EP2672582A1 - Outil de montage de connecteur solaire - Google Patents

Outil de montage de connecteur solaire Download PDF

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Publication number
EP2672582A1
EP2672582A1 EP12170863.0A EP12170863A EP2672582A1 EP 2672582 A1 EP2672582 A1 EP 2672582A1 EP 12170863 A EP12170863 A EP 12170863A EP 2672582 A1 EP2672582 A1 EP 2672582A1
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EP
European Patent Office
Prior art keywords
housing
assembly
der
connector
solar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP12170863.0A
Other languages
German (de)
English (en)
Inventor
Kurt Battenfeld
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wezag GmbH and Co KG
Original Assignee
Wezag GmbH Werkzeugfabrik
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wezag GmbH Werkzeugfabrik filed Critical Wezag GmbH Werkzeugfabrik
Priority to EP12170863.0A priority Critical patent/EP2672582A1/fr
Publication of EP2672582A1 publication Critical patent/EP2672582A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/22—Hand tools

Definitions

  • the invention relates to a solar connector mounting tool, which is used for mounting a solar connector.
  • a connector housing is moved by means of a relative displacement on an assembly and pressed by means of this movement.
  • the assembly is in this case formed with a cable, a connector pressed with the cable and a seal arranged on the cable.
  • This coupling head is coupled with a pull and reset rod which extends to and beyond a second end face of the solar connector mounting tool opposite the first end face of the housing such that the pull and reset rod projects out of the solar connector mounting tool.
  • the mandrel is then pulled with a plug and cable through the connector housing until the connector and cable have reached their destination in the connector housing. During this pulling through the mandrel and the connector with cable through the connector housing, the connector housing does not move. Finally, the cable with plug and connector housing is removed from the solar connector mounting tool.
  • the operating instructions recommend a subsequent check of the proper fit of the plug housing on the cable and the plug.
  • the present invention is based initially on the finding that it is disadvantageous in the initially cited prior art that the assembly takes place here via a pulling movement through the plug housing. This requires the use of a mandrel and its coupling with the pull and reset rods. Furthermore, it is necessary for the known solar connector-Avemziehwerkmaschine that a housing in the longitudinal direction of the cable, the plug, the mandrel and the tension and return rod is completely penetrated, the pull and return rod depending on the operation more or less out of the housing protrudes. Finally, the known solar connector-Avemziehtechnikzeug is not readily suitable for the connection of a connector housing with an assembly which is formed with a seal arranged on the cable.
  • a solar connector assembly tool by means of which a connector housing moves in translation onto an assembly, in particular (pushed) is pushed.
  • the assembly is formed with a cable, a connector pressed with the cable and a seal arranged on the cable.
  • the seal should ensure that there is a seal between the connector housing and the cable.
  • the idle stroke is caused by the hand lever. But this would have a complex and possibly repeated, multi-stage operation of the hand lever result, without the kinematic translation on the hand lever and the actuated drive mechanism is actually required because during the idle stroke yet no relevant assembly forces must be generated.
  • the idle stroke is generated independently of the hand levers, an actuating mechanism and kinematics can be used for this purpose, which has a simplification and under certain circumstances an acceleration compared to a passage of the idle stroke by operating the hand lever for the user.
  • the idle stroke can take place by means of a translational movement of the movement unit with the plug housing via a suitable actuating element which is fixedly connected to the plug housing.
  • an operating position is reached at the end, which corresponds to an operating position which would have been brought about by repeated actuation of the drive mechanism.
  • the idle stroke ultimately changes the drive mechanism for this embodiment.
  • the assembly is held on the fixing unit while the connector housing is moved to the assembly, in particular (pushed) is.
  • the fixing unit holds the plug housing, while the assembly, which is formed with a cable, a cable pressed with the cable connector and a seal disposed on the cable moves in the direction of movement in the connector housing, in particular (a -) is pushed.
  • the moving unit which here serves to move the assembly, for a mounting stroke over a manual operation of hand levers to be movable, while the movement unit is moved for a free stroke independently of the hand levers.
