EP2780434A1 - Dispositif et procédé pour valoriser des charges d'alimentation pétrolières à l'aide d'une membrane conductrice à base de métal alcalin - Google Patents
Dispositif et procédé pour valoriser des charges d'alimentation pétrolières à l'aide d'une membrane conductrice à base de métal alcalinInfo
- Publication number
- EP2780434A1 EP2780434A1 EP12849838.3A EP12849838A EP2780434A1 EP 2780434 A1 EP2780434 A1 EP 2780434A1 EP 12849838 A EP12849838 A EP 12849838A EP 2780434 A1 EP2780434 A1 EP 2780434A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- oil feedstock
- alkali metal
- chamber
- feedstock
- oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910052783 alkali metal Inorganic materials 0.000 title claims abstract description 189
- 150000001340 alkali metals Chemical class 0.000 title claims abstract description 188
- 238000000034 method Methods 0.000 title claims description 63
- 239000003208 petroleum Substances 0.000 title description 11
- 239000012528 membrane Substances 0.000 title description 8
- 238000006243 chemical reaction Methods 0.000 claims abstract description 79
- 229910001385 heavy metal Inorganic materials 0.000 claims abstract description 61
- 125000005842 heteroatom Chemical group 0.000 claims abstract description 51
- 150000002500 ions Chemical class 0.000 claims abstract description 28
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 25
- 229910001413 alkali metal ion Inorganic materials 0.000 claims abstract description 23
- 150000002430 hydrocarbons Chemical class 0.000 claims description 46
- 239000002253 acid Substances 0.000 claims description 45
- 229930195733 hydrocarbon Natural products 0.000 claims description 45
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 41
- 239000004215 Carbon black (E152) Substances 0.000 claims description 38
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 38
- 229910052717 sulfur Inorganic materials 0.000 claims description 38
- 239000011734 sodium Substances 0.000 claims description 33
- 239000011593 sulfur Substances 0.000 claims description 33
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 27
- 229910052708 sodium Inorganic materials 0.000 claims description 26
- 150000007513 acids Chemical class 0.000 claims description 24
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 24
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 17
- 229910052744 lithium Inorganic materials 0.000 claims description 17
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 12
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 claims description 9
- 238000011065 in-situ storage Methods 0.000 claims description 8
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims description 8
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims description 6
- QQONPFPTGQHPMA-UHFFFAOYSA-N Propene Chemical compound CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 claims description 3
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 claims description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 3
- 239000001273 butane Substances 0.000 claims description 3
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 claims description 3
- 150000001993 dienes Chemical class 0.000 claims description 3
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 claims description 3
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 claims description 3
- 239000001294 propane Substances 0.000 claims description 3
- 229910045601 alloy Inorganic materials 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims description 2
- HNNQYHFROJDYHQ-UHFFFAOYSA-N 3-(4-ethylcyclohexyl)propanoic acid 3-(3-ethylcyclopentyl)propanoic acid Chemical compound CCC1CCC(CCC(O)=O)C1.CCC1CCC(CCC(O)=O)CC1 HNNQYHFROJDYHQ-UHFFFAOYSA-N 0.000 abstract description 7
- 125000004432 carbon atom Chemical group C* 0.000 abstract description 7
- 239000003921 oil Substances 0.000 description 181
- 239000000047 product Substances 0.000 description 73
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 45
- 230000008569 process Effects 0.000 description 30
- 229910052757 nitrogen Inorganic materials 0.000 description 29
- 239000000463 material Substances 0.000 description 27
- 239000001257 hydrogen Substances 0.000 description 23
- 229910052739 hydrogen Inorganic materials 0.000 description 23
- 229910052751 metal Chemical group 0.000 description 21
- 239000002184 metal Chemical group 0.000 description 21
- 229910001868 water Inorganic materials 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- 238000000926 separation method Methods 0.000 description 15
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 14
- 150000002739 metals Chemical class 0.000 description 14
- 125000005608 naphthenic acid group Chemical group 0.000 description 14
- 238000006722 reduction reaction Methods 0.000 description 12
- 150000003839 salts Chemical class 0.000 description 12
- 239000007789 gas Substances 0.000 description 11
- 230000009467 reduction Effects 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 239000003079 shale oil Substances 0.000 description 9
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 8
- -1 alkali metal nitrides Chemical class 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 8
- 239000001569 carbon dioxide Substances 0.000 description 8
- 229910002092 carbon dioxide Inorganic materials 0.000 description 8
- 239000000446 fuel Substances 0.000 description 8
- 108091006110 nucleoid-associated proteins Proteins 0.000 description 8
- 238000012545 processing Methods 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 7
- 229910010272 inorganic material Inorganic materials 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- 229910052979 sodium sulfide Inorganic materials 0.000 description 7
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 7
- 230000008901 benefit Effects 0.000 description 6
- 238000005868 electrolysis reaction Methods 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 5
- 239000011147 inorganic material Substances 0.000 description 5
- 239000003345 natural gas Substances 0.000 description 5
- 238000001991 steam methane reforming Methods 0.000 description 5
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 239000010426 asphalt Substances 0.000 description 4
- 239000000295 fuel oil Substances 0.000 description 4
- 150000002431 hydrogen Chemical class 0.000 description 4
- 150000007522 mineralic acids Chemical class 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 239000012074 organic phase Substances 0.000 description 4
- 238000005192 partition Methods 0.000 description 4
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- KEAYESYHFKHZAL-UHFFFAOYSA-N Sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 229910002091 carbon monoxide Inorganic materials 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 230000004907 flux Effects 0.000 description 3
- 229920000620 organic polymer Polymers 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 239000002574 poison Substances 0.000 description 3
- 231100000614 poison Toxicity 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229910001415 sodium ion Inorganic materials 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- DLFVBJFMPXGRIB-UHFFFAOYSA-N Acetamide Chemical compound CC(N)=O DLFVBJFMPXGRIB-UHFFFAOYSA-N 0.000 description 2
- 229910000873 Beta-alumina solid electrolyte Inorganic materials 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 2
- 229910000733 Li alloy Inorganic materials 0.000 description 2
- 229910001216 Li2S Inorganic materials 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- ATHHXGZTWNVVOU-UHFFFAOYSA-N N-methylformamide Chemical compound CNC=O ATHHXGZTWNVVOU-UHFFFAOYSA-N 0.000 description 2
- 229910000528 Na alloy Inorganic materials 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 2
- PXIPVTKHYLBLMZ-UHFFFAOYSA-N Sodium azide Chemical compound [Na+].[N-]=[N+]=[N-] PXIPVTKHYLBLMZ-UHFFFAOYSA-N 0.000 description 2
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229960001760 dimethyl sulfoxide Drugs 0.000 description 2
- 229910001882 dioxygen Inorganic materials 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-M hydrosulfide Chemical compound [SH-] RWSOTUBLDIXVET-UHFFFAOYSA-M 0.000 description 2
- 150000004679 hydroxides Chemical class 0.000 description 2
- 150000002484 inorganic compounds Chemical class 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000003350 kerosene Substances 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 2
- 229910003002 lithium salt Inorganic materials 0.000 description 2
- 159000000002 lithium salts Chemical class 0.000 description 2
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 description 2
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 2
- 125000004430 oxygen atom Chemical group O* 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 238000007348 radical reaction Methods 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 150000004763 sulfides Chemical class 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 2
