EP2801708B1 - Sound Generator for an Anti-noise System for influencing exhaust Noises and/or intake Noises of a Motor Vehicle - Google Patents

Sound Generator for an Anti-noise System for influencing exhaust Noises and/or intake Noises of a Motor Vehicle Download PDF

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Publication number
EP2801708B1
EP2801708B1 EP14162199.5A EP14162199A EP2801708B1 EP 2801708 B1 EP2801708 B1 EP 2801708B1 EP 14162199 A EP14162199 A EP 14162199A EP 2801708 B1 EP2801708 B1 EP 2801708B1
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EP
European Patent Office
Prior art keywords
membrane
sound generator
voice coil
permanent magnet
noise
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14162199.5A
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German (de)
French (fr)
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EP2801708A1 (en
Inventor
Jan Krüger
Manfred Nicolai
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eberspaecher Exhaust Technology GmbH and Co KG
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Eberspaecher Exhaust Technology GmbH and Co KG
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Publication of EP2801708A1 publication Critical patent/EP2801708A1/en
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    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/16Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/175Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound
    • G10K11/178Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound by electro-acoustically regenerating the original acoustic waves in anti-phase
    • G10K11/1787General system configurations
    • G10K11/17879General system configurations using both a reference signal and an error signal
    • G10K11/17883General system configurations using both a reference signal and an error signal the reference signal being derived from a machine operating condition, e.g. engine RPM or vehicle speed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00Silencing apparatus characterised by method of silencing
    • F01N1/06Silencing apparatus characterised by method of silencing by using interference effect
    • F01N1/065Silencing apparatus characterised by method of silencing by using interference effect by using an active noise source, e.g. speakers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/12Intake silencers ; Sound modulation, transmission or amplification
    • F02M35/1244Intake silencers ; Sound modulation, transmission or amplification using interference; Masking or reflecting sound
    • F02M35/125Intake silencers ; Sound modulation, transmission or amplification using interference; Masking or reflecting sound by using active elements, e.g. speakers
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/16Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/175Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound
    • G10K11/178Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound by electro-acoustically regenerating the original acoustic waves in anti-phase
    • G10K11/1783Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound by electro-acoustically regenerating the original acoustic waves in anti-phase handling or detecting of non-standard events or conditions, e.g. changing operating modes under specific operating conditions
    • G10K11/17833Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound by electro-acoustically regenerating the original acoustic waves in anti-phase handling or detecting of non-standard events or conditions, e.g. changing operating modes under specific operating conditions by using a self-diagnostic function or a malfunction prevention function, e.g. detecting abnormal output levels
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/16Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/175Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound
    • G10K11/178Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound by electro-acoustically regenerating the original acoustic waves in anti-phase
    • G10K11/1785Methods, e.g. algorithms; Devices
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/16Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/175Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound
    • G10K11/178Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound by electro-acoustically regenerating the original acoustic waves in anti-phase
    • G10K11/1785Methods, e.g. algorithms; Devices
    • G10K11/17857Geometric disposition, e.g. placement of microphones
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K13/00Cones, diaphragms, or the like, for emitting or receiving sound in general
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K9/00Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers
    • G10K9/12Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers electrically operated
    • G10K9/13Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers electrically operated using electromagnetic driving means
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R1/00Details of transducers, loudspeakers or microphones
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K2210/00Details of active noise control [ANC] covered by G10K11/178 but not provided for in any of its subgroups
    • G10K2210/10Applications
    • G10K2210/112Ducts
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K2210/00Details of active noise control [ANC] covered by G10K11/178 but not provided for in any of its subgroups
    • G10K2210/30Means
    • G10K2210/321Physical
    • G10K2210/3212Actuator details, e.g. composition or microstructure

