EP2806265B1 - Freezing detection device - Google Patents

Freezing detection device Download PDF

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Publication number
EP2806265B1
EP2806265B1 EP13738758.5A EP13738758A EP2806265B1 EP 2806265 B1 EP2806265 B1 EP 2806265B1 EP 13738758 A EP13738758 A EP 13738758A EP 2806265 B1 EP2806265 B1 EP 2806265B1
Authority
EP
European Patent Office
Prior art keywords
liquid
detecting unit
temperature detecting
temperature
ice
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP13738758.5A
Other languages
German (de)
French (fr)
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EP2806265A1 (en
EP2806265A4 (en
Inventor
Takahide Kobayashi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tex EG Co Ltd
Original Assignee
Tex EG Co Ltd
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Filing date
Publication date
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Publication of EP2806265A1 publication Critical patent/EP2806265A1/en
Publication of EP2806265A4 publication Critical patent/EP2806265A4/en
Application granted granted Critical
Publication of EP2806265B1 publication Critical patent/EP2806265B1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D21/00Defrosting; Preventing frosting; Removing condensed or defrost water
    • F25D21/02Detecting the presence of frost or condensate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D1/00Apparatus or devices for dispensing beverages on draught
    • B67D1/08Details
    • B67D1/0857Cooling arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D31/00Other cooling or freezing apparatus
    • F25D31/002Liquid coolers, e.g. beverage cooler
    • F25D31/003Liquid coolers, e.g. beverage cooler with immersed cooling element
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K7/00Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
    • G01K7/16Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N25/00Investigating or analyzing materials by the use of thermal means
    • G01N25/02Investigating or analyzing materials by the use of thermal means by investigating changes of state or changes of phase; by investigating sintering
    • G01N25/04Investigating or analyzing materials by the use of thermal means by investigating changes of state or changes of phase; by investigating sintering of melting point; of freezing point; of softening point
    • G01N25/06Analysis by measuring change of freezing point
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D1/00Apparatus or devices for dispensing beverages on draught
    • B67D1/08Details
    • B67D1/0857Cooling arrangements
    • B67D1/0858Cooling arrangements using compression systems
    • B67D1/0859Cooling arrangements using compression systems the evaporator being in direct heat contact with the beverage, e.g. placed inside a beverage container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D1/00Apparatus or devices for dispensing beverages on draught
    • B67D1/08Details
    • B67D1/0878Safety, warning or controlling devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D2210/00Indexing scheme relating to aspects and details of apparatus or devices for dispensing beverages on draught or for controlling flow of liquids under gravity from storage containers for dispensing purposes
    • B67D2210/00028Constructional details
    • B67D2210/00099Temperature control
    • B67D2210/00104Cooling only
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/11Sensor to detect if defrost is necessary
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2700/00Means for sensing or measuring; Sensors therefor
    • F25D2700/12Sensors measuring the inside temperature
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/02Food
    • G01N33/14Beverages
    • G01N33/146Beverages containing alcohol

Definitions

  • the present invention relates to a freezing detection device to be applied to e.g. a beverage cooling apparatus for making beverages (e.g. beer) cold.
  • beverages e.g. beer
  • the ice thermal-storage cooling apparatus cools water (beverage cooling liquid) stored in a water tank provided inside the cooling apparatus by an evaporator of a vapor-compression refrigerator located in the water tank so that ice is formed around the evaporator for thermal storage, and cools beer by allowing the beer guided from a beer keg to pass through a pipe placed inside the water tank so that the beer is cooled to an appropriate temperature for drinking (e.g. about 5 °C).
  • water beverage cooling liquid
  • such an ice thermal-storage cooling apparatus is provided with a freezing detection device for detecting that the amount of ice formed around the evaporator has reached the predetermined amount.
  • a conventional freezing detection device is provided with a pair of electrodes at a position corresponding to a desired amount of ice, and determines whether or not the water has frozen around the electrodes on the basis of a difference in electrical conductivity between water in a liquid state and water having frozen into a solid state, thereby determining whether or not the desired amount of ice has been formed.
  • Such a conventional freezing detection device sometimes makes an incorrect determination that the desired amount of ice has been formed in spite of the fact that the desired amount of ice has not been formed, due to decrease in electrical conductivity of the water stored in the water tank, when the water stored in the water tank has changed in quality with the passage of time, and the amount of electrolyte contained in the water has decreased.
  • beverage having an appropriate temperature for drinking (e.g. -2 °C) that is lower than the temperature to which a conventional ice thermal-storage cooling apparatus can cool the beverage.
  • an apparatus for cooling such beverages to the appropriate temperature for drinking there is known an apparatus which utilizes an antifreeze liquid whose freezing temperature is lower than that of water, instead of water, as a beverage cooling liquid and cools the antifreeze liquid by a vapor-compression refrigerator to achieve the temperature of beverage which is lower than that achieved by a conventional ice thermal-storage cooling apparatus.
  • an antifreeze liquid as a beverage cooling liquid in such a manner, it is difficult to determine on the basis of a difference in electrical conductivity whether or not the antifreeze liquid has frozen because the antifreeze liquid, which is usually higher in electrical conductivity than water, exhibits a high electrical conductivity even in a frozen state.
  • Japanese Patent Application Laid-Open No. 2011-73775 describes a beer server including a freezing sensor located in the vicinity of an evaporator pipe in a water tank and configured to detect on the basis of change in electrical resistance (electrical conductivity) of water whether or not a predetermined thickness of ice has been formed around the evaporator pipe; and a beer server including a temperature sensor for freezing detection configured to detect whether or not a predetermined thickness of ice has been formed around an evaporator pipe through the use of a difference in temperature between cooling water and ice.
  • a freezing sensor located in the vicinity of an evaporator pipe in a water tank and configured to detect on the basis of change in electrical resistance (electrical conductivity) of water whether or not a predetermined thickness of ice has been formed around the evaporator pipe
  • a beer server including a temperature sensor for freezing detection configured to detect whether or not a predetermined thickness of ice has been formed around an evaporator pipe through the use of a difference in temperature between cooling water and ice.
  • Patent Document 1 Japanese Patent Application Laid-Open No. 2011-73775 (paragraphs [0047], [0048] and [0080] and figures 2 and 12)
  • US 2002/0104322 A1 relates to an improved ice thickness control system and an associated sensor probe.
  • An improved temperature sensor and control logic having several adjustable delay times is used to optimize performance.
  • EP 1 985 589 A1 relates to a water purifying apparatus.
  • the water purifying apparatus is capable of preventing cold water from being contaminated and re-contaminated, suppressing scales from being accumulated therein and obtaining water with desired pH density.
  • An object of the present invention is to provide a freezing detection device capable of determining whether a liquid whose freezing is to be detected has frozen or not, irrespective of electrical conductivity of the liquid whose freezing is to be detected.
  • a freezing detection device is a freezing detection device according to the independent claim 1.
  • the determining unit may be configured to determine whether or not the liquid has frozen around the temperature detecting unit based on whether a temperature detected by the temperature detecting unit is fluctuating or not.
  • the temperature detecting unit may comprise a thermistor (e.g. a negative temperature coefficient or NTC thermistor).