- RPAJSBKBKSSMLJ-DFWYDOINSA-N (2s)-2-aminopentanedioic acid;hydrochloride Chemical class Cl.OC(=O)[C@@H](N)CCC(O)=O RPAJSBKBKSSMLJ-DFWYDOINSA-N 0.000 description 1
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- ZZXUZKXVROWEIF-UHFFFAOYSA-N 1,2-butylene carbonate Chemical compound CCC1COC(=O)O1 ZZXUZKXVROWEIF-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 1
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- OHLUUHNLEMFGTQ-UHFFFAOYSA-N N-methylacetamide Chemical compound CNC(C)=O OHLUUHNLEMFGTQ-UHFFFAOYSA-N 0.000 description 1
- 229910003296 Ni-Mo Inorganic materials 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N Tetraethylene glycol, Natural products OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 229910001514 alkali metal chloride Inorganic materials 0.000 description 1
- 229910052977 alkali metal sulfide Inorganic materials 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 150000001721 carbon Chemical group 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000010406 cathode material Substances 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 150000003841 chloride salts Chemical class 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical class [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- RLMGYIOTPQVQJR-UHFFFAOYSA-N cyclohexane-1,3-diol Chemical compound OC1CCCC(O)C1 RLMGYIOTPQVQJR-UHFFFAOYSA-N 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- 238000006114 decarboxylation reaction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 229940113088 dimethylacetamide Drugs 0.000 description 1
- GUVUOGQBMYCBQP-UHFFFAOYSA-N dmpu Chemical compound CN1CCCN(C)C1=O GUVUOGQBMYCBQP-UHFFFAOYSA-N 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 229940031098 ethanolamine Drugs 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- XLYOFNOQVPJJNP-ZSJDYOACSA-N heavy water Substances [2H]O[2H] XLYOFNOQVPJJNP-ZSJDYOACSA-N 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000002608 ionic liquid Substances 0.000 description 1
- GLNWILHOFOBOFD-UHFFFAOYSA-N lithium sulfide Chemical compound [Li+].[Li+].[S-2] GLNWILHOFOBOFD-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- DDTIGTPWGISMKL-UHFFFAOYSA-N molybdenum nickel Chemical compound [Ni].[Mo] DDTIGTPWGISMKL-UHFFFAOYSA-N 0.000 description 1
- 229910000476 molybdenum oxide Inorganic materials 0.000 description 1
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 1
- AJFDBNQQDYLMJN-UHFFFAOYSA-N n,n-diethylacetamide Chemical compound CCN(CC)C(C)=O AJFDBNQQDYLMJN-UHFFFAOYSA-N 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 229910000480 nickel oxide Inorganic materials 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 239000004058 oil shale Substances 0.000 description 1
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 description 1
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 239000005077 polysulfide Substances 0.000 description 1
- 150000008117 polysulfides Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 229960004063 propylene glycol Drugs 0.000 description 1
- 235000013772 propylene glycol Nutrition 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- HYHCSLBZRBJJCH-UHFFFAOYSA-M sodium hydrosulfide Chemical compound [Na+].[SH-] HYHCSLBZRBJJCH-UHFFFAOYSA-M 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 239000002594 sorbent Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- ISXOBTBCNRIIQO-UHFFFAOYSA-N tetrahydrothiophene 1-oxide Chemical compound O=S1CCCC1 ISXOBTBCNRIIQO-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G32/00—Refining of hydrocarbon oils by electric or magnetic means, by irradiation, or by using microorganisms
- C10G32/02—Refining of hydrocarbon oils by electric or magnetic means, by irradiation, or by using microorganisms by electric or magnetic means
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G29/00—Refining of hydrocarbon oils, in the absence of hydrogen, with other chemicals
- C10G29/04—Metals, or metals deposited on a carrier
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G75/00—Inhibiting corrosion or fouling in apparatus for treatment or conversion of hydrocarbon oils, in general
- C10G75/02—Inhibiting corrosion or fouling in apparatus for treatment or conversion of hydrocarbon oils, in general by addition of corrosion inhibitors
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/201—Impurities
- C10G2300/202—Heteroatoms content, i.e. S, N, O, P
- C10G2300/203—Naphthenic acids, TAN
Definitions
- the present disclosure relates to a process for removing nitrogen, sulfur, heavy metals, and acid protons from sulfur-, nitrogen-, and metal-bearing shale oil, bitumen, heavy oil and petroleum refinery streams so that these materials may be used as a hydrocarbon fuel. More specifically, the present disclosure relates to removing nitrogen, sulfur, heavy metals and acid protons from shale oil, bitumen, heavy oil, or petroleum refinery streams while at the same time, upgrading these materials to have a higher hydrogen-to-carbon ratio.
- hydrocarbon raw materials used to provide this energy often contain difficult-to-remove sulfur and metals.
- sulfur can cause air pollution and can poison catalysts designed to remove hydrocarbons and nitrogen oxide from motor vehicle exhaust, necessitating the need for expensive processes used to remove the sulfur from the hydrocarbon raw materials before it is allowed to be used as a fuel.
- metals such as heavy metals
- These heavy metals can poison catalysts that are typically utilized to remove the sulfur from hydrocarbons. To remove these metals, further processing of the hydrocarbons is required, thereby further increasing expenses.
- bitumen which exists in ample quantities in Alberta, Canada
- heavy oils such as are found in Venezuela
- oil feedstock The high level of nitrogen, sulfur, and heavy metals in shale oil, bitumen and heavy oil (which may collectively or individually be referred to as "oil feedstock") makes processing these materials difficult. Typically, these oil feedstock materials are refined to remove the sulfur, nitrogen and heavy metals through a process known as "hydro-treating.”
- Hydro-treating may be performed by treating the material with hydrogen gas at an elevated temperature and an elevated pressure using catalysts such as C0-M0/AI2O3 or Ni-Mo/Al 2 0 3 .
- the oil feedstock is mixed with an alkali metal (such as sodium) and hydrogen gas.
- This mixture is reacted under modest pressure (and usually at an elevated temperature).
- the sulfur and nitrogen atoms are chemically bonded to carbon atoms in the oil feedstocks.
- the sulfur and nitrogen heteroatoms are reduced by the alkali metals to form ionic salts (such as Na 2 S, Na 3 N, Li 2 S, etc.).
- ionic salts such as Na 2 S, Na 3 N, Li 2 S, etc.
- the organic phase (oil feedstock) is less viscous and may be sent for further refining into a hydrocarbon fuel material.
- the ionic salts formed in the hydro-treating process may be removed from the organic products by filtering, or first mixing the treated feedstock with hydrogen sulfide to form an alkali hydrosulfide, which forms a separate phase from the organic phase (oil feedstock). This reaction is shown below with sodium (Na) being the alkali metal, although other alkali metals may also be used:
- the nitrogen product is removed in the form of ammonia gas (NH 3 ) which may be vented and recovered, whereas the sulfur product is removed in the form of an alkali hydro sulfide, NaHS, which is separated for further processing. Any heavy metals will also be separated out from the organic hydrocarbons by gravimetric separation techniques.
- NH 3 ammonia gas
- NaHS alkali hydro sulfide
- alkali metals are used as part of the process.
- An advantage of using alkali metals such as sodium or lithium instead of hydrogen to reduce the heteroatoms is alkali metals offer a greater reduction strength.
- the alkali metals are better able to reduce the heteroatoms and form alkali metal nitrides or alkali metal sulfides.
- a disadvantage of using the hydro-treating process is that hydrogen gas is a necessary reactant needed for the hydro-treating process.
- hydrogen gas can be expensive.
- hydrogen gas is formed by reacting hydrocarbon molecules with water.
- 95% of the hydrogen is formed using the Steam-Methane Reforming Process from natural gas.
- methane (CH 4 ) in natural gas is reacted with steam (H 2 0) at 750 °C - 800 °C to produce synthesis gas (syngas).
- Syngas is a mixture primarily comprised of hydrogen gas (H 2 ) and carbon monoxide (CO).
- the carbon monoxide produced in the first reaction is reacted with steam (H 2 O) over a catalyst to form hydrogen gas (H 2 ) and carbon dioxide (CO 2 ).
- This second process e.g., the water gas shift reaction
- Naphthenic acids are carboxylic acids present in petroleum crude or various refinery streams. These acids are responsible for corrosion in refineries.
