EP2699895A1 - Procede de simulation d'operations de contrôle non-destructif en conditions reelles utilisant des signaux synthetiques - Google Patents
Procede de simulation d'operations de contrôle non-destructif en conditions reelles utilisant des signaux synthetiquesInfo
- Publication number
- EP2699895A1 EP2699895A1 EP12714321.2A EP12714321A EP2699895A1 EP 2699895 A1 EP2699895 A1 EP 2699895A1 EP 12714321 A EP12714321 A EP 12714321A EP 2699895 A1 EP2699895 A1 EP 2699895A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- signals
- probe
- synthetic
- measured
- space
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000009659 non-destructive testing Methods 0.000 title abstract description 12
- 238000007689 inspection Methods 0.000 claims abstract description 32
- 239000000523 sample Substances 0.000 claims abstract description 24
- 238000005259 measurement Methods 0.000 claims abstract description 12
- 230000007547 defect Effects 0.000 claims description 19
- 238000004088 simulation Methods 0.000 claims description 9
- 230000001066 destructive effect Effects 0.000 claims description 5
- 230000003287 optical effect Effects 0.000 claims description 4
- 230000003321 amplification Effects 0.000 claims description 3
- 230000001143 conditioned effect Effects 0.000 claims description 3
- 238000003199 nucleic acid amplification method Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 description 11
- 238000013459 approach Methods 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000003786 synthesis reaction Methods 0.000 description 4
- 238000003745 diagnosis Methods 0.000 description 3
- 230000004044 response Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000012549 training Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000013507 mapping Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007619 statistical method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000003542 behavioural effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000003351 stiffener Substances 0.000 description 1
- 230000036962 time dependent Effects 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/008—Subject matter not provided for in other groups of this subclass by doing functionality tests
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
- G01N29/043—Analysing solids in the interior, e.g. by shear waves
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/44—Processing the detected response signal, e.g. electronic circuits specially adapted therefor
- G01N29/4472—Mathematical theories or simulation
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B9/00—Simulators for teaching or training purposes
- G09B9/02—Simulators for teaching or training purposes for teaching control of vehicles or other craft
- G09B9/06—Simulators for teaching or training purposes for teaching control of vehicles or other craft for teaching control of ships, boats, or other waterborne vehicles
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B9/00—Simulators for teaching or training purposes
- G09B9/02—Simulators for teaching or training purposes for teaching control of vehicles or other craft
- G09B9/08—Simulators for teaching or training purposes for teaching control of vehicles or other craft for teaching control of aircraft, e.g. Link trainer
- G09B9/16—Ambient or aircraft conditions simulated or indicated by instrument or alarm
Definitions
- the present invention relates to a method for simulating non-destructive control operations in real conditions using synthetic signals.
- the present invention relates to non-destructive testing operations. It is classified in the simulator category, on the same principle as operational simulators such as flight simulators or control room simulators of nuclear power plants, but is applied to non-destructive testing operations.
- POD curve generation methodologies using simulation data are under study but still suffer from not addressing the human behavior factor that may have a significant weight in the detection statistic (fatigue, access, read-out). the screen, interpretation / diagnosis ).
- a corollary requirement is that of quantifying the detection performance of automatic diagnostic software.
- the estimation of POD curves results from the statistical analysis of inspection results on a set of representative defects in the structure undergoing the procedure.
- the defects of the sample should be spread over a range of sizes which covers defect sizes that will be very rarely detected and defects sizes very rarely missed. Data are obtained expressing the result of the inspection (quantitative or binary) according to the characteristic size of the defect ( Figure 1 a). After statistical analysis, we obtain curves of the type of that of Figure 1b. The criteria of statistical representativeness make it necessary to have a large number of structural samples.
- the recommendations of MIL-HDBK-1823 (available at the following URL: http://mh1823.com/mh1823/MIL-HDBK- 1823A (2009) .pdf) report at least sixty structural elements containing defects , plus fifteen healthy samples to control the rate of false alarms.
- the methodology consists in defining uncertainties on the input parameters of the simulation software of the control operation (for example CIVA), so as to simulate the variability on the inspection results (the outputs of the simulation).
- the present invention intends to overcome the drawbacks of the prior art by proposing a non-destructive control simulation method using synthetic signals.
- the present invention relates, in its most general sense, to a non-destructive testing simulation method using at least one probe, characterized in that it comprises the following steps:
- said generation of synthetic signals is partly conditioned by a configuration generated by a configuration generator which consists of a virtual model of structure.
