d'injection du moteur, ce qui fait que par exemple la pompe d'injection de carburant du moteur peut tomber en panne de manière précoce pendant la durée de vie du moteur, la panne se produisant par exemple dans des systèmes d'injection de carburant sous haute pression, tels que des distributeurs rotatifs sous haute pression, des pompes en ligne, des pompes combinées, avec des injecteurs et des injecteurs.The processes for preparing low-sulfur diesel or diesel fuel bases, for example hydrotreatment processes, in addition to reducing the sulfur content, also reduce the content of these diesel fuel bases in polycyclic aromatic compounds and in polar compounds. . However, it is known that diesel fuels or diesel with low (less than 100 ppmm) or even very low sulfur content have a reduced ability to lubricate the injection system of the engine, which means that for example the injection pump of engine fuel may fail early in the life of the engine, such as failure in high pressure fuel injection systems, such as high pressure rotary distributors, in-line pumps , combined pumps, with injectors and injectors.
Des additifs de lubrifiance et/ou d'anti-usure pour fuel oils ont été décrits dans
Dans
- a) un ester obtenu par réaction d'un acide monocarboxylique insaturé et d'un alcool polyhydroxylé
- b) un ester obtenu par réaction d'un acide monocarboxylique insaturé et d'un alcool polyhydroxylé ayant au moins 3 groupes hydroxy,
- a) an ester obtained by reaction of an unsaturated monocarboxylic acid and a polyhydroxy alcohol
- b) an ester obtained by reaction of an unsaturated monocarboxylic acid and a polyhydric alcohol having at least 3 hydroxy groups,
Dans
Cependant les carburants gazole ou diesel et notamment les carburants de qualité supérieure additivés avec ces additifs anti-usure se sont parfois révélés avoir des propriétés en résistance au lacquering non satisfaisantes.However, diesel or diesel fuels and in particular higher quality fuels additivated with these anti-wear additives have sometimes been found to have unsatisfactory lacquering resistance properties.
Les carburants diesel commercialisés doivent respecter des spécifications nationales ou supranationales (par exemple la norme EN 590 pour les carburants diesel dans l'UE). Pour les carburants commerciaux, il n'existe aucune obligation légale concernant l'incorporation d'additifs (composés chimiques incorporés dans les carburants pour en améliorer les propriétés, par exemple additifs améliorant la tenue à froid) ; les compagnies pétrolières, les distributeurs sont libres d'ajouter ou non des additifs à leurs carburants. Du point de vue commercial, dans le domaine de la distribution des carburants, on distingue les carburants « premier prix », pas ou peu additivés, des carburants de qualité supérieure dans lesquels sont incorporés un ou plusieurs additifs pour en améliorer les performances (au-delà des performances réglementaires). Au sens de la présente invention, on entend par carburant de qualité supérieure de type gazole ou biodiesel tout carburant gazole ou biodiesel additivé avec au moins 50 ppm massiques d'au moins un composé choisi parmi les réducteurs de dépôts, les détergents, les dispersants.Diesel fuels sold must comply with national or supranational specifications (for example the EN 590 standard for diesel fuels in the EU). For commercial fuels, there is no legal obligation concerning the incorporation of additives (chemical compounds incorporated into fuels to improve their properties, for example additives improving cold resistance); oil companies, distributors are free to add or not additives to their fuels. From a commercial point of view, in the field From the distribution of fuels, a distinction is made between “first price” fuels, with little or no additives, and higher quality fuels in which one or more additives are incorporated to improve their performance (beyond regulatory performance). For the purposes of the present invention, the term “high quality fuel of the diesel or biodiesel type” means any diesel fuel or biodiesel additive with at least 50 ppm by mass of at least one compound chosen from deposit reducers, detergents, dispersants.
On distingue les carburants diesel de type B0, qui ne contiennent pas de composé oxygéné, des carburants biodiesel de type Bx qui contiennent x % (v/v) d'esters d'huiles végétales ou d'acides gras, le plus souvent esters méthyliques (EMHV ou EMAG)
On a constaté que certains carburants diesel ou biodiesel de qualité supérieure sont parfois la cause de dépôts sur les aiguilles d'injecteur des systèmes d'injection de moteurs diesel, notamment ceux de type Euro 3 à Euro 6.A distinction is made between diesel fuels of type B0, which do not contain an oxygenated compound, and biodiesel fuels of type Bx which contain x% (v / v) of vegetable oil esters or fatty acids, most often methyl esters. (EMHV or EMAG)
It has been found that certain higher quality diesel or biodiesel fuels are sometimes the cause of deposits on the injector needles of diesel engine injection systems, in particular those of the Euro 3 to Euro 6 type.
Ce phénomène de dépôts est également connu sous le terme anglais de lacquering qui sera utilisé dans la description qui suit ou sous l'acronyme anglais IDID (internai diesel injector deposits). Au sens de la présente invention, le phénomène de lacquering ne concerne pas les dépôts externes au système d'injection relatifs au cokage (coking en anglais) ou bouchage des buses d'injection (nozzle coking ou fouling) tels que simulés par exemple par l'essai moteur standard CEC F098-08 DW10B, en particulier lorsque le carburant testé est contaminé par du zinc métallique.This deposit phenomenon is also known under the English term lacquering which will be used in the description which follows or under the English acronym IDID (internai diesel injector deposits). Within the meaning of the present invention, the phenomenon of lacquering does not relate to deposits external to the injection system relating to coking (coking in English) or clogging of injection nozzles (nozzle coking or fouling) as simulated for example by the standard engine test CEC F098-08 DW10B, in particular when the fuel tested is contaminated with metallic zinc.
Le phénomène de lacquering peut être localisé sur l'extrémité des aiguilles d'injecteurs, à la fois sur la tête et sur le corps des aiguilles du système d'injection du carburant mais aussi dans tout le système de commande de la levée d'aiguilles (clapets) du système d'injection, pour les moteurs de véhicules fonctionnant avec un carburant diesel ou biodiesel, et notamment pour les carburants (bio)diesel de qualité supérieure. Ce phénomène de lacquering peut à terme, générer une perte de débit de carburant injecté et donc une perte de puissance du moteur.The lacquering phenomenon can be localized on the end of the injector needles, both on the head and on the body of the needles of the fuel injection system but also in the whole control system of the lifting of needles (valves) of the injection system, for the engines of vehicles running on diesel or biodiesel fuel, and in particular for higher quality (bio) diesel fuels. This lacquering phenomenon can ultimately generate a loss of flow of injected fuel and therefore a loss of engine power.
On distingue en général 2 types de dépôts de type lacquering :
- 1. des dépôts plutôt blanchâtres et pulvérulents ; par analyse, on constate que ces dépôts consistent essentiellement en des savons de sodium (carboxylate de sodium, par exemple) et/ou de calcium (dépôts de type 1) ;
- 2. des dépôts organiques assimilables à des vernis colorés localisés sur le corps de l'aiguille (dépôts de type 2).
- 1. rather whitish and powdery deposits; by analysis, it can be seen that these deposits consist essentially of sodium soaps (sodium carboxylate, for example) and / or of calcium (type 1 deposits);
- 2. organic deposits similar to colored varnishes located on the body of the needle (type 2 deposits).
Pour ce qui concerne les dépôts de type 1, les sources de sodium dans les carburants biogazole de type Bx peuvent être multiples :
- les catalyseurs de transestérification des huiles végétales pour la production des esters de type esters (m)éthyliques d'acides gras tel que le méthanoate de sodium ;
- une autre source possible de sodium peut provenir des inhibiteurs de corrosion utilisés pour le transport de produits pétroliers dans certains tuyaux (en anglais « pipes »), tel que le nitrite de sodium ;
- enfin des pollutions exogènes accidentelles, via l'eau ou l'air par exemple, peuvent contribuer à introduire du sodium dans les carburants (le sodium étant un élément très répandu).
- vegetable oil transesterification catalysts for the production of esters of the (m) ethyl ester type of fatty acids such as sodium methanoate;
- another possible source of sodium can come from corrosion inhibitors used for the transport of petroleum products in certain pipes (in English "pipes"), such as sodium nitrite;
- Finally, accidental exogenous pollution, via water or air for example, can contribute to the introduction of sodium into fuels (sodium being a very widespread element).