- a common measure of acidity of petroleum is called the Total Acid Number (“TAN") value and is defined as the milligrams (mg) of potassium hydroxide needed to neutralize the acid in one gram of the petroleum material. (Other acids found in the oil feedstock may also contribute to the TAN value). All petroleum streams with TAN >1 are called high TAN.
- NAPs are a mixture of many different compounds and cannot be separated via distillation.
- high TAN crudes are discounted over Brent Crude prices. For example, Doba crude with a TAN of 4.7 is discounted by $19 per barrel on a base price of $80 for Brent crude.
- NAPs boil in the same range as that of kerosene/jet fuel. (However, kerosene/jet fuels have very stringent TAN specifications.) Attempting to neutralize these acids using aqueous caustic or other bases form salts. These salts in presence of water, lead to formation of stable emulsions. Additional methodologies of NAP reduction include hydrotreating or decarboxylation that are both destructive methodologies and the NAPs cannot be recovered using these methods. Solvent extraction or adsorption methodologies lead to high costs and energy usage for sorbent regeneration or solvent boiling. A new method for NAPs removal with lower energy consumption wherein NAPs can be recovered and processed as commercial products is required. Accordingly, a new method of neutralizing and/or removing NAPs is needed. Such a method and device is disclosed herein.
- the present embodiments include a method of upgrading an oil feedstock with the benefit of a strong alkali metal agent without directly being required to handle, store, or transport the alkali metal.
- the method comprises obtaining a quantity of an oil feedstock, the oil feedstock comprising at least one carbon atom and a heteroatom and/or one or more heavy metals.
- the quantity of the oil feedstock is reacted with an alkali metal generated on an electrode within the reactor.
- the reaction with the alkali metal may also include using an upgradant hydrocarbon such as hydrogen gas or a hydrocarbon.
- a reactor may be utilized with at least two chambers separated in part by a membrane conductive to alkali metal ions.
- This membrane conducts alkali metal ions from an alkali metal ion source material (such as a liquid comprised of sodium salts or sodium metal).
- a positive charged electrode (anode) is in communication with the alkali metal ion source.
- the opposite chamber of the reactor (called the feedstock chamber) includes a feedstock stream (comprised of the organic oil feedstock) and a negatively charged electrode (cathode).
- the alkali metal enters the feedstock chamber and reacts with the heteroatom and/or the heavy metals in the feedstock to form one or more inorganic products, wherein the upgradant hydrocarbon reacts with the oil feedstock to produce an upgraded oil feedstock.
- the reaction with the upgradent hydrocarbon operates such that the number of carbon atoms in the upgraded oil feedstock may be greater than the number of carbon atoms in the original oil feedstock.
- the inorganic products are then separated from the upgraded oil feedstock.
- the reaction of the oil feedstock, the alkali metal, and the upgradant hydrocarbon molecule may be implemented with or without using hydrogen gas. If hydrogen gas is utilized, the amount of hydrogen gas needed is much less than would be required using conventional hydrotreating.)
- the alkali metal comprises sodium, lithium, or alloys of lithium and sodium.
- the upgradant hydrogen source may comprise hydrogen, natural gas, shale gas and/or mixtures thereof.
- the upgradant hydrocarbon comprises methane, ethane, propane, butane, pentane, their isomers, ethene, propene, butene, pentene, dienes, and/or mixtures thereof. (Oil retort gas, which is a mixture of gases that is produced in a refinery process may also be used as the upgradant hydrocarbon.)
- the process of reacting the feedstock with the alkali metal may consist of two steps.
- a first step involves having alkali metal ions be transferred across the membrane and reduced to metal at the membrane surface at a negatively charged electrode (which may be directly fixed to the membrane surface).
- a second step involves having the formed alkali metal react directly with the constituents in the oil feedstock (or carried away with the oil to react downstream).
- the electrode where the alkali metal is formed may be porous, or comprised of a mesh.
- the electrode may be a film of metallic alkali metal connected to an electrical lead (or current collector).
- a screen or mesh may provide a divider to separate a zone where the alkali metal is reduced from the oil feedstock. This screen allows the alkali metal to pass through as it is formed.
- the reaction between the alkali metal and the oil feedstock may occur at a pressure that is between barometric and about 2500 psi and/or at a temperature that is between about 100 °C temperature and 450 °C. In other embodiments, the reaction between the alkali metal and the oil feedstock occurs at a temperature that is above the melting point of the alkali metal but is lower than 450 °C. Further embodiments may utilize a catalyst in the reaction.
- the catalyst may comprise molybdenum, nickel, cobalt or alloys thereof, molybdenum oxide, nickel oxide or cobalt oxides and/or combinations thereof.
- a separation step may be needed.
- the separation used in the process may occur in a separator, wherein the inorganic products form a phase that is separable from an organic phase that comprises the upgraded oil feedstock and/or unreacted oil feedstock.
- a flux may be added to the separator.
- the alkali metal from the inorganic products may be regenerated and reused.
- the upgraded oil feedstock produced in the reaction may have a greater hydrogen-to-carbon ratio than the oil feedstock.
- the upgraded oil feedstock produced in the reaction may also have a greater energy value than the oil feedstock.
- the heteroatom-to-carbon ratio of the upgraded oil feedstock may be less than the heteroatom-to-carbon ratio of the oil feedstock.
- Additional embodiments may be designed in which an alkali metal is added to the oil feedstock in order to reduce the TAN value of the oil feedstock.
- the alkali metal may react with the oil feedstock to remove the acidic components, thereby lowering the TAN value.
- the original (unreacted) oil feedstock may have a TAN value of greater than or equal to 1 , but after reaction with the alkali metal, may have a TAN value of less than or equal to 1 .
- Figure 1 shows a schematic drawing of a device that may be used to de- acidify a quantity of an oil feedstock
- Figure 2 shows a schematic drawing of a device that may be used to upgrade a quantity of an oil feedstock
- Figure 3 shows a schematic drawing of a device that may be used to de- acidify a quantity of an oil feedstock
- Figure 4 shows a schematic drawing of another embodiment of a device that may be used to de-acidify a quantity of an oil feedstock
- Figure 5 shows a schematic drawing of another embodiment of a device that may be used to upgrade a quantity of an oil feedstock
- Figure 6 is a flow diagram of a method for upgrading a quantity of an oil feedstock.
- Figure 7 a schematic drawing of another embodiment of a system that may be used to upgrade a quantity of an oil feedstock.
- the present embodiments relate to a method to de-acidify feedstocks and refinery streams. Such de-acidification is beneficial as it may operate to reduce piping corrosion and may convert naphthenic acids to a salt form.
- the present embodiments involve the addition of alkali metals (such as sodium or lithium metal) to the feedstocks as a means of reacting with the naphthenic acids, thereby de- acidifying these acids. When this reaction occurs, the naphthenic acids may be converted into the corresponding sodium or lithium salts (or other inorganic products). Hydrogen gas is also formed in this reaction. This reaction is summarized as follows:
- the reaction with NAPs in this manner may be desirable and may result in a reduction of Total Acid Number ("TAN") associated with the oil feedstock.
- TAN Total Acid Number
- the alkali metal may be added to the feedstock.
- the sodium or lithium metal is directly added to the stream. Once this occurs, the inorganic products may then be filtered from the oil stream.
- Other embodiments may also be designed (as described herein) to provide other mechanisms for adding the alkali metal to the stream of oil feedstock (such as, for example, by forming the alkali metal in situ).
- the alkali metals that are added to the feedstock may also react to remove sulfur, nitrogen, metals (such as heavy metals), etc. This process for removing these metals/heteroatoms is discussed in the '874 application.
- the problems associated with metals/heteroatoms in the stream, as well as problems with acids in the stream may be overcome.
- the present embodiments also provide methods and devices which operate to electrochemically produce alkali metals within an oil feedstock chamber (e.g., in situ), thereby bringing an alkali metal such as sodium in direct contact with the feedstock. Once this alkali metal is produced in the chamber, it is consumed by reacting with the heavy metals/heteroatoms and/or the acids in the feedstock.
