EP2763801B1 - Installation and method for continuously moulding longitudinally slotted pipes - Google Patents
Installation and method for continuously moulding longitudinally slotted pipes Download PDFInfo
- Publication number
- EP2763801B1 EP2763801B1 EP12812821.2A EP12812821A EP2763801B1 EP 2763801 B1 EP2763801 B1 EP 2763801B1 EP 12812821 A EP12812821 A EP 12812821A EP 2763801 B1 EP2763801 B1 EP 2763801B1
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- EP
- European Patent Office
- Prior art keywords
- roller
- carrier
- rollers
- flat material
- borne
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- 238000000034 method Methods 0.000 title claims description 21
- 238000009434 installation Methods 0.000 title claims description 10
- 238000000465 moulding Methods 0.000 title claims description 7
- 239000000463 material Substances 0.000 claims description 99
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 description 28
- 241000196324 Embryophyta Species 0.000 description 10
- 238000007493 shaping process Methods 0.000 description 9
- 239000000969 carrier Substances 0.000 description 6
- 238000005452 bending Methods 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 241000309551 Arthraxon hispidus Species 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- 206010038743 Restlessness Diseases 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 210000003746 feather Anatomy 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 238000010327 methods by industry Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B17/00—Tube-rolling by rollers of which the axes are arranged essentially perpendicular to the axis of the work, e.g. "axial" tube-rolling
- B21B17/14—Tube-rolling by rollers of which the axes are arranged essentially perpendicular to the axis of the work, e.g. "axial" tube-rolling without mandrel, e.g. stretch-reducing mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/08—Making tubes with welded or soldered seams
- B21C37/083—Supply, or operations combined with supply, of strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/10—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes
- B21D5/12—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes making use of forming-rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/08—Making tubes with welded or soldered seams
- B21C37/0822—Guiding or aligning the edges of the bent sheet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/10—Making tubes with riveted seams or with non-welded and non-soldered seams
- B21C37/105—Supply, or operations combined with supply, of strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
- B21D5/086—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers for obtaining closed hollow profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/14—Bending sheet metal along straight lines, e.g. to form simple curves by passing between rollers
Definitions
- the invention relates to a system for the continuous shaping of longitudinally slotted tubes made of a flat material with roll stands arranged one behind the other in the system direction, each of which carries at least one roller, and a method for the continuous shaping of longitudinally slotted tubes made of a flat material, the flat material being successively guided past a plurality of roller arrangements and bent accordingly becomes.
- a system for the continuous shaping of longitudinally slotted tubes from a flat material with mill stands arranged one behind the other and each carrying at least one roll, the system being characterized in that at least one of the roll stands has a roll carrier which carries at least three rollers arranged one behind the other in the system direction and is freely supported on the roll stand carrying the roller carrier via roller adjustment means with a degree of freedom of rotation parallel to at least one roller axis of a roller carried by the roller carrier and / or perpendicular to the material running direction.
- This makes it possible to distribute the local contact pressure of the rollers carried by the roller carrier or the rollers successively acting on the flat material as evenly as possible over the flat material and in particular to significantly reduce instabilities.
- the roll carrier is freely mounted on the roll stand with regard to the aforementioned degree of freedom of rotation. Accordingly, it is advantageous if the three rollers which successively act on the flat material can freely position themselves relative to one another. In this way, the rolling force can be distributed as evenly as possible over the two rollers, so that the force applied by one of the two rollers to the flat material can be minimized, which accordingly minimizes the risk of markings.
- Free positioning or free storage can take place, for example, by a rocker-like mounting of the roller carrier or by means of hydraulic mounting in the form of a hydraulic balance.
- rolling stand is understood to mean arrangements which absorb the rolling forces and counteract them in such a way that the roller positions are held to a predetermined extent during the rolling become.
- the rolling forces can be introduced into the building surrounding the plant on the one hand, or preferably neutralized via appropriately ring-shaped or otherwise closed rolling stands.
- the possibility of free adjustment of the roller carriers means that the axes of the two rollers are rigidly connected to one another, but that force differences can be compensated for by the free adjustability, so that the rolling forces of these two rollers are averaged and thus introduced into the roller stand without torque become.
- a method for continuously forming longitudinally slotted tubes from a flat material is also proposed, the flat material being successively guided past a plurality of roller arrangements and being bent accordingly, and the method being distinguished, inter alia, by the fact that the rolling forces are averaged by at least three rollers acting successively on the flat material are introduced into the roll stand and / or three successively acting rolls are carried by a common roll carrier, which stands freely.
- the two rollers acting successively on the flat material are jointed together, so that they behave essentially like a roller.
- system direction denotes the average direction of flow of the material through the system.
- the plant direction is perpendicular to the transverse direction, which is essentially defined by cross-sections of the flat material running through the plant at the same time.
- the term "one behind the other in the system direction” denotes an arrangement which is successively passed through by a cross section of the flat material.
- such a system also has a material running direction, which is locally defined by the movement of a point of the flat material. Apart from natural oscillations or uneven running that occur with such rolling processes, the material direction remains constant at one point in the system when the system has run in.
- the three rollers carried by the roller carrier are preferably arranged one behind the other in the material running direction, so that at least one material point of the flat material which touches a first of the two rollers arranged one behind the other in the machine direction also touches the second of the two rollers arranged one behind the other in the machine direction.
- this contact does not necessarily have to take place at the same axial height of the two rollers, so that the carrier can easily be crooked in relation to the material running direction. In this way, the rolling force that is applied via the common roller carrier can be distributed even further in the flat material.
- a roll carrier should not carry more than ten rolls arranged one behind the other in the system direction, or that the rolling forces of no more than ten rolls acting successively on the flat material are averaged into the roll stand and / or no more than ten successively acting Rollers should line up freely, otherwise the advantages of free roll adjustment or the corresponding averaging will no longer be felt.
- roller carrier is arranged on the roller stand carrying the roller carrier by means of roller adjustment means with a degree of freedom of rotation perpendicular to a roller axis of a roller carried by it and / or parallel to the material direction of the roller belonging to this roller axis.
- roller adjustment means with a degree of freedom of rotation perpendicular to a roller axis of a roller carried by it and / or parallel to the material direction of the roller belonging to this roller axis.
- roller carrier is perpendicular to a roller axis of a roller carried by the roller carrier and / or parallel to the direction of material movement in relation to a degree of freedom of rotation this roll axis are freely supported on the roll stand carrying the roll support.
- the roller carrier can position itself in such a way that forces acting on the rollers in cross-section are minimized, which ultimately also results in a minimization of the local forces and consequently a corresponding reduction in markings.
- this embodiment can also be used, regardless of the use of a roller carrier, to ensure that a roller independently positions itself as gently as possible with respect to the cross section of the flat material.
- a system for the continuous shaping of longitudinally slotted tubes from a flat material with rolling stands arranged one behind the other in the system direction, each of which carries at least one roller is advantageous, in which at least one of the rollers via roller adjustment means with a degree of freedom of rotation perpendicular to a roller axis and / or parallel to the material running direction of the belonging to this roller axis or parallel to the material running direction of a roller carried by the roller carrier is freely supported on the roll stand carrying the roller.
- a method for the continuous shaping of longitudinally slotted tubes from a flat material is advantageous as a solution, the flat material being successively guided past several roller arrangements and being bent accordingly, and the method being characterized in that at least one roller is perpendicular to its roller axis and / or parallel to the material running direction this roller freely follows the respective rolling forces.
- the free adjustability with a suitable design of the overall system also has the advantage that the system is relatively easy to set up or adjust, since the free adjustability means that there are angular deviations due to the relatively complex deformations of the workpiece for the continuous shaping of longitudinally slotted tubes between the workpiece and Rolling when changing the setting or setting itself is almost unavoidable with rigid guidance, due to the free adjustability within corresponding limits compensate automatically.
