EP2792803B1 - Verfahren zum Bau eines Gebäudes - Google Patents

Verfahren zum Bau eines Gebäudes Download PDF

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Publication number
EP2792803B1
EP2792803B1 EP14397515.9A EP14397515A EP2792803B1 EP 2792803 B1 EP2792803 B1 EP 2792803B1 EP 14397515 A EP14397515 A EP 14397515A EP 2792803 B1 EP2792803 B1 EP 2792803B1
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EP
European Patent Office
Prior art keywords
floor
floors
building
opening
modular unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP14397515.9A
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English (en)
French (fr)
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EP2792803A1 (de
Inventor
Hannu Lehto
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Rakennusliike Lehto Oy
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Rakennusliike Lehto Oy
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Publication of EP2792803A1 publication Critical patent/EP2792803A1/de
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34807Elements integrated in a skeleton
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34869Elements for special technical purposes, e.g. with a sanitary equipment

Definitions

  • the invention relates to a method for constructing a building, which building has at least three floors, in which method a frame of the building is erected, which frame comprises at least one intermediate floor and load-bearing structural elements, such as load-bearing walls and/or pillars, supporting the intermediate floors, an opening is formed to at least one intermediate floor simultaneously with the con struction of the intermediate floor and at least one modular unit is lowered to at least one floor under the intermediate floor through said opening.
  • prefabricated structural elements i.e. units.
  • the prefabricated structural elements can be manufactured in plant conditions faster and more efficiently than on the construction site, whereby the construction time of a block of flats shortens bringing savings to the construction costs.
  • the prefabricated structural elements typically used in the construction of blocks of flats are hollow-core slabs, partition elements and façade elements.
  • prefabricated sanitary box elements i.e. bathroom elements, are known, in which elements the entire bathroom is manufactured as one modular unit ready for installation.
  • the finished modular units are typically installed in their places after the construction of the load-bearing frame of the building, i.e. after the construction of load-bearing vertical structures and intermediate floors.
  • Publications FR 2025953 and US 2005/0108957 describe installation methods of modular units, in which methods the modular units are lowered in their places inside the frame of the building from above through the openings in the intermediate floors of the building. The modular units are installed in their places simultaneously with the progress of the construction work or immediately after the frame is finished.
  • Publication WO 2007/085687 describes a repair method for sanitary cabins of a block of flats, in which method the old sanitary cabins and the parts of the intermediate floors of the building limited to them are demolished. New sanitary cabinet elements are lowered inside the building through openings formed in the intermediate floors in connection with the demolishing work.
  • the object of the invention is to provide a method for constructing a building, especially a block of flats, and a building constructed with the method, with which method and building the disadvantages relating to the prior art can be reduced.
  • the invention relates to a method for constructing a building, which has at least three floors.
  • a frame of the building is erected, which frame comprises at least one intermediate floor and structural elements, such as load-bearing walls and/or pillars, supporting the intermediate floors.
  • the frame of the building can be constructed on the site or entirely or partly as prefabricated structure elements.
  • an opening is formed to at least one intermediate floor simultaneously with the construction of the intermediate floor and at least one modular unit is lowered to at least one floor under the intermediate floor through said opening. Through the opening in the intermediate floor the modular unit can be lowered from above directly in its correct place in the floor, whereby it is not necessary to transfer the modular unit anymore in the floor level.
  • a roof covering is substantially ready installed to the building before lowering the modular units to the floors.
  • a substantially ready-made roof covering refers to the fact that the roof covering of the building prevents the rain water to get inside the building through the roof covering.
  • a substantially ready-made roof covering thus comprises at least water-proof underlay and it can also comprise a surface layer of the actual roof covering.
  • An opening is formed to the roof covering, which opening is in alignment with the openings of the intermediate floor, and the modular units are lowered to the floors through the opening of the roof covering.
  • the opening formed in the roof covering can be covered by a temporary cover.
  • the opening of the roof covering is constructed so as to be closed, i.e. covered with the roofing used in the roof covering, whereby the roof covering becomes entirely waterproof and uniform in its appearance.
  • a frame is erected, which frame has several intermediate floors, and at least one opening is formed to substantially each intermediate floor of the frame so that the openings are in alignment with the same vertical line and at least one modular unit is lowered through the openings to substantially each floor.