- inventions may be desirable in that they provide the strong reducing power and reactivity associated with alkali metals without ever having an appreciable amount of the metal present.
- the present embodiments upgrade an oil feedstock using the alkali metal (e.g., a strong agent) without the practitioner being required to handle, store, or transport the alkali metal.
- the alkali metal e.g., a strong agent
- a device 2 that may be used to de- acidify a quantity of a first oil feedstock 9.
- the oil feedstock 9 is a liquid that is placed within a chamber 3.
- the chamber 3 may be a reaction vessel, a chamber of an electrolysis cell (as will be described herein), etc. Those skilled in the art will appreciate what vessels, containers, etc., may be used as the chamber 3.
- the oil feedstock 9 comprises a quantity of naphthenic acids 8.
- naphthenic acids 8 comprise carboxylic acids present in petroleum crude or various refinery streams. Naphthenic acids 8 are a mixture of many different compounds and cannot be separated out via distillation.
- a quantity of an alkali metal 5 is added to the chamber 3.
- the alkali metal is abbreviated as "AM."
- the alkali metal may be sodium, lithium or alloys of sodium and lithium.
- the chamber 3 may be kept at a temperature that is above the melting point of the alkali metal 5 such that the liquid alkali metal 5 may easily be added to the liquid oil feedstock.
- the reaction occurs at a temperature that is above the melting point of the alkali metal (or above a temperature of about 100 °C). In other embodiments, the temperature of the reaction is less than about 450 °C.
- the alkali metal 5 may react with the oil feedstock 9. More specifically, the alkali metal 5 reacts with the quantity of the naphthenic acids 8 to form a de-acidified feedstock 12.
- a product separator 10 may be used to separate the de-acidified oil feedstock 1 2 from the inorganic acid products. Those skilled in the art will appreciate how this separation may occur. Moreover, those skilled in the art will appreciate the structures (such as a settling chamber, etc.) that may be used as the product separator 10.
- the product separator 10 may be integral with the chamber 3 or may be a separate structure, as shown in Figure 1 .
- the reaction between the alkali metal 5 and the naphthenic acids 8 operates to eliminate the naphthenic acids 8 from the oil feedstock 9.
- the TAN value of the de-acidified oil feedstock 12 will be lower than the TAN value of the original (unreacted) first oil feedstock 9.
- the TAN value of the original (unreacted) oil feedstock 9 may be greater than or equal to 1 (such as, for example, 3, 4, 5, etc.) whereas the TAN value of the de-acidified oil feedstock 12 is a lower value, such as less than or equal to 1 .
- other acids in the oil feedstock 9 may contribute to the TAN value of the feedstock 9. These acids may also react with the alkali metal in a similar manner, further reducing the TAN value.
- This reduction in TAN value may provide a significant financial benefit to the owner of the oil feedstock.
- prices per barrel of oil products that are considered to be high TAN e.g., with a TAN value greater than 1
- the value of the oil feedstock may be significantly increased.
- the device 2a is similar to the device 2 shown in Figure 1 .
- the device 2a may be designed to de-acidify the oil feedstock 9.
- the device 2a may also be designed to further upgrade the first oil feedstock 9 by removing heavy metals 14 and/or one or more heteroatoms 1 1 that are present in the oil feedstock 9.
- the device 2a may be designed such that the alkali metal 5 may react with the heavy metals 14 in the oil feedstock 9. More specifically, in addition to the alkali metal 5 reacting with the napthenic acids 8 to de-acidify the feedstock (as described above), the quantity of the alkali metal 5 may further react with the heavy metals 14, thereby reducing the heavy metals into their metallic states. This reaction may also occur in the chamber 3.
- these heavy metals 1 6 may then be separated and recovered (using the product separator 10).
- the heavy metals 16 in their metallic state, are inorganic materials and thus may separate out from the organic oil feedstock materials. Accordingly, the product separator 10 may use this property as a means of separating out the heavy metals 16.
- the product separator 10 may use this property as a means of separating out the heavy metals 16.
- other separation techniques may also be used to separate out the heavy metals 16.
- Once the metals 16 have been separated they may be recovered, sold, used in further processing, etc. As these metals are generally expensive commodities, the fact that such metals may be collected (and used/sold) may provide a significant commercial advantage for the owner of the feedstock.
- the alkali metal 5 may also react with one or more heteroatoms 1 1 (such as N, S) that are present in the oil feedstock 9. These N, S atoms may be bonded to the carbon/hydrogen atoms in the organic oil feedstock 9. However, as noted herein, the alkali metal 5 may react with these one or more heteroatoms 1 1 to form inorganic sulfur/nitrogen products 17. For example, if the alkali metal 5 is sodium, then the reaction with the heteroatoms 1 1 forms inorganic sulfur/nitrogen products 17 such as Na 2 S, Na 3 N and/or other inorganic products.
- heteroatoms 1 1 such as N, S
- a product separator 1 0 may be used to separate out the inorganic sulfur/nitrogen products 17 from the oil feedstock). Once the inorganic sulfur/nitrogen products 17 have been removed, the heteroatom to carbon ratio of the resulting oil feedstock is less than the heteroatom to carbon ratio of the original (unreacted) oil feedstock 9.
- oil feedstock 9 has been de-acidified, demetalized, de-sulfurized and/or de-nitrogenized, then this oil feedstock is referred to as an "upgraded" oil feedstock 12a in that this material is better suited for further refining, commercialization, etc.
- a single product separator 10 is shown as separating out the heavy metals 16, the inorganic acid products 13 and the inorganic sulfur/nitrogen products 17, thereby removing these materials from the upgraded oil feedstock 12a.
- multiple product separators 10 and/or separation techniques may be used to accomplish such separations.
- embodiments may be designed in which a first chamber is used to react the alkali metal 5 with the heavy metals 14 (and the heavy metals 14 are subsequently separated out), a second chamber is used to react the alkali metal 5 with the naphthenic acid 8 (and the acid products 1 3 are subsequently separated out) and then a third chamber used to react the alkali metal 5 with the heteroatoms 1 1 (and the sulfur/nitrogen products 17 are subsequently separated out).
- the reaction conditions such as pressure, temperature, flow rates, etc., could be adjusted/tailored to optimize each specific reaction.
- the alkali metal 5 is shown being added to the chamber 3.
- the alkali metal 5 may be added in order to induce a reaction.
- a sample of the alkali metal 5 may simply be added to the chamber 3.
- many in the oil processing industry are uncomfortable handling metallic sodium (or other metallic alkali metals) because of their reactive nature.
- other embodiments may be designed in which the alkali metal 5 is formed in situ within the chamber 3 from alkali metals ions. In other words, alkali metal ions are added to the chamber 3 (which are safe and easy to handle) and then such ions are reduced back to the metallic state via an electrochemical reduction reaction.
- the device 100 consists of at least two chambers, namely a feedstock chamber 20 and an alkali metal source chamber 30.
- the feedstock chamber 20 has an outer wall 21 and may have an inlet 22 and outlet 23.
- the feedstock chamber 20 may be separated from the alkali metal source chamber 30 by an alkali metal ion conductive separator 25.
- the ion separator 25 may be comprised of ceramic materials generally known as Nasicon, sodium beta alumina, sodium beta prime alumina or sodium ion conductive glass if the alkali metal is sodium; or Lisicon, lithium beta alumina, lithium beta prime alumina or lithium ion conductive glass if the alkali metal is lithium.
- the materials used to construct the ion separator 25 are commercially available from Ceramatec, Inc., of Salt Lake City, Utah.
- a cathode 26 which is negatively charged and connected to a power source 40 (via wires 42) may be, at least partially, housed within the feedstock chamber 20.
- the cathode 26 is located in close proximity to the ion separator 25 to minimize ionic resistance.
