EP2702646B1 - Connector assembly and connection system using same - Google Patents

Connector assembly and connection system using same Download PDF

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Publication number
EP2702646B1
EP2702646B1 EP11805938.5A EP11805938A EP2702646B1 EP 2702646 B1 EP2702646 B1 EP 2702646B1 EP 11805938 A EP11805938 A EP 11805938A EP 2702646 B1 EP2702646 B1 EP 2702646B1
Authority
EP
European Patent Office
Prior art keywords
shield plate
connector assembly
connector
mounting support
fastening devices
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP11805938.5A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2702646A1 (en
Inventor
Jean Fabre
Dominique Rozet
Frédéric MENEZ
Erwan Guillanton
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delphi International Operations Luxembourg SARL
Original Assignee
Delphi International Operations Luxembourg SARL
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delphi International Operations Luxembourg SARL filed Critical Delphi International Operations Luxembourg SARL
Publication of EP2702646A1 publication Critical patent/EP2702646A1/en
Application granted granted Critical
Publication of EP2702646B1 publication Critical patent/EP2702646B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H01R13/719—Structural association with built-in electrical component specially adapted for high frequency, e.g. with filters
    • H01R13/7193—Structural association with built-in electrical component specially adapted for high frequency, e.g. with filters with ferrite filters
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/73—Means for mounting coupling parts to apparatus or structures, e.g. to a wall
    • H01R13/74—Means for mounting coupling parts in openings of a panel
    • H01R13/748—Means for mounting coupling parts in openings of a panel using one or more screws
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/6596—Specific features or arrangements of connection of shield to conductive members the conductive member being a metal grounding panel
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H01R13/719—Structural association with built-in electrical component specially adapted for high frequency, e.g. with filters
    • H01R13/7195—Structural association with built-in electrical component specially adapted for high frequency, e.g. with filters with planar filters with openings for contacts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H01R13/719—Structural association with built-in electrical component specially adapted for high frequency, e.g. with filters
    • H01R13/7197—Structural association with built-in electrical component specially adapted for high frequency, e.g. with filters with filters integral with or fitted onto contacts, e.g. tubular filters
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/72—Means for accommodating flexible lead within the holder
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/73—Means for mounting coupling parts to apparatus or structures, e.g. to a wall
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/73—Means for mounting coupling parts to apparatus or structures, e.g. to a wall
    • H01R13/74—Means for mounting coupling parts in openings of a panel
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/73—Means for mounting coupling parts to apparatus or structures, e.g. to a wall
    • H01R13/74—Means for mounting coupling parts in openings of a panel
    • H01R13/741—Means for mounting coupling parts in openings of a panel using snap fastening means
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/73—Means for mounting coupling parts to apparatus or structures, e.g. to a wall
    • H01R13/74—Means for mounting coupling parts in openings of a panel
    • H01R13/741—Means for mounting coupling parts in openings of a panel using snap fastening means
    • H01R13/743—Means for mounting coupling parts in openings of a panel using snap fastening means integral with the housing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/73—Means for mounting coupling parts to apparatus or structures, e.g. to a wall
    • H01R13/74—Means for mounting coupling parts in openings of a panel
    • H01R13/741—Means for mounting coupling parts in openings of a panel using snap fastening means
    • H01R13/745—Means for mounting coupling parts in openings of a panel using snap fastening means separate from the housing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/73—Means for mounting coupling parts to apparatus or structures, e.g. to a wall
    • H01R13/74—Means for mounting coupling parts in openings of a panel
    • H01R13/746—Means for mounting coupling parts in openings of a panel using a screw ring
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure

Definitions

  • the present invention relates to connector assemblies.
  • An electrical control device is usually connected to a wiring harness thanks to one or several electrical connectors.
  • a connector assembly also called socket
  • the signals and power supplies going through such connector may be subject to electromagnetic interference (also called 'EMI') or may themselves generate disturbances. It is thus beneficial to shield the signals and power supplies going through such connector in order to increase the immunity against incoming interferences and to decrease the levels of generated disturbances.
  • 'EMC' Electromagnetic Compatibility
  • EP 1164664 shows a Connector assembly according to the preamble of claim 1.
  • a connector assembly adapted to be fastened to a mounting support, for instance an electrical control device, and adapted to receive a mating counterpart belonging to a wiring harness.
  • the connector assembly comprises a connector foot portion, adapted to be fastened to a housing of the electrical control device thanks to fastening devices.
  • the connector foot portion comprises a base metal shield plate.
  • the shield plate is made of any material which conducts electricity such as copper alloy, tin, or aluminium alloy which are classed among different categories (or series) according to the main alloying element.
  • the metal shield plate is made of an aluminium alloy of 1XXX series such as 1100, 1080, 1050, 1060, 1070 or 1010.
  • said specific 1XXX series of aluminium alloy presents anti-corrosive and shielding properties which are adapted for such a use.
  • the metal shield plate is made of aluminium alloy 1050.
  • an aluminium alloy of 1XXX series contains at least 99% of aluminium.
  • the second digit indicates modifications to alloy or impurity limit and the two last digits indicate the purity of the alloy.
  • an aluminium alloy 1070 means that it contains a minimum of 99.70% of aluminium
  • an aluminium alloy 1050 means that it contains a minimum of 99.50% of aluminium
  • an aluminium alloy 1100 means that it contains a minimum of 99.00% of aluminium.
  • the connector also comprises a body portion extending away from the connector foot portion outwardly relative to the mounting support.
  • the connector body portion has a body shield member which is in electrical contact with said metal shield plate. Further the metal shield plate is in electrical continuity with said fastening devices.
  • the electrical continuity is ensured between the fastening devices and the body shield member whenever the connector assembly is fastened to the mounting support. Further the fastening devices are in electrical contact with the mounting support, thus establishing a complete electrical continuity between the body shield member of the connector assembly and the mounting support.
  • connection systems comprising a connector assembly as described above, fastening devices, and a mounting support. Further the fastening devices are adapted to fasten the connector assembly on the mounting support, whereby the fastening devices are in electrical contact with the mounting support.
  • the invention is also directed to an assembly method for fastening a connector assembly as described above to a mounting support, the method comprises the steps of:
  • the shield member is in electrical contact with said metal shield plate and the metal shield plate is in electrical continuity with said fastening devices. Further, the fastening devices are in electrical continuity with the mounting support.
  • Figure 1a and Figure 1b show a connector assembly 10 according to the invention, comprising :
  • the connector foot portion 1 and the connector body portion 2 may be formed as a plastic part, preferably made as an integral plastic molded part.
  • the connector body portion 2 has an oval shape with an external surface 25 and an internal surface 26 (see Fig. 2 ).
  • a body shield member 22 is placed adjacent to the internal surface 26, said body shield member 22 being formed as a thin metallic sheet extending from a base portion 22a to a top portion 22b.
  • the base portion 22a is adjacent to the bottom surface 15 of the connector foot portion 1.
  • a hollow portion 80 is provided, in which wires and terminals can take place.
  • two power connexions 81,82 and two signals connexions 83,84 are installed in the hollow portion 80 (see also Fig. 1b ).
  • other connexion configurations are also possible.
  • a mating connector belonging to a wiring harness can be connected to the connector assembly 10 along a mating axis X, from the left hand side on Fig. 1a and 1b .
  • Said body shield member 22 has elastic lugs 23 extending slantwise outwardly away from said base portion 22a.
  • elastic lugs 23 are disposed all around the base portion 22a.
  • Said elastic lugs 23 bear on said base metal shield plate 3 for establishing an electrical contact between said body shield member 22 and said metal shield plate 3.
  • the connector foot portion 1 is adapted to be fastened to a mounting support such as a housing 6 of an electrical control device thanks to fastening means.
  • Said electrical control device has electrical interfaces with for example sensors and actuators, and with power supply through electrical connector assemblies like the considered depicted connector assembly 10.