  • the building to be constructed is thus clearly a block of flats, which has several floors on top of each other, which floors have one or several apartments.
  • the number of the floors is not limited in any way. In typical blocks of flats, the number of the floors can be from three to twelve, but the number of the floors can also be bigger than mentioned above.
  • the number of the intermediate floors depends naturally on the number of the floors of the building.
  • the number of the intermediate floors can be for example 2, 3, 4, 5, 6 or more than 6.
  • the blocks of flats are constructed so that the room spaces in different floors to be constructed from the modular units have substantially the same size and they set exactly on top of each other, i.e. they are in the same place of the intermediate floor in every floor.
  • One floor can have several apartments, wherein each apartment has typically at least one room space to be constructed from the modular unit.
  • the modular units are lowered to the floors from above through the openings of the intermediate floors and the roof covering so that the modular unit of the lowest floor is lowered in its place first. After this the modular unit of the second lowest floor is lowered in its place, and this is continued until the modular units are lowered in their places in all floors. Naturally, the modular unit of the uppermost floor does not need to be lowered through the intermediate floor between the floors.
  • outer walls and roof are constructed to the building.
  • a thermal insulation is installed to the outer walls and roof before lowering the modular units to the floors.
  • a thermally insulated, weatherproof continuous outer coating is provided to the building. Due to the thermally insulated outer coating the inner temperature of the building can be increased with the heating devices to the level of the normal residential temperature, whereby the frame structures start to dry and the humidity and the temperature of the interiors can be kept substantially constant.
  • At least a part of the outer walls of the building can be built substantially ready before lowering the modular units to the floors. This means that the construction of the cladding of the outer walls can be started immediately after installing the thermal insulation layer of the outer walls.
  • the modular units have a floor slab and they are supported from the floor slab to the edges of the opening of the intermediate floor so as to bear the vertical loads after they have been lowered in their places to the right floor inside the block of flats.
  • the dead weight of the modular units and the loads of the modular unit during their use, such as person loads, are transferred through the edges of the floor slab to the edges of the opening of the intermediate floor, wherefrom they transfer through the load-bearing frame of the building to the ground. Vertical loads are thus not at least remarkably transferred from the modular unit located higher in the building to the modular unit underneath it.
  • the openings of the intermediate floors are dimensioned so that they are only slightly bigger in their size than the floor slabs of the modular unit, so that only a clearance which is as small as possible and enables the through passage of the modular units remains between the edges of the floor slab and the edges of the opening.
  • the floor slab is easy to attach from its edges to the edges of the opening without big supporting elements.
  • the modular units are supported in their places so that the upper surface of the floor slab and the upper surface of the intermediate floor set to a substantially same level. In the apartments of the building all floor surfaces of the room spaces are thus substantially on the same level, whereby they fulfil the requirements of unrestricted living.
  • a modular unit comprising a floor slab, ceiling and walls, is lowered to the floor with the method.
  • the walls have a first surface and a second surface, and the first surfaces of the walls define a bathroom inside them.
  • the bathroom has fixed equipment and/or furniture for use in the bathroom.
  • At least a WC seat, hand basin with accessories, shower wall or curtain, shower faucet, bathroom cabinet, lamp, heat distribution system, floor drain and washing machine connections belong typically to the equipment of such modular unit.
  • a modular unit in which a part of said floor slab extends along the length of at least one wall outside the area defined by the second surfaces of said walls, is lowered to the floor with the method.
  • This part of the floor slab and/or the second surface of said at least one wall have second fixed equipment and/or furniture for use in the second room space.
  • the second room space outside the modular unit can be a kitchen, whereby the above-mentioned second equipment and/or furniture are fixed kitchen equipment and/or furniture.
  • Such equipment that typically belong to every kitchen are among others kitchen cupboards, kitchen sink with accessories as well as connections for installing dish washer, stove and refrigeration equipment.
  • the second equipment and/or furniture can also be fixed hall equipment and/or furniture, such as closets.
  • a building constructed with the method has at least three floors, a frame comprising at least one intermediate floor and load-bearing structural elements, such as load-bearing walls and/or pillars, supporting the intermediate floors.
  • the building comprises further at least one modular unit in the floor under at least one intermediate floor.
