EP2768538B1 - Improved biocontrol through the use of chlorine-stabilizer blends - Google Patents
Improved biocontrol through the use of chlorine-stabilizer blends Download PDFInfo
- Publication number
- EP2768538B1 EP2768538B1 EP12842036.1A EP12842036A EP2768538B1 EP 2768538 B1 EP2768538 B1 EP 2768538B1 EP 12842036 A EP12842036 A EP 12842036A EP 2768538 B1 EP2768538 B1 EP 2768538B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- composition
- process stream
- halogen
- stabilizer
- urea
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000203 mixture Substances 0.000 title claims description 117
- 239000003381 stabilizer Substances 0.000 title claims description 54
- 230000000443 biocontrol Effects 0.000 title 1
- 238000000034 method Methods 0.000 claims description 116
- 230000008569 process Effects 0.000 claims description 79
- 229910052736 halogen Inorganic materials 0.000 claims description 59
- 150000002367 halogens Chemical class 0.000 claims description 57
- 239000000460 chlorine Substances 0.000 claims description 36
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 28
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 28
- 239000004202 carbamide Substances 0.000 claims description 28
- 229910052801 chlorine Inorganic materials 0.000 claims description 28
- LNOPIUAQISRISI-UHFFFAOYSA-N n'-hydroxy-2-propan-2-ylsulfonylethanimidamide Chemical compound CC(C)S(=O)(=O)CC(N)=NO LNOPIUAQISRISI-UHFFFAOYSA-N 0.000 claims description 24
- 239000003513 alkali Substances 0.000 claims description 23
- 230000004071 biological effect Effects 0.000 claims description 21
- 238000002156 mixing Methods 0.000 claims description 19
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 claims description 13
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 claims description 11
- 229910052921 ammonium sulfate Inorganic materials 0.000 claims description 11
- 235000011130 ammonium sulphate Nutrition 0.000 claims description 11
- -1 bromine compound Chemical class 0.000 claims description 9
- 238000012544 monitoring process Methods 0.000 claims description 8
- 229910019093 NaOCl Inorganic materials 0.000 claims description 7
- 238000004537 pulping Methods 0.000 claims description 6
- 241000233866 Fungi Species 0.000 claims description 5
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 claims description 4
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 claims description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 4
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 4
- 229910052794 bromium Inorganic materials 0.000 claims description 4
- 239000001257 hydrogen Substances 0.000 claims description 4
- 229910052739 hydrogen Inorganic materials 0.000 claims description 4
- 239000001301 oxygen Substances 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 239000007789 gas Substances 0.000 claims description 3
- 230000033116 oxidation-reduction process Effects 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000007747 plating Methods 0.000 claims description 3
- 239000003139 biocide Substances 0.000 description 58
- 230000003115 biocidal effect Effects 0.000 description 43
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 40
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 24
- 230000001590 oxidative effect Effects 0.000 description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 22
- 229910052757 nitrogen Inorganic materials 0.000 description 21
- 239000007800 oxidant agent Substances 0.000 description 21
- 244000005700 microbiome Species 0.000 description 18
- 241000894007 species Species 0.000 description 17
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 14
- 229910052717 sulfur Inorganic materials 0.000 description 14
- 239000011593 sulfur Substances 0.000 description 14
- 239000000975 dye Substances 0.000 description 9
- 239000000654 additive Substances 0.000 description 8
- 239000005708 Sodium hypochlorite Substances 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 238000009472 formulation Methods 0.000 description 7
- 239000012528 membrane Substances 0.000 description 7
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 241000894006 Bacteria Species 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 230000002688 persistence Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- QDWYPRSFEZRKDK-UHFFFAOYSA-M sodium;sulfamate Chemical compound [Na+].NS([O-])(=O)=O QDWYPRSFEZRKDK-UHFFFAOYSA-M 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- QDHHCQZDFGDHMP-UHFFFAOYSA-N Chloramine Chemical compound ClN QDHHCQZDFGDHMP-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 230000000845 anti-microbial effect Effects 0.000 description 3
- 239000007844 bleaching agent Substances 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 125000005843 halogen group Chemical group 0.000 description 3
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Inorganic materials Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 238000011105 stabilization Methods 0.000 description 3
- 238000004659 sterilization and disinfection Methods 0.000 description 3
- IIACRCGMVDHOTQ-UHFFFAOYSA-M sulfamate Chemical compound NS([O-])(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-M 0.000 description 3
- 238000011282 treatment Methods 0.000 description 3
- YRIZYWQGELRKNT-UHFFFAOYSA-N 1,3,5-trichloro-1,3,5-triazinane-2,4,6-trione Chemical compound ClN1C(=O)N(Cl)C(=O)N(Cl)C1=O YRIZYWQGELRKNT-UHFFFAOYSA-N 0.000 description 2
- KEQGZUUPPQEDPF-UHFFFAOYSA-N 1,3-dichloro-5,5-dimethylimidazolidine-2,4-dione Chemical compound CC1(C)N(Cl)C(=O)N(Cl)C1=O KEQGZUUPPQEDPF-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 2
- 206010061217 Infestation Diseases 0.000 description 2
- FSNCEEGOMTYXKY-JTQLQIEISA-N Lycoperodine 1 Natural products N1C2=CC=CC=C2C2=C1CN[C@H](C(=O)O)C2 FSNCEEGOMTYXKY-JTQLQIEISA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 230000035508 accumulation Effects 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000004061 bleaching Methods 0.000 description 2
- 238000005282 brightening Methods 0.000 description 2
- 229940006460 bromide ion Drugs 0.000 description 2
- 239000003518 caustics Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- YUMNNMSNSLHINV-UHFFFAOYSA-N chloro sulfamate Chemical compound NS(=O)(=O)OCl YUMNNMSNSLHINV-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- FCRWGDJBFPDQPO-UHFFFAOYSA-N ctk4b2887 Chemical compound Cl[N] FCRWGDJBFPDQPO-UHFFFAOYSA-N 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000002401 inhibitory effect Effects 0.000 description 2
- 230000002147 killing effect Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000002906 microbiologic effect Effects 0.000 description 2
- 230000002085 persistent effect Effects 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- DIIIISSCIXVANO-UHFFFAOYSA-N 1,2-Dimethylhydrazine Chemical compound CNNC DIIIISSCIXVANO-UHFFFAOYSA-N 0.000 description 1
- ZKHQWZAMYRWXGA-KQYNXXCUSA-J ATP(4-) Chemical compound C1=NC=2C(N)=NC=NC=2N1[C@@H]1O[C@H](COP([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O)[C@@H](O)[C@H]1O ZKHQWZAMYRWXGA-KQYNXXCUSA-J 0.000 description 1
- ZKHQWZAMYRWXGA-UHFFFAOYSA-N Adenosine triphosphate Natural products C1=NC=2C(N)=NC=NC=2N1C1OC(COP(O)(=O)OP(O)(=O)OP(O)(O)=O)C(O)C1O ZKHQWZAMYRWXGA-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- TTWYZDPBDWHJOR-IDIVVRGQSA-L adenosine triphosphate disodium Chemical compound [Na+].[Na+].C1=NC=2C(N)=NC=NC=2N1[C@@H]1O[C@H](COP(O)(=O)OP(O)(=O)OP([O-])([O-])=O)[C@@H](O)[C@H]1O TTWYZDPBDWHJOR-IDIVVRGQSA-L 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000004599 antimicrobial Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000000254 damaging effect Effects 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 230000002538 fungal effect Effects 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 125000001477 organic nitrogen group Chemical group 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
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- 239000002243 precursor Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
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- 238000001429 visible spectrum Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/36—Biocidal agents, e.g. fungicidal, bactericidal, insecticidal agents
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/03—Non-macromolecular organic compounds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/03—Non-macromolecular organic compounds
- D21H17/05—Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
- D21H17/11—Halides
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
Definitions
- At least one invention pertains to compositions and methods for reducing biological activity in process streams, e.g. water based process streams.