  • the connector foot portion can also be fastened directly onto a car frame portion or a an engine portion rather than onto an electrical control device.
  • Said housing 6 encloses a control unit and is adapted to mechanically and electromagnetically protect said control unit.
  • Said housing 6 comprises recesses 60 adapted to receive fastening devices 5.
  • the fastening devices are screws 50, and the counterpart are said threaded holes 60, but other fastening devices are encompassed in the scope of the present invention like riveting, press fitting or other means.
  • housing 6 is partially metallic, whereby the fastening devices 5, when fastened to the housing, are in permanent electrical contact with said housing 6.
  • the connector foot portion 1 On the connector foot portion 1, there is provided at least a hole 14 receiving said fastening devices 5. In the depicted example, there are provided four holes 14 distributed at the four corners of the foot portion 1.
  • Each metallic insert 4 is inserted in each hole 14.
  • Each metallic insert 4 is in electrical contact with both the metal shield plate 3 and with the fastening devices 5 as it will be explained in details later on.
  • the base metal shield plate 3 is made from a thin metallic sheet having a substantially rectangular shape similar to the rectangular shape of the foot portion 1, disposed parallel to a interface plane P which is perpendicular to the mating axis X.
  • the base metal shield plate 3 comprises a central opening 30 for the passage of electrical connections and holes 44 (at least one hole, four holes in the example) coaxially located relative to the holes 14 of the connector foot portion 1, the edge of each hole 44 comprising at least a slant elastic projection 33 extending toward the foot portion 1, and adapted to bear on the metallic insert 4.
  • the base metal shield plate 3 comprises four clips 32 (see Fig. 1a ) engaging into corresponding recesses 18 provided in the connector foot portion. Clips 32 are extending substantially perpendicularly from the surface of the shield plate 3.
  • clips 32 have a pine tree shape in order to be retained once inserted into the recesses 18, whereby the metal shield plate 3 is firmly retained on the foot portion 1 prior to fastening with the fastening device 5, as illustrated in Fig 1b .
  • the fastening device is exemplified by a screw 50 having a head 52, a bearing collar 51, a body 53 fitted with a male thread 54 received in the female thread 60 of the housing 6.
  • the metallic insert 4 comprises a bottom section 41 bearing on the elastic projections 33 and a top section 42 bearing on the collar 51 of the screw.
  • the external surface of the metallic insert is adjacent to the internal surface of the hole 14.
  • a border 17 protruding relative to the top edge 42b of the top section 42, along the mating axis X.
  • a local cutaway on the left side of the screw on Figure 3 shows the border 17 before screwing, whereas on the right side it is shown after screwing.
  • the compressed portion acting as a brake for the screw 50 in order to avoid a loosening of the screw 50.
  • the invention is also directed to an assembly method for assembling a connector assembly 10 as described above to a housing 6, this method comprising the steps of:
  • the body shield member 22 is in permanent electrical contact with the metal shield plate 3 and the metal shield plate 3 is in permanent electrical continuity with the fastening devices 5, and the fastening devices are in permanent electrical continuity with the housing 6 via the metallic inserts 4.
  • the screw 50 compresses the border 17 during the screwing, and the compressed border, being at least partially elastically deformed, is adapted to brake the screw after screwing in order to avoid loosening of the screw 50.
  • the interface shielding measurement is measured before the tests. For that, samples A and B are put on a braid and the interface shielding measurement is measured between the terminals of a multimeter. The result of the interface resistance shielding is thus representative of the whole connection system.
  • Table 1 Test parameters Nature of the test Duration (h) Temperature (°C) Tolerance (°C) Relative humidity (%) Tolerance (%) Salt spray 4 35 +/-2 No requirement Drying 2 60 +/-2 Less than 30% RH - Temperature and humidity 2 50 +/-2 95 +/-5RH
  • connection systems have been subjected to the salt tests described in example 1.
  • Sample 1 Connector assembly comprising a metal plate made of 1010 aluminum alloy (1XXX series); said connector assembly being fastened to a housing of an electrical device thanks to fastening devices.
  • Sample 2 Connector assembly comprising a metal plate made of 2017 aluminum alloy (2XXX series); said connector assembly being fastened to a housing of an electrical device thanks to fastening devices.
  • Sample 3 Connector assembly comprising a metal plate made of 5754 aluminum alloy (5XXX series); said connector assembly being fastened to a housing of an electrical device thanks to fastening devices.
  • the metal plate made of 1XXX series aluminum alloy presents the lowest corrosion whereas the metal plate made of 2XXX presents the highest corrosion.

