EP2660172A2 - Wrong sheet control for a sheet-fed printing press - Google Patents
Wrong sheet control for a sheet-fed printing press Download PDFInfo
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- EP2660172A2 EP2660172A2 EP13164480.9A EP13164480A EP2660172A2 EP 2660172 A2 EP2660172 A2 EP 2660172A2 EP 13164480 A EP13164480 A EP 13164480A EP 2660172 A2 EP2660172 A2 EP 2660172A2
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- European Patent Office
- Prior art keywords
- sheet
- roller
- measuring device
- clock
- measuring
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H7/00—Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles
- B65H7/02—Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles by feelers or detectors
- B65H7/06—Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles by feelers or detectors responsive to presence of faulty articles or incorrect separation or feed
- B65H7/12—Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles by feelers or detectors responsive to presence of faulty articles or incorrect separation or feed responsive to double feed or separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H11/00—Feed tables
- B65H11/002—Feed tables incorporating transport belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/20—Sensing or detecting means using electric elements
- B65H2553/22—Magnetic detectors, e.g. Hall detectors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/60—Details of intermediate means between the sensing means and the element to be sensed
- B65H2553/61—Mechanical means, e.g. contact arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/03—Image reproduction devices
- B65H2801/21—Industrial-size printers, e.g. rotary printing press
Definitions
- the invention relates to a false-sheet control in a sheet-processing machine, in particular a sheet-fed press, according to the preamble of claim 1.
- substrate sheets are each held ready for processing in a feeder stack.
- the substrate sheets are formed by means of suction devices, usually designed as a suction head with separating and transport suckers, individually lifted from the feeder stack and conveyed by means of a clock conveyor on a belt table.
- the clock conveyor is normally designed as an arrangement of at least two clock rollers in a symmetrical arrangement to the machine width over a belt roller or transport roller.
- the clock rollers are discontinued by a clock shaft to the beat of the sheet-processing machine on the belt or transport roller and clamp there the substrate sheet individually or in a submerged position.
- the substrate sheets are then moved forward at a predetermined speed in synchronism with the machine operation.
- the substrate sheets are then stored on a trained as an investment table application device for aligning the substrate sheet. From the feed table, the substrate sheets are finally fed to a sheet feeder of sheetfed presses.
- the lifted from the feeder pile substrate sheet are supplied via the belt table usually in shingled sheet as a scale flow of the sheet feeder.
- the scale flow is formed in the singulation of the sheet stack by the front end of a subsequent sheet are pushed in each case in the area of the clock conveyor with raised clock rollers of the suction under the end of the advance substrate sheet.
- a false arch is about a double sheet of two congruent or possibly slightly shifted to each other superimposed substrate sheet whose supply can lead to the same in the sheet-fed printing machine damage or disturbs the smooth implementation of the print job.
- False sheets are substrate sheets that differ in one property from a properly fed substrate sheet. In addition to double sheets, this includes missing sheets, ie non-existing substrate sheets, multiple sheets of more than two substrate sheets, oblique sheets whose leading edge deviates from the ideal position, early sheets arriving before a target time, late sheets arriving after a target time, thick sheets with larger or thin sheets with a smaller arch thickness than the default corresponds.
- the device learns to touch the contour of the contour and dynamically adjusts the roller height with piezo actuators for the further course of the sheet monitoring.
- the clock roller then no longer touches the arc current in the normal case.
- the errors to be determined which are marked as early, late and oblique.
- It is a probe element provided with an actuator can be moved in sheet travel direction.
- the application can also be done in a fixed position.
- a measurement of the contact pressure of the clock roller can be provided. In this case, an inductive measuring system or a force measuring system can be provided. Touching measurement should be position-controlled, with the contour of the arc current to be traced.
- From the DE 100 21 629 A1 is a device for double sheet control with an additional probe element in the form of a role associated with a switching element known. It should therefore be provided at least two sensing elements, with a manual adjustment.