Les sources possibles d'acides dans les carburants de type Bx peuvent être multiples, par exemple :
- ∘ les acides résiduels des biocarburants (voir la norme EN14214 qui fixe un taux maximal d'acides autorisé)
- ∘ les inhibiteurs de corrosion utilisés pour le transport de produits pétroliers dans certains tuyaux (en anglais « pipes ») tels que le DDSA (anhydride dodécénylsuccinique) ou le HDSA (anhydride hexadécénylsuccinique) ou certains de leurs dérivés fonctionnels tels que les acides.
- ∘ residual acids from biofuels (see standard EN14214 which sets a maximum authorized acid level)
- ∘ corrosion inhibitors used for the transport of petroleum products in certain pipes (in English "pipes") such as DDSA (dodecenylsuccinic anhydride) or HDSA (hexadecenylsuccinic anhydride) or some of their functional derivatives such as acids.
Pour ce qui concerne les dépôts organiques de type 2, certaines publications précisent qu'ils peuvent notamment provenir de réactions entre les réducteurs de dépôts/dispersants (par exemple de type polyisobutylènesuccinimide (PIBSI)) et les acides (qui seraient présents entre autres en tant qu'impuretés des esters d'acides gras du biodiesel).With regard to type 2 organic deposits, certain publications state that they may in particular arise from reactions between deposit reducers / dispersants (for example of polyisobutylenesuccinimide type (PIBSI)) and acids (which would be present inter alia as impurities of fatty acid esters of biodiesel).
Dans la publication SAE 880493, Reduced Injection Needle Mobility Caused by Lacquer Deposits from Sunflower Oil, les auteurs M Ziejewski et HJ Goettler décrivent le phénomène de lacquering et ses conséquences néfastes pour le fonctionnement de moteurs fonctionnant avec des huiles de tournesol comme carburant.In the publication SAE 880493, Reduced Injection Needle Mobility Caused by Lacquer Deposits from Sunflower Oil, the authors M Ziejewski and HJ Goettler describe the phenomenon of lacquering and its harmful consequences for the operation of engines running on sunflower oils as fuel.
Dans la publication SAE 2008-01-0926, Investigation into the Formation and Prevention of Internal Diesel Injector Deposits, les auteurs J Ullmann, M Geduldig, H Stutzenberger (Robert Bosch GmbH) et R Caprotti, G Balfour (Infineum) décrivent aussi les réactions entre les acides et les réducteurs de dépôts/dispersants pour expliquer les dépôts de type 2.In SAE 2008-01-0926, Investigation into the Formation and Prevention of Internal Diesel Injector Deposits, the authors J Ullmann, M Geduldig, H Stutzenberger (Robert Bosch GmbH) and R Caprotti, G Balfour (Infineum) also describe the reactions between acids and deposit reducers / dispersants to explain type 2 deposits.
Par ailleurs, dans la publication
Dans la publication
Le document
Les dépôts dus au phénomène de lacquering sont insolubles dans les carburants diesel à basse teneur en soufre et les carburants biodiesel. Ces dépôts existent sous forme de fines particules et peuvent passer au travers des filtres gazole et se déposer à l'intérieur des injecteurs.The deposits due to the lacquering phenomenon are insoluble in low sulfur diesel fuels and biodiesel fuels. These deposits exist in the form of fine particles and can pass through diesel filters and settle inside the injectors.
L'accumulation des dépôts de type lacquering tels que décrits ci-dessus peut entraîner les inconvénients suivants :
- un ralentissement de la réponse de l'injecteur de carburant,
- le collage des pièces internes, ce qui peut entraîner une perte de contrôle du temps d'injection ainsi que de la quantité de carburant fournie par injection,
- une perte de maniabilité du véhicule,
- des variations de puissance,
- une augmentation de la consommation de carburant,
- une augmentation des polluants,
- une perturbation de la combustion, puisque la quantité de carburant injectée ne sera pas celle prévue en théorie et le profil de l'injection sera différent,
- un ralenti instable du véhicule,
- une augmentation du bruit produit par le moteur,
- une baisse de la qualité de la combustion sur le long terme,
- une baisse de la qualité de la pulvérisation.
- a slower response from the fuel injector,
- sticking of the internal parts, which can lead to a loss of control over the injection time and the amount of fuel supplied by injection,
- loss of handling of the vehicle,
- power variations,
- increased fuel consumption,
- an increase in pollutants,
- a combustion disturbance, since the quantity of fuel injected will not be that predicted in theory and the profile of the injection will be different,
- unstable vehicle idling,
- an increase in the noise produced by the engine,
- a decrease in the quality of combustion in the long term,
- a decrease in spray quality.
Dans le cas où il y aurait un fort dépôt de type lacquering, le véhicule pourrait avoir de grandes difficultés à démarrer, voire ne plus démarrer du tout, puisque l'aiguille permettant l'injection serait bloquée.In the event that there is a strong lacquering-type deposit, the vehicle could have great difficulty starting, or even not starting at all, since the needle allowing the injection would be blocked.
La présente invention permet de surmonter les inconvénients indiqués ci-dessus.The present invention overcomes the drawbacks indicated above.
La présente invention propose des additifs susceptibles d'améliorer de manière tangible non seulement la résistance à l'usure de carburants (bio)diesel ou bio(gazole) à faible teneur en soufre, typiquement inférieure à 100 ppm massiques mais aussi la résistance au lacquering de carburants (bio)diesel de qualité supérieure, i-e additivés avec au moins 50 ppm massiques d'au moins un composé choisi parmi les réducteurs de dépôts, les détergents, les dispersants.The present invention provides additives capable of tangibly improving not only the wear resistance of (bio) diesel or bio (diesel) fuels with low sulfur content, typically less than 100 ppm by mass, but also the resistance to lacquering. high quality (bio) diesel fuels, ie additives with at least 50 ppm by mass of at least one compound chosen from deposit reducers, detergents, dispersants.
La présente invention concerne l'utilisation d'additifs pour améliorer la résistance au lacquering de carburants de type (bio)gazole de qualité supérieure, lesdits additifs comprenant au moins 50% en masse de monoester(s) et/ou diester(s) de polyglycérols, lesdits polyglycérols ayant de 2 à 5 motifs glycérol par molécule et les motifs esters étant dérivés d'acide(s) gras, le ou les acides gras ayant éventuellement une ou plusieurs insaturations éthyléniques, et plus de 50% en nombre des chaînes grasses comprenant entre 12 et 24 atomes de carbone.The present invention relates to the use of additives to improve the lacquering resistance of fuels of the (bio) diesel type of superior quality, said additives comprising at least 50% by mass of monoester (s) and / or diester (s) of polyglycerols, said polyglycerols having from 2 to 5 glycerol units per molecule and the ester units being derived from fatty acid (s), the fatty acid or acids optionally having one or more ethylenic unsaturations, and more than 50% by number of fatty chains comprising between 12 and 24 carbon atoms.
Au sens de la présente invention, on entend par carburant de qualité supérieure de type gazole ou biodiesel tout carburant gazole ou biodiesel, dans lesquels sont incorporés un ou plusieurs additifs pour en améliorer les performances (au-delà des performances réglementaires), de préférence, tout carburant gazole ou biodiesel additivé avec au moins 50 ppm massiques d'au moins un composé choisi parmi les réducteurs de dépôts, les détergents, les dispersants.For the purposes of the present invention, the term “superior quality fuel of the diesel or biodiesel type” means any diesel or biodiesel fuel, in which one or more additives are incorporated to improve its performance (beyond regulatory performance), preferably, any diesel fuel or biodiesel additive with at least 50 ppm by mass of minus one compound chosen from deposit reducers, detergents, dispersants.
Le réducteur de dépôts/détergent/dispersant est choisi parmi :
∘ les anhydrides d'acide succinique substitués, notamment les anhydrides polyisobuténylsucciniques, souvent dénommés PIBSA, dans lesquels le groupement polyisobutylène (encore appelé polyisobutène) a une masse moléculaire comprise entre 140 et 5000 et de préférence entre 500 et 2000 ou de préférence entre 750 et 1250,The deposit reducer / detergent / dispersant is chosen from:
∘ substituted succinic acid anhydrides, in particular polyisobutenyl succinic anhydrides, often called PIBSA, in which the polyisobutylene group (also called polyisobutene) has a molecular mass of between 140 and 5000 and preferably between 500 and 2000 or preferably between 750 and 1250,
Un autre objet de l'invention concerne des carburants (bio)gazole de qualité supérieure et de résistance au lacquering améliorée, additivés avec au moins 50 ppm m/m d'au moins un composé choisi parmi les réducteurs de dépôts, les détergents, les dispersants et avec au moins un additif tel que défini dans la présente invention.Another subject of the invention relates to (bio) diesel fuels of superior quality and of improved lacquering resistance, additives with at least 50 ppm m / m of at least one compound chosen from deposit reducers, detergents, dispersants and with at least one additive as defined in the present invention.
