EP2751000B1 - Method for controlling the transport of printed products produced in a printing press - Google Patents
Method for controlling the transport of printed products produced in a printing press Download PDFInfo
- Publication number
- EP2751000B1 EP2751000B1 EP12743158.3A EP12743158A EP2751000B1 EP 2751000 B1 EP2751000 B1 EP 2751000B1 EP 12743158 A EP12743158 A EP 12743158A EP 2751000 B1 EP2751000 B1 EP 2751000B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- printed products
- transport speed
- further processing
- printed
- printing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000007639 printing Methods 0.000 title claims description 126
- 238000000034 method Methods 0.000 title claims description 18
- 239000000758 substrate Substances 0.000 claims description 27
- 230000032258 transport Effects 0.000 description 65
- 239000000463 material Substances 0.000 description 19
- 238000004519 manufacturing process Methods 0.000 description 18
- 239000002699 waste material Substances 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H43/00—Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/54—Auxiliary folding, cutting, collecting or depositing of sheets or webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2513/00—Dynamic entities; Timing aspects
- B65H2513/10—Speed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2513/00—Dynamic entities; Timing aspects
- B65H2513/20—Acceleration or deceleration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2557/00—Means for control not provided for in groups B65H2551/00 - B65H2555/00
- B65H2557/20—Calculating means; Controlling methods
- B65H2557/24—Calculating methods; Mathematic models
- B65H2557/242—Calculating methods; Mathematic models involving a particular data profile or curve
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2601/00—Problem to be solved or advantage achieved
- B65H2601/50—Diminishing, minimizing or reducing
- B65H2601/51—Diminishing, minimizing or reducing entities relating to handled material
- B65H2601/511—Waste of handled material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/03—Image reproduction devices
- B65H2801/21—Industrial-size printers, e.g. rotary printing press
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/24—Post -processing devices
- B65H2801/31—Devices located downstream of industrial printers
Definitions
- the invention relates to a method for controlling a transport of printed products produced in a printing machine according to claim 1.
- a boom module of a printing machine with a paddle wheel, wherein the paddle wheel has blade pockets, in which in a folding apparatus with at least one fold introduced products are introduced by means of a conveyor, wherein the conveyor is driven at a speed dependent on a printing press speed such that at lower press speeds, the products to be inserted into the paddles of the paddle wheel are not or less slowed down than at high press speeds.
- DE 12 24 751 A is removable, as in a high-speed rotary printing press produced newspapers on at least two insertion devices that can not work as fast as the newspapers are ejected from the rotary printing machine can be distributed, with a first conveyor subsequent conveyor belts reduce the transport speed of newspapers, thereby the transported newspapers made an adjustment to the working speed of the insertion devices.
- DD 283 124 A5 are a method and apparatus for adopting Printed products of a revolving driven paddle wheel of a printing press known.
- the invention has for its object to provide a method for controlling a transport of printed matter produced in a printing press, wherein the printed products are transported from a delivery of a folder of this printing press downstream of the folder downstream conveyor of a system for processing the printed products.
- Fig. 1 shows in a schematic representation simplified a folding apparatus 01 a printing press 16, wherein the folding apparatus 01 at least one cutting cylinder 02 and z.
- B. a ceremoniur- and folding blade cylinder 03 and a jaw cylinder 04, wherein a run into the folder 01, in particular as a material web formed substrate 06 in a knick between the cutting cylinder 02 and the NOTEur- and folding blade 03 by a at a certain time repeating execution of a separation process is continuously divided into a plurality of successive individual units 07, wherein these units 07 are each further transported first on the circumference of Veryur- and folding blade 03 and then on the circumference of the jaw cylinder 04, wherein the individual units 07 in their transfer from ceremoniur- and folding blade 03 to the jaw cylinder 04 z.
- B. be provided with a transverse fold.
- the folder 01 However, it can also be of another type and z. B. pinless.
- the fed to the folder 01 substrate 06 is previously preferably in at least one printing unit 11 of the printing press 16, z. B. in a designed for multi-color printing, multiple printing units 11 having printing tower of a rotary printing machine or in a plurality of printing towers existing section of a rotary printing machine, for. B. has been printed on both sides in each case with at least one printed image, wherein the at least one printing unit 11 z. B. acting on both sides of the printing substrate 06 double printing unit, each of these two printing units each having at least one printing unit cylinder.
- Each preferably designed for offset printing unit has in a preferred embodiment as a printing cylinder z. B. a transfer cylinder 12 and a cooperating with this transfer cylinder 12 forme cylinder 13 and at least one of the form cylinder concerned 13 employed or at least engageable inking unit 14th
- the web On its way from the at least one printing unit 11 of the printing press 16 to the printing machine 16 associated with this folder 01 z. B. formed as a paper web material z. B. cut longitudinally and / or z. B. longitudinally folded on a former, not shown. Also, the web may consist of a strand of several superimposed partial webs, preferably each of these partial webs z. B. in another printing tower consisting of several printing towers section of the form of a printing machine printing machine 16 is printed in each case with at least one printed image.
- the individual units 07 formed from the material web by carrying out the separation process which are designated in their printed state in the at least one printing unit 11 of the printing machine 16 with at least one printed image as printed matter 07, z. B.
- this display 17 of the folder 01 z. B. is designed as a circumferentially driven belt, being transported with this band printed products 07 at a transport speed v17 on this display 17 of the folder 01.