- This advantage already follows in the case of free adjustability only in one dimension, a combination of the free adjustability perpendicular and parallel to the roller axis or perpendicular and parallel to the material running direction, as described above, being correspondingly cumulatively advantageous.
- the above-mentioned degrees of freedom of rotation can be provided by suitable guides or by rotating or ball joints of the system. It is usually easier to implement in terms of mechanical engineering if the two degrees of freedom of rotation mentioned above are each represented in a separate guide device or in a separate swivel joint. This is done in a structurally particularly simple manner by means of swivel joints with annular bearing surfaces, which can be realized, for example, by means of a joint pin which is inserted into a fork and which carries a joint head of the movable assembly.
- the structural simplicity however, has the disadvantage - depending on the specific circumstances - that the axis of rotation can also be found coaxially with the hinge pin.
- Suitable guides offer greater freedom, such as linear guides with curved running surfaces.
- Such arrangements make it possible to realize much more complex movements of the respective assemblies relative to one another, so that in particular the axis of rotation can also be chosen more freely and - in the case of more complex movements - can also be selected to be displaceable depending on the position of the assemblies which are movable relative to one another.
- the overall arrangement can be in an unstable equilibrium position with respect to the swivel joint or the guide, so that, particularly with high rolling forces, there is a risk that the arrangement at the height of the guide or at the height of the swivel joint breaks out, which can be triggered, for example, by process-inherent vibrations or the like.
- the rolls can be chosen to be wider than their half diameter, in particular even wider than their diameter.
- the roller adjustment means can have, at least in an adjustment position, an axis of rotation which is shown in an adjustment position of the roller adjustment means with respect to the degrees of freedom of rotation from the perspective of the corresponding roller beyond the flat material.
- the roller stabilizes itself, so that unrest in the process can ultimately be countered by the roller in a stable manner.
- the roll perpendicular to its roll axis and parallel to the material running direction of this roll, follows the respective rolling forces at least in a set-up position with a rotation axis shown from the view of the corresponding roll beyond the flat material.
- the two rollers are preferably guided in at least one setting position with an axis of rotation shown beyond the flat material from the perspective of the two successively acting rollers in order to realize the advantages explained above.
- a rotation axis does not necessarily have to be provided in all of the positions of adjustment and not necessarily with respect to both of the above-mentioned degrees of freedom of rotation. This depends in particular on the other process parameters, such as the rolling forces, the geometries of the rolls and the expected uneven running.
- a spring arrangement or a corresponding suspension of the roller adjusting means can be provided in the direction of movement, so that the rollers or roller carriers always strive for a zero position.
- mechanical suspensions of any kind can be used for this.
- hydraulic or pneumatic spring devices are also conceivable accordingly. In this way, in particular when changing the flat material, it can be ensured in a relatively simple manner that new flat material can easily run into the system.
- a plurality of roll stands 45 (here only exemplarily numbered and shown schematically by a fixed cylinder, which is not separately numbered) are arranged one behind the other in a line direction 31, so that each cross section of the flat material 15 successively past each of the roll stands 45.
- the roll stands 45 each carry rolls 40 on roll supports 48, wherein for reasons of clarity in the Figures 1 to 3 only a part of the rolls, which are each necessary for molding, is shown.
- roller carriers 48 and roll stands 45 on the right-hand side of the installation has been omitted for the sake of clarity, since these are generally designed in mirror image to the rollers 40, roller carriers 48 and rolling stands 45 on the left-hand side of the installation.
- the arrangement of the rollers 40 is in any case adapted in a suitable manner to the material requirements and desired bending radii in each specific embodiment.
- the tube 10 can subsequently be fed to a finishing operation, in particular, for example, to a weld of the slot which has remained open.
- the plant direction 31 ultimately represents approximately an average value of the direction of flow of the flat material 15 through the plant, with a cross section of the flat material ultimately running successively past the roll stands 45 or the rolls 40 due to the process.
- the individual material points of such a cross section have different material orientations 32 corresponding to the bending process, whereby it can be assumed that, apart from process-related fluctuations, each material point of the flat material 15 arranged identically in cross section will also have the same material orientation 32 at the same system height.
- the rollers 40 come into contact with the flat material 15, a material running direction 32 of the respective roller 40 or on the respective roller 40 follows immediately.
- a corresponding material running direction 32 is also shown in FIGS Figures 4, 6, 7 and 10th indicated schematically.
- the roller arrangements include Figures 4 to 11 four rollers 40 each, which are mounted on a common roller carrier 48. In this way, the rolling forces acting on the roller carrier 48 are distributed among the four on them provided rolls 40 and are thus introduced into the flat material 15 over a relatively large area.
- rollers 40 are each connected via a fork 52 of the roller adjustment means 50 to the roll stand 45, which in turn has a cylinder (not numbered) in which the fork 52 with a piston (not shown) is inserted.
- the fork 52 of each individual roller carrier 48 can be set parallel to the orientation of the cylinder or the piston in the direction of the center of the system, which requires a very precise adjustment of the roller carrier 48 and therefore of the rollers 40.
- the fork 52 carries an intermediate carrier 54, this according to the embodiment Figures 4 to 7 is implemented by a pivot pin 57, while this after the arrangement Figures 8 to 11 by means of rotary guide surfaces 58, which are formed on the one hand on the fork 52 and on the other hand on the intermediate carrier 54, and via a securing link 59 (see Figure 8 ) happens, which runs in a not separately numbered securing groove, so that the intermediate carrier 54 is secured to the fork 52.
- the pivot pin 57 requires an axis of rotation 35 of the intermediate carrier 54 including the assemblies carried by it, which is aligned coaxially with the pivot pin 57.
- the axis of rotation 35 of this arrangement can ultimately be shifted within relatively wide limits. This results in the in Figures 8 to 11 embodiment shown a rotational degree of freedom 33 which, as immediately in Figures 8 and 9 understandable, is shown beyond the flat material 15, so that a stable balance of the corresponding swivel joint is ensured in this way.
- the degree of freedom of rotation 33 lies parallel to at least one roller axis 41 of the rollers 40, which are supported by the roller carrier 48, or perpendicular to the material running direction 32 of the rollers 40 belonging to this material running direction 32.
- the degree of freedom of rotation 33 of the swivel joint of the exemplary embodiment located between the fork 52 and the intermediate carrier 54 also follows Figures 4 to 7 lies parallel to at least one roller axis 41 of the roller 40 carried by the roller carrier 48, insofar as the roller carrier 48 is aligned accordingly.
- Figures 4 to 7 lies parallel to at least one roller axis 41 of the roller 40 carried by the roller carrier 48, insofar as the roller carrier 48 is aligned accordingly.
- the aforementioned parallelism can be implemented in a complementary manner in that the degree of freedom of rotation 33 should be oriented perpendicular to the material running direction 32 of at least one roller carried by the roller carrier 48.
- roller support 48 is in each case on the intermediate support 54 via rotary guide surfaces 58 (in the exemplary embodiments according to FIG Figures 4 to 7 not explicitly shown) mounted, it being secured on the end face via side plates 56.
- a non-numbered pivot pin is arranged, which secures the roller carrier 48 in the intermediate carrier 54 and defines a rotational axis 35 with a degree of freedom of rotation 34, which is aligned parallel to the material running direction 32 on the rollers 40.
- the rolling forces of the rollers 40 which act successively on the flat material 15, are transmitted via the rotating guide surfaces between the roller carrier 48 and the intermediate carrier 54, and only a small part of these forces are absorbed by the pivot pin.
- the axis of rotation 35 of the degree of freedom of rotation 34 from the point of view of the rollers 40 also lies on this side of the flat material 15. This may lead to a somewhat more unstable equilibrium if rolling forces act on this arrangement. However, depending on the dimensioning of the rolling forces and the rollers, this may be tolerable.