- Biological activity in process streams is problematic for a variety of reasons, including, but not limited to sanitation problems, process equipment efficiency problems, and product quality problems.
- high biological activity levels have a deleterious effect on equipment operation.
- the problems associated with manufacturing certain paper types, e.g. tissue/recycled products are more pronounced, because high fungal levels present the quandary of providing a biocide program that stabilizes the biocide well enough so that it is not readily consumed (good persistence) and providing a biocide at sufficient levels to combat periodic spikes in biological activity - a need for less stabilization/decreased persistence.
- bleaching/processing of recycled fiber presents the additional quandary for papermakers because papermakers are balancing the addition of sulfite post bleaching/processing of recycled fibers, which quenches a halogen, e.g. chlorine, with the need to maintain chlorine in the system, more specifically, a persistent level of chlorine in the papermaking system without having to add more halogen/chlorine than is necessary.
- a halogen e.g. chlorine
- At least one invention relates to methods and compositions effective at stabilizing oxidant biocides.
- Oxidant biocides such as peroxide acid and halogen chemicals like sodium hypochlorite have been widely used in the pulp and paper industry. These oxidant biocides are highly effective at immediately killing large numbers of microorganisms.
- Oxidant biocides are not naturally stable and they tend to oxidize rapidly and over time lose their effectiveness.
- In environments with very high populations of microorganisms such as in process water which is rich in organic and inorganic material on which the microorganisms can feast, sufficient numbers of microorganisms can survive until after the oxidant biocides have lost effectiveness.
- N-hydrogen sources have also been used to stabilize oxidant biocides but they too have been unsatisfactory because they are volatile and too rigid in their dosage requirements. This rigidity prevents the kind of flexible molar ratio adjustments that are often required to suit the specific conditions of the particular water system they are used to treat.
- biocide blends typically include an oxidant halogen which provides an initial large kill of the organisms and another longer lasting but less effective biocide which provides more long term microorganism suppression.
- biocide blends typically include an oxidant halogen which provides an initial large kill of the organisms and another longer lasting but less effective biocide which provides more long term microorganism suppression.
- biocides are themselves incompatible with other biocides and the use of multiple biocides, each having their own preparation and introduction issues, requires an inordinate investment in complex application equipment.
- US 2007/178173 A1 discloses a composition for anti-microbial effect in a water system such as a pulp and paper processing line with an aqueous slurry.
- the composition comprises a free chlorine-generating biocide comprising a chlorine source, urea, and an alkali in a concentration sufficient to provide a pH greater than 10, and typically at least pH 11.
- WO 03/073848 A1 discloses a method of preparing a biocide having improved durability of its biocidal activity as well as disinfection efficiency at an initial stage, comprising the steps of: (a) preparing stabilized alkali or alkaline earth metal hypochlorite having a pH at least 11 by mixing a chlorine oxidant including alkali or alkaline earth metal hypochlorite with a stabilizer in an alkali solution; (b) preparing a bromide ion source; and (c) adding the bromide ion source prepared in step (b) into the stabilized alkali or alkaline earth metal hypochlorite prepared in step (a). Also, a method of controlling the growth of microorganisms using a biocide prepared by the method of the present invention is disclosed.
- US 2008/199901 A1 discloses an apparatus and method for monitoring microbiological activity in a process stream by measuring dissolved oxygen is disclosed. Bulk microbiological activity and surface associated biological activity are measured using this apparatus and method,
- US 7,776,363 B2 discloses a composition for anti-microbial effect in a water system such as a pulp and paper processing line with an aqueous slurry.
- the composition comprises a free chlorine-generating biocide comprising a chlorine source, urea, and an alkali in a concentration sufficient to provide a pH greater than 10, and typically at least pH 11.
- US 2003/029812 A1 discloses a method for controlling (e.g. inhibiting) the growth of microorganisms or killing microorganisms in an aqueous solution, such as that found in a water treatment facility or papermaking facility.
- the method includes adding an effective amount of (a) a free halogen-generating biocide, (b) a halogen stabilizer, and (c) a quaternary ammonium compound, a biocidal amine or salt thereof, or mixture thereof to the aqueous solution.
- US 2008/160104 A1 discloses an antimicrobial composition prepared by mixing a polymer-ammonium salt formulation comprising one or more polymers and one or more ammonium salts with alkali and a chlorine source in a molar ratio of chlorine (as Cl 2 ) to ammonium ion of about 1;10 to about 10:1 and methods of using the composition to control biofouling of aqueous systems.
- US 6,475,394 B2 discloses a system and method are provided which enables the monitoring and if desired controlling of fouling within a fluid system.
- This includes a pseudo-fouling detector system with a pair of identical sensors, where said sensors measure a variable, such as, temperature or pH, in a fluid, producing an electric output representative of the variable.
- the variable measurements are used to calculate a fouling index which is further used to develop fouling treatment strategies for controlling the amount of fouling in the fluid system.
- biocide feeding machines be installed at various points along a papermaking production line thereby vastly increase the cost and complexity of adding the biocides. So there remains need for simplified making biocide and feeding approach.
- At least one embodiment of the invention is directed to a composition comprising according to claim 1.
- the halogen source may be selected from the group consisting of at least one of the following: a chlorine source, an alkaline hypohalite, Cl 2 gas, NaOCl, Ca(OCl) 2 , and electrically generated chlorine.
- the urea and additional halogen stabilizer may be in a ratio of 50:50 with one another.
- At least one embodiment of the invention is directed to a method for reducing biological activity in a process stream comprising providing the composition to a process stream.
- the composition may be added to the process stream by the following mode of addition: forming a mixture of at least an alkali in a concentration sufficient to maintain a pH of greater than 10 in the final composition and an alkaline hypohalite, and secondarily mixing said mixture with a second mixture containing urea and said additional stabilizer, wherein said secondary mixing is optionally done with a T-mixer.
- the process stream may be a papermaking process stream.
- the papermaking process may be a process selected from the group consisting of: tissue and/or towel, board; packaging; pulping; and recycled pulping.
- the process stream may contain fungus.
- the process stream may have a sulfite concentration of between 2 ppm to 50 ppm.
- the method may further comprise monitoring the biological activity in the process stream prior to and subsequent to the addition of said composition.
- the biological activity may be monitored by taking a sample of said process stream and plating said sample on a Petri dish or similar apparatus or by measuring ATP levels of a sample from the process stream or by taking a sample of said process stream and monitoring dissolved oxygen and optionally the oxidation reduction potential of said sample and optionally responding by adding or reducing the amount of one or more chemistries which are added to said process stream, wherein said chemistries include said composition.
- the method may further comprise adding a second composition to said process stream that contains a halogen, urea, and excludes an additional N-hydrogen compound.
- the method includes the step of:
- the sulfur bearing species may further comprises a nitrogen stabilizer.
- the nitrogen stabilizer may be one item selected from the group consisting of ammonium sulfate, sodium sulfamate, and any combination thereof.
- the molar ratio of halogen to all of the sulfur in the sulfur bearing species may be more than 2:1.
- the alkali may be sodium hydroxide.
- the halogen may be chlorine, sodium hypochlorite, 1,3,5-Trichloroisocyanuric acid (TCCA), 1-bromo-3-chloro-5,5-dimethyl-2,4-imidazolidedione (BCDMH) and 1,3-dichloro-5,5-dimethyl-2,4-imidazolidedione (DCDMH).
- the method may further comprise the steps of first adding to the sulfamic acid an alkali and then the adding urea and/or sodium sulfate.
- the process water stream may be so rich in food for microorgasnisms that a single halogen oxidant biocide is not effective at exterminating the microorganisms population but the composition is.
- the process water stream may be one selected from the list consisting of a cooling tower water stream, and papermaking process water stream.
- the ratio of sulfamic acid or its salt to nitrogen stabilizer may be optimized at any ratio between the concerns of biocidal efficacy and impact on chemical additive present in the process water stream.
