EP2687781B1 - Grid burners and method for monitoring the formation of a flame in a grid burner - Google Patents
Grid burners and method for monitoring the formation of a flame in a grid burner Download PDFInfo
- Publication number
- EP2687781B1 EP2687781B1 EP13176109.0A EP13176109A EP2687781B1 EP 2687781 B1 EP2687781 B1 EP 2687781B1 EP 13176109 A EP13176109 A EP 13176109A EP 2687781 B1 EP2687781 B1 EP 2687781B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- burner
- monitoring
- distribution plate
- surface burner
- monitoring region
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/02—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/26—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid with provision for a retention flame
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/72—Safety devices, e.g. operative in case of failure of gas supply
- F23D14/725—Protection against flame failure by using flame detection devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2900/00—Special features of, or arrangements for burners using fluid fuels or solid fuels suspended in a carrier gas
- F23D2900/00012—Liquid or gas fuel burners with flames spread over a flat surface, either premix or non-premix type, e.g. "Flächenbrenner"
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2900/00—Special features of, or arrangements for burners using fluid fuels or solid fuels suspended in a carrier gas
- F23D2900/00019—Outlet manufactured from knitted fibres
Definitions
- the invention relates to a surface burner according to the preamble of patent claim 1 and a method for monitoring flame formation in a surface burner according to claim 18.
- ⁇ burners are usually operated with gas, such as natural gas or biogas.
- liquid fuels such as heating oil, ethanol or methanol can also be considered as possible fuels.
- a gaseous fuel-air mixture is generated in a mixing chamber and fed through a perforated metal distributor plate to the burner surface, which can have a fiber knitted fabric, for example made of metal fibers or a ceramic fleece.
- the distributor plate serves to evenly distribute the fuel-air mixture that is burned on the side of the fiber-knitted fabric facing away from the distributor plate. There is therefore a flame area on the fiber knitted fabric or on the burner surface.
- fiber-knitted fabric is representative of any known type of flat fiber system or thread system and thus includes fiber materials or thread materials produced by knitting, warp knitting, crocheting, weaving, felting, fulling and / or pressing. Due to the statistical distribution of the fibers, threads, meshes and / or pores, their geometry cannot be reproducibly produced with the same precision as in other machining processes (e.g. machining).
- Such surface burners are used in particular in heating devices and hot water devices.
- a monitoring electrode for example an ionization electrode
- the Combustion quality and in particular the level of an oxygen content in the combustion mixture Due to the high temperature of the flame, the combustion mixture is ionized and has a measurable conductivity, which is measured with the aid of the monitoring electrode and made available to a control unit. This regulates the composition of the fuel-air mixture.
- a corresponding control is also known as air ratio control or lambda control and is used, for example, in SCOT technology (system control technology). Theoretically, optimal combustion values are always achieved regardless of the fuel quality, with no need to adapt the surface burner to the available fuel quality.
- EP 0 339 499 A2 it is proposed to generate flames with a greater length in the monitoring area than in the main area, which is achieved, for example, by providing smaller outlet openings in the distributor plate or reducing the air content in the fuel-air mixture. This is to ensure that the monitoring electrode always has a flame that can be used for ionization measurement.
- the invention is based on the object of eliminating the disadvantages of the prior art and of achieving a defined flame formation in the monitoring area, so that in particular a precise air ratio control is possible.
- the surface burner according to the invention thus has a distributor plate with a monitoring area and a main area, the fuel-air mixture flowing through the first fiber knitted fabric in the main area and being unaffected by the first fiber knitted fabric in the monitoring area.
- the condition and the shape of the first fiber knitted fabric have no effect whatsoever on the flame formation in the monitored area. Rather, a flame is formed in the monitored area independently of the first knitted fiber fabric.
- the distribution plate is furthermore protected from excessively high temperatures by the first knitted fiber fabric, so that the desired service life of the surface burner can be achieved. Since the flame formation in the monitoring area is not influenced or disturbed by the first fiber knitted fabric, it is possible to generate a geometrically precisely defined flame. This creates defined flame conditions without any scatter between different surface burners and without change over the service life. The defined relationships enable precise control over a large modulation range.
- the monitoring area is made much smaller than the main area, the monitoring area having a size of approximately 5 cm 2 to 15 cm 2 , in particular approximately 10 cm 2 .
- the monitored area is, for example, 50 mm x 20 mm and accordingly very small compared to the main area. Heat conduction in the distribution plate from the monitoring area into the main area, which is protected by the first fiber knitted fabric and accordingly has a lower temperature, is therefore possible without any problems, so that excessive overheating of the distribution plate in the monitoring area is not to be feared.
- a higher flow rate of the fuel-air mixture is often required in the monitoring area in order to generate a strong flame, which also means that the flame does not lie directly on the surface of the distributor plate, but also without the additional first fiber knitted fabric from the distribution plate is spaced. This ensures that a sufficiently strong flame is still generated in the monitoring area, even at low loads, in order to receive a usable ionization signal. Overheating of the distributor plate is therefore not to be feared even with low power.
- slot-shaped outlet openings can be provided in the distributor plate at least in the monitored area, which run perpendicular to the respectively closest edge of the monitored area. This ensures reliable heat dissipation from the monitored area into the main area.
- the distributor plate can be designed to be more permeable to the fuel-air mixture than in the main area. This can be achieved, for example, in that the sum of the open cross-sections per area is higher in the monitored area than in the main area. In particular, when the required power is low, a relatively strong flame is ensured in the monitoring area, which flame can be used to generate a sufficient ionization signal.
- the distributor plate can have a greater thickness in the monitored area than in the main area.
- the distributor plate is made from a metal or stainless steel sheet with a thickness of approximately 0.6 mm. In the monitored area, the thickness of the distribution plate is then increased to, for example, 1 mm or 1.5 mm.
- an additional sheet metal for example, made of stainless steel or a high temperature-resistant alloy such as a nickel-based alloy, which is welded to the distributor plate in the monitoring area. This further improves the dissipation of heat in the monitored area. This ensures that the first knitted fiber fabric is positioned securely on the distributor plate, ensuring that the first knitted fiber fabric does not protrude into the monitored area and thus influence the formation of flames in the monitored area.
- welding is a particularly simple option for fixing the first fiber knitted fabric to the distributor plate. The welding takes place, for example, via individual welding points.
- the monitoring area is free from the first fiber knitted fabric.
- the flame image generated in the monitored area is then essentially determined by the openings in the distributor plate.
- the burner surface in the monitoring area can be completely free, i.e. the distributor plate can be exposed so that the flames are generated in the monitoring area without the interposition of a burner medium.
- the distribution plate is covered downstream in the monitoring area by a second fiber knitted fabric, which has a lower flow resistance than the first fiber knitted fabric and forms part of the burner surface.
- the second fiber knitted fabric then protects the Distribution plate in the monitoring area, but has a significantly lower impact on the flow of the fuel-air mixture than the first fiber-knitted fabric.
- the first fiber knitted fabric can be produced from a proven, relatively thick metal fiber fabric that is sold, for example, under the name NIT 100 SE by Bekaert Combustion Technology.
- the second fiber knitted fabric is very thin, the ratio of covered areas to holes being very low, so that the fuel-air mixture can flow through the second fiber knitted fabric almost undisturbed.
- Influencing the flame pattern is then essentially determined by the shape of the openings in the distributor plate and is hardly influenced by the second fiber fabric.
- a metal-fiber knitted fabric offered by the Bekaert company under the name NIT 100 A can be used as the second fiber knitted fabric.
- the first knitted fiber fabric is advantageously connected to the second knitted fiber fabric, in particular welded. This ensures that the distribution plate is covered by a knitted fiber fabric at the transition from the monitored area to the main area so that local overheating cannot occur.
- a welding of metal-fiber-knitted fabrics, even of different mesh sizes and material thicknesses, is possible without any problems and represents a particularly simple and durable connection.
- the distributor plate is covered in the downstream monitoring area with a perforated, temperature-resistant metal sheet that forms a part with the burner surface.
- the sheet metal is made, for example, of a high-temperature-resistant stainless steel alloy and is perforated and / or perforated. Edges of the metal sheet adjoin the first fiber knitted fabric or are covered by the first fiber knitted fabric so that no thermally overloaded areas arise.
- the metal sheet protects the distribution sheet in the monitored area.
- the distribution plate is for example at a distance of 1 mm to 3 mm from the distribution plate in the monitored area arranged.
- the geometry of the perforation of the metal sheet can be produced with a very high repetition accuracy, so that a precisely defined flame is obtained.
- the sheet metal on the surface burner can be held freely stretchable in a longitudinal direction. This is possible, for example, by combining a fixed bearing with a floating bearing, with the sheet metal being fixed on only one narrow side and being displaceably mounted on an opposite narrow side and / or on the adjacent long sides. This avoids the occurrence of temperature stresses due to the different expansion behavior of the sheet metal in relation to the distributor plate.