Definitions

  • the invention relates to a sound generator for an anti-sound system for influencing sound waves conducted in exhaust systems of vehicles powered by internal combustion engines (exhaust noise) and / or for influencing sound waves conducted in intake systems of internal combustion engines (intake noise).
  • noises are generated as a result of the successive operating cycles (in particular suction and compression of a fuel-air mixture, working and expelling the combusted fuel-air mixture). These go through as a structure-borne noise the internal combustion engine and are radiated outside the internal combustion engine as airborne sound. On the other hand, the noise as airborne sound, together with the combusted fuel-air mixture, pass through an exhaust system in fluid communication with the internal combustion engine.
  • the noise that passes through the internal combustion engine as structure-borne sound can be well insulated and therefore generally poses no problem with regard to noise protection.
  • the an exhaust system of the internal combustion engine together with the combusted fuel-air mixture as airborne noise passing through are arranged in front of the mouth of the exhaust system arranged muffler, which are possibly downstream of existing catalysts.
  • Such silencers can work, for example, according to the absorption and / or reflection principle. Both modes of operation have the disadvantage that they require a comparatively large volume and set a relatively high resistance to the burned fuel-air mixture, whereby the overall efficiency of the vehicle decreases and fuel consumption increases.
  • Such antisound systems usually use a so-called filtered-mean-time squares (FxLMS) algorithm, which attempts the airborne sound carried in the exhaust system by outputting sound via at least one loudspeaker in fluid communication with the exhaust system Zero (in the case of sound cancellation) or a predetermined threshold (in the case of sound interference) to regulate.
  • FxLMS filtered-mean-time squares
  • the sound waves originating from the loudspeaker must correspond in amplitude and frequency to the sound waves carried in the exhaust system, but have a phase shift of 180 degrees relative thereto , although the sound waves of the airborne sound carried in the exhaust system and the sound waves of the anti-sounding generated by the loudspeaker are in frequency, and they have a phase shift of 180 degrees relative to one another, the sound waves do not correspond in amplitude but only to a weakening of the guided in the exhaust system sound waves of airborne sound.
  • the anti-noise is calculated separately by means of the FxLMS algorithm by determining an appropriate frequency and phase of two mutually shifted by 90 degrees sine waves, and the required amplitudes for these sine waves are calculated.
  • the aim of anti-sound systems is that the sound cancellation or sound influencing at least outside, but possibly also within the exhaust system is audible and measurable.
  • anti-noise is used in this document to distinguish the airborne sound carried in the exhaust system. By itself, Anti-Schall is ordinary airborne sound. It is emphasized that the present invention is not limited to the use of a FxLMS algorithm.
  • the intake system also called the intake system is referred to, includes all combustion air leading components of an internal combustion engine, which are located in front of the combustion chamber or the combustion chamber.
  • FIG. 1 shown in a schematic perspective view of the anti-sound system has a sound generator 3 in the form of a solid housing containing an electrodynamic speaker 2 and is connected via a Y-piece 1 to an exhaust system 4.
  • the Y-piece 1 has at the foot of the "Y" on an orifice 5 to emit exhaust gas guided in the exhaust system 4 to the outside.
  • the thermal load of the recorded in the sound generator 3 speaker 2 is kept low by the guided in the exhaust system 4 exhaust gas. This is necessary because conventional speakers can only work in a range of up to 200 ° C, the temperature of the exhaust gas guided in the exhaust system 4 but can be up to between 400 ° C and 700 ° C.
  • FIG. 2 schematically is a sectional view through the sound generator 3 using the example of a voice coil loudspeaker shown.
  • the loudspeaker 2 has a permanent magnet 21 and a funnel-shaped membrane 22, which are jointly carried by a loudspeaker basket 23.
  • the membrane 22 is radially outwardly connected via an elastic bead (not shown) to the loudspeaker frame 23 and has radially inside a voice coil (not shown), which is guided in bores in the permanent magnet 21.
  • an alternating current to the voice coil is via the voice coil due to the Lorentz force exerted a force on the diaphragm 22, which causes them to vibrate.
  • the loudspeaker basket 23 is supported radially on the outside by a horn 42, which is connected to the Y-piece 1 via a connecting tube 41.
  • the use of the bell mouth 42 is required because the area of the diaphragm 22 of the loudspeaker 2 is greater than the cross-sectional area of the exhaust system 4 in the region of the coupling of the sound. This is necessary to achieve the required sound fluxes.
  • the sound generator has a considerable volume of construction. Such is due to numerous restrictive space conditions in the underbody of a vehicle or in the intake system receiving engine compartment of a vehicle only limited available. Since significant noise flows are required in anti-noise systems for vehicles powered by internal combustion engines, it is also not possible to simply reduce the diameter of the loudspeaker. Rather, it is necessary that the area of the diaphragm of the loudspeaker is greater than or equal to the cross-sectional area of the exhaust system or the intake system in the coupling of the sound. This in turn requires the use of a bell tower as a transition between the diaphragm of the speaker and the connector to the exhaust system or intake.
  • Embodiments of a sound generator for an anti-noise system for influencing sound waves guided in exhaust systems or intake systems of vehicles powered by internal combustion engines have a housing with a connection opening for the fluid connection of an exhaust system, a loudspeaker frame supported by the housing, a membrane supported by the loudspeaker basket, a permanent magnet supported by the speaker basket, and a voice coil carried by a voice coil bobbin.
  • the voice coil is arranged in a magnetic field generated by the permanent magnet and connected to the membrane.
  • the membrane is arranged between the connection opening of the housing and the permanent magnet.
  • the membrane is funnel-shaped and in particular non-developable funnel-shaped (NAWI membrane) or spherical cap, wherein the tip or top surface of the funnel-shaped membrane or the geometric center of the spherical cap membrane facing away from the permanent magnet.
  • the base of the funnel-shaped or kugelkalottenförmigen membrane is thus facing the permanent magnet.
  • a distance of the tip or top surface of the funnel-shaped membrane or the geometric center of the spherical cap membrane from the permanent magnet is further spaced than the respective base surface of the membrane.
  • Non-developable funnel-shaped or spherical cap-shaped membranes are particularly stiff and thus allow a full-surface and uniform movement of the membrane. Alternatively, however, a cone-shaped membrane is possible.
  • the membrane Due to this configuration and arrangement of the membrane, a particularly large amount of space is provided for accommodating the permanent magnet, the voice coil, the voice coil support and possibly a stop damper, which are arranged wholly or partially inside the volume spanned by the diaphragm and the loudspeaker basket.
  • the air volume between the membrane and the connection opening can thereby be reduced by between 4% and 6% of the total housing volume in favor of the volume of air located between membrane and housing on the other side of the membrane compared with a conventional construction of a sound generator for an anti-noise system ,
  • the overall volume of the speaker compared to a conventional structure can therefore be reduced by between 4% and 6%, in particular, the depth of the speaker can be reduced ,
  • a horn provided by the housing at the connection opening is furthermore provided, which can be connected via the connection opening to the intake system or exhaust system of a vehicle operated by internal combustion engine.
  • the loudspeaker basket is supported by the housing via the bell.
  • the tip or top surface of the funnel-shaped membrane or the geometric center of the spherical cap-shaped membrane is arranged in the horn.
  • the horn then support the loudspeaker basket radially outward.
  • the horn optionally has the shape of an oblique circular cone whose tip is capped, wherein the top or top surface of the funnel-shaped membrane or the geometric center of the spherical cap membrane a base of the horn penetrates the circular cone described and opens the circular cone at its capped tip into the connection opening of the housing.
  • the tip or top surface of the funnel-shaped membrane is arranged in or passes through a horn and / or the connection opening of the housing.
  • connection of the loudspeaker basket with the membrane attached to it on the housing is airtight.
  • this connection with the housing takes place indirectly via a bell-mouth attached airtight to the housing.
  • the membrane divides an inner volume of the housing into a part separated from the exhaust system or intake system and a part in fluid communication with the exhaust system or intake system via the connection opening.
  • the membrane is airtight. Furthermore, with the exception of the connection opening, the housing is airtight.
  • the two parts of the inner volume of the housing through the membrane (including an existing bead) and the inner wall of the housing and possibly an edge of the speaker basket are hermetically separated from each other.
  • the airtightly separated from the connection opening part of the inner volume of the housing thus forms an air cushion acting on the membrane.
  • the membrane operates on the back side to a closed volume and on the front side via the connection opening on the exhaust system or intake system.
  • This rear closed volume is larger with the same size of the housing compared to conventional sound generators, when the permanent magnet and the voice coil as proposed are arranged inside the volume spanned by the membrane and the loudspeaker frame, so that a ratio of rear volume to front volume increases ,
  • the acoustic performance increases with the same volume of construction as with conventional sound generators, so that, conversely, the same acoustic performance as with conventional sound generators can be achieved with a smaller overall volume.
  • the loudspeaker basket further carries a stop damper made of elastic material, which is arranged between the membrane or a centrally carried by the membrane, the voice coil covering cap and the permanent magnet in particular centrally in the interior of the voice coil bobbin and fixed to the permanent magnet.
  • This damper is dimensioned so that it at deflections of the voice coil and thus the Membrane, which exceed a threshold value, against the membrane and / or centrally disposed in the membrane cap acts.
  • the stop damper also carries a centering device, which is connected to the voice coil bobbin or in the region of the voice coil bobbin with the membrane.
  • the centering device ensures the return of the membrane to the rest position and the centering of the voice coil relative to the permanent magnet.
  • the loudspeaker basket further carries a centering device, which is connected to the voice coil former or in the region of the voice coil carrier with the membrane, thus ensuring the return of the diaphragm to the rest position and the centering of the voice coil with respect to the permanent magnet.
  • the permanent magnet is arranged between the loudspeaker frame and the membrane.
  • the permanent magnet and the voice coil are arranged inside a volume spanned by the diaphragm and the loudspeaker frame. As a result, the depth of the speaker is reduced. This allows the construction volume of the sound generator at the same To reduce sound flow.
  • the membrane is connected to the loudspeaker frame via an airtight bead. This makes it possible to adjust the vibration behavior of the membrane by appropriate choice of material and dimensioning of the bead. Further, bead and membrane are made according to an embodiment of different materials.
  • the loudspeaker basket is made of metal or plastic.
  • the housing of the sound generator is formed of metal or plastic.
  • the housing of the sound generator is formed from two cup-shaped shells, which are soldered, welded, crimped, riveted, glued or screwed together airtight.
  • the membrane is made of metal and in particular of aluminum or titanium or of plastic and in particular of aromatic polyamides.
  • the permanent magnet has rare earths and in particular neodymium and is in particular formed from a neodymium-iron-boron alloy.
  • Embodiments of an anti-noise system for exhaust systems and / or intake systems of an internal combustion engine-operated vehicle have an anti-noise control and at least one sound generator as described above.
  • the voice coil of the at least one sound generator is electrically connected to the anti-ballast control.
  • the antisound controller is designed to generate a control signal and to the voice coil of the to spend at least one sound generator.
  • the control signal is suitable for extinguishing sound inside the exhaust system or intake system at least partially and preferably completely in magnitude and phase when the voice coil is operated with this control signal.
  • Embodiments of a motor vehicle include an internal combustion engine with an engine controller, an intake system and an exhaust system in fluid communication with the internal combustion engine, and the antisound system described above.
  • the at least one sound generator of the anti-ballast system is in fluid communication with the intake system and / or exhaust system.
  • the antisound control of the antisound system is connected to the engine control of the internal combustion engine of the vehicle.
  • FIG. 3 schematically is a sectional view through the sound generator 103 according to a first embodiment of the invention shown.
  • the sound generator 103 has a housing 131, which in its interior receives a modified voice coil speaker 102.
  • the loudspeaker 102 comprises a permanent magnet 121 made of neodymium-iron-boron alloy and a cone-shaped membrane 122 made of plastic, which are jointly carried by a loudspeaker basket 123 made of sheet steel.
  • the conical membrane 122 is connected at its base radially outward via an elastic bead 127 made of plastic with the loudspeaker frame 123.
  • the top surface of the cone-shaped membrane 122 is closed at the center by a cap 124.
  • a voice coil bobbin 125 which carries a voice coil 126, is attached to the diaphragm 122.
  • the voice coil 126 is disposed in a DC magnetic field generated by the permanent magnet 121.
  • the permanent magnet has a corresponding recess.
  • the permanent magnet 121 and the voice coil bobbin 125 are arranged with the voice coil 126 within the spanned by the loudspeaker frame 123 and the membrane 122 volume, so that the permanent magnet 121 is partially disposed within the cone 122 defined by the cone ', whereby a compact volume of the Speaker 102 is reached. Accordingly, the sound generator 103 can be made compact.
  • the top surface of the cone-shaped membrane 122 with the cap 124 is thus facing away from the loudspeaker basket 123 and also the permanent magnet 121, the base surface of the cone-shaped membrane 122 faces the loudspeaker basket 123 and also the permanent magnet 121.
  • the cap 124 comes into abutment against the stop damper 128, so that a vibration of the diaphragm 122 is damped.
  • the loudspeaker basket 123 is radially outwardly connected to an inner wall of the housing 131 of the sound generator 103, and is airtight connected to a horn 142, in which the tip of the membrane 122 projects.
  • the bell mouth 142 is connectable via a connection opening 132 of the sound generator 103 and a connecting pipe 141 with the intake system and / or exhaust system of a vehicle operated by internal combustion engine. Since the connection of the cap 124 to the membrane 122 and the connection of the membrane 122 on the bead 127 on the speaker basket 123 airtight, the speaker 102 so together with the horn 142 divides the internal volume of the sound generator 103 into two hermetically separate parts.
  • the diaphragm 122 of the speaker 102 is disposed in the installed state of the speaker 102 between the connection opening 132 of the sound generator 103 and the permanent magnet 121, and the permanent magnet 121 between the diaphragm 122 and the loudspeaker frame 123 is arranged.
  • the voice coil bobbin 125 with the voice coil 126 and the permanent magnet 121 are hermetically separated from the corrosive exhaust gas by the diaphragm 122.
  • FIG. 4 schematically is a sectional view through the sound generator 103 according to a second embodiment of the invention shown. Since this second embodiment of the above in connection with FIG. 3 is very similar to the embodiment described below, only on Differences received and otherwise referred to the above statements.
  • the second embodiment differs from the first embodiment described above in that the stopper damper 128 further carries a centering device 129 in the form of radially oriented plastic rods, which is connected to the voice coil bobbin 125.
  • Another centering device 143 in the form of a spider is spanned between the loudspeaker frame 123 and the voice coil bobbin 125.
  • the centering devices 129, 143 ensure the return of the diaphragm 122 to the rest position and the centering of the voice coil 126 relative to the permanent magnet 121. It is emphasized that one or both centering devices 129, 143 can be dispensed with.
  • FIG. 5 There is shown schematically an antisound system 7 which uses the sound generator 103 described above.
  • a first sound generator 103 is connected in the region of an orifice 5 via a Y-piece 1 and a connecting pipe 141 to an exhaust system 4 of a vehicle. About the mouth 5 guided exhaust gas is discharged to the outside in the exhaust system 4.
  • a first error microphone 9 is provided in the form of a pressure sensor.
  • the error microphone 9 measures pressure fluctuations and thus sound inside the Y-piece 1 in a section downstream of a region in which the fluid connection between the exhaust system 9 and the sound generator 103 takes place. It is emphasized, however, that the error microphone 9 is only optional.
  • a second sound generator 103 'with a second Speaker 102 ' is connected to an intake system 10 of the vehicle. Upstream of a region in which the fluid connection between the intake system 10 and the sound generator 103 'takes place, a second error microphone 9' is arranged in the intake system 10. Again, it is emphasized that the error microphone 9 'is only optional.
  • the flow direction of the guided in the intake system 10 and the air guided in the exhaust system 4 exhaust gas is shown by arrows.
  • the loudspeakers 102, 102 'of the sound generators 103, 103' and the error microphones 9, 9 ' are electrically connected to an anti-noise controller 8. Further, the anti-noise controller 8 is connected via a CAN bus to a motor controller 61 of an internal combustion engine 6. It is emphasized that the present invention is not limited to a CAN bus.
  • the exhaust system 4 may further comprise at least one arranged between the engine 6 and the Y-piece 1 catalyst (not shown) for cleaning the emitted from the engine 6 and guided in the exhaust system 4 exhaust gas.
  • FIG. 6 schematically a motor vehicle with an internal combustion engine 6, an exhaust system 4 and the above-described anti-noise system 7 is shown.
  • the sound generators and the speakers of the anti-noise system are in FIG. 6 not shown separately.
  • a cone-shaped diaphragm has been used for the speaker as above, the present invention is not limited thereto.
  • a NAWI membrane can be used.
  • a NAWI membrane is understood to mean a membrane whose shape can not be developed into a flat surface.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Multimedia (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Electromagnetism (AREA)
  • Signal Processing (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)
  • Fittings On The Vehicle Exterior For Carrying Loads, And Devices For Holding Or Mounting Articles (AREA)
  • Exhaust Silencers (AREA)

Description

Die Erfindung betrifft einen Schallerzeuger für ein Antischall-System zur Beeinflussung von in Abgasanlagen von verbrennungsmotorisch betriebenen Fahrzeugen geführten Schallwellen (Abgasgeräuschen) und/oder zur Beeinflussung von in Ansauganlagen von Verbrennungsmotoren geführten Schallwellen (Ansauggeräuschen).The invention relates to a sound generator for an anti-sound system for influencing sound waves conducted in exhaust systems of vehicles powered by internal combustion engines (exhaust noise) and / or for influencing sound waves conducted in intake systems of internal combustion engines (intake noise).