  • a holding body for the plug housing has a receiving geometry for the plug housing, which can be used for plug housings of different types. It is also possible that a retainer body is adaptable or replaceable to allow the use of the solar connector mounting tool with different types of connector housings.
  • the holding body has a first operating position, in which it can hold a plug housing with a first geometry, as well as a second operating position, in which the holding body can hold a plug housing with a second geometry.
  • the first geometry connector housing may be a "male" connector housing
  • the second geometry connector housing may be a "female" connector housing.
  • the transfer of the holding body from the first operating position to the second operating position (and vice versa) by a rotation of the same about a transverse to the mounting direction of rotation axis In other words, in the different operating positions, different circumferential surfaces or lateral surfaces of the holding body thus come into effect around the rotational axis oriented transversely to the direction of movement for receiving the plug housing.
  • the invention is not limited to the configuration of the holding body with two operating positions. Rather, more than the two mentioned operating positions are possible by means of a single holding body, so that it can also be done holding plug housings with other geometries.
  • an actuating element extends from the housing, for example through a slot extending in accordance with the degree of freedom. This can be operated by the user, whereby the idle stroke can be generated.
  • this actuator can be designed when the actuator is not used exclusively for generating the Leerhubs along the degree of freedom.
  • the actuator also serves to change the operating position of the holding body.
  • the actuator may have two different degrees of freedom, wherein a first degree of freedom is used to generate the Leerhubs, while a second degree of freedom is used to bring about a change in the operating position of the holding body.
  • the first degree of freedom is a shift degree of freedom or a translational degree of freedom
  • the second degree of freedom is a degree of rotational freedom.
  • the movement unit is formed with a Zwangsgesperre.
  • Zwangsgesperre serves to ensure that the movement, in particular the pushing or pushing, by means of the movement of the movement unit can indeed be interrupted, but such interruption can not lead to a return movement of the movement unit can be made against the mounting direction. Rather, this should only be possible if the assembly of the module is completed with the connector housing, which can then be automated or by manual release of Zwangsgesperres.
  • any actuating mechanism can be used to cause the movement of the moving unit in accordance with the operation of the hand lever.
  • the movement unit is formed with a toothing, in which engages a toothed ram, which is moved successively via the hand lever.
  • Fig. 1 shows exemplary and highly schematic of a solar connector 1.
  • a seal 5 is arranged at a defined distance 3 from a front side 4.
  • the seal 5 adjacent end portion of the cable 2 is stripped and crimped over a crimping tool with a plug 6.
  • a connector housing 9 is moved, pushed or pressed by means of a solar connector assembly tool 8.
  • a locking lug 10 behind the plug 6.
  • the seal 5 is compressed radially between the outer surface of the cable 2 and the stepped inner surface 99 of the plug housing 9. This is to ensure a seal of the solar connector 1.
  • a recording of forces acting on the cable 2 during operation whereby a "strain relief" can take place.
  • Fig. 2 shows the solar connector mounting tool 8 in a three-dimensional view.
  • the solar connector mounting tool 8 has a "gun-shaped” design, wherein the solid “pistol grip” forms a housing-fixed lever 11, while the “trigger” is extended according to the length of the hand lever 11 and forms a pivotable hand lever 12.
  • the “barrel” is an assembly axis 34 with a mounting direction 97, along which in the solar connector assembly tool 8 moving, here pushing the plug housing 9 takes place on the assembly 7.
  • a housing 13 of the solar connector mounting tool 8 is formed with two half shells 14, 15, which form a dividing plane in a longitudinal center plane of the solar connector mounting tool 8.
  • the solar connector mounting tool 8 has a drive mechanism 16, a moving unit 17, a checking device 18, and a fixing unit 19.
  • the drive mechanism 16 is formed with the pivoted hand lever 12, which is rigidly connected within the housing 13 with a drive crank 20 ( Fig. 5 ).
  • the hand lever 12 in the connected to the drive crank 20 end portion has a flattening in the region of which the hand lever 12 via a connecting pin 21 and a pivot pin 22 fixedly connected to two on both sides of the flattened plate-shaped drive crank plates 23, 24 connected , which together form the drive crank 20.