- said virtual model of the structure is completed by the introduction of defects and / or by modifying the properties of the structural elements.
- said synthetic signals are measured signals.
- said synthetic signals are measured and modified signals.
- said signals are modified according to a weighting, according to an amplification function of time and / or according to a transfer function.
- said synthetic signals are simulated and / or modeled.
- said synthetic signals are a combination of:
- said synthetic signals are measured on relevant structural zones, taking into account information related to the actual positioning of said probe in space.
- said synthetic signals are measured on relevant structural zones, taking into account information related to adjustments made by an operator.
- the measurement of inspection parameters related to the position of said probe in space is carried out by means of a simple encoding.
- the measurement of inspection parameters related to the position of said probe in space is performed by means of a simple optical encoding.
- the measurement of inspection parameters related to the position of said probe in space is carried out by means of devices including gyroscopes.
- the present invention also relates to a device for implementing the method mentioned above.
- the advantages of the process according to the present invention are as follows:
- FIG. 1a illustrates an example of POD data ("Probability Of
- FIG. 2 is a block diagram of the method according to the present invention.
- FIG. 3 illustrates examples of synthetic signals.
- the signals displayed on the screen of a control equipment are said to be synthetic insofar as they are not (exactly) the signals recorded by the acquisition card of the instrument used.
- measured and modified signals eg weighting, time-dependent amplification, transfer function, etc.
- Figure 2 is a block diagram of the method according to the present invention: an operational inspection is performed. Depending on the parameters related to the operational inspection (adjustments, position of the probe, measured signal, ...) and according to the definition of the geometry of the structure and the current configuration (default (s) introduced by the configuration generator), synthetic signals are generated. Depending on the response of the inspection (signal, value, mapping %), a decision is made by an operator or in software, and finally, a diagnosis is made.
- the generated synthetic signals can be, depending on the control configurations, displayed directly (real time) to the screen of the inspection device, or provided to the software in charge of data acquisition, for further processing for diagnosis.
- the method according to the present invention comprises in particular three stages, which are:
- the generation of synthetic signals is conditioned by:
- this DMU can be completed by the introduction of defects and / or by the modification of the properties of the structural elements (thickness of parts, geometry on the back, material). This element is comparable to the piece of software that modifies game settings in video games.
- a third important element of implementation of the invention concerns the communication between these three subsystems to ensure a smooth flow of the display of the synthesized signals on the screen.
- the measurement of the "sensor positioning" parameters depends on the complexity of the inspection operation, in particular the number of degrees of freedom of the probe:
- Another step is to generate synthetic signals that correspond to the CND ("Non Destructive Control") operation that the operator is performing. These signals are displayed in real time (or delayed mastered) on the screen of the inspection device.
- CND Non Destructive Control
- Signal synthesis is widely used in musical acoustics, for example for digital instruments.
- Two approaches are developed. Either the digital instrument "plays" prerecorded notes and drawn from a database to generate a realistic acoustic signal, or the synthesized signals use simulated signals using physical instrument models.
- signals corresponding to the response to a CND operation (“Non-Destructive Control") can be synthesized.
- the most similar case concerns ultrasonic inspections which provide acoustic sonograms of structures. However, the concept can be extended without restriction to electromagnetic or radiographic signals.
- the synthesized signals may, for example, be generated using:
- interactivity between an operator and the measuring apparatus can be implemented, for example to automate the input of inspection results (detection, amplitude, sizing).
- This interactivity can be provided by ⁇ (Human Machine Interface) of the measuring device.
- the present invention may be used by any manufacturer using NDT (Non-Destructive Testing) or by CND operator training and examination centers, with the aim of:
- the method according to the present invention can also be used to evaluate the diagnostic performance of analysis software using the generation of synthetic signals with variable defects (synthetic mappings).