  • a thermistor e.g. a negative temperature coefficient or NTC thermistor
  • a liquid cooling apparatus comprises: a liquid tank for storing a liquid whose freezing is to be detected; a cooling unit located inside the liquid tank to cool the liquid; an agitator configured to stir the liquid stored in the liquid tank; and the above-described freezing detection device.
  • the cooling unit may comprise an evaporator of a vapor-compression refrigerator.
  • the vapor-compression refrigerator may be controlled to operate when the determining unit determines that the liquid has not frozen around the temperature detecting unit, and to stop operating when the determining unit determines that the liquid has frozen around the temperature detecting unit.
  • the liquid may be e.g. water or an antifreeze liquid.
  • a beverage cooling apparatus comprises: the above-described liquid cooling apparatus; and a beverage-channel-defining section defining a beverage channel through which a beverage to be cooled is allowed to flow, the beverage-channel-defining section being located inside the liquid tank.
  • the freezing detection device may determine whether or not a desired amount of ice has been formed around the cooling unit. Furthermore, the temperature detecting unit may be located at a position corresponding to the desired amount.
  • the present invention it is possible to determine whether a liquid whose freezing is to be detected has frozen or not, irrespective of electrical conductivity of the liquid whose freezing is to be detected.
  • a freezing detection device is applied to a beverage cooling apparatus for cooling beer as a beverage (hereinafter, referred to as "beer cooling apparatus").
  • This beer cooling apparatus is used for cooling beer supplied from an outside source. More specifically, this beer cooling apparatus is configured to cool beer at a predetermined temperature (e.g. 25 °C) supplied from an outside source (e.g. a beer keg) to a predetermined appropriate temperature for drinking (e.g. about 5 °C), and supply the cooled beer to an outside destination (e.g. a pouring tap).
  • a predetermined temperature e.g. 25 °C
  • an outside source e.g. a beer keg
  • a predetermined appropriate temperature for drinking e.g. about 5 °C
  • FIG. 1 is an explanatory view of a structure of a beer cooling apparatus incorporating a freezing detection device according to the present invention.
  • the beer cooling apparatus 100 to which a freezing detection device according to the present invention is applied, includes a liquid tank 110, an ice-making pipe 120, a beverage cooling pipe 130, a cooling liquid agitator 140, a temperature detecting unit 150 and a control unit 160.
  • the liquid tank 110 is a container for storing a cooling liquid (water in the case of the present embodiment) 111 for cooling beer as a beverage to be cooled.
  • cooling liquid 111 is the subject of freezing detection by the freezing detection device according to the present invention.
  • the ice-making pipe 120 (cooling unit), located inside the liquid tank 110 to cool the cooling liquid 111 stored in the liquid tank 110, is in a shape of a pipe formed in a coiled (spiral) manner and allows a refrigerant (e.g. chlorofluorocarbon) to pass therethrough.
  • a refrigerant e.g. chlorofluorocarbon
  • FIG. 1 and the like show only a cross-section of the ice-making pipe 120.
  • the ice-making pipe 120 comprises an evaporator of a vapor-compression refrigerator.
  • the ice-making pipe 120 is connected to a compressor 101, a condenser 102, and other elements to constitute a refrigeration cycle.
  • the refrigerant discharged though the other end of the ice-making pipe 120 (an end 122 located on the lower side in the case of this embodiment) is returned to the compressor 101.
  • the beverage cooling pipe 130 (beverage-channel-defining section), located inside the liquid tank 110, defines a beverage channel through which a beverage (beer in the case of this embodiment) is allowed to pass, inside the liquid tank 110.
  • a beverage beer in the case of this embodiment
  • the beverage cooling pipe 130 is in a shape of a pipe formed in a coiled (spiral) manner and allows beer to pass therethrough. It is to be noted that, for the sake of simplicity, FIG. 1 and the like show only a cross-section of the beverage cooling pipe 130, as in the case of the ice-making pipe 120.
  • the beverage cooling pipe 130 is formed such that a coil thereof is smaller in diameter than a coil of the ice-making pipe 120, and the coil formed by the beverage cooling pipe 130 is placed inside the coil formed by the ice-making pipe 120.
  • Beer introduced from an outside source e.g. a beer keg
  • a predetermined temperature e.g. 5 °C
  • the cooling liquid 111 stored in the liquid tank 110 is cooled to a predetermined temperature (e.g. 5 °C) by the cooling liquid 111 stored in the liquid tank 110 during passage through the beverage cooling pipe 130, and the beer thus cooled is delivered to an outside destination (e.g. a pouring tap) through the other end of the beverage cooling pipe 130 (an end 132 located on the upper side in the case of this embodiment).
  • the cooling liquid agitator 140 configured to stir the cooling liquid 111 stored in the liquid tank 110 so that the cooling liquid 111 is uniformly cooled, includes a stirring fin 141 and a stirring motor 142.
  • the stirring fin 141 is located inside the liquid tank 110 to stir the cooling liquid 111 stored in the liquid tank 110.
  • the stirring motor 142 is connected to the stirring fin 141 to drive the stirring fin 141 to rotate.
  • the stirring fin 141 is located inside a hollow cylinder defined by the beverage cooling pipe 130, and rotation of the stirring fin 141 causes the cooling liquid to flow downward in the hollow cylinder defined by the beverage cooling pipe 130. When the cooling liquid flowing downward collides with a bottom surface of the liquid tank 110, then the cooling liquid is caused by the collision to flow outward.
  • the temperature detecting unit 150 comprises the freezing detection device according to the present invention, and is placed in the vicinity of the ice-making pipe 120.
  • the temperature detecting unit 150 includes a detecting unit 151 and a mounting section 152.
  • the detecting unit 151 has its tip (temperature detecting portion) located in the vicinity of the ice-making pipe 120 to detect the temperature of an area around the tip.
  • the detecting unit 151 is obtained by placing a thermistor (a negative temperature coefficient or NTC thermistor in the case of this embodiment) in an inside (tip portion) of a cylindrical stainless-steel case.
  • the mounting section 152 fixes the detecting unit 151 such that the tip of the detecting unit 151 is located at a predetermined position.
  • the temperature detecting unit 150 is mounted on the liquid tank 110 such that the tip of the detecting unit 151 is located at a position corresponding to a desired amount of ice.
  • the control unit 160 controls the operation of the beer cooling apparatus 100.
  • the functions of the control unit 160 are basically implemented by a microprocessor.
  • the control unit 160 along with the temperature detecting unit 150, comprises the freezing detection device according to the present invention.
  • the control unit 160 comprises a determining unit configured to determine whether or not a liquid whose freezing is to be detected (the cooling liquid 111 in the case of this embodiment) has frozen around the temperature detecting unit 150 based on an output from the temperature detecting unit 150.
  • FIG. 2 is a view showing a state where ice has been formed around the ice-making pipe 120.
  • FIG. 2 shows a state where the desired amount of ice has been formed.
  • the temperature detecting unit 150 is located at such a position that its tip (temperature detecting portion) is buried in the ice 123 at a point in time when the desired amount of ice 123 has been formed around the ice-making pipe 120.
  • the control unit 160 starts the operation of the compressor 101.