- the distribution plate is preferably interrupted in the monitored area.
- the size of this interruption corresponds to the size of the monitoring area.
- the flow of the fuel-air mixture in the monitoring area is then not influenced at all by the distributor plate, but only by the sheet metal. Overall, this results in a very low flow resistance, so that the formation of a strong flame in the monitored area is ensured even at low power levels.
- the first knitted fiber fabric is penetrated by nozzles in the monitoring area.
- the entire distribution plate can be covered by the first knitted fiber fabric and thus protected from overheating, while at the same time ensuring that the first knitted fiber fabric in the monitoring area cannot influence the flow of the fuel-air mixture.
- the fuel-air mixture in the monitoring area is guided through the layer of the first fiber-knitted fabric and past this fiber-knitted fabric with the help of the nozzles and can thus be used to generate a defined flame.
- the nozzles can be used to hold the first knitted fiber fabric in place, for example to avoid sagging of the knitted fiber fabric, which can lead to stretching of the knitted fabric over its service life.
- the first fiber-knitted fabric can, for example, be force-fit at the nozzles and / or be held in a form-fitting manner.
- the nozzles pierce the fiber knitted fabric, so to speak, whereby the stitches of the fiber knitted fabric are stretched. Individual fibers of the fiber-knitted fabric are therefore not damaged.
- the nozzles can easily have a diameter of about 5 mm. Additionally or alternatively, the nozzles can also be welded or otherwise connected to the first fiber knitted fabric.
- the nozzles can each have a plurality of outlet channels. It is particularly preferred that the outlet channels run at least partially at an angle greater than or equal to 0 ° and less than 90 ° to a longitudinal axis of the nozzle. As a result, the fuel-air mixture escapes to the side, so that the flame lifts less from the burner surface. This is advantageous for an accurate ionization measurement in the flame and thus for setting and regulating an air ratio (residual oxygen content).
- the nozzles are preferably connected to the distributor plate, in particular welded or riveted.
- the position of the nozzles in relation to the distributor plate and the monitoring electrode is then clearly defined so that the nozzles can be used to position the fiber-knitted fabric. It is also possible to design the nozzles in one piece with the distributor plate, in which case these are in particular deep-drawn. This ensures a smooth transition from the distributor plate to the nozzles without the need for additional work steps.
- the invention is also achieved by a method for monitoring flame formation in a surface burner in that flame formation is monitored in a monitoring area, a fuel-air mixture in the monitoring area being guided past a first fiber fabric that covers a main area. It is provided that the monitored area is kept free from the fiber knitted fabric so that the fuel-air mixture in the monitored area can emerge unhindered from the first fiber knitted fabric from the distributor plate and can be used for geometrically defined flame formation.
- other burner media such as a second fiber knitted fabric or a metal sheet can then be used in the monitoring area be arranged to support the distributor plate in the monitoring area and to ensure a defined flame formation.
- a surface burner 1 is shown in three-dimensional representation, which has a box-shaped burner frame 2 in which a mixing chamber is formed.
- the surface burner 1 has a first fiber knitted fabric 3, which is arranged between the sides of the burner frame 2.
- the first fiber knitted fabric 3 forms a burner surface.
- a monitoring area 4 is free of the first fiber knitted fabric 3, so that a distribution plate 5 can be seen.
- the distribution plate 5 extends over the entire upper side of the surface burner 1 and is covered outside of the monitored area 4 in a main area 6 by the first fiber knitted fabric 3.
- Slit-shaped outlet openings 7 are formed in the distributor plate 5, each of which runs perpendicular to the nearest edge 8 of the monitoring area 4. This creates heat conduction paths, the heat from the monitored area 4 into the main area 6 transport, not interrupted by the outlet openings 7, so that a uniform and rapid heat dissipation can take place.
- a fuel-air mixture located in the mixing chamber inside the burner frame 2 can flow through the distributor plate 5 to the burner surface above the first fiber knitted fabric 3 in the main area 6 and above the distributor plate 5 in the monitoring area 4.
- the fuel-air mixture thus reaches the top of the first fiber knitted fabric 3 facing away from the distributor plate 5.
- the fuel-air mixture is ignited there and directly above the distributor plate 5 in the monitoring area 4 and the flames can then form.
- the first knitted fiber fabric 3 which is designed as a metal fiber knitted fabric, is welded to the distributor plate 5, which can be designed as a perforated stainless steel sheet, for example.
- the distributor plate 5 which can be designed as a perforated stainless steel sheet, for example.
- Figure 1 there is no knitted fiber fabric or other burner medium above the monitoring area 4.
- a second fiber-knitted fabric 21 that is lighter and / or thinner than the first fiber-knitted fabric 3 in order to cover the distribution plate 5 to protect against thermal stress also in the monitoring area.
- the second fiber knitted fabric should then have a lower flow resistance than the first fiber knitted fabric 3. This configuration is shown in FIG Fig. 3 shown.
- the surface burner 1 is shown in plan view.
- the distributor plate 5 is covered in the monitoring area 4 by a metal sheet 9 which has defined openings 10.
- the sheet metal 9 is designed as a perforated stainless steel sheet.
- the first fiber knitted fabric 3 is welded to the metal sheet 9 at the edge 8. In addition, the first fiber knitted fabric 3 is welded to the burner frame 2 and thus clearly positioned. In the monitoring area 4, the first fiber knitted fabric 3 can therefore not have any influence on the flame formation. Rather, the fuel-air mixture is passed through the metal sheet 9 or its openings 10, so that a defined flame can be generated.
- Fig. 3 shows the surface burner Fig. 1 in cross section.
- a second, much lighter and more permeable fiber knitted fabric 21 made of metal fibers is arranged in the monitoring area 4 than in the main area 6, so that the fuel-air mixture in the monitoring area is not or hardly influenced. This creates a defined flame in the monitored area.
- Fig. 4 shows an opposite of the representation in Fig. 3 only a slightly modified embodiment in which the second fiber knitted fabric 21 is not formed as a metal fiber knitted fabric but from a different material. Otherwise, the in Fig. 4 surface burners shown in Fig. 3 embodiment shown.
- Figure 5 shows the embodiment according to Figure 2 in cross section.
- the mixing chamber 11, which is surrounded by the burner frame 2, is covered on its upper side by the distributor plate 5.
- the first fiber-knitted fabric 3 is located on the distributor plate 5.
- the metal sheet 9 is located at a distance of about 1mm to 3mm above the distributor plate 5.
- the metal sheet 9 is on its narrow side 12 facing the burner frame 2 held freely movable on the burner frame 2 (floating bearing). At its opposite On the narrow side 13, the sheet metal 9 is firmly connected to the distributor plate 5, so that a fixed bearing is formed.
- the metal sheet 9 can therefore expand freely in the longitudinal direction, so that no thermal stresses occur.
- a fuel-air mixture passes from the mixing chamber 11 through the outlet openings 7 of the distributor plate 5 and flows through the first fiber knitted fabric 3 in the main area 6, so that flames can be formed on a side of the first fiber knitted fabric 3 facing away from the distributor plate 5.
- the fuel-air mixture flows through the openings 10 of the metal sheet 9, so that a defined flame is formed on a side of the metal sheet 9 facing away from the distributor plate 5.
- the distribution plate 5 is therefore protected in the main area 6 by the first fiber knitted fabric 3 and in the monitoring area 4 by the metal sheet 9 from thermal stress from the flames. Accordingly, the distributor plate 5 can be made relatively thin and, for example, have a thickness of 0.6 mm.
- the outlet openings 7 are arranged at a smaller distance from one another than in the main area 6. As a result, the volume flow per unit area in the monitored area 4 is greater than in the main area 6.
- the monitoring electrode 14 is therefore also referred to as an ionization electrode.
- FIG 6a a further embodiment of the surface burner 1 is shown in cross section, which largely according to the embodiments Figure 3 and Figure 5 corresponds.
- the distribution plate 5 has an interruption (recess) 15 in the monitoring area 4.
- the fuel-air mixture thus reaches the metal sheet 9 directly from the mixing chamber 11 through the interruption 15 and can exit through the openings 10.
- a flow resistance in the monitoring area 4 is very small and, in particular, significantly smaller than in the main area 6. This results in, for example, twice as much flow and thus a rising flame in the monitored area 4, whereby a thermal load on the metal sheet 9 is kept small.
- a strong flame is also ensured when only a low power is required from the surface burner 1 and accordingly relatively little fuel-air mixture is supplied.
- FIG 6b the surface burner 1 is shown in the operating state in which the flames 22 on the burner surface are ignited by a fuel-air mixture flowing out. A much more controlled, defined flame is formed in the monitoring area 4 than in the main area 6.
- the surface burner corresponds to 1 in Figures 6a and 6b according to the embodiment Figure 5 .
- FIG 7 Another embodiment of the surface burner 1 is shown in cross section, the entire burner surface, that is to say both the main area 6 and the monitoring area 4, being covered by the first fiber knitted fabric 3.