- the ratio of sulfamic acid or its salt to nitrogen stabilizer may be optimized at any ratio between the concerns of biocidal efficacy and corrosion on equipment present in the process water stream.
- the composition when used in a papermaking process might not reduce the effectiveness of OBA and DYE additives on paper made from that process.
- the salt may be sodium sulfamate.
- Alkali '' means a composition of matter that functions as a pH altering chemical base.
- DYE or " Dye” means one or more compositions used in the papermaking industry to alter the optical properties of a substrate. Dyes often contain chromophoric groups and auxochrome and have good affinity to fiber and compatibility to other additive in paper industry.
- Nitrogen stabilizer means a stabilizer which contains at least one nitrogen atom.
- OBA means a dye or pigment based optical brightening agent which is a component of a coating formulation commonly applied to a paper substrate. Dyes or pigments that absorb ultraviolet radiation and reemit it at a higher frequency in the visible spectrum (blue), thereby effecting a white, bright appearance.
- Pigment means a solid material used in a papermaking process to alter the optical properties of a substrate.
- Halogen Source means a halogen atom by itself or a halogen atom associated with a cationic counterpart.
- Halogen Stabilizer means a halogen based material whose presence in proximity to a composition of matter functioning as an oxidizing biocide increases the amount of time that the composition remains in a sufficient chemical state to continue functioning as a biocide, this includes but is not limited to materials which preserve (or slow down the rate of loss of) the oxidizing capability of the biocide composition.
- Stabilizer means a composition of matter that increases the length of time that oxidizing halogen ions retain oxidant capacity and are capable of releasing free ions slowly thereby remaining an effective biocidal agent in a liquid environment.
- Substrate means a sheet of paper, a sheet of paper precursor, a mass of fibers, or any other cellulose based or synthetic fibrous material that can be coverted into a sheet of paper by a papermaking process.
- the present invention provides for a composition and a method of use for said composition, which reduces biological activity in a process stream by providing a more efficient application of a biocide.
- the biocide is more efficiently utilized, e.g. increase in persistence of the biocide in the system when needed, which can provide an environmental benefit because a process operator can use less biocide to combat various types of microorganisms and bacteria that pervade process streams, e.g. including water based systems, wherein one water based system example is a papermaking system.
- the composition contains at least the following components: halogen, urea, and an additional halogen stabilizer excluding urea.
- Stabilizers can be blended with chlorine or bromine to yield a milder oxidant.
- Benefits of halogen-stabilization include increased persistence of the halogen residual for improved control of microbial growth in biofilm or surface deposits and in systems with long residence times and high halogen demand.
- Halogen-stabilization can also improve compatibility of the halogen with sensitive process additives, including dyes, optical brightening agents, polymers, and corrosion control products.
- sensitive process additives including dyes, optical brightening agents, polymers, and corrosion control products.
- the halogen becomes too persistent when it is blended with stabilizers, for example urea.
- the program may not adequately control fungi and several types of bacteria, including sphingomonads and spore-forming bacteria.
- Some forms of stabilized-halogen are more volatile, reducing the halogen residual available in the water-phase and contributing to vapor-phase corrosion.
- an alkali in a concentration sufficient to provide a pH of greater than 10.
- the pH is greater than 12.
- the pH range is from 12 to about 13.5.
- An alkali can include one or more of the following chemistries: sodium hydroxide and potassium hydroxide.
- an additional component excluding a stabilized bromine compound from said composition.
- the halogen is selected from at least one of the following: a chlorine source, alkaline hypohalite, Cl 2 gas (e.g. added to H 2 O stream prior to blending), NaOCl, Ca(OCl) 2 , and electrically generated chlorine.
- the ratios between urea and an additional stabilizer can vary depending upon system conditions, e.g. levels of fungus. For example, one could take into account chemical kinetics between: (a) urea with halogen; b) additional stabilizer with halogen; and (c) blend of urea and additional stabilizer with halogen.
- the stabilizer blend between urea and the additional stabilizer is 50:50.
- a method for reducing biological activity in a process stream is also disclosed, e.g. process stream contained in a water system.
- the method comprises: providing a composition to a process stream, wherein said composition contains: a halogen, urea, and an additional stabilizer excluding urea, optionally an alkali in a concentration sufficient to provide said composition with a pH of greater than 10; and optionally excluding a stabilized bromine compound from said composition.
- the composition is added to the process stream by the following mode of addition: forming a mixture of at least an alkali in a concentration sufficient to provide a pH of greater than 10 and an alkaline hypohalite, and secondarily mixing said mixture with a second mixture containing urea and said additional stabilizer, wherein said secondary mixing is optionally done with a T-mixer.
- the method comprises: adding a second composition to said process stream that contains a halogen, urea, and excludes an additional N-hydrogen compound.
- the composition is added to the process stream by the following mode of addition: forming a mixture of at least an alkali in a concentration sufficient to provide a pH of greater than 10, preferably 12 to 13.5, and an alkaline hypohalite, and secondarily mixing said mixture with a second mixture containing urea and an additional stabilizer.
- a mixture of at least an alkali in a concentration sufficient to provide a pH of greater than 10, preferably 12 to 13.5, and an alkaline hypohalite and secondarily mixing said mixture with a second mixture containing urea and an additional stabilizer.
- One of ordinary skill in the art could mix the first mixture and second mixture via a variety of techniques, e.g. apparatuses.
- the first mixture and second mixture are mixed together with a T-mixer.
- a T-mixer One of ordinary skill the art would understand what a T-mixer is.
- one of ordinary skill in the art can utilize a mixing chamber, such as the one disclosed in U.S. Patent No. 7,550,060 , to carry out a mixing protocol of the chemistries.
- the methodology of the present invention is applicable to a variety of process streams or aqueous based systems or water based systems or industrial based systems or a combination thereof.
- the process stream is a papermaking process stream.
- the papermaking process is a process selected from the group consisting of: tissue and/or towel, board; packaging; pulping; and recycled pulping.
- the process stream contains fungus.
- the process stream has a sulfite concentration of between 2 ppm to 50 ppm.
- the efficacy of the composition for reducing biological activity can be measured by a variety of analytical techniques and controls schemes.
- the process stream further comprises monitoring said biological activity in said process stream prior to and subsequent to the addition of said composition.
- the biological activity is monitored by taking a sample of said process stream and plating said sample on a Petri dish or similar apparatus.
- the biological activity is monitored by measuring ATP (adenosine triphosphate) levels of a sample from said process stream.
- ATP adenosine triphosphate
- the biological activity is monitored by taking a sample of said process stream and monitoring dissolved oxygen and optionally the oxidation reduction potential of said sample and optionally responding to said biological activity by adding or reducing the amount of one or more chemistries which are added to said process stream, wherein said chemistries include said composition.
- compositions by themselves or compositions utilized to treat a process stream can be made outside of the process stream or within the process stream (in situ) or a combination thereof.
- a composition comprising a halogen, a halogen stabilizer, and optionally an alkali are provided for inhibiting the growth of microorganisms in a papermaking environment.
- the stabilizer is a composition comprising sulfur.
- the sulfur bearing species includes sulfamic acid (or its salt equivalent such as sodium sulfamate).
- the molar ratio of the halogen to the sulfamic acid is more than 2:1.
- the stabilizer is a composition comprising a mixture of sulfur bearing species with urea.
- the halogen is mixed with sulfamic acid at molar ratio of Nitrogen to Chlorine of more than 2:1.
- the stabilizer is a composition comprising a mixture of sulfur bearing species with ammonium sulfate.
- the sulfur bearing species further comprises a nitrogen stabilizer.
- the nitrogen stabilizer is one item selected from the group consisting of ammonium sulfate, sodium sulfamate, or any combination thereof.
- the molar ratio of halogen to all of the sulfur in the sulfur bearing species is more than 2:1.
- the alkali is sodium hydroxide.