  • a refrigerant introduced into the ice-making pipe 120 through the condenser 102 and an expansion valve (not shown) evaporates to cool the cooling liquid 111 stored in the liquid tank 110.
  • ice is caused to start being formed around the ice-making pipe 120 after a while.
  • the compressor 101 so as to continuously cool the cooling liquid 111 stored in the liquid tank 110, the ice formed around the ice-making pipe 120 is caused to grow and eventually reach the tip of the temperature detecting unit 150, with the result that, as shown in FIG. 2 , the tip of the temperature detecting unit 150 comes to be buried in the ice 123.
  • the control unit 160 which comprises the freezing detection device along with the temperature detecting unit 150, starts monitoring whether or not the tip of the temperature detecting unit 150 has been buried in ice based on an output signal from the temperature detecting unit 150. Then, upon detection of the fact that the tip of the temperature detecting unit 150 has been buried in ice, i.e., the state where a predetermined amount of ice has been formed, the control unit 160 stops the operation of the compressor 101.
  • a predetermined temperature e.g. a freezing temperature
  • the control unit 160 which comprises the freezing detection device along with the temperature detecting unit 150, starts monitoring whether or not the tip of the temperature detecting unit 150 has been buried in ice based on an output signal from the temperature detecting unit 150. Then, upon detection of the fact that the tip of the temperature detecting unit 150 has been buried in ice, i.e., the state where a predetermined amount of ice has been formed, the control unit 160 stops the operation of the compressor 101.
  • the control unit 160 appropriately monitors whether the ice formed around the ice-making pipe 120 has melted to the extent that the tip of the temperature detecting unit 150 is exposed out of the ice. Then, upon detection of the fact that the tip of the temperature detecting unit 150 is exposed out of the ice, i.e., the state where the amount of ice formed around the ice-making pipe 120 is less than the predetermined amount, the control unit 160 starts the operation of the compressor 101 again. In such a manner, after the predetermined amount of ice has been formed around the ice-making pipe 120, the control unit 160 performs the on-off control of the compressor 101 such that the predetermined amount of ice is maintained.
  • beer introduced into the beverage cooling pipe 130 through the one end 131 thereof is cooled to a desired temperature (e.g. 5 °C) by the cooling liquid 111 stored in the liquid tank 110 during passage through the beverage cooling pipe 130 to be delivered from the other end 132 thereof.
  • a desired temperature e.g. 5 °C
  • FIG. 3 is time-dependent temperature graphs each showing how the temperature detected by a temperature detecting unit 150 varies as a function of time.
  • the horizontal axis represents time (t)
  • the vertical axis represents temperature (T).
  • FIG. 3 (a) shows time variation of temperature when ice has been formed around the ice-making pipe 120 but has not reached an area around the tip of the temperature detecting unit 150.
  • FIG. 3 (b) shows time variation of temperature when the ice formed around the ice-making pipe 120 has grown to reach an area around the tip of the temperature detecting unit 150 as shown in FIG. 2 .
  • the tip (a portion at which the NTC thermistor is located) of the temperature detecting unit 150 is exposed to the cooling liquid 111.
  • the cooling liquid 111 stored in the liquid tank 110 is stirred by the cooling liquid agitator 140, there is a flow of the cooling liquid 111 inside the liquid tank 110.
  • the tip of the temperature detecting unit 150 is always subjected to collision with the flow of the cooling liquid 111.
  • the cooling liquid 111 stored in the liquid tank 110 is cooled gradually from an area around the ice-making pipe 120, there occurs a certain degree of temperature difference depending upon regions inside the liquid tank 110.
  • the stirring of the cooling liquid 111 by the cooling liquid agitator 140 gives rise to a certain degree of temperature difference for the cooling liquid colliding with the tip of the temperature detecting unit 150.
  • the temperature detected by the temperature detecting unit 150 fluctuates within a certain range with the passage of time.
  • the freezing detection device discriminates such a difference in temporal variation of the temperature detected by the temperature detecting unit 150, thereby determining whether or not the tip of the temperature detecting unit 150 has been buried in ice, i.e., whether or not the cooling liquid has frozen around the tip of the temperature detecting unit 150.
  • the freezing detection device determines that the tip of the temperature detecting unit 150 is not buried in ice, i.e., no ice is formed in the proximity of the tip of the temperature detecting unit 150.
  • the freezing detection device determines that the tip of the temperature detecting unit 150 is buried in ice, i.e., ice has been formed around the tip of the temperature detecting unit 150.
  • FIG. 4 is a diagram showing an example configuration of a temperature detecting circuit used for realizing the freezing detection device according to the present invention.
  • the temperature detecting circuit 200 includes an NTC thermistor 210, a resistor 220, and a microprocessor 230.
  • the NTC thermistor 210 comprises the temperature detecting unit 150
  • the microprocessor 230 comprises the control unit 160.
  • the NTC thermistor 210 has one terminal grounded, and has the other terminal connected to one terminal of the resistor 220 as well as an analog input terminal of the microprocessor 230.
  • the resistor 220 has the other terminal connected to a power supply voltage V+.
  • a variation of resistance value of the NTC thermistor 210 occurring in accordance with a variation of ambient temperature leads to a variation of voltage value of a signal input to the microprocessor 230.
  • the microprocessor 230 has an analog-to-digital (A/D) converter 231 incorporated therein, and the voltage value (analog data) of a signal input through the analog input terminal is converted appropriately by the A/D converter 231 into digital data.
  • the microprocessor 230 operates the A/D converter 231 at regular intervals (e.g. every 0.1 second) so as to convert the voltage value of a signal input through the analog input terminal into digital data, and further converts the digitized voltage value into a temperature (temperature data) in accordance with a conversion table prepared in advance (sampling).
  • a plurality of pieces of temperature data thus obtained are stored in sequence by the microprocessor 230 in a temperature data storage area allocated in an internal memory 232 of the microprocessor 230 (or in an external memory which is not shown).
  • a predetermined amount of temperature data e.g. 100 pieces of temperature data
  • a predetermined period of time e.g. 10 seconds
  • the temperature data storage area is managed in such a manner that the temperature data storage area forms a ring buffer, and that, after a predetermined period of time (e.g. 10 seconds) has elapsed, a predetermined amount (e.g. 100 pieces) of the most recent temperature data over a predetermined period of time (e.g. 10 seconds) is always stored in the temperature data storage area.
  • FIG. 5 is an explanatory diagram of a structure of a temperature data storage area.
  • the temperature data storage area 500 is a data storage area having such a size that a predetermined amount of temperature data T 1 to T N (N pieces of temperature data in the example shown in FIG. 5 ) can be stored.
  • the microprocessor 230 stores the temperature data T 1 in an area 501 located at the top of the temperature data storage area 500. Subsequently, upon obtaining temperature data T 2 at a time t 2 through sampling at the time t 2 as a sampling time subsequent to the time t 1 , the microprocessor 230 stores the temperature data T 2 in an area 502 located subsequently to the area 501.
  • the microprocessor 230 stores the temperature data T 3 in an area 503 located subsequently to the area 502.
  • the microprocessor 230 repeats such a process at each sampling time.