  • the modular unit has been lowered through the opening in the intermediate floor formed simultaneously with the construction of the intermediate floor.
  • the building is characterized by having a roof covering, which is substantially ready built before lowering the modular units to the floors.
  • An opening which is in alignment with the openings of the intermediate floor is formed to the roof covering, and the modular units have been lowered to the floors through the opening in the roof covering.
  • a preferred embodiment of the building has outer walls and a roof, to which a thermal insulation has been installed before lowering the modular units to the floors.
  • the modular units comprise a floor slab and the modular units are supported from the floor slab to the edges of the opening of the intermediate floor in a manner so as to bear the vertical loads.
  • An advantage of the method according to the invention is that it enables a remarkable increase of the prefabrication degree in the construction of block of flats, what shortens the construction time and brings savings to the construction costs.
  • an advantage of the invention is that it accelerates the installation of the modular units to the building. Before installing the modular units in their places, the openings in the intermediate floors formed for the modular units serve as "channels", which make it easier and faster to heat and dry the building during the construction work. The invention thus shortens the construction time also in this way.
  • an advantage of the invention is that it improves the construction quality, since the major part of the construction-technically demanding construction works is transferred from the construction site to be made in plant conditions.
  • Figures 1a-1d show by way of an example a construction method of a building according to the invention with the aid of a series of pictures.
  • the building to be constructed with the method presented in Figures 1a-1d is a six-storey block of flats.
  • the foundation 28 is constructed first, on which foundation the frame 10 of the block of flats is erected ( Fig. 1 a) .
  • the foundation can be a footing foundation or a pile foundation or any other known foundation.
  • the block of flats has several floors 26 on top of each other, which floors can have one or more apartments.
  • the block of flats presented in Figures 1a-1d has six floors, but it can also have another number of floors. Between each floor there is an intermediate floor 12, which forms the ceiling of the lower floor and the floor of the upper floor.
  • the upper surface of the uppermost floor has a roof 14, which has a substantially same structure as the intermediate floors.
  • the lower surface of the lowest floor has a base floor 16, which in Figure 1a is a ground slab.
  • a base floor 16 which in Figure 1a is a ground slab.
  • the frame of the block of flats is constructed from reinforced concrete, i.e. its load-bearing structures are reinforced concrete structures.
  • the frame can be constructed on the site or entirely or partly as prefabricated structure elements.
  • the construction of the frame of the block of flats is conventional known construction technique, which is not described in more detail in this connection.
  • openings 30 are formed in each intermediate floor 12 so that the openings in the superimposed intermediate floors have substantially the same size and form and they are in alignment with the same vertical line. Openings 30 corresponding to the openings in the intermediate floors are formed to the roof 14. The openings are formed so many, that there is one opening in the place of an apartment to be built in each floor. The openings are dimensioned so that their outer dimensions are slightly bigger than the outer dimensions of the modular unit to be placed in the opening.
  • the thermal insulation layer of the roof 14 and the roof covering 18 as well as the outer walls 24 of the building are constructed after the frame of the building has been finished.
  • the roof covering is constructed to a degree of readiness, where the roof covering becomes rain water proof. This means that at least waterproof underlay is installed to the roof covering.
  • the roof covering can also be substantially ready built in its entirety, i.e. also a final surface layer of the roof covering can be installed therein.
  • Lead-through openings 30a are left in the roof covering in the places of the openings in the roof.
  • the openings of the roof covering are covered by opening covers (the covers are not presented in the Figures), so that the roof covering becomes waterproof.
  • the outer walls can be constructed on site or as prefabricated structure elements.
  • the outer walls are constructed at least to a degree of readiness, where they have a finished thermal insulation and an external wind shield layer covering the thermal insulation from weather.
  • the drying of the structures can be accelerated with separate dryers. Decoration works of the building are made simultaneously with the drying of the structures.
  • the modular units 50 ( Figure 1 c) are transferred inside the building.
  • the modular units are prefabricated structural elements, which have a floor slab, walls and a ceiling.
  • the structure of the modular units is disclosed in more detail in the description of Figure 2 .
  • the modular units are ready built and equipped at the element factory and delivered to the construction site as parts ready to be installed.
  • the openings 30a in the roof covering are opened and the modular units are lowered by a crane 100 through the openings in the roof covering 18, roof 14 and in the intermediate floors 12 to the floors 26.