- the halogen are chlorine, sodium hypochlorite, 1,3,5-Trichloroisocyanuric acid (TCCA), 1-bromo-3-chloro-5,5-dimethyl-2,4-imidazolidedione (BCDMH) and 1,3-dichloro-5,5-dimethyl-2,4-imidazolidedione (DCDMH).
- TCCA 1,3,5-Trichloroisocyanuric acid
- BCDMH 1-bromo-3-chloro-5,5-dimethyl-2,4-imidazolidedione
- DCDMH 1,3-dichloro-5,5-dimethyl-2,4-imidazolidedione
- the sulfamic acid is first amended with alkali and then the urea/ammonium sulfate is added. Sodium hypochlorite is added to above mixture.
- the sulfur baring nitrogen combined sodium hypochlorite first at molar ratio more than 2:1 nitrogen to chlorine and then is added to urea or ammonium sulfate.
- the urea or ammonium sulfate combined sodium hypochlorite first then is added to sulfur baring nitrogen at different ratio.
- the order is significant because different stabilized halogen species are generated at different rates due to differing equilibrium constants. These differences can be accounted for by dosing the halogens in different amounts and in different orders. Also chlorine is able to transfer from stabilized chlorine to other nitrogen species so the order of combinations can compensate for that.
- composition contains no buffer.
- the composition contains no alkali.
- composition can be formulated on site by mixing the components together before mixing with halogen oxidant.
- composition can be formulated on site by mixing the components as illustrated in any one of FIGs 1 , 2 , and/or 3.
- microorganisms killed by the biocide are sessile. In at least one embodiment the microorganisms killed by the biocide are planktonic.
- the sulfamic acid and the nitrogen stabilizer readily combine so when mixing the two a high product yield is achieved with little waste.
- the mixture of sulfamic acid and nitrogen stabilizer functions at many different ratio amounts.
- the relative amounts of sulfamic acid or nitrogen stabilizer can be appropriately increased or decreased depending on the particular environment it is to be used in. For example in cases where nitrogen stabilizer may interfere with particular paper additives such as OBA or DYE, the relative amount of sulfamic acid will be increased. In contrasts in contexts where the sulfamic acid has compatibility issues, the amount of nitrogen stabilizer can be increased.
- the details of the formulation is targeted towards the nature of the biological infestation.
- a formulation containing relatively equal amounts of sulfamic acid and the nitrogen stabilizer is used because it is optimized to causes low impact on additives and low degrees of corrosion which is more desirable than a highly effective biocide when the infestation is weak.
- effectiveness of the biocide is more important than the one time effects on additives or corrosion and a therefore a formulation containing more sulfamic acid relative to the molar amount of nitrogen stabilizer is used.
- a formulation having only two variables a number of condition specific ratios can be provided which requires a simple input system yet is capable of dynamically responding to different conditions over the life cycle of the industrial facility.
- the composition is used as a biocidal agent in a cooling tower.
- the composition is used to reduce biofilm on a surface.
- Biofilm is the accumulation of sessile organisms on the surfaces of equipment. Such accumulations often pose particular problems as the available exposed surface area for the biocide to work on is reduced. Moreover there is often a tradeoff between biocide efficacy and impact the biocide has on biofilms yet the invention avoids harmful effects on process equipment yet effectively neutralizes biofilms.
- the composition is used to treat microorganisms in a membrane system.
- Membrane systems are often prone to biofilm colonization as microorganisms find their surfaces (because of composition, shape, or both) attractive. As they are also very delicate relative to other forms of process equipment, the general tradeoff issues are even more pronounced in membranes. Fortunately the composition is effective at treating membrane biofilms without damaging them.
- the membrane system is a water permeable membrane. In at least one embodiment the membrane is a part of a water treatment system.
- the composition has a particular pH before it is introduced into the system.
- the pH is greater than 5 and less than 12, and is most preferably between 8 and 10.
- the ratio of the contents of the composition are balanced to optimize the composition's effectiveness and utility.
- chlorosulfamate was used in a ratio of 1:1 with chlorine. This resulted in stronger than desired bonding of the chlorine and as a result it reduced the rate of releasing sulfamate from sulfate thereby reducing the effectiveness of the composition.
- the ratio is different and as a result the composition is more effective.
- the ratio of sulfamate to stabilizer within the composition is between (less than 4):1 and (more than 1):1.
- ratios of 1:1 and 4:1 do not work at all or at best work poorly, ratios of 8:1 to 4:1 work somewhat and that 3:1 is highly effective as a biocide. This demonstrates that an unexpected sysnergistic effect based on more than just concentration is at work which is wholly novel and unexpected.
- FIG. 4 illustrates that 12% Sulfamic Acid and 3% ammonium sulfate showed more active on bioactivity inhibition than other combinations of stabilizers.
- the dosing sequence of the composition is calibrated to make optimal use of the relative equilibrium rates of the various chemical reactions. Each of the chemical reactions occurs at different rates and as a result Cl species are constantly passing back and forth between molecules and have different availabilities at different times.
- the reagents required for the lower occurring reactions are added to the composition first and are allowed to react somewhat or completely before the reagents required for the faster reactions are added. This avoids the faster reactions competing with the slower reactions.
- the reagents required to allow the chlorosulfamate species to react with the amine to form chloramine and ammonia is only added to the composition after chloroamine has been partially or completely formed.
- the composition is diluted to produce a more mild (and less violent, reactive, or destructive) biocide effect.
- the methods of diluting biocides disclosed in US Patents 6,132,628 and 7,067,063 are employed.
- the composition is diluted so the species exists within the range of 100 ppm to 150,000 ppm.
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Description
- At least one invention pertains to compositions and methods for reducing biological activity in process streams, e.g. water based process streams. Biological activity in process streams is problematic for a variety of reasons, including, but not limited to sanitation problems, process equipment efficiency problems, and product quality problems. For example, in papermaking processes, high biological activity levels have a deleterious effect on equipment operation. The problems associated with manufacturing certain paper types, e.g. tissue/recycled products, are more pronounced, because high fungal levels present the quandary of providing a biocide program that stabilizes the biocide well enough so that it is not readily consumed (good persistence) and providing a biocide at sufficient levels to combat periodic spikes in biological activity - a need for less stabilization/decreased persistence. Moreover, bleaching/processing of recycled fiber presents the additional quandary for papermakers because papermakers are balancing the addition of sulfite post bleaching/processing of recycled fibers, which quenches a halogen, e.g. chlorine, with the need to maintain chlorine in the system, more specifically, a persistent level of chlorine in the papermaking system without having to add more halogen/chlorine than is necessary. Thus, there is a need for a further refinement of biocide-stabilizer formulations and delivery protocols, which can treat systems more effectively and in an environmental friendly manner, such as using less chlorine/halogen, which in turn reduces halogen by-product formation.
- At least one invention relates to methods and compositions effective at stabilizing oxidant biocides. Oxidant biocides such as peroxide acid and halogen chemicals like sodium hypochlorite have been widely used in the pulp and paper industry. These oxidant biocides are highly effective at immediately killing large numbers of microorganisms. Unfortunately, after their introduction into process water systems, oxidant biocides are not naturally stable and they tend to oxidize rapidly and over time lose their effectiveness. In environments with very high populations of microorganisms such as in process water which is rich in organic and inorganic material on which the microorganisms can feast, sufficient numbers of microorganisms can survive until after the oxidant biocides have lost effectiveness. As a result, unless there is sufficient residual biocide present, the microorganism population will soon recover from an oxidant biocide treatment. In some cases, halogen tolerant bacteria strains develop due to repeated introduction of single oxidant biocide. This can result in systems suffering from out of control bacterial growth. (See for example the textbook: Disinfection, Sterilization, and Preservation, Fifth Edition, by Seymour S. Block, Lippincott Williams & Wilkins, (2001) at least in pp. 31-57).
- This problem is compounded by the fact that repeated applications of oxidant biocides is in many contexts, not commercially feasible. Many oxidant biocides cause adverse effects on paper brighteners, dyes, and other additives required to produce commercially acceptable paper products. Repeated introduction of oxidant biocides can also corrode many pieces of papermaking machinery.