  • the microprocessor 230 stores the temperature data T N in an area 511 located at the bottom of the temperature data storage area 500.
  • N pieces of temperature data T 1 to T N over the predetermined period of time i.e., the time t 1 to time t N are stored in the temperature data storage area 500.
  • the microprocessor 230 upon obtaining temperature data T N+1 at a time t N+1 through sampling at the time t N+1 as a sampling time subsequent to the time t N , the microprocessor 230 returns to the area 501 located at the top to store the temperature data T N+1 in the area 501.
  • N pieces of the most recent temperature data T 2 to T N+1 over the time t 2 to time t N+1 are stored in the temperature data storage area 500.
  • the area 502 is the first area and the area 501 is the last area while the areas 503, 511, and the like are therebetween.
  • the microprocessor 230 stores the temperature data T N+2 in the area 502 located subsequently to the area 501.
  • N pieces of the most recent temperature data T 3 to T N+2 over the time t 3 to time t N+2 are stored in the temperature data storage area 500.
  • the area 503 is the first area and the area 502 is the last area while the areas 511, 501, and the like are therebetween.
  • N pieces of the most recent temperature data over a predetermined period of time are always stored in the temperature data storage area 500.
  • the addresses of the logically (chronologically) first and last areas are managed appropriately by the microprocessor 230.
  • Ti denotes each piece of temperature data stored in the temperature data storage area 500, where T 1 denotes the oldest piece of temperature data stored in the temperature data storage area 500, and T N denotes the most recent piece of temperature data stored in the temperature data storage area 500.
  • the microprocessor 230 determines whether or not the sum S thus calculated is greater than or equal to a predetermined threshold value. If the sum S is greater than or equal to the predetermined threshold value, the microprocessor 230 determines that the temperature is varying with the passage of time (i.e. the NTC thermistor 210 is not buried in ice). On the other hand, if the sum S is less than the predetermined threshold value, the microprocessor 230 determines that the temperature is not varying (over a predetermined period of time) (i.e. the NTC thermistor 210 is buried in ice).
  • the determination as to whether or not the temperature data stored in the temperature data storage area 500 is varying with the passage of time is made at an appropriate timing in accordance with implementation conditions such as the cycle of fluctuation in temperature, the sampling cycle, and the processing speed of the microprocessor 230.
  • the determination is made every time a sampling time comes, and the latest temperature data is stored in the temperature data storage area 500, i.e., every time one of a predetermined number of pieces of temperature data (e.g. 100 pieces of temperature data) over a predetermined period of time (e.g. 10 seconds) stored in the temperature data storage area 500 is updated.
  • the freezing detection device it is determined whether or not the tip of the temperature detecting unit 150 has been buried in ice, i.e., whether or not a desired amount of ice has been formed, on the basis of whether or not the temperature detected by the temperature detecting unit 150 is fluctuating (within a predetermined period of time), which enables the freezing detection device to detect the formation of the desired amount of ice irrespective of the electrical conductivity of the cooling liquid 111. For example, therefore, even if the electrical conductivity of the cooling liquid stored in the liquid tank changes with the passage of time, it is possible to determine correctly whether or not the desired amount of ice has been formed. Further, even when an antifreeze liquid exhibiting a high electrical conductivity even in a frozen state is used as the cooling liquid, it is possible to determine whether or not the desired amount of ice has been formed.
  • the temperature detecting unit is constituted by an NTC thermistor in the embodiment described above, the temperature detecting unit may alternatively be constituted by other temperature detection means (e.g. a platinum resistance temperature sensor or a thermocouple).
  • a digitized voltage value is further converted into temperature data in the embodiment described above, the digitized voltage value may be directly used to determine whether or not the tip of the temperature detecting unit 150 has been buried in ice on the basis of whether the voltage value is fluctuating or not.
  • the temperature detecting unit 150 has its tip (temperature detecting portion) located in the vicinity of the end 121 which is on the upper side of the ice-making pipe 120 in the embodiment described above, the temperature detecting unit 150 may alternatively have its tip located at any other position corresponding to a desired amount of ice e.g. in the vicinity of the end 122 which is on the lower side of the ice-making pipe 120.
  • water is used as the cooling liquid to be stored in the liquid tank 110 in the embodiment described above, other liquid (e.g. an antifreeze liquid) may alternatively be used.
  • other liquid e.g. an antifreeze liquid

Description

    BACKGROUND OF THE INVENTION FIELD OF THE INVENTION
  • The present invention relates to a freezing detection device to be applied to e.g. a beverage cooling apparatus for making beverages (e.g. beer) cold.
  • DESCRIPTION OF THE BACKGROUND ART
  • Conventionally, at a restaurant or the like, when a beer server is used for pouring beer into mugs or glasses to serve customers, an ice thermal-storage cooling apparatus has been typically used for cooling the beer. For example, the ice thermal-storage cooling apparatus cools water (beverage cooling liquid) stored in a water tank provided inside the cooling apparatus by an evaporator of a vapor-compression refrigerator located in the water tank so that ice is formed around the evaporator for thermal storage, and cools beer by allowing the beer guided from a beer keg to pass through a pipe placed inside the water tank so that the beer is cooled to an appropriate temperature for drinking (e.g. about 5 °C). The use of ice thermal storage enables required beverage-cooling capability to be ensured while enabling a capacity of the vapor-compression refrigerator to be smaller.
  • In order to exert control in such a manner that the amount of ice formed around the evaporator reaches a predetermined amount, such an ice thermal-storage cooling apparatus is provided with a freezing detection device for detecting that the amount of ice formed around the evaporator has reached the predetermined amount. A conventional freezing detection device is provided with a pair of electrodes at a position corresponding to a desired amount of ice, and determines whether or not the water has frozen around the electrodes on the basis of a difference in electrical conductivity between water in a liquid state and water having frozen into a solid state, thereby determining whether or not the desired amount of ice has been formed.
  • Such a conventional freezing detection device, however, sometimes makes an incorrect determination that the desired amount of ice has been formed in spite of the fact that the desired amount of ice has not been formed, due to decrease in electrical conductivity of the water stored in the water tank, when the water stored in the water tank has changed in quality with the passage of time, and the amount of electrolyte contained in the water has decreased.
  • Furthermore, there are some sorts of beverage having an appropriate temperature for drinking (e.g. -2 °C) that is lower than the temperature to which a conventional ice thermal-storage cooling apparatus can cool the beverage. As an apparatus for cooling such beverages to the appropriate temperature for drinking, there is known an apparatus which utilizes an antifreeze liquid whose freezing temperature is lower than that of water, instead of water, as a beverage cooling liquid and cools the antifreeze liquid by a vapor-compression refrigerator to achieve the temperature of beverage which is lower than that achieved by a conventional ice thermal-storage cooling apparatus.
  • When using an antifreeze liquid as a beverage cooling liquid in such a manner, it is difficult to determine on the basis of a difference in electrical conductivity whether or not the antifreeze liquid has frozen because the antifreeze liquid, which is usually higher in electrical conductivity than water, exhibits a high electrical conductivity even in a frozen state.