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Educational Administration (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Educational Technology (AREA)
- Business, Economics & Management (AREA)
- Analytical Chemistry (AREA)
- Acoustics & Sound (AREA)
- Algebra (AREA)
- Mathematical Analysis (AREA)
- Mathematical Optimization (AREA)
- Mathematical Physics (AREA)
- Pure & Applied Mathematics (AREA)
- Signal Processing (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
- Gyroscopes (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1153486A FR2974437B1 (fr) | 2011-04-21 | 2011-04-21 | Procede de simulation d'operations de controle non-destructif en conditions reelles utilisant des signaux synthetiques |
PCT/EP2012/056909 WO2012143327A1 (fr) | 2011-04-21 | 2012-04-16 | Procede de simulation d'operations de contrôle non-destructif en conditions reelles utilisant des signaux synthetiques |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2699895A1 true EP2699895A1 (fr) | 2014-02-26 |
Family
ID=45954675
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12714321.2A Ceased EP2699895A1 (fr) | 2011-04-21 | 2012-04-16 | Procede de simulation d'operations de contrôle non-destructif en conditions reelles utilisant des signaux synthetiques |
Country Status (8)
Country | Link |
---|---|
US (1) | US20140047934A1 (zh) |
EP (1) | EP2699895A1 (zh) |
CN (1) | CN103597346B (zh) |
BR (1) | BR112013026969A2 (zh) |
FR (1) | FR2974437B1 (zh) |
RU (1) | RU2594368C2 (zh) |
SG (2) | SG194516A1 (zh) |
WO (1) | WO2012143327A1 (zh) |
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US10994358B2 (en) | 2006-12-20 | 2021-05-04 | Lincoln Global, Inc. | System and method for creating or modifying a welding sequence based on non-real world weld data |
US9104195B2 (en) | 2006-12-20 | 2015-08-11 | Lincoln Global, Inc. | Welding job sequencer |
US8851896B2 (en) | 2008-08-21 | 2014-10-07 | Lincoln Global, Inc. | Virtual reality GTAW and pipe welding simulator and setup |
US9483959B2 (en) | 2008-08-21 | 2016-11-01 | Lincoln Global, Inc. | Welding simulator |
US8884177B2 (en) | 2009-11-13 | 2014-11-11 | Lincoln Global, Inc. | Systems, methods, and apparatuses for monitoring weld quality |
US8911237B2 (en) | 2008-08-21 | 2014-12-16 | Lincoln Global, Inc. | Virtual reality pipe welding simulator and setup |
US9318026B2 (en) | 2008-08-21 | 2016-04-19 | Lincoln Global, Inc. | Systems and methods providing an enhanced user experience in a real-time simulated virtual reality welding environment |
US9280913B2 (en) | 2009-07-10 | 2016-03-08 | Lincoln Global, Inc. | Systems and methods providing enhanced education and training in a virtual reality environment |
US8747116B2 (en) | 2008-08-21 | 2014-06-10 | Lincoln Global, Inc. | System and method providing arc welding training in a real-time simulated virtual reality environment using real-time weld puddle feedback |
US9330575B2 (en) | 2008-08-21 | 2016-05-03 | Lincoln Global, Inc. | Tablet-based welding simulator |
US8834168B2 (en) | 2008-08-21 | 2014-09-16 | Lincoln Global, Inc. | System and method providing combined virtual reality arc welding and three-dimensional (3D) viewing |
US9196169B2 (en) | 2008-08-21 | 2015-11-24 | Lincoln Global, Inc. | Importing and analyzing external data using a virtual reality welding system |
US8274013B2 (en) | 2009-03-09 | 2012-09-25 | Lincoln Global, Inc. | System for tracking and analyzing welding activity |
US9773429B2 (en) | 2009-07-08 | 2017-09-26 | Lincoln Global, Inc. | System and method for manual welder training |
US9221117B2 (en) | 2009-07-08 | 2015-12-29 | Lincoln Global, Inc. | System for characterizing manual welding operations |
US9011154B2 (en) | 2009-07-10 | 2015-04-21 | Lincoln Global, Inc. | Virtual welding system |
US10748447B2 (en) | 2013-05-24 | 2020-08-18 | Lincoln Global, Inc. | Systems and methods providing a computerized eyewear device to aid in welding |
US8569655B2 (en) | 2009-10-13 | 2013-10-29 | Lincoln Global, Inc. | Welding helmet with integral user interface |
US8569646B2 (en) | 2009-11-13 | 2013-10-29 | Lincoln Global, Inc. | Systems, methods, and apparatuses for monitoring weld quality |