- the roller carrier 48 is mounted on the intermediate carrier 54 via rotary guide surfaces 58
- the side plates 56 have securing links 59 which run in corresponding, not separately numbered securing grooves and secure the roller carrier 48 in its position on the rotary guide surface 58 of the intermediate carrier 54.
- the rotation guide surfaces 58 and the safety guideway of the safety link 59 can be freely selected within wide limits, so that in this exemplary embodiment the axis of rotation 35 of the degree of freedom of rotation 34 can be found beyond the flat material 15 from the perspective of the rollers 40.
- the rotational axis 35 of the rotational degree of freedom 34 is also aligned parallel to the material running direction 32 in this exemplary embodiment.
- the intermediate carrier 54 and / or the roller carrier 48 can be readily pretensioned in such a way that they tend to spring back into a correspondingly predetermined neutral position.
- springs can be mechanical springs, for example, which act parallel to the guide direction.
- compression springs or hydraulic or pneumatic arrangements can act on the intermediate carrier, for example at the front and rear, in order to require a corresponding setting behavior.
- Such spring means 60 can, however, also be implemented differently, for example by flat spiral springs, by pneumatic springs or by other resetting devices, and can also be provided with respect to the degree of freedom of rotation 34. It is also understood that corresponding spring means 60 also in the arrangement Figures 8 to 11 can be provided.
- Roller setting means 15 Flat material 52 fork 31 Plant direction 54
- Intermediate beam 32 Material direction 56
- Degree of rotation freedom 57
- Degree of rotation freedom 58 Rotation guide surface 35
- Roller 60 Spring means 41 Roller axis 62 approach 45 Mill stand 64 feather 48
- Roller carrier
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
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- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
- Road Paving Machines (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Description
Die Erfindung betrifft eine Anlage zum kontinuierlichen Einformen längsgeschlitzter Rohre aus einem Flachmaterial mit in Anlagenrichtung hintereinander angeordnete Walzgerüsten, die jeweils wenigstens eine Walze tragen, sowie ein Verfahren zum kontinuierlichen Einformen längsgeschlitzter Rohre aus einem Flachmaterial, wobei das Flachmaterial sukzessive an mehreren Walzenanordnungen vorbeigeführt und entsprechend gebogen wird.The invention relates to a system for the continuous shaping of longitudinally slotted tubes made of a flat material with roll stands arranged one behind the other in the system direction, each of which carries at least one roller, and a method for the continuous shaping of longitudinally slotted tubes made of a flat material, the flat material being successively guided past a plurality of roller arrangements and bent accordingly becomes.
Beispielsweise aus der
Es ist Aufgabe vorliegender Erfindung, etwaige Markierungen am Produkt möglichst zu vermeiden.It is an object of the present invention to avoid any markings on the product as far as possible.
Als Lösung werden Anlagen mit den Merkmalen der Ansprüche 1 und 4 sowie Verfahren mit den Merkmalen der Ansprüche 5 bis 8 vorgeschlagen. Weitere vorteilhafte Ausgestaltungen finden sich in der nachfolgenden Beschreibung sowie in den Unteransprüchen. Hierbei liegt der Erfindung die grundlegende Erkenntnis zu Grunde, dass durch eine Stabilisierung der Walzen in sich der Aufgabe zielgerichtet gefolgt werden kann.Plants with the features of claims 1 and 4 and methods with the features of claims 5 to 8 are proposed as a solution. Further advantageous configurations can be found in the following description and in the subclaims. The invention is based on the fundamental finding that the task can be followed in a targeted manner by stabilizing the rollers.
Als Lösung wird eine Anlage zum kontinuierlichen Einformen längsgeschlitzter Rohre aus einem Flachmaterial mit Anlagenrichtung hintereinander angeordneten Walzgerüsten, die jeweils wenigstens eine Walze tragen, vorgeschlagen, wobei sich die Anlage dadurch auszeichnet, dass wenigstens eines der Walzgerüste einen Walzenträger aufweist, welcher wenigstens drei in Anlagenrichtung hintereinander angeordnete Walzen trägt und über Walzenanstellmittel mit einem Rotationsfreiheitsgrad parallel zu wenigstens einer Walzenachse einer von dem Walzenträger getragenen Walze und/oder senkrecht zur Materiallaufrichtung wenigstens einer von dem Walzenträger getragenen Walze frei an dem den Walzenträger tragenden Walzgerüst gelagert ist. Dieses ermöglicht es, den lokalen Anpressdruck der von dem Walzenträger getragenen Walzen bzw. der sukzessiv auf das Flachmaterial wirkenden Walzen möglichst gleichmäßig auf das Flachmaterial zu verteilen und insbesondere Instabilitäten erheblich zu reduzieren. Insbesondere können gegenüber der Anlage nach der
Insbesondere ist es vorteilhaft, wenn der Walzenträger hinsichtlich des vorgenannten Rotationsfreiheitsgrades frei an dem Walzgerüst gelagert ist. Dementsprechend ist es von Vorteil, wenn die drei sukzessiv auf das Flachmaterial wirkende Walzen sich relativ zueinander frei anstellen können. Auf diese Weise kann die Walzkraft möglichst gleichmäßig auf die beiden Walzen verteilt werden, sodass die von einer der beiden Walzen auf das Flachmaterial aufgebrachte Kraft minimiert werden kann, was dementsprechend die Gefahr von Markierungen minimiert.In particular, it is advantageous if the roll carrier is freely mounted on the roll stand with regard to the aforementioned degree of freedom of rotation. Accordingly, it is advantageous if the three rollers which successively act on the flat material can freely position themselves relative to one another. In this way, the rolling force can be distributed as evenly as possible over the two rollers, so that the force applied by one of the two rollers to the flat material can be minimized, which accordingly minimizes the risk of markings.
Ein freies Anstellen bzw. eine freie Lagerung kann beispielsweise durch eine wippähnliche Lagerung des Walzenträgers oder auch mittels einer hydraulischen Lagerung in Form einer hydraulischen Waage erfolgen.Free positioning or free storage can take place, for example, by a rocker-like mounting of the roller carrier or by means of hydraulic mounting in the form of a hydraulic balance.
Dementsprechend ist es von Vorteil, wenn die beiden sukzessiv wirkenden Walzen gemeinsam geführt sind, da sich diese auf diese Weise verhältnismäßig einfach frei relativ zueinander anstellen lassen können.Accordingly, it is advantageous if the two successively acting rollers are guided together, since in this way they can be adjusted relatively freely relative to one another.
In diesem Zusammenhang sei hervorgehoben, dass unter der Bezeichnung "Walzgerüst" Anordnungen verstanden werden, welche die Walzkräfte aufnehmen und diesen derart entgegen wirken, dass die Walzenpositionen während des Walzens in vorgegebenem Maße gehalten werden. Hierbei können die Walzkräfte einerseits in das die Anlage umgebende Gebäude eingeleitet oder vorzugsweise über entsprechend ringförmig oder sonst wie geschlossene Walzgerüste neutralisiert werden.In this context it should be emphasized that the term “rolling stand” is understood to mean arrangements which absorb the rolling forces and counteract them in such a way that the roller positions are held to a predetermined extent during the rolling become. In this case, the rolling forces can be introduced into the building surrounding the plant on the one hand, or preferably neutralized via appropriately ring-shaped or otherwise closed rolling stands.
Die Möglichkeit der freien Anstellung der Walzenträger bedingt bei der vorstehend genannten Lösung, dass die Achsen der beiden Walzen einerseits starr miteinander verbunden sind, sich jedoch andererseits Kraftunterschiede über die freie Anstellbarkeit ausgleichen, sodass die Walzkräfte dieser beiden Walzen gemittelt und mithin drehmomentfrei in das Walzengerüst eingebracht werden.With the above-mentioned solution, the possibility of free adjustment of the roller carriers means that the axes of the two rollers are rigidly connected to one another, but that force differences can be compensated for by the free adjustability, so that the rolling forces of these two rollers are averaged and thus introduced into the roller stand without torque become.