Unabhängig von der Bauform eines Verbrennungsmotors (beispielsweise Hubkolbenmotor, Rotationskolbenmotor oder Freikolbenmotor) werden infolge der hintereinander ablaufenden Arbeitstakte (insbesondere Ansaugen und Verdichten eines Kraftstoff-Luftgemischs, Arbeiten und Ausstoßen des verbrannten Kraftstoff-Luftgemischs) Geräusche erzeugt. Diese durchlaufen zum einen als Körperschall den Verbrennungsmotor und werden außen am Verbrennungsmotor als Luftschall abgestrahlt. Zum anderen durchlaufen die Geräusche als Luftschall zusammen mit dem verbrannten Kraftstoff-Luftgemisch eine mit dem Verbrennungsmotor in Fluidverbindung stehende Abgasanlage.Regardless of the design of an internal combustion engine (for example reciprocating engine, rotary piston engine or free-piston engine) noises are generated as a result of the successive operating cycles (in particular suction and compression of a fuel-air mixture, working and expelling the combusted fuel-air mixture). These go through as a structure-borne noise the internal combustion engine and are radiated outside the internal combustion engine as airborne sound. On the other hand, the noise as airborne sound, together with the combusted fuel-air mixture, pass through an exhaust system in fluid communication with the internal combustion engine.

Diese Geräusche werden häufig als nachteilig empfunden. Zum einen gibt es gesetzliche Vorgaben zum Lärmschutz, die von Herstellern von verbrennungsmotorisch betriebenen Fahrzeugen einzuhalten sind. Diese gesetzlichen Vorgaben geben in der Regel einen im Betrieb des Fahrzeugs maximal zulässigen Schalldruck vor. Zum anderen versuchen Hersteller, den von ihnen erzeugten verbrennungsmotorisch betriebenen Fahrzeugen eine charakteristische Geräuschentwicklung aufzuprägen, welche zum Image des jeweiligen Herstellers passen und die Kunden ansprechen soll. Diese charakteristische Geräuschentwicklung lässt sich bei modernen Motoren mit geringem Hubraum häufig nicht mehr auf natürlichem Wege sicherstellen.These sounds are often perceived as detrimental. On the one hand, there are legal requirements for noise protection that manufacturers of combustion engine-powered vehicles must comply with. These legal requirements usually specify a maximum permissible sound pressure during operation of the vehicle. On the other hand, manufacturers are trying to impose a characteristic noise development on the combustion engine-driven vehicles they produce, which matches the image of the respective manufacturer and should appeal to the customers. This characteristic noise development is often no longer natural in modern engines with low displacement to ensure.

Die den Verbrennungsmotor als Körperschall durchlaufenden Geräusche lassen sich gut dämmen und stellen daher in der Regel kein Problem hinsichtlich des Lärmschutzes dar.The noise that passes through the internal combustion engine as structure-borne sound can be well insulated and therefore generally poses no problem with regard to noise protection.

Die eine Abgasanlage des Verbrennungsmotors zusammen mit dem verbrannten Kraftstoff-Luftgemisch als Luftschall durchlaufenden Geräusche werden durch vor der Mündung der Abgasanlage angeordnete Schalldämpfer reduziert, welche ggf. vorhandenen Katalysatoren nachgeschaltet sind. Derartige Schalldämpfer können beispielsweise nach dem Absorptions- und/oder Reflexionsprinzip arbeiten. Beide Arbeitsweisen weisen den Nachteil auf, dass sie ein vergleichsweise großes Volumen beanspruchen und dem verbrannten Kraftstoff-Luftgemisch einen relativ hohen Widerstand entgegen setzen, wodurch der Gesamtwirkungsgrad des Fahrzeuges sinkt und der Kraftstoffverbrauch steigt.The an exhaust system of the internal combustion engine together with the combusted fuel-air mixture as airborne noise passing through are arranged in front of the mouth of the exhaust system arranged muffler, which are possibly downstream of existing catalysts. Such silencers can work, for example, according to the absorption and / or reflection principle. Both modes of operation have the disadvantage that they require a comparatively large volume and set a relatively high resistance to the burned fuel-air mixture, whereby the overall efficiency of the vehicle decreases and fuel consumption increases.

Als Alternative oder zur Ergänzung von Schalldämpfern werden seit einiger Zeit sogenannte Antischall-Systeme entwickelt, die dem vom Verbrennungsmotor erzeugten und in der Abgasanlage geführten Luftschall einen elektroakustisch erzeugten Anti-Schall überlagern. Derartige Systeme sind beispielsweise aus den Dokumenten US 4,177,874 , US 5,229,556 , US 5,233,137 , US 5,343,533 , US 5,336,856 , US 5,432,857 , US 5,600,106 , US 5,619,020 , EP 0 373 188 , EP 0 674 097 , EP 0 755 045 , EP 0 916 817 , EP 1 055 804 , EP 1 627 996 , DE 197 51 596 , DE 10 2006 042 224 , DE 10 2008 018 085 und DE 10 2009 031 848 bekannt.As an alternative or supplement to silencers so-called anti-noise systems have been developed for some time, which superimpose an electro-acoustically generated anti-sound generated by the internal combustion engine and conducted in the exhaust system airborne sound. Such systems are for example from the documents US 4,177,874 . US 5,229,556 . US 5,233,137 . US 5,343,533 . US 5,336,856 . US 5,432,857 . US 5,600,106 . US 5,619,020 . EP 0 373 188 . EP 0 674 097 . EP 0 755 045 . EP 0 916 817 . EP 1 055 804 . EP 1 627 996 . DE 197 51 596 . DE 10 2006 042 224 . DE 10 2008 018 085 and DE 10 2009 031 848 known.

Derartige Antischall-Systeme verwenden üblicherweise einen sogenannten Filtered-x Least mean squares (FxLMS) Algorithmus, der versucht, den in der Abgasanlage geführten Luftschall durch Ausgabe von Schall über wenigstens einen mit der Abgasanlage in Fluidverbindung stehenden Lautsprecher auf Null (im Falle der Schallauslöschung) oder einen vorgegebenen Schwellwert (im Falle der Schallbeeinflussung) zu regeln. Zum Erzielen einer vollständigen destruktiven Interferenz der Schallwellen des in der Abgasanlage geführten Luftschalls und des vom Lautsprecher erzeugten Anti-Schalls müssen die vom Lautsprecher herrührenden Schallwellen nach Amplitude und Frequenz den in der Abgasanlage geführten Schallwellen entsprechen, relativ zu diesen jedoch eine Phasenverschiebung von 180 Grad aufweisen. Entsprechen sich die in der Abgasanlage geführten Schallwellen des Luftschalls und die vom Lautsprecher erzeugten Schallwellen des Anti-Schalls zwar in der Frequenz, und weisen sie relativ zueinander eine Phasenverschiebung von 180 Grad auf, entsprechen sich die Schallwellen aber nicht in der Amplitude, kommt es nur zu einer Abschwächung der in der Abgasanlage geführten Schallwellen des Luftschalls. Für jedes Frequenzband des im Abgasrohr geführten Luftschalls wird der Anti-Schall mittels des FxLMS-Algorithmus gesondert berechnet, indem eine geeignete Frequenz und Phasenlage von zwei zueinander um 90 Grad verschobenen Sinusschwingungen bestimmt wird, und die erforderlichen Amplituden für diese Sinusschwingungen berechnet werden. Das Ziel von Antischall-Systemen ist es, dass die Schallauslöschung bzw. Schallbeeinflussung zumindest außerhalb, ggf. aber auch innerhalb der Abgasanlage hörbar und messbar ist. Die Bezeichnung Anti-Schall dient in diesem Dokument zur Unterscheidung zu dem in der Abgasanlage geführten Luftschall. Für sich alleine betrachtet handelt es sich bei Anti-Schall um gewöhnlichen Luftschall. Es wird betont, dass die vorliegende Erfindung nicht auf die Verwendung eines FxLMS-Algorithmus beschränkt ist.Such antisound systems usually use a so-called filtered-mean-time squares (FxLMS) algorithm, which attempts the airborne sound carried in the exhaust system by outputting sound via at least one loudspeaker in fluid communication with the exhaust system Zero (in the case of sound cancellation) or a predetermined threshold (in the case of sound interference) to regulate. To achieve complete destructive interference of the sound waves of the airborne sound carried in the exhaust system and the anti-sounding generated by the loudspeaker, the sound waves originating from the loudspeaker must correspond in amplitude and frequency to the sound waves carried in the exhaust system, but have a phase shift of 180 degrees relative thereto , Although the sound waves of the airborne sound carried in the exhaust system and the sound waves of the anti-sounding generated by the loudspeaker are in frequency, and they have a phase shift of 180 degrees relative to one another, the sound waves do not correspond in amplitude but only to a weakening of the guided in the exhaust system sound waves of airborne sound. For each frequency band of the airborne sound carried in the exhaust pipe, the anti-noise is calculated separately by means of the FxLMS algorithm by determining an appropriate frequency and phase of two mutually shifted by 90 degrees sine waves, and the required amplitudes for these sine waves are calculated. The aim of anti-sound systems is that the sound cancellation or sound influencing at least outside, but possibly also within the exhaust system is audible and measurable. The term anti-noise is used in this document to distinguish the airborne sound carried in the exhaust system. By itself, Anti-Schall is ordinary airborne sound. It is emphasized that the present invention is not limited to the use of a FxLMS algorithm.

Auch in den Ansauganlagen von Verbrennungskraftmaschinen treten Schallwellen auf, die als störend empfunden werden können. Diese Schallwellen werden sowohl durch Turbulenzen in der Luftströmung als auch durch den Verbrennungsmotor selber hervorgerufen. Die Ansauganlage, die auch als Ansaugtrakt bezeichnet wird, umfasst alle Verbrennungsluft führenden Bauteile einer Verbrennungskraftmaschine, die sich vor der Brennkammer oder dem Brennraum befinden.Also in the intake of internal combustion engines sound waves occur that can be distracting. These sound waves are caused by both turbulence in the air flow and by the internal combustion engine itself. The intake system, also called the intake system is referred to, includes all combustion air leading components of an internal combustion engine, which are located in front of the combustion chamber or the combustion chamber.

Ein Antischall-System zur Beeinflussung von in einer Abgasanlage eines verbrennungsmotorisch betriebenen Fahrzeugs geführten Schallwellen ist aus dem Dokument EP 2 108 791 A1 vorbekannt und wird im Folgenden anhand der Figuren 1 und 2 beschrieben.An antisound system for influencing sound waves guided in an exhaust system of a vehicle operated by an internal combustion engine is disclosed in the document EP 2 108 791 A1 previously known and will be described below with reference to Figures 1 and 2 described.