  • the openings of the roof covering, roof and intermediate floors are dimensioned so that the side dimensions of the openings are slightly bigger than the outer dimensions of the modular unit.
  • the side dimensions of the opening can be for example in both directions 50 mm bigger than the side dimensions of the modular unit.
  • a sufficient clearance which enables a lead-through, remains between the outer surfaces of the walls of the modular unit and the edges of the opening.
  • the installation of modular units is started from the lowest floor, i.e. the modular unit of the lowest floor is lowered first in its place on the base floor 16.
  • the base floor has a cavity 17 ( Figure 1a ) in the lowering point of the modular unit, the outer dimensions of which cavity are the same as the dimensions of the openings in the intermediate floors 12.
  • the depth of the cavity is dimensioned so that the upper surface of the floor slab and the upper surface of the base floor 16 of the modular unit placed in the cavity set substantially on the same level.
  • the modular unit of the lowest floor is attached to the base floor by grouting.
  • the modular unit 50 of the second lowest floor is lowered in its place.
  • the modular unit is lowered down in the manner described above by a crane 100 through the openings in the roof covering 18, roof 14 and the intermediate floors 12.
  • the modular unit is attached from the edges of the floor slab to the edges of the opening 30 of the intermediate floor 12 by appropriate fixing elements so that the dead weight and person loads are transferred through the fixing elements to the edges of the opening of the intermediate floor.
  • the fixing elements can be for example steel fixing plates generally used in concrete elements, which fixing plates are cast with the rod-like attachment parts so as to fix to the edges of the opening 30 of the intermediate floor and to the edges of the floor slab of the modular unit.
  • Steel fixing plates can be attached to each other by welding with the aid of a connector.
  • the gap between the floor slab of the modular unit and the edges of the opening of the intermediate floor is filled with grouting.
  • Modular units are installed in a respective manner to all floors and all apartments of a floor of the block of flats. After the modular units of the uppermost floor have been lowered and fixed in their places, the openings 30a in the roof 14 and roof covering 18 are covered ( Figure 1d ). After the covering of the openings the roof is entirely thermally insulated and the roof covering is waterproof.
  • FIG. 2 shows by way of an example a cross-sectional view of a modular unit 50 in a building constructed with the method.
  • the modular unit is a closed "room-like" space, which has a floor slab 52, walls 54 and a ceiling 56.
  • One wall has an opening door 58 for getting in to the modular unit.
  • the walls 54 of the modular unit are in their structure normal walls having skeleton construction and being coated with lining plates on both sides.
  • the ceiling has horizontal supporting beams, on the under surface of which there is an interior lining plate.
  • the floor slab of the modular unit is dimensioned so that it bears the loads coming from its dead weight as well as the service loads when supported from its edges.
  • the floor slab is manufactured from reinforced concrete.
  • the floor slab is attached from its edges to the edges of the opening 30 of the intermediate floor 12 so that the upper surface of the floor slab and the upper surface of the intermediate floor are substantially set to the same level.
  • the steel fixing plates are welded together with the aid of connectors 68.
  • the gap between the floor slab of the modular unit and the edges of the opening of the intermediate floor is filled with grouting 62.
  • a WC seat Inside the modular unit, there are fixed equipment and/or furniture for use in the bathroom (furniture and equipment are not shown in the Figure). At least a WC seat, hand basin with accessories, shower wall or curtain, shower faucet, bathroom cabinet, lamp, heat distribution system, floor drain and washing machine connections belong typically to the equipment of a bathroom modular unit.
  • the modular unit has in one corner a vertical channel 66, a so-called duct, defined by the walls, the first end of which channel opens through the opening in the floor slab 52 under the floor slab and the second end opens through the opening in the ceiling 56 over the ceiling.
  • the channel is designed for placing the pipes and wires of the heating, plumbing, ventilation and electrical installation systems of the block of flats.
  • Such pipes and wires to be placed in the channel are among others drain pipes, air pipes, pipes for cold and warm service water, pipes for the water circulating heating system, pipes for sprinkler system and electric cables.
  • the channel can have all above-mentioned pipes and wires ready-fitted, wherein the pipes and wires of the superimposed modular units are connected to each other when installing the modular units.
  • the floor height of a block of flats is according to the building regulations at least 3 meters, wherein the clearance between the upper intermediate floor and the lower intermediate floor of the story is about 2700 mm.
  • the modular unit is dimensioned so that the distance between the upper surface of the floor slab and the upper surface of the ceiling is about 2400 mm, i.e. clearly smaller than 2700 mm.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Public Health (AREA)
  • Building Environments (AREA)
  • Floor Finish (AREA)

