EP2714260A1 - Dispositif d'alimentation en liquides de départ - Google Patents
Dispositif d'alimentation en liquides de départInfo
- Publication number
- EP2714260A1 EP2714260A1 EP12729013.8A EP12729013A EP2714260A1 EP 2714260 A1 EP2714260 A1 EP 2714260A1 EP 12729013 A EP12729013 A EP 12729013A EP 2714260 A1 EP2714260 A1 EP 2714260A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- range
- educt
- liquid
- capillary
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000007788 liquid Substances 0.000 title claims abstract description 65
- 239000000376 reactant Substances 0.000 title abstract description 3
- 238000002156 mixing Methods 0.000 claims abstract description 12
- 230000003197 catalytic effect Effects 0.000 claims description 13
- 238000006243 chemical reaction Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 8
- 239000000295 fuel oil Substances 0.000 claims description 4
- 239000011949 solid catalyst Substances 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 4
- 239000003054 catalyst Substances 0.000 claims description 3
- 238000004128 high performance liquid chromatography Methods 0.000 claims description 2
- 229910001220 stainless steel Inorganic materials 0.000 claims description 2
- 239000010935 stainless steel Substances 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 239000012530 fluid Substances 0.000 description 11
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 238000011160 research Methods 0.000 description 6
- 230000001419 dependent effect Effects 0.000 description 5
- 229940094933 n-dodecane Drugs 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000011021 bench scale process Methods 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000011835 investigation Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 2
- 239000012159 carrier gas Substances 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 238000009827 uniform distribution Methods 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- PFRUBEOIWWEFOL-UHFFFAOYSA-N [N].[S] Chemical compound [N].[S] PFRUBEOIWWEFOL-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000003556 assay Methods 0.000 description 1
- 238000004517 catalytic hydrocracking Methods 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 239000010763 heavy fuel oil Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
- B01L3/00—Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
- B01L3/56—Labware specially adapted for transferring fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0046—Sequential or parallel reactions, e.g. for the synthesis of polypeptides or polynucleotides; Apparatus and devices for combinatorial chemistry or for making molecular arrays
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/24—Earth materials
- G01N33/241—Earth materials for hydrocarbon content
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00277—Apparatus
- B01J2219/00279—Features relating to reactor vessels
- B01J2219/00281—Individual reactor vessels
- B01J2219/00286—Reactor vessels with top and bottom openings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00277—Apparatus
- B01J2219/00279—Features relating to reactor vessels
- B01J2219/00306—Reactor vessels in a multiple arrangement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00277—Apparatus
- B01J2219/00351—Means for dispensing and evacuation of reagents
- B01J2219/00353—Pumps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00277—Apparatus
- B01J2219/00351—Means for dispensing and evacuation of reagents
- B01J2219/00389—Feeding through valves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00277—Apparatus
- B01J2219/00351—Means for dispensing and evacuation of reagents
- B01J2219/00418—Means for dispensing and evacuation of reagents using pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00277—Apparatus
- B01J2219/00495—Means for heating or cooling the reaction vessels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00583—Features relative to the processes being carried out
- B01J2219/00585—Parallel processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/0068—Means for controlling the apparatus of the process
- B01J2219/00698—Measurement and control of process parameters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/0068—Means for controlling the apparatus of the process
- B01J2219/00702—Processes involving means for analysing and characterising the products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00718—Type of compounds synthesised
- B01J2219/0072—Organic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00718—Type of compounds synthesised
- B01J2219/00745—Inorganic compounds
- B01J2219/00747—Catalysts
Definitions
- the present invention relates to a device for supplying at least one educt fluid, in particular a nonvolatile educt liquid, to a plurality of mixing points or a plurality of reactors.
- the mixing points or the reactors form part of an arrangement which is preferably used in the laboratory for high-throughput analysis of solid catalysts or for optimizing process conditions in high-throughput operation.
- High-throughput research accelerates research and development processes to reduce the time it takes to redevelop a product or process to market.
- WO 2010/003661 A1 discloses in general the regulation of the fluid flows of individual capillaries or groups of capillaries in such devices for high-throughput research.
- One of the objects on which the present invention is based is to reduce the fluctuation range of mass balances in the catalytic conversion of educt liquids, in particular of low-volatility educt liquids, and to contribute to an improvement in the measurement data quality.