Das in Figur 1 in schematischer Perspektivansicht gezeigte Antischall-System weist einen Schallerzeuger 3 in Form eines festen Gehäuses auf, welches einen elektrodynamischen Lautsprecher 2 enthält und über ein Y-Stück 1 an eine Abgasanlage 4 angebunden ist. Das Y-Stück 1 weist am Fuß des "Y" eine Mündung 5 auf, um in der Abgasanlage 4 geführtes Abgas nach außen abzugeben. Durch die Anbindung über das Y-Stück wird die thermische Belastung des im Schallerzeuger 3 aufgenommenen Lautsprechers 2 durch das in der Abgasanlage 4 geführte Abgas gering gehalten. Dies ist erforderlich, da herkömmliche Lautsprecher nur in einem Bereich von bis maximal 200°C arbeiten können, die Temperatur des in der Abgasanlage 4 geführten Abgases aber bis zu zwischen 400°C und 700°C betragen kann.This in FIG. 1 shown in a schematic perspective view of the anti-sound system has a sound generator 3 in the form of a solid housing containing an electrodynamic speaker 2 and is connected via a Y-piece 1 to an exhaust system 4. The Y-piece 1 has at the foot of the "Y" on an orifice 5 to emit exhaust gas guided in the exhaust system 4 to the outside. Through the connection via the Y-piece, the thermal load of the recorded in the sound generator 3 speaker 2 is kept low by the guided in the exhaust system 4 exhaust gas. This is necessary because conventional speakers can only work in a range of up to 200 ° C, the temperature of the exhaust gas guided in the exhaust system 4 but can be up to between 400 ° C and 700 ° C.

In Figur 2 ist schematisch eine Schnittansicht durch den Schallerzeuger 3 am Beispiel eines Tauchspulenlautsprechers gezeigt. Ersichtlich weist der Lautsprecher 2 einen Permanentmagneten 21 und eine trichterförmige Membran 22 auf, welche gemeinsam von einem Lautsprecherkorb 23 getragen werden. Dabei ist die Membran 22 radial außen über eine elastische Sicke (nicht gezeigt) mit dem Lautsprecherkorb 23 verbunden und weist radial innen eine Schwingspule (nicht gezeigt) auf, welche in Bohrungen in dem Permanentmagneten 21 geführt wird. Durch Anlegen eines Wechselstroms an die Schwingspule wird über die Schwingspule aufgrund der Lorentzkraft eine Kraft auf die Membran 22 ausgeübt, die diese zum Schwingen veranlasst. Der Lautsprecherkorb 23 ist radial außen von einem Schalltrichter 42 gehaltert, welcher über ein Verbindungsrohr 41 mit dem Y-Stück 1 verbunden ist. Die Verwendung des Schalltrichters 42 ist erforderlich, da die Fläche der Membran 22 des Lautsprechers 2 größer der Querschnittsfläche der Abgasanlage 4 im Bereich der Einkoppelung des Schalls ist. Dies ist erforderlich, um die benötigten Schallflüsse zu erreichen.In FIG. 2 schematically is a sectional view through the sound generator 3 using the example of a voice coil loudspeaker shown. As can be seen, the loudspeaker 2 has a permanent magnet 21 and a funnel-shaped membrane 22, which are jointly carried by a loudspeaker basket 23. In this case, the membrane 22 is radially outwardly connected via an elastic bead (not shown) to the loudspeaker frame 23 and has radially inside a voice coil (not shown), which is guided in bores in the permanent magnet 21. By applying an alternating current to the voice coil is via the voice coil due to the Lorentz force exerted a force on the diaphragm 22, which causes them to vibrate. The loudspeaker basket 23 is supported radially on the outside by a horn 42, which is connected to the Y-piece 1 via a connecting tube 41. The use of the bell mouth 42 is required because the area of the diaphragm 22 of the loudspeaker 2 is greater than the cross-sectional area of the exhaust system 4 in the region of the coupling of the sound. This is necessary to achieve the required sound fluxes.

Bei dem vorstehend beschriebenen Aufbau ist es nachteilig, dass der Schallerzeuger ein erhebliches Bauvolumen aufweist. Ein solches steht auf Grund zahlreicher restriktiver Bauraumbedingungen im Unterboden eines Fahrzeugs bzw. im die Ansauganlage aufnehmenden Motorraum eines Fahrzeugs nur eingeschränkt zur Verfügung. Da in Antischall-Systemen für verbrennungsmotorisch betriebene Fahrzeuge erhebliche Schallflüsse benötigt werden, ist es auch nicht möglich, einfach den Durchmesser des Lautsprechers zu verringern. Vielmehr ist es erforderlich, dass die Fläche der Membran des Lautsprechers größer oder gleich der Querschnittsfläche der Abgasanlage bzw. der Ansauganlage im Bereich der Einkoppelung des Schalls ist. Dies bedingt wiederum die Verwendung eines Schalltrichters als Übergang zwischen der Membran des Lautsprechers und dem Verbindungsstück zur Abgasanlage bzw. Ansauganlage.In the structure described above, it is disadvantageous that the sound generator has a considerable volume of construction. Such is due to numerous restrictive space conditions in the underbody of a vehicle or in the intake system receiving engine compartment of a vehicle only limited available. Since significant noise flows are required in anti-noise systems for vehicles powered by internal combustion engines, it is also not possible to simply reduce the diameter of the loudspeaker. Rather, it is necessary that the area of the diaphragm of the loudspeaker is greater than or equal to the cross-sectional area of the exhaust system or the intake system in the coupling of the sound. This in turn requires the use of a bell tower as a transition between the diaphragm of the speaker and the connector to the exhaust system or intake.

Schallerzeuger mit den Merkmalen des Oberbegriffs des unabhängigen Anspruchs 1 sind aus den Dokumenten US 2005/152576 A1 , US 2005/152569 A1 und US 2010/322461 A1 bekannt.Sound generators having the features of the preamble of independent claim 1 are known from the documents US 2005/152576 A1 . US 2005/152569 A1 and US 2010/322461 A1 known.

Es ist Aufgabe der vorliegenden Erfindung, einen Schallerzeuger für ein Antischall-System zur Beeinflussung von Abgasgeräuschen oder Ansauggeräuschen von verbrennungsmotorisch betriebenen Fahrzeugen bereitzustellen, welcher ein kompaktes Bauvolumen aufweist und gleichwohl einen hohen Schallfluss bereitstellt.It is an object of the present invention to provide a sound generator for an anti-noise system for influencing exhaust noise or intake noise of internal combustion engine powered vehicles, which has a compact volume and yet provides a high flow of sound.

Die vorstehende Aufgabe wird durch die Kombination der Merkmale des unabhängigen Anspruchs 1 gelöst. Bevorzugte Weiterbildungen finden sich in den Unteransprüchen.The above object is achieved by the combination of the features of independent claim 1. Preferred developments can be found in the subclaims.

Ausführungsformen eines Schallerzeugers für ein Antischall-System zur Beeinflussung von in Abgasanlagen oder Ansauganlagen von verbrennungsmotorisch betriebenen Fahrzeugen geführten Schallwellen weisen ein Gehäuse mit einer Anschlussöffnung zur fluiden Anbindung einer Abgasanlage bzw. Ansauganlage, einen von dem Gehäuse gehalterten Lautsprecherkorb, eine von dem Lautsprecherkorb gehalterte Membran, einen von dem Lautsprecherkorb gehalterten Permanentmagneten, und eine von einem Schwingspulenträger getragene Schwingspule auf. Die Schwingspule ist in einem von dem Permanentmagneten erzeugten magnetischen Gleichfeld angeordnet und mit der Membran verbunden. Die Membran ist zwischen der Anschlussöffnung des Gehäuses und dem Permanentmagneten angeordnet. Die Membran ist trichterförmig und insbesondere nicht-abwickelbar trichterförmig (NAWI-Membran) oder kugelkalottenförmig, wobei die Spitze bzw. Deckfläche der trichterförmigen Membran bzw. der geometrische Mittelpunkt der kugelkalottenförmigen Membran dem Permanentmagneten abgewandt ist. Die Grundfläche der trichterförmigen oder kugelkalottenförmigen Membran ist somit dem Permanentmagneten zugewandt. Somit ist ein Abstand der Spitze bzw. Deckfläche der trichterförmigen Membran bzw. des geometrischen Mittelpunkts der kugelkalottenförmigen Membran von dem Permanentmagneten weiter beabstandet, als die jeweilige Grundfläche der Membran. Nicht-abwickelbare trichterförmige oder kugelkalottenförmige Membranen sind besonders steif und erlauben so eine ganzflächige und gleichmäßige Bewegung der Membran. Alternativ ist aber auch eine konusförmige Membran möglich.Embodiments of a sound generator for an anti-noise system for influencing sound waves guided in exhaust systems or intake systems of vehicles powered by internal combustion engines have a housing with a connection opening for the fluid connection of an exhaust system, a loudspeaker frame supported by the housing, a membrane supported by the loudspeaker basket, a permanent magnet supported by the speaker basket, and a voice coil carried by a voice coil bobbin. The voice coil is arranged in a magnetic field generated by the permanent magnet and connected to the membrane. The membrane is arranged between the connection opening of the housing and the permanent magnet. The membrane is funnel-shaped and in particular non-developable funnel-shaped (NAWI membrane) or spherical cap, wherein the tip or top surface of the funnel-shaped membrane or the geometric center of the spherical cap membrane facing away from the permanent magnet. The base of the funnel-shaped or kugelkalottenförmigen membrane is thus facing the permanent magnet. Thus, a distance of the tip or top surface of the funnel-shaped membrane or the geometric center of the spherical cap membrane from the permanent magnet is further spaced than the respective base surface of the membrane. Non-developable funnel-shaped or spherical cap-shaped membranes are particularly stiff and thus allow a full-surface and uniform movement of the membrane. Alternatively, however, a cone-shaped membrane is possible.