- the cathode 26 may be contacting the ion separator 25 (as shown in Figure 3) or screen printed on the ion separator 25.
- the cathode 26 may be integrated with the ion separator 25 as disclosed in U.S.
- Patent Publication 2010/0297537 entitled “ELECTROCHEMICAL CELL COMPRISING IONICALLY CONDUCTIVE MEMBRANE AND POROUS MULTIPHASE ELECTRODE” (which patent application is expressly incorporated herein by reference.)
- the oil feedstock does not necessarily have to be ionically conducting in order to transfer ions/charges.
- the alkali metal source chamber 30 has an outer wall 31 and may have an inlet 32 and outlet 33.
- An anode 36 (which is positively charged) and connected to the power source 40 (via wires 42) may be, at least partially, housed within the source chamber 30.
- Suitable materials for the cathode 26 include materials comprising, carbon, graphite, nickel, iron which are electronically conductive.
- Suitable materials for the anode 36 include materials comprising titanium, platinized titanium, carbon, graphite.
- the cathode 26 and the anode 36 are connected to the same power supply 40.
- Figure 3 shows the wires 42 exiting the chambers 20, 30 via inlets 22, 32. Such depictions are made for clarity and are not limiting.
- the power source 40/wires 42 may be otherwise arranged in order to connect to the cathode 26 and/or the anode 36.
- the cathode 26 and the anode 36 may be connected to power supplies in various manners, etc.
- a first oil feedstock 50 may enter the feedstock chamber 20 (such as, for example, by flowing through the inlet 22).
- a dissolved solution of alkali metals 51 will flow through the alkali metal source chamber 30.
- This solution of alkali metals may be, for example, a solution of sodium sulfide, lithium sulfide, sodium chloride, sodium hydroxide, etc.
- a voltage is then applied to the anode 36 and cathode 26 from the source 40. This voltage causes chemical reactions to occur. These reactions cause alkali metal ions 52 (abbreviated "AM ions" 52") to pass through the ion separator 25. In other words, the alkali metal ions 52 flow from the alkali metal source chamber 30, through the ion separator 25, into the feedstock chamber 20.
- AM ions alkali metal ions 52
- the alkali metal ions 52 (such as, for example, sodium ions or lithium ions) pass through the ion separator 25, the ions 52 are reduced to the alkali metal state 55 (e.g., into sodium metal or lithium metal) at the cathode 26.
- the alkali metal 55 intermixes with the feedstock 50 (as shown by arrow 58).
- the reaction between the oil feedstock 50 and the alkali metal 55 may involve a reaction between the acids (such as naphthenic acid) in the oil feedstock 50.
- the reaction with the alkali metal 55 which was formed in situ within the chamber 20, operates to reduce the acid content in the oil feedstock 50, thereby reducing the TAN value of the oil feedstock 50.
- the reaction between the oil feedstock 50 and the alkali metal 55 formed within the chamber 20 may cause a reaction with the sulfur or nitrogen moieties within the oil feedstock 50. This reaction may also reduce heavy metals, such as vanadium and nickel in the feedstock 50. Further, as explained in the '874 application, at an elevated temperature and elevated pressure, the reaction between alkali metals 55 and the heteroatoms (S, N) forces the sulfur and nitrogen heteroatoms to be reduced by the alkali metals into ionic salts (such as Na 2 S, Na 3 N, Li 2 S, etc.). These ionic salts may then be removed from the oil feedstock 50.
- ionic salts such as Na 2 S, Na 3 N, Li 2 S, etc.
- the content of sulfur and nitrogen within the oil feedstock 50 may be significantly reduced by the reaction of the alkali metal 55 formed within the chamber 20.
- the heteroatom-to-carbon ratio of the upgraded oil feedstock may be less than the heteroatom-to-carbon ratio of the original (unreacted) oil feedstock.
- the amount of heavy metals in the feedstock may further be reduced.
- the ratio of carbon to heavy metals in the upgraded (reacted) feedstock is less than the ratio of carbon to heavy metals in the original (unreacted) feedstock.
- the chamber 20 may also include a quantity of an upgradant hydrocarbon 60 that reacts with the oil feedstock 50 (as shown by arrow 74).
- an upgradant hydrocarbon 60 that reacts with the oil feedstock 50 (as shown by arrow 74).
- the upgradant hydrocarbon 60 may be hydrogen gas, including the hydrogen gas formed by the reaction with naphthenic acid. (It should be noted that if hydrogen is used as the hydrocarbon 60, the amount of hydrogen needed is less than the amount of hydrogen that would be required if a typical hydrotreatment process were utilized).
- the upgradant hydrocarbon 60 comprises natural gas, shale gas and/or mixtures thereof, methane, ethane, propane, butane, pentane, their isomers, ethene, propene, butene, pentene, dienes, and/or mixtures thereof.
- this reaction with the upgradant hydrocarbon 60 may operate to produce an upgraded hydrocarbon that has a greater hydrogen-to-carbon ratio than the original oil feedstock 60.
- the upgraded oil feedstock produced in the reaction may also have a greater energy value than the original oil feedstock 60.
- the presence of upgradant hydrocarbon 60 may result in a reduction of formation of insoluble solids during the reaction.
- these solids are large organic polymers that are formed as part of the radical reactions.
- this hydrocarbon 60 acts as a "capping" species that prevents the formation of these solid, organic polymers.
- the subsequent yield of the liquid oil feedstock e.g., the desired product
- the reactions described in Figure 3 may be conducted at elevated temperatures.
- the reactions may occur at temperatures above the melting temperature of sodium or at higher temperatures found effective for the particular feedstock.
- the mode of operation of the device 1 00 may further consist of using molten sodium as the sodium source 51 in the alkali metal source chamber 30 or lithium metal as the lithium source.
- the reactions may further be conducted at elevated pressure, for example in the 300 - 2000 pounds per square inch range.
- the oil feedstock 50 may be passed through the device 100 (as the solution of sodium sulfide also passed through). Once passed through the device 1 00, the oil feedstock may flow into another vessel operated at a different temperature and pressure (e.g., temperatures and pressures more conducive to the reactions desired and where the residence time of the feedstock in the second vessel size is matched to the reaction kinetics and flow rates).
- a different temperature and pressure e.g., temperatures and pressures more conducive to the reactions desired and where the residence time of the feedstock in the second vessel size is matched to the reaction kinetics and flow rates.
- various solids, inorganic compounds, etc. may be formed when performing the reactions outlined herein.
- These inorganic products may comprise Na 2 S, NaN 3 , heavy metals and solid organic polymers that are formed by the radical reactions.
- the process used in conjunction with the device of Figure 3 may further involve filtering, or separating by centrifugal forces the feedstock after it has been exposed to the sodium for sufficient time to remove solids from the liquids. This separation may involve the use of a separator 80, as described below.
- the oil feedstock 50, alkali metal solution 51 and other components of the device 100 may be dissolved in a polar solvent such as Formamide, Methyl formamide, Dimethyl formamide, Acetamide, Methyl acetamide, Dimethyl acetamide, Triethylamine, Diethyl acetamide, Ethylene glycol, Diethylene glycol, Triethylene glycol, Tetraethylene glycol, Ethylene Carbonate, Propylene Carbonate, Dimethylpropyleneurea, Butylene Carbonate, Cyclohexanol, 1 ,3-Cyclohexanediol, 1 ,2 Ethanediol, 1 ,2-Propanediol, Ethanolamine, Methyl sulfoxide, Dimethyl sulfoxide, Tetramethylene sulfoxide, Sulfolane, Gamma-butyrolactone, Nitrobenzene, Acetonitrile, Pyridine, quinoline, am
- the alkali metal solution 51 may be dissolved in one or more of these solvents and then be allowed to flow into the alkali metal source chamber 30.
- the salts that are used for the alkali metal solution 51 may be alkali metal chlorides, hydroxides, phosphates, carbonates, sulfides and the like.