- nozzles 16 are provided in the monitored area 4, which penetrate the first fiber knitted fabric 3.
- stitches of the first fiber knitted fabric 3 are widened by the nozzles 16, as a result of which the first fiber knitted fabric 3 is held on the nozzles 16 in a force-locking and / or form-locking manner.
- the nozzles 16 are riveted into the distributor plate 5 and establish a fluid-conducting connection to the mixing chamber 11.
- Figure 8 shows an embodiment of the surface burner 1 in which the nozzles 16 are not as in the embodiment according to FIG Figure 7 are riveted, but have been formed in one piece from the distributor plate 5 by deep drawing. This results in very favorable flow conditions.
- the first fiber knitted fabric 3 is welded to the distributor plate 5 in the monitored area 4, with individual spot welds are sufficient.
- Figure 9 shows a sectional view of a preferred embodiment of the nozzles 16.
- the nozzle 16 has an outlet channel 18 lying on the longitudinal axis 17 and two lateral outlet channels 19, 20. This results in a very even distribution of the fuel-air mixture above the monitoring area 4 and thus a strong flame with a light ionization measurement that is reproducible from burner to burner.
- the inventive design of the surface burner 1 avoids the fundamental problem of flame scattering in the monitoring area 4, to which a monitoring electrode 14 is assigned, in that the flow of the fuel-air mixture is prevented from being influenced by the first fiber fabric 3 by the first knitted fiber fabric 3 is cut out in this area. Instead, either no burner medium at all is arranged in the monitoring area 4, so that the flames are formed directly above the distributor plate, or burner media are used that offer a lower flow resistance and / or more defined flow conditions than the first fiber knitted fabric 3 either a lighter second fiber knitted fabric is arranged, which has a lower flow resistance, or a metal sheet with openings that is not subject to aging like the fiber knitted fabric and can be manufactured and assembled with high repeatability.
- the distributor plate 5 is provided with a larger number of outlet openings in the area of the monitored area. It is also conceivable to interrupt the distribution plate in the area of the monitored area, for example to cut it out.
- This configuration ensures that the flame image can be generated in a very defined manner in the monitoring area.
- An uncooled area of the distributor plate in the monitored area is kept very small, so that good heat dissipation can take place. In this way, an exact definition of the outflow of the fuel-air mixture is obtained and a defined flame is generated that does not change over a longer period of time.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Combustion (AREA)
- Gas Burners (AREA)
Description
Die Erfindung betrifft einen Flächenbrenner nach dem Oberbegriff des Patentanspruches 1 und ein Verfahren zur Überwachung einer Flammenbildung bei einem Flächenbrenner nach Anspruch 18.The invention relates to a surface burner according to the preamble of
Flächenbrenner werden in der Regel mit Gas, wie beispielsweise Erdgas oder Biogas betrieben. Als mögliche Brennstoffe kommen aber auch flüssige Brennstoffe wie zum Beispiel Heizöl, Ethanol oder Methanol in Betracht. Dabei wird in der Regel in einer Mischkammer ein gasförmiges Brennstoff-Luft-Gemisch erzeugt und durch eine perforierte metallische Verteilerplatte zur Brenneroberfläche geführt, die ein Faser-Gewirk, beispielsweise aus Metallfasern oder einem Keramikflies, aufweisen kann. Die Verteilerplatte dient dabei zur gleichmäßigen Verteilung des Brennstoff-Luft-Gemisches, das an der von der Verteilerplatte abgewandten Seite des Faser-Gewirks verbrannt wird. Auf dem Faser-Gewirk beziehungsweise auf der Brenneroberfläche befindet sich also ein Flammenbereich. Der Begriff Faser-Gewirk steht hier stellvertretend für jede bekannte Art von flächigem Fasersystem oder Fadensystem und umfasst also durch Stricken, Wirken, Häkeln, Weben, Filzen, Walken und/oder Pressen hergestellte Fasermaterialien oder Fadenmaterialien. Ihre Geometrie ist wegen der statistischen Verteilung der Fasern, Fäden, Maschen und/oder Poren nicht mit der gleichen Präzision reproduzierbar herzustellen wie bei anderen Bearbeitungsprozessen (zum Beispiel spanende Bearbeitung).Surface burners are usually operated with gas, such as natural gas or biogas. However, liquid fuels such as heating oil, ethanol or methanol can also be considered as possible fuels. As a rule, a gaseous fuel-air mixture is generated in a mixing chamber and fed through a perforated metal distributor plate to the burner surface, which can have a fiber knitted fabric, for example made of metal fibers or a ceramic fleece. The distributor plate serves to evenly distribute the fuel-air mixture that is burned on the side of the fiber-knitted fabric facing away from the distributor plate. There is therefore a flame area on the fiber knitted fabric or on the burner surface. The term fiber-knitted fabric is representative of any known type of flat fiber system or thread system and thus includes fiber materials or thread materials produced by knitting, warp knitting, crocheting, weaving, felting, fulling and / or pressing. Due to the statistical distribution of the fibers, threads, meshes and / or pores, their geometry cannot be reproducibly produced with the same precision as in other machining processes (e.g. machining).
Derartige Flächenbrenner kommen insbesondere bei Heizgeräten und Warmwassergeräten zum Einsatz. Mit Hilfe einer Überwachungselektrode, beispielsweise einer lonisationselektrode, erfolgt eine Überwachung der Verbrennungsqualität und insbesondere der Höhe eines Sauerstoffgehalts im Verbrennungsgemisch. Aufgrund einer hohen Temperatur der Flamme ist das Verbrennungsgemisch ionisiert und weist eine messbare Leitfähigkeit auf, die mit Hilfe der Überwachungselektrode gemessen und einer Regeleinheit zur Verfügung gestellt wird. Damit erfolgt eine Regelung der Zusammensetzung des Brennstoff-Luft-Gemisches.Such surface burners are used in particular in heating devices and hot water devices. With the aid of a monitoring electrode, for example an ionization electrode, the Combustion quality and in particular the level of an oxygen content in the combustion mixture. Due to the high temperature of the flame, the combustion mixture is ionized and has a measurable conductivity, which is measured with the aid of the monitoring electrode and made available to a control unit. This regulates the composition of the fuel-air mixture.
Ein Überangebot an Verbrennungsluft, also ein zu großer Luftanteil im Brennstoff-Luft-Gemisch, soll dabei vermieden werden, da dies zu einer schlechten Energieausbeute und damit zu einem verringerten Wirkungsgrad führt. Eine entsprechende Regelung ist auch unter der Bezeichnung Luftzahlregelung oder Lambda-Regelung bekannt und kommt beispielsweise bei der SCOT-Technologie (Systemcontrol-Technologie) zum Einsatz. Theoretisch werden damit stets optimale Verbrennungswerte unabhängig von der Brennstoffbeschaffenheit erreicht, wobei eine Anpassung des Flächenbrenners an die jeweils verfügbare Brennstoffqualität nicht erforderlich ist.An oversupply of combustion air, i.e. too much air in the fuel-air mixture, should be avoided, since this leads to a poor energy yield and thus to a reduced degree of efficiency. A corresponding control is also known as air ratio control or lambda control and is used, for example, in SCOT technology (system control technology). Theoretically, optimal combustion values are always achieved regardless of the fuel quality, with no need to adapt the surface burner to the available fuel quality.
Allerdings sind bei Flächenbrennern mit Faser-Gewirk kaum klar definierte und lokal reproduzierbare Flammen erzeugbar (zum Beispiel im Bereich der Überwachungselektrode). Ein Faser-Gewirk ist nicht vollständig gleichförmig herstellbar. Aufgrund der nicht reproduzierbaren Gewirkgeometrie liegen dann keine hinsichtlich Flammengeometrie (Flammenbild, -länge, -form, usw.) oder Verbrennungsparameter (Flammentemperatur, Ausbrandgeschwindigkeit, Abheben der Flamme von oder Aufsitzen der Flamme auf der Brenneroberfläche, usw.) klar definierten Flammen vor. Daher streuen diese Werte über die Brenneroberfläche relativ stark. Außerdem verändert sich das Faser-Gewirk über die Lebensdauer und beeinflusst dadurch zusätzlich die Flammenbildung. Da die Flammenionisation aufgrund der oben dargelegten Abhängigkeiten schwankt, ist eine genaue Regelung der Luftzahl bzw. des Restsauerstoffgehaltes auf Grundlage des durch die Flamme fließenden lonisationsstroms über einen großen Modulationsbereich kaum möglich.However, with surface burners with a fiber-knitted fabric, it is hardly possible to generate clearly defined and locally reproducible flames (for example in the area of the monitoring electrode). A fiber knitted fabric cannot be produced completely uniformly. Due to the non-reproducible knitted geometry, there are no clearly defined flames in terms of flame geometry (flame shape, length, shape, etc.) or combustion parameters (flame temperature, burnout speed, the flame lifts off or the flame sits on the burner surface, etc.). Therefore, these values scatter relatively strongly over the burner surface. In addition, the knitted fiber fabric changes over its service life and thus also influences the formation of flames. Since the flame ionization fluctuates due to the dependencies set out above, precise regulation of the air ratio or the residual oxygen content on the basis of the ionization current flowing through the flame over a large modulation range is hardly possible.