- the individual units 07 or printed products 07 each individually or in a plurality of collected in a bundle form optionally via a preferably with a transport speed v18 circumferentially driven conveyor belt 18 to a folding apparatus 01 downstream conveyor 19 of a system 21st for further processing of the individual units 07 or printed products 07 further transported, this conveyor 19 z.
- a transport speed v18 circumferentially driven conveyor belt 18 to a folding apparatus 01 downstream conveyor 19 of a system 21st for further processing of the individual units 07 or printed products 07 further transported, this conveyor 19 z.
- the system for further processing includes z. B. a mailroom, in which the individual units 07 or printed 07 are made ready to ship. Not to be sold individual units 07 or printed products 07 are supplied from the conveyor 19 of the system 21 for further processing after a preferably automatic operation of a Makulaturweiche 26 a waste container 24.
- the respective rotation of the printing cylinder of the at least one printing unit 11 and the respective rotation of the cylinder of the folder 01 are preferably controlled by signals which are communicated in a virtual, preferably electronic master axis 29 of the printing machine 16 ( Fig. 2 ).
- the respective rotation of the printing cylinder of the at least one printing unit 11 and the respective rotation of the cylinder of the folder 01 are matched by means of at least one control unit 31 by the signals communicated in the virtual leading axis 29 of the printing press 16 signals and z. B. synchronized with each other.
- the at least one control unit 31 for controlling the respective rotation of the printing unit cylinders of the at least one printing unit 11 and the respective rotation of the cylinders of the folding apparatus 01 is thus connected to the virtual leading axis 29 of the printing press 16 in terms of data technology.
- the respective printing cylinder of the at least one printing unit 11 rotate during a printing of this at least one printing unit 11, ie during its normal production, with z. B. tens of thousands of revolutions per hour.
- the production speed of the printing press 16 defined by the rotation of the printing unit cylinders of the at least one printing unit 11 corresponds to a transport speed v06 of the printing material 06 fed through this printing press 16.
- the rotating printing cylinder of the at least one printing unit involved in the current production becomes 11 braked, preferably to a standstill.
- the respective printing cylinder of the at least one printing unit 11 when reaching or falling below a certain, z. B.
- signal transmitted to the conveying device 19 of the system 21 for further processing of the printed products 07 is generated by a setpoint generator 27 independently of the current transport speed v06 of the printing material 06 and is transmitted to the conveying device 19 of the system 21 for further processing of the printed products 07.
- the signal generated by the setpoint generator 27 is preferably transmitted for a limited period of time to the conveyor 19 of the system 21 for further processing of the printed products 07, in particular at least until all of the printed matter 07 generated by the printing machine 07 are removed from the display 17 of the folder 01.
- Fig. 2 clarifies this procedure.
- the folder 01 ie the associated control unit, which controls the respective rotation of the cylinder of the folder 01, ie, for example, the cutting cylinder 02, the NOTEur- and folding blade 03 and the jaw cylinder 04, and the at least one printing unit 11, ie this Pressure unit 11 associated control unit, which controls the respective rotation of the printing cylinder, are each connected to the virtual guide axis 29 of the printing press 16.
- the folder 01 ie its control unit, passes a preferably digital signal indicating the current transport speed v06 of the printing stock 06 to a control unit controlling the conveyor 19 of the system 21 for further processing the printed products 07, this signal being sent on its way from Folder 01 to the system 21 for further processing of the printed products 07, z. B. in association with the folder 01, a switching device 28 is arranged.
- the transport speed v06 of the printing material 06 is above a predetermined value, the z. B. coming from the folder 01, the current transport speed v06 of the printing substrate 06 indicative signal from the switching device 28 to the conveyor 19 of the system 21 for further processing of the printed products 07 preferably passed directly. If the transport speed v06 of the printing substrate 06 drops below the predetermined value, the switching device 28 switches to a different signal path, whereby the connection which serves to transmit the signal coming from the folder 01 to the conveyor 19 of the system 21 for further processing the printed products 07 , is separated.
- the setpoint generator 27 supplies the conveyor 19 of the system 21 for further processing the printed products 07 with a transport speed v06 of the printing material 06 simulating signal which is generated by the setpoint generator 27 regardless of the current transport speed v06 of the printing material 06.
- the change in the signal source which has occurred due to the switching in the switching device 28 to another signal path preferably remains unnoticed.
- the supply of the conveyor 19 of the system 21 for further processing of the printed products 07 with that signal which indicates a fictitious and thus independent of the current transport speed v06 of the printing substrate 06 transport speed v06 of this printing material 06 stops for a limited period of time, in particular at least as long as until all of the printing press 16 generated printed products 07 are removed from the delivery 17 of the folder 01.
- the transport of the printed products 07 from the delivery 17 of the folding apparatus 01 of the printing press 01 after the folding apparatus 01 downstream conveyor 19 of the system 21 for further processing of the printed products 07 can now be designed such that despite the sunken below the predetermined value transport speed v06 of the printing material 06, the transport speed v17 of the delivery 17 of the folder 01 and optionally also the transport speed v18 of the feed belt 18 are initially held at a fixed value, this fixed value being in each case z. B.
- transport speed v17; v18 corresponds to which the display 17 of the folder 01 and optionally also the feed belt 18 have assumed when the switching device 28 for the transport speed v06 of the printing material 06 indicative signal preferably direct connection between the folder 01 and the conveyor 19 of the system 21 for further processing the printed products 07 to the setpoint generator 27 switches as a signal source and the setpoint generator 27 begins to transmit its signal to the conveyor 19 of the system 21 for further processing of the printed products 07.