- Another object is to optimize arrangements for high-throughput research, so that they are better suited for continuous operation.
- the object according to the invention and further objects are achieved by providing a device for essentially simultaneous supply of at least one educt liquid, in particular at least one nonvolatile educt liquid, to a plurality of mixing points or to a plurality of parallel arranged reactors of a catalytic converter.
- the device has at least: a storage container for at least one educt liquid, in particular for at least one nonvolatile educt liquid; at least one supply line; at least one splitter (distributor) and a group of downstream (ie located downstream of the splitter / splitter) lines, wherein the group of downstream lines is characterized in that each downstream line is in operative connection with a respective restrictor element and the entirety of the restrictor elements and at least parts of the downstream lines to a body having a density> 1 g / cm 3 and a dressedkapazilitis> 100 J / "K are in contact kg, preferably in direct physical contact.
- this body having a density> 1 g / cm 3 and a ditchkapazi Kunststoff> 100 J / kg «K on a metal core in which there is an increased heat conduction.
- aluminum or steel are preferred.
- the storage capacity of said body for heat has a favorable effect on the effectiveness of the restrictors.
- the body or the metal core is preferably surrounded by a heat-insulating layer. In doing so, The restrictor elements are preferably located in a gap between the metal core and the insulating jacket.
- the restrictor elements are capillary restrictors.
- the Kapillarrestriktoren and parts of the downstream lines which are contact with the body having a density> 1 g / cm 3 and with a ditchkapazi2011> 100 J / kg «K in (direct physical), are preferably heated to the tempering unit to a temperature which is in a range of 30 ° C to 200 ° C.
- the temperature is in a range of 50 ° C to 180 ° C, and more preferably in a range of 60 ° C to 160 ° C.
- the body has a density> 1 g / cm 3 and a réellekapazi2011> 100 J / kg «K a high temperature stability, whereby variations in the temperature are preferably not greater than ⁇ 1 K per meter length of Restrictor, preferably capillary restrictor. Further preferably, the deviation is not greater than ⁇ 0.5 K per meter of length.
- the temperature of adjacent restrictors should preferably differ by no more than 0.5 K in order to achieve the most accurate possible uniform distribution of fluid idströmen. As has been shown, such a temperature stability is of particular advantage, in particular for nonvolatile educt liquids. More preferably, the temperature difference should be equal to or less than 0.3K.
- the temperature difference should be equal to or less than 0.1K.
- the device according to the invention is integrated into an apparatus for high-throughput research, preferably for catalyst testing, wherein each individual downstream line is connected either to a respective mixing point or in each case to a reactor inlet.
- Each individual mixing point preferably has a fluid supply for gaseous components.
- the mixing point serves to mix or combine an educt liquid, in particular a nonvolatile educt liquid, with one or more gaseous components.
- low-volatile liquids are preferably characterized in that at least 50% by weight, preferably more than 70% by weight and more preferably more than 90% by weight of the liquid has a boiling point which is greater than 350 ° C, namely at atmospheric pressure.
- the fluid which has been brought together in the individual mixing points is preferably passed to a respective reactor.
- the educt liquid preferably low-volatile educt liquid
- educt liquid preferably It is possible that the educt liquid, preferably the low-volatility educt liquid, is mixed with gaseous fluid at the reactor inlet or in the region of the reactor inlet by means of the individual downstream lines.
- the present invention also relates to a process for the substantially simultaneous supply of at least one educt liquid, in particular a nonvolatile educt liquid, to a plurality of mixing points or to a plurality of reactors, wherein a device according to the invention is used.
- At least part of the device according to the invention for the supply of at least one educt liquid, preferably at least one nonvolatile educt liquid, is arranged in a circulating air oven or in a furnace chamber.
- the dimensioning of the furnace chamber is also designed according to how many downstream lines with a body according to the invention with a density> 1 g / cm 3 and a (specific) heat capacity> 100 J / kg "K in (physical) contact with each and which dimen- sions having the individual Restriktorrii.
- Such an inventive body is preferably with at least four or more downstream lines with Restriktorettin, preferably with six or more downstream lines with Restriktoriden, more preferably with between ten and one hundred downstream lines with Restriktoriden in contact, preferably in direct physical contact.
- Such an inventive body which is in contact with twenty downstream lines with restrictor elements, can preferably be arranged in a furnace chamber whose internal volume is in the range from 0.5 to 150 L.