Dementsprechend wird auch ein Verfahren zum kontinuierlichen Einformen längsgeschlitzter Rohre aus einem Flachmaterial vorgeschlagen, wobei das Flachmaterial sukzessive an mehreren Walzenanordnungen vorbeigeführt und entsprechend gebogen wird und wobei sich das Verfahren unter anderem dadurch auszeichnet, dass die Walzkräfte von wenigstens drei sukzessiv auf das Flachmaterial wirkenden Walzen gemittelt in das Walzengerüst eingebracht werden und/oder drei sukzessiv wirkende Walzen von einem gemeinsamen Walzenträger getragen werden, der sich frei anstellt.Accordingly, a method for continuously forming longitudinally slotted tubes from a flat material is also proposed, the flat material being successively guided past a plurality of roller arrangements and being bent accordingly, and the method being distinguished, inter alia, by the fact that the rolling forces are averaged by at least three rollers acting successively on the flat material are introduced into the roll stand and / or three successively acting rolls are carried by a common roll carrier, which stands freely.
In Abweichung vom Stand der Technik, bei welchem mit verhältnismäßig großen Walzendurchmessern gearbeitet werden muss, um die Walzkräfte nicht zu punktuell an dem Flachmaterial wirken zu lassen und somit Markierungen am Produkt zu vermeiden, können durch die Anordnung dreier oder mehr Walzen an einem Walzenträger bzw. durch gemittelte, in das Walzgerüst eingebrachte Walzkräfte kleinere Walzen eng hintereinander angeordnet werden, sodass diese letztlich in ihrer lokalen Belastung das Flachmaterial weniger belasten, als diese bei großen Walzen, bei denen naturgemäß die vorhandene Querschnittsfläche rein platzmäßig schnell ausgefüllt ist, möglich wäre. Insbesondere ist es auch möglich, die Gefahr von Schwingungen und ähnlichen Instabilitäten zu reduzieren. Die an sich zunächst scheinbare Überbestimmung trägt derart wesentlich zu einer Erhöhung der Laufruhe bei, dass hierdurch sehr effektiv Markierungen vermieden werden können.In deviation from the prior art, in which relatively large roller diameters have to be used in order not to allow the rolling forces to act on the flat material too selectively and thus to avoid markings on the product, the arrangement of three or more rollers on a roller carrier or by means of averaged rolling forces introduced into the roll stand, smaller rolls are arranged closely one behind the other so that their local load ultimately puts less strain on the flat material than would be possible with large rolls, for which the existing cross-sectional area is naturally quickly filled in terms of space. In particular, it is also possible to reduce the risk of vibrations and similar instabilities. The overdetermination, which initially seems to be apparent, contributes so significantly to an increase in smoothness that markings can be avoided very effectively.
Vorzugsweise sind die beiden sukzessiv auf das Flachmaterial wirkenden Walzen gemeinsam angelenkt, sodass sie sich im Wesentlichen wie eine Walze verhalten.Preferably, the two rollers acting successively on the flat material are jointed together, so that they behave essentially like a roller.
Des Weiteren sei in diesem Zusammenhang erläutert, dass vorliegend der Begriff "Anlagenrichtung" die mittlere Durchlaufrichtung des Materials durch die Anlage bezeichnet. Hierbei steht die Anlagenrichtung senkrecht auf der Querrichtung, welche im Wesentlichen durch gleichzeitig die Anlage durchlaufende Querschnitte des Flachmaterials definiert wird. Dementsprechend bezeichnet der Begriff "in Anlagenrichtung hintereinander" eine Anordnung, welche sukzessive von einem Querschnitt des Flachmaterials passiert wird.Furthermore, it should be explained in this context that in the present case the term “system direction” denotes the average direction of flow of the material through the system. Here, the plant direction is perpendicular to the transverse direction, which is essentially defined by cross-sections of the flat material running through the plant at the same time. Accordingly, the term "one behind the other in the system direction" denotes an arrangement which is successively passed through by a cross section of the flat material.
Nicht gemittelt sondern jeweils lokal weist eine derartige Anlage auch eine Materiallaufrichtung auf, welche jeweils durch die Bewegung eines Punktes des Flachmaterials lokal definiert ist. Abgesehen von natürlichen Oszillationen bzw. Laufunruhen die bei derartigen Walzprozessen auftreten, bleibt die Materiallaufrichtung an einem Punkt der Anlage konstant, wenn die Anlage eingelaufen ist.Not averaged but locally in each case, such a system also has a material running direction, which is locally defined by the movement of a point of the flat material. Apart from natural oscillations or uneven running that occur with such rolling processes, the material direction remains constant at one point in the system when the system has run in.
Vorzugsweise sind die drei von dem Walzenträger getragenen Walzen in Materiallaufrichtung hintereinander angeordnet, sodass wenigstens ein Materialpunkt des Flachmaterials, welcher eine erste der beiden in Anlagenrichtung hintereinander angeordneten Walzen berührt, auch die zweite der beiden in Anlagenrichtung hintereinander angeordneten Walzen berührt. Dieses Berühren muss jedoch nicht unbedingt auf gleicher axialer Höhe der beiden Walzen geschehen, sodass der Träger in Bezug auf die Materiallaufrichtung leicht schief stehen kann. Auf diese Weise lässt sich die Walzkraft, welche über den gemeinsamen Walzenträger aufgebracht wird, noch weiter im Flachmaterial verteilen.The three rollers carried by the roller carrier are preferably arranged one behind the other in the material running direction, so that at least one material point of the flat material which touches a first of the two rollers arranged one behind the other in the machine direction also touches the second of the two rollers arranged one behind the other in the machine direction. However, this contact does not necessarily have to take place at the same axial height of the two rollers, so that the carrier can easily be crooked in relation to the material running direction. In this way, the rolling force that is applied via the common roller carrier can be distributed even further in the flat material.
Hierbei hat sich herausgestellt, dass ein Walzenträger nicht mehr als zehn in Anlagenrichtung hintereinander angeordnete Walzen tragen sollte bzw. dass die Walzkräfte von nicht mehr als zehn sukzessiv auf das Flachmaterial wirkende Walzen gemittelt in das Walzgerüst eingebracht werden und/oder nicht mehr als zehn sukzessiv wirkende Walzen sich frei anstellen sollten, da ansonsten die Vorteile einer freien Walzenanstellung bzw. der entsprechenden Mittelung nicht mehr zum Tragen kommen.It has been found here that a roll carrier should not carry more than ten rolls arranged one behind the other in the system direction, or that the rolling forces of no more than ten rolls acting successively on the flat material are averaged into the roll stand and / or no more than ten successively acting Rollers should line up freely, otherwise the advantages of free roll adjustment or the corresponding averaging will no longer be felt.
Die Gefahr von Markierungen lässt sich desweiteren dadurch reduzieren, dass der Walzenträger über Walzenanstellmittel mit einem Rotationsfreiheitsgrad senkrecht zu einer Walzenachse einer von ihm getragenen Walze und/oder parallel zur Materiallaufrichtung der zu dieser Walzenachse gehörigen Walze an dem den Walzenträger tragenden Walzengerüst angeordnet ist. Auf diese Weise können die an dem Walzenträger angeordneten Walzen in Bezug auf lokale Krümmung des Flachmaterials in Querrichtung möglichst optimal angestellt werden, um auf diese Weise ebenfalls eine möglichst gleichmäßige Kraftverteilung zu gewährleisten.The risk of markings can also be reduced by the fact that the roller carrier is arranged on the roller stand carrying the roller carrier by means of roller adjustment means with a degree of freedom of rotation perpendicular to a roller axis of a roller carried by it and / or parallel to the material direction of the roller belonging to this roller axis. In this way, the rollers arranged on the roller carrier can be set as optimally as possible with respect to the local curvature of the flat material in the transverse direction, in order to likewise ensure the most uniform possible force distribution.