Ces problèmes de résistance à l'usure de carburants (bio)diesel à faible teneur en soufre et de résistance au lacquering de carburants (Bx ou biodiesel) sont résolus par l'utilisation d'au moins un additif qui comprend au moins 50 % en masse de monoester(s) et/ou diester(s) de polyglycérols, lesdits polyglycérols ayant de 2 à 5 motifs glycérol par molécule et les esters étant dérivés d'acide(s) gras, le ou les acides gras ayant éventuellement une ou plusieurs insaturations éthyléniques, et la majorité, c'est-à-dire plus de 50 % en nombre des chaînes grasses comprend entre 12 et 24 atomes de carbone.These problems of resistance to wear of (sulfur) -fuel (bio) diesel fuels and resistance to lacquering of fuels (Bx or biodiesel) are resolved by the use of at least one additive which comprises at least 50% in mass of monoester (s) and / or diester (s) of polyglycerols, said polyglycerols having from 2 to 5 glycerol units per molecule and the esters being derived from fatty acid (s), the fatty acid (s) optionally having one or more ethylenic unsaturations, and the majority, that is to say more than 50% by number of fatty chains comprises between 12 and 24 carbon atoms.
La conversion sélective du glycérol en polyglycérols (PG) et en esters de polyglycérols (EPG) est une réaction importante conduisant, comme indiqué précédemment à divers agents tensioactifs biodégradables très largement utilisés en industrie. Les polyglycérols peuvent être obtenus par oligomérisation du glycérol. Généralement, la réaction est effectuée en présence de catalyseurs homogènes ou hétérogènes acides ou basiques.The selective conversion of glycerol into polyglycerols (PG) and into polyglycerol esters (EPG) is an important reaction leading, as indicated above, to various biodegradable surfactants very widely used in industry. Polyglycerols can be obtained by oligomerization of glycerol. Generally, the reaction is carried out in the presence of homogeneous or heterogeneous acidic or basic catalysts.
En général, les polyglycérols sont des mélanges d'homologues proches avec une molécule ciblée majoritaire. Ainsi par exemple le diglycérol commercialisé par la société Fluka a la répartition suivante avec 87% de diglycérol et 10% de tri- et tétraglycérol.In general, polyglycerols are mixtures of close homologues with a majority targeted molecule. Thus for example the diglycerol marketed by the company Fluka has the following distribution with 87% diglycerol and 10% tri- and tetraglycerol.
La synthèse des mono- et diesters d'acide(s) gras et de polyglycérol(s) est connue en soi ; ils peuvent par exemple être préparés par estérification d'acide(s) gras et de diglycérol dans le cas des mono- et diesters de diglycérol (ou de triglycérol dans le cas des mono- et diesters de triglycérol). Le produit issu de cette réaction d'estérification comprend un mélange de mono-, di- ; tri- et tétra-esters de polyglycérol, (par exemple diglycérol, triglycérol, mélange de di- et de triglycérol), ainsi que de faibles quantités d'acide(s) gras et de polyglycérol, (par exemple diglycérol, triglycérol, mélange de di- et de triglycérol) qui n'ont pas réagi.The synthesis of mono- and diesters of fatty acid (s) and polyglycerol (s) is known per se; they can for example be prepared by esterification of fatty acid (s) and of diglycerol in the case of the mono- and diesters of diglycerol (or of triglycerol in the case of the mono- and diesters of triglycerol). The product resulting from this esterification reaction comprises a mixture of mono-, di-; polyglycerol tri- and tetra-esters (for example diglycerol, triglycerol, mixture of di- and triglycerol), as well as small amounts of fatty acid (s) and polyglycerol, (for example diglycerol, triglycerol, mixture of di- and triglycerol) which have not reacted.
A titre d'exemple, le brevet
Les esters d'acide(s) gras et de polyglycérols sont connus de longue date comme tensio-actifs non-ioniques ; étant biodégradables et biocompatibles, ils sont notamment utilisés pour l'alimentation et les soins à la personne.Esters of fatty acid (s) and polyglycerols have long been known as nonionic surfactants; being biodegradable and biocompatible, they are used in particular for food and personal care.
Dans
Les polyglycérols peuvent être représentés par l'une des formules générales suivantes :
Les polyglycérols (PG) sont caractérisés par leur masse moléculaire, leur nombre de groupements hydroxyles et leur indice d'hydroxyle, tels que mentionnés dans le tableau ci-dessous.
Les acides gras dont sont issus les esters de polyglycérols selon l'invention peuvent être choisis parmi les stéarate, isostéarate, oléate, linoléate, linolénate, béhénate, arachidonate, ricinoléate, palmitate, myristate, laurate, caprate, et leurs mélanges et les esters correspondants tels que le mélange Diglycérylmonostéarate (
Les acides gras peuvent provenir de la transestérification ou de la saponification d'huiles végétales et/ou de graisses animales. Les huiles végétales et/ou les graisses animales préférées seront choisies en fonction de leur concentration en acide oléique. On pourra se reporter par exemple au Tableau 6.21 du
Les acides gras peuvent également provenir d'acides gras dérivés de tallol (en anglais « tall oil fatty acid » TOFA) qui comprennent une quantité majoritaire d'acides gras, typiquement supérieure ou égale à 90 % massiques ainsi que des acides résiniques et d'insaponifiables en quantité minoritaire, i-e en quantités en général inférieures à 10 % massiques.The fatty acids may also come from fatty acids derived from tall oil (in English "tall oil fatty acid" TOFA) which comprise a majority amount of fatty acids, typically greater than or equal to 90% by mass as well as resin acids and unsaponifiable in a minority quantity, ie in quantities generally less than 10% by mass.
Des additifs préférés selon l'invention susceptibles d'améliorer la résistance à l'usure de carburants (bio)diesel à faible teneur en soufre et la résistance au lacquering de carburants (bio)diesel de qualité supérieure comprennent des esters partiels de diglycérol ou de triglycérol avec au moins 50 % en masse de monoester - et/ou de diester(s) d'acide oléique et de diglycérol, donc de mono-oléate(s) de diglycérol (DGMO) et/ou de dioléate(s) de diglycérol (DGDO).Preferred additives according to the invention capable of improving the wear resistance of low sulfur (bio) diesel fuels and the lacquering resistance of high quality (bio) diesel fuels include partial esters of diglycerol or triglycerol with at least 50% by mass of monoester - and / or diester (s) of oleic acid and diglycerol, therefore of mono-oleate (s) of diglycerol (DGMO) and / or dioleate (s) of diglycerol (DGDO).
D'autres additifs préférés comprennent au moins 50 % en masse de mono-et/ou de diester(s) d'acide oléique et de triglycérol, donc de mono-oléate(s) de triglycérol et/ou de dioléate(s) de triglycérol.Other preferred additives comprise at least 50% by mass of mono-and / or diester (s) of oleic acid and of triglycerol, therefore of mono-oleate (s) of triglycerol and / or of dioleate (s) of triglycerol.
D'autres additifs préférés comprennent au moins 50 % en masse de mono-et/ou de diester(s) d'acide oléique et de diglycérol et/ou de triglycérol.Other preferred additives comprise at least 50% by mass of mono-and / or diester (s) of oleic acid and diglycerol and / or triglycerol.
L'utilisation de ces additifs permet d'améliorer le pouvoir lubrifiant des carburants diesel ou biodiesel à bas taux de soufre pour moteurs à compression dans lesquels ils sont incorporés. L'utilisation de ces additifs dans des carburants (bio)diesel permet de réduire la vitesse d'usure dans le système d'admission ou d'injection du carburant, notamment sur la pompe d'injection.The use of these additives makes it possible to improve the lubricating power of diesel or biodiesel fuels with low sulfur content for compression engines in which they are incorporated. The use of these additives in (bio) diesel fuels makes it possible to reduce the rate of wear in the fuel intake or injection system, in particular on the injection pump.