- the inner volume of an open chamber is in the range of 0.7 to 50 L, more preferably the inner volume of an open chamber is in the range of 0.9 to 10 L.
- the capillary restrictors arranged in the downstream lines it is preferable for these to comprise steel as a material, preferably as predominantly present material, and more preferably essentially to consist of steel.
- the length of the capillary restrictors is preferably in a range of 0.2 m to 6 m, preferably in a range of 0.5 m to 3 m.
- the inner diameter of the individual Kapillarrestriktoren is preferably in a range of 50 to 750 ⁇ , preferably an inner diameter in a range of 100 ⁇ to 500 ⁇ .
- the ratio of the cross-sectional area of the downstream line (QFU) to the cross-sectional area of the capillary restrictors (QKR), ie QFU / QKR, is preferably> 3, and more preferably QFU / QKR> 5.
- these capillary restrictors are wound around a core of the body according to the invention or fitted in a helical shape.
- the core and / or the spiral shape is a body with heat capacity in the context of the present invention.
- the apparatus according to the invention for supplying at least one educt liquid, in particular a nonvolatile educt liquid is preferably operated in conjunction with a catalytic apparatus to introduce said educt liquid essentially simultaneously over a long period of time with high accuracy and high reproducibility into parallel reactors of a catalytic converter.
- the product streams produced in the reactors are subjected to one or more analyzes in order to determine the effectiveness of catalysts and / or the optimum process conditions, depending on the objective of the investigation.
- the preferred field of use of the device of the invention relates to catalytic assays performed at a Liquid Hourly Space Velocity (LHSV) in the range of 0.05 to 10 r 1 , with an LHSV of 0.2 to 3 r 1 being more preferred.
- the device is preferably used in conjunction with reactors having an internal volume in the range of 0.2 mL to 100 mL.
- the reactors have an internal volume of 0.5 mL to 50 mL.
- the storage vessel for the at least one educt liquid, in particular low-volatility educt liquid is equipped with a stirring element and has a separate heating device.
- the transfer of the educt liquid, in particular the nonvolatile educt liquid, from the reservoir to the splitter and by the Restrikto rieri preferably takes place by means of pressurization and more preferably via a pump.
- the pump can be selected from the group of dosing pumps, HPLC pumps. It is possible to meter the starting material, in particular non-volatile educt liquid, into reactors whose internal reactor pressure is in the range from 1 to 250 bar, wherein the internal reactor pressure is more preferably in a range from 2 to 180 bar.
- the term "educt liquid” refers to substances which are present as liquids and which are able to undergo a chemical reaction
- the educt liquids are low-volatility educt liquids
- the non-volatile educt liquids are selected from the group of oils , Heavy oils, waxes, VGO (vacuum gas oil) and mixtures thereof, which are preferably hydrocarbon-containing compounds which may also contain nitrogen- and sulfur-containing components
- the low-volatile educt liquids it is possible for the low-volatile educt liquids to be present at room temperature
- highly volatile liquids are preferably characterized in that at least 50% by weight, preferably more than 70% by weight and more preferably more than 90 wt .-% of the liquid has a boiling point which is greater than 350 ° C (each at atmospheric pressure).
- the low-volatile educt liquids to be investigated have solid particles in the form of deposits or coke, these deposits are preferably removed by a filtration step.
- the capillary elements of a microdosing device can be blocked by solid particles due to the small dimensions, which leads to impairment of the function. Particles whose size is in the range of about 1 ⁇ , can not be removed by the filtration process in the rule. In that regard, it is not useful for such educt liquids (with particles) to choose the capillary diameter too small. It is advantageous here to choose the capillary as long as possible and bring it into contact with the body according to the invention.
- the diameter of the restriction capillaries is thus determined in a preferred embodiment by the size of solid particles, wherein the diameter of the capillaries should preferably be at least ten times greater than the diameter of the smallest non-removable solid particles, ie at least ten times greater than 1 ⁇ , ie greater than 10 ⁇ ,
- gaseous fluid includes fluids which are under gaseous state under reaction conditions. These may be both reactant components which participate in the reaction and inert gas components which serve as carrier gas or calibration gas standard.
- high-throughput research in the sense of the present invention refers in particular to catalytic test stands with a plurality or a multiplicity of reactors arranged in parallel in the dimensioning of so-called bench-scale systems.