Landscapes

  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
EP11805938.5A 2010-10-29 2011-10-26 Connector assembly and connection system using same Not-in-force EP2702646B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IB2010003230 2010-10-29
PCT/IB2011/002961 WO2012056325A1 (en) 2010-10-29 2011-10-26 Connector assembly and connection system using same

Publications (2)

Publication Number Publication Date
EP2702646A1 EP2702646A1 (en) 2014-03-05
EP2702646B1 true EP2702646B1 (en) 2016-12-14

Family

ID=45464638

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11805938.5A Not-in-force EP2702646B1 (en) 2010-10-29 2011-10-26 Connector assembly and connection system using same

Country Status (5)

Country Link
EP (1) EP2702646B1 (enrdf_load_stackoverflow)
JP (1) JP5932813B2 (enrdf_load_stackoverflow)
KR (1) KR101832538B1 (enrdf_load_stackoverflow)
CN (1) CN103262359B (enrdf_load_stackoverflow)
WO (1) WO2012056325A1 (enrdf_load_stackoverflow)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102017210006A1 (de) * 2017-06-14 2018-12-20 Eberspächer Catem Gmbh & Co. Kg Elektromagnetische Abschirmung

Families Citing this family (6)

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Publication number Priority date Publication date Assignee Title
BR112015008142A2 (pt) 2012-10-15 2017-07-04 Delphi Int Operations Luxembourg Sarl conector elétrico, método para montar um conector elétrico e conjunto conector
DE102013110478A1 (de) * 2013-09-23 2015-03-26 Phoenix Contact Gmbh & Co. Kg Gehäuseeinrichtung für eine elektrische Anschlussklemme sowie elektrische Anschlussklemme
KR102767932B1 (ko) * 2019-10-17 2025-02-18 타이코에이엠피 주식회사 커넥터 어셈블리 및 이를 제조하는 방법
KR102496152B1 (ko) * 2020-09-10 2023-02-06 한국단자공업 주식회사 고전압 커넥터용 다이캐스팅 블록 구조물
KR102572522B1 (ko) * 2020-11-23 2023-08-29 세메스 주식회사 기판 처리 장치에서 처리 공간 내부와 외부를 전기적으로 연결하기 위한 피드스루
DE102022129113A1 (de) * 2022-11-03 2024-05-08 Te Connectivity Germany Gmbh Geschirmter elektrischer Aggregatverbinder für ein Aggregat eines Fahrzeugs

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Publication number Priority date Publication date Assignee Title
EP1164664A2 (en) * 2000-06-12 2001-12-19 Autonetworks Technologies, Ltd. Shield connector

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US5174768A (en) * 1992-02-28 1992-12-29 Hewison Charles M Shield terminator
DE19528235C2 (de) * 1995-08-01 1999-08-19 Siemens Ag Vorrichtung zur Verbindung der Abschirmung eines Kabels mit dem Gehäuse eines elektrischen Verbinders
US5921801A (en) * 1996-11-25 1999-07-13 Molex Incorporated Retention system for electrical connectors
US6328578B1 (en) * 1999-09-07 2001-12-11 International Business Machines Corporation High frequency electromagnetic grounding and shielding plate for electrical connectors
US6210216B1 (en) * 1999-11-29 2001-04-03 Hon Hai Precision Ind. Co., Ltd. Two port USB cable assembly
JP3565817B2 (ja) * 2002-02-04 2004-09-15 富士通株式会社 同軸ケーブルコネクタ
JP5586335B2 (ja) * 2010-06-10 2014-09-10 矢崎総業株式会社 シールド端末接続構造及び方法

Patent Citations (1)

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Publication number Priority date Publication date Assignee Title
EP1164664A2 (en) * 2000-06-12 2001-12-19 Autonetworks Technologies, Ltd. Shield connector

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102017210006A1 (de) * 2017-06-14 2018-12-20 Eberspächer Catem Gmbh & Co. Kg Elektromagnetische Abschirmung
US10581193B2 (en) 2017-06-14 2020-03-03 Eberspächer Catem Gmbh & Co. Kg Electromagnetic shielding

Also Published As

Publication number Publication date
CN103262359B (zh) 2016-04-13
JP5932813B2 (ja) 2016-06-08
CN103262359A (zh) 2013-08-21
JP2013545232A (ja) 2013-12-19
KR101832538B1 (ko) 2018-02-26
KR20130103563A (ko) 2013-09-23
EP2702646A1 (en) 2014-03-05
WO2012056325A1 (en) 2012-05-03

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