- One technique used to address this problem is to stabilize the oxidant biocides allowing them to suppress the viability of microorganisms over a long time while weakening the negative impact that the oxidant biocides have on the resulting paper and the papermaking equipment. As described in
US Patents 3,328,294 ,3,749,672 ,3,170,883 ,5565109 and7651622 previous attempts at stabilizing oxidant biocides included the use of sulfamic acid, sulfamate stabilized chlorine, monochloramine, DMH stabilized halogen, AmBr-Cl2, and organic nitrogen stabilized chlorine. While somewhat stable, these attempts have proven to be less effective biocides than desired. N-hydrogen sources have also been used to stabilize oxidant biocides but they too have been unsatisfactory because they are volatile and too rigid in their dosage requirements. This rigidity prevents the kind of flexible molar ratio adjustments that are often required to suit the specific conditions of the particular water system they are used to treat. - Therefore there is a clear need and utility in an enhanced stabilized halogen biocide which is effective, compatible with other biocides, and flexible in dosage and concentration.
- Another technique to address this problem is described in
US Published Patent Applications 2006/0231505A and2003/0029812A1 where they disclose the use of biocide blends. Such blends typically include an oxidant halogen which provides an initial large kill of the organisms and another longer lasting but less effective biocide which provides more long term microorganism suppression. Unfortunately many biocides are themselves incompatible with other biocides and the use of multiple biocides, each having their own preparation and introduction issues, requires an inordinate investment in complex application equipment. -
US 2007/178173 A1 discloses a composition for anti-microbial effect in a water system such as a pulp and paper processing line with an aqueous slurry. The composition comprises a free chlorine-generating biocide comprising a chlorine source, urea, and an alkali in a concentration sufficient to provide a pH greater than 10, and typically at least pH 11. -
WO 03/073848 A1 -
US 2008/199901 A1 discloses an apparatus and method for monitoring microbiological activity in a process stream by measuring dissolved oxygen is disclosed. Bulk microbiological activity and surface associated biological activity are measured using this apparatus and method, -
US 7,776,363 B2 discloses a composition for anti-microbial effect in a water system such as a pulp and paper processing line with an aqueous slurry. The composition comprises a free chlorine-generating biocide comprising a chlorine source, urea, and an alkali in a concentration sufficient to provide a pH greater than 10, and typically at least pH 11. -
US 2003/029812 A1 discloses a method for controlling (e.g. inhibiting) the growth of microorganisms or killing microorganisms in an aqueous solution, such as that found in a water treatment facility or papermaking facility. The method includes adding an effective amount of (a) a free halogen-generating biocide, (b) a halogen stabilizer, and (c) a quaternary ammonium compound, a biocidal amine or salt thereof, or mixture thereof to the aqueous solution. -
US 2008/160104 A1 discloses an antimicrobial composition prepared by mixing a polymer-ammonium salt formulation comprising one or more polymers and one or more ammonium salts with alkali and a chlorine source in a molar ratio of chlorine (as Cl2) to ammonium ion of about 1;10 to about 10:1 and methods of using the composition to control biofouling of aqueous systems. -
US 6,475,394 B2 discloses a system and method are provided which enables the monitoring and if desired controlling of fouling within a fluid system. This includes a pseudo-fouling detector system with a pair of identical sensors, where said sensors measure a variable, such as, temperature or pH, in a fluid, producing an electric output representative of the variable. The variable measurements are used to calculate a fouling index which is further used to develop fouling treatment strategies for controlling the amount of fouling in the fluid system. - Furthermore, multiple biocide feeding machines be installed at various points along a papermaking production line thereby vastly increase the cost and complexity of adding the biocides. So there remains need for simplified making biocide and feeding approach.
- At least one embodiment of the invention is directed to a composition comprising according to claim 1. The halogen source may be selected from the group consisting of at least one of the following: a chlorine source, an alkaline hypohalite, Cl2 gas, NaOCl, Ca(OCl)2, and electrically generated chlorine. The urea and additional halogen stabilizer may be in a ratio of 50:50 with one another.
- At least one embodiment of the invention is directed to a method for reducing biological activity in a process stream comprising providing the composition to a process stream. The composition may be added to the process stream by the following mode of addition: forming a mixture of at least an alkali in a concentration sufficient to maintain a pH of greater than 10 in the final composition and an alkaline hypohalite, and secondarily mixing said mixture with a second mixture containing urea and said additional stabilizer, wherein said secondary mixing is optionally done with a T-mixer. The process stream may be a papermaking process stream. The papermaking process may be a process selected from the group consisting of: tissue and/or
towel, board; packaging; pulping; and recycled pulping. The process stream may contain fungus. The process stream may have a sulfite concentration of between 2 ppm to 50 ppm. The method may further comprise monitoring the biological activity in the process stream prior to and subsequent to the addition of said composition. The biological activity may be monitored by taking a sample of said process stream and plating said sample on a Petri dish or similar apparatus or by measuring ATP levels of a sample from the process stream or by taking a sample of said process stream and monitoring dissolved oxygen and optionally the oxidation reduction potential of said sample and optionally responding by adding or reducing the amount of one or more chemistries which are added to said process stream, wherein said chemistries include said composition. The method may further comprise adding a second composition to said process stream that contains a halogen, urea, and excludes an additional N-hydrogen compound. - Disclosed is a method of preventing the growth of microorganisms in a process water stream. The method includes the step of:
- introducing a composition into the process water stream. The composition comprises: a halogen source, a halogen stabilizer containing a mixture of a sulfur bearing species with urea and/or ammonium sulfate at any ratio, and optionally an alkali. The sulfur bearing species includes sulfamic acid or its salt equivalent. The molar ratio of sulfamic acid to halogen atoms in the halogen source is more than 2:1.
- The sulfur bearing species may further comprises a nitrogen stabilizer. The nitrogen stabilizer may be one item selected from the group consisting of ammonium sulfate, sodium sulfamate, and any combination thereof. The molar ratio of halogen to all of the sulfur in the sulfur bearing species may be more than 2:1. The alkali may be sodium hydroxide. The halogen may be chlorine, sodium hypochlorite, 1,3,5-Trichloroisocyanuric acid (TCCA), 1-bromo-3-chloro-5,5-dimethyl-2,4-imidazolidedione (BCDMH) and 1,3-dichloro-5,5-dimethyl-2,4-imidazolidedione (DCDMH). The method may further comprise the steps of first adding to the sulfamic acid an alkali and then the adding urea and/or sodium sulfate.
- The process water stream may be so rich in food for microorgasnisms that a single halogen oxidant biocide is not effective at exterminating the microorganisms population but the composition is. The process water stream may be one selected from the list consisting of a cooling tower water stream, and papermaking process water stream. The ratio of sulfamic acid or its salt to nitrogen stabilizer may be optimized at any ratio between the concerns of biocidal efficacy and impact on chemical additive present in the process water stream. The ratio of sulfamic acid or its salt to nitrogen stabilizer may be optimized at any ratio between the concerns of biocidal efficacy and corrosion on equipment present in the process water stream. The composition when used in a papermaking process might not reduce the effectiveness of OBA and DYE additives on paper made from that process. The salt may be sodium sulfamate.
- Additional features and advantages are described herein, and will be apparent from, the following Detailed Description.
- A detailed description of the invention is hereafter described with specific reference being made to the drawings in which:
-
FIG. 1 is a flowchart illustrating one method of combining constituents of the biocide composition. -
FIG. 2 is a second flowchart illustrating one method of combining constituents of the biocide composition. -
FIG. 3 is a third flowchart illustrating one method of combining constituents of the biocide composition. -
FIG. 4 is a graph displaying data which demonstrates the effectiveness of the invention. - The following definitions are provided to determine how terms used in this application, and in particular how the claims, are to be construed.