In
In
Eine Streuung der Flammenbildung wird aber durch diese Maßnahme nicht vollständig behoben. Insbesondere über einen längeren Zeitraum kann es dabei zu einer Veränderung des Flammenbildes kommen.
Der Erfindung liegt die Aufgabe zugrunde, die Nachteile des Stands der Technik zu beseitigen und eine definierte Flammenbildung im Überwachungsbereich zu erreichen, so dass insbesondere eine genaue Luftzahlregelung möglich ist.However, this measure does not completely eliminate the spread of the flame formation. In particular over a longer period of time, the flame pattern can change.
The invention is based on the object of eliminating the disadvantages of the prior art and of achieving a defined flame formation in the monitoring area, so that in particular a precise air ratio control is possible.
Erfindungsgemäß wird diese Aufgabe mit den Merkmalen des Patentanspruches 1 beziehungsweise mit den Merkmalen des Patentanspruches 18 gelöst. Vorteilhafte Weiterbildungen sind den Unteransprüchen zu entnehmen.According to the invention, this object is achieved with the features of
Der erfindungsgemäße Flächenbrenner weist also eine Verteilerplatte mit einem Überwachungsbereich und einem Hauptbereich auf, wobei das Brennstoff-Luft-Gemisch im Hauptbereich das erste Faser-Gewirk durchströmt und im Überwachungsbereich vom ersten Faser-Gewirk unbeeinflusst ist. Der Zustand und die Form des ersten Faser-Gewirkes haben für die Flammenbildung im Überwachungsbereich also überhaupt keine Auswirkungen. Vielmehr erfolgt eine Flammenbildung im Überwachungsbereich unabhängig vom ersten Faser-Gewirk. Im Hauptbereich wird die Verteilerplatte weiterhin durch das erste Faser-Gewirk insbesondere vor zu hohen Temperaturen geschützt, sodass die gewünschte Lebensdauer des Flächenbrenners erreicht werden kann. Da im Überwachungsbereich die Flammenbildung nicht durch das erste Faser-Gewirk beeinflusst beziehungsweise gestört wird, ist es möglich, eine geometrisch genau definierte Flamme zu erzeugen. Damit entstehen definierte Flammenverhältnisse ohne Streuung zwischen verschiedenen Flächenbrennern und ohne Veränderung über die Lebensdauer. Die definierten Verhältnisse ermöglichen dabei eine genaue Regelung über einen großen Modulationsbereich.The surface burner according to the invention thus has a distributor plate with a monitoring area and a main area, the fuel-air mixture flowing through the first fiber knitted fabric in the main area and being unaffected by the first fiber knitted fabric in the monitoring area. The condition and the shape of the first fiber knitted fabric have no effect whatsoever on the flame formation in the monitored area. Rather, a flame is formed in the monitored area independently of the first knitted fiber fabric. In the main area, the distribution plate is furthermore protected from excessively high temperatures by the first knitted fiber fabric, so that the desired service life of the surface burner can be achieved. Since the flame formation in the monitoring area is not influenced or disturbed by the first fiber knitted fabric, it is possible to generate a geometrically precisely defined flame. This creates defined flame conditions without any scatter between different surface burners and without change over the service life. The defined relationships enable precise control over a large modulation range.
Insbesondere werden im Überwachungsbereich an der Überwachungselektrode eine von Brenner zu Brenner reproduzierbare Gemischausströmgeometrie und damit reproduzierbare Flammenparameter geschaffen, die eine von Brenner zu Brenner reproduzierbare und nicht alterungsabhängige lonisationsmessung gestatten.In particular, in the monitoring area on the monitoring electrode, a mixture outflow geometry that is reproducible from burner to burner and thus reproducible flame parameters are created, which allow ionization measurement that is reproducible from burner to burner and that is not age-dependent.
Dabei ist besonders bevorzugt, dass der Überwachungsbereich sehr viel kleiner ausgebildet ist als der Hauptbereich, wobei der Überwachungsbereich eine Größe von etwa 5 cm2 bis 15 cm2, insbesondere von circa 10 cm2 aufweist. Der Überwachungsbereich ist beispielsweise 50 mm x 20 mm groß und dementsprechend gegenüber dem Hauptbereich sehr klein. Eine Wärmeleitung in der Verteilerplatte vom Überwachungsbereich in den Hauptbereich, der durch das erste Faser-Gewirk geschützt ist und dementsprechend eine geringere Temperatur aufweist, ist daher problemlos möglich, sodass eine zu starke Überhitzung der Verteilerplatte im Überwachungsbereich nicht zu befürchten ist. Dabei wird häufig im Überwachungsbereich eine größere Durchströmungsgeschwindigkeit des Brennstoff-Luft-Gemisches gefordert, um eine kräftige Flamme zu erzeugen, was auch dazu führt, dass die Flamme nicht direkt auf der Oberfläche der Verteilerplatte anliegt, sondern auch ohne das zusätzliche erste Faser-Gewirk von der Verteilerplatte beabstandet ist. Damit wird sichergestellt, dass auch bei Kleinlast noch eine ausreichend starke Flamme im Überwachungsbereich erzeugt wird, um ein verwertbares lonisationssignal zu bekommen. Eine Überhitzung der Verteilerplatte ist damit auch bei geringen Leistungen nun nicht zu befürchten.It is particularly preferred that the monitoring area is made much smaller than the main area, the monitoring area having a size of approximately 5 cm 2 to 15 cm 2 , in particular approximately 10 cm 2 . The monitored area is, for example, 50 mm x 20 mm and accordingly very small compared to the main area. Heat conduction in the distribution plate from the monitoring area into the main area, which is protected by the first fiber knitted fabric and accordingly has a lower temperature, is therefore possible without any problems, so that excessive overheating of the distribution plate in the monitoring area is not to be feared. A higher flow rate of the fuel-air mixture is often required in the monitoring area in order to generate a strong flame, which also means that the flame does not lie directly on the surface of the distributor plate, but also without the additional first fiber knitted fabric from the distribution plate is spaced. This ensures that a sufficiently strong flame is still generated in the monitoring area, even at low loads, in order to receive a usable ionization signal. Overheating of the distributor plate is therefore not to be feared even with low power.
Um Wärmeleitwege vom Überwachungsbereich in den Hauptbereich der Verteilerplatte nicht zu unterbrechen, können in der Verteilerplatte zumindest im Überwachungsbereich schlitzförmige Auslassöffnungen vorgesehen sein, die senkrecht zum jeweils nächstliegenden Rand des Überwachungsbereichs verlaufen. Damit wird eine sichere Wärmeableitung vom Überwachungsbereich in den Hauptbereich sichergestellt.In order not to interrupt heat conduction paths from the monitored area into the main area of the distributor plate, slot-shaped outlet openings can be provided in the distributor plate at least in the monitored area, which run perpendicular to the respectively closest edge of the monitored area. This ensures reliable heat dissipation from the monitored area into the main area.
Im Überwachungsbereich kann die Verteilerplatte dabei durchlässiger für das Brennstoff-Luft-Gemisch ausgebildet sein als im Hauptbereich. Dies ist beispielsweise dadurch realisierbar, das die Summe der offenen Querschnitte je Fläche im Überwachungsbereich höher ist als im Hauptbereich. Insbesondere bei einer geringen geforderten Leistung wird damit eine relativ kräftige Flamme im Überwachungsbereich gewährleistet, die zur Erzeugung eines ausreichenden lonisationssignals genutzt werden kann.In the monitoring area, the distributor plate can be designed to be more permeable to the fuel-air mixture than in the main area. This can be achieved, for example, in that the sum of the open cross-sections per area is higher in the monitored area than in the main area. In particular, when the required power is low, a relatively strong flame is ensured in the monitoring area, which flame can be used to generate a sufficient ionization signal.