Letzteres lässt sich insbesondere sehr einfach verfahrenstechnisch umsetzen, wenn der Walzenträger in Bezug auf einen Rotationsfreiheitsgrad senkrecht zu einer Walzenachse einer von dem Walzenträger getragenen Walze und/oder parallel zur Materiallaufrichtung der zu dieser Walzenachse gehörigen frei an dem den Walzenträger tragenden Walzgerüst gelagert ist. Durch diese freie Lagerung kann sich der Walzenträger derart anstellen, dass im Querschnitt auf die Walzen wirkende Kräfte minimiert werden, was letztlich dementsprechend auch eine Minimierung der lokalen Kräfte und mithin eine dementsprechende Reduktion von Markierungen bedingt. Hierbei versteht es sich, dass diese Ausgestaltung auch unabhängig von der Verwendung eines Walzenträgers dazu genutzt werden kann, dass sich eine Walze in Bezug auf den Querschnitt des Flachmaterials selbstständig möglichst materialschonend anstellt.The latter can be implemented very easily in terms of process engineering if the roller carrier is perpendicular to a roller axis of a roller carried by the roller carrier and / or parallel to the direction of material movement in relation to a degree of freedom of rotation this roll axis are freely supported on the roll stand carrying the roll support. As a result of this free mounting, the roller carrier can position itself in such a way that forces acting on the rollers in cross-section are minimized, which ultimately also results in a minimization of the local forces and consequently a corresponding reduction in markings. It goes without saying that this embodiment can also be used, regardless of the use of a roller carrier, to ensure that a roller independently positions itself as gently as possible with respect to the cross section of the flat material.
Dementsprechend ist eine Anlage zum kontinuierlichen Einformen längsgeschlitzter Rohre aus einem Flachmaterial mit in Anlagenrichtung hintereinander angeordneten Walzgerüsten, die jeweils wenigstens eine Walze tragen, vorteilhaft, bei welcher wenigstens eine der Walzen über Walzenanstellmittel mit einem Rotationsfreiheitsgrad senkrecht zu einer Walzenachse und/oder parallel zur Materiallaufrichtung der zu dieser Walzenachse gehörigen bzw. parallel zur Materiallaufrichtung einer von dem Walzenträger getragenen Walze frei an dem die Walze tragenden Walzgerüst gelagert ist.Accordingly, a system for the continuous shaping of longitudinally slotted tubes from a flat material with rolling stands arranged one behind the other in the system direction, each of which carries at least one roller, is advantageous, in which at least one of the rollers via roller adjustment means with a degree of freedom of rotation perpendicular to a roller axis and / or parallel to the material running direction of the belonging to this roller axis or parallel to the material running direction of a roller carried by the roller carrier is freely supported on the roll stand carrying the roller.
Ebenso ist ein Verfahren zum kontinuierlichen Einformen längsgeschlitzter Rohre aus einem Flachmaterial als Lösung vorteilhaft, wobei das Flachmaterial sukzessive an mehreren Walzenanordnungen vorbeigeführt und entsprechend gebogen wird und wobei sich das Verfahren dadurch auszeichnet, dass wenigstens eine Walze senkrecht zu ihrer Walzenachse und/oder parallel zur Materiallaufrichtung dieser Walze frei den jeweiligen Walzkräften folgt.Likewise, a method for the continuous shaping of longitudinally slotted tubes from a flat material is advantageous as a solution, the flat material being successively guided past several roller arrangements and being bent accordingly, and the method being characterized in that at least one roller is perpendicular to its roller axis and / or parallel to the material running direction this roller freely follows the respective rolling forces.
Insgesamt hat die freie Anstellbarkeit bei geeigneter Ausgestaltung der Gesamtanlage auch den Vorteil, dass die Anlage verhältnismäßig einfach an- bzw. einzustellen ist, da durch die freie Anstellbarkeit sich Winkelabweichungen, die aufgrund der verhältnismäßig komplexen Verformungen des Werkstücks zum kontinuierlichen Einformen längsgeschlitzter Rohren zwischen Werkstück und Walzen bei einer Veränderung der An- bzw. Einstellung sich an sich bei starren Führung fast nicht vermeiden lassen, durch die freie Anstellbarkeit in entsprechenden Grenzen selbsttätig ausgleichen. Dieser Vorteil folgt schon bei einer freien Anstellbarkeit lediglich in einer Dimension, wobei eine Kombination der freien Anstellbarkeit senkrecht und parallel zur Walzenachse bzw. senkrecht und parallel zur Materiallaufrichtung, wie sie vorstehend beschrieben sind, entsprechend kumulativ vorteilhaft ist.Overall, the free adjustability with a suitable design of the overall system also has the advantage that the system is relatively easy to set up or adjust, since the free adjustability means that there are angular deviations due to the relatively complex deformations of the workpiece for the continuous shaping of longitudinally slotted tubes between the workpiece and Rolling when changing the setting or setting itself is almost unavoidable with rigid guidance, due to the free adjustability within corresponding limits compensate automatically. This advantage already follows in the case of free adjustability only in one dimension, a combination of the free adjustability perpendicular and parallel to the roller axis or perpendicular and parallel to the material running direction, as described above, being correspondingly cumulatively advantageous.
Die oben genannten Rotationsfreiheitsgrade lassen sich durch geeignete Führungen bzw. durch Dreh- oder Kugelgelenke der Anlage bereitstellen. Hierbei ist es in der Regel maschinenbaulich einfacher umzusetzen, wenn die beiden oben genannten Rotationsfreiheitsgrade jeweils in einer separaten Führungseinrichtung bzw. in einem separaten Drehgelenk dargestellt werden. Baulich besonders einfach geschieht dieses durch Drehgelenke mit kreisringförmigen Lagerflächen, die beispielsweise durch einen in eine Gabel eingebrachten Gelenkbolzen, der einen Gelenkkopf der beweglichen Baugruppe trägt, realisiert werden können. Die bauliche Einfachheit hat hingegen - je nach konkreten Gegebenheiten - den Nachteil, dass auch die Rotationsachse koaxial zu dem Gelenkbolzen zu finden ist. Größere Freiheiten bieten hier geeignete Führungen, wie beispielsweise Linearführungen mit gekrümmten Laufflächen. Derartige Anordnungen erlauben es, wesentlich komplexere Bewegungsabläufe der jeweiligen Baugruppen zueinander zu realisieren, sodass insbesondere auch die Rotationsachse freier gewählt werden kann und - bei komplexeren Bewegungsabläufen - auch in Abhängigkeit von der Anstellposition der zueinander beweglichen Baugruppen verlagerbar gewählt werden kann.The above-mentioned degrees of freedom of rotation can be provided by suitable guides or by rotating or ball joints of the system. It is usually easier to implement in terms of mechanical engineering if the two degrees of freedom of rotation mentioned above are each represented in a separate guide device or in a separate swivel joint. This is done in a structurally particularly simple manner by means of swivel joints with annular bearing surfaces, which can be realized, for example, by means of a joint pin which is inserted into a fork and which carries a joint head of the movable assembly. The structural simplicity, however, has the disadvantage - depending on the specific circumstances - that the axis of rotation can also be found coaxially with the hinge pin. Suitable guides offer greater freedom, such as linear guides with curved running surfaces. Such arrangements make it possible to realize much more complex movements of the respective assemblies relative to one another, so that in particular the axis of rotation can also be chosen more freely and - in the case of more complex movements - can also be selected to be displaceable depending on the position of the assemblies which are movable relative to one another.
In diesem Zusammenhang sei betont, dass in baulicher Hinsicht als geeignete Lager sowohl Wälz- als auch Gleitlager jeglicher Art zur Anwendung kommen können.In this context, it should be emphasized that, from a structural point of view, both rolling and plain bearings of any kind can be used as suitable bearings.