- "Alkali''means a composition of matter that functions as a pH altering chemical base.
- "DYE" or "Dye " means one or more compositions used in the papermaking industry to alter the optical properties of a substrate. Dyes often contain chromophoric groups and auxochrome and have good affinity to fiber and compatibility to other additive in paper industry.
- " Nitrogen stabilizer " means a stabilizer which contains at least one nitrogen atom.
- " OBA " means a dye or pigment based optical brightening agent which is a component of a coating formulation commonly applied to a paper substrate. Dyes or pigments that absorb ultraviolet radiation and reemit it at a higher frequency in the visible spectrum (blue), thereby effecting a white, bright appearance.
- "Pigment" means a solid material used in a papermaking process to alter the optical properties of a substrate.
- " Halogen Source " means a halogen atom by itself or a halogen atom associated with a cationic counterpart.
- "Halogen Stabilizer" means a halogen based material whose presence in proximity to a composition of matter functioning as an oxidizing biocide increases the amount of time that the composition remains in a sufficient chemical state to continue functioning as a biocide, this includes but is not limited to materials which preserve (or slow down the rate of loss of) the oxidizing capability of the biocide composition.
- "Stabilizer" means a composition of matter that increases the length of time that oxidizing halogen ions retain oxidant capacity and are capable of releasing free ions slowly thereby remaining an effective biocidal agent in a liquid environment.
- "Substrate" means a sheet of paper, a sheet of paper precursor, a mass of fibers, or any other cellulose based or synthetic fibrous material that can be coverted into a sheet of paper by a papermaking process.
- In the event that the above definitions or a description stated elsewhere in this application is inconsistent with a meaning (explicit or implicit) which is commonly used, in a dictionary, or stated in a source incorporated by reference into this application, the application and the claim terms in particular are understood to be construed according to the definition or description in this application, and not according to the common definition, dictionary definition, or the definition that was incorporated by reference. In light of the above, in the event that a term can only be understood if it is construed by a dictionary, if the term is defined by the Kirk-Othmer Encyclopedia of Chemical Technology, 5th Edition, (2005), (Published by Wiley, John & Sons, Inc.) this definition shall control how the term is to be defined in the claims.
- As stated above, the present invention provides for a composition and a method of use for said composition, which reduces biological activity in a process stream by providing a more efficient application of a biocide. In turn the biocide is more efficiently utilized, e.g. increase in persistence of the biocide in the system when needed, which can provide an environmental benefit because a process operator can use less biocide to combat various types of microorganisms and bacteria that pervade process streams, e.g. including water based systems, wherein one water based system example is a papermaking system.
- The composition contains at least the following components: halogen, urea, and an additional halogen stabilizer excluding urea. Stabilizers can be blended with chlorine or bromine to yield a milder oxidant. Benefits of halogen-stabilization include increased persistence of the halogen residual for improved control of microbial growth in biofilm or surface deposits and in systems with long residence times and high halogen demand.
- Halogen-stabilization can also improve compatibility of the halogen with sensitive process additives, including dyes, optical brightening agents, polymers, and corrosion control products. However, it has been observed in several instances that the halogen becomes too persistent when it is blended with stabilizers, for example urea. As a result, the program may not adequately control fungi and several types of bacteria, including sphingomonads and spore-forming bacteria. Some forms of stabilized-halogen are more volatile, reducing the halogen residual available in the water-phase and contributing to vapor-phase corrosion.
- In at least one embodiment optionally, there is an additional component: an alkali in a concentration sufficient to provide a pH of greater than 10. In at least one embodiment, the pH is greater than 12. In yet a further embodiment, the pH range is from 12 to about 13.5. An alkali can include one or more of the following chemistries: sodium hydroxide and potassium hydroxide.
- Optionally, there is an additional component: excluding a stabilized bromine compound from said composition.
- With respect to the halogen, in at least one embodiment, the halogen is selected from at least one of the following: a chlorine source, alkaline hypohalite, Cl2 gas (e.g. added to H2O stream prior to blending), NaOCl, Ca(OCl)2, and electrically generated chlorine.
- The ratios between urea and an additional stabilizer can vary depending upon system conditions, e.g. levels of fungus. For example, one could take into account chemical kinetics between: (a) urea with halogen; b) additional stabilizer with halogen; and (c) blend of urea and additional stabilizer with halogen.
- In at least one embodiment, the stabilizer blend between urea and the additional stabilizer is 50:50.
- A method for reducing biological activity in a process stream is also disclosed, e.g. process stream contained in a water system. The method comprises: providing a composition to a process stream, wherein said composition contains: a halogen, urea, and an additional stabilizer excluding urea, optionally an alkali in a concentration sufficient to provide said composition with a pH of greater than 10; and optionally excluding a stabilized bromine compound from said composition.
- In at least one embodiment, the composition is added to the process stream by the following mode of addition: forming a mixture of at least an alkali in a concentration sufficient to provide a pH of greater than 10 and an alkaline hypohalite, and secondarily mixing said mixture with a second mixture containing urea and said additional stabilizer, wherein said secondary mixing is optionally done with a T-mixer.
- In at least one embodiment, the method comprises: adding a second composition to said process stream that contains a halogen, urea, and excludes an additional N-hydrogen compound.
- With respect to the order of addition of the components, In at least one embodiment, the composition is added to the process stream by the following mode of addition: forming a mixture of at least an alkali in a concentration sufficient to provide a pH of greater than 10, preferably 12 to 13.5, and an alkaline hypohalite, and secondarily mixing said mixture with a second mixture containing urea and an additional stabilizer. One of ordinary skill in the art could mix the first mixture and second mixture via a variety of techniques, e.g. apparatuses.
- In at least one embodiment, the first mixture and second mixture are mixed together with a T-mixer. One of ordinary skill the art would understand what a T-mixer is.
- In at least one embodiment, one of ordinary skill in the art can utilize a mixing chamber, such as the one disclosed in
U.S. Patent No. 7,550,060 , to carry out a mixing protocol of the chemistries. - The methodology of the present invention is applicable to a variety of process streams or aqueous based systems or water based systems or industrial based systems or a combination thereof.
- In at least one embodiment, the process stream is a papermaking process stream.
- In at least one embodiment, the papermaking process is a process selected from the group consisting of: tissue and/or towel, board; packaging; pulping; and recycled pulping.
- In at least one embodiment, the process stream contains fungus.
- In at least one embodiment, the process stream has a sulfite concentration of between 2 ppm to 50 ppm.
- The efficacy of the composition for reducing biological activity can be measured by a variety of analytical techniques and controls schemes.
- In at least one embodiment, the process stream further comprises monitoring said biological activity in said process stream prior to and subsequent to the addition of said composition.
- In at least one embodiment, the biological activity is monitored by taking a sample of said process stream and plating said sample on a Petri dish or similar apparatus.
- In at least one embodiment, the biological activity is monitored by measuring ATP (adenosine triphosphate) levels of a sample from said process stream.
- In at least one embodiment, the biological activity is monitored by taking a sample of said process stream and monitoring dissolved oxygen and optionally the oxidation reduction potential of said sample and optionally responding to said biological activity by adding or reducing the amount of one or more chemistries which are added to said process stream, wherein said chemistries include said composition.
- The compositions by themselves or compositions utilized to treat a process stream can be made outside of the process stream or within the process stream (in situ) or a combination thereof.
- In at least one embodiment a composition comprising a halogen, a halogen stabilizer, and optionally an alkali are provided for inhibiting the growth of microorganisms in a papermaking environment. The stabilizer is a composition comprising sulfur. The sulfur bearing species includes sulfamic acid (or its salt equivalent such as sodium sulfamate). The molar ratio of the halogen to the sulfamic acid is more than 2:1. By having such a large ratio of halogen to stabilizer, it has been observed that an unexpected biocidal effect occurs. This was quite surprising as at a molar ratio of 1:1 of halogen to sulfamic acid, no significant anti-biological efficacy was observed. Moreover because the stabilizers are needed to stabilize the halogens, it would be expected that more stabilizer relative to halogen would better stabilize the halogen, yet the opposite is the case.