- This area of plant construction differs from the field of microreactor technology in that in the presently relevant plant construction preferably no components are used whose dimensions are less than 1 mm.
- the microreactor technology is based on the use of components with very small dimensions.
- the cables and channels have dimensions in the sub-millimeter range.
- the amounts of sample used to be examined solid catalysts are in a range of less than 100 mg.
- the present invention also relates to the combination of devices from the field of microreaction technology - in the form of the device according to the invention - with pilot plants or bench-scale plants, which are characterized in that they are equipped with individual reactors which are independent of each other.
- the success of this combination tion can be recognized by the data quality, which is expressed by the mass balances or the substance recovery rate, and which could be decisively improved by means of the present device.
- the higher data quality means that the number of costly catalytic studies on a larger scale can be greatly reduced by large pilot plants. Overall, research processes can be accelerated or energy consumption can be severely limited in experiments on a larger scale.
- the device of the invention is of great importance. It can be seen from FIG. 3 that the viscosity of n-dodecane, a nonvolatile educt liquid, is highly dependent on the temperature. N-Dodecane has a high pseudoplastic behavior in the temperature range from 260 K to 400 K. Due to the strong temperature dependence of the viscosity of educt liquids and in particular of nonvolatile educt liquids, the thermal coupling and control of the restriction elements of the microdosing is of crucial importance to achieve a precise uniform distribution of educt liquid, preferably low-volatility educt liquid.
- the present invention also relates to a combination of a device according to the invention for the parallel dosing of liquids with a catalytic apparatus with parallel reactors, wherein the reactors are preferably in the size of conventional laboratory reactors, or present as reactors of a small pilot plant.
- FIG. 3 shows the viscosity values for a permanent gas (methane) and a liquid (n-dodecane) as a function of the temperature.
- the viscosity of methane in the range of 300 to 400 K of about 1 1 to 15 Pas increases.
- the viscosity of the liquid decreases from 1500 to 500 Pas, i. the viscosity of the liquid decreases approximately by a factor of 3.
- the temperature-dependent course further shows that the decrease in viscosity in the range between 270 and 300 K is of the same order of magnitude, such as in the range between 300 and 400 K.
- This highly temperature-dependent viscosity range is referred to as "pseudoplastic range" In the temperature - dependent range, uniform temperature control is of even greater importance than in the less temperature - dependent viscosity ranges
- FIGs 4 and 5 show embodiments of Kapillarhalterungen, which form part of a device according to the invention.
- the term passive heating in the sense of the present invention means that the device can be installed in a circulating air oven and is heated simultaneously by the circulating air of the furnace.
- the capillaries either lie in a form wound around a core (FIG. 4) or are introduced into individual capillary compartments (FIG. 5).
- the capillary compartments are preferably located between two adjacent webs (6, 7).
- heat conductors in the form of half-shells (3, 3 ') are located in the outer region of the holder. Between metal core (1) and insulation shells are two half-shells of insulating material (2, 2 '). The thermally conductive housing shells (3, 3 '), the core (1) or (5) are in operative connection with heat-conducting plates (4, 4') at the end faces. In contrast, in Figure 5, the heat-conducting half-shells between the core (1) and insulator half-shells (2, 2 ') are arranged.
- the housing half-shells are replaced by a tube slotted on one side. Otherwise, there is preferably a gap in the range of 1 to 3 mm between the half shells. This gap serves to pass the ends of the capillary lines.
- the capillary device shown in FIG. 5 can be heated very uniformly by a single heating cartridge.
- the heating cartridge is preferably centered center. It is preferred that the embodiment shown in Figure 5 is either installed in a convection oven or operated outside a furnace. If the housing is operated in a circulating air oven, the temperature of the capillary holder is preferably higher than the temperature of the circulating oven, wherein the temperature difference compared to the circulating air oven is preferably greater than 20 K, more preferably greater than 10 K and more preferably greater than 5 K. ,
- Figure 1 is a graph of mass balances (ordinate weight% heavy oil) determined after simultaneous metered addition of heavy fuel oil to sixteen reactors in parallel on the side of the product collection system in the separators.
- Comparative Examples VB1 to VB3 represent the values obtained in the metering according to the prior art (temperature control only via the circulating air).
- the embodiment AB1 shows the values which were obtained by means of the device according to the invention (temperature control over the body according to the invention).