Je nach Lage der Rotationsachse der oben genannten Rotationsfreiheitsgrade kann die Gesamtanordnung bezüglich des Drehgelenks bzw. der Führung sich in einer labilen Gleichgewichtslage befinden, sodass, insbesondere bei hohen Walzkräften, die Gefahr besteht, dass die Anordnung auf Höhe der Führung bzw. auf Höhe des Drehgelenks ausbricht, was beispielsweise durch prozessimmanente Schwingungen oder ähnliche ausgelöst werden kann. Um diese Gefahr zu minimieren, können einerseits die Walzen breiter als ihr halber Durchmesser, insbesondere sogar breiter als ihr Durchmesser, gewählt werden. Die Umsetzung derartig breiter Walzen steht an sich diametral zu den Bemühungen des Standes der Technik, Walzen mit möglichst großen Durchmessern zu verwenden, um Markierungen zu vermeiden bzw. zu minimieren, und steht in unmittelbarem Einklang mit der eingangs genannten Lösung, die Walzkräfte auf mehrere kleinere, ggf. hintereinander angeordnete, Walzen zu verteilen. Derartig breite Walzen vereinfachen es im Übrigen auch, die Walzen in Materiallaufrichtung hintereinander anzuordnen und hierbei einen Versatz zu erlauben.Depending on the position of the axis of rotation of the above-mentioned degrees of freedom of rotation, the overall arrangement can be in an unstable equilibrium position with respect to the swivel joint or the guide, so that, particularly with high rolling forces, there is a risk that the arrangement at the height of the guide or at the height of the swivel joint breaks out, which can be triggered, for example, by process-inherent vibrations or the like. To minimize this risk, on the one hand the rolls can be chosen to be wider than their half diameter, in particular even wider than their diameter. The implementation of such wide rollers is in itself diametrically opposed to the efforts of the prior art to use rollers with the largest possible diameters in order to avoid or minimize markings, and is in direct accordance with the solution mentioned at the outset, the rolling forces to several smaller ones distribute rollers, if necessary arranged one behind the other. Such wide rollers also make it easier to arrange the rollers one behind the other in the direction of material travel and to allow an offset.
Als weitere Maßnahme, um einer derartigen labilen Situation entgegen zu wirken, können die Walzenanstellmittel wenigstens in einer Anstellposition eine Rotationsachse aufweisen, die in einer Anstellposition der Walzenanstellmittel hinsichtlich der Rotationsfreiheitsgrade aus Sicht der entsprechenden Walze jenseits des Flachmaterials dargestellt ist. Hierdurch bedingt stabilisiert sich die Walze selbst, sodass prozessimmanenten Laufunruhen letztlich jeweils stabil von der Walze begegnet werden kann.As a further measure to counteract such an unstable situation, the roller adjustment means can have, at least in an adjustment position, an axis of rotation which is shown in an adjustment position of the roller adjustment means with respect to the degrees of freedom of rotation from the perspective of the corresponding roller beyond the flat material. As a result, the roller stabilizes itself, so that unrest in the process can ultimately be countered by the roller in a stable manner.
Es versteht sich, dass eine derartig dargestellte Rotationsachse sowie das oben genannte Durchmesser-Längen-Verhältnis der Walzen auch unabhängig von den übrigen Merkmalen vorliegender Erfindung für eine Anlage bzw. für ein Verfahren zum kontinuierlichen Einformen längsgeschlitzter Rohre aus einem Flachmaterial mit in Anlagenrichtung hintereinander angeordneten Walzgerüsten, die jeweils wenigstens eine Walze tragen, bzw. mit einem sukzessive an mehreren Walzanordnungen vorbeigeführten und entsprechend gebogenem Flachmaterial von Vorteil sind.It goes without saying that a rotation axis depicted in this way and the above-mentioned diameter-length ratio of the rolls also independently of the other features of the present invention for a system or for a method for the continuous shaping of longitudinally slotted tubes made of a flat material with rolling stands arranged one behind the other in the system direction , each of which carries at least one roller, or which are advantageous with a correspondingly curved flat material which is successively passed past a plurality of roller arrangements.
Dementsprechend ist es auch von Vorteil, wenn die Walze senkrecht zu ihrer Walzenachse und parallel zur Materiallaufrichtung dieser Walze wenigstens in einer Anstellposition mit einer aus Sicht der entsprechenden Walze jenseits des Flachmaterials dargestellten Rotationsachse den jeweiligen Walzkräften folgt.Accordingly, it is also advantageous if the roll, perpendicular to its roll axis and parallel to the material running direction of this roll, follows the respective rolling forces at least in a set-up position with a rotation axis shown from the view of the corresponding roll beyond the flat material.
Insbesondere bei sukzessiv auf das Flachmaterial wirkenden Walze sind die beiden Walzen vorzugsweise in wenigstens einer Anstellposition mit einer aus Sicht der beiden sukzessiv wirkenden Walzen jenseits des Flachmaterials dargestellten Rotationsachse geführt, um die vorstehend erläuterten Vorteile zu realisieren.In particular in the case of a roller which acts successively on the flat material, the two rollers are preferably guided in at least one setting position with an axis of rotation shown beyond the flat material from the perspective of the two successively acting rollers in order to realize the advantages explained above.
Es versteht sich im Übrigen, dass eine aus Sicht der Walze jenseits des Flachmaterials dargestellte Rotationsachse nicht zwingend in sämtlichen Anstellpositionen sowie nicht zwingend bezüglich beider oben genannter Rotationsfreiheitsgrade vorgesehen sein muss. Dieses hängt insbesondere von den übrigen Prozessparametern, wie beispielsweise den Walzkräften, den Geometrien der Walzen sowie den erwarteten Laufunruhen, ab.It goes without saying that, from the point of view of the roller beyond the flat material, a rotation axis does not necessarily have to be provided in all of the positions of adjustment and not necessarily with respect to both of the above-mentioned degrees of freedom of rotation. This depends in particular on the other process parameters, such as the rolling forces, the geometries of the rolls and the expected uneven running.
Zur Erhöhung der Laufruhe und insbesondere auch zur Erhöhung der Stabilität bei sich frei anstellenden Walzen bzw. Walzenträgern können in Bewegungsrichtung wirksame Federanordnung bzw. eine dementsprechende Federung der Walzenanstellmittel vorgesehen sein, sodass die Walzen bzw. Walzenträger stets zu einer Nulllage streben. Hierzu können insbesondere mechanische Federungen jeglicher Art genutzt werden. Ebenso sind jedoch auch hydraulische oder pneumatische Federeinrichtungen dementsprechend denkbar. Insbesondere bei einem Wechsel des Flachmaterials kann auf diese Weise verhältnismäßig einfach sichergestellt werden, dass neue Flachmaterial ohne weiteres in die Anlage einlaufen kann.In order to increase the smooth running and in particular also to increase the stability in the case of freely adjusting rollers or roller carriers, a spring arrangement or a corresponding suspension of the roller adjusting means can be provided in the direction of movement, so that the rollers or roller carriers always strive for a zero position. In particular, mechanical suspensions of any kind can be used for this. However, hydraulic or pneumatic spring devices are also conceivable accordingly. In this way, in particular when changing the flat material, it can be ensured in a relatively simple manner that new flat material can easily run into the system.
Es versteht sich, dass die Merkmale der vorstehend bzw. in den Ansprüchen beschriebenen Lösungen gegebenenfalls auch kombiniert werden können, um die Vorteile entsprechend kumuliert umsetzen zu können.It goes without saying that the features of the solutions described above or in the claims can also be combined, if appropriate, in order to be able to implement the advantages in a correspondingly cumulative manner.