  • the pivot pin 22 is pivotally mounted in the projecting from the drive crank plates 23, 24 end portions in the half-shells 14, 15 of the housing 13, so that the hand lever 12 with the drive crank 20 is pivotable about a predetermined by the pivot pin 22 pivot axis.
  • the other spring base of the tension spring 26 is supported under prestress on a bolt 27 which is mounted endwise in the half shells 14, 15 of the housing 13.
  • the spring bias of the tension spring 26 causes the hand lever 12 in Fig. 5 is applied with a torque counterclockwise, so that the hand lever 12 is acted upon by the hand lever 11 away.
  • Hand lever 12 and drive crank 20 together form a lever, with hand lever 12 on the one hand and Drive crank 20 are arranged on opposite sides of the pivot bearing formed with the pivot pin 22.
  • the drive crank 20 is held by the drive crank plates 23, 24, a pivot pin 28.
  • a toothed plunger 29 is pivotally mounted between the drive crank plates 23, 24.
  • the pivot axis of the toothed ram 29 is in this case oriented parallel to the predetermined by the pivot pin 22 pivot axis.
  • the toothed ram 29 extends from the pivot pin 28 to the front, wherein the toothed ram 29 is acted upon by a spring element, here a via a housing-fixed pin 30 supported spiral leg spring 31 upwards.
  • the toothed ram 29 has a toothed segment 32 in its end region facing away from the pivot pin 28.
  • the toothed segment 32 interacts with a guide slide 33, which is displaceably guided in the direction of the mounting axis 34 with respect to the housing 13.
  • the guide carriage 33 has on its underside a rack-like toothing 34, whose longitudinal extension in the direction of the mounting axis 34 corresponds at least to the desired assembly stroke of the solar connector assembly tool 8.
  • the toothed segment 32 engages as a result of the loading by the spiral leg spring 31 in the toothing 35 a.
  • the tooth contours of the toothed segment 32 and the toothing 35 are selected such that the guide carriage 33 manually in Fig.
  • a pawl 37 via a pivot pin 38 is pivotally mounted relative to the housing 13.
  • spring element here a spiral leg spring 39
  • the pawl 37 with a toothed segment 40 of the same against the teeth 35 is applied.
  • the toothed ram 29 and the pawl 37 are in this case offset in the direction of the mounting axis 34, but arranged with a certain overlap, while these are offset transversely to the mounting axis and transversely to the longitudinal center plane.
  • the pawl 37 has an actuating pin 31, which has a guide slot 42 in the half shell 15 of the housing 13 passes through.
  • the pawl 37 in the in Fig. 5 shown upper end position, in which caused by the spiral leg spring 39, the toothed segment 40 can enter into operative connection with the toothing 35 in order to secure the once reached axial position of the guide carriage 33. If, however, the actuating pin 41 is pressed manually outside the housing 13 down, the toothed segment 40 of the pawl 37 is disengaged from the teeth 35, whereby the securing effect of Zwangsgesperres 36 can be canceled.
  • the toothed plunger 49 is also driven downwards by the pawl 37 when the actuating pin 41 is manually actuated downwards, so that the toothed segment 32 of the toothed plunger 29 is also disengaged from the toothing 35.
  • a spring 44 which pulls the guide carriage 33 against the mounting direction 97 to the rear, when both the toothed segment 32 and the toothed segment 40 is out of engagement with the toothing 35.
  • the movement unit 17, which can also be designed as a holding, drive and / or guide unit, is formed with the guide carriage 33.
  • the guide carriage 33 has in the mounting direction in the rear end region 97 has a U-shaped cross section, the base leg of a base plate 45 and the side legs of two parallel side plates 46, 47 are formed. While the side plate 46 is formed continuously over the entire length of the guide carriage 33, the side plate 47 ends approximately centrally, so that in the front end region of the guide carriage 33 has only an L-shaped cross section.
  • the base plate 45 is equipped with a suitable contour 48, which is adapted to the outer contour of the plug housing 9.
  • Fig. 6 shows a side view of the guide slide 33 shown here transparent with a holding body 49 disposed therein.
  • the holding body 49 is rotatably connected to a transversely extending to the mounting axis 34 pivot pin 50 which by aligned through holes 51, 52 of the side plates 46, 47 and parallel to the mounting axis 34 oriented guide slots 53, 54 passes through the housing 13 and in the end regions rotatably connected with wing nuts 55, 56 is connected ( Fig. 7 ).
  • Fig. 2 and 14 is the holding body 49 in a first operating position, in which the holding body 49 can hold a plug housing 9 with a first geometry.
  • This holding can consist in that the plug housing 9 rests against an end face 57 of the holding body 49 and is supported.