- the probe element as a roller does not rotate during functional operation when scanning a sheet flow. The measurement is uncertain.
- the solution relates to a false-arc sensor which has a measuring capacitor for false-arc detection.
- the measuring capacitor is formed by two measuring electrodes which lie opposite one another and thus jointly define a capacitor space, and substrate sheets are moved through the capacitor space for false-arc detection.
- the clock roller is mentioned as the measuring location, it only fixes the scale flow in order to then measure it capacitively in parallel.
- the metrological effort is increased because the measuring system also directly measures the scale flow, the measurement configuration is constantly changing.
- the object of the invention is therefore to improve a device for false-sheet detection and in particular for Doppelbogenabwashlung, with a substantial simplification of the device in design and operation is sought.
- a false-arc sensor in a sheet-fed printing press which has a measuring device for false-sheet detection in conjunction with at least one control roller.
- the substrate sheets to be monitored are moved by at least one clock roller in a scale flow to the sheet-processing machine by the clock rollers interacting with a belt drum or transport roller associated with a belt table.
- the measuring devices are used to detect the support height of the clock rollers on or above the belt roller or transport roller, starting from an idle roller. If at least two measuring devices are arranged during sheet delivery, then the contour of the scale flow can be scanned in at least two measuring tracks lying in parallel.
- the measuring device associated with a clock roller is designed to be magnetically active, the position of a signal magnet being scanned by one or more measuring devices designed as a Hall sensor.
- a measuring device is very reliable and robust.
- the measuring device can be carried out in an advantageous manner self-adjusting and operated fully automatically, being self-calibrated and automatically by signal processing algorithms.
- the measuring device can be retrofitted to the said machines and / or interchangeable with conventional devices for Doppelbogenabtretelung.
- the functionality of the measuring device is formed in a highly accurate manner by redundantly recorded measured values for position information and by the use of signal-processing, recursive algorithms. In this way, influences of inaccuracies of each mechanically individual constellation and of devices executed with inaccuracies can be eliminated.
- the device according to the invention it is furthermore possible by evaluating the clock-roll height signals to determine all information relevant for further signal processing, in particular also machine angle information required for the position assignment.
- the measuring device can be adapted to changes in substrate thickness in an automatic sequence.
- the clock rollers for conveying the substrate sheet from the sheet feeder of the sheet-fed press perform a first mechanical access a touch movement. The tactile movement takes place for contacting the underlying lying as a sheet flow arc single sheet.
- the two rollers are raised for a machine angle of about 100 °.
- a subsequent substrate sheet is pushed by a separating device of the sheet feeder under a leading substrate sheet.
- the clock rollers are lowered onto the scale flow against the belt roller or transport roller and clamp the blade flow in frictional engagement with the transport roller.
- the clock rolls are sufficiently soft and geometrically designed so that marks on the substrate sheet do not occur.
- the thickness of the substrate sheet conveyed from the sheet feeder in a shingled arrangement to the machine is recorded from the first sheet, a fully automatic false-sheet recognition becomes possible.
- the associated measurement information is available in normal operation with the execution of about 3 machine revolutions. In continuous operation are otherwise in the transport area between the feeder and the bow processing Machine constantly about 5 sheets.
- the state of the present in the scale flow substrate sheet is already known at the start of production before the substrate sheets are taken over by a sheet feeder, such as a pre-gripper, for transfer to the sheet-processing machine.
- the measurement signal which corresponds to the total thickness of the superimposed substrate sheet, is detected continuously and stored after appropriate processing in a sequential memory.
- a software algorithm recursively evaluates the waveform and determines from the present measurements whether there have been any false scores at any time in the scanned stream scan. Furthermore, it is reliably detected where the false bows are present in derivation from the contour of the scale flow in the further course of the sheet transport at a certain time.
- a reference of the signal acquisition to the machine cycle is possible by synchronous recording of machine angle information or recalculation on the basis of measured value information which is characteristically present in the measuring signal.