Weitere Vorteile, Ziele und Eigenschaften vorliegender Erfindung werden anhand nachfolgender Beschreibung von Ausführungsbeispielen erläutert, die insbesondere auch in anliegender Zeichnung dargestellt sind. In der Zeichnung zeigen:
- Figur 1
- eine perspektivische Schemaansicht einer ersten Anlage zum kontinuierlichen Einformen längsgeschlitzter Rohre;
- Figur 2
- eine perspektivische Schemaansicht einer zweiten Anlage zum kontinuierlichen Einformen längsgeschlitzter Rohre;
- Figur 3
- eine perspektivische Schemaansicht einer dritten Anlage zum kontinuierlichen Einformen längsgeschlitzter Rohre;
- Figur 4
- eine perspektivische Ansicht eines ersten Walzenträgers, der in den vorgenannten Anlagen zur Anwendung kommen kann;
- Figur 5
- den Walzenträger nach
Figur 4 in einer Frontansicht; - Figur 6
- den Walzenträger nach
Figuren 4 und 5 in einer Seitenansicht; - Figur 7
- den Walzenträger nach
Figuren 4 bis 6 in einer weiteren Seitenansicht; - Figur 8
- einen weiteren Walzenträger, der in einer der vorgenannten Anlagen zur Anwendung kommen kann, in einer Frontansicht;
- Figur 9
- den Walzenträger nach
Figur 8 in einer perspektivischen Darstellung ähnlichFigur 4 ; Figur 10- den Walzenträger nach
Figuren 8 und 9 in einer ersten Explosionsdarstellung;; - Figur 11
- den Walzenträger nach
Figuren 8 in einer weiteren Explosionsdarstellung;bis 10 - Figur 12
- eine perspektivische Ansicht eines weiteren Walzenträgers, der in einer der vorgenannten Anlagen zur Anwendung kommen kann;
- Figur 13
- den Walzenträger nach
Figur 12 in einer weiteren perspektivischen Ansicht; - Figur 14
- den Walzenträger nach
Figuren 12 und 13 in einer Seitenansicht; und Figur 15- den Walzenträger nach
Figuren 12 bis 14 in einer Explosionsdarstellung.
- Figure 1
- a perspective schematic view of a first system for the continuous molding of longitudinally slotted tubes;
- Figure 2
- a perspective schematic view of a second system for continuously molding longitudinally slotted tubes;
- Figure 3
- a perspective schematic view of a third system for the continuous molding of longitudinally slotted tubes;
- Figure 4
- a perspective view of a first roller carrier that can be used in the aforementioned systems;
- Figure 5
- the roller carrier
Figure 4 in a front view; - Figure 6
- the roller carrier
Figures 4 and 5 in a side view; - Figure 7
- the roller carrier
Figures 4 to 6 in a further side view; - Figure 8
- a further roller carrier, which can be used in one of the aforementioned systems, in a front view;
- Figure 9
- the roller carrier
Figure 8 similar in a perspective viewFigure 4 ; - Figure 10
- the roller carrier
Figures 8 and 9 in a first exploded view ;; - Figure 11
- the roller carrier
Figures 8 to 10 in another exploded view; - Figure 12
- a perspective view of another roller carrier that can be used in one of the aforementioned systems;
- Figure 13
- the roller carrier
Figure 12 in a further perspective view; - Figure 14
- the roller carrier
Figures 12 and 13 in a side view; and - Figure 15
- the roller carrier
Figures 12 to 14 in an exploded view.
Bei den in
Wie unmittelbar ersichtlich, weist die in
Hierbei versteht es sich, dass entsprechend der Materialeigenschaften des Flachmaterials 15 sowie der Dimensionierung des Rohres 10 geeignete Anlagen bzw. Anordnungen gewählt werden können, wobei insbesondere auch die Anordnungen nach
Es versteht sich desweiteren, dass das Rohr 10 anschließend noch einer Nachbearbeitung zugeführt werden kann, insbesondere beispielsweise einer Verschweißung des noch offen gebliebenen Schlitzes.Furthermore, it goes without saying that the
Die Anlagenrichtung 31 stellt letztlich ungefähr einem Mittelwert der Durchlaufrichtung des Flachmaterials 15 durch die Anlage dar, wobei letztlich prozessbedingt ein Querschnitt des Flachmaterials sukzessive an den Walzgerüsten 45 bzw. an den Walzen 40 vorbeiläuft. Die einzelnen Materialpunkte eines derartigen Querschnitts weisen entsprechend des Biegeprozesses jedoch unterschiedliche Materiallaufrichtungen 32 auf, wobei davon auszugehen ist, dass, abgesehen von prozessbedingten Schwankungen, jeder im Querschnitt identische angeordnete Materialpunkt des Flachmaterials 15 auf derselben Anlagenhöhe auch die selbe Materiallaufrichtung 32 aufweisen wird. Dort wo die Walzen 40 jeweils mit dem Flachmaterial 15 in Kontakt treten, folgt unmittelbar eine Materiallaufrichtung 32 der jeweiligen Walze 40 bzw. an der jeweiligen Walze 40. Eine entsprechende Materiallaufrichtung 32 ist auch in den
Im Einzelnen umfassen die Walzenanordnungen nach
Beide in
Hierbei sind bei den Anordnungen nach
Die Gabel 52 trägt jeweils einen Zwischenträger 54, wobei dieses bei dem Ausführungsbeispiel nach
Wie unmittelbar nachvollziehbar, bedingt der Drehgelenkbolzen 57 eine Rotationsachse 35 des Zwischenträgers 54 einschließlich der von ihm getragenen Baugruppen, welche koaxial zu dem Drehgelenkbolzen 57 ausgerichtet ist. Je nach Krümmung der beiden Drehführungsflächen 58 an der Gabel 52 und dem Zwischenträger 54 des in
Auch der Rotationsfreiheitsgrad 33 des zwischen Gabel 52 und Zwischenträger 54 befindlichen Drehgelenks des Ausführungsbeispiels nach
An dem Zwischenträger 54 ist der Walzenträger 48 jeweils über Drehführungsflächen 58 (bei dem Ausführungsbeispielen nach
Hierbei ist in den Seitenplatten 56 des in
Auch bei dem Ausführungsbeispiel nach
Wie unmittelbar ersichtlich, ist auch bei diesem Ausführungsbeispiel die Rotationsachse 35 des Rotationsfreiheitsgrades 34 parallel zur Materiallaufrichtung 32 ausgerichtet.As can be seen immediately, the
Es versteht sich, dass durch geeignete Federanordnungen, welche beispielsweise jeweils einen Rückzug in eine neutrale Position bedingen, der Zwischenträger 54 und/oder der Walzenträger 48 ohne weiteres derart vorgespannt werden können, dass sie jeweils in eine entsprechend vorgegebene neutrale Position zurückzufedern neigen. Derartige Federn können beispielsweise mechanische Federn sein, welche parallel zur Führungsrichtung wirken. Ebenso können beispielsweise Druckfedern oder auch hydraulische oder pneumatische Anordnungen beispielsweise vorne und hinten auf den Zwischenträger wirken, um ein entsprechendes Anstellverhalten zu bedingen.It goes without saying that by means of suitable spring arrangements, each of which, for example, necessitates retraction into a neutral position, the
Die in den
In Abweichung zu der Anordnung nach
Derartige Federmittel 60 können jedoch auch anders, beispielsweise durch flache Spiralfedern, durch pneumatische Federn oder durch sonstige rückstellend wirksame Einrichtungen, realisiert werden und auch bezüglich des Rotationsfreiheitsgrades 34 vorgesehen sein. Ebenso versteht es sich, dass entsprechende Federmittel 60 auch bei der Anordnung nach
Claims (8)
- Installation for continuously moulding longitudinally slotted pipes (10) made from a flat material (15) with roller stands (45), arranged one behind the other in the installation direction (31), which each bear at least one roller (40), wherein one of the roller stands (45) comprises a roller carrier (48), characterised in that the roller carrier (48) bears at least three rollers (40) arranged one behind the other in the installation direction (31) and by way of roller adjusting means (50) is borne freely on the roller stand (45) bearing the roller carrier (48) with a rotational degree of freedom (33) in parallel to at least one roller axis (41) of a roller (40) borne by it, and/or perpendicularly to the material running direction (32) of a roller (40) borne by the roller carrier (48).