- z At a time t3 ( Fig.
- the transport speed v17 of the display 17 of the folder 01 and optionally also, the transport speed v18 of the feed belt 18 are raised at least for a limited time even to a much higher value than the previously mentioned fixed value.
- the transport speed v19 of the conveying device 19 of the system 21 for further processing of the printed products 07 can be initially maintained at a fixed value, despite the transport speed v06 of the printing material 06 falling further below the previously defined value, this value also being the transport speed v19 of the conveyor 19 of the system 21 for further processing of the printed products 07 z. B.
- the switching means 28 for the transport speed v06 of the printing material 06 signal indicating the connection between the folder 01 and the conveyor 19th of the system 21 for further processing of the printed products 07 to the setpoint generator 27 switches as a signal source and the setpoint generator 27 begins to transmit its signal to the conveyor 19 of the system 21 for further processing of the printed matter 07.
- Fig. 3 shows three diagrams a), b) and c) for illustrating a time behavior of the respective transport speeds v06; v17; v18; v19 of which by the Printing machine 16 guided substrate 06, from the z. B. as a circulating belt formed display 17 of the folder 01 and optionally a feed belt 18 and the conveyor 19 of the system 21 for further processing of the printed products 07.
- the passage of time t is exemplified in several successive sections A; B; C; D; E articulated.
- the at least one printing unit 11 of the printing machine 16 runs at its production speed in the continuous printing. For example, upon reaching the current print job underlying production quantity for the printed products 07 to be produced at time t1 z. B.
- the speed of the pressure cylinder involved in this production and the speed of the cylinder 01 arranged in the folding cylinder preferably synchronously to reduce their respective standstill.
- the printing cylinder involved in this production are brought at the time t2 in their respective print-off operating position, so that the respective printing cylinder no more print image can be transferred to the substrate 06.
- This time t2 corresponds to a speed of the printing cylinder involved in this production in the range z. B. from 1,500 U / h and 3,000 U / h.
- the transmission of the signal indicating the current transport speed v06 of the printing material 06 to the conveyor 19 of the system 21 for further processing of the printed products 07 is interrupted by the switching device 28 and the setpoint generator 27 begins to simulate the transport speed v06 of the printing material 06 to the signal To convey conveyor 19 of the system 21 for further processing of the printed matter 07.
- the current transport speed v06 of the printing substrate 06 indicating signal z. B. from the folder 01 preferably passed directly by means of a pure passage through the switching device 28 to the conveyor 19 of the system 21 for further processing of the printed products 07.
- the transmission of the current transport speed v06 of the printing 06 indicating signal has interrupted to the conveyor 19 of the system 21 for further processing of the printed products 07
- the current transport speed v06 of the printing material 06 is further reduced to zero.
- the transport speed v17 with which printed products 07 are transported on the delivery 17 of the folding apparatus 01, if necessary also the transport speed v18 of the delivery belt 18 and the transport speed v19 of the conveyor 19 of the system 21 for further processing of the printed products 07 are not further proportional to the transport speed v06 of FIG Substrate 06 is lowered, but kept constant at least for a certain time to a fixed value, which in a third section C of Fig. 3 is shown.
- the duration of this third section C may exceed the time at which the printing cylinder cylinders involved in the previous production reach their respective standstill.
- the end of the third section C may be characterized in that at this time t3 the paddle wheel 09, the last printed in the folder 01 and folded printed product 07 on the display 17 of the folder 01 interprets.
- the transport speed v17 of the delivery 17 of the folder 01 and optionally also the transport speed v18 of the delivery belt 18 are raised at least for a limited time to a significantly higher value than the aforementioned fixed value, whereby a fourth section D is introduced.
- the value of the raised transport speed v17 of the delivery 17 of the folding apparatus 01 and possibly also the value of the raised transport speed v18 of the delivery belt 18 can each be z.
- the transport speed v19 of the conveyor 19 of the system 21 for further processing of the printed products 07 can also be increased to a higher value, z. B., this transport speed v19 can be doubled, z. From 10,000 revolutions per hour to 20,000 revolutions per hour.
- the transport speed v17 of the display 17 of the folder 01 and possibly also the transport speed v18 of the feed belt 18 is reduced to zero.
- this conveyor 19 in a fifth section E z. B. be brought to a standstill.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
- Separation, Sorting, Adjustment, Or Bending Of Sheets To Be Conveyed (AREA)
Description
Die Erfindung betrifft ein Verfahren zum Steuern eines Transports von in einer Druckmaschine produzierten Druckerzeugnissen gemäß dem Anspruch 1.The invention relates to a method for controlling a transport of printed products produced in a printing machine according to claim 1.
Durch die
Der
Durch die
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren zum Steuern eines Transports von in einer Druckmaschine produzierten Druckerzeugnissen zu schaffen, wobei die Druckerzeugnisse von einer Auslage eines Falzapparates dieser Druckmaschine nach einer dem Falzapparat nachgeordneten Fördereinrichtung eines Systems zur Weiterverarbeitung der Druckerzeugnisse transportiert werden.The invention has for its object to provide a method for controlling a transport of printed matter produced in a printing press, wherein the printed products are transported from a delivery of a folder of this printing press downstream of the folder downstream conveyor of a system for processing the printed products.