Zusätzlich oder alternativ kann die Verteilerplatte im Überwachungsbereich eine höhere Dicke aufweisen als im Hauptbereich. Beispielsweise ist die Verteilerplatte aus einem Metall- oder Edelstahlblech mit einer Dicke von etwa 0,6 mm hergestellt. Im Überwachungsbereich wird dann die Dicke der Verteilerplatte auf beispielsweise 1 mm oder 1,5 mm erhöht. Dafür kann ein zusätzliches Blech beispielsweise aus Edelstahl oder einer hochtemperaturfesten Legierung wie einer Nickel-Basislegierung gebildet sein, das im Überwachungsbereich an die Verteilerplatte angeschweißt wird. Dadurch wird eine Ableitung der Wärme im Überwachungsbereich weiter verbessert. Damit wird eine sichere Positionierung des ersten Faser-Gewirkes an der Verteilerplatte erhalten, wobei sichergestellt wird, dass das erste Faser-Gewirk nicht in den Überwachungsbereich ragt und damit die Flammenbildung im Überwachungsbereich beeinflusst. Eine Verschweißung stellt bei einem Metallfaser-Gewirk eine besonders einfache Möglichkeit dar, um das erste Faser-Gewirk an der Verteilerplatte zu fixieren. Die Verschweißung erfolgt beispielsweise über einzelne Schweißpunkte.Additionally or alternatively, the distributor plate can have a greater thickness in the monitored area than in the main area. For example, the distributor plate is made from a metal or stainless steel sheet with a thickness of approximately 0.6 mm. In the monitored area, the thickness of the distribution plate is then increased to, for example, 1 mm or 1.5 mm. For this purpose, an additional sheet metal, for example, made of stainless steel or a high temperature-resistant alloy such as a nickel-based alloy, which is welded to the distributor plate in the monitoring area. This further improves the dissipation of heat in the monitored area. This ensures that the first knitted fiber fabric is positioned securely on the distributor plate, ensuring that the first knitted fiber fabric does not protrude into the monitored area and thus influence the formation of flames in the monitored area. In the case of a metal fiber knitted fabric, welding is a particularly simple option for fixing the first fiber knitted fabric to the distributor plate. The welding takes place, for example, via individual welding points.
In einer bevorzugten Ausgestaltung ist der Überwachungsbereich frei vom ersten Faser-Gewirk. Das erzeugte Flammenbild im Überwachungsbereich wird dann im Wesentlichen durch die Öffnungen in der Verteilerplatte bestimmt. Dabei kann die Brenneroberfläche im Überwachungsbereich völlig frei sein, die Verteilerplatte also offen liegen, sodass die Flammen ohne Zwischenschaltung eines Brennermediums im Überwachungsbereich erzeugt werden.In a preferred embodiment, the monitoring area is free from the first fiber knitted fabric. The flame image generated in the monitored area is then essentially determined by the openings in the distributor plate. The burner surface in the monitoring area can be completely free, i.e. the distributor plate can be exposed so that the flames are generated in the monitoring area without the interposition of a burner medium.
In einer bevorzugten Ausführungsform ist die Verteilerplatte im Überwachungsbereich strömungsabwärts von einem zweiten Faser-Gewirk überdeckt, das einen geringeren Strömungswiderstand aufweist als das erste Faser-Gewirk und einen Teil der Brenneroberfläche bildet. Das zweite Faser-Gewirk bewirkt dann einen Schutz der Verteilerplatte im Überwachungsbereich, beeinflusst die Strömung des Brennstoff-Luft-Gemisches aber deutlich geringer als das erste Faser-Gewirk. Das erste Faser-Gewirk kann aus einem bewährten, relativ dicken Metallfasergewebe hergestellt werden, dass beispielsweise unter der Bezeichnung NIT 100 SE der Firma Bekaert Combustion Technology vertrieben wird. Das zweite Faser-Gewirk ist demgegenüber sehr dünn, wobei ein Verhältnis von verdeckten Bereichen zu Löchern sehr gering ist, sodass das Brennstoff-Luft-Gemisch nahezu ungestört durch das zweite Faser-Gewirk hindurchströmen kann. Eine Beeinflussung des Flammenbildes wird dann im Wesentlichen durch die Form der Öffnungen in der Verteilerplatte bestimmt und durch das zweite Faser-Gewirk kaum beeinflusst. Als zweites Faser-Gewirk kann beispielsweise ein unter der Bezeichnung NIT 100 A von der Firma Bekaert angebotenes Metall-Faser-Gestrick verwendet werden. Insbesondere bei einer ohnehin stärkeren Durchströmung der Verteilerplatte im Überwachungsbereich als im Hauptbereich wird eine Überhitzung des zweiten Faser-Gewirkes nicht zu befürchten sein, da im Überwachungsbereich eine leicht abhebende Flamme und eine verstärkte Kühlung erhalten wird.In a preferred embodiment, the distribution plate is covered downstream in the monitoring area by a second fiber knitted fabric, which has a lower flow resistance than the first fiber knitted fabric and forms part of the burner surface. The second fiber knitted fabric then protects the Distribution plate in the monitoring area, but has a significantly lower impact on the flow of the fuel-air mixture than the first fiber-knitted fabric. The first fiber knitted fabric can be produced from a proven, relatively thick metal fiber fabric that is sold, for example, under the name NIT 100 SE by Bekaert Combustion Technology. In contrast, the second fiber knitted fabric is very thin, the ratio of covered areas to holes being very low, so that the fuel-air mixture can flow through the second fiber knitted fabric almost undisturbed. Influencing the flame pattern is then essentially determined by the shape of the openings in the distributor plate and is hardly influenced by the second fiber fabric. A metal-fiber knitted fabric offered by the Bekaert company under the name NIT 100 A can be used as the second fiber knitted fabric. In particular with a stronger flow through the distributor plate in the monitoring area than in the main area, overheating of the second fiber knitted fabric is not to be feared, since a slightly lifted flame and increased cooling is obtained in the monitoring area.
Vorteilhafterweise ist dabei das erste Faser-Gewirk mit dem zweiten Faser-Gewirk verbunden, insbesondere verschweißt. Damit wird sichergestellt, dass auch beim Übergang vom Überwachungsbereich in den Hauptbereich die Verteilerplatte von einem Faser-Gewirk überdeckt ist, sodass es nicht zu einer lokalen Überhitzung kommen kann. Eine Verschweißung von Metall-Faser-Gewirken auch unterschiedlicher Maschengrößen und Materialstärken ist dabei problemlos möglich und stellt eine besonders einfache und haltbare Verbindung dar.The first knitted fiber fabric is advantageously connected to the second knitted fiber fabric, in particular welded. This ensures that the distribution plate is covered by a knitted fiber fabric at the transition from the monitored area to the main area so that local overheating cannot occur. A welding of metal-fiber-knitted fabrics, even of different mesh sizes and material thicknesses, is possible without any problems and represents a particularly simple and durable connection.
In einer alternativen Ausführungsform ist die Verteilerplatte im Überwachungsbereich strömungsabwärts mit einem perforierten, temperaturbeständigen Metallblech überdeckt, dass einen Teil mit der Brenneroberfläche bildet. Das Metallblech ist beispielsweise aus einer hochtemperaturfesten Edelstahllegierung gefertigt und gelocht und/oder perforiert. Ränder des Metallblechs schließen dabei an das erste Faser-Gewirk an oder sind durch das erste Faser-Gewirk abgedeckt, sodass keine thermisch überlasteten Bereiche entstehen. Durch das Metallblech erfolgt ein Schutz des Verteilblechs im Überwachungsbereich. Das Verteilblech wird dabei beispielsweise in einem Abstand von 1 mm bis 3 mm zum Verteilblech im Überwachungsbereich angeordnet. Die Geometrie der Perforation des Metallblechs kann dabei mit einer sehr hohen Wiederholungsgenauigkeit hergestellt werden, sodass eine genau definierte Flamme erhalten wird.In an alternative embodiment, the distributor plate is covered in the downstream monitoring area with a perforated, temperature-resistant metal sheet that forms a part with the burner surface. The sheet metal is made, for example, of a high-temperature-resistant stainless steel alloy and is perforated and / or perforated. Edges of the metal sheet adjoin the first fiber knitted fabric or are covered by the first fiber knitted fabric so that no thermally overloaded areas arise. The metal sheet protects the distribution sheet in the monitored area. The distribution plate is for example at a distance of 1 mm to 3 mm from the distribution plate in the monitored area arranged. The geometry of the perforation of the metal sheet can be produced with a very high repetition accuracy, so that a precisely defined flame is obtained.
Dabei kann das Metallblech am Flächenbrenner in einer Längsrichtung frei dehnbar gehalten sein. Dies ist beispielsweise durch eine Kombination eines Festlagers mit einem Loslager möglich, wobei das Metallblech also nur an einer Schmalseite fixiert ist und an einer gegenüberliegenden Schmalseite und/oder an den benachbarten Längsseiten verschieblich gelagert ist. Dadurch wird das Auftreten von Temperaturspannungen aufgrund unterschiedlicher Ausdehnungsverhalten des Metallblechs gegenüber der Verteilerplatte vermieden.The sheet metal on the surface burner can be held freely stretchable in a longitudinal direction. This is possible, for example, by combining a fixed bearing with a floating bearing, with the sheet metal being fixed on only one narrow side and being displaceably mounted on an opposite narrow side and / or on the adjacent long sides. This avoids the occurrence of temperature stresses due to the different expansion behavior of the sheet metal in relation to the distributor plate.