Les carburants diesel (carburants liquides pour moteurs à compression) comprennent des distillats moyens de température d'ébullition comprise entre 100 et 500°C ; leur température de cristallisation commençante TCC est souvent supérieure ou égale à -20°C, en général comprise entre -15°C et +10°C. Ces distillats sont des mélanges de bases pouvant être choisies par exemple parmi les distillats obtenus par distillation directe de pétrole ou d'hydrocarbures bruts, les distillats sous vide, les distillats hydrotraités, des distillats issus du craquage catalytique et/ou de l'hydrocraquage de distillats sous vide, les distillats résultant de procédés de conversion type ARDS (par désulfuration de résidu atmosphérique) et/ou de viscoréduction.Diesel fuels (liquid fuels for compression engines) include middle distillates with a boiling temperature between 100 and 500 ° C; their starting crystallization temperature TCC is often greater than or equal to -20 ° C, generally between -15 ° C and + 10 ° C. These distillates are mixtures of bases which can be chosen, for example, from distillates obtained by direct distillation of petroleum or crude hydrocarbons, vacuum distillates, hydrotreated distillates, distillates from catalytic cracking and / or hydrocracking of vacuum distillates, distillates resulting from ARDS conversion processes ( by atmospheric residue desulfurization) and / or visbreaking.
Les carburants diesel peuvent également contenir des coupes légères comme les essences issues de la distillation, des unités de craquage catalytique ou thermique, des unités d'alkylation d'isomérisation, de désulfuration, des unités de vapocraquage.Diesel fuels can also contain light cuts such as petrol obtained from distillation, catalytic or thermal cracking units, isomerization, desulphurization alkylation units, steam cracking units.
En outre, les carburants diesel peuvent contenir de nouvelles sources de distillats, parmi lesquelles on peut notamment citer :
- les coupes les plus lourdes issues des procédés de craquage et de viscoréduction concentrées en paraffines lourdes, comprenant plus de 18 atomes de carbone,
- les distillats synthétiques issus de la transformation du gaz tels que ceux issus du procédé Fischer Tropsch,
- les distillats synthétiques résultant du traitement de la biomasse d'origine végétale et/ou animale, comme notamment le NexBTL, prise seule ou en mélange. La biomasse végétale ou animale et les huiles végétales ou animales pouvant être hydrotraitées ou hydrodésoxygénées,
- les gazoles de coker,
- les alcools, tels que méthanol, éthanol, butanols, les éthers, (MTBE, ETBE, ...) en général utilisés en mélange avec les carburants essence, mais parfois avec des carburants plus lourds de type gazole,
- les huiles végétales et/ou animales et/ou leurs esters, tels que les esters méthyliques ou éthyliques d'huiles végétales ou d'acides gras (EMHV, EEHV, EMAG),
- les huiles végétales et/ou animales hydrotraitées et/ou hydrocraquées et/ou hydrodéoxygénées (HDO),
- et/ou encore les biodiesels d'origine animale et/ou végétale.
- the heaviest cuts resulting from cracking and visbreaking processes concentrated in heavy paraffins, comprising more than 18 carbon atoms,
- synthetic distillates from gas processing, such as those from the Fischer Tropsch process,
- synthetic distillates resulting from the treatment of biomass of plant and / or animal origin, such as in particular NexBTL, taken alone or as a mixture. Plant or animal biomass and vegetable or animal oils which can be hydrotreated or hydrodeoxygenated,
- coker gas oils,
- alcohols, such as methanol, ethanol, butanols, ethers, (MTBE, ETBE, ...) generally used in admixture with petrol fuels, but sometimes with heavier fuels of the diesel type,
- vegetable and / or animal oils and / or their esters, such as methyl or ethyl esters of vegetable oils or fatty acids (EMHV, EEHV, EMAG),
- hydrotreated and / or hydrocracked and / or hydrodeoxygenated (HDO) vegetable and / or animal oils,
- and / or biodiesel of animal and / or vegetable origin.
Ces nouvelles bases carburants et combustibles peuvent être utilisées seules ou en mélange avec des distillats moyens pétroliers classiques comme base(s) carburant ; elles comprennent en général de longues chaînes paraffiniques supérieures ou égales à 10 atomes de carbone et préférentiellement de C14 à C30.These new fuel and combustible bases can be used alone or in mixture with conventional petroleum middle distillates as fuel base (s); they generally comprise long paraffinic chains greater than or equal to 10 carbon atoms and preferably from C14 to C30.
Dans le cadre de la présente invention, les carburants diesel ont une teneur en soufre inférieure ou égale à 500 ppm massiques, avantageusement inférieure ou égale à 100 ppm massiques, et pouvant s'abaisser à une teneur inférieure ou égale à 50 ppm massique, voire même inférieure ou égale à 10 ppm massiques (c'est le cas des carburants diesel pour véhicules actuels dont le taux de soufre selon la norme européenne EN 590 actuellement en vigueur doit être inférieur ou égal à 10 ppm massiques).In the context of the present invention, diesel fuels have a sulfur content less than or equal to 500 ppm by mass, advantageously less than or equal to 100 ppm by mass, and which can be lowered to a content less than or equal to 50 ppm by mass, or even even less than or equal to 10 ppm by mass (this is the case of diesel fuels for current vehicles whose sulfur level according to the European standard EN 590 currently in force must be less than or equal to 10 ppm by mass).
Les additifs de résistance à l'usure et de résistance au lacquering pour carburants diesel selon l'invention peuvent être incorporés aux carburants jusqu'à une valeur allant jusqu'à 10 % massiques, et avantageusement de manière à ce que la concentration en mono- et di-ester(s) de diglycérol et/ou de triglycérol dans le carburant final soit comprise entre 20 et 1.000 ppm massiques, et de préférence entre 30 et 200 ppm massiques m/m, c'est-à dire ppm massiques rapportés à la masse totale du carburant additivé.The wear resistance and lacquering resistance additives for diesel fuels according to the invention can be incorporated into fuels up to a value of up to 10% by mass, and advantageously so that the concentration of mono- and diglycerol and / or triglycerol di-ester (s) in the final fuel is between 20 and 1,000 ppm by mass, and preferably between 30 and 200 ppm by mass m / m, that is to say ppm by mass based on the total mass of the additive fuel.
Selon un mode de réalisation, les compositions de carburant (bio) gazole de qualité supérieure, contiennent au moins 50 ppm massiques d'au moins un composé choisi parmi les réducteurs de dépôts, les détergents, les dispersants et contiennent au moins un additif selon l'invention et éventuellement au moins un ou plusieurs autres additifs fonctionnels.According to one embodiment, the top quality (bio) diesel fuel compositions contain at least 50 ppm by mass of at least one compound chosen from deposit reducers, detergents, dispersants and contain at least one additive according to the invention. invention and optionally at least one or more other functional additives.
L'homme du métier adaptera aisément le taux d'addivation en additifs selon l'invention en fonction de la dilution éventuelle de l'additif dans un solvant, la présence éventuelle d'autres composants issus par exemple de la réaction d'estérification et/ou d'autres additifs fonctionnels incorporés dans le carburant final.Those skilled in the art will easily adapt the additive additive rate according to the invention according to the possible dilution of the additive in a solvent, the possible presence of other components derived for example from the esterification reaction and / or other functional additives incorporated in the final fuel.
Les additifs anti-usure et anti-lacquering de la présente invention peuvent être utilisés seuls ou en mélange avec d'autres additifs fonctionnels, tels que les réducteurs de dépôt/dispersants, les anti-oxydants, les améliorants de combustion, les inhibiteurs de corrosion, les additifs de tenue à froid (améliorant le point de trouble, la vitesse de sédimentation, la filtrabilité et/ou l'écoulement à froid), les colorants, les désémulsionnants, les désactivateurs de métaux, les agents anti-mousse, les agents améliorant l'indice de cétane, les co-solvants, les agents compatibilisants, d'autres additifs anti-usure que ceux de la présente invention, ...The anti-wear and anti-lacquering additives of the present invention can be used alone or in admixture with other functional additives, such as deposit reducers / dispersants, antioxidants, combustion improvers, corrosion inhibitors , cold-keeping additives (improving cloud point, sedimentation rate, filterability and / or cold flow), dyes, demulsifiers, metal deactivators, defoamers, agents improving the cetane number, co-solvents, compatibilizing agents, other anti-wear additives than those of the present invention, etc.