Die Aufgabe wird erfindungsgemäß durch die Merkmale des Anspruches 1 gelöst.The object is achieved by the features of claim 1.
Die mit der Erfindung erzielbaren Vorteile bestehen insbesondere darin, dass ein Falzapparat sowie zu ihm gehörende oder ihm nachfolgende Fördereinrichtungen in beschleunigter Weise komplett leer gefahren werden, wodurch auch nach einer im Auslauf der Druckmaschine eingestellten Druck-ab-Betriebsstellung der an der vorangegangenen Produktion beteiligten Druckwerkszylinder alle zu einer abgeschlossenen Produktion gehörenden Druckerzeugnisse ihr System zur Weiterverarbeitung z. B. in einem Versandraum erreichen können und nicht in ansonsten üblicher Weise einem Makulaturcontainer zugeführt werden müssen. Durch das vorgeschlagene Verfahren können von jeder gedruckten Auflage z. B. weitere circa 40 bis 50 Exemplare zum Verkauf genutzt werden. Zudem werden durch die auf diese Weise herbeigeführte Reduzierung von Makulatur an einer z. B. im Zeitungsdruck verwendeten Druckmaschine mehrere Tonnen Bedruckstoff pro Jahr eingespart, was die Wirtschaftlichkeit dieser Druckmaschine verbessert.The achievable with the present invention consist in particular in that a folder and belonging to him or him subsequent conveyors are driven completely empty in an accelerated manner, thereby also after a set in the outlet of the printing press off-operating position of the printing cylinder involved in the previous production all printed matter belonging to a finished production their system for further processing eg. B. can reach in a mailroom and do not have to be supplied in otherwise conventional manner a waste container. The proposed method of each printed edition z. B. about 40 to 50 copies are used for sale. In addition, by the thus brought about reduction of waste on a z. B. used in newspaper printing several tons of substrate per year, which improves the economics of this printing press.
Ein Ausführungsbeispiel der Erfindung ist in den Zeichnungen dargestellt und wird im Folgenden näher beschrieben.An embodiment of the invention is illustrated in the drawings and will be described in more detail below.
Es zeigen:
- Fig. 1
- eine schematische Darstellung einer Prozesskette von einer Druckeinheit einer Druckmaschine über ihren Falzapparat bis einer diesem Falzapparat nachgeordneten Fördereinrichtung eines Systems zur Weiterverarbeitung der von der Druckmaschine produzierten Druckerzeugnisse;
- Fig. 2
- ein Blockdiagramm zur Verdeutlichung eines Verfahrens zum Steuern eines Transports von Druckerzeugnissen von einer Auslage des Falzapparates der Druckmaschine nach der dem Falzapparat nachgeordneten Fördereinrichtung des Systems zur Weiterverarbeitung der Druckerzeugnisse;
- Fig. 3
- drei Diagramme zur Verdeutlichung eines Zeitverhaltens der jeweiligen Transportgeschwindigkeiten von einem durch die Druckmaschine geführten Bedruckstoff, von der Auslage des Falzapparates und gegebenenfalls einem Zuführband sowie von der Fördereinrichtung des Systems zur Weiterverarbeitung der Druckerzeugnisse.
- Fig. 1
- a schematic representation of a process chain from a printing unit of a printing press via their folder to a downstream of this folder conveyor of a system for further processing of printed products produced by the printing press;
- Fig. 2
- a block diagram illustrating a method for controlling a transport of printed matter from a delivery of the folding apparatus of the printing press to the downstream of the folder conveyor of the system for processing the printed products;
- Fig. 3
- three diagrams to illustrate a time behavior of the respective transport speeds of a guided through the printing press substrate, the delivery of the folder and optionally a feed belt and the conveyor of the system for further processing of the printed products.
Der dem Falzapparat 01 zugeführte Bedruckstoff 06 ist zuvor vorzugsweise in mindestens einer Druckeinheit 11 der Druckmaschine 16, z. B. in einem für den Mehrfarbendruck ausgebildeten, mehrere Druckeinheiten 11 aufweisenden Druckturm einer Rotationsdruckmaschine oder in einer aus mehreren Drucktürmen bestehenden Sektion einer Rotationsdruckanlage, z. B. beidseitig jeweils mit mindestens einem Druckbild bedruckt worden, wobei die mindestens eine Druckeinheit 11 z. B. ein beidseitig des Bedruckstoffes 06 wirkendes Doppeldruckwerk aufweist, wobei jedes dieser beiden Druckwerke jeweils mindestens einen Druckwerkszylinder aufweist. Jedes vorzugsweise für den Offsetdruck ausgebildete Druckwerk weist in einer bevorzugten Ausführung als Druckwerkszylinder z. B. einen Übertragungszylinder 12 und einen mit diesem Übertragungszylinder 12 zusammenwirkenden Formzylinder 13 auf sowie zumindest ein an den betreffenden Formzylinder 13 angestelltes oder zumindest anstellbares Farbwerk 14.The fed to the