Bevorzugterweise ist die Verteilerplatte im Überwachungsbereich unterbrochen. Die Größe dieser Unterbrechung entspricht dabei der Größe des Überwachungsbereichs. Die Strömung des Brennstoff-Luft-Gemisches wird dann im Überwachungsbereich überhaupt nicht durch die Verteilerplatte beeinflusst, sondern nur durch das Metallblech. Insgesamt ergibt sich damit ein sehr niedriger Strömungswiderstand, sodass auch bei geringen Leistungen die Ausbildung einer starken Flamme im Überwachungsbereich sichergestellt ist.The distribution plate is preferably interrupted in the monitored area. The size of this interruption corresponds to the size of the monitoring area. The flow of the fuel-air mixture in the monitoring area is then not influenced at all by the distributor plate, but only by the sheet metal. Overall, this results in a very low flow resistance, so that the formation of a strong flame in the monitored area is ensured even at low power levels.
In einer alternativen bevorzugten Ausgestaltung ist das erste Faser-Gewirk im Überwachungsbereich von Düsen durchdrungen. Dadurch kann die gesamte Verteilerplatte vom ersten Faser-Gewirk überdeckt sein und damit vor Überhitzung geschützt werden, wobei gleichzeitig sichergestellt ist, dass durch das erste Faser-Gewirk im Überwachungsbereich keine Beeinflussung der Strömung des Brennstoff-Luft-Gemischs erfolgen kann. Vielmehr wird das Brennstoff-Luft-Gemisch im Überwachungsbereich mit Hilfe der Düsen durch die Schicht des ersten Faser-Gewirks hindurch und an diesem Faser-Gewirk vorbeigeführt und kann so zur Erzeugung einer definierten Flamme genutzt werden.In an alternative preferred embodiment, the first knitted fiber fabric is penetrated by nozzles in the monitoring area. As a result, the entire distribution plate can be covered by the first knitted fiber fabric and thus protected from overheating, while at the same time ensuring that the first knitted fiber fabric in the monitoring area cannot influence the flow of the fuel-air mixture. Rather, the fuel-air mixture in the monitoring area is guided through the layer of the first fiber-knitted fabric and past this fiber-knitted fabric with the help of the nozzles and can thus be used to generate a defined flame.
Dabei können die Düsen gleichzeitig dazu verwendet werden, das erste Faser-Gewirk örtlich festzuhalten, um beispielsweise ein Durchhängen des Faser-Gewirkes zu vermeiden, das über die Lebensdauer zu einer Dehnung des Gewirkes führen kann. Dafür kann das erste Faser-Gewirk beispielsweise an den Düsen kraftschlüssig und/oder formschlüssig gehalten sein. Dafür wird das Faser-Gewirk von den Düsen sozusagen durchstoßen, wobei Maschen des Faser-Gewirkes gedehnt werden. Einzelne Fasern des Faser-Gewirks werden also nicht beschädigt. Die Düsen können dabei problemlos einen Durchmesser von etwa 5 mm aufweisen. Zusätzlich oder alternativ können die Düsen mit dem ersten Faser-Gewirk auch verschweißt sein oder anderweitig verbunden sein.At the same time, the nozzles can be used to hold the first knitted fiber fabric in place, for example to avoid sagging of the knitted fiber fabric, which can lead to stretching of the knitted fabric over its service life. For this purpose, the first fiber-knitted fabric can, for example, be force-fit at the nozzles and / or be held in a form-fitting manner. For this purpose, the nozzles pierce the fiber knitted fabric, so to speak, whereby the stitches of the fiber knitted fabric are stretched. Individual fibers of the fiber-knitted fabric are therefore not damaged. The nozzles can easily have a diameter of about 5 mm. Additionally or alternatively, the nozzles can also be welded or otherwise connected to the first fiber knitted fabric.
Für eine gleichmäßige Verteilung des Brennstoff-Luft-Gemisches können die Düsen jeweils mehrere Austrittskanäle aufweisen. Dabei ist besonders bevorzugt, dass die Austrittskanäle zumindest teilweise in einem Winkel größer oder gleich 0° und kleiner als 90° zu einer Düsenlängsachse verlaufen. Dadurch erfolgt ein seitliches Entweichen des Brennstoff-Luft-Gemisches, sodass die Flamme weniger stark von der Brenneroberfläche abhebt. Dies ist vorteilhaft für eine genaue lonisationsmessung in der Flamme und damit für die Einstellung und Regelung einer Luftzahl (Restsauerstoffgehalt).For a uniform distribution of the fuel-air mixture, the nozzles can each have a plurality of outlet channels. It is particularly preferred that the outlet channels run at least partially at an angle greater than or equal to 0 ° and less than 90 ° to a longitudinal axis of the nozzle. As a result, the fuel-air mixture escapes to the side, so that the flame lifts less from the burner surface. This is advantageous for an accurate ionization measurement in the flame and thus for setting and regulating an air ratio (residual oxygen content).
Vorzugsweise sind die Düsen mit der Verteilerplatte verbunden, insbesondere verschweißt oder vernietet. Die Position der Düsen bezüglich der Verteilerplatte und der Überwachungselektrode ist dann eindeutig definiert, sodass die Düsen zur Positionierung des Faser-Gewirkes genutzt werden können. Es ist auch möglich, die Düsen einstückig mit der Verteilerplatte auszubilden, wobei diese insbesondere tiefgezogen sind. Dadurch ist ein gleichmäßiger Übergang von der Verteilerplatte in die Düsen sichergestellt, ohne dass es zusätzlicher Arbeitsschritte bedarf.The nozzles are preferably connected to the distributor plate, in particular welded or riveted. The position of the nozzles in relation to the distributor plate and the monitoring electrode is then clearly defined so that the nozzles can be used to position the fiber-knitted fabric. It is also possible to design the nozzles in one piece with the distributor plate, in which case these are in particular deep-drawn. This ensures a smooth transition from the distributor plate to the nozzles without the need for additional work steps.
Die Erfindung wird auch durch ein Verfahren zur Überwachung einer Flammenbildung bei einem Flächenbrenner dadurch gelöst, dass eine Flammenbildung in einem Überwachungsbereich überwacht wird, wobei ein Brennstoff-Luft-Gemisch im Überwachungsbereich an einem ersten Faser-Gewirk, das einen Hauptbereich überdeckt, vorbeigeführt wird. Dabei wird vorgesehen, dass der Überwachungsbereich vom Faser-Gewirk freigehalten wird, sodass das Brennstoff-Luft-Gemisch im Überwachungsbereich ungehindert vom ersten Faser-Gewirk aus der Verteilerplatte austreten und zur geometrisch definierten Flammenbildung benutzt werden kann. Im Überwachungsbereich können dann anstelle des ersten Faser-Gewirkes andere Brennermedien wie ein zweites Faser-Gewirk oder ein Metallblech angeordnet werden, um die Verteilerplatte im Überwachungsbereich zu stützen und eine definierte Flammenbildung zu gewährleisten. Die im Zusammenhang mit dem Flächenbrenner erläuterten Merkmale und Vorteile ergeben sich damit auch im Zusammenhang mit dem Verfahren.The invention is also achieved by a method for monitoring flame formation in a surface burner in that flame formation is monitored in a monitoring area, a fuel-air mixture in the monitoring area being guided past a first fiber fabric that covers a main area. It is provided that the monitored area is kept free from the fiber knitted fabric so that the fuel-air mixture in the monitored area can emerge unhindered from the first fiber knitted fabric from the distributor plate and can be used for geometrically defined flame formation. Instead of the first fiber knitted fabric, other burner media such as a second fiber knitted fabric or a metal sheet can then be used in the monitoring area be arranged to support the distributor plate in the monitoring area and to ensure a defined flame formation. The features and advantages explained in connection with the surface burner thus also result in connection with the method.
In der Zeichnung sind Ausführungsbeispiele der Erfindung dargestellt. Hierin zeigen:
- Fig. 1
- einen Flächenbrenner in räumlicher Darstellung;
- Fig. 2
- einen Flächenbrenner in Draufsicht;
- Fig. 3
- einen Flächenbrenner einer ersten Ausführungsform im Schnitt;
- Fig. 4
- einen Flächenbrenner einer zweiten Ausführungsform im Schnitt;
- Fig. 5
- einen Flächenbrenner einer weiteren Ausführungsform im Schnitt;
- Fig. 6a
- einen Flächenbrenner einer weiteren Ausführungsform im Schnitt;
- Fig. 6b
- den Flächenbrenner nach
Fig. 6a im Betriebszustand; - Fig. 7
- eine weitere Ausführungsform des Flächenbrenners im Schnitt;
- Fig. 8
- ein Detail des Flächenbrenners im Schnitt und
- Fig. 9
- eine Düse des Flächenbrenners in Schnittansicht.