Aufgrund dieser Ausgestaltung und Anordnung der Membran wird besonders viel Raum für die Aufnahme des Permanentmagneten, der Schwingspule, des Schwingspulenträgers und ggf. eines Anschlagdämpfers bereit gestellt, welche ganz oder teilweise im Inneren des von der Membran und dem Lautsprecherkorb aufgespannten Volumens angeordnet sind. Gemäß einer Ausführungsform kann hierdurch das zwischen Membran und Anschlussöffnung liegende Luftvolumen zugunsten des auf der anderen Seite der Membran zwischen Membran und Gehäuse befindlichen Luftvolumens verglichen mit einem herkömmlichen Aufbau eines Schallerzeugers für ein Antischall-System um zwischen 4% und 6% des gesamten Gehäusevolumens reduziert werden. Bei gleichem Luftvolumen zwischen Membran und Gehäuse auf der Seite der Membran, die der Anschlussöffnung abgewandt ist, kann das Bauvolumen des Lautsprechers verglichen mit einem herkömmlichen Aufbau daher insgesamt um zwischen 4% und 6% reduziert werden, wobei insbesondere die Bautiefe des Lautsprechers reduziert werden kann. Somit ist es möglich, das Bauvolumen des Schallerzeugers bei gleichem Schallfluss zu reduzieren.Due to this configuration and arrangement of the membrane, a particularly large amount of space is provided for accommodating the permanent magnet, the voice coil, the voice coil support and possibly a stop damper, which are arranged wholly or partially inside the volume spanned by the diaphragm and the loudspeaker basket. According to one embodiment, the air volume between the membrane and the connection opening can thereby be reduced by between 4% and 6% of the total housing volume in favor of the volume of air located between membrane and housing on the other side of the membrane compared with a conventional construction of a sound generator for an anti-noise system , At the same volume of air between the membrane and housing on the side of the membrane, which faces away from the connection opening, the overall volume of the speaker compared to a conventional structure can therefore be reduced by between 4% and 6%, in particular, the depth of the speaker can be reduced , Thus, it is possible to reduce the volume of the sound generator with the same sound flow.

Erfindungsgemäß ist weiter ein von dem Gehäuse an der Anschlussöffnung gehalterter Schalltrichter vorgesehen, der über die Anschlussöffnung mit der Ansauganlage oder Abgasanlage eines verbrennungsmotorisch betriebenen Fahrzeugs verbindbar ist. Der Lautsprecherkorb wird über den Schalltrichter von dem Gehäuse gehaltert. Die Spitze oder Deckfläche der trichterförmigen Membran oder der geometrische Mittelpunkt der kugelkalottenförmigen Membran ist in dem Schalltrichter angeordnet.According to the invention, a horn provided by the housing at the connection opening is furthermore provided, which can be connected via the connection opening to the intake system or exhaust system of a vehicle operated by internal combustion engine. The loudspeaker basket is supported by the housing via the bell. The tip or top surface of the funnel-shaped membrane or the geometric center of the spherical cap-shaped membrane is arranged in the horn.

Fakultativ kann dann der Schalltrichter den Lautsprecherkorb radial außen haltern.Optionally, the horn then support the loudspeaker basket radially outward.

Weiter kann dann der Schalltrichter fakultativ die Form eines schrägen Kreiskegels aufweist, dessen Spitze gekappt ist, wobei die Spitze oder Deckfläche der trichterförmigen Membran oder der geometrische Mittelpunkt der kugelkalottenförmigen Membran eine Grundfläche des von dem Schalltrichter beschriebenen Kreiskegels durchdringt und wobei der Kreiskegel an seiner gekappten Spitze in die Anschlussöffnung des Gehäuses mündet.Further, then the horn optionally has the shape of an oblique circular cone whose tip is capped, wherein the top or top surface of the funnel-shaped membrane or the geometric center of the spherical cap membrane a base of the horn penetrates the circular cone described and opens the circular cone at its capped tip into the connection opening of the housing.

Gemäß einer Ausführungsform ist die Spitze bzw. Deckfläche der trichterförmigen Membran in einem Schalltrichter und/oder der Anschlussöffnung des Gehäuses angeordnet oder durchdringt diese.According to one embodiment, the tip or top surface of the funnel-shaped membrane is arranged in or passes through a horn and / or the connection opening of the housing.

Gemäß einer Ausführungsform erfolgt die Verbindung des Lautsprecherkorbes mit der daran befestigten Membran an dem Gehäuse luftdicht. Gemäß einer Ausführungsform erfolgt diese Verbindung mit dem Gehäuse mittelbar über einen luftdicht an dem Gehäuse befestigten Schalltrichter. Weiter teilt die Membran ein Innenvolumen des Gehäuses in einen von der Abgasanlage bzw. Ansauganlage abgetrennten Teil und einen mit der Abgasanlage bzw. Ansauganlage über die Anschlussöffnung in Fluidverbindung befindlichen Teil auf.According to one embodiment, the connection of the loudspeaker basket with the membrane attached to it on the housing is airtight. According to one embodiment, this connection with the housing takes place indirectly via a bell-mouth attached airtight to the housing. Furthermore, the membrane divides an inner volume of the housing into a part separated from the exhaust system or intake system and a part in fluid communication with the exhaust system or intake system via the connection opening.

Da sich nur die Membran und ggf. ein Rand des Lautsprecherkorbes in dem Teil des Gehäuses befinden, welcher Teil sich mit der Abgasanlage bzw. Ansauganlage über die Anschlussöffnung in Fluidverbindung befindet, sind auch nur diese Elemente dem heißen und mit korrosiven Chemikalien belasteten Abgas bzw. der ggf. feuchten und/oder mit Schadstoffen belasteten angesaugten Luft ausgesetzt. Somit müssen neben der Innenwand des Gehäuses nur diese Elemente aus einem Material gebildet sein, welches dem Abgas und einem evtl. entstehenden Kondensat bzw. der Feuchtigkeit und Schadstoffen der angesaugten Luft widerstehen kann. Die übrigen Elemente des Schallerzeugers und insbesondere die empfindliche Schwingspule, welche aufgrund ohmscher Verluste ohnehin einer gewissen Temperaturbelastung ausgesetzt ist, werden hingegen durch die Membran und die Innenwand des Gehäuses von dem Abgas bzw. der angesaugten Luft abgeschirmt. Hierdurch wird auch die Gefahr eines Kurzschlusses der Schwingspule durch entstehendes Kondensat des Abgases bzw. Luftfeuchtigkeit der angesaugten Luft verringert.Since only the membrane and possibly an edge of the speaker basket are located in the part of the housing, which part is in fluid communication with the exhaust system or intake system via the connection opening, only these elements are the hot and loaded with corrosive chemicals exhaust gas or possibly exposed to moist and / or polluted with polluted air sucked. Thus, in addition to the inner wall of the housing, only these elements must be formed of a material which can withstand the exhaust gas and a possibly resulting condensate or the moisture and pollutants of the intake air. The other elements of the sound generator and in particular the sensitive voice coil, which is exposed due to ohmic losses anyway a certain temperature load, however, are shielded by the membrane and the inner wall of the housing of the exhaust gas or the sucked air. As a result, the risk of a short circuit of Reduced voice coil due to condensate of the exhaust gas or humidity of the intake air.

Gemäß einer Ausführungsform ist die Membran luftdicht. Weiter ist das Gehäuse mit Ausnahme der Anschlussöffnung luftdicht. Somit sind die beiden Teile des Innenvolumens des Gehäuses durch die Membran (einschließlich einer vorhandenen Sicke) und die Innenwand des Gehäuses sowie ggf. einen Rand des Lautsprecherkorbes luftdicht voneinander getrennt.According to one embodiment, the membrane is airtight. Furthermore, with the exception of the connection opening, the housing is airtight. Thus, the two parts of the inner volume of the housing through the membrane (including an existing bead) and the inner wall of the housing and possibly an edge of the speaker basket are hermetically separated from each other.

Der von der Anschlussöffnung luftdicht abgetrennte Teil des Innenvolumens des Gehäuses bildet so ein auf die Membran wirkendes Luftpolster. Somit arbeitet die Membran rückseitig auf ein geschlossenes Volumen und vorderseitig über die Anschlussöffnung auf die Abgasanlage bzw. Ansauganlage. Dieses rückseitige geschlossene Volumen ist bei gleicher Größe des Gehäuses verglichen mit herkömmlichen Schallerzeugern größer, wenn der Permanentmagnet und die Schwingspule wie vorgeschlagen im Inneren des von der Membran und dem Lautsprecherkorb aufgespannten Volumens angeordnet sind, so dass sich ein Verhältnis von rückseitigem Volumen zu vorderseitigem Volumen vergrößert. In der Folge vergrößert sich bei gleichem Bauvolumen wie bei herkömmlichen Schallerzeugern die akustische Leistungsfähigkeit, so dass umgekehrt die gleiche akustische Leistungsfähigkeit wie bei herkömmlichen Schallerzeugern bei kleinerem Bauvolumen erzielt werden kann.The airtightly separated from the connection opening part of the inner volume of the housing thus forms an air cushion acting on the membrane. Thus, the membrane operates on the back side to a closed volume and on the front side via the connection opening on the exhaust system or intake system. This rear closed volume is larger with the same size of the housing compared to conventional sound generators, when the permanent magnet and the voice coil as proposed are arranged inside the volume spanned by the membrane and the loudspeaker frame, so that a ratio of rear volume to front volume increases , As a result, the acoustic performance increases with the same volume of construction as with conventional sound generators, so that, conversely, the same acoustic performance as with conventional sound generators can be achieved with a smaller overall volume.

Gemäß einer Ausführungsform trägt der Lautsprecherkorb weiter einen Anschlagdämpfer aus elastischem Material, welcher zwischen der Membran oder einer insbesondere mittig von der Membran getragenen, die Schwingspule abdeckenden Abdeckkappe und dem Permanentmagneten insbesondere mittig im Inneren des Schwingspulenträgers angeordnet und an dem Permanentmagneten befestigt ist. Dieser Anschlagdämpfer ist so dimensioniert, dass er bei Auslenkungen der Schwingspule und damit der Membran, die einen Schwellwert übersteigen, gegen die Membran und/oder eine mittig in der Membran angeordnete Abdeckkappe wirkt. Durch das Vorsehen des Anschlagdämpfers wird ein hartes Anschlagen der Membran und/oder der Schwingspule und/oder des Schwingspulenträgers am Permanentmagneten bei übermäßiger Auslenkung vermieden, oder der Anschlag zumindest gedämpft. Damit wird eine Beschädigung des Schallerzeugers im Überlastungsfall vermieden.According to one embodiment, the loudspeaker basket further carries a stop damper made of elastic material, which is arranged between the membrane or a centrally carried by the membrane, the voice coil covering cap and the permanent magnet in particular centrally in the interior of the voice coil bobbin and fixed to the permanent magnet. This damper is dimensioned so that it at deflections of the voice coil and thus the Membrane, which exceed a threshold value, against the membrane and / or centrally disposed in the membrane cap acts. By providing the stop damper hard abutment of the membrane and / or the voice coil and / or the voice coil carrier on the permanent magnet is avoided in excessive deflection, or at least damped stop. This avoids damage to the sound generator in the event of overloading.

Gemäß einer Ausführungsform trägt der Anschlagdämpfer ferner eine Zentriereinrichtung, welche mit dem Schwingspulenträger oder im Bereich des Schwingspulenträgers mit der Membran verbunden ist. Die Zentriereinrichtung stellt die Rückführung der Membran in die Ruhelage sowie die Zentrierung der Schwingspule gegenüber dem Permanentmagneten sicher.According to one embodiment, the stop damper also carries a centering device, which is connected to the voice coil bobbin or in the region of the voice coil bobbin with the membrane. The centering device ensures the return of the membrane to the rest position and the centering of the voice coil relative to the permanent magnet.