- the Absetztician the clock rollers is suitable as the beginning of a bow cycle, which is present at certain machine angles per machine revolution.
- FIG. 1 schematically a device for conveying sheets and detecting the sheet position of the sheet is shown.
- the sheets may be formed as a substrate sheet of paper, plastic, cardboard or metal, and are shown here on a part of their transport path from a sheet feeder in a sheet transport direction R.
- the acquisition of the sheet position refers to single sheets of a lying below sheet flow.
- the desired information about the sheet position are derived quantities from the signal curve of a thickness measurement of the underlying sheet flow or imbricated flow.
- Substrate sheets B1, B2, B3 are indicated, which are fed in the sheet transport direction R of the measuring and conveying device, after they have been previously separated in the sheet feeder.
- the sheets B1, B2, B3 are then transported via a belt roller 2 by means of a control roller 3 on a conveyor table 1 and then forwarded on the conveyor table 1 to the subsequently arranged sheet processing machine.
- the substrate sheet overlap depending on a mostly machine-specific predetermined scale spacing of the leading edges of the substrate sheet. The coverage is dependent on the ratio of the scale spacing and the length of the substrate sheet.
- FIG. 1 In the scale flow, a single layer W1, a double layer W2 and a triple layer W3 of the successive substrate sheets B1, B2, B3 are shown with respect to the position between the take-up roller 3 and the belt roller 2.
- the clock roller 3 is placed on a timing lever 4 at regular intervals in time with the sheet-processing machine on the belt roller 2.
- the clock roller 3 is connected to the timing lever 4 via an axis 5 movable with a holder 6.
- the holder 6 is preferably fixed in the circumferential position adjustable on a clock shaft 7.
- the clock shaft 7 is driven synchronously with the power stroke of the sheet processing machine in cyclic movements Y.
- the take-up roller 4 is placed on the resting on the belt roller 2 substrate sheet. Thereafter, the clock roller 3 is in cyclic intervals during the delivery period on the scale flow and thereby scans its thickness profile.
- the clock roller 3 is supported via the timing lever 4 by means of a spring 9 relative to a holder 8 on the holder 6 and can thus perform a flexible tactile or pressure Z on the holder 6 relative to the band roller 2.
- the rest position of the timing lever 4 in the lifted by the clock shaft 7 of the belt roller 2 state is defined by a mounted on the holder 6 adjustable executed stop 15. This can be set relative to each other to an exact same key height when using multiple sensing devices all the clock roles involved.
- the control roller 3 When lowering the timing lever 4 by the movement of the clock shaft 7, the control roller 3 is lowered to a maximum of the band roller 2. Depending on the number of superposed there substrate sheet of the timing lever 4 moves more or less against the force of the spring 9 against the direction of rotation Y of the clock shaft 7 on the axis 5.
- the spring 9 holds the clock roller 3 against the belt roller 2 or just there resting sheet B1 - B3 in plant and ensures that the total thickness of the existing sheet layers can be measured accurately.
- a measuring device 11 For fast and reliable measurement of the thickness of the sheet layers on the band roll 2 is a measuring device 11, which has one or more Hall sensors 11.1, 11.2 and is attached to the holder 6. The measuring device 11 cooperates with a signal magnet 10, which is attached to the clock roller 3 opposite end face of the timing lever 4. Thus, the measuring device 11 detects the actual position of the timing lever 4 and the control roller 3. It is advantageous that the measuring device 11 can be coupled directly to the already existing transport element of the control roller 3. In this case, the value of the altitude X of the control roller 3 with respect to a support on the belt roller 2 is used as a measured variable. The change in the altitude X indicates the functional cycle of the control roller 3 and is related to a currently required product measuring range.