- Fig. 1
- a surface burner in a spatial representation;
- Fig. 2
- a surface burner in plan view;
- Fig. 3
- a surface burner of a first embodiment in section;
- Fig. 4
- a surface burner of a second embodiment in section;
- Fig. 5
- a surface burner of a further embodiment in section;
- Figure 6a
- a surface burner of a further embodiment in section;
- Figure 6b
- the surface burner
Figure 6a in operating condition; - Fig. 7
- a further embodiment of the surface burner in section;
- Fig. 8
- a detail of the surface burner in section and
- Fig. 9
- a nozzle of the surface burner in sectional view.
In
Ein Überwachungsbereich 4 ist frei vom ersten Faser-Gewirk 3, sodass eine Verteilerplatte 5 zu sehen ist. Die Verteilerplatte 5 erstreckt sich über die gesamte Oberseite des Flächenbrenners 1 und ist außerhalb des Überwachungsbereichs 4 in einem Hauptbereich 6 vom ersten Faser-Gewirk 3 abgedeckt. In der Verteilerplatte 5 sind schlitzförmige Auslassöffnungen 7 ausgebildet, die jeweils senkrecht zum nächstliegenden Rand 8 des Überwachungsbereichs 4 verlaufen. Dadurch sind Wärmeleitwege, die Wärme vom Überwachungsbereich 4 in den Hauptbereich 6 transportieren, von den Auslassöffnungen 7 nicht unterbrochen, sodass eine gleichmäßige und schnelle Wärmeabfuhr erfolgen kann.A
Ein Brennstoff-Luft-Gemisch, das sich in der Mischkammer innerhalb des Brennerrahmens 2 befindet, kann durch die Verteilerplatte 5 zur Brenneroberfläche oberhalb des ersten Faser-Gewirks 3 im Hauptbereich 6 und oberhalb der Verteilerplatte 5 im Überwachungsbereich 4 strömen. Damit gelangt das Brennstoff-Luft-Gemisch auf die von der Verteilerplatte 5 abgewandte Oberseite des ersten Faser-Gewirkes 3. Dort und direkt oberhalb der Verteilerplatte 5 im Überwachungsbereich 4 wird das Brennstoff-Luft-Gemisch gezündet und können sich dann die Flammen ausbilden.A fuel-air mixture located in the mixing chamber inside the
Um im Überwachungsbereich 4 einen größeren Gemisch-Volumendurchsatz zu erreichen und damit eine kräftigere Flammenbildung zu generieren, können im Bereich des Überwachungsbereichs 4 der Verteilerplatte 5 mehrere und/oder größere Auslassöffnungen 7 vorgesehen sein als im Hauptbereich 6. Dadurch wird erreicht, dass die im Überwachungsbereich 4 erzeugten Flammen von der Verteilerplatte 5 abheben, sodass diese nicht thermisch überlastet wird. Gleichzeitig sorgt der größere Volumenstrom für eine zusätzliche Kühlung.In order to achieve a greater mixture volume throughput in the
Am Rand 8, der einen Übergang zwischen Hauptbereich 6 und Überwachungsbereich 4 darstellt, ist das erste Faser-Gewirk 3, das als Metallfaser-Gewirk ausgebildet ist, mit der Verteilerplatte 5, die beispielsweise als perforiertes Edelstahlblech ausgebildet sein kann, verschweißt. Dadurch erfolgt zum einen eine Stabilisierung des ersten Faser-Gewirkes 3, und zum anderen wird sichergestellt, dass im Überwachungsbereich 4 keine Beeinflussung des Brennstoff-Luft-Gemisches durch das erste Faser-Gewirk 3 erfolgen kann. Unabhängig von einer Alterung des ersten Faser-Gewirkes 3 kann damit im Überwachungsbereich 4 eine definierte Flamme erzeugt werden und zur Luftzahlregelung, also Restsauerstoffüberwachung, genutzt werden.At the
In
In
Das erste Faser-Gewirk 3 ist am Rand 8 mit dem Metallblech 9 verschweißt. Zusätzlich ist das erste Faser-Gewirk 3 mit dem Brennerrahmen 2 verschweißt und so eindeutig positioniert. Im Überwachungsbereich 4 kann das erste Faser-Gewirk 3 damit keinen Einfluss auf die Flammenbildung nehmen. Vielmehr wird das Brennstoff-Luft-Gemisch durch das Metallblech 9 beziehungsweise dessen Öffnungen 10 geleitet, sodass eine definierte Flamme erzeugt werden kann.The first fiber knitted
Ein Brennstoff-Luft-Gemisch gelangt aus der Mischkammer 11 durch die Auslassöffnungen 7 der Verteilerplatte 5 und durchströmt im Hauptbereich 6 das erste Faser-Gewirk 3, sodass an einer von der Verteilerplatte 5 abgewandten Seite des ersten Faser-Gewirkes 3 Flammen ausgebildet werden können. Im Überwachungsbereich 4 durchströmt das Brennstoff-Luft-Gemisch die Öffnungen 10 des Metallblechs 9, sodass sich auf einer von der Verteilerplatte 5 abgewandten Seite des Metallblechs 9 eine definierte Flamme ausbildet. Die Verteilerplatte 5 wird also im Hauptbereich 6 vom ersten Faser-Gewirk 3 und im Überwachungsbereich 4 durch das Metallblech 9 vor einer thermischen Belastung durch die Flammen geschützt. Dementsprechend kann die Verteilerplatte 5 relativ dünn ausgebildet sein und beispielsweise eine Dicke von 0,6 mm aufweisen.A fuel-air mixture passes from the mixing
Im Überwachungsbereich 4 sind die Auslassöffnungen 7 im geringeren Abstand zueinander angeordnet als im Hauptbereich 6. Dadurch ist der Volumenstrom je Flächeneinheit im Überwachungsbereich 4 größer als im Hauptbereich 6.In the monitored
Außerhalb des Flächenbrenners 1 und oberhalb des Überwachungsbereichs 4 ist eine Überwachungselektrode 14 angeordnet, mit dem die Leitfähigkeit des brennenden ionisierten Brennstoff-Luft-Gemisches erfasst wird. Daraus lässt sich die Luftzahl bzw. der Restsauerstoffgehalt bestimmen und damit eine Luftzahlregelung erreichen. Die Überwachungselektrode 14 wird daher auch als lonisationselektrode bezeichnet.A monitoring
In
In
Im Übrigen entspricht der Flächenbrenner 1 in
In
Durch die erfindungsgemäße Ausgestaltung des Flächenbrenners 1 wird das grundsätzliche Problem der Flammenstreuung im Überwachungsbereich 4, dem eine Überwachungselektrode 14 zugeordnet ist, dadurch vermieden, dass eine Beeinflussung der Strömung des Brennstoff-Luft-Gemisches durch das erste Faser-Gewirk 3 verhindert wird, indem das erste Faser-Gewirk 3 in diesem Bereich ausgeschnitten ist. Stattdessen wird im Überwachungsbereich 4 entweder überhaupt kein Brennermedium angeordnet, sodass die Flammen direkt oberhalb der Verteilerplatte ausgebildet werden, oder es werden Brennermedien verwendet, die einen geringeren Strömungswiderstand und/oder definiertere Strömungsverhältnisse bieten, als das erste Faser-Gewirk 3. Dementsprechend wird im Überwachungsbereich entweder ein leichteres zweites Faser-Gewirk angeordnet, das einen geringeren Strömungswiderstand aufweist, oder ein Metallblech mit Öffnungen, das keiner Alterung wie das Faser-Gewirk unterliegt und mit hoher Wiederholgenauigkeit gefertigt und montiert werden kann. Um eine stärkere Durchströmung des Überwachungsbereichs gegenüber dem Hauptbereich zu erreichen, ist die Verteilerplatte 5 im Bereich des Überwachungsbereichs mit einer größeren Anzahl von Auslassöffnungen versehen. Es ist auch denkbar, die Verteilerplatte im Bereich des Überwachungsbereichs zu unterbrechen, also beispielsweise auszuschneiden.The inventive design of the
Durch diese Ausgestaltungen wird erreicht, dass das Flammenbild im Überwachungsbereich sehr definiert erzeugt werden kann. Dabei wird eine ungekühlte Fläche der Verteilerplatte im Überwachungsbereich sehr gering gehalten, sodass eine gute Wärmeableitung erfolgen kann. Es wird so eine exakte Definition der Ausströmung des Brennstoff-Luft-Gemisches erhalten und so eine definierte Flamme erzeugt, die sich auch über einen längeren Zeitraum nicht ändert.This configuration ensures that the flame image can be generated in a very defined manner in the monitoring area. An uncooled area of the distributor plate in the monitored area is kept very small, so that good heat dissipation can take place. In this way, an exact definition of the outflow of the fuel-air mixture is obtained and a defined flame is generated that does not change over a longer period of time.
Claims (18)
- Surface burner (1) having a distribution plate (5) and a burner surface, which has at least a first fibre knit (3), and having a mixing chamber (11) from which a fuel-air mixture is guided through the distribution plate to the burner surface, wherein the distribution plate has a monitoring region (4) and a main region (6), wherein the fuel-air mixture flows through the first fibre knit (3) in the main region (6), characterized in that the fuel-air mixture is uninfluenced by the first fibre knit (3) in the monitoring region (4), wherein the monitoring region (4) is free from the first fibre knit (3) such that the distribution plate (5) can be seen.