- such solvents may be used with the oil feedstock 50 and/or the hydrocarbon 60 and then the mixture may be allowed to flow into the chamber 20.
- the anode reaction in the alkali metal source chamber 30 may vary.
- sulfides may form polysulfides and or elemental sulfur
- chlorides may form chlorine gas
- hydroxides may form oxygen gas
- carbonates may form oxygen gas and evolve carbon dioxide and the like.
- alkali metal source is an alkali metal
- metal ions will simply form.
- the products formed in the oil feedstock chamber 20 may be sent to a product separator 80 (as shown by arrow 82).
- the inorganic products may form a phase that is separable from an organic phase that comprises the upgraded oil feedstock and/or unreacted oil feedstock.
- a flux may be added to the product separator.
- the product separator 80 may be a settling chamber or other similar structure.
- Figure 4 is a schematic that includes another embodiment of the device 100. Much of the structures/elements depicted in Figure 4 are similar to that which was described in Figure 3. Accordingly, for purposes of brevity, the discussion of many of these structures/elements is omitted.
- FIG 4 depicts a schematic embodiment similar to the depiction in Figure 3 except a porous partition 101 resides between the ion separator 25 and the feedstock 50.
- This partition 101 may be a metal mesh or perforated metal sheet, or glass fiber mesh, carbon fiber mesh or other material with holes or pores that will allow alkali metal to flow through.
- Alkali metal 102 is formed at the ion separator 25 and may serve as the cathode with a negatively charged current collector 103 in contact with the alkali metal 1 02.
- the porous partition 101 if electronically conductive, may be negatively charged and serve as the current collector.
- the alkali metal 102 Once the alkali metal 102 is formed, it may flow through the porous partition 101 and may then react with the oil feedstock 50 in the manner described above.
- the addition of the alkali metal 102 may not simply neutralize the acidic hydrogen in the napthenic acid.
- naphthenic acid has the structure: R— COOH.
- the alkali metal 102 may react with the oxygen atoms (in addition to the hydrogen atoms) such that the remaining hydrocarbon after the alkali metal addition has the structure R— CH 3 , R— H, etc. (The reason for this is that the alkali metal 102 may also reduce the oxygen moiety as well as the hydrogen moiety.)
- the formed inorganic products may thus include NaOH, Na 2 0, etc.
- the TAN value of the feedstock 50 is reduced.
- the TAN value may not be increased (or returned to its original state) by simply reacting the de-acidified oil feedstock with base (such as NaOH). Rather, as described herein, the reduction of the TAN value may also operate to convert the napthenic or other acid groups into pure hydrocarbon functional groups (such as is R— CH 3 , R— H, etc.).
- the device 1 00 may be used to upgrade an oil feedstock 50. More specifically, the feedstock 50 may be upgraded by having the feedstock 50 be de-acidified, desulfirized, demetalized and denitrogenized. In other words, the device 100 is operable to remove sulfur, heavy metals, acids (such as napthenic acid) and nitrogen from the oil feedstock 50.
- FIG. 5 The embodiment of the device 100 that is shown in Figure 5 is similar to that which is shown and described in Figure 3. For purposes of brevity, much of this discussion will be omitted. However, for clarity, the wires 42 and the power source 40 are not shown in Figure 5. However, those skilled in the art will appreciate that such structures are indeed present and may be necessary in order to conduct the electrolytic reactions associated with the device 1 00.
- the oil feedstock 50 shown in Figure 5 may include quantities of heavy metals, napthenic acid and at least one heteroatom (e.g., nitrogen and sulfur). Accordingly, such materials may be removed from the oil feedstock 50 using the methods outlined herein. Specifically, the oil feedstock 50 is contacted with quantities of alkali metals 55a, 55b, 55c. (The arrows 58 are designed to represent the reactions between the alkali metals 55a, 55b, 55c and the oil feedstock 50.) More specifically, the feedstock 50 may be contacted with a first quantity of an alkali metal 55a.
- the reaction between the first quantity of the alkali metal 55a and the feedstock 50 is such that the alkali metal 55a reacts with the heavy metals that are in the feedstock 50.
- This reacted feedstock may then exit the chamber 20 and may pass through a product separator 80.
- the purpose of the product separator 80 is to remove the heavy metals from the oil feedstock. These heavy metals may then be recovered, sold, etc.
- the feedstock 50 (minus the heavy metals which were previously removed) may be brought back into the chamber 20.
- This chamber 20 may be the same chamber that was previously used to remove the heavy metals, or it may be a chamber 20 of a different device 100 that is positioned downstream from the product separator 80.
- the oil feedstock 50 (which has had the heavy metals removed) may then be reacted with a second quantity of the alkali metal 55b.
- the alkali metal 55b reacts with the napthenic acid to form a de-acidified oil feedstock, wherein a TAN value of the unreacted oil feedstock is less than a TAN value of the de-acidified oil feedstock.
- the reacted oil feedstock 50 may be sent to the product separator 80 which may operate to remove the inorganic materials that were formed during the reaction with the second quantity of alkali metals 55b. This separation of inorganic materials may occur within the same product separator 80 that was used to remove the heavy metals or may be conducted in a different separator product 80.
- the feedstock 50 (minus the heavy metals and the napthenic acids which were previously removed) may be brought back into the chamber 20.
- This chamber 20 may be the same chamber that was previously used to remove the heavy metals/napthenic acids, or it may be a chamber 20 of a different device 100 that is positioned downstream from the product separator 80.
- the oil feedstock 50 (which has had the heavy metals/napthenic acids removed) may then be reacted with a third quantity of the alkali metal 55c. This reaction with the third quantity of the alkali metal 55c removes at least one heteroatom (e.g., N, S) from the feedstock 50 to form an upgraded oil feedstock.
- heteroatom e.g., N, S
- the heteroatom to carbon ratio of the upgraded oil feedstock is less than a heteroatom to carbon ratio of the oil feedstock.
- this product may then pass through a product separator 80 to remove the inorganic materials and/or N, S moieties from the oil feedstock, thereby resulting in an upgraded oil feedstock.
- the alkali metal quantities 55a, 55b, 55c in Figure 5 were introduced using the method of the device 100-e.g., by having alkali metal ions pass through the ion separator 25 and then be reduced to the metallic state in situ within the chamber 20.
- the alkali metal quantities 55a, 55b, 55c are introduced directly into the oil feedstock 50 (e.g., without having the metal be formed via a reduction reaction).
- the different quantities of the alkali metals 55a, 55b, 55c may be the same alkali metal or may be different alkali metals.
- FIG. 6 a flow diagram of a method 190 that may be used to upgrade a quantity of a first oil feedstock 50a is shown.
- the quantity of the oil feedstock 50 may be obtained.
- This oil feedstock 50 may include quantities of heavy metals, acids (such as napthenlic acid), and/or one or more heteroatoms (such as sulfur and nitrogen moieties).
- these metals/heteroatoms/acids may be removed from the oil feedstock 50a.
- the quantity of the oil feedstock 50a may be added to a chamber 1 1 0a.
- This chamber 1 10a may be referred to as a "de-metalization" chamber in that the heavy metals are removed from the oil feedstock 50a in this chamber 1 10a.
- the chamber 1 10a may be an oil feedstock chamber 20 of the type described above.
- the chamber 1 10a may simply be another type of vessel that is designed to remove metals from the oil feedstock 50a.
- a quantity of alkali metals (such as alkali metals 55a shown in Figure 5) may be added to the feedstock 50a. Once the reaction has occurred, the products may be placed within a product separator 80a.
- This oil feedstock 50b may then be added to a chamber 1 10b.
- the chamber 1 10b may be the same chamber as the chamber 1 10a (e.g., the oil feedstock material is re-inserted into the chamber 1 10a) or it may be a different vessel.
- the chamber 1 10b may be referred to as a "de-acidification" chamber in that the oil feedstock 50b may be de-acidified in this chamber 1 10b.