Gemäß einer Ausführungsform trägt der Lautsprecherkorb ferner eine Zentriereinrichtung, welche mit dem Schwingspulenträger oder im Bereich des Schwingspulenträgers mit der Membran verbunden ist, und so die Rückführung der Membran in die Ruhelage sowie die Zentrierung der Schwingspule gegenüber dem Permanentmagneten sicher stellt.According to one embodiment, the loudspeaker basket further carries a centering device, which is connected to the voice coil former or in the region of the voice coil carrier with the membrane, thus ensuring the return of the diaphragm to the rest position and the centering of the voice coil with respect to the permanent magnet.

Es wird betont, dass auf das Vorsehen einer Zentriereinrichtung verzichtet werden kann, wenn eine weitgehend reibungslose Führung der Schwingspule im Permanentmagneten erfolgt.It is emphasized that the provision of a centering device can be dispensed with if a largely smooth guidance of the voice coil in the permanent magnet takes place.

Gemäß einer Ausführungsform ist der Permanentmagnet zwischen Lautsprecherkorb und Membran angeordnet.According to one embodiment, the permanent magnet is arranged between the loudspeaker frame and the membrane.

Somit sind bei diesem Schallerzeuger der Permanentmagnet und die Schwingspule im Inneren eines von der Membran und dem Lautsprecherkorb aufgespannten Volumens angeordnet. Hierdurch wird die Bautiefe des Lautsprechers reduziert. Dies erlaubt es, das Bauvolumen des Schallerzeugers bei gleichem Schallfluss zu reduzieren.Thus, in this sound generator, the permanent magnet and the voice coil are arranged inside a volume spanned by the diaphragm and the loudspeaker frame. As a result, the depth of the speaker is reduced. This allows the construction volume of the sound generator at the same To reduce sound flow.

Gemäß einer Ausführungsform ist die Membran über eine luftdichte Sicke mit dem Lautsprecherkorb verbunden. Dies erlaubt es, das Schwingungsverhalten der Membran durch entsprechende Materialwahl und Dimensionierung der Sicke einzustellen. Weiter sind Sicke und Membran gemäß einer Ausführungsform aus unterschiedlichen Materialien gefertigt.According to one embodiment, the membrane is connected to the loudspeaker frame via an airtight bead. This makes it possible to adjust the vibration behavior of the membrane by appropriate choice of material and dimensioning of the bead. Further, bead and membrane are made according to an embodiment of different materials.

Gemäß einer Ausführungsform ist der Lautsprecherkorb aus Metall oder Kunststoff gebildet.According to one embodiment, the loudspeaker basket is made of metal or plastic.

Gemäß einer Ausführungsform ist das Gehäuse des Schallerzeugers aus Metall oder Kunststoff gebildet.According to one embodiment, the housing of the sound generator is formed of metal or plastic.

Gemäß einer Ausführungsform ist das Gehäuse des Schallerzeugers aus zwei topfförmigen Schalen gebildet, welche miteinander luftdicht verlötet, verschweißt, verbördelt, vernietet, verklebt oder verschraubt sind.According to one embodiment, the housing of the sound generator is formed from two cup-shaped shells, which are soldered, welded, crimped, riveted, glued or screwed together airtight.

Gemäß einer Ausführungsform ist die Membran aus Metall und insbesondere aus Aluminium oder Titan oder aus Kunststoff und insbesondere aus aromatischen Polyamiden gebildet.According to one embodiment, the membrane is made of metal and in particular of aluminum or titanium or of plastic and in particular of aromatic polyamides.

Gemäß einer Ausführungsform weist der Permanentmagnet Seltene Erden und insbesondere Neodym auf und ist insbesondere aus einer Neodym-Eisen-Bor Legierung gebildet.According to one embodiment, the permanent magnet has rare earths and in particular neodymium and is in particular formed from a neodymium-iron-boron alloy.

Ausführungsformen eines Antischall-Systems für Abgasanlagen und/oder Ansauganlagen eines verbrennungsmotorisch betriebenen Fahrzeugs weisen eine Antischall-Steuerung und wenigstens einen Schallerzeuger wie vorstehend beschrieben auf. Dabei ist die Schwingspule des wenigstens einen Schallerzeugers elektrisch mit der Antischall-Steuerung verbunden. Die Antischall-Steuerung ist ausgebildet, ein Steuersignal zu erzeugen und an die Schwingspule des wenigstens einen Schallerzeugers auszugeben. Das Steuersignal ist geeignet, Schall im Inneren der Abgasanlage bzw. Ansauganlage zumindest teilweise und bevorzugt vollständig in Betrag und Phase auszulöschen, wenn die Schwingspule mit diesem Steuersignal betrieben wird.Embodiments of an anti-noise system for exhaust systems and / or intake systems of an internal combustion engine-operated vehicle have an anti-noise control and at least one sound generator as described above. In this case, the voice coil of the at least one sound generator is electrically connected to the anti-ballast control. The antisound controller is designed to generate a control signal and to the voice coil of the to spend at least one sound generator. The control signal is suitable for extinguishing sound inside the exhaust system or intake system at least partially and preferably completely in magnitude and phase when the voice coil is operated with this control signal.

Ausführungsformen eines Kraftfahrzeugs weisen einen Verbrennungsmotor mit einer Motorsteuerung, eine Ansauganlage und eine Abgasanlage, die mit dem Verbrennungsmotor in Fluidverbindung stehen, und das vorstehend beschriebene Antischall-System auf. Dabei steht der wenigstens eine Schallerzeuger des Antischall-Systems mit der Ansauganlage und/oder Abgasanlage in Fluidverbindung. Weiter ist die Antischall-Steuerung des Antischall-Systems mit der Motorsteuerung des Verbrennungsmotors des Fahrzeugs verbunden.Embodiments of a motor vehicle include an internal combustion engine with an engine controller, an intake system and an exhaust system in fluid communication with the internal combustion engine, and the antisound system described above. In this case, the at least one sound generator of the anti-ballast system is in fluid communication with the intake system and / or exhaust system. Further, the antisound control of the antisound system is connected to the engine control of the internal combustion engine of the vehicle.

Weiter wird darauf hingewiesen, dass die in dieser Beschreibung und den Ansprüchen zur Aufzählung von Merkmalen verwendeten Begriffe "umfassen", "aufweisen", "beinhalten", "enthalten" und "mit", sowie deren grammatikalische Abwandlungen, generell als nichtabschließende Aufzählung von Merkmalen, wie z. B. Verfahrensschritten, Einrichtungen, Bereichen, Größen und dergleichen aufzufassen sind, und in keiner Weise das Vorhandensein anderer oder zusätzlicher Merkmale oder Gruppierungen von anderen oder zusätzlichen Merkmalen ausschließen.It should also be understood that the terms used in this specification and the claims for listing features include "comprise," "comprise," "include," "contain," and "with," as well as their grammatical modifications, generally as a non-exhaustive list of features , such as Process steps, facilities, areas, sizes and the like, and in no way preclude the presence of other or additional features or groupings of other or additional features.

Weitere Merkmale der Erfindung ergeben sich aus der nachfolgenden Beschreibung von Ausführungsbeispielen in Verbindung mit den Ansprüchen sowie den Figuren. In den Figuren werden gleiche bzw. ähnliche Elemente mit gleichen bzw. ähnlichen Bezugszeichen bezeichnet. Es wird darauf hingewiesen, dass die Erfindung nicht auf die Ausführungsformen der beschriebenen Ausführungsbeispiele beschränkt, sondern durch den Umfang der beiliegenden Patentansprüche bestimmt ist. Insbesondere können die einzelnen Merkmale bei erfindungsgemäßen Ausführungsformen in anderer Anzahl und Kombination als bei den untenstehend angeführten Beispielen verwirklicht sein. Bei der nachfolgenden Erläuterung einiger Ausführungsbeispiele der Erfindung wird auf die beiliegenden Figuren Bezug genommen, von denen

Figur 1
schematisch eine perspektivische Ansicht eines Antischall-Systems nach dem Stand der Technik zeigt;
Figur 2
schematisch einen Querschnitt durch einen Schallerzeuger eines Antischall-Systems nach dem Stand der Technik zeigt;
Figur 3
schematisch einen Querschnitt durch einen Schallerzeuger eines Antischall-Systems gemäß einer ersten Ausführungsform der Erfindung zeigt;
Figur 4
schematisch einen Querschnitt durch einen Schallerzeugers eines Antischall-Systems gemäß einer zweiten Ausführungsform der Erfindung zeigt;
Figur 5
schematisch ein Blockdiagramm einer Antischall-Steuerung eines Antischall-Systems gemäß einer Ausführungsform der Erfindung zeigt; und
Figur 6
schematisch ein Kraftfahrzeug zeigt, in welches das erfindungsgemäße Antischall-System integriert ist.
Further features of the invention will become apparent from the following description of exemplary embodiments in conjunction with the claims and the figures. In the figures, the same or similar elements are denoted by the same or similar reference numerals. It should be noted that the invention is not limited to the embodiments of the described embodiments, but by the scope of the accompanying Claims is determined. In particular, the individual features in embodiments according to the invention can be realized in a different number and combination than in the examples given below. In the following explanation of some embodiments of the invention reference is made to the accompanying figures, of which
FIG. 1
schematically shows a perspective view of a prior art antisound system;
FIG. 2
schematically shows a cross section through a sound generator of a prior art antisound system;
FIG. 3
schematically shows a cross section through a sound generator of an anti-sound system according to a first embodiment of the invention;
FIG. 4
schematically shows a cross section through a sound generator of an anti-sound system according to a second embodiment of the invention;
FIG. 5
schematically shows a block diagram of an antisound controller of an antisound system according to an embodiment of the invention; and
FIG. 6
schematically shows a motor vehicle, in which the anti-sound system according to the invention is integrated.

In Figur 3 ist schematisch eine Schnittansicht durch den Schallerzeuger 103 gemäß einer ersten Ausführungsform der Erfindung gezeigt.In FIG. 3 schematically is a sectional view through the sound generator 103 according to a first embodiment of the invention shown.