- Surface burner (1) according to Claim 1, characterized in that the monitoring region (4) is designed to be very much smaller than the main region (6), wherein the monitoring agent (4) has a size of in particular 5 cm2 to 15 cm2, in particular of approximately 10 cm2.
- Surface burner (1) according to either of Claims 1 and 2, characterized in that the distribution plate (5) has, at least in the monitoring region (4), slot-shaped outlet openings (7) which run perpendicularly to the respectively closest edge (8) of the monitoring region (4).
- Surface burner (1) according to one of Claims 1 to 3, characterized in that the distribution plate (5) is more permeable to the fuel-air mixture in the monitoring region (4) than in the main region (6) .
- Surface burner (1) according to one of Claims 1 to 4, characterized in that the distribution plate (5) has a greater thickness in the monitoring region (4) than in the main region (6).
- Surface burner (1) according to one of Claims 1 to 5, characterized in that the first fibre knit (3) is fixed, in particular welded, to the distribution plate (5) at a transition between the main region (6) and monitoring region (4).
- Surface burner (1) according to one of Claims 1 to 6, characterized in that the monitoring region (4) is free from the first fibre knit (3).
- Surface burner (1) according to one of Claims 1 to 7, characterized in that the distribution plate (5) is covered in the monitoring region (4) by a second fibre knit (21) which has a lower flow resistance than the first fibre knit (3) and forms part of the burner surface.
- Surface burner (1) according to Claim 8, characterized in that the first fibre knit (3) is connected, in particular welded, to the second fibre knit (21) .
- Surface burner (1) according to one of Claims 1 to 7, characterized in that the distribution plate (5) is covered in the monitoring region (4) by a perforated, temperature-resistant metal sheet (9) which forms part of the burner surface.
- Surface burner (1) according to Claim 10, characterized in that the metal sheet (9) is held so as to be freely expandable in a longitudinal direction.
- Surface burner (1) according to Claim 10 or 11, characterized in that the distribution plate (5) is interrupted in the monitoring region (4).
- Surface burner (1) according to one of Claims 1 to 6, characterized in that the first fibre knit (3) is penetrated in the monitoring region (4) by nozzles (16).
- Surface burner (1) according to Claim 13, characterized in that the first fibre knit (3) is held on the nozzles (16) in a force-fitting and/or form-fitting manner.
- Surface burner (1) according to Claim 13 or 14, characterized in that the nozzles (16) have outlet ducts (18, 19, 20) which run at an angle of greater than or equal to 0° and less than 90° to a nozzle longitudinal axis.
- Surface burner (1) according to one of Claims 13 to 15, characterized in that the nozzles (16) are connected to the distribution plate (5), in particular by welding or riveting.
- Surface burner (1) according to one of Claims 13 to 15, characterized in that the nozzles (16) are formed in one piece with the distribution plate (5), in particular are deep-drawn.
- Method for monitoring the formation of a flame in a surface burner (1) according to one of the preceding claims, characterized in that a flame formation is monitored in a monitoring region (4) in particular by a monitoring electrode (14), wherein a fuel-air mixture is guided in the monitoring region (4) past a first fibre knit (3) which covers a main region (6).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012014009.6A DE102012014009A1 (en) | 2012-07-17 | 2012-07-17 | Surface burner and method for monitoring flame formation in a surface burner |
Publications (3)
Publication Number | Publication Date |
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EP2687781A2 EP2687781A2 (en) | 2014-01-22 |
EP2687781A3 EP2687781A3 (en) | 2017-12-13 |
EP2687781B1 true EP2687781B1 (en) | 2020-09-09 |
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ID=48875503
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP13176109.0A Active EP2687781B1 (en) | 2012-07-17 | 2013-07-11 | Grid burners and method for monitoring the formation of a flame in a grid burner |
Country Status (4)
Country | Link |
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EP (1) | EP2687781B1 (en) |
CN (1) | CN103574605B (en) |
DE (1) | DE102012014009A1 (en) |
ES (1) | ES2835023T3 (en) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202013102109U1 (en) * | 2012-07-03 | 2013-10-10 | Ulrich Dreizler | Burner with a surface combustion |
DE102014226060A1 (en) * | 2014-12-16 | 2016-06-16 | Robert Bosch Gmbh | Burner device and method for optimizing a burner device |
DE102015014246A1 (en) * | 2015-11-05 | 2017-05-11 | Alexander Buchner | flame projector |
DE102016108041B4 (en) * | 2016-04-29 | 2019-12-05 | Webasto SE | evaporator body |
DE202016105039U1 (en) * | 2016-09-12 | 2017-09-14 | Viessmann Werke Gmbh & Co Kg | gas burner |
DE102017204013A1 (en) | 2017-03-10 | 2018-09-13 | Robert Bosch Gmbh | Method for producing a surface burner and a surface burner |
JP6853075B2 (en) * | 2017-03-13 | 2021-03-31 | リンナイ株式会社 | All primary combustion burner |
DE102017213767A1 (en) * | 2017-08-08 | 2019-02-14 | Robert Bosch Gmbh | Burner cover, method of making a burner cover, and a surface burner |
DE102019216769A1 (en) * | 2019-10-30 | 2021-05-06 | Robert Bosch Gmbh | Fully or partially premixing burner for a gaseous fuel with a very high flame speed |
EP3910237B1 (en) * | 2020-05-12 | 2024-06-12 | Vaillant GmbH | Burner assembly and distribution plate |
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DE19943615A1 (en) * | 1999-09-11 | 2001-03-15 | Bosch Gmbh Robert | Burner for heating appliances has burner chamber filled with porous body made from interengaging wire coils |
JP2002267115A (en) * | 2001-03-06 | 2002-09-18 | Nhk Spring Co Ltd | Surface combustion burner |
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JPS5616018A (en) * | 1979-07-20 | 1981-02-16 | Osaka Gas Co Ltd | Surface combustion |
AT391197B (en) | 1988-04-28 | 1990-08-27 | Vaillant Gmbh | DEVICE FOR MONITORING THE OPERATION OF THE BURNER PLATE OF A SURFACE BURNER IMPLEMENTED BY MIXTURE OUTLETS |
BR9306001A (en) * | 1992-03-03 | 1997-10-21 | Bekaert Sa Nv | Porous metal fiber board |
GB2302401B (en) * | 1995-06-15 | 1999-08-04 | British Gas Plc | Fuel fired burners |
DE19605649A1 (en) * | 1996-02-15 | 1997-08-21 | Oranier Heiz & Kochtechnik | Gas burner for cookers with gas inlet, burner housing and burner plate |
DE19718898C1 (en) * | 1997-05-03 | 1998-10-22 | Bosch Gmbh Robert | Gas burner with a porous burner |
CN2434539Y (en) * | 2000-07-11 | 2001-06-13 | 上海天行机电设备成套公司 | Full premixed metal fiber burner |
CN2437975Y (en) * | 2000-07-14 | 2001-07-04 | 广州市红日燃具公司 | Improved burner of domestic gas cooker |
DE10038095C2 (en) * | 2000-08-04 | 2002-06-13 | Bosch Gmbh Robert | Arrangement for flame monitoring of pore and knitted fabric burners |
JP2003343813A (en) * | 2002-05-30 | 2003-12-03 | Matsushita Electric Ind Co Ltd | Burner and cooker using the same |
DE102005056499B4 (en) | 2005-11-28 | 2009-04-23 | Ceramat, S. Coop., Asteasu | gas burner |
IT1399919B1 (en) * | 2010-05-05 | 2013-05-09 | Worgas Bruciatori Srl | GAS BURNER FOR BOILER |
-
2012
- 2012-07-17 DE DE102012014009.6A patent/DE102012014009A1/en not_active Ceased
-
2013
- 2013-07-11 ES ES13176109T patent/ES2835023T3/en active Active
- 2013-07-11 EP EP13176109.0A patent/EP2687781B1/en active Active
- 2013-07-15 CN CN201310472526.5A patent/CN103574605B/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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DE19943615A1 (en) * | 1999-09-11 | 2001-03-15 | Bosch Gmbh Robert | Burner for heating appliances has burner chamber filled with porous body made from interengaging wire coils |
JP2002267115A (en) * | 2001-03-06 | 2002-09-18 | Nhk Spring Co Ltd | Surface combustion burner |
Also Published As
Publication number | Publication date |
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EP2687781A3 (en) | 2017-12-13 |
EP2687781A2 (en) | 2014-01-22 |
CN103574605A (en) | 2014-02-12 |
DE102012014009A1 (en) | 2014-01-23 |
CN103574605B (en) | 2019-03-08 |
ES2835023T3 (en) | 2021-06-21 |
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