- Figure 2 shows the graphical representation of the mass balances as obtained in a device according to the invention as a function of time over a period of fifteen days. The feed was metered by means of the device according to the invention (at a temperature of 90 ° C.) into sixteen reactors arranged in parallel.
- the feed quantities taken up in the downstream reactors were determined gravimetrically. Each individual measuring point represents a value which was determined on the basis of the averaging over the sixteen mass balances. The vertical bars indicate the standard deviation obtained in averaging over the sixteen individual values of the respective measurement days.
- FIG. 3 shows the graph of the viscosities of methane and n-dodecane as a function of the temperature for the temperature range from 260 K to 400 K.
- the viscosity values of methane are shown as triangles and the viscosity values of n-dodecane as a plus sign.
- the viscosity values are given in the unit [ ⁇ Pa * s], with the values on the left ordinate referring to n-dodecane and the numerical values on the right ordinate referring to methane.
- a crude feed was used, which was obtained in an atmospheric distillation as a residue.
- the melting point of the raw feed was 86 ° C and the boiling point was 370 ° C.
- the crude feed was reacted in the presence of hydrogen in a Trickle-Bed process using nitrogen as the carrier gas.
- the sixteen reactors were each filled with 10 ml of solid catalyst.
- the educt liquid was fed with an LHSV of 1, 5 r 1 in the individual reactors.
- the amount of liquid product, which had been taken over a predetermined period in the downstream of the reactors separators was detected gravimetrically.
- the product composition was determined by gas chromatography.
- a test set-up was used in which the liquid educt feed line was split by a splitter into restrictor-type downstream lines, using a construction analogous in principle to that disclosed in PCT application WO 2005/063372.
- the device according to the invention was additionally used.
- the restrictor elements and parts of the downstream lines were housed directly in a convection oven chamber without the body according to the invention.
- Low-volatile educt liquid was simultaneously introduced into sixteen reactors and the product stream obtained at the individual reactors was analytically characterized to determine the mass balance, wherein the temperature of the convection oven chamber was changed.
- the temperatures selected here for the convection oven chamber for heating the restrictor elements were 88 ° C, 90 ° C and 92 ° C.
- the starting temperature was 25 ° C.
- Example 1 the investigations were carried out to Eduktspecialkeitzuschreib in a device according to the invention, which was otherwise incorporated in the same convection oven chamber as in Comparative Example.
- the restrictor elements consisted of stainless steel capillaries with a length of 1, 5 m and had an internal diameter of 150 ⁇ .
- the restrictor elements were wound onto a metal core and encased in silicone heating mats.
- the sheath was fitted with three thermocouples for temperature control.
- the regulation of the temperature of the coated restrictor elements was carried out with a digital controller.
- the result shows that the fluctuation range in the mass balance using the device according to the invention is significantly reduced compared with the prior art. According to the prior art, the fluctuation range of the mass balances is approximately in the range of ⁇ 3%.
- the fluctuation range of the mass balances lies in a range that is less than or equal to ⁇ 1.5%.
- FIGS. 1 and 2 There are shown those amounts of low-volatile educt liquid, which were taken after the addition of educt liquid in sixteen reactors in each envisionammeigefäh.
- the output line from each reactor is connected to one product collecting vessel each.
- the indication of the recovered amount of substance is given in percent.