Auf ihrem Weg von der mindestens einen Druckeinheit 11 der Druckmaschine 16 zu dem dieser Druckmaschine 16 zugeordneten Falzapparat 01 wird die z. B. als eine Papierbahn ausgebildete Materialbahn z. B. längs geschnitten und/oder z. B. an einem nicht dargestellten Falztrichter längs gefalzt. Auch kann die Materialbahn aus einem Strang von mehreren über einander gelegten Teilbahnen bestehen, wobei vorzugsweise jede dieser Teilbahnen z. B. in einem anderen Druckturm der aus mehreren Drucktürmen bestehenden Sektion der als eine Druckanlage ausgebildeten Druckmaschine 16 jeweils mit mindestens einem Druckbild bedruckt wird. Im Falzapparat 01 werden die aus der Materialbahn durch Ausführung des Trennverfahrens gebildeten einzelnen Einheiten 07, die in ihrem in der mindestens einen Druckeinheit 11 der Druckmaschine 16 mit mindestens einem Druckbild bedruckten Zustand als Druckerzeugnisse 07 bezeichnet werden, z. B. mithilfe eines Bändersystems 08 einem rotierenden oder zumindest rotierbaren Schaufelrad 09 zugeführt, welches Schaufelrad 09 während seiner Rotation die einzelnen Einheiten 07 bzw. Druckerzeugnisse 07 z. B. in Form eines Schuppenstromes auf einer Auslage 17 des Falzapparates 01 auslegt, wobei diese Auslage 17 des Falzapparates 01 z. B. als ein umlaufend angetriebenes Band ausgebildet ist, wobei mit diesem Band Druckerzeugnisse 07 mit einer Transportgeschwindigkeit v17 auf dieser Auslage 17 des Falzapparates 01 transportiert werden.On its way from the at least one
Von der Auslage 17 des Falzapparates 01 werden die einzelnen Einheiten 07 bzw. Druckerzeugnisse 07 jeweils einzeln oder zu mehreren in zu einem Bündel gesammelter Form gegebenenfalls über ein vorzugsweise mit einer Transportgeschwindigkeit v18 umlaufend angetriebenes Zuführband 18 zu einer dem Falzapparat 01 nachgeordneten Fördereinrichtung 19 eines Systems 21 zur Weiterverarbeitung der einzelnen Einheiten 07 bzw. Druckerzeugnisse 07 weiter transportiert, wobei diese Fördereinrichtung 19 z. B. eine mit einer Transportgeschwindigkeit v19 umlaufende Transportkette 22 mit daran in bestimmten Abständen angeordneten Greifern 23 aufweist, wobei diese Greifer 23 während ihrer von der Transportkette 22 vorgegebenen Bewegung die einzelnen Einheiten 07 bzw. Druckerzeugnisse 07 jeweils einzeln oder in zu einem Bündel gesammelter Form am Zuführband 18 oder direkt an der Auslage 17 des Falzapparates 01 ergreifen, wobei die Greifer 23 entsprechend ihrer von der Transportkette 22 vorgegebenen Bewegung die ergriffenen einzelnen Einheiten 07 bzw. Druckerzeugnisse 07 deren jeweiliger Weiterverarbeitung zuführen. Das System zur Weiterverarbeitung schließt z. B. einen Versandraum ein, in welchem die einzelnen Einheiten 07 bzw. Druckerzeugnisse 07 versandfertig gemacht werden. Nicht zu verkaufende einzelne Einheiten 07 bzw. Druckerzeugnisse 07 werden von der Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung nach einer vorzugsweise automatischen Betätigung einer Makulaturweiche 26 einem Makulaturcontainer 24 zugeführt.From the
Die jeweilige Rotation der Druckwerkszylinder der mindestens einen Druckeinheit 11 sowie die jeweilige Rotation der Zylinder des Falzapparates 01, d. h. z. B. des Schneidzylinders 02, des Punktur- und Falzmesserzylinders 03 und des Falzklappenzylinders 04, werden vorzugsweise von Signalen gesteuert, die in einer virtuellen, vorzugsweise elektronischen Leitachse 29 der Druckmaschine 16 kommuniziert werden (
Die jeweiligen Druckwerkszylinder der mindestens einen Druckeinheit 11 rotieren während eines Fortdrucks dieser mindestens einen Druckeinheit 11, d. h. während ihrer normalen Produktion, mit z. B. mehreren zehntausend Umdrehungen pro Stunde. Die durch die Rotation der Druckwerkszylinder der mindestens einen Druckeinheit 11 definierte Produktionsgeschwindigkeit der Druckmaschine 16 korrespondiert mit einer Transportgeschwindigkeit v06 des durch diese Druckmaschine 16 geführten Bedruckstoffes 06. Nachdem ein Druckauftrag abgearbeitet worden ist, werden die an der aktuellen Produktion beteiligten rotierenden Druckwerkszylinder der mindestens einen Druckeinheit 11 abgebremst, vorzugsweise bis zu ihrem Stillstand. Ausgehend von der zuvor während des Fortdrucks gefahrenen Produktionsgeschwindigkeit werden die betreffenden Druckwerkszylinder der mindestens einen Druckeinheit 11 beim Erreichen oder Unterschreiten einer bestimmten, z. B. im Bereich zwischen 1.500 U/h und 3.000 U/h liegenden Drehzahl in eine Druck-ab-Betriebsstellung gebracht, wobei die betreffenden Druckwerkszylinder in ihrer jeweiligen Druck-ab-Betriebsstellung kein Druckbild mehr auf den Bedruckstoff 06 übertragen. Nachdem die betreffenden Druckwerkszylinder in ihre jeweilige Druck-ab-Betriebsstellung gebracht worden sind, befinden sich jedoch noch einige bereits auf dem Bedruckstoff 06 gedruckte Druckbilder auf ihrem Weg von der betreffenden Druckeinheit 11 zum Falzapparat 01 und auch einige bereits im Falzapparat 01 hergestellte Druckerzeugnisse 07 auf ihrem jeweiligen Weg zur Auslage 17 dieses Falzapparates 01, wobei auch diese seit der Druck-ab-Betriebsstellung der betreffenden Druckwerkszylinder produzierten Druckerzeugnisse 07 von der Auslage 17 dieses Falzapparates 01 an die Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung zu übergeben sind. Dieser Betriebszustand der betreffenden Druckeinheit 11 und des Falzapparates 01 wird als ein Leerfahren bezeichnet.The respective printing cylinder of the at least one