  • Japanese Patent Application Laid-Open No. 2011-73775 describes a beer server including a freezing sensor located in the vicinity of an evaporator pipe in a water tank and configured to detect on the basis of change in electrical resistance (electrical conductivity) of water whether or not a predetermined thickness of ice has been formed around the evaporator pipe; and a beer server including a temperature sensor for freezing detection configured to detect whether or not a predetermined thickness of ice has been formed around an evaporator pipe through the use of a difference in temperature between cooling water and ice.
  • Patent Document 1: Japanese Patent Application Laid-Open No. 2011-73775 (paragraphs [0047], [0048] and [0080] and figures 2 and 12)
  • US 2002/0104322 A1 relates to an improved ice thickness control system and an associated sensor probe. An improved temperature sensor and control logic having several adjustable delay times is used to optimize performance.
  • EP 1 985 589 A1 relates to a water purifying apparatus. The water purifying apparatus is capable of preventing cold water from being contaminated and re-contaminated, suppressing scales from being accumulated therein and obtaining water with desired pH density.
  • An object of the present invention is to provide a freezing detection device capable of determining whether a liquid whose freezing is to be detected has frozen or not, irrespective of electrical conductivity of the liquid whose freezing is to be detected.
  • SUMMARY OF THE INVENTION
  • A freezing detection device according to the present invention is a freezing detection device according to the independent claim 1.
  • Furthermore, the determining unit may be configured to determine whether or not the liquid has frozen around the temperature detecting unit based on whether a temperature detected by the temperature detecting unit is fluctuating or not.
  • Furthermore, the temperature detecting unit may comprise a thermistor (e.g. a negative temperature coefficient or NTC thermistor).
  • A liquid cooling apparatus according to the present invention comprises: a liquid tank for storing a liquid whose freezing is to be detected; a cooling unit located inside the liquid tank to cool the liquid; an agitator configured to stir the liquid stored in the liquid tank; and the above-described freezing detection device.
  • Further, the cooling unit may comprise an evaporator of a vapor-compression refrigerator. Still further, the vapor-compression refrigerator may be controlled to operate when the determining unit determines that the liquid has not frozen around the temperature detecting unit, and to stop operating when the determining unit determines that the liquid has frozen around the temperature detecting unit.
  • Furthermore, the liquid may be e.g. water or an antifreeze liquid.
  • A beverage cooling apparatus according to the present invention comprises: the above-described liquid cooling apparatus; and a beverage-channel-defining section defining a beverage channel through which a beverage to be cooled is allowed to flow, the beverage-channel-defining section being located inside the liquid tank.
  • In the above case, the freezing detection device may determine whether or not a desired amount of ice has been formed around the cooling unit. Furthermore, the temperature detecting unit may be located at a position corresponding to the desired amount.
  • According to the present invention, it is possible to determine whether a liquid whose freezing is to be detected has frozen or not, irrespective of electrical conductivity of the liquid whose freezing is to be detected.
  • BRIEF DESCRIPTION OF THE DRAWINGS
    • FIG. 1 is an explanatory view of a structure of a beer cooling apparatus incorporating a freezing detection device according to the present invention.
    • FIG. 2 is a view showing a state where ice has been formed around an ice-making pipe 120.
    • FIG. 3 is time-dependent temperature graphs each showing how the temperature detected by a temperature detecting unit 150 varies as a function of time.
    • FIG. 4 is a diagram showing an example configuration of a temperature detecting circuit used for realizing the freezing detection device according to the present invention.
    • FIG. 5 is an explanatory diagram of a structure of a temperature data storage area.
    DESCRIPTION OF EMBODIMENTS OF THE INVENTION
  • Hereinafter, an embodiment of the present invention will be described with reference to the drawings. An embodiment will be described in which a freezing detection device is applied to a beverage cooling apparatus for cooling beer as a beverage (hereinafter, referred to as "beer cooling apparatus"). This beer cooling apparatus is used for cooling beer supplied from an outside source. More specifically, this beer cooling apparatus is configured to cool beer at a predetermined temperature (e.g. 25 °C) supplied from an outside source (e.g. a beer keg) to a predetermined appropriate temperature for drinking (e.g. about 5 °C), and supply the cooled beer to an outside destination (e.g. a pouring tap).
  • FIG. 1 is an explanatory view of a structure of a beer cooling apparatus incorporating a freezing detection device according to the present invention.
  • As shown in FIG. 1, the beer cooling apparatus 100, to which a freezing detection device according to the present invention is applied, includes a liquid tank 110, an ice-making pipe 120, a beverage cooling pipe 130, a cooling liquid agitator 140, a temperature detecting unit 150 and a control unit 160.
  • The liquid tank 110 is a container for storing a cooling liquid (water in the case of the present embodiment) 111 for cooling beer as a beverage to be cooled. In this embodiment, cooling liquid 111 is the subject of freezing detection by the freezing detection device according to the present invention.
  • The ice-making pipe 120 (cooling unit), located inside the liquid tank 110 to cool the cooling liquid 111 stored in the liquid tank 110, is in a shape of a pipe formed in a coiled (spiral) manner and allows a refrigerant (e.g. chlorofluorocarbon) to pass therethrough. It is to be noted that, for the sake of simplicity, FIG. 1 and the like show only a cross-section of the ice-making pipe 120. The ice-making pipe 120 comprises an evaporator of a vapor-compression refrigerator. The ice-making pipe 120 is connected to a compressor 101, a condenser 102, and other elements to constitute a refrigeration cycle. A refrigerant introduced by operation of the compressor 101 into the ice-making pipe 120 through one end thereof (an end 121 located on the upper side in the case of this embodiment) evaporates inside the ice-making pipe 120 during passage therethrough, and heat absorption accompanying the evaporation cools the cooling liquid 111 stored in the liquid tank 110. Then, by continuing the operation of the compressor 101, the cooling liquid around the ice-making pipe 120 is caused to freeze, and ice (the cooling liquid having frozen into a solid state) will be formed around the ice-making pipe 120. The refrigerant discharged though the other end of the ice-making pipe 120 (an end 122 located on the lower side in the case of this embodiment) is returned to the compressor 101.
  • The beverage cooling pipe 130 (beverage-channel-defining section), located inside the liquid tank 110, defines a beverage channel through which a beverage (beer in the case of this embodiment) is allowed to pass, inside the liquid tank 110. By cooling the beverage cooling pipe 130 with the cooling liquid 111 stored in the liquid tank 110, beer supplied from an outside source into the beverage channel defined by the beverage cooling pipe 130 is cooled. The beverage cooling pipe 130 is in a shape of a pipe formed in a coiled (spiral) manner and allows beer to pass therethrough. It is to be noted that, for the sake of simplicity, FIG. 1 and the like show only a cross-section of the beverage cooling pipe 130, as in the case of the ice-making pipe 120. In this embodiment, the beverage cooling pipe 130 is formed such that a coil thereof is smaller in diameter than a coil of the ice-making pipe 120, and the coil formed by the beverage cooling pipe 130 is placed inside the coil formed by the ice-making pipe 120. Beer introduced from an outside source (e.g. a beer keg) into the beverage cooling pipe 130 through one end thereof (an end 131 located on the lower side in the case of this embodiment) is cooled to a predetermined temperature (e.g. 5 °C) by the cooling liquid 111 stored in the liquid tank 110 during passage through the beverage cooling pipe 130, and the beer thus cooled is delivered to an outside destination (e.g. a pouring tap) through the other end of the beverage cooling pipe 130 (an end 132 located on the upper side in the case of this embodiment).