- the oil feedstock 50b is reacted with a quantity of an alkali metal (such as second quantity of the alkali metal 55b shown in Figure 5).
- This reaction with the alkali metal 55b reacts with the napthenic acid in the feedstock 50b. More specifically, the alkali metal 55b eliminates the naphtenic acid such that the reacted oil feedstock has a TAN value that is less than the TAN value of the (unreacted) oil feedstock 50a.
- the products may be placed within a product separator 80b.
- a product separator 80b Those skilled in the art will appreciate the types of devices (such as a settling chamber) that may be used as the product separator 80b.
- the product separator 80b may be the same structure as the product separator 80a or may be a different element. In this product separator 80b, inorganic acid products 127 are separated out, leaving only a quantity of "de-acidified" oil feedstock 50c.
- This de-acidified oil feedstock 50c (which has also been de-metalized) may then be added to a chamber 1 10c.
- This chamber 1 10c may be the same as either or both of the chambers 1 10a, 1 10b, or in other embodiments, the chamber 1 1 0c may be a different chamber than the chambers 1 10a, 1 1 0b.
- This chamber 1 1 0c may be referred to as a "de-sulfurization" chamber in that sulfur moieties from the oil feedstock may be removed. More specifically, an alkali metal (such as a third quantity of the alkali metal 55c) may be added to react with the oil feedstock.
- this reaction involves reacting the alkali metal with a heteroatom, such as sulfur. (This reaction is described above). Once reacted, the products may be added to a product separator 80c which operates to remove inorganic sulfur products 129 from the oil feedstock, thereby producing de-sulfurized feedstock 50d.
- a heteroatom such as sulfur
- This feedstock 50d may further be added to a chamber 1 10d.
- This chamber 1 10d may be the same as or different than the chambers 1 10a, 1 10b, 1 10c.
- heteroatoms such as nitrogen are removed from the oil feedstock by reacting the feedstock with an alkali metal quantity (such as, for example, alkali metal 55c of Figure 5).
- an alkali metal quantity such as, for example, alkali metal 55c of Figure 5
- the inorganic nitrogen products 131 may be removed via product separator 80d (which may be the same as, or a different structure than, the product separators 80a, 80b, 80c).
- the resulting oil feedstock, after all of these products have been removed, may be classified as an "upgraded" oil feedstock 50e.
- FIG 7 another embodiment of a system 200 for upgrading an oil feedstock is shown.
- the system 200 includes many of the same features that are associated with the device 1 00 of Figure 3. For purposes of brevity, much of this discussion will be omitted. However, for clarity, the wires 42 and the power source 40 are not shown in Figure 7. However, those skilled in the art will appreciate that such structures are indeed present and may be necessary in order to conduct the electrolytic reactions associated with the system 200.
- a quantity of a first oil feedstock 150a is added to a TAN reduction chamber 205.
- This chamber 205 is a chamber into which an alkali metal (in its metallic form) may be added.
- This addition of the alkali metal to the feedstock 150a operates to eliminate naphthenic acid in the feedstock 150a. Accordingly, the TAN value of the feedstock 150a after it has been reacted in the TAN reduction vessel 205 is significantly reduced.
- a separator (which is not shown in Figure 7) may be used to remove the formed inorganic materials from the feedstock.
- the feedstock leaving this chamber 205 may be referred to as de- acidified oil feedstock 150b.
- the de-acidified feedstock 150b may be added to a chamber 20 so that it may be exposed to alkali metal 155b, thereby eliminating the heteroatoms and/or the heavy metals in the feedstock 150b.
- Figure 7 shows an embodiment in which the chamber 205 used to reduce the TAN value is separate from the chamber 20 that is used to de-nitrogenize/de-sulfurize the feedstock.
- the temperature and pressure and flow rate for optimal TAN reduction may be used in the TAN vessel 205, and then different temperatures/pressures/flow rates, etc. may be used in the chamber 20 for the other chemical reactions. These different temperatures/pressures/flow rates may be matched to the reaction kinetics of the specific reactions.
- FIG. 7 illustrates that there is a significant amount of flexibility associated with the present embodiments.
- a TAN reduction chamber 205 that is designed to reduce the TAN value of the oil feedstock.
- this TAN value has been reduced (for example to a value that is less than or equal to 1 )
- other processes may be used to eliminate the heteroatoms, heavy metals, etc. associated with the oil feedstock.
- the owner of the oil feedstock can design a system that will be appropriate for processing their particular sample of hydrocarbon material.
- the oil feedstock 1 50c may flow out of the chamber 20. This oil feedstock will be referred to as "upgraded” oil feedstock 150c.
- alkali metal that is needed to reduce the TAN value below 1 , to remove the heteroatoms, to react with the heavy metals, etc., will depend upon the particular sample of oil feedstock/hydrocarbon material. Accordingly, by performing testing on the sample oil feedstock, a skilled artisan can determine how much alkali metal may be needed to upgrade the oil feedstock.
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Microbiology (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201161560653P | 2011-11-16 | 2011-11-16 | |
PCT/US2012/065670 WO2013075021A1 (fr) | 2011-11-16 | 2012-11-16 | Dispositif et procédé pour valoriser des charges d'alimentation pétrolières à l'aide d'une membrane conductrice à base de métal alcalin |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2780434A1 true EP2780434A1 (fr) | 2014-09-24 |
EP2780434A4 EP2780434A4 (fr) | 2015-07-15 |
EP2780434B1 EP2780434B1 (fr) | 2021-03-03 |
Family
ID=48430219
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12849838.3A Active EP2780434B1 (fr) | 2011-11-16 | 2012-11-16 | Procédé pour valoriser des charges d'alimentation pétrolières à l'aide d'une membrane conductrice à base de métal alcalin |
Country Status (9)
Country | Link |
---|---|
EP (1) | EP2780434B1 (fr) |
JP (1) | JP6162711B2 (fr) |
KR (1) | KR101909773B1 (fr) |
CA (2) | CA2855966C (fr) |
ES (1) | ES2862578T3 (fr) |
HK (1) | HK1202572A1 (fr) |
IN (1) | IN2014CN04302A (fr) |
SG (1) | SG11201402307SA (fr) |
WO (1) | WO2013075021A1 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2015080999A1 (fr) * | 2013-11-26 | 2015-06-04 | Ceramatec, Inc. | Procédés et systèmes pour traiter une charge pétrolière contenant des acides organiques et du soufre |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1177912C (zh) * | 1995-08-25 | 2004-12-01 | 埃克森研究工程公司 | 降低原油酸含量和腐蚀性的方法 |
GB9912842D0 (en) * | 1999-06-02 | 1999-08-04 | Bp Exploration Operating | Process for reducing the acidity of oil |
GB0113645D0 (en) * | 2001-06-05 | 2001-07-25 | Bp Exploration Operating | Process |
JP3516446B2 (ja) * | 2002-04-26 | 2004-04-05 | 東京応化工業株式会社 | ホトレジスト剥離方法 |
BRPI0405935A (pt) * | 2003-12-19 | 2005-10-04 | Shell Int Research | Métodos de produzir um produto de petróleo bruto e combustìvel de transporte, combustìvel de aquecimento, lubrificantes ou substâncias quìmicas e produto de petróleo bruto |
US7897028B2 (en) * | 2004-01-26 | 2011-03-01 | Ceramatec, Inc. | Process for the recovery of materials from a desulfurization reaction |
US20060054538A1 (en) * | 2004-09-14 | 2006-03-16 | Exxonmobil Research And Engineering Company | Emulsion neutralization of high total acid number (TAN) crude oil |
WO2009070593A1 (fr) * | 2007-11-27 | 2009-06-04 | Ceramatec, Inc. | Procédé pour récupérer des métaux alcalins et du soufre à partir de sulfures et de polysulfures de métaux alcalins |
US8486251B2 (en) * | 2008-08-05 | 2013-07-16 | Exxonmobil Research And Engineering Company | Process for regenerating alkali metal hydroxides by electrochemical means |
US8338038B2 (en) * | 2008-09-12 | 2012-12-25 | Ceramatec, Inc | Electrochemical cell comprising ionically conductive membrane and porous multiphase electrode |
US20100087124A1 (en) * | 2008-10-07 | 2010-04-08 | Farzad Saghian | Cd repair apparatus |
JP5720055B2 (ja) * | 2009-11-02 | 2015-05-20 | セラマテック・インク | アルカリ金属および炭化水素を使用した石油原料の改質 |
US8608952B2 (en) * | 2009-12-30 | 2013-12-17 | Uop Llc | Process for de-acidifying hydrocarbons |
-
2012
- 2012-11-16 ES ES12849838T patent/ES2862578T3/es active Active
- 2012-11-16 KR KR1020147015890A patent/KR101909773B1/ko active IP Right Grant
- 2012-11-16 EP EP12849838.3A patent/EP2780434B1/fr active Active
- 2012-11-16 WO PCT/US2012/065670 patent/WO2013075021A1/fr active Application Filing