Unter anderem auch bedingt durch die Synchronisation der jeweiligen Rotation der an der bisherigen Produktion beteiligten Druckwerkszylinder der mindestens einen Druckeinheit 11 und der jeweiligen Rotation der Zylinder des Falzapparates 01 gelingt während des Leerfahrens diese Übergabe der Druckerzeugnisse 07 an die Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung jedoch immer schlechter, weil insbesondere die jeweiligen Transportgeschwindigkeiten v06; v17; v18; v19 des durch die Druckmaschine 16 geführten Bedruckstoffes 06, der Auslage 17 des Falzapparates 01, gegebenenfalls des Zuführbandes 18 sowie der Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung nicht mehr wie zuvor während des Fortdrucks der Druckmaschine 16 zusammen passen, auch wenn vorgesehen sein kann, dass zumindest bei der fortlaufenden Verringerung der Transportgeschwindigkeit v06 des durch die Druckmaschine 16 geführten Bedruckstoffes 06, aus welchem die Druckerzeugnisse 07 hergestellt werden, vom Falzapparat 01 ein die aktuelle Transportgeschwindigkeit v06 des Bedruckstoffes 06 anzeigendes Signal an die Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung der Druckerzeugnisse 07 übertragen wird. Überdies ist es grundsätzlich unwirtschaftlich, wenn seit der Druck-ab-Betriebsstellung der betreffenden Druckwerkszylinder produzierte, aber von ihrer Produktqualität noch verkaufsfähige Druckerzeugnisse 07 von der Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung lediglich in den Makulaturcontainer 24 transportiert werden, wie es bisher gängige Praxis ist, nur weil im Zeitpunkt der Einstellung der Druck-ab-Betriebsstellung der betreffenden Druckwerkszylinder hinsichtlich der Druckerzeugnisse 07 z. B. die dem Druckauftrag zugrunde liegende Produktionsstückzahl bereits erfüllt ist. Es wird daher vorgeschlagen, dass unterhalb eines zuvor festgelegten Wertes für die sich nach einer Beendigung der aktuellen Produktion bzw. nach einem Erreichen der dem aktuellen Druckauftrag zugrunde liegende Produktionsstückzahl und insbesondere während des Leerfahrens fortlaufend verringernde Transportgeschwindigkeit v06 des Bedruckstoffes 06 das diese Transportgeschwindigkeit v06 anzeigende, an die Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung der Druckerzeugnisse 07 übertragene Signal unabhängig von der aktuellen Transportgeschwindigkeit v06 des Bedruckstoffes 06 von einem Sollwertgeber 27 generiert und an die Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung der Druckerzeugnisse 07 übertragen wird. Dabei wird das vom Sollwertgeber 27 generierte Signal vorzugsweise für eine begrenzte Zeitdauer an die Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung der Druckerzeugnisse 07 übertragen, insbesondere zumindest solange, bis alle von der Druckmaschine 16 erzeugten Druckerzeugnisse 07 aus der Auslage 17 des Falzapparates 01 abtransportiert sind.Inter alia, due to the synchronization of the respective rotation of the printing cylinder involved in the previous production of at least one
Der Transport der Druckerzeugnisse 07 von der Auslage 17 des Falzapparates 01 der Druckmaschine 01 nach der dem Falzapparat 01 nachgeordneten Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung der Druckerzeugnisse 07 kann nun derart ausgebildet werden, dass trotz der unterhalb des zuvor festgelegten Wertes abgesunkenen Transportgeschwindigkeit v06 des Bedruckstoffes 06 die Transportgeschwindigkeit v17 der Auslage 17 des Falzapparates 01 und gegebenenfalls auch die Transportgeschwindigkeit v18 des Zuführbandes 18 zunächst auf einen festen Wert gehalten werden, wobei dieser feste Wert jeweils z. B. derjenigen Transportgeschwindigkeit v17; v18 entspricht, die die Auslage 17 des Falzapparates 01 und gegebenenfalls auch das Zuführband 18 angenommen haben, wenn die Umschalteinrichtung 28 für das die Transportgeschwindigkeit v06 des Bedruckstoffes 06 anzeigende Signal die vorzugsweise direkte Verbindung zwischen dem Falzapparat 01 und der Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung der Druckerzeugnisse 07 auf den Sollwertgeber 27 als Signalquelle umschaltet und der Sollwertgeber 27 beginnt, sein Signal an die Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung der Druckerzeugnisse 07 zu übertragen. Ferner kann vorgesehen sein, dass z. B. zu einem Zeitpunkt t3 (