  • The cooling liquid agitator 140 (agitator), configured to stir the cooling liquid 111 stored in the liquid tank 110 so that the cooling liquid 111 is uniformly cooled, includes a stirring fin 141 and a stirring motor 142. The stirring fin 141 is located inside the liquid tank 110 to stir the cooling liquid 111 stored in the liquid tank 110. The stirring motor 142 is connected to the stirring fin 141 to drive the stirring fin 141 to rotate. In this embodiment, the stirring fin 141 is located inside a hollow cylinder defined by the beverage cooling pipe 130, and rotation of the stirring fin 141 causes the cooling liquid to flow downward in the hollow cylinder defined by the beverage cooling pipe 130. When the cooling liquid flowing downward collides with a bottom surface of the liquid tank 110, then the cooling liquid is caused by the collision to flow outward. When the cooling liquid flowing outward collides with an inner circumferential surface of the liquid tank 110, then the cooling liquid is caused by the collision to flow upward. In other words, rotation of the stirring fin 141 causes the cooling liquid to flow downward inside the hollow cylinder defined by the beverage cooling pipe 130 and flow upward outside the hollow cylinder defined by the beverage cooling pipe 130. Generating such a flow of the cooling liquid facilitates uniformity of temperature of the cooling liquid 111 in the liquid tank 110.
  • The temperature detecting unit 150, along with the control unit 160, comprises the freezing detection device according to the present invention, and is placed in the vicinity of the ice-making pipe 120. The temperature detecting unit 150 includes a detecting unit 151 and a mounting section 152. The detecting unit 151 has its tip (temperature detecting portion) located in the vicinity of the ice-making pipe 120 to detect the temperature of an area around the tip. In this embodiment, the detecting unit 151 is obtained by placing a thermistor (a negative temperature coefficient or NTC thermistor in the case of this embodiment) in an inside (tip portion) of a cylindrical stainless-steel case. The mounting section 152 fixes the detecting unit 151 such that the tip of the detecting unit 151 is located at a predetermined position. The temperature detecting unit 150 is mounted on the liquid tank 110 such that the tip of the detecting unit 151 is located at a position corresponding to a desired amount of ice.
  • The control unit 160 controls the operation of the beer cooling apparatus 100. In this embodiment, the functions of the control unit 160 are basically implemented by a microprocessor. Furthermore, as described above, the control unit 160, along with the temperature detecting unit 150, comprises the freezing detection device according to the present invention. In other words, the control unit 160 comprises a determining unit configured to determine whether or not a liquid whose freezing is to be detected (the cooling liquid 111 in the case of this embodiment) has frozen around the temperature detecting unit 150 based on an output from the temperature detecting unit 150.
  • FIG. 2 is a view showing a state where ice has been formed around the ice-making pipe 120. FIG. 2 shows a state where the desired amount of ice has been formed.
  • As shown in FIG. 2, in a state where the desired amount of ice 123 has been formed around the ice-making pipe 120, ice is also formed around the tip (a portion at which the NTC thermistor is located) of the temperature detecting unit 150, with the result that the tip of the temperature detecting unit 150 comes to be buried in the ice 123. In other words, the temperature detecting unit 150 is located at such a position that its tip (temperature detecting portion) is buried in the ice 123 at a point in time when the desired amount of ice 123 has been formed around the ice-making pipe 120.
  • The followings describe how the beer cooling apparatus 100 having the above structures operates.
  • When the power of the beer cooling apparatus 100 is turned on, the control unit 160 starts the operation of the compressor 101. When the compressor 101 starts operating, a refrigerant introduced into the ice-making pipe 120 through the condenser 102 and an expansion valve (not shown) evaporates to cool the cooling liquid 111 stored in the liquid tank 110. Then, by continuing the operation of the compressor 101 so as to continuously cool the cooling liquid 111 stored in the liquid tank 110, ice is caused to start being formed around the ice-making pipe 120 after a while. Then, by further continuing the operation of the compressor 101 so as to continuously cool the cooling liquid 111 stored in the liquid tank 110, the ice formed around the ice-making pipe 120 is caused to grow and eventually reach the tip of the temperature detecting unit 150, with the result that, as shown in FIG. 2, the tip of the temperature detecting unit 150 comes to be buried in the ice 123.
  • For example, upon appropriate detection of decreasing of the temperature of the cooling liquid 111 to a predetermined temperature (e.g. a freezing temperature), the control unit 160, which comprises the freezing detection device along with the temperature detecting unit 150, starts monitoring whether or not the tip of the temperature detecting unit 150 has been buried in ice based on an output signal from the temperature detecting unit 150. Then, upon detection of the fact that the tip of the temperature detecting unit 150 has been buried in ice, i.e., the state where a predetermined amount of ice has been formed, the control unit 160 stops the operation of the compressor 101. Then, on the basis of an output signal from the temperature detecting unit 150, the control unit 160 appropriately monitors whether the ice formed around the ice-making pipe 120 has melted to the extent that the tip of the temperature detecting unit 150 is exposed out of the ice. Then, upon detection of the fact that the tip of the temperature detecting unit 150 is exposed out of the ice, i.e., the state where the amount of ice formed around the ice-making pipe 120 is less than the predetermined amount, the control unit 160 starts the operation of the compressor 101 again. In such a manner, after the predetermined amount of ice has been formed around the ice-making pipe 120, the control unit 160 performs the on-off control of the compressor 101 such that the predetermined amount of ice is maintained.
  • In a state where the predetermined amount of ice 123 has been formed around the ice-making pipe 120, beer introduced into the beverage cooling pipe 130 through the one end 131 thereof is cooled to a desired temperature (e.g. 5 °C) by the cooling liquid 111 stored in the liquid tank 110 during passage through the beverage cooling pipe 130 to be delivered from the other end 132 thereof.
  • The followings describe how the freezing detection device according to the present invention operates.
  • FIG. 3 is time-dependent temperature graphs each showing how the temperature detected by a temperature detecting unit 150 varies as a function of time. In each graph of FIG. 3, the horizontal axis represents time (t), and the vertical axis represents temperature (T). FIG. 3 (a) shows time variation of temperature when ice has been formed around the ice-making pipe 120 but has not reached an area around the tip of the temperature detecting unit 150. FIG. 3 (b) shows time variation of temperature when the ice formed around the ice-making pipe 120 has grown to reach an area around the tip of the temperature detecting unit 150 as shown in FIG. 2.
