EP2695713A1 - Verfahren und Anlage zur Oberflächenbehandlung mit Wasserstrahl von Elementen aus steinigem Material - Google Patents
Verfahren und Anlage zur Oberflächenbehandlung mit Wasserstrahl von Elementen aus steinigem Material Download PDFInfo
- Publication number
- EP2695713A1 EP2695713A1 EP13003656.9A EP13003656A EP2695713A1 EP 2695713 A1 EP2695713 A1 EP 2695713A1 EP 13003656 A EP13003656 A EP 13003656A EP 2695713 A1 EP2695713 A1 EP 2695713A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- nozzles
- jets
- worked
- plant
- products
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 title claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 21
- 238000004381 surface treatment Methods 0.000 title 1
- 239000004575 stone Substances 0.000 claims abstract description 19
- 239000007788 liquid Substances 0.000 claims abstract description 14
- 230000008859 change Effects 0.000 claims abstract description 13
- 239000000047 product Substances 0.000 claims description 29
- 239000011265 semifinished product Substances 0.000 claims description 3
- 230000005684 electric field Effects 0.000 claims description 2
- 239000003082 abrasive agent Substances 0.000 description 11
- 230000033001 locomotion Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 238000012545 processing Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000010438 granite Substances 0.000 description 2
- 239000004579 marble Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000003252 repetitive effect Effects 0.000 description 2
- 238000006748 scratching Methods 0.000 description 2
- 230000002393 scratching effect Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 description 1
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000012994 industrial processing Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000003278 mimic effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 230000009834 selective interaction Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
Definitions
- water jets of high strength and high concentration may be directed to the surface, to act like a tool bit, to form particularly sharp cuts.
- the plant 1 also comprises feed means 5 for feeding the nozzles 4, 4', 4",... with a high-pressure liquid, preferably water with no abrasive material therein, adapted to generate high-pressure jets J to make cuts on the items P being worked.
- a high-pressure liquid preferably water with no abrasive material therein
- the head 3 is also associated with first drive means 6 for forward movement thereof in a longitudinal direction X relative to the support base 2, and hence relative to the items P thereon.
- These first drive means 6 may be designed to longitudinally transfer the head 3 in the longitudinal direction X, like in the illustrated configuration, and/or may be associated with the support base 2, e.g. via a roller bed or a conveyor belt, for longitudinally transferring the item P.
- FIGs. 2 to 5 show three different operating conditions, in which the nozzles 4 are aligned in a direction W coplanar with the transverse direction Y but inclined thereto at three different angles ⁇ , ⁇ , ⁇ , to change their projection relative to the vertical plane ⁇ .
- the adjustment means 7 may act on the rotating shaft 22 to promote its rotation about the axis of rotation R, which will change the projection of the pitch p and the relative distance d between cuts. Furthermore, they may be designed to also allow the shaft 22 to rotate by 360°, as schematically shown in Fig. 14 .
- the nozzles 4 are mounted to the head 3 via respective sections 25 that are movable relative to the elongate body 21 along its main extension axis L.
- the adjustment means 7 may comprise fourth drive means 28 for imparting an inclination ⁇ to the axis of rotation R relative to the vertical, to change the distance of the nozzles from the support base 2.
- the fourth drive means 28 may be associated directly with the head or with the rotating shaft 22 or the frame 10.
- the nozzles 4 of the central head 3 may have an outlet 29 with a maximum diameter ⁇ preferably ranging from 0,15mm to 0,60 mm and more preferably from 0,20 mm to 0,40 mm, e.g. of about 0,30 mm, to obtain jets J of small sizes.
- the outlets 29 may be of any shape, e.g. of circular, elliptical, square, rectangular, polygonal or the like shape, without limitation, to obtain cuts of various shapes.
- the deflector members 31 may be of mechanical or electromechanical type and comprise a plate 32, which is designed to move between an inoperative position, external to the relevant jet J and an operative position in which the plate 32 at least partially faces the outlet 29 of the corresponding nozzle 4, to at least partially intercept its jet J and reduce or substantially eliminate its impact pressure.
- the pressure regulator means 30 may be associated with the feed means 5 and comprise a plurality of electronically controlled valves operatively connected to each nozzle 4 for selective adjustment of their feeding pressure.
- the feed means 5 may be adapted to impart an electric charge of predetermined polarity to the water to be fed to the nozzles 4, and the pressure regulator means 30 may be in turn adapted to generate an electric or electromagnetic field at the nozzles 4, for deflecting the electrically charged jet J.
- the feed means 5 may be designed to charge the water to be fed to the nozzles 4 with a polarizing substance, such as an appropriately charged salt, which is adapted to interact with the downstream generated field to create a repulsive electric or electromagnetic force.
- a polarizing substance such as an appropriately charged salt
- the pressure regulator means 30 may comprise fifth drive means, not shown, for selectively rotating the elongate body 21 about its main extension axis L and/or one or more of the nozzles 4, as schematically shown in Fig. 18 , thereby allowing the jets J to be inclined to the vertical.
- drive means may include mechanical, electromechanical, hydraulic, oil-hydraulic, pneumatic, manual or automated actuators or the like, possibly controllable in an independent manner, and with procedures that are typical for this type of plants, and known to those skilled in the art, that will not have to be described herein in further detail.
- the method basically comprises a step a) of providing a moving or stationary support base for the items to be worked, a step b) of providing a plurality of nozzles for generating jets oriented toward the items to be worked, a step c) of feeding the nozzles with a high-pressure liquid adapted to create cuts on the items being worked, a step d) of forwardly moving the items relative to the head in the longitudinal direction, a step e) in which the relative positions of the nozzles are staggered in a transverse direction with a predetermined pitch, and the projection of their pitch is continuously adjusted on a vertical plane substantially parallel to a transverse direction, to change the transverse distance between the longitudinal cuts made by the jets.