Ebenso kann die Transportgeschwindigkeit v19 der Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung der Druckerzeugnisse 07 trotz der unterhalb des zuvor festgelegten Wertes weiter absinkender Transportgeschwindigkeit v06 des Bedruckstoffes 06 zunächst auf einen festen Wert gehalten werden, wobei auch dieser Wert der Transportgeschwindigkeit v19 der Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung der Druckerzeugnisse 07 z. B. demjenigen Wert entsprechen kann, den diese Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung der Druckerzeugnisse 07 zu demjenigen Zeitpunkt angenommen hat, zu dem die Umschalteinrichtung 28 für das die Transportgeschwindigkeit v06 des Bedruckstoffes 06 anzeigende Signal die Verbindung zwischen dem Falzapparat 01 und der Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung der Druckerzeugnisse 07 auf den Sollwertgeber 27 als Signalquelle umschaltet und der Sollwertgeber 27 beginnt, sein Signal an die Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung der Druckerzeugnisse 07 zu übertragen. Nachdem das letzte von der Auslage 17 des Falzapparates 01 kommende Druckerzeugnis 07 die Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung der Druckerzeugnisse 07 erreicht hat und dort z. B. von einem der an der Transportkette 22 angeordneten Greifer 23 übernommen wurde, kann vorgesehen werden, dass die Transportgeschwindigkeit v19 der Fördereinrichtung 19 des Systems 21 zur Weiterverarbeitung der Druckerzeugnisse 07 zumindest für eine begrenzte Zeit auf einen höheren Wert, z. B. auf ihren doppelten Wert angehoben wird, damit Druckerzeugnisse 07 schneller z. B. dem Versandraum oder, falls erforderlich, dem Makulaturcontainer 24 zugeführt werden.Likewise, the transport speed v19 of the conveying
- 0101
- Falzapparatfolding
- 0202
- Schneidzylindercutting cylinder
- 0303
- Punktur- und FalzmesserzylinderPuncture and folding blade cylinder
- 0404
- Falzklappenzylinderjaw cylinder
- 0505
- --
- 0606
- Bedruckstoffsubstrate
- 0707
- Einheit; DruckerzeugnisUnit; Printed Media
- 0808
- Bändersystembelt system
- 0909
- Schaufelradpaddle wheel
- 1010
- --
- 1111
- Druckeinheitprinting unit
- 1212
- Übertragungszylindertransfer cylinder
- 1313
- Formzylinderform cylinder
- 1414
- Farbwerkinking
- 1515
- --
- 1616
- Druckmaschinepress
- 1717
- Auslagedisplay
- 1818
- Zuführbandinfeed
- 1919
- FördereinrichtungConveyor
- 2020
- --
- 2121
- System zur WeiterverarbeitungSystem for further processing
- 2222
- Transportkettetransport chain
- 2323
- Greifergrab
- 2424
- MakulaturcontainerMakulaturcontainer
- 2525
- --
- 2626
- Makulaturweichewaste diverter
- 2727
- SollwertgeberSetpoint generator
- 2828
- Umschalteinrichtungswitchover
- 2929
- Leitachsemaster axis
- 3030
- --
- 3131
- Steuereinheitcontrol unit
- tt
- ZeitTime
- t1t1
- Zeitpunkttime
- t2t2
- Zeitpunkttime
- t3t3
- Zeitpunkttime
- t4t4
- Zeitpunkttime
- v06v06
- Transportgeschwindigkeittransport speed
- v17v17
- Transportgeschwindigkeittransport speed
- v18v18
- Transportgeschwindigkeittransport speed
- v19v19
- Transportgeschwindigkeittransport speed
- AA
- Abschnittsection
- BB
- Abschnittsection
- CC
- Abschnittsection
- DD
- Abschnittsection
- Ee
- Abschnittsection
Claims (10)
- A method for controlling the transport of printed products (07) produced in a printing press (16), wherein the printed products (07) are transported from a delivery system (17) of a folding apparatus (01) of said printing press (16) to a conveyor device (19), arranged downstream from the folding apparatus (01), of a system (21) for further processing of the printed products (07), characterized in that at least during continuous reduction of a transport speed (v06) of a printed substrate (06) which is guided through the printing press (16) from which the printed products (07) are produced, a signal indicating the actual transport speed (v06) of the printed substrate (06) is transmitted to the conveyor device (19) of the system (01) for further processing of said printed products (07), wherein below a pre-set value for the continuously falling transport speed (v06) of the printed substrate (06), the signal indicates said pre-set value for the transport speed (v06), transmitted to the conveyor device (19) of the system (01) for further processing of the printed products (07) is generated by a set-point generator (27) independently of the actual transport speed (v06) of the printed substrate (06) and transmitted to the conveyor device (19) of the system (21) for further processing of the printed products (07).
- The method according to Claim 1, characterized in that the signal generated by the set-point generator (27) is transmitted for a limited time to the conveyor device (19) of the system (21) for further processing of the printed products (07).
- The method according to Claim 1 and/or 2, characterized in that the signal generated by the set-point generator (27) is transmitted to the conveyor device (19) of the system (21) for further processing the printed products (07) until such time that all printed products (07) produced by the printing press (16) have been transported out of the delivery system (17) of the folding apparatus (01).
- The method according to Claim 1 and/or 2 and/or 3, characterized in that the signal indicating the actual transport speed (v06) of the printed substrate (06) is communicated to the conveyor system (19) of the system (21) for further processing of the printed products (07) by employing a virtual master axis (29) of the printing press (16).
- The method according to Claim 1 and/or 2 and/or 3 and/or 4, characterized in that the signal indicating the actual transport speed (v06) of the printed substrate (06) is communicated to the conveyer system (19) of the system (21) for further processing of the printed products (07) by employing a change-over mechanism (28).