- the product measuring area extends from the band roller 2 without sheet assignment in the normal case with a maximum measuring path of up to three sheet thicknesses of the currently processed substrate sheet. However, it must also be able to include at least four arch thicknesses during measurement operation, when, for example, double sheets pass through the measurement position
- An up-to-date adaptation of the required product measuring range, which correlates to a specific production cycle, is carried out automatically by suitable standardization steps of the measuring software.
- the measuring device 11 has a maximum measuring range S, which can be swept by the signal magnet 10.
- a zeroing is automatically recorded by detecting a movement of the control roller 3 over at least one full revolution.
- the clock roller 3 runs at production start initially on the belt roller 2, without a substrate sheet would be transported. Thus, the later movements by the incoming substrate sheet can be identified as measured values relative to this initial value.
- a continuous measured value profile for the substrate sheet supplied via the belt roller 2 is obtained as a sheet flow and its respectively particular position with respect to the sheet flow, the product measuring range being within the measuring range S.
- FIG. 1A is in accordance with a section U from FIG. 1 the measuring device for detecting the altitude X of the control roller 3 in the view of the end face of the timing lever 4 is shown.
- the measuring device 11 is attached to the holder 6 and has two sensors in the form of Hall sensors 11.1 and 11.2, which extend parallel to each other along the measuring range S.
- the Hall sensors 11.1, 11.2 are arranged fork-shaped on the underside of the measuring device 11.
- the signal magnet 10 is fixed frontally, which projects into the space between the two Hall sensors 11.1 and 11.2 inside.
- the double arrangement of the Hall sensors 11.1 and 11.2 increases the signal security. wherein the double signal detection by the two Hall sensors 11.1 and 11.2 is used for this purpose. During signal acquisition, the measurement signals of both Hall sensors 11.1 and 11.2 are added up to form a total measurement signal. At the same time position changes of the signal magnet 10 are compensated by movement tolerances on the axis 5.
- the measurement signal can be linked to a machine angle signal for interpretation.
- the machine angle is determined as part of the entire measurement signal.
- the measurement signal can be broken down into virtually any number of discrete values for individual measurement steps on the basis of an evaluation based on a zero signal which is constantly recurring at the beginning of a measurement cycle. These measured values can then be used for recycling in the sheet travel monitoring.
- timing lever 4 and measuring device 11 on the clock shaft 7 next to each other arranged become.
- a sheet edge must then be inclined relative to the sheet transport direction R if the measured values of one of the measuring devices 11 normalized for a certain machine angle come sooner or later than the edge of a second measuring device 11 arranged in parallel than those of a first measuring device 11
- their overall behavior during sheet transport they can be identified as arriving too early or too late if both normalized measurements of the two or more measuring devices are identified as being too early or too late with respect to a particular machine angle.
- FIG. 2 The identification of the characteristic values of the sheet transport is explained in more detail on the basis of a scheme for the measured values for the altitude X of the take-off roller 3.
- the scheme of FIG. 2 shows that the Boigern conducted not only on a belt roller 2 of the conveyor table 1 is executable, but also on one of the belt roller 2 upstream transport roller 12 by the clock roller 3 of this transport roller 12 is assigned.
- FIG. 2A the assignment of two measuring devices 11 to holders 6 on a clock shaft 7 with respect to a transport roller 12 is shown.
- the clock rollers 3 on the timing levers 4 set within each a measuring track V1 and V2 on the scale flow on the substrate sheet, which is guided by the transport roller 12.
- the separation of substrate sheets from a stack of sheets in a sheet feeder begins. With the sheet separation begins the clock movement of the clock rollers 3, which first put on the empty transport roller 12 and thus provide an output signal for the state without substrate sheet.
- a first singular substrate sheet (see sheet B1 in sheet W1 in FIG Fig. 1 ) pushed under the clock rollers 3.
- the clock rollers 3 are lowered, wherein the first substrate sheet clamped against the transport roller 12 and the associated altitude X of the control roller or clock rollers 3 is measured over the transport roller 12 by means of the measuring devices 11.