- the step c) of feeding the jets comprises feeding only water, without using abrasives, at a feeding pressure above 1500 bar.
- the method may also comprise one or more additional steps of controlled displacement of the jets in one or more directions of translation and/or rotation, and a step of selective regulation of the impact pressure of jets, for carrying out all the operations as described above for the plant.
- a step g) may be provided of selectively regulating the impact pressure of the jets J on the items P being worked, said step being carried out by deflecting the individual jets J such that they do not impact the surface S being worked or impact it with not enough energy to deform the material and/or by selectively stopping water feeding to the individual nozzles 4.
- a step i) may be provided for recovering the feeding water of the emitted jets to recirculate and reuse it for feeding the nozzles 4, possibly after filtration, thereby creating a closed loop.
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Pretreatment Of Seeds And Plants (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL13003656T PL2695713T3 (pl) | 2012-08-09 | 2013-07-22 | Sposób obróbki powierzchniowej strumieniem wody elementów wykonanych z materiałów kamiennych |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT000208A ITVI20120208A1 (it) | 2012-08-09 | 2012-08-09 | Metodo ed impianto per la lavorazione superficiale a getto d'acqua di oggetti in materiale lapideo |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2695713A1 true EP2695713A1 (de) | 2014-02-12 |
EP2695713B1 EP2695713B1 (de) | 2016-11-02 |
Family
ID=46888608
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13003656.9A Active EP2695713B1 (de) | 2012-08-09 | 2013-07-22 | Verfahren zur Oberflächenbehandlung mit Wasserstrahl von Elementen aus steinigem Material |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP2695713B1 (de) |
DK (1) | DK2695713T3 (de) |
ES (1) | ES2612681T3 (de) |
IT (1) | ITVI20120208A1 (de) |
PL (1) | PL2695713T3 (de) |
PT (1) | PT2695713T (de) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0517048A1 (de) * | 1991-06-03 | 1992-12-09 | Jse Corporation | Verfahren zur Bearbeitung und Behandlung von Steinfläche und Anordnung dafür |
WO1999032262A1 (en) * | 1997-12-18 | 1999-07-01 | Apuania Corsi S.R.L. | Method and plant for surface abrasive treatment of stone materials, particularly stone slabs |
EP1977867A1 (de) | 2007-03-19 | 2008-10-08 | MAEMA S.r.l. | Strahlwerkzeug und Werkzeughaltekopf für die Bearbeitung von Platten und Blöcken aus Stein, Zement oder derartigen Materialien |
EP2105275A2 (de) | 2008-03-28 | 2009-09-30 | MAEMA S.r.l. | Verfahren und Mehrfachwerkzeugvorrichtung zum Flammen der Oberflächen von Produkten aus Stein oder steinartigen Materialen |
EP2478968A1 (de) * | 2011-01-21 | 2012-07-25 | MAEMA S.r.l. | Mehrfachwerkzeug-Strahlapparat für die Oberflächenbearbeitung harter Objekte |
-
2012
- 2012-08-09 IT IT000208A patent/ITVI20120208A1/it unknown
-
2013
- 2013-07-22 DK DK13003656.9T patent/DK2695713T3/en active
- 2013-07-22 ES ES13003656.9T patent/ES2612681T3/es active Active
- 2013-07-22 PT PT130036569T patent/PT2695713T/pt unknown
- 2013-07-22 PL PL13003656T patent/PL2695713T3/pl unknown
- 2013-07-22 EP EP13003656.9A patent/EP2695713B1/de active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0517048A1 (de) * | 1991-06-03 | 1992-12-09 | Jse Corporation | Verfahren zur Bearbeitung und Behandlung von Steinfläche und Anordnung dafür |
US5291694A (en) | 1991-06-03 | 1994-03-08 | Jse Corporation | Apparatus and method of working and finish treating a stone surface |
WO1999032262A1 (en) * | 1997-12-18 | 1999-07-01 | Apuania Corsi S.R.L. | Method and plant for surface abrasive treatment of stone materials, particularly stone slabs |
EP1045742A1 (de) | 1997-12-18 | 2000-10-25 | Apuania Corsi S.R.L. | Verfahren und vorrichtung zur abrasiven oberflächenbearbeitung von steinmaterialien |
EP1977867A1 (de) | 2007-03-19 | 2008-10-08 | MAEMA S.r.l. | Strahlwerkzeug und Werkzeughaltekopf für die Bearbeitung von Platten und Blöcken aus Stein, Zement oder derartigen Materialien |
EP2105275A2 (de) | 2008-03-28 | 2009-09-30 | MAEMA S.r.l. | Verfahren und Mehrfachwerkzeugvorrichtung zum Flammen der Oberflächen von Produkten aus Stein oder steinartigen Materialen |
EP2478968A1 (de) * | 2011-01-21 | 2012-07-25 | MAEMA S.r.l. | Mehrfachwerkzeug-Strahlapparat für die Oberflächenbearbeitung harter Objekte |
Also Published As
Publication number | Publication date |
---|---|
PT2695713T (pt) | 2017-02-10 |
ITVI20120208A1 (it) | 2014-02-10 |
PL2695713T3 (pl) | 2017-06-30 |
DK2695713T3 (en) | 2017-02-13 |
ES2612681T3 (es) | 2017-05-18 |
EP2695713B1 (de) | 2016-11-02 |
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