  • When the ice formed around the ice-making pipe 120 has not reached an area around the tip of the temperature detecting unit 150, the tip (a portion at which the NTC thermistor is located) of the temperature detecting unit 150 is exposed to the cooling liquid 111. As described above, since the cooling liquid 111 stored in the liquid tank 110 is stirred by the cooling liquid agitator 140, there is a flow of the cooling liquid 111 inside the liquid tank 110. In other words, the tip of the temperature detecting unit 150 is always subjected to collision with the flow of the cooling liquid 111. Meanwhile, since the cooling liquid 111 stored in the liquid tank 110 is cooled gradually from an area around the ice-making pipe 120, there occurs a certain degree of temperature difference depending upon regions inside the liquid tank 110. Therefore, the stirring of the cooling liquid 111 by the cooling liquid agitator 140 gives rise to a certain degree of temperature difference for the cooling liquid colliding with the tip of the temperature detecting unit 150. As a result, as shown in FIG. 3 (a), the temperature detected by the temperature detecting unit 150 fluctuates within a certain range with the passage of time.
  • Meanwhile, when the cooling of the cooling liquid 111 by the ice-making pipe 120 proceeds, and the ice formed on the surface of the ice-making pipe 120 grows to reach the tip of the temperature detecting unit 150, with the result that the tip of the temperature detecting unit 150 is buried in the ice, a flow of the cooling liquid no longer collides with the tip of the temperature detecting unit 150. As a result, as shown in FIG. 3 (b), the temperature detected by the temperature detecting unit 150 no longer varies as a function of time.
  • The freezing detection device according to the present invention discriminates such a difference in temporal variation of the temperature detected by the temperature detecting unit 150, thereby determining whether or not the tip of the temperature detecting unit 150 has been buried in ice, i.e., whether or not the cooling liquid has frozen around the tip of the temperature detecting unit 150. In other words, when the temperature detected by the temperature detecting unit 150 is fluctuating, the freezing detection device determines that the tip of the temperature detecting unit 150 is not buried in ice, i.e., no ice is formed in the proximity of the tip of the temperature detecting unit 150. On the other hand, when the temperature detected by the temperature detecting unit 150 is not fluctuating, the freezing detection device determines that the tip of the temperature detecting unit 150 is buried in ice, i.e., ice has been formed around the tip of the temperature detecting unit 150.
  • FIG. 4 is a diagram showing an example configuration of a temperature detecting circuit used for realizing the freezing detection device according to the present invention.
  • As shown in FIG. 4, the temperature detecting circuit 200 includes an NTC thermistor 210, a resistor 220, and a microprocessor 230. The NTC thermistor 210 comprises the temperature detecting unit 150, and the microprocessor 230 comprises the control unit 160. Further, the NTC thermistor 210 has one terminal grounded, and has the other terminal connected to one terminal of the resistor 220 as well as an analog input terminal of the microprocessor 230. Still further, the resistor 220 has the other terminal connected to a power supply voltage V+.
  • In such a temperature detecting circuit 200 as shown in FIG. 4, a variation of resistance value of the NTC thermistor 210 occurring in accordance with a variation of ambient temperature leads to a variation of voltage value of a signal input to the microprocessor 230.
  • The microprocessor 230 has an analog-to-digital (A/D) converter 231 incorporated therein, and the voltage value (analog data) of a signal input through the analog input terminal is converted appropriately by the A/D converter 231 into digital data. The microprocessor 230 operates the A/D converter 231 at regular intervals (e.g. every 0.1 second) so as to convert the voltage value of a signal input through the analog input terminal into digital data, and further converts the digitized voltage value into a temperature (temperature data) in accordance with a conversion table prepared in advance (sampling). A plurality of pieces of temperature data thus obtained are stored in sequence by the microprocessor 230 in a temperature data storage area allocated in an internal memory 232 of the microprocessor 230 (or in an external memory which is not shown). For the temperature data storage area, such a size is reserved that a predetermined amount of temperature data (e.g. 100 pieces of temperature data) over a predetermined period of time (e.g. 10 seconds) can be stored. Furthermore, the temperature data storage area is managed in such a manner that the temperature data storage area forms a ring buffer, and that, after a predetermined period of time (e.g. 10 seconds) has elapsed, a predetermined amount (e.g. 100 pieces) of the most recent temperature data over a predetermined period of time (e.g. 10 seconds) is always stored in the temperature data storage area.
  • FIG. 5 is an explanatory diagram of a structure of a temperature data storage area.
  • As shown in FIG. 5, the temperature data storage area 500 is a data storage area having such a size that a predetermined amount of temperature data T1 to TN (N pieces of temperature data in the example shown in FIG. 5) can be stored.
  • For example, initially, upon obtaining temperature data T1 at a time t1 through sampling at the time t1 as a sampling start time, the microprocessor 230 stores the temperature data T1 in an area 501 located at the top of the temperature data storage area 500. Subsequently, upon obtaining temperature data T2 at a time t2 through sampling at the time t2 as a sampling time subsequent to the time t1, the microprocessor 230 stores the temperature data T2 in an area 502 located subsequently to the area 501. Subsequently, upon obtaining temperature data T3 at a time t3 through sampling at the time t3 as a sampling time subsequent to the time t2, the microprocessor 230 stores the temperature data T3 in an area 503 located subsequently to the area 502. The microprocessor 230 repeats such a process at each sampling time. Then, upon obtaining the Nth piece of temperature data TN through sampling at a time tN when a predetermined period of time has elapsed since the sampling start time, the microprocessor 230 stores the temperature data TN in an area 511 located at the bottom of the temperature data storage area 500. As a result, as shown in FIG. 5, N pieces of temperature data T1 to TN over the predetermined period of time, i.e., the time t1 to time tN are stored in the temperature data storage area 500.
  • Further, in the state shown in FIG. 5, upon obtaining temperature data TN+1 at a time tN+1 through sampling at the time tN+1 as a sampling time subsequent to the time tN, the microprocessor 230 returns to the area 501 located at the top to store the temperature data TN+1 in the area 501. As a result, N pieces of the most recent temperature data T2 to TN+1 over the time t2 to time tN+1 are stored in the temperature data storage area 500. In this case, logically (chronologically), the area 502 is the first area and the area 501 is the last area while the areas 503, 511, and the like are therebetween. Still further, upon obtaining temperature data TN+2 at a time tN+2 through sampling at the time tN+2 as a sampling time subsequent to the time tN+1, the microprocessor 230 stores the temperature data TN+2 in the area 502 located subsequently to the area 501. As a result, N pieces of the most recent temperature data T3 to TN+2 over the time t3 to time tN+2 are stored in the temperature data storage area 500. In this case, logically (chronologically), the area 503 is the first area and the area 502 is the last area while the areas 511, 501, and the like are therebetween. Through repetition of such a process at each sampling time, N pieces of the most recent temperature data over a predetermined period of time are always stored in the temperature data storage area 500. The addresses of the logically (chronologically) first and last areas are managed appropriately by the microprocessor 230.
  • Upon completion of collection of a predetermined amount of temperature data (e.g. 100 pieces of temperature data) over a predetermined period of time (e.g. 10 seconds), the microprocessor 230 appropriately performs a filtering process on the temperature data stored in the temperature data storage area 500 to remove noise, and thereafter determines whether or not the temperature data stored in the temperature data storage area 500 is varying with the passage of time. For example, the microprocessor 230 sequentially adds up the absolute values of differences between temporally-adjacent pieces of temperature data, respectively, so as to calculate the sum of the absolute values. In other words, the microprocessor 230 calculates the sum S represented by Expression 1 as follows:
    S = i = 1 N 1 T i T i + 1
    Figure imgb0001
  • The above symbol, Ti (i=1 to N), denotes each piece of temperature data stored in the temperature data storage area 500, where T1 denotes the oldest piece of temperature data stored in the temperature data storage area 500, and TN denotes the most recent piece of temperature data stored in the temperature data storage area 500.