  • the end face 57 is suitably contoured to allow the holding of the plug housing 9, has a recess into which the plug housing 9 enters or the holding body 49 is "encompassed" by a sleeve-like plug housing 9.
  • the pivot pin 50 is eccentrically arranged in the holding body 49 such that the distance 59 of the end face 57 of the pivot axis of the pivot pin 50 is greater than the distance 60 of the pivot axis of the pivot pin 50 from the end face 58.
  • the difference of the distances 59, 60 correspond to the length of the extension 61, by which the male connector housing 9 is longer than the female connector housing 9. It is possible that the holding body 49 with its underside in the two operating positions on the base plate 45th is supported. Under certain circumstances, an additional backup of the operating positions of the holding body 49, for example by a locking or locking device. For this purpose, transversely to the mounting axis 34 in the holding body 49 (or in a side plate 46, 47), a locking element elastically supported, which engages in the operating positions in a corresponding recess of the side plate 46, 47 (or the holding body 49).
  • the change in the operating position of the holding body 49 can be caused by a rotation of the wing nuts 55, 56.
  • the pivot pin 50 has, together with the holding body 49 and the guide carriage 33 in the direction of the mounting axis 34 and by the guide slots 53, 54 predetermined (further) degree of freedom.
  • a manual loading of the wing nuts 55, 56 in the mounting direction 97 causes as a unit of the guide carriage 33 with holding body 49 and supported on the holding body 49 plug housing 9 are pushed forward in mounting direction 97, wherein the tooth segments 40, 32 ratchet along the teeth 35 move.
  • the fixing unit 19 is arranged in the front end region of the "run" of the solar connector assembly tool 8 and serves to position and hold the pre-assembled assembly 7.
  • the fixing unit 19 is shown in different disassembly stages in particular in the Fig. 10 to 13 and 15, 16 and 20.
  • the fixing unit 19 is formed with a drive body 62, which is here plate-shaped, has only one degree of freedom parallel to the mounting axis 34 and is guided relative to a guide carriage 93. Via a spring element 63 of the guide carriage 93 is biased against the assembly direction 97 to the rear under bias against a stop 64 of the housing 13.
  • An actuator 65 here an operating wheel 66, transverse to the mounting axis 34 by applying an actuating force 67 in the direction of in Fig. 15 shown dissolved position to be actuated while the actuator 65 due to a spring without applying the actuating force 67 in the in Fig. 16 shown fixing position returns. With the movement of the actuating member 65 between the two mentioned positions, a groove body 68 is moved.
  • the groove body 68 has on its underside pointing to the drive body 62 a slot or a long groove 69, whose or its longitudinal axis both relative to the mounting axis 34 and with respect to the actuation direction of the actuating member 65 is inclined.
  • a sliding block or pin 70 engages a sliding block or pin 70, which extends from the drive body 62 upwards.
  • a drive connection stage 71 is formed, by means of which, in view of the inclined orientation of the slot 69, a movement of the groove body 68, caused by the actuation of the actuator 65, transversely to the mounting axis 34 is converted into a Movement of the drive body 62 coaxial with the mounting axis 34.
  • the drive body 62 has two V-shaped elongated holes 72, 73, which extend symmetrically on both sides of the mounting axis 34.
  • the longitudinal axis of the elongated holes 72, 73 is both inclined relative to the mounting axis 34 and to the actuating direction of the actuator. Transverse to the mounting axis 34 are compared to the guide carriage two jaws 74, 75 out, which in particular in Fig. 11 can be seen.
  • the jaws 74, 75 each have V-shaped clamping surfaces 76, 77, which are arranged parallelogram in cross-section and clamp a arranged in the jaws 74, 75 cable 2 over the circumference, wherein the size of the parallelogram is dependent on the distance of the jaws 74, 75 from each other and thus of the diameter of the cable 2.
  • the jaws 74, 75 are offset in the direction of the mounting axis 34 to each other, so that they are guided past each other laterally.
  • the jaws 74, 75 each have on the bottom downwardly extending sliding blocks or pins 78, 79, with which they engage in the slots 72, 73 of the drive body 62.
  • a further drive connection stage 80 is formed, which is a movement of the drive body 62 in the direction of the mounting axis 34, which is caused by actuation of the actuator 65 using the drive connection stage 71, converts into movement of the jaws 74, 75 across the mounting axis 34, namely movement of the jaws 74, 75 toward or away from each other.
  • the jaws 74, 75 acted upon by springs 81, 82 which are supported on the housing 13 to each other.
  • opening of the clamping jaws 74, 75 can take place such that a cable 2 is inserted into the fixing unit 19 from above.