- The method according to Claim 5, characterized in that the change-over mechanism (28) separates a connection serving to transmit the signal between the folding apparatus (01) and the conveyor device (19) of the system (21) for further processing of the printed products (07), and switches over to the set-point generator (27) as the source of signal when the transport speed (v06) of the printed substrate (06) falls below the pre-set value.
- The method according to Claim 5 and/or 6, characterized in that the value at which the change-over mechanism (28) switches to the set-point generator (27) as the source of the signal indicating the pre-set value for the transport speed (v06) of the printed substrate (06) is in a region that corresponds to a revolution of print press cylinders of a printing unit (11) of the printing press (16) that is in the region between 1,500 rph and 3,000 rph.
- The method according to Claim 5 and/or 6, and/or 7, characterized in that despite the transport speed (v06) of the printed substrate (06) having fallen below the pre-set value, a transport speed (v17) at which printed products (07) are transported from the delivery device (17) of the folding apparatus (01) and/or a transport speed (v19) of the conveyor device (19) of the system (21) for further processing of the printed products (07) are kept at a fixed value, respectively.
- The method according to Claim 8, characterized in that at a time point at which the last printed product (07) is laid out on the deliverer (17) of the folding apparatus (01), the transport speed (v17) of the deliverer (17) of the folding apparatus (01) is raised to a higher value than the fixed value previously named.
- The method according to Claim 8 and/or 9, characterized in that the transport speed (v19) of the conveyor device (19) of the system (21) for further processing of the printed products (07) is raised to a higher value after the last printed product (07) that was delivered from the delivery system (17) of the folding apparatus (01) has arrived at the conveyor device (19) of the system (21) for further processing the printed products (07).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011082005.1A DE102011082005B4 (en) | 2011-09-01 | 2011-09-01 | Method for controlling a transport of printed products from a delivery of a folding apparatus of a printing press to a downstream of the folder conveyor of a system for processing the printed products |
PCT/EP2012/065106 WO2013029913A1 (en) | 2011-09-01 | 2012-08-02 | Method for controlling the transport of printed products produced in a printing press |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2751000A1 EP2751000A1 (en) | 2014-07-09 |
EP2751000B1 true EP2751000B1 (en) | 2015-04-22 |
Family
ID=46604326
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12743158.3A Active EP2751000B1 (en) | 2011-09-01 | 2012-08-02 | Method for controlling the transport of printed products produced in a printing press |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2751000B1 (en) |
CN (1) | CN103764530B (en) |
DE (1) | DE102011082005B4 (en) |
WO (1) | WO2013029913A1 (en) |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1224751B (en) * | 1962-06-29 | 1966-09-15 | Willi Kluge | Transport device for newspapers connected to a rotary printing press |
DE10219541C1 (en) * | 2002-05-02 | 2003-12-11 | Koenig & Bauer Ag | Device for detecting a web bridge on a machine processing a web |
DD264190A1 (en) * | 1987-09-04 | 1989-01-25 | Polygraph Leipzig | SHOE WHEEL EXCHANGER FOR SHOOTING OUTPUT OF PRINTED PRODUCTS |
DE3864488D1 (en) | 1987-10-23 | 1991-10-02 | Ferag Ag | METHOD AND DEVICE FOR ACCEPTING PRINTED PRODUCTS FROM A RECOVERED PADDLE WHEEL OF A PRINTING MACHINE. |
DE19903120A1 (en) * | 1999-01-27 | 2000-08-03 | Roland Man Druckmasch | Deceleration mechanism for products passing through a mechanical folding apparatus |
DE10317570B3 (en) * | 2003-04-16 | 2004-09-16 | Koenig & Bauer Ag | Print machine drive device for controlling the various units of the machine, has a virtual control axis and a switch with which the changing angular position of the control axis is converted to an output control impulse sequence |
DE102004029170B4 (en) * | 2004-06-16 | 2007-05-03 | Man Roland Druckmaschinen Ag | Jib module for a printing machine |
DE102004054044B4 (en) * | 2004-11-05 | 2016-06-16 | Manroland Web Systems Gmbh | Method and device for transporting flat products |
ATE550188T1 (en) * | 2008-03-05 | 2012-04-15 | Koenig & Bauer Ag | METHOD FOR OPERATING A PRINTING MACHINE HAVING SEVERAL PRINTING UNITS |
DE102008013257B4 (en) * | 2008-03-08 | 2019-08-29 | Manroland Goss Web Systems Gmbh | Jib module of a printing machine |
-
2011
- 2011-09-01 DE DE102011082005.1A patent/DE102011082005B4/en not_active Expired - Fee Related
-
2012
- 2012-08-02 EP EP12743158.3A patent/EP2751000B1/en active Active
- 2012-08-02 WO PCT/EP2012/065106 patent/WO2013029913A1/en active Application Filing
- 2012-08-02 CN CN201280042388.0A patent/CN103764530B/en active Active
Also Published As
Publication number | Publication date |
---|---|
EP2751000A1 (en) | 2014-07-09 |
CN103764530B (en) | 2015-11-25 |
DE102011082005B4 (en) | 2015-01-29 |
CN103764530A (en) | 2014-04-30 |
WO2013029913A1 (en) | 2013-03-07 |
DE102011082005A1 (en) | 2013-03-07 |
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