  • Then, the microprocessor 230 determines whether or not the sum S thus calculated is greater than or equal to a predetermined threshold value. If the sum S is greater than or equal to the predetermined threshold value, the microprocessor 230 determines that the temperature is varying with the passage of time (i.e. the NTC thermistor 210 is not buried in ice). On the other hand, if the sum S is less than the predetermined threshold value, the microprocessor 230 determines that the temperature is not varying (over a predetermined period of time) (i.e. the NTC thermistor 210 is buried in ice). The determination as to whether or not the temperature data stored in the temperature data storage area 500 is varying with the passage of time is made at an appropriate timing in accordance with implementation conditions such as the cycle of fluctuation in temperature, the sampling cycle, and the processing speed of the microprocessor 230. In this embodiment, the determination is made every time a sampling time comes, and the latest temperature data is stored in the temperature data storage area 500, i.e., every time one of a predetermined number of pieces of temperature data (e.g. 100 pieces of temperature data) over a predetermined period of time (e.g. 10 seconds) stored in the temperature data storage area 500 is updated.
  • In such a manner, it is determined whether or not the tip (NTC thermistor 210) of the temperature detecting unit 150 has been buried in ice, i.e., whether or not a desired amount of ice has been formed.
  • As described above, in the above-described freezing detection device, it is determined whether or not the tip of the temperature detecting unit 150 has been buried in ice, i.e., whether or not a desired amount of ice has been formed, on the basis of whether or not the temperature detected by the temperature detecting unit 150 is fluctuating (within a predetermined period of time), which enables the freezing detection device to detect the formation of the desired amount of ice irrespective of the electrical conductivity of the cooling liquid 111. For example, therefore, even if the electrical conductivity of the cooling liquid stored in the liquid tank changes with the passage of time, it is possible to determine correctly whether or not the desired amount of ice has been formed. Further, even when an antifreeze liquid exhibiting a high electrical conductivity even in a frozen state is used as the cooling liquid, it is possible to determine whether or not the desired amount of ice has been formed.
  • Embodiments of the present invention have been described thus far; however, the present invention is of course not limited to the above-described embodiments. For example, although the temperature detecting unit is constituted by an NTC thermistor in the embodiment described above, the temperature detecting unit may alternatively be constituted by other temperature detection means (e.g. a platinum resistance temperature sensor or a thermocouple).
  • Further, although a digitized voltage value is further converted into temperature data in the embodiment described above, the digitized voltage value may be directly used to determine whether or not the tip of the temperature detecting unit 150 has been buried in ice on the basis of whether the voltage value is fluctuating or not.
  • Still further, although the temperature detecting unit 150 has its tip (temperature detecting portion) located in the vicinity of the end 121 which is on the upper side of the ice-making pipe 120 in the embodiment described above, the temperature detecting unit 150 may alternatively have its tip located at any other position corresponding to a desired amount of ice e.g. in the vicinity of the end 122 which is on the lower side of the ice-making pipe 120.
  • Still further, although water is used as the cooling liquid to be stored in the liquid tank 110 in the embodiment described above, other liquid (e.g. an antifreeze liquid) may alternatively be used.

Claims (9)

  1. A freezing detection device to be applied to a liquid cooling apparatus including a liquid tank (110) for storing a liquid whose freezing is to be detected, a cooling unit (120) located inside the liquid tank (110) to cool the liquid and an agitator (140) configured to stir the liquid stored in the liquid tank (110), the freezing detection device comprising:
    a temperature detecting unit (150) located at a predetermined distance from the cooling unit (120); and
    a determining unit configured to determine whether or not the liquid has frozen around the temperature detecting unit (150) based on an output from the temperature detecting unit (150), characterized in that
    the determining unit determines whether or not the liquid has frozen around the temperature detecting unit (150) based on whether the output from the temperature detecting unit (150) is fluctuating or not due to temperature difference of the liquid colliding with the temperature detecting unit (150), wherein the determining unit
    determines that the liquid has not frozen around the temperature detecting unit (150) when the output from the temperature detecting unit (150) is fluctuating, and
    determines that the liquid has frozen around the temperature detecting unit (150) when the output from the temperature detecting unit (150) is not fluctuating,
    wherein the determining unit is configured to collect a predetermined amount of temperature data over a predetermined period of time and to add up absolute values of difference between temporally-adjacent temperature data so as to calculate the sum of the absolute values, and
    wherein the determining unit is further configured to determine whether or not the sum is greater than or equal to a predetermined threshold value and to determine that the output from the temperature detecting unit (150) is fluctuating when the sum is greater than or equal to the predetermined threshold value and determine that the output from the temperature detecting unit (150) is not fluctuating when the sum is less than the predetermined threshold value.
  2. The freezing detection device according to claim 1, wherein the determining unit determines whether or not the liquid has frozen around the temperature detecting unit (150) based on whether a temperature detected by the temperature detecting unit (150) is fluctuating or not.
  3. The freezing detection device according to any one of claims 1 to 2, wherein the temperature detecting unit (150) comprises a thermistor (210).
  4. A liquid cooling apparatus comprising:
    a liquid tank (110) for storing a liquid whose freezing is to be detected;
    a cooling unit (120) located inside the liquid tank (110) to cool the liquid;
    an agitator (140) configured to stir the liquid stored in the liquid tank (110); and
    the freezing detection device according to any one of claims 1 to 3;
  5. The liquid cooling apparatus according to claim 4, wherein the cooling unit (120) comprises an evaporator of a vapor-compression refrigerator.
  6. The liquid cooling apparatus according to claim 5, wherein the vapor-compression refrigerator is controlled by the determining unit to
    operate when the determining unit determines that the liquid has not frozen around the temperature detecting unit (150), and
    stop operating when the determining unit determines that the liquid has frozen around the temperature detecting unit (150).
  7. The liquid cooling apparatus according to any one of claims 4 to 6, wherein the liquid is an antifreeze liquid.
  8. A beverage cooling apparatus comprising:
    the liquid cooling apparatus according to any one of claims 4 to 7; and
    a beverage-channel-defining section defining a beverage channel through which a beverage to be cooled is allowed to flow,
    the beverage-channel-defining section being located inside the liquid tank (110).
  9. The beverage cooling apparatus according to claim 8, wherein the temperature detecting unit (150) is located at a position corresponding to a desired amount of ice, and the freezing detection device determines whether or not the desired amount of ice has been formed around the cooling unit (120) based on whether the output from the temperature detecting unit (150) is fluctuating or not.
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US20140326009A1 (en) 2014-11-06
JP2013148399A (en) 2013-08-01
WO2013108702A1 (en) 2013-07-25
EP2806265A1 (en) 2014-11-26
US9897367B2 (en) 2018-02-20
EP2806265A4 (en) 2015-12-23
JP5945378B2 (en) 2016-07-05

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