- the sheet transport continues, wherein after a further machine revolution, a second separated substrate sheet (see arc B2 in Fig. 1 ) is pushed under the clock rollers 3, so that there is then a double layer of substrate sheet (see sheet B1, B2 in position W2 in Fig. 1 ). This is followed by a third arc which results in a threefold sheet position in a certain area (see sheets B1 - B3 in position W3 in FIG Fig. 1 ).
- the timing rollers 3 are raised and lowered once for each substrate sheet.
- the measured values are fed to a microcontroller 13 which comprises a measured value recording, a computer and a measured value evaluation.
- the microcontroller 13 is coupled to a machine control 14 of the sheet-processing machine, so that good signals or error signals can be sent to the machine control 14. As a result, safety devices of the machine can be switched in good time.
- the microcontroller 13 begins exactly when feeder and transport roller 12 are put into operation to record the signals with respect to the clock roller height X against the empty transport roller 12.
- the measured values are stored sequentially in a memory of the microcontroller 13.
- a machine angle predetermined by the sheet-processing machine or, according to calculations on the previously recorded signal from the height information in each case substantially the same number of measured values, such as 100 or more, per machine revolution are stored.
- the measuring arrangement calibrates itself automatically. In this case, it is concluded from the initial value of the scan on the empty transport roller 12 to the zero position.
- the thickness of a single sheet and the Number of superimposed sheets calculated and the location of recognizable sheet edges, preferably leading sheet edges are identified.
- the signals identifying a single sheet can be determined in a redundant manner and this value is automatically stored to evaluate the number of sheets.
- the foremost or first sheet or sheet is located in known conveyors of the type described herein at a known distance from the registration position of the sheet processing machine. This distance can be defined as the number of machine revolutions. Therefore, it can be retrospectively determined whether in the course of sheet transport already false bows, especially double sheets, have been present and where they are currently in the sheet transport. So there is still enough time for this case to stop the sheet processing machine.
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- Controlling Sheets Or Webs (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
Abstract
Description
Die Erfindung betrifft eine Falschbogenkontrolle in einer Bogen verarbeitenden Maschine, insbesondere einer Bogendruckmaschine, nach dem Oberbegriff des Anspruchs 1.The invention relates to a false-sheet control in a sheet-processing machine, in particular a sheet-fed press, according to the preamble of claim 1.
In bekannten Bogen verarbeitenden Maschinen wie etwa Bogendruckmaschinen werden Substratbogen jeweils zur Verarbeitung in einem Anlegerstapel bereitgehalten. Die Substratbogen werden mit Hilfe von Saugeinrichtungen, meist als Saugkopf mit Trenn- und Transportsaugern ausgebildet, einzeln von dem Anlegerstapel abgehoben und mittels einer Taktfördereinrichtung auf einen Bändertisch gefördert. Die Taktfördereinrichtung ist normalerweise als Anordnung von wenigstens zwei Taktrollen in symmetrischer Anordnung zur Maschinenbreite über einer Bänderwalze oder Transportwalze ausgeführt. Die Taktrollen werden von einer Taktwelle im Takt der Bogen verarbeitenden Maschine auf die Bänder- oder Transportwalze abgesetzt und klemmen dort die Substratbogen einzeln oder in einer unterschuppten Lage ein. Durch die Drehbewegung der Bänder- oder Transportwalze werden die Substratbogen dann mit einer vorgegebenen Geschwindigkeit synchron zum Maschinenbetrieb vorwärtsbewegt. Über den Bändertisch werden die Substratbogen dann auf einer als Anlagetisch ausgebildeten Anlegeeinrichtung zum Ausrichten der Substratbogen abgelegt. Vom Anlagetisch werden die Substratbogen schließlich noch einer Bogenzuführeinrichtung der Bogendruckmaschinen zugeführt.In known sheet-processing machines, such as sheet-fed presses, substrate sheets are each held ready for processing in a feeder stack. The substrate sheets are formed by means