  • the elimination of the actuating force 67 causes the operating position of the fixing unit 19 of Fig. 15 in Fig. 16 changed, which as a result of the springs 81, 82 and possibly another spring 83 which acts on the groove body 68 or the actuator 65, the jaws 74, 75 are closed until the clamping surfaces 76, 77 to the outer surface of the cable 2 to the plant come and pinch this and fix it.
  • the axial position of the assembly formed with the cable 2 7 is selected such that the seal 5 is in a predetermined axial position, which in particular rests against an end face of the guide carriage 93.
  • This inserted into the solar connector assembly tool 8 state of the assembly 7 is, for example, in Fig. 17 shown. In this position, the plug housing 9 on the one hand and the assembly 7 on the other hand are arranged coaxially with each other.
  • the checking device 18 is arranged between the moving unit 17 and the fixing unit 19.
  • the test device 18 is formed with a test specimen 84.
  • the test body 84 has an actuating button 85 and a hereby rigidly connected actuating plunger 86, which extends through a leading bore 87 of the half-shell 14 of the housing 13 therethrough.
  • a spring 88 which extends for the illustrated embodiment outside of the housing 13 around the actuating plunger 86 around and is caught and biased between the housing 13 and the operating knob, the test piece 84 is applied without manual application of the actuating knob 85 to the outside. Manually, the test piece 84 can be pressed transversely to the mounting axis 34 inwardly into the housing 13.
  • the test body 84 is not rotated about its actuating axis.
  • the test device 18 is in the in Fig. 8 and Fig. 17 shown rest position.
  • the actuating tappet 86 is formed in a rough approximation in the form of a horizontal U, so that it forms an open-edged recess 89, which is bounded by webs 90, 91.
  • the plug 6 is formed out of round, namely flattened, in particular as a result of the crimping process in the axial region where it interacts with the test body 84.
  • the plug 6 can enter the open-edged recess 89 as a result of its flattening, thus achieving a test position. If, however, the plug 6 is rotated relative to this correct orientation about the mounting axis 34, the plug 6 can not enter the open-edged recess 89, but rather collides with the recess 89 limiting webs 90, 91 of the actuating plunger 86.
  • the described fixing unit 19 is fixed in the direction of the mounting axis 34.
  • the fixing unit with a Guide carriage 93 is formed, on which in the direction of the mounting axis 34 slidably the drive body 62 is mounted and the other illustrated components of the fixing unit are supported.
  • the guide carriage 93 is pressed counter to the mounting direction 97 of the movement unit 17 by the prestressed spring element 63 against the stop 64. If a force is applied to the guide carriage 93 in the mounting direction 97, which is greater than the biasing force of the spring element 63, the guide carriage 93 can be released from the stop 64, so that the guide carriage 93 (and herewith the other components of the fixing unit 19) in Mounting direction 97 can move.
  • a coupling rod 94 passes between the actuator 65 and groove member 68 through a slot 95 of the half shell 15 of the housing 13, wherein the length of the elongated hole 95 at least the permissible movement of the guide carriage 93 corresponds.
  • the mounting movement may consist in that the plug housing 9 held by the movement unit 17 is pushed onto the assembly 7 held in the fixing unit 19. It is within the scope of the invention but quite possible that a fixing unit holds the connector housing 9, while a moving unit einschiebt the assembly held thereon 7 in the connector housing 9. Accordingly possible is the use of a drive mechanism by means of which a mounting or retraction takes place. For example, for a pulling movement instead of a pressure-loaded actuating tappet 86, an actuating tension element with associated drive mechanism can be used. Preferably, however, no pulling takes place through the plug housing 9, as is the case for the initially described prior art.
  • the wing nuts 55, 56 represent an embodiment for the formation of an actuating member 102, by means of which both the idle stroke of the guide carriage 33 can be generated as well as the rotation of the holding body 49th
  • a spring element is formed with a plurality of partial spring elements.
  • the biasing force for the guide carriage 93 of the fixing unit 19 for the illustrated embodiments is generated with a plurality of parallel-acting part spring elements.
EP12170863.0A 2012-06-05 2012-06-05 Outil de montage de connecteur solaire Withdrawn EP2672582A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP12170863.0A EP2672582A1 (fr) 2012-06-05 2012-06-05 Outil de montage de connecteur solaire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP12170863.0A EP2672582A1 (fr) 2012-06-05 2012-06-05 Outil de montage de connecteur solaire