US9468988B2 (en) | 2009-11-13 | 2016-10-18 | Lincoln Global, Inc. | Systems, methods, and apparatuses for monitoring weld quality |
CA2821671C (en) | 2010-12-13 | 2018-01-09 | Edison Welding Institute, Inc. | Welding training system |
US20160093233A1 (en) | 2012-07-06 | 2016-03-31 | Lincoln Global, Inc. | System for characterizing manual welding operations on pipe and other curved structures |
US9767712B2 (en) | 2012-07-10 | 2017-09-19 | Lincoln Global, Inc. | Virtual reality pipe welding simulator and setup |
US10930174B2 (en) | 2013-05-24 | 2021-02-23 | Lincoln Global, Inc. | Systems and methods providing a computerized eyewear device to aid in welding |
US20150072323A1 (en) | 2013-09-11 | 2015-03-12 | Lincoln Global, Inc. | Learning management system for a real-time simulated virtual reality welding training environment |
US10083627B2 (en) | 2013-11-05 | 2018-09-25 | Lincoln Global, Inc. | Virtual reality and real welding training system and method |
US9836987B2 (en) | 2014-02-14 | 2017-12-05 | Lincoln Global, Inc. | Virtual reality pipe welding simulator and setup |
CN106233358A (zh) | 2014-06-02 | 2016-12-14 | 林肯环球股份有限公司 | 用于人工焊工培训的系统和方法 |
FR3027392B1 (fr) * | 2014-10-15 | 2016-12-09 | Airbus Operations Sas | Procede et ensemble de verification de la calibration d'un systeme de controle non destructif de pieces. |
EP3319066A1 (en) | 2016-11-04 | 2018-05-09 | Lincoln Global, Inc. | Magnetic frequency selection for electromagnetic position tracking |
US10878591B2 (en) | 2016-11-07 | 2020-12-29 | Lincoln Global, Inc. | Welding trainer utilizing a head up display to display simulated and real-world objects |
US10913125B2 (en) | 2016-11-07 | 2021-02-09 | Lincoln Global, Inc. | Welding system providing visual and audio cues to a welding helmet with a display |
US10228693B2 (en) * | 2017-01-13 | 2019-03-12 | Ford Global Technologies, Llc | Generating simulated sensor data for training and validation of detection models |
US10997872B2 (en) | 2017-06-01 | 2021-05-04 | Lincoln Global, Inc. | Spring-loaded tip assembly to support simulated shielded metal arc welding |
US11557223B2 (en) | 2018-04-19 | 2023-01-17 | Lincoln Global, Inc. | Modular and reconfigurable chassis for simulated welding training |
US11475792B2 (en) | 2018-04-19 | 2022-10-18 | Lincoln Global, Inc. | Welding simulator with dual-user configuration |
US20220011269A1 (en) * | 2018-12-04 | 2022-01-13 | Ge Inspection Technologies, Lp | Digital twin of an automated non-destructive ultrasonic testing system |
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US20240119199A1 (en) * | 2021-02-19 | 2024-04-11 | INDIAN INSTITUTE OF TECHNOLOGY MADRAS (IIT Madras) | Method and system for generating time-efficient synthetic non-destructive testing data |
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-
2011
- 2011-04-21 FR FR1153486A patent/FR2974437B1/fr not_active Expired - Fee Related
-
2012
- 2012-04-16 WO PCT/EP2012/056909 patent/WO2012143327A1/fr active Application Filing
- 2012-04-16 CN CN201280019480.5A patent/CN103597346B/zh active Active
- 2012-04-16 RU RU2013151806/28A patent/RU2594368C2/ru not_active IP Right Cessation
- 2012-04-16 US US14/112,062 patent/US20140047934A1/en not_active Abandoned
- 2012-04-16 SG SG2013077193A patent/SG194516A1/en unknown
- 2012-04-16 EP EP12714321.2A patent/EP2699895A1/fr not_active Ceased
- 2012-04-16 SG SG10201605330SA patent/SG10201605330SA/en unknown
- 2012-04-16 BR BR112013026969A patent/BR112013026969A2/pt not_active IP Right Cessation
Non-Patent Citations (2)
Title |
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None * |
See also references of WO2012143327A1 * |
Also Published As
Publication number | Publication date |
---|---|
RU2013151806A (ru) | 2015-05-27 |
US20140047934A1 (en) | 2014-02-20 |
SG10201605330SA (en) | 2016-08-30 |
RU2594368C2 (ru) | 2016-08-20 |
BR112013026969A2 (pt) | 2017-01-10 |
CN103597346A (zh) | 2014-02-19 |
CN103597346B (zh) | 2016-09-14 |
SG194516A1 (en) | 2013-12-30 |
FR2974437A1 (fr) | 2012-10-26 |
WO2012143327A1 (fr) | 2012-10-26 |
FR2974437B1 (fr) | 2013-10-25 |
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