- In at least one embodiment the stabilizer is a composition comprising a mixture of sulfur bearing species with urea. The halogen is mixed with sulfamic acid at molar ratio of Nitrogen to Chlorine of more than 2:1. By having such a stabilizer mixture of stabilized halogen, it has been observed that an unexpected synergistic effect occurs which results in the halogen remaining stabilized for a longer period of time, and without impairing the quality of the produced paper or corroding the papermaking equipment.
- In at least one embodiment the stabilizer is a composition comprising a mixture of sulfur bearing species with ammonium sulfate.
- In at least one embodiment the sulfur bearing species further comprises a nitrogen stabilizer.
- In at least one embodiment the nitrogen stabilizer is one item selected from the group consisting of ammonium sulfate, sodium sulfamate, or any combination thereof.
- In at least one embodiment the molar ratio of halogen to all of the sulfur in the sulfur bearing species is more than 2:1.
- In at least one embodiment the alkali is sodium hydroxide.
- In at least one embodiment the halogen are chlorine, sodium hypochlorite, 1,3,5-Trichloroisocyanuric acid (TCCA), 1-bromo-3-chloro-5,5-dimethyl-2,4-imidazolidedione (BCDMH) and 1,3-dichloro-5,5-dimethyl-2,4-imidazolidedione (DCDMH).
- In at least one embodiment the sulfamic acid is first amended with alkali and then the urea/ammonium sulfate is added. Sodium hypochlorite is added to above mixture.
- In at least one embodiment the sulfur baring nitrogen combined sodium hypochlorite first at molar ratio more than 2:1 nitrogen to chlorine and then is added to urea or ammonium sulfate.
- In at least one embodiment the urea or ammonium sulfate combined sodium hypochlorite first then is added to sulfur baring nitrogen at different ratio. The order is significant because different stabilized halogen species are generated at different rates due to differing equilibrium constants. These differences can be accounted for by dosing the halogens in different amounts and in different orders. Also chlorine is able to transfer from stabilized chlorine to other nitrogen species so the order of combinations can compensate for that.
- In at least one embodiment the composition contains no buffer.
- In at least one embodiment the composition contains no alkali.
- In at least one embodiment the composition can be formulated on site by mixing the components together before mixing with halogen oxidant.
- In at least one embodiment the composition can be formulated on site by mixing the components as illustrated in any one of
FIGs 1 ,2 , and/or 3. - In at least one embodiment the microorganisms killed by the biocide are sessile. In at least one embodiment the microorganisms killed by the biocide are planktonic.
- One noted benefit of the invention is the fact that the sulfamic acid and the nitrogen stabilizer readily combine so when mixing the two a high product yield is achieved with little waste. In addition, unlike stand alone stabilizers containing inorganic nitrogen stabilizers, the mixture of sulfamic acid and nitrogen stabilizer functions at many different ratio amounts. As a result the relative amounts of sulfamic acid or nitrogen stabilizer can be appropriately increased or decreased depending on the particular environment it is to be used in. For example in cases where nitrogen stabilizer may interfere with particular paper additives such as OBA or DYE, the relative amount of sulfamic acid will be increased. In contrasts in contexts where the sulfamic acid has compatibility issues, the amount of nitrogen stabilizer can be increased.
- In at least one embodiment the details of the formulation is targeted towards the nature of the biological infestation. For example if bacteria are just beginning to infiltrate one or more items of process equipment, a formulation containing relatively equal amounts of sulfamic acid and the nitrogen stabilizer is used because it is optimized to causes low impact on additives and low degrees of corrosion which is more desirable than a highly effective biocide when the infestation is weak. In contrast, when the contamination is intense or long term colonization, effectiveness of the biocide is more important than the one time effects on additives or corrosion and a therefore a formulation containing more sulfamic acid relative to the molar amount of nitrogen stabilizer is used. Thus by using a formulation having only two variables, a number of condition specific ratios can be provided which requires a simple input system yet is capable of dynamically responding to different conditions over the life cycle of the industrial facility.
- In at least one embodiment the composition is used as a biocidal agent in a cooling tower.
- In at least one embodiment the composition is used to reduce biofilm on a surface. Biofilm is the accumulation of sessile organisms on the surfaces of equipment. Such accumulations often pose particular problems as the available exposed surface area for the biocide to work on is reduced. Moreover there is often a tradeoff between biocide efficacy and impact the biocide has on biofilms yet the invention avoids harmful effects on process equipment yet effectively neutralizes biofilms.
- In at least one embodiment the composition is used to treat microorganisms in a membrane system. Membrane systems are often prone to biofilm colonization as microorganisms find their surfaces (because of composition, shape, or both) attractive. As they are also very delicate relative to other forms of process equipment, the general tradeoff issues are even more pronounced in membranes. Fortunately the composition is effective at treating membrane biofilms without damaging them. In at least one embodiment the membrane system is a water permeable membrane. In at least one embodiment the membrane is a part of a water treatment system.
- In at least one embodiment the composition has a particular pH before it is introduced into the system. In at least one embodiment the pH is greater than 5 and less than 12, and is most preferably between 8 and 10.
- In at least one embodiment the ratio of the contents of the composition are balanced to optimize the composition's effectiveness and utility. In the prior art chlorosulfamate was used in a ratio of 1:1 with chlorine. This resulted in stronger than desired bonding of the chlorine and as a result it reduced the rate of releasing sulfamate from sulfate thereby reducing the effectiveness of the composition. In at least one embodiment the ratio is different and as a result the composition is more effective. In at least one embodiment the ratio of sulfamate to stabilizer within the composition is between (less than 4):1 and (more than 1):1. Experimental data has shown that in some circumstances ratios of 1:1 and 4:1 do not work at all or at best work poorly, ratios of 8:1 to 4:1 work somewhat and that 3:1 is highly effective as a biocide. This demonstrates that an unexpected sysnergistic effect based on more than just concentration is at work which is wholly novel and unexpected.
- The foregoing may be better understood by reference to the following examples, which are presented for purposes of illustration.
- A number of biocide formulations were prepared and were applied to samples of process water from a paper mill. Their compositions and effectiveness are listed in
FIG. 4 and in Table 1. Table 1 illustrates that a composition comprising 12% Sulfamic Acid and 3% Ammonium Sulfate is able to achieve high product yield without addition of NaOH. It also demonstrates that the addition of NaOH in bleach can improve feasibility of blending stabilizers at different rates.Table 1 Optimization of blending condition for mixing stabilizer and sodium hypochlorite Stabilizer formula Molar Ratio Cl2N2 TRO*** ppm FRO**** ppm TRO Yield % FRO/TRO % Caustic in Bleach=0.5% 3%SA* +12%AS** 1:1 2200 61 29.32 2.77 4:1 1550 520 19.26 33.55 7.5%SA+7,5%AS 1:1 3575 220 47.26 6.15 4:1 3400 960 42.17 28.24 12%SA+3%AS 1:1 6200 370 81.31 5.97 4:1 5400 2030 66.78 37.59 sulfamic acid 4:1 6550 1219 80.93 18.61 Caustic in Bleach=3.2% 3%SA+12%AS 1:1 5265 810 70.16 15.38 4:1 4905 1675 60.35 34.15 75%SA+75%AS 1:1 4050 146 53.54 3.60 4:1 8019 1000 99.45 12.47 12%SA+3%AS 1:1 3524 240 46.22 6.81 4:1 6885 3000 85.14 43.57 sulfamic acid 4:1 6300 1450 77.84 23.02 *SA sulfamic Acid
**AS ammonium sulfate
*** TRO: total residual oxidant
**** FRO: free residual oxidat -
FIG. 4 illustrates that 12% Sulfamic Acid and 3% ammonium sulfate showed more active on bioactivity inhibition than other combinations of stabilizers. - Without being limited in theory and the scope afforded in construing the
claims, it is believed that naturally the chlorine transfers back and forth from one chloronitrogen species to another chloronitorgen species according to the equilibrium equations below and the invention makes use of the different equilibrium constants to optimize the presence of the desired reactions that produce the particularly desired chloronitrogen species that is effective as a biocide.