- 2012-11-16 CA CA2855966A patent/CA2855966C/fr active Active
- 2012-11-16 CA CA2997472A patent/CA2997472C/fr active Active
- 2012-11-16 SG SG11201402307SA patent/SG11201402307SA/en unknown
- 2012-11-16 IN IN4302CHN2014 patent/IN2014CN04302A/en unknown
- 2012-11-16 JP JP2014542519A patent/JP6162711B2/ja active Active
-
2015
- 2015-03-24 HK HK15103026.5A patent/HK1202572A1/xx unknown
Also Published As
Publication number | Publication date |
---|---|
EP2780434B1 (fr) | 2021-03-03 |
SG11201402307SA (en) | 2014-09-26 |
IN2014CN04302A (fr) | 2015-09-04 |
ES2862578T3 (es) | 2021-10-07 |
CA2997472C (fr) | 2020-02-25 |
WO2013075021A1 (fr) | 2013-05-23 |
JP2015501860A (ja) | 2015-01-19 |
CA2997472A1 (fr) | 2013-05-23 |
CA2855966C (fr) | 2018-05-01 |
CA2855966A1 (fr) | 2013-05-23 |
HK1202572A1 (en) | 2015-10-02 |
ES2862578T8 (es) | 2022-01-10 |
JP6162711B2 (ja) | 2017-07-12 |
EP2780434A4 (fr) | 2015-07-15 |
KR101909773B1 (ko) | 2018-10-18 |
KR20140096119A (ko) | 2014-08-04 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP2496669B1 (fr) | Valorisation de charges d'huiles de pétrole à l'aide de métaux alcalins et d'hydrocarbures | |
US9512368B2 (en) | Method of preventing corrosion of oil pipelines, storage structures and piping | |
EP2732010B1 (fr) | Plateforme de valorisation utilisant des métaux alcalins | |
EP2780434B1 (fr) | Procédé pour valoriser des charges d'alimentation pétrolières à l'aide d'une membrane conductrice à base de métal alcalin | |
EP2986691A1 (fr) | Procédé pour séparer des sels de métal alcalin d'hydrocarbures ayant réagi avec un métal alcalin | |
US9441170B2 (en) | Device and method for upgrading petroleum feedstocks and petroleum refinery streams using an alkali metal conductive membrane | |
US9546325B2 (en) | Upgrading platform using alkali metals | |
US8444843B2 (en) | Electrocatalytic dissociation of water for hydrodesulfurization of hydrocarbon feedstock | |
US20170253816A1 (en) | Method for recovering alkali metal from hydrocarbon feedstocks treated with alkali metal |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 20140508 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
DAX | Request for extension of the european patent (deleted) | ||
RA4 | Supplementary search report drawn up and despatched (corrected) |
Effective date: 20150612 |
|
RIC1 | Information provided on ipc code assigned before grant |
Ipc: C07C 7/00 20060101ALI20150608BHEP Ipc: B01J 19/00 20060101ALI20150608BHEP Ipc: C10G 32/02 20060101ALI20150608BHEP Ipc: C10G 29/04 20060101AFI20150608BHEP Ipc: C10G 75/02 20060101ALI20150608BHEP |
|
REG | Reference to a national code |
Ref country code: HK Ref legal event code: DE Ref document number: 1202572 Country of ref document: HK |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: FIELD UPGRADING LIMITED |
|
17Q | First examination report despatched |
Effective date: 20160405 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: EXAMINATION IS IN PROGRESS |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: ENLIGHTEN INNOVATIONS INC. |
|
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: GRANT OF PATENT IS INTENDED |
|
GRAJ | Information related to disapproval of communication of intention to grant by the applicant or resumption of examination proceedings by the epo deleted |
Free format text: ORIGINAL CODE: EPIDOSDIGR1 |
|
GRAJ | Information related to disapproval of communication of intention to grant by the applicant or resumption of examination proceedings by the epo deleted |
Free format text: ORIGINAL CODE: EPIDOSDIGR1 |
|
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: EXAMINATION IS IN PROGRESS |
|
INTG | Intention to grant announced |
Effective date: 20200626 |
|
INTG | Intention to grant announced |
Effective date: 20200716 |
|
INTC | Intention to grant announced (deleted) | ||
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: GRANT OF PATENT IS INTENDED |
|
INTG | Intention to grant announced |
Effective date: 20201015 |
|
GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: GRANT OF PATENT IS INTENDED |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE PATENT HAS BEEN GRANTED |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
REG | Reference to a national code |
Ref country code: GB Ref legal event code: FG4D |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: EP Ref country code: AT Ref legal event code: REF Ref document number: 1367204 Country of ref document: AT Kind code of ref document: T Effective date: 20210315 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R096 Ref document number: 602012074654 Country of ref document: DE |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: FG4D |
|
REG | Reference to a national code |
Ref country code: NL Ref legal event code: FP |
|
REG | Reference to a national code |
Ref country code: HK Ref legal event code: WD Ref document number: 1202572 Country of ref document: HK |
|
REG | Reference to a national code |
Ref country code: LT Ref legal event code: MG9D |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: HR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 Ref country code: FI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 Ref country code: GR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210604 Ref country code: LT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 Ref country code: NO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210603 Ref country code: BG Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210603 |
|
REG | Reference to a national code |
Ref country code: AT Ref legal event code: MK05 Ref document number: 1367204 Country of ref document: AT Kind code of ref document: T Effective date: 20210303 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: RS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 Ref country code: PL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 Ref country code: LV Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 Ref country code: SE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 |
|
REG | Reference to a national code |
Ref country code: ES Ref legal event code: FG2A Ref document number: 2862578 Country of ref document: ES Kind code of ref document: T3 Effective date: 20211007 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: AT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 Ref country code: SM Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 Ref country code: EE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 Ref country code: CZ Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 Ref country code: PT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210705 Ref country code: IS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210703 Ref country code: RO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R097 Ref document number: 602012074654 Country of ref document: DE |
|
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: AL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 Ref country code: DK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 |
|
26N | No opposition filed |
Effective date: 20211206 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210703 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MC Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: PL |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LU Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20211116 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LI Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20211130 Ref country code: CH Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20211130 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20211116 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: HU Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT; INVALID AB INITIO Effective date: 20121116 Ref country code: CY Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 |
|
P01 | Opt-out of the competence of the unified patent court (upc) registered |
Effective date: 20230517 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: NL Payment date: 20231120 Year of fee payment: 12 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: GB Payment date: 20231123 Year of fee payment: 12 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: IT Payment date: 20231124 Year of fee payment: 12 Ref country code: FR Payment date: 20231120 Year of fee payment: 12 Ref country code: DE Payment date: 20231121 Year of fee payment: 12 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: BE Payment date: 20231120 Year of fee payment: 12 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: ES Payment date: 20240223 Year of fee payment: 12 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: TR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210303 |