De manière non exhaustive, le ou les autres additifs fonctionnels peuvent être choisis parmi :
- ❖ les additifs améliorant de combustion ; pour les carburants de type gazole, on peut citer les additifs procétane, notamment (mais non limitativement) choisis parmi les nitrates d'alkyle, de préférence le nitrate de 2-éthyl hexyle, les peroxydes d'aryle, de préférence le peroxyde de benzyle, et les peroxydes d'alkyle, de préférence le peroxyde de di ter-butyle; pour les carburants de type essence, on peut citer les additifs améliorant l'indice d'octane; pour les combustibles tels que fioul domestique, fioul lourd, fioul marine, on peut citer le méthylcyclopentadiényl manganèse tricarbonyle (MMT) ;
- ❖ les additifs anti-oxydants, tels que des amines aliphatiques, aromatiques, les phénols encombrés, tels que BHT, BHQ ;
- ❖ les désémulsionnants ou désémulsifiants ;
- ❖ les additifs anti-statiques ou améliorants de conductivité ;
- ❖ les colorants ;
- ❖ les additifs anti-mousse, notamment (mais non limitativement) choisis par exemple parmi les polysiloxanes, les polysiloxanes oxyalkylés, et les amides d'acides gras issus d'huiles végétales ou animales; des exemples de tels additifs sont donnés dans
EP 861 182 EP 663 000 EP 736 590 - ❖ les additifs anti-corrosion tels que les sels d'ammonium d'acides carboxyliques ;
- ❖ les agents chélatants et/ou les agents séquestrants de métaux, tels que les triazoles, les disalicylidène alkylène diamines, et notamment le N,N' bis (salicylidène)propane diamine ;
- ❖ les additifs de tenue à froid et notamment les additifs améliorant le point de trouble, notamment (mais non limitativement) choisis dans le groupe constitué par les terpolymères oléfine à chaîne longue/ester (méth)acrylique/maléimide, et les polymères d'esters d'acides fumarique /maléique. Des exemples de tels additifs sont donnés dans
EP 71 513 EP 100 248 FR 2 528 051 FR 2 528 051 FR 2 528 423 EP1 12 195 EP 1 727 58 EP 271 385 EP 291367 EP 261 959 EP 593 331 EP 674 689 EP 327 423 EP 512 889 EP 832 172 US 2005/0223631 US 5 998 530 WO 93/14178 EP 573 490 - ❖ d'autres additifs améliorant la tenue à froid et la filtrabilité (CFI), tels que les copolymères EVA et/ou EVP ;
- ❖ les passivateurs de métaux, tels que les triazoles, les benzotriazoles alkylés ;
- ❖ les neutralisateurs d'acidité tels que les alkylamines cycliques ;
- ❖ les marqueurs, notamment les marqueurs imposés par la réglementation, par exemple les colorants spécifiques à chaque type de carburant ou combustible.
- ❖ les agents parfumants ou masquants d'odeurs, tels que ceux décrits dans
EP 1 591 514 - ❖ d'autres additifs de lubrifiance, agents anti-usure et/ou modificateurs de frottement que ceux décrits précédemment, notamment (mais non limitativement) choisis dans le groupe constitué par les acides gras et leurs dérivés ester ou amide, notamment le monooléate de glycérol, et les dérivés d'acides carboxyliques mono- et polycycliques; des exemples de tels additifs sont donnés dans les documents suivants:
EP 680 506 EP 860 494 WO 98/04656 EP 915 944 FR2 772 783 FR 2 772 784
- ❖ combustion enhancing additives; for diesel fuels, procetane additives may be mentioned, in particular (but not limited to) chosen from alkyl nitrates, preferably 2-ethyl hexyl nitrate, aryl peroxides, preferably benzyl peroxide , and alkyl peroxides, preferably di-butyl peroxide; for petrol type fuels, there may be mentioned additives improving the octane number; for fuels such as heating oil, heavy fuel oil, marine fuel oil, mention may be made of methylcyclopentadienyl manganese tricarbonyl (MMT);
- ❖ antioxidant additives, such as aliphatic, aromatic amines, hindered phenols, such as BHT, BHQ;
- ❖ demulsifiers or demulsifiers;
- ❖ anti-static or conductivity improving additives;
- ❖ dyes;
- ❖ anti-foam additives, in particular (but not limited to) chosen for example from polysiloxanes, oxyalkylated polysiloxanes, and fatty acid amides derived from vegetable or animal oils; examples of such additives are given in
EP 861,182 EP 663,000 EP 736,590 - ❖ anti-corrosion additives such as ammonium salts of carboxylic acids;
- ❖ chelating agents and / or metal sequestering agents, such as triazoles, disalicylidene alkylene diamines, and in particular N, N 'bis (salicylidene) propane diamine;
- ❖ cold-keeping additives and in particular additives improving the cloud point, in particular (but not limited to) chosen from the group consisting of long chain olefin terpolymers / (meth) acrylic ester / maleimide, and ester polymers fumaric / maleic acids. Examples of such additives are given in
EP 71,513 EP 100 248 FR 2,528,051 FR 2,528,051 FR 2 528 423 EP1 12,195 EP 1,727,58 EP 271,385 EP 291367 EP 261,959 EP 593,331 EP 674,689 EP 327,423 EP 512,889 EP 832 172 US 2005/0223631 US 5,998,530 WO 93/14178 EP 573,490 - ❖ other additives improving cold resistance and filterability (CFI), such as EVA and / or EVP copolymers;
- ❖ metal passivators, such as triazoles, alkylated benzotriazoles;
- ❖ acidity neutralizers such as cyclic alkylamines;
- ❖ the markers, in particular the markers imposed by the regulations, for example the dyes specific to each type of fuel or combustible.
- ❖ perfuming agents or masks of odors, such as those described in
EP 1,591,514 - ❖ other lubricant additives, anti-wear agents and / or friction modifiers than those described above, in particular (but not limited to) chosen from the group consisting of fatty acids and their ester or amide derivatives, in particular glycerol monooleate , and derivatives of mono- and polycyclic carboxylic acids; examples of such additives are given in the following documents:
EP 680 506 EP 860,494 WO 98/04656 EP 915,944 FR2 772 783 FR 2,772,784
Les éventuels autres additifs sont en général incorporés en quantités allant de 50 à 1.500 ppm m/m, c'est-à dire ppm massiques rapportés à la masse totale du carburant additivé.Any other additives are generally incorporated in amounts ranging from 50 to 1,500 ppm m / m, that is to say ppm by mass based on the total mass of the additive fuel.
Ces additifs peuvent être incorporés aux carburants selon tout procédé connu ; à titre d'exemple, l'additif ou le mélange d'additifs peut être incorporé sous forme de concentré comprenant le(s) additif(s) et un solvant, compatible avec le carburant (bio) diesel, l'additif étant dispersé ou dissout dans le solvant. De tels concentrés contiennent en général de 20 à 95 % en masse de solvants.These additives can be incorporated into fuels according to any known process; by way of example, the additive or the mixture of additives can be incorporated in the form of a concentrate comprising the additive (s) and a solvent, compatible with the (bio) diesel fuel, the additive being dispersed or dissolved in the solvent. Such concentrates generally contain from 20 to 95% by mass of solvents.
Les solvants sont des solvants organiques qui contiennent en général des solvants hydrocarbonés. A titre d'exemple de solvants, on peut citer les fractions de pétrole, telles que le naphta, le kérosène, l'huile de chauffe; les hydrocarbures aromatiques aliphatiques et/ou aromatiques tels que l'hexane, le pentane, le décane, le pentadécane, le toluène, le xylène, et/ou l'éthylbenzène et les alcoxyalcanols tels que le 2-butoxyéthanol et/ou les mélanges d'hydrocarbures tels que les mélanges de solvants commerciaux comme par exemple Solvarex 10, Solvarex LN, Solvent Naphta, Shellsol AB, Shellsol D, Solvesso 150, Solvesso 150 ND, Solvesso 200, Exxsol, ISOPAR et éventuellement des adjuvants de dissolution polaires, comme le 2-éthylhexanol, le décanol, l'isodécanol et/ou l'isotridécanol.Solvents are organic solvents which generally contain hydrocarbon solvents. By way of example of solvents, mention may be made of petroleum fractions, such as naphtha, kerosene, heating oil; aliphatic and / or aromatic aromatic hydrocarbons such as hexane, pentane, decane, pentadecane, toluene, xylene, and / or ethylbenzene and alkoxyalkanols such as 2-butoxyethanol and / or mixtures of hydrocarbons such as mixtures of commercial solvents such as Solvarex 10, Solvarex LN, Solvent Naphta, Shellsol AB, Shellsol D, Solvesso 150, Solvesso 150 ND, Solvesso 200, Exxsol, ISOPAR and possibly polar dissolution aids, such as 2-ethylhexanol, decanol, isodecanol and / or isotridecanol.