H 2 NSO 3 H + NaOCl ⇔ ClHNSO 3 H + NaOH
ClHNSO 3 H + NaOCl ⇔ Cl 2 NSO 3 H + NaOH
(NH 4)2 SO 4 + 2NaOCl ⇔ 2NH 2 Cl+Na 2 SO 4 + 2H 2O
NH 2 Cl + NaOCl ⇔ NHCl 2 + NaOH
H 2 NSO 3 H + NH 2 Cl ⇔ ClHNSO3H +NH 3
ClHNSO3H + NH 2 Cl ⇔ Cl 2 NSO3H + NH 3
- In at least one embodiment the dosing sequence of the composition is calibrated to make optimal use of the relative equilibrium rates of the various chemical reactions. Each of the chemical reactions occurs at different rates and as a result Cl species are constantly passing back and forth between molecules and have different availabilities at different times. In at least one embodiment the reagents required for the lower occurring reactions are added to the composition first and are allowed to react somewhat or completely before the reagents required for the faster reactions are added. This avoids the faster reactions competing with the slower reactions. In at least one embodiment the reagents required to allow the chlorosulfamate species to react with the amine to form chloramine and ammonia is only added to the composition after chloroamine has been partially or completely formed.
- In at least one embodiment the composition is diluted to produce a more mild (and less violent, reactive, or destructive) biocide effect. In at least one embodiment the methods of diluting biocides disclosed in
US Patents 6,132,628 and7,067,063 are employed. In at least one embodiment the composition is diluted so the species exists within the range of 100 ppm to 150,000 ppm.
Claims (11)
- A composition comprising: a halogen source, urea, and an additional halogen stabilizer excluding urea, optionally an alkali in a concentration sufficient to provide said composition with a pH of greater than 10; and optionally excluding a stabilized bromine compound from said composition, wherein the stabilizer comprises ammonium sulfate and sulfamic acid.
- The composition of claim 1, wherein said halogen source is selected from the group consisting of at least one of the following: a chlorine source, an alkaline hypohalite, Cl2 gas, NaOCl, Ca(OCl)2, and electrically generated chlorine.
- The composition of claim 1, wherein said urea and said additional halogen stabilizer are in a ratio of 50:50 with one another.
- A method for reducing biological activity in a process stream comprising: providing the composition of claim 1 to a process stream.
- The method of claim 4, wherein said composition is added to the process stream by the following mode of addition: forming a mixture of at least an alkali in a concentration sufficient to provide or to maintain a pH of greater than 10 in the final composition and an alkaline hypohalite, and secondarily mixing said mixture with a second mixture containing urea and said additional stabilizer, wherein said secondary mixing is optionally done with a T-mixer.
- The method of claim 5, wherein said process stream is a papermaking process stream.
- The method of claim 6, wherein said papermaking process is a process selected from the group consisting of: tissue and/or towel, board; packaging; pulping; and recycled pulping.
- The method of claim 6, wherein said process stream contains fungus.
- The method of claim 6, wherein said process stream has a sulfite concentration of between 2 ppm to 50 ppm.
- The method of claim 6, further comprising monitoring said biological activity in said process stream prior to and subsequent to the addition of said composition, preferably wherein said biological activity is monitored by taking a sample of said process stream and plating said sample on a Petri dish or similar apparatus, or wherein said biological activity is monitored by measuring ATP levels of a sample from said process stream, or wherein said biological activity is monitored by taking a sample of said process stream and monitoring dissolved oxygen and optionally the oxidation reduction potential of said sample and optionally responding by adding or reducing the amount of one or more chemistries which are added to said process stream, wherein said chemistries include said composition.
- The method of claim 6, further comprising: adding a second composition to said process stream that contains a halogen, urea, and excludes an additional N-hydrogen compound.
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CN2011103285841A CN103053613A (en) | 2011-10-21 | 2011-10-21 | Improved biological control by using chlorine-stabilizing agent mixture |
US13/289,547 US9161543B2 (en) | 2011-10-21 | 2011-11-04 | Biocontrol through the use of chlorine-stabilizer blends |
PCT/US2012/059846 WO2013059074A1 (en) | 2011-10-21 | 2012-10-12 | Improved biocontrol through the use of chlorine-stabilizer blends |
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JP (1) | JP6110392B2 (en) |
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CN (2) | CN103053613A (en) |
AR (1) | AR088373A1 (en) |
AU (1) | AU2012326500B2 (en) |
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CA (1) | CA2844833C (en) |
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CN104624055A (en) * | 2013-11-12 | 2015-05-20 | 艺康美国股份有限公司 | Biological slime inhibitor for membrane separation device and inhibition method |
EP3110459A4 (en) * | 2014-02-27 | 2017-08-16 | Bromine Compounds Ltd. | Biocidal composition, preparation and methods of use thereof |
CN105613489B (en) * | 2014-10-28 | 2020-01-07 | 艺康美国股份有限公司 | Microbial control system and use method thereof |
CN108779008B (en) * | 2016-03-11 | 2021-08-24 | 株式会社片山化学工业研究所 | Cyanide-containing wastewater treatment agent and method for treating cyanide-containing wastewater by using same |
JP6578561B2 (en) * | 2016-08-25 | 2019-09-25 | 株式会社片山化学工業研究所 | Cyanogen-containing wastewater treatment agent and cyanide-containing wastewater treatment method using the same |
JP5990717B1 (en) * | 2016-03-11 | 2016-09-14 | 株式会社片山化学工業研究所 | Cyanogen-containing wastewater treatment agent and cyanide-containing wastewater treatment method using the same |
WO2017221249A1 (en) * | 2016-06-22 | 2017-12-28 | Bromine Compounds Ltd. | Antifouling solutions comprising bromourea and enhancing additives |
ES2944689T3 (en) * | 2018-06-13 | 2023-06-23 | A Y Lab Ltd | System and method for monitoring biocide-treated process water using an oxygen sensor |
WO2021001816A1 (en) * | 2019-07-01 | 2021-01-07 | A.Y. Laboratories Ltd. | Method for producing a biocide |
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MXPA04000154A (en) * | 2001-06-29 | 2004-06-03 | Lonza Ag | Mixtures of halogen-generating biocides, halogen stabilizers and nitrogen containing biocides. |
JP3832399B2 (en) * | 2001-08-28 | 2006-10-11 | 栗田工業株式会社 | Bactericidal algicide composition and water-based bactericidal algae method |
KR100486381B1 (en) * | 2002-03-05 | 2005-04-29 | 애큐랩주식회사 | A method for preparing biocide comprising stabilized hypochlorous acid and bromide ion source and a method of controlling microbial fouling using the same |
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BR112014007142B1 (en) | 2019-08-06 |
KR102095212B1 (en) | 2020-03-31 |
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TW201323349A (en) | 2013-06-16 |
CA2844833C (en) | 2019-06-18 |
MY185106A (en) | 2021-04-30 |
TWI546262B (en) | 2016-08-21 |
BR112014007142A2 (en) | 2017-04-04 |
KR20140079767A (en) | 2014-06-27 |
AR088373A1 (en) | 2014-05-28 |
CN109303064A (en) | 2019-02-05 |
CN103053613A (en) | 2013-04-24 |
JP6110392B2 (en) | 2017-04-05 |
NZ620835A (en) | 2015-07-31 |
WO2013059074A1 (en) | 2013-04-25 |
AU2012326500A1 (en) | 2014-02-27 |
AU2012326500B2 (en) | 2015-09-10 |
EP2768538A4 (en) | 2015-05-20 |
PL2768538T3 (en) | 2017-10-31 |
CA2844833A1 (en) | 2013-04-25 |
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