Publications (1)

Publication Number Publication Date
EP2672582A1 true EP2672582A1 (fr) 2013-12-11

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EP12170863.0A Withdrawn EP2672582A1 (fr) 2012-06-05 2012-06-05 Outil de montage de connecteur solaire

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EP (1) EP2672582A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2995424A1 (fr) 2014-09-11 2016-03-16 Wezag GmbH Werkzeugfabrik Pince
DE202014011110U1 (de) 2014-09-11 2017-11-29 Wezag Gmbh Werkzeugfabrik Handzange

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060230608A1 (en) * 2005-04-14 2006-10-19 Caveney Jack E T5 termination tool
US20100180436A1 (en) * 2009-01-21 2010-07-22 Youtsey Timothy L Compression tool with adjustable pushing length

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060230608A1 (en) * 2005-04-14 2006-10-19 Caveney Jack E T5 termination tool
US20100180436A1 (en) * 2009-01-21 2010-07-22 Youtsey Timothy L Compression tool with adjustable pushing length

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
"Betriebsanleitung Solarkit Universal MC", 1 August 2011 (2011-08-01), XP055039947, Retrieved from the Internet <URL:http://www.tritec-energy.com/images/content/D_174_Rennsteig_UniversalKit_INST_des.pdf> [retrieved on 20121003] *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2995424A1 (fr) 2014-09-11 2016-03-16 Wezag GmbH Werkzeugfabrik Pince
DE202014011110U1 (de) 2014-09-11 2017-11-29 Wezag Gmbh Werkzeugfabrik Handzange
US9864948B2 (en) 2014-09-11 2018-01-09 Wezag Gmbh Werkzeugfabrik Hand pliers

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