L'invention concerne l'utilisation d'au moins une composition d'additifs selon l'invention incorporée dans un carburant de type diesel ou biodiesel de qualité supérieure pour améliorer la résistance au lacquering, i-e encrassement sur la tête et/ou sur le corps des aiguilles du système d'injection du carburant mais aussi dans tout le système de commande de la levée d'aiguilles (clapets) du système d'injection, notamment pour les moteurs pourvus des système d'injection de carburant de type Euro 4 à Euro 6.The invention relates to the use of at least one composition of additives according to the invention incorporated in a diesel or biodiesel fuel of superior quality to improve resistance to lacquering, ie fouling on the head and / or on the body. of the needles of the fuel injection system but also throughout the system for controlling the lifting of needles (valves) of the injection system, in particular for engines fitted with fuel injection systems of Euro 4 to Euro 6 type.
L'invention concerne également un procédé d'amélioration de la résistance au lacquering comprenant l'introduction d'additifs dans un carburant de type (bio)gazole de qualité supérieure, lesdits additifs comprenant au moins 50 % en masse de monoester(s) et/ou diester(s) de polyglycérols, lesdits polyglycérols ayant de 2 à 5 motifs glycérol par molécule est les motifs esters étant dérivés d'acide(s) gras, le ou les acides gras ayant éventuellement une ou plusieurs insaturations éthyléniques, et plus de 50 % en nombre des chaînes grasses comprenant entre 12 et 24 atomes de carbone.The invention also relates to a method for improving lacquering resistance comprising the introduction of additives into a fuel of high quality (bio) diesel type, said additives comprising at least 50% by mass of monoester (s) and / or diester (s) of polyglycerols, said polyglycerols having from 2 to 5 glycerol units per molecule is the ester units being derived from fatty acid (s), the fatty acid (s) optionally having one or more ethylenic unsaturations, and more than 50% by number of fatty chains comprising between 12 and 24 carbon atoms.
De préférence, le procédé d'amélioration de la résistance au lacquering selon l'invention présente les caractéristiques suivantes :
- les carburants de type (bio)gazole de qualité supérieure ont un taux de soufre inférieur ou égal à 500 ppm,
- les additifs comprennent des esters partiels de diglycérol et/ou de triglycérol,
- les esters partiels de diglycérol et/ou de triglycérol comprennent au moins 50 % en masse de monoester - et/ou de diester(s) d'acide oléique et de diglycérol, donc de mono-oléate(s) de diglycérol (DGMO) et/ou de dioléate(s) de diglycérol (DGDO) soit au moins 50 % en masse de mono- et/ou de diester(s) d'acide oléique et de triglycérol, soit au moins 50 % en masse de mono- et/ou de diester(s) d'acide oléique et de diglycérol et/ou de triglycérol,
- les additifs comprennent en outre un ou plusieurs autres additifs fonctionnels, tels que les réducteurs de dépôt/dispersants, les anti-oxydants, les améliorants de combustion, les inhibiteurs de corrosion, les additifs de tenue à froid (améliorant le point de trouble, la vitesse de sédimentation, la filtrabilité et/ou l'écoulement à froid), les colorants, les désémulsionnants, les désactivateurs de métaux, les agents anti-mousse, les agents améliorant l'indice de cétane, les co-solvants, les agents compatibilisants, d'autres additifs de lubrifiance, agents anti-usure et/ou modificateurs de frottement, et éventuellement un ou plusieurs solvants.
- higher quality (bio) diesel fuels have a sulfur content of 500 ppm or less,
- the additives include partial esters of diglycerol and / or triglycerol,
- the partial esters of diglycerol and / or of triglycerol comprise at least 50% by mass of monoester - and / or of diester (s) of oleic acid and of diglycerol, therefore of mono-oleate (s) of diglycerol (DGMO) and / or diglycerol dioleate (s) (DGDO) or at least 50% by mass of mono- and / or oleic acid and triglycerol diester (s), or at least 50% by mass of mono- and / or diester (s) of oleic acid and diglycerol and / or triglycerol,
- the additives also comprise one or more other functional additives, such as deposit reducers / dispersants, antioxidants, combustion improvers, corrosion inhibitors, cold-resistance additives (improving the cloud point, the sedimentation rate, filterability and / or cold flow), dyes, demulsifiers, metal deactivators, anti-foaming agents, cetane index improving agents, co-solvents, compatibilizers, other lubricating additives, anti-wear agents and / or friction modifiers, and possibly one or more solvents.
Selon un mode de réalisation particulier, le procédé d'amélioration de la résistance au lacquering selon l'invention permet également d'améliorer la résistance à l'usure, notamment des injecteurs, et la lubrifiance de carburants (bio)gazole ayant un taux de soufre inférieur ou égal à 500 ppm massiques.According to a particular embodiment, the method of improving the lacquering resistance according to the invention also makes it possible to improve the resistance to wear, in particular of injectors, and the lubricity of (bio) diesel fuels having a rate of sulfur less than or equal to 500 ppm by mass.
Le procédé d'amélioration de la résistance au lacquering selon l'invention permet d'éviter et/ou réduire et/ou retarder :
- un ralentissement de la réponse de l'injecteur de carburant,
- le collage des pièces internes, ce qui peut entraîner une perte de contrôle du temps d'injection ainsi que de la quantité de carburant fournie par injection,
- une perte de maniabilité du véhicule,
- des variations de puissance,
- une augmentation de la consommation de carburant,
- une augmentation des polluants,
- une perturbation de la combustion, puisque la quantité de carburant injectée ne sera pas celle prévue en théorie et le profil de l'injection sera différent,
- un ralenti instable du véhicule,
- une augmentation du bruit produit par le moteur,
- une baisse de la qualité de la combustion sur le long terme,
- une baisse de la qualité de la pulvérisation.
- a slower response from the fuel injector,
- sticking of the internal parts, which can lead to a loss of control over the injection time and the amount of fuel supplied by injection,
- loss of handling of the vehicle,
- power variations,
- increased fuel consumption,
- an increase in pollutants,
- a combustion disturbance, since the quantity of fuel injected will not be that predicted in theory and the profile of the injection will be different,
- unstable vehicle idling,
- an increase in the noise produced by the engine,
- a decrease in the quality of combustion in the long term,
- a decrease in spray quality.
Les inventeurs ont également mis au point une nouvelle méthode fiable et robuste pour évaluer la sensibilité des carburants (bio)gazole, notamment ceux de qualité supérieure, au lacquering. Cette méthode, à la différence des méthodes décrites dans les publications citées précédemment, n'est pas une méthode de laboratoire mais est basée sur des essais moteurs et donc présente un intérêt technique et permet de quantifier l'efficacité des additifs ou des compositions d'additifs contre le lacquering. La méthode de mesure du lacquering mise au point par les inventeurs est détaillée ci-dessous :
- Le moteur utilisé est un moteur quatre cylindres et 16 soupapes diesel à injection haute pression Common Rail d'une cylindrée de 1.500 cm3 et d'une puissance de 80 CV : la régulation de pression d'injection du carburant se faisant dans la partie haute pression de la pompe.
- Le point de puissance est de 40 h à 4.000 trs/min ; la position de l'injecteur dans la chambre est descendue de 1 mm par rapport à sa position nominale, ce qui d'une part favorise le dégagement d'énergie thermique de la combustion, et d'autre part rapproche l'injecteur de la chambre de combustion.
- Le débit de carburant injecté est ajusté de manière à obtenir une température à l'échappement de 750°C en début d'essai.
- L'avance à l'injection a été augmentée de 1,5° vilebrequin par rapport au réglage nominal (on passe de + 12,5° à + 14° vilebrequin) toujours dans le but d'augmenter les contraintes thermiques subies par la buse de l'injecteur.