Der Schallerzeuger 103 weist ein Gehäuse 131 auf, welches in seinem Inneren einen modifizierten Tauchspulenlautsprecher 102 aufnimmt. Der Lautsprecher 102 weist einen Permanentmagneten 121 aus Neodym-Eisen-Bor Legierung und eine konusförmige Membran 122 aus Kunststoff auf, welche gemeinsam von einem Lautsprecherkorb 123 aus Stahlblech getragen werden. Dabei ist die konusförmige Membran 122 an ihrer Grundfläche radial außen über eine elastische Sicke 127 aus Kunststoff mit dem Lautsprecherkorb 123 verbunden. Die Deckfläche der konusförmigen Membran 122 ist mittig durch eine Abdeckkappe 124 verschlossen. Im Bereich der Abdeckkappe 124 ist an der Membran 122 ein Schwingspulenträger 125 befestigt, welcher eine Schwingspule 126 trägt. Die Schwingspule 126 ist in einem von dem Permanentmagneten 121 erzeugten magnetischen Gleichfeld angeordnet. Hierfür weist der Permanentmagnet eine entsprechende Ausnehmung auf. Durch Anlegen eines Wechselstroms an die Schwingspule 126, wird über die Schwingspule 126 aufgrund der Lorentzkraft eine Kraft auf die Membran 122 ausgeübt, die diese zum Schwingen veranlasst.The sound generator 103 has a housing 131, which in its interior receives a modified voice coil speaker 102. The loudspeaker 102 comprises a permanent magnet 121 made of neodymium-iron-boron alloy and a cone-shaped membrane 122 made of plastic, which are jointly carried by a loudspeaker basket 123 made of sheet steel. In this case, the conical membrane 122 is connected at its base radially outward via an elastic bead 127 made of plastic with the loudspeaker frame 123. The top surface of the cone-shaped membrane 122 is closed at the center by a cap 124. In the region of the cover cap 124, a voice coil bobbin 125, which carries a voice coil 126, is attached to the diaphragm 122. The voice coil 126 is disposed in a DC magnetic field generated by the permanent magnet 121. For this purpose, the permanent magnet has a corresponding recess. By applying an alternating current to the voice coil 126, a force is exerted on the diaphragm 122 via the voice coil 126 due to the Lorentz force, causing it to vibrate.

Dabei sind der Permanentmagnet 121 und der Schwingspulenträger 125 mit der Schwingspule 126 innerhalb des von dem Lautsprecherkorb 123 und der Membran 122 aufgespannten Volumens angeordnet, so dass der Permanentmagnet 121 teilweise innerhalb des von der Membran 122 festsgelegten Konus' angeordnet ist, wodurch ein kompaktes Bauvolumen des Lautsprechers 102 erreicht wird. Entsprechend kann auch der Schallerzeuger 103 kompakt ausgebildet werden. Die Deckfläche der konusförmigen Membran 122 mit der Abdeckkappe 124 ist somit dem Lautsprecherkorb 123 und auch dem Permanentmagneten 121 abgewandt, die Grundfläche der konusförmigen Membran 122 ist dem Lautsprecherkorb 123 und auch dem Permanentmagneten 121 zugewandt.In this case, the permanent magnet 121 and the voice coil bobbin 125 are arranged with the voice coil 126 within the spanned by the loudspeaker frame 123 and the membrane 122 volume, so that the permanent magnet 121 is partially disposed within the cone 122 defined by the cone ', whereby a compact volume of the Speaker 102 is reached. Accordingly, the sound generator 103 can be made compact. The top surface of the cone-shaped membrane 122 with the cap 124 is thus facing away from the loudspeaker basket 123 and also the permanent magnet 121, the base surface of the cone-shaped membrane 122 faces the loudspeaker basket 123 and also the permanent magnet 121.

Weiter ist zwischen der Membran 122 und dem Permanentmagneten 121 ein Anschlagdämpfer 128 aus Schaumgummi angeordnet, der an dem Permanentmagneten 121 befestigt ist und in Ruhelage der Membran 122 von der Abdeckkappe 124 beabstandet ist. Bei übermäßiger Auslenkung der Membran 122 kommt die Abdeckkappe 124 in Anlage an den Anschlagdämpfer 128, so dass eine Schwingung der Membran 122 gedämpft wird.Next is between the diaphragm 122 and the permanent magnet 121 a stop damper 128 disposed of foam rubber, which is attached to the permanent magnet 121 and in the rest position of the diaphragm 122 is spaced from the cap 124. With excessive deflection of the diaphragm 122, the cap 124 comes into abutment against the stop damper 128, so that a vibration of the diaphragm 122 is damped.

Der Lautsprecherkorb 123 ist radial außen mit einer Innenwand des Gehäuses 131 des Schallerzeugers 103 verbunden, und ist luftdicht mit einem Schalltrichter 142 verbunden, in welchen die Spitze der Membran 122 hineinragt. Der Schalltrichter 142 ist über eine Anschlussöffnung 132 des Schallerzeugers 103 und ein Verbindungsrohr 141 mit der Ansauganlage und/oder Abgasanlage eines verbrennungsmotorisch betriebenen Fahrzeugs verbindbar. Da auch die Verbindung der Abdeckkappe 124 an der Membran 122 und die Anbindung der Membran 122 über die Sicke 127 an dem Lautsprecherkorb 123 luftdicht erfolgt, teilt der Lautsprecher 102 so zusammen mit dem Schalltrichter 142 das Innenvolumen des Schallerzeugers 103 in zwei voneinander hermetisch getrennte Teile.The loudspeaker basket 123 is radially outwardly connected to an inner wall of the housing 131 of the sound generator 103, and is airtight connected to a horn 142, in which the tip of the membrane 122 projects. The bell mouth 142 is connectable via a connection opening 132 of the sound generator 103 and a connecting pipe 141 with the intake system and / or exhaust system of a vehicle operated by internal combustion engine. Since the connection of the cap 124 to the membrane 122 and the connection of the membrane 122 on the bead 127 on the speaker basket 123 airtight, the speaker 102 so together with the horn 142 divides the internal volume of the sound generator 103 into two hermetically separate parts.

Somit ist die Membran 122 des Lautsprechers 102 in eingebautem Zustand der Lautsprechers 102 zwischen der Anschlussöffnung 132 des Schallerzeugers 103 und dem Permanentmagneten 121 angeordnet, und ist der Permanentmagnet 121 zwischen Membran 122 und Lautsprecherkorb 123 angeordnet.Thus, the diaphragm 122 of the speaker 102 is disposed in the installed state of the speaker 102 between the connection opening 132 of the sound generator 103 and the permanent magnet 121, and the permanent magnet 121 between the diaphragm 122 and the loudspeaker frame 123 is arranged.

Damit sind der Schwingspulenträger 125 mit der Schwingspule 126 und der Permanentmagnet 121 durch die Membran 122 hermetisch von dem korrosiven Abgas abgetrennt.Thus, the voice coil bobbin 125 with the voice coil 126 and the permanent magnet 121 are hermetically separated from the corrosive exhaust gas by the diaphragm 122.

In Figur 4 ist schematisch eine Schnittansicht durch den Schallerzeuger 103 gemäß einer zweiten Ausführungsform der Erfindung gezeigt. Da diese zweite Ausführungsform der vorstehend in Verbindung mit Figur 3 beschriebenen Ausführungsform sehr ähnlich ist, wird im Folgenden nur auf Unterschiede eingegangen und ansonsten auf die vorstehenden Ausführungen verwiesen.In FIG. 4 schematically is a sectional view through the sound generator 103 according to a second embodiment of the invention shown. Since this second embodiment of the above in connection with FIG. 3 is very similar to the embodiment described below, only on Differences received and otherwise referred to the above statements.

Die zweite Ausführungsform unterscheidet sich von der vorstehend beschriebenen ersten Ausführungsform dadurch, dass der Anschlagdämpfer 128 ferner eine Zentriereinrichtung 129 in Form radial orientierter Kunststoffstäbchen trägt, welche mit dem Schwingspulenträger 125 verbunden ist. Eine weitere Zentriereinrichtung 143 in Form einer Zentrierspinne ist zwischen dem Lautsprecherkorb 123 und dem Schwingspulenträger 125 aufgespannt. Die Zentriereinrichtungen 129, 143 stellen die Rückführung der Membran 122 in die Ruhelage sowie die Zentrierung der Schwingspule 126 gegenüber dem Permanentmagneten 121 sicher. Es wird betont, dass auf eine oder beide Zentriereinrichtungen 129, 143 verzichtet werden kann.The second embodiment differs from the first embodiment described above in that the stopper damper 128 further carries a centering device 129 in the form of radially oriented plastic rods, which is connected to the voice coil bobbin 125. Another centering device 143 in the form of a spider is spanned between the loudspeaker frame 123 and the voice coil bobbin 125. The centering devices 129, 143 ensure the return of the diaphragm 122 to the rest position and the centering of the voice coil 126 relative to the permanent magnet 121. It is emphasized that one or both centering devices 129, 143 can be dispensed with.

In Figur 5 ist schematisch ein Antischall-System 7 gezeigt, welches den vorstehend beschriebenen Schallerzeuger 103 verwendet.In FIG. 5 There is shown schematically an antisound system 7 which uses the sound generator 103 described above.

Ein erster Schallerzeuger 103 ist im Bereich einer Mündung 5 über ein Y-Stück 1 und ein Verbindungsrohr 141 an eine Abgasanlage 4 eines Fahrzeugs angebunden. Über die Mündung 5 wird in der Abgasanlage 4 geführtes Abgas nach außen abgegeben.A first sound generator 103 is connected in the region of an orifice 5 via a Y-piece 1 and a connecting pipe 141 to an exhaust system 4 of a vehicle. About the mouth 5 guided exhaust gas is discharged to the outside in the exhaust system 4.

An dem Y-Stück 1 ist ein erstes Fehlermikrofon 9 in Form eines Drucksensors vorgesehen. Das Fehlermikrofon 9 misst Druckschwankungen und damit Schall im Inneren des Y-Stücks 1 in einem Abschnitt stromabwärts eines Bereichs, in dem die fluide Anbindung zwischen Abgasanlage 9 und Schallerzeuger 103 erfolgt. Es wird jedoch betont, dass das Fehlermikrofon 9 nur optional ist.At the Y-piece 1, a first error microphone 9 is provided in the form of a pressure sensor. The error microphone 9 measures pressure fluctuations and thus sound inside the Y-piece 1 in a section downstream of a region in which the fluid connection between the exhaust system 9 and the sound generator 103 takes place. It is emphasized, however, that the error microphone 9 is only optional.

Ein zweiter Schallerzeuger 103' mit einem zweiten Lautsprecher 102' ist an eine Ansauganlage 10 des Fahrzeugs angebunden. Stromaufwärts eines Bereichs, in dem die fluide Anbindung zwischen Ansauganlage 10 und Schallerzeuger 103' erfolgt, ist in der Ansauganlage 10 ein zweites Fehlermikrofon 9' angeordnet. Auch hier wird betont, dass das Fehlermikrofon 9' nur optional ist.A second sound generator 103 'with a second Speaker 102 'is connected to an intake system 10 of the vehicle. Upstream of a region in which the fluid connection between the intake system 10 and the sound generator 103 'takes place, a second error microphone 9' is arranged in the intake system 10. Again, it is emphasized that the error microphone 9 'is only optional.