- Installation according to claim 1 characterised in that by way of roller adjusting means (50), the roller carrier (48) is arranged on the roller stand (45) bearing the roller carrier (48) with a rotational degree of freedom (34) perpendicular to a roller axis (41) of a roller (40) borne by it and/or in parallel to the material running direction (32) of the roller (40) belonging to this roller axis (41).
- Installation according to claim 1 or 2 characterised in that the roller adjusting means (50) in at least one adjustment position have an axis of rotation (35) on the other side of the flat material (15) seen from the respective roller (40).
- Installation according to any one of claims 1 to 3 characterised in that the roller carrier (48) bears no more than ten rollers (40) arranged one behind the other in the installation direction (31).
- Method of continually moulding longitudinally slotted pipes (10) from a flat material (15), wherein the flat material (15) is successively moved past several roller assemblies and bent accordingly, characterised in that the roller forces of at least three rollers (40), borne by a joint roller carrier (48) and successively acting on the flat material (15) are introduced into a roller stand (45) which freely bears the roller carrier (48) by means of roller adjusting means (50) with a rotational degree of freedom (33) in parallel to a roller axis (41) of a roller (40) borne by it and/or perpendicularly to the material running direction (32) of a roller (40) borne by the roller carrier (48), and/or three successively acting rollers (40) are borne by a joint roller carrier (48) which freely adjusts itself.
- Method according to claim 5 characterised in that the roller forces of no more than ten rollers (40), borne by the roller carrier (48) and acting on the flat material (15) are introduced into the roller stand (45), and or no more than ten successively acting rollers (40) are borne by the joint roller carrier (48), which freely adjusts itself.
- Method according to any one of claims 5 or 6 characterised in that at least two successively acting rollers (40), borne by a roller carrier (48) which freely adjusts itself, are guided in a least one adjusting position with an axis of rotation (35) shown on the other side of the flat material (15) seen from both successively acting rollers (40).
- Method according to any one of claims 5 to 7 characterised in that at least one roller (40), perpendicularly to its roller axis (41) and in parallel to the material running direction (32) of this roller (40), at least in one adjusting position with an axis of rotation (35) on the other side of the flat material (15) seen from the respective roller (40) freely follows the respective roller forces.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011114847 | 2011-10-05 | ||
DE102011117166A DE102011117166A1 (en) | 2011-10-05 | 2011-10-28 | Plant and method for the continuous molding of longitudinally slit pipes |
PCT/DE2012/000970 WO2013050021A2 (en) | 2011-10-05 | 2012-10-05 | Installation and method for continuously moulding longitudinally slotted pipes |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2763801A2 EP2763801A2 (en) | 2014-08-13 |
EP2763801B1 true EP2763801B1 (en) | 2020-08-05 |
Family
ID=47908933
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12812821.2A Active EP2763801B1 (en) | 2011-10-05 | 2012-10-05 | Installation and method for continuously moulding longitudinally slotted pipes |
Country Status (11)
Country | Link |
---|---|
US (1) | US10343201B2 (en) |
EP (1) | EP2763801B1 (en) |
JP (1) | JP6048695B2 (en) |
CN (1) | CN103906586B (en) |
CA (1) | CA2851150C (en) |
DE (2) | DE102011117166A1 (en) |
IN (1) | IN2014KN00743A (en) |
MX (2) | MX2014003974A (en) |
RU (1) | RU2588902C2 (en) |
UA (1) | UA108577C2 (en) |
WO (1) | WO2013050021A2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9127403B2 (en) * | 2013-05-28 | 2015-09-08 | Andritz Inc. | Flash tank with flared inlet insert and method for introducing flow into a flash tank |
USD777811S1 (en) * | 2015-01-16 | 2017-01-31 | Gerhard Winiger | Pipe milling machine |
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JPS5750093Y2 (en) * | 1978-09-12 | 1982-11-02 | ||
JPS5927653B2 (en) * | 1979-10-01 | 1984-07-07 | 日「鉄」建材株式会社 | Vertical roll for roll forming |
SU1026885A1 (en) * | 1980-04-23 | 1983-07-07 | Уральский научно-исследовательский институт трубной промышленности | Apparatus for shaping direct-seam tubes |
DE3150382C2 (en) | 1981-12-16 | 1986-04-30 | Mannesmann AG, 4000 Düsseldorf | Process for the continuous molding of flat material into a slotted tube |
CH674327A5 (en) * | 1984-12-19 | 1990-05-31 | Elpatronic Ag | |
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CH675381A5 (en) * | 1988-04-29 | 1990-09-28 | Fael Sa | |
SE461447B (en) | 1988-07-15 | 1990-02-19 | Wictor Carl Olof Lindstroem | DEVICE FOR ROLLING OF SHEET MATERIALS FOR PREPARATION OF POSTS |
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AT397624B (en) * | 1991-05-03 | 1994-05-25 | N Proizv Ob Vni I Kt I Trubnoi | DEVICE FOR BENDING EDGES |
EP0715906A4 (en) * | 1993-07-08 | 1998-02-25 | Nakata Manufacturing Company L | Method and apparatus for supporting a roll molding machine stand, and method and apparatus for measuring a supporting platform position |
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JP5276168B2 (en) | 2008-08-01 | 2013-08-28 | ヴァヴィット エッセ エッレ エッレ | How to machine the outer shape of a tube to a certain length |
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-
2011
- 2011-10-28 DE DE102011117166A patent/DE102011117166A1/en not_active Withdrawn
-
2012
- 2012-05-10 UA UAA201403085A patent/UA108577C2/en unknown
- 2012-10-05 JP JP2014533767A patent/JP6048695B2/en active Active
- 2012-10-05 CN CN201280049458.5A patent/CN103906586B/en not_active Expired - Fee Related
- 2012-10-05 MX MX2014003974A patent/MX2014003974A/en active IP Right Grant
- 2012-10-05 CA CA2851150A patent/CA2851150C/en active Active
- 2012-10-05 WO PCT/DE2012/000970 patent/WO2013050021A2/en active Application Filing
- 2012-10-05 DE DE112012004196.8T patent/DE112012004196B4/en active Active
- 2012-10-05 RU RU2014112947/02A patent/RU2588902C2/en not_active IP Right Cessation
- 2012-10-05 EP EP12812821.2A patent/EP2763801B1/en active Active
- 2012-10-05 US US14/349,713 patent/US10343201B2/en active Active
-
2014
- 2014-04-02 MX MX2019010897A patent/MX2019010897A/en unknown
- 2014-04-03 IN IN743/KOLNP/2014A patent/IN2014KN00743A/en unknown
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
CN103906586B (en) | 2016-03-09 |
DE102011117166A1 (en) | 2013-04-11 |
IN2014KN00743A (en) | 2015-10-02 |
RU2014112947A (en) | 2015-11-10 |
JP2014528842A (en) | 2014-10-30 |
US10343201B2 (en) | 2019-07-09 |
CA2851150C (en) | 2017-07-04 |
JP6048695B2 (en) | 2016-12-21 |
WO2013050021A2 (en) | 2013-04-11 |
MX2014003974A (en) | 2014-05-12 |
DE112012004196A5 (en) | 2014-06-26 |
RU2588902C2 (en) | 2016-07-10 |
MX2019010897A (en) | 2019-11-07 |
UA108577C2 (en) | 2015-05-12 |
EP2763801A2 (en) | 2014-08-13 |
DE112012004196B4 (en) | 2016-11-10 |
CA2851150A1 (en) | 2013-04-11 |
WO2013050021A3 (en) | 2013-07-18 |
CN103906586A (en) | 2014-07-02 |
US20140238095A1 (en) | 2014-08-28 |
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