- Enfin, pour augmenter les contraintes subies par le carburant, la pression d'injection a été augmentée de 10 MPa par rapport à la pression nominale (c'est-à-dire passage de 140 MPa à 150 MPa) et la température est régulée à 65°C en entrée pompe haute pression.
- The engine used is a four-cylinder, 16-valve diesel engine with common rail high pressure injection with a displacement of 1,500 cm 3 and a power of 80 CV: the fuel injection pressure regulation is done at the top pump pressure.
- The power point is 40 h at 4,000 rpm; the position of the injector in the chamber is lowered by 1 mm from its nominal position, which on the one hand promotes the release of thermal energy from combustion, and on the other hand brings the injector closer to the chamber combustion.
- The flow rate of injected fuel is adjusted so as to obtain an exhaust temperature of 750 ° C at the start of the test.
- The injection advance has been increased by 1.5 ° crankshaft compared to the nominal setting (we go from + 12.5 ° to + 14 ° crankshaft) always with the aim of increasing the thermal stresses undergone by the nozzle of the injector.
- Finally, to increase the stresses to which the fuel is subjected, the injection pressure has been increased by 10 MPa compared to the nominal pressure (i.e. passing from 140 MPa to 150 MPa) and the temperature is regulated at 65 ° C at high pressure pump inlet.
La technologie utilisée pour les injecteurs nécessite un retour carburant élevé, ce qui favorise la dégradation du carburant puisqu'il peut être soumis à plusieurs cycles dans la pompe haute pression et la Common Ball avant d'être injecté dans la chambre de combustion.The technology used for the injectors requires a high fuel return, which promotes the degradation of the fuel since it can be subjected to several cycles in the high pressure pump and the Common Ball before being injected into the combustion chamber.
Une variante de la méthode pour tester l'effet clean-up (i-e nettoyage des dépôts de type 1 et/ ou de type 2) a également été développée. Elle se base sur la méthode précédente mais est séparée en deux parties de 20h :
- Les 20 premières heures sont effectuées avec un gazole B7 de qualité supérieure (contenant du détergent de type PIBSA et un modificateur de frottement acide) connu pour sa tendance à générer du lacquering. Après 20h, deux des quatre injecteurs sont démontés et côtés afin de valider la quantité de dépôts qui sont présents et deux injecteurs neufs sont alors installés à la place.
- Les 20 dernières heures de l'essai sont réalisées avec le produit à évaluer. A la fin de l'essai (40h au total), les injecteurs sont démontés et côtés.
- The first 20 hours are carried out with high-quality B7 diesel fuel (containing PIBSA type detergent and an acid friction modifier) known for its tendency to generate lacquering. After 8 p.m., two of the four injectors are dismantled and set aside in order to validate the quantity of deposits that are present and two new injectors are then installed instead.
- The last 20 hours of the test are carried out with the product to be evaluated. At the end of the test (40 hours in total), the injectors are removed and removed.
A la fin de l'essai, trois lots de deux injecteurs sont disponibles :
- Lot 1 : 2 injecteurs ayant vu 20h de carburant de qualité supérieure connu pour sa tendance à générer du lacquering.
- Lot 2 : 2 injecteurs ayant vu 20h de carburant de qualité supérieure connu pour sa tendance à générer du lacquering + 20h de produit à évaluer.
- Lot 3 : 2 injecteurs ayant vu 20h de produit à évaluer.
- Lot 1: 2 injectors having seen 20 hours of high quality fuel known for its tendency to generate lacquering.
- Lot 2: 2 injectors having seen 20h of high quality fuel known for its tendency to generate lacquering + 20h of product to be evaluated.
- Lot 3: 2 injectors having seen 20 hours of product to be evaluated.
Pour s'assurer de la validité du résultat, différents paramètres sont contrôlés durant l'essai : puissance, couple et consommation de carburant indiquent si l'injecteur s'encrasse ou si son fonctionnement est détérioré par une formation de dépôts puisque le point de fonctionnement est le même tout au long de l'essai.To ensure the validity of the result, various parameters are checked during the test: power, torque and fuel consumption indicate whether the injector is clogged or if its operation is deteriorated by the formation of deposits since the operating point is the same throughout the test.
Les températures caractéristiques des différents fluides (liquide de refroidissement, carburant, huile) permettent de contrôler la validité des essais. Le carburant est régulé à 65°C en entrée pompe, le liquide de refroidissement est régulé à 90°C en sortie moteur.The characteristic temperatures of the various fluids (coolant, fuel, oil) allow the validity of the tests to be checked. The fuel is regulated at 65 ° C at the pump inlet, the coolant is regulated at 90 ° C at the engine outlet.
Les valeurs de fumées permettent de contrôler le calage de la combustion en début d'essai (valeur cible de 3FSN) et de s'assurer qu'elle est bien répétable d'un essai à l'autre.The smoke values make it possible to control the timing of combustion at the start of the test (target value of 3FSN) and to ensure that it is well repeatable from one test to another.
Les injecteurs sont démontés en fin d'essai pour visualiser et coter les dépôts formés le long des aiguilles. La procédure de cotation des aiguilles retenue est la suivante:
- L'échelle des notes varie de -2,5 (cas d'un important dépôt) à 10 (cas d'une aiguille neuve sans aucun dépôt). La note finale est une moyenne pondérée des notes sur toutes les surfaces cotées de l'aiguille
- Surface totale : partie cylindre (suivant directement la partie conique) + partie conique : 100 %, dont pondération surfacique de la partie cylindre (suivant directement la partie conique) : 68 % et pondération surfacique de la partie conique : 32 % ; voir la
figure 1 ci-jointe (les % indiqués correspondent au quart de la surface des aiguilles : la pondération surfacique globale est donc de 17∗4 = 68 %) - Un seuil de performance produit a été déterminé par rapport à cette procédure de cotation: Résultat < 4 = Mauvais, résultat > 4 = Satisfaisant.
- The scale of the notes varies from -2.5 (case of a large deposit) to 10 (case of a new needle without any deposit). The final grade is a weighted average of the grades on all of the needle's rated surfaces
- Total area: cylinder part (directly following the conical part) + conical part: 100%, of which surface weighting of the cylinder part (directly following the conical part): 68% and surface weighting of the conical part: 32%; see it
figure 1 attached (the% indicated corresponds to a quarter of the surface of the needles: the overall surface weighting is therefore 17 ∗ 4 = 68%) - A product performance threshold has been determined in relation to this rating procedure: Result <4 = Poor, result> 4 = Satisfactory.
Les exemples suivants illustrent l'invention sans la limiter.The following examples illustrate the invention without limiting it.
En présence de catalyseur de type MeONa, on fait réagir à 170°C 90 g de diglycérol avec 500 g de l'huile de tournesol oléique (concentration en équivalent acide oléique sous pression réduite de 300 mbars (0,03 MPa)) pendant 6 heures.In the presence of a MeONa type catalyst, 90 g of diglycerol is reacted at 170 ° C. with 500 g of oleic sunflower oil (concentration in oleic acid equivalent under reduced pressure of 300 mbar (0.03 MPa)) for 6 hours.
On reproduit le mode opératoire ci-dessus une 2nde fois pour préparer un 2nd échantillon de produit.The procedure is repeated above, a 2 nd time for preparing a 2nd product sample.
La composition massique des produits obtenus mesurée par chromatographie à exclusion stérique est indiquée dans le tableau 1 ci-dessous.
On incorpore un des additifs selon l'invention préparé à l'exemple 1 dans un gazole et on mesure le pouvoir lubrifiant du carburant additivé selon la méthode HFRR décrite dans la norme ASTM 12156-1. Le gazole utilisé dans cet exemple est un carburant « biofree » B0 et dépourvu d'additif de lubrifiance, contenant moins de 10 ppm/m de soufre dont le caractère aromatique est assez peu prononcé (22% m/m) et la masse volumique relativement faible (821,9 g/L).One of the additives according to the invention prepared in Example 1 is incorporated into a diesel fuel and the lubricating power of the fuel additive is measured according to the HFRR method described in standard ASTM 12156-1. The diesel used in this example is a "biofree" B0 fuel and devoid of lubricant additive, containing less than 10 ppm / m of sulfur, the aromatic character of which is not very pronounced (22% m / m) and the density relatively low (821.9 g / L).
A titre comparatif, on additive le même carburant d'une part avec un additif constitué essentiellement de mono-oléate de glycérol (PC 60) et d'autre part avec un TOFA , tel que décrit dans
Le détail de chaque composition de carburant testée, ainsi que le diamètre d'usure moyen obtenu au banc HFRR sont réunis dans le tableau 2.