Die Strömungsrichtung der in der Ansauganlage 10 geführten Luft bzw. des in der Abgasanlage 4 geführten Abgases ist durch Pfeile dargestellt.The flow direction of the guided in the intake system 10 and the air guided in the exhaust system 4 exhaust gas is shown by arrows.

Die Lautsprecher 102, 102' der Schallerzeuger 103, 103' und die Fehlermikrofone 9, 9' sind elektrisch mit einer Antischall-Steuerung 8 verbunden. Weiter ist die Antischall-Steuerung 8 über einen CAN-Bus mit einer Motorsteuerung 61 eines Verbrennungsmotors 6 verbunden. Es wird betont, dass die vorliegende Erfindung nicht auf einen CAN-Bus beschränkt ist.The loudspeakers 102, 102 'of the sound generators 103, 103' and the error microphones 9, 9 'are electrically connected to an anti-noise controller 8. Further, the anti-noise controller 8 is connected via a CAN bus to a motor controller 61 of an internal combustion engine 6. It is emphasized that the present invention is not limited to a CAN bus.

Die Abgasanlage 4 kann weiter wenigstens einen zwischen dem Verbrennungsmotor 6 und dem Y-Stück 1 angeordneten Katalysator (nicht gezeigt) zur Reinigung des von dem Verbrennungsmotor 6 emittierten und in der Abgasanlage 4 geführten Abgases aufweisen.The exhaust system 4 may further comprise at least one arranged between the engine 6 and the Y-piece 1 catalyst (not shown) for cleaning the emitted from the engine 6 and guided in the exhaust system 4 exhaust gas.

Die allgemeine Funktionsweise des vorstehenden Antischall-Systems 7 ist wie folgt:

  • Anhand von durch die Fehlermikrofone 9, 9' gemessenem Schall und/oder von über den CAN-Bus empfangenen Betriebsparametern des Verbrennungsmotors 6 berechnet die Antischall-Steuerung 8 unter Verwendung eines Filtered-x Least mean squares (FxLMS) Algorithmus zwei digitale Steuersignale, welche jeweils eine weitgehende Auslöschung des im Inneren der Ansauganlage 10 bzw. der Abgasanlage 4 geführten Schalls durch Beaufschlagung mit Anti-Schall erlauben, und gibt diese an den jeweiligen Lautsprecher 102 bzw. 102' des Schallerzeugers 103 bzw. 103' aus.
The general operation of the foregoing antisound system 7 is as follows:
  • On the basis of sound measured by the error microphones 9, 9 'and / or operating parameters of the internal combustion engine 6 received via the CAN bus, the anti-noise controller 8 calculates two digital control signals, each using a Filtered-x Least Mean Square (FxLMS) algorithm allow extensive extinction of the guided inside the intake system 10 and the exhaust system 4 sound by applying anti-sound, and gives them to the respective Loudspeaker 102 or 102 'of the sound generator 103 or 103' off.

In der Figur 6 ist schematisch ein Kraftfahrzeug mit einem Verbrennungsmotor 6, einer Abgasanlage 4 und dem vorstehend beschriebenen Antischall-System 7 gezeigt. Die Schallerzeuger und die Lautsprecher des Antischall-Systems sind in Figur 6 nicht eigens gezeigt.In the FIG. 6 schematically a motor vehicle with an internal combustion engine 6, an exhaust system 4 and the above-described anti-noise system 7 is shown. The sound generators and the speakers of the anti-noise system are in FIG. 6 not shown separately.

Auch wenn vorstehend eine konusförmige Membran für den Lautsprecher verwendet wurde, ist die vorliegende Erfindung hierauf nicht beschränkt. So kann beispielsweise alternativ eine NAWI-Membran verwendet werden. Dabei wird unter einer NAWI-Membran eine Membran verstanden, deren Form sich nicht in eine ebene Fläche abwickeln lässt.Although a cone-shaped diaphragm has been used for the speaker as above, the present invention is not limited thereto. For example, alternatively, a NAWI membrane can be used. In this case, a NAWI membrane is understood to mean a membrane whose shape can not be developed into a flat surface.

In den Figuren sind im Interesse einer übersichtlichen Darstellung nur diejenigen Elemente, Komponenten und Funktionen dargestellt, die einem Verständnis der vorliegenden Erfindung förderlich sind. Ausführungsformen der Erfindung sind jedoch nicht auf die dargestellten Elemente, Komponenten und Funktionen beschränkt, sondern enthalten weitere Elemente, Komponenten und Funktionen, soweit sie für ihre Verwendung oder ihren Funktionsumfang erforderlich sind.In the figures, only those elements, components and functions are shown in the interest of clarity, which are conducive to an understanding of the present invention. However, embodiments of the invention are not limited to the illustrated elements, components, and functions, but include other elements, components, and functions as required for their use or functionality.

Claims (12)

  1. A sound generator (103) for an anti-noise system for influencing sound waves propagating in exhaust systems or intake systems of vehicles driven by an internal combustion engine, comprising:
    a loudspeaker basket (123);
    a membrane (122) supported by the loudspeaker basket (123);
    a permanent magnet (121) supported by the loudspeaker basket (123); and
    a voice coil (126) supported by a voice coil carrier (125), the voice coil (126) being disposed in a constant magnetic field generated by the permanent magnet (121) and connected to the membrane (122);
    wherein the membrane (122) is funnel-like or dome-like, with the top or top face of the funnel-like membrane (122) or the geometric centre of the dome-like membrane (122) facing away from the permanent magnet (121);
    characterized by
    an enclosure (131) having a port opening (132) for a fluid communication with an exhaust system or intake system, wherein the enclosure (131) supports the loudspeaker basket (123) and wherein the membrane (122) is located between the port opening (132) of the enclosure (131) and the permanent magnet (121); and
    a bell mouth (142) mounted to the enclosure (131) at the position of the port opening (132), wherein the bell mouth (142) can be connected via the port opening (132) to the exhaust system or intake system;
    wherein the loudspeaker basket (123) is supported by the enclosure (131) via the bell mouth (142); and wherein the top or top face of the funnel-like membrane (122) or the geometric centre of the dome-like membrane (122) is located within the bell mouth (142).
  2. The sound generator (103) of claim 1, wherein the bell mouth (142) supports the loudspeaker basket (123) at its radially outer side.
  3. The sound generator (103) of claim 1 or 2, wherein the bell mouth has the shape of an oblique circular cone, the top of which is removed;
    wherein the top or top face of the funnel-like membrane (122) or the geometric centre of the dome-like membrane (122) penetrates the base of the circular cone defined by the bell mouth (142); and
    wherein the removed top of the circular cone merges into the port opening (132) of the enclosure (131).
  4. The sound generator (103) according to one of claims 1 to 3,
    wherein the connection between the loudspeaker basket (123) having the membrane (122) fixed thereon and the enclosure (131) is implemented in an air-tight manner; and
    wherein the membrane (122) divides an internal volume of the enclosure (131) into a portion separated from the exhaust system or intake system, respectively, and a portion being in fluid communication with the exhaust system or intake system through the port opening (132).
  5. The sound generator (103) according to claim 4,
    wherein the membrane (122) is air-tight; and
    wherein the enclosure (131) is, with the exception of the port opening (132), air-tight;
    so that both portions of the internal volume of the enclosure (131) are separated from each other in an air-tight manner.
  6. The sound generator (103) according to one of claims 1 to 5,
    wherein the loudspeaker basket (123) further supports a stop damper (128) made of an elastic material, being disposed inside the voice coil carrier (125) between the membrane (122) and the permanent magnet (121) or between a cover cap (124) covering the voice coil (126) and the permanent magnet (121), and being connected to the permanent magnet (121).
  7. The sound generator (103) according to claim 6,
    wherein the stop damper (128) further supports a centering device (129) being connected to the voice coil carrier (125) or to the membrane (122) in the region of the voice coil carrier (125).
  8. The sound generator (103) according to one of claims 1 to 7, wherein the loudspeaker basket (123) further supports a centering device (143) connected to the voice coil carrier (125) or to the membrane (122) in the region of the voice coil carrier (125).
  9. The sound generator (103) according to one of the claims 1 to 8, wherein the permanent magnet (121) is disposed between the loudspeaker basket (123) and the membrane (122).
  10. The sound generator (103) according to one of the claims 1 to 9, wherein the membrane (122) is connected to the loudspeaker basket (123) by an air-tight surround (127).
  11. An anti-noise system (7) for an intake system (10) and/or an exhaust-gas system (4) of a vehicle driven by an internal combustion engine, comprising:
    an anti-noise controller (8); and
    at least one sound generator (103) according to one of the claims 1 to 10, with the at least one voice coil (126) of the at least one sound generator (103) being connected to the anti-noise controller (8);
    wherein the anti-noise controller (8) is configured for generating at least one control signal and outputting the least on control signal to the at least one voice coil (126), with the control signal being adapted to cancel noise inside the intake system and/or the exhaust system (4) at least partially, and in particular completely, when the at least one voice coil (126) is operated with the control signal.
  12. A motor vehicle, comprising:
    an internal combustion engine (6) with an engine control unit (61);
    an intake system (10) and an exhaust system (4), both being in fluid communication with the internal combustion engine (6); and
    an anti-noise system (7) according to claim 11,
    wherein the at least one sound generator (103) of the anti-noise system (7) is in fluid communication with the intake system (10) and/or the exhaust system (4); and
    wherein the anti-noise controller (8) of the anti-noise system (7) is connected to the engine control unit (61) of the internal combustion engine (6) of the vehicle.
EP14162199.5A 2013-05-08 2014-03-28 Sound Generator for an Anti-noise System for influencing exhaust Noises and/or intake Noises of a Motor Vehicle Active EP2801708B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102013104810.2A DE102013104810A1 (en) 2013-05-08 2013-05-08 VEHICLE GENERATOR FOR AN ANTI-VALL SYSTEM FOR INFLUENCING EXHAUST VACUUM AND / OR INTAKE NOISE OF A MOTOR VEHICLE

Publications (2)

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EP2801708A1 EP2801708A1 (en) 2014-11-12
EP2801708B1 true EP2801708B1 (en) 2016-01-20

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US (1) US9374632B2 (en)
EP (1) EP2801708B1 (en)
CN (1) CN104141521B (en)
DE (1) DE102013104810A1 (en)

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Also Published As

Publication number Publication date
CN104141521B (en) 2017-05-24
EP2801708A1 (en) 2014-11-12
US20140334633A1 (en) 2014-11-13
DE102013104810A1 (en) 2014-11-13
US9374632B2 (en) 2016-06-21
CN104141521A (en) 2014-11-12

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