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Abstract
L'invention concerne un dispositif servant à l'alimentation simultanée d'une pluralité de points de mélange ou d'une pluralité de réacteurs en liquide de départ très peu volatil, le dispositif comprenant un récipient de stockage, une conduite d'alimentation et un diviseur, au moyen duquel la conduite d'alimentation est divisée en un groupe de conduites subordonnées. Chaque conduite subordonnée individuelle coopère avec respectivement un point de mélange ou respectivement avec un réacteur et est équipée respectivement d'un élément restricteur. Les éléments restricteurs et au moins des parties des conduites subordonnées sont en contact avec une gaine, qui comporte une unité de thermorégulation.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011102361A DE102011102361A1 (de) | 2011-05-24 | 2011-05-24 | Vorrichtung zur Zufuhr von Eduktflüssigkeiten |
PCT/EP2012/059553 WO2012160076A1 (fr) | 2011-05-24 | 2012-05-23 | Dispositif d'alimentation en liquides de départ |
Publications (1)
Publication Number | Publication Date |
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EP2714260A1 true EP2714260A1 (fr) | 2014-04-09 |
Family
ID=46331223
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP12729013.8A Withdrawn EP2714260A1 (fr) | 2011-05-24 | 2012-05-23 | Dispositif d'alimentation en liquides de départ |
Country Status (6)
Country | Link |
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US (1) | US20140093966A1 (fr) |
EP (1) | EP2714260A1 (fr) |
JP (1) | JP2014526951A (fr) |
CN (1) | CN103619462B (fr) |
DE (1) | DE102011102361A1 (fr) |
WO (1) | WO2012160076A1 (fr) |
Families Citing this family (1)
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WO2021079000A1 (fr) | 2019-10-25 | 2021-04-29 | Hte Gmbh The High Throughput Experimentation Company | Système de dosage et procédé pour doser des liquides dans des récipients |
Citations (1)
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WO2009145614A2 (fr) * | 2008-05-26 | 2009-12-03 | Avantium Holding B.V. | Ensemble de réaction et séparateur d’écoulement |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
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DE4227509C1 (de) * | 1992-08-20 | 1993-12-02 | Gerhard Dr Krebs | Gaschromatograph mit einer Trennsäule - vorzugsweise als Kapillare ausgebildet - und einer Einrichtung zur Beheizung der Säule |
US6149882A (en) * | 1998-06-09 | 2000-11-21 | Symyx Technologies, Inc. | Parallel fixed bed reactor and fluid contacting apparatus |
US7150994B2 (en) * | 1999-03-03 | 2006-12-19 | Symyx Technologies, Inc. | Parallel flow process optimization reactor |
US7241423B2 (en) * | 2000-02-03 | 2007-07-10 | Cellular Process Chemistry, Inc. | Enhancing fluid flow in a stacked plate microreactor |
US6537506B1 (en) * | 2000-02-03 | 2003-03-25 | Cellular Process Chemistry, Inc. | Miniaturized reaction apparatus |
EP1297890A2 (fr) * | 2000-03-07 | 2003-04-02 | Symyx Technologies, Inc. | Reacteur d optimisation de procédé à écoulement parallele |
BR0210138B1 (pt) * | 2001-06-05 | 2013-03-19 | processo para teste em pequena escala de catalisadores fcc. | |
DE10361003B3 (de) | 2003-12-23 | 2005-07-28 | Hte Ag The High Throughput Experimentation Company | Vorrichtung und Verfahren zur Druck- und Flusskontrolle in Parallelreaktoren |
DE102004049730B4 (de) * | 2004-10-11 | 2007-05-03 | Technische Universität Darmstadt | Mikrokapillarreaktor und Verfahren zum kontrollierten Vermengen von nicht homogen mischbaren Fluiden unter Verwendung dieses Mikrokapillarreaktors |
US7213439B2 (en) * | 2005-03-28 | 2007-05-08 | Wyatt Technology Corporation | Automatic bridge balancing means and method for a capillary bridge viscometer |
EP2349569A1 (fr) | 2008-07-08 | 2011-08-03 | HTE Aktiengesellschaft The High Throughput Experimentation Company | Banc d essai avec limiteurs commandables ou réglables |
-
2011
- 2011-05-24 DE DE102011102361A patent/DE102011102361A1/de not_active Withdrawn
-
2012
- 2012-05-23 JP JP2014511852A patent/JP2014526951A/ja active Pending
- 2012-05-23 WO PCT/EP2012/059553 patent/WO2012160076A1/fr active Application Filing
- 2012-05-23 CN CN201280023447.XA patent/CN103619462B/zh active Active
- 2012-05-23 US US14/119,613 patent/US20140093966A1/en not_active Abandoned
- 2012-05-23 EP EP12729013.8A patent/EP2714260A1/fr not_active Withdrawn
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2009145614A2 (fr) * | 2008-05-26 | 2009-12-03 | Avantium Holding B.V. | Ensemble de réaction et séparateur d’écoulement |
Also Published As
Publication number | Publication date |
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CN103619462B (zh) | 2016-08-17 |
JP2014526951A (ja) | 2014-10-09 |
DE102011102361A1 (de) | 2012-11-29 |
CN103619462A (zh) | 2014-03-05 |
WO2012160076A1 (fr) | 2012-11-29 |
US20140093966A1 (en) | 2014-04-03 |
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