Dans un gazole « biofree » B0 dépourvu d'additif de lubrifiance, contenant moins de 10 ppm/m de soufre et dont le caractère aromatique est assez peu prononcé (22% m/m) et de masse volumique relativement faible (821,9 g/L), on incorpore soit un seul additif de lubrifiance (DGMO, MGMO ou TOFA),soit un mélange d'au moins 2 additifs de lubrifiance incluant un des additifs DGMO selon l'invention de l'exemple 1 et au moins un additif de lubrifiance connus (TOFA) et/ou du mono-oléate de glycérol d'autre part. On mesure le pouvoir lubrifiant du produit selon la méthode HFRR décrite dans l'ASTM 12156-1. A.In a “biofree” B0 diesel fuel without lubricant additive, containing less than 10 ppm / m of sulfur and whose aromatic character is not very pronounced (22% m / m) and relatively low density (821.9 g / L), either a single lubricant additive (DGMO, MGMO or TOFA) is incorporated, or a mixture of at least 2 lubricant additives including one of the DGMO additives according to the invention of Example 1 and at least one additive known lubricity (TOFA) and / or glycerol mono-oleate on the other hand. The lubricating power of the product is measured according to the HFRR method described in ASTM 12156-1. AT.
Le détail de chaque composition de carburant testée ainsi que le diamètre d'usure moyen obtenu au banc HFRR et le coefficient de friction sont indiqués dans le tableau 3 ci-dessous.
Selon la procédure de mesure de la résistance au lacquering décrite précédemment, on évalue la performance de plusieurs paquets d'additifs introduits dans une matrice gazole représentative du marché France (B7 = gazole fabriqué en France contenant 7% d'EMAG (ester méthylique d'acides gras) et répondant à l'EN 590). Le détail de chaque composition de carburant testée, ainsi que les résultats obtenus sont indiqués dans le tableau 4. Les essais G, G' et G" correspondent au même test selon la procédure de mesure de la résistance au lacquering version clean-up. Le résultat G correspond au lot d'injecteurs 1, G' au lot d'injecteurs 2 et G" au lot d'injecteurs 3 selon la description donnée précédemment.According to the lacquering resistance measurement procedure described above, the performance of several packets of additives introduced into a diesel matrix representative of the French market is evaluated (B7 = diesel produced in France containing 7% of EMAG (methyl ester of fatty acids) and meeting EN 590). The details of each fuel composition tested, as well as the results obtained are shown in Table 4. Tests G, G 'and G "correspond to the same test according to the procedure for measuring the resistance to lacquering clean-up version. The result G corresponds to the batch of injectors 1, G 'to the batch of injectors 2 and G "to the batch of injectors 3 according to the description given above.
Les quantités indiquées dans le tableau 4 sont des quantités massiques (m/m)
Claims (11)
- Use of additives for improving the lacquering resistance of diesel or biodiesel fuels comprising at least 50 ppm by weight of at least one component chosen from deposit reducers, detergents and dispersants, said additives comprising at least 50% by weight of polyglycerol monoester(s) and/or diester(s), said polyglycerols having from 2 to 5 glycerol units per molecule and the ester units being fatty acid derivatives, the fatty acid(s) optionally having one or more ethylenic unsaturations, and more than 50% by number of fatty chains comprising between 12 and 24 carbon atoms, and said component chosen from deposit reducers, detergents and dispersants being chosen from substituted succinic acid anhydrides.
- Use according to claim 1, wherein the diesel or biodiesel fuels comprising at least 50 ppm by weight of at least one component chosen from deposit reducers, detergents and dispersants have a sulphur content less than or equal to 500 ppm by weight.
- Use according to claim 1 or 2, wherein the additives comprise partial esters of diglycerol and/or triglycerol.
- Use according to claim 3, wherein the partial esters of diglycerol and/or triglycerol comprise either at least 50% by weight of monoester(s) and/or diester(s) of oleic acid and diglycerol, therefore of diglycerol mono-oleate(s) (DGMO) and/or diglycerol dioleate(s) (DGDO) or at least 50% by weight of mono- and/or diester(s) of oleic acid and triglycerol, or at least 50% by weight of mono- and/or diester(s) of oleic acid and diglycerol and/or triglycerol.
- Use according to any one of claims 1 to 4, wherein the additives further comprise one or more other functional additives and optionally one or more solvents.
- Use according to claim 5, wherein the functional additives are chosen from deposit reducers/dispersants, anti-oxidants, combustion improvers, corrosion inhibitors, low temperature performance additives, colorants, de-emulsifiers, metal deactivators, anti-foaming agents, agents improving the cetane number, cosolvents, compatibilizing agents, other lubricant additives, anti-wear agents and/or friction modifiers.
- Use according to claim 1, wherein the substituted succinic acid anhydrides are chosen from polyisobutenyl succinic anhydrides (PIBSA), in which the polyisobutylene group has a molecular mass comprised between 140 and 5000.
- Use according to any one of claims 1 to 7 for further improving the wear resistance and the lubricity of diesel and biodiesel fuels having a sulphur content less than or equal to 500 ppm by weight.
- Compositions of diesel or biodiesel fuel containing at least one additive as defined in any one of claims 1 and 3-6 and at least 50 ppm by weight of at least one component chosen from deposit reducers, detergents and dispersants, said component being chosen from substituted succinic acid anhydrides, said compositions having a concentration in mono- and di-ester(s) of diglycerol and/or of triglycerol comprised between 20 and 1000 ppm by weight.
- Compositions of diesel or biodiesel fuel according to claim 9, wherein the substituted succinic acid anhydrides are chosen from polyisobutenylsuccinic anhydrides (PIBSA) in which the polyisobutylene group has a molecular mass comprised between 140 and 5000.
- Compositions of diesel or biodiesel fuel according to any one of the claims 9 or 10 having a concentration in mono- and di-ester(s) of diglycerol and/or of triglycerol comprised between 30 and 200 ppm by weight.
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FR1251512A FR2987052B1 (en) | 2012-02-17 | 2012-02-17 | ADDITIVES ENHANCING WEAR AND LACQUERING RESISTANCE OF GASOLINE OR BIOGAZOLE FUEL |
PCT/EP2013/053049 WO2013120985A1 (en) | 2012-02-17 | 2013-02-15 | Additives for improving the resistance to wear and to lacquering of diesel or biodiesel fuels |
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-
2012
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2013
- 2013-02-15 IN IN6578DEN2014 patent/IN2014DN06578A/en unknown
- 2013-02-15 AR ARP130100488A patent/AR090075A1/en unknown
- 2013-02-15 WO PCT/EP2013/053049 patent/WO2013120985A1/en active Application Filing
- 2013-02-15 EP EP13704128.1A patent/EP2814917B1/en active Active
- 2013-02-15 CN CN201380009840.8A patent/CN104395440B/en not_active Expired - Fee Related
- 2013-02-15 EA EA201491383A patent/EA030317B1/en not_active IP Right Cessation
- 2013-02-15 BR BR112014020223A patent/BR112014020223A8/en not_active Application Discontinuation
- 2013-02-15 US US14/378,384 patent/US9587193B2/en not_active Expired - Fee Related
- 2013-02-18 TW TW102105479A patent/TWI580772B/en not_active IP Right Cessation
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BR112014020223A2 (en) | 2017-06-20 |
CN104395440A (en) | 2015-03-04 |
EP2814917A1 (en) | 2014-12-24 |
EA201491383A1 (en) | 2014-12-30 |
AR090075A1 (en) | 2014-10-15 |
PH12014501684B1 (en) | 2014-11-10 |
FR2987052B1 (en) | 2014-09-12 |
FR2987052A1 (en) | 2013-08-23 |
US20160024411A1 (en) | 2016-01-28 |
WO2013120985A1 (en) | 2013-08-22 |
PH12014501684A1 (en) | 2014-11-10 |
BR112014020223A8 (en) | 2017-07-11 |
TWI580772B (en) | 2017-05-01 |
IN2014DN06578A (en) | 2015-05-22 |
TW201348430A (en) | 2013-12-01 |
US9587193B2 (en) | 2017-03-07 |
CN104395440B (en) | 2016-03-23 |
EA030317B1 (en) | 2018-07-31 |
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