Claims (7)

  1. Verfahren zum Errichten eines Gebäudes,
    das mindestens drei Etagen (26) hat, bei dem ein Rahmen (10) des Gebäudes aufgebaut wird, bei dem der Rahmen mindestens eine Zwischenboden (12) und lastaufnehmende strukturelle Teile umfasst, wie lastaufnehmende Wände (20) und/oder Säulen (22), die die Zwischenböden stützen, eine Öffnung (30) in mindestens einem Zwischenboden (12) gleichzeitig mit der Errichtung des Zwischenbodens gebildet wird und mindestens eine Moduleinheit (50) auf mindestens einer Etage (26) unter dem Zwischenboden durch die Öffnung abgesenkt wird, gekennzeichnet dadurch, dass eine Dachabdeckung (18) im Wesentlichen an dem Gebäude fertiggestellt wird bevor die Moduleinheiten (50) auf die Etagen (26) abgesenkt werden, die Dachabdeckung mindestens wasserdichte Unterlage umfasst und dass eine Öffnung (30a) in der Dachabdeckung (18) gebildet wird, die Öffnung mit den Öffnungen des Zwischenbodens (12) ausgerichtet ist, und die Moduleinheiten (50) durch die Öffnung (30a) der Dachabdeckung auf die Etagen abgesenkt werden.
  2. Eine Methode nach Anspruch 1, gekennzeichnet dadurch, dass ein Rahmen (10) aufgebaut wird, der mehrere Zwischenböden (12) hat, und mindestens eine Öffnung (30) im Wesentlichen in jedem Zwischenboden (12) des Rahmens (12) gleichzeitig mit der Errichtung der Zwischenböden gebildet wird, so dass die Öffnungen (30) mit der gleichen vertikalen Linie ausgerichtet sind, und wenigstens eine Moduleinheit (50) durch die Öffnungen auf im wesentlichen jede Etage (26) abgesenkt wird.
  3. Die Methode nach Anspruch 1 oder 2, gekennzeichnet dadurch dass, äußere Wände (24) und ein Dach (14) an dem Gebäude errichtet werden, an die äußeren Wände und an das Dach eine thermische Isolierung installiert wird, bevor die Moduleinheit (50) auf die Etagen abgesenkt wird.
  4. Eine Methode nach einem der Ansprüch1 - 3, gekennzeichnet dadurch dass wenigstens ein Teil der äußeren Wände (24) des Gebäudes im Wesentlichen fertig gebaut ist, bevor die Moduleinheiten (50) auf die Etagen (26) abgesenkt werden.
  5. Eine Methode nach einem der Ansprüch1 - 4, gekennzeichnet dadurch dass die Moduleinheiten eine Bodenplatte (52) haben und die Moduleinheiten von der Bodenplatte bis zu den Rändern der Öffnung (30) des Zwischenbodens (12) gestützt werden in einer Weise, dass die vertikalen Belastungen getragen werden.
  6. Eine Methode nach einem der Ansprüch1 - 5, gekennzeichnet dadurch dass ein Moduleinheit (50) auf ein die Etage (26) abgesenkt wird, wobei die Moduleinheit eine Bodenplatte (52), eine Decke (56) und Wände (54) umfasst, wobei die Wände (54) eine erste und eine zweite Oberfläche haben, wobei die erste Oberfläche der Wände ein Badezimmer definiert, das Badezimmer befestigte Einrichtungen und/oder Möbel zur Nutzung in dem Badezimmer aufweist.
  7. Eine Methode nach Anspruch 6, gekennzeichnet dadurch dass eine Moduleinheit (50) auf die Etage (26) abgesenkt wird, wobei sich ein Teil der Bodenplatte der Moduleinheit entlang der wenigstens einen Wand erstreckt außerhalb des Bereichs, welcher definiert ist durch die zweiten Oberflächen der Wände und dem Teil der Bodenplatte (52), und/oder die zweite Oberfläche der mindestens einen Wand zweite befestigte Einrichtungen und/oder Möbel zur Nutzung in dem zweiten Raum aufweist.
EP14397515.9A 2013-04-18 2014-04-17 Verfahren zum Bau eines Gebäudes Not-in-force EP2792803B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FI20135382A FI127802B (fi) 2013-04-18 2013-04-18 Menetelmä rakennuksen rakentamiseksi

Publications (2)

Publication Number Publication Date
EP2792803A1 EP2792803A1 (de) 2014-10-22
EP2792803B1 true EP2792803B1 (de) 2015-08-12

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EP14397515.9A Not-in-force EP2792803B1 (de) 2013-04-18 2014-04-17 Verfahren zum Bau eines Gebäudes

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DK (1) DK2792803T3 (de)
FI (1) FI127802B (de)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106869328A (zh) * 2017-03-07 2017-06-20 广东省建筑设计研究院 一种吊挂式模块化建筑结构及其施工方法
FR3076307B1 (fr) * 2017-12-28 2020-01-17 Sas Intra & Co Construction equipee d'un local technique amovible et procede de remplacement du local technique dans une telle construction
US11613887B2 (en) 2020-06-11 2023-03-28 Stackhouse, Inc. Building system for manufactured homes

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1556987A (de) * 1967-08-10 1969-02-14
DE1814164A1 (de) 1968-12-12 1970-07-16 Ramm Bloc Systems Gmbh Install Installationsraumzelle,insbesondere Badezimmer und/oder Kueche
US20050108957A1 (en) 2003-11-25 2005-05-26 Quesada Jorge D. Pre-fabricated building modules and method of installation
FI20060087A0 (fi) 2006-01-30 2006-01-30 T T Tyoemaatulos Oy Menetelmä kerrostalon märkätilojen korjaamiseksi
FR2944301A1 (fr) * 2009-04-14 2010-10-15 New Concept Procede et module de construction immobilere modulaire

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FI127802B (fi) 2019-02-28
EP2792803A1 (de) 2014-10-22
FI20135382A (fi) 2014-10-19
DK2792803T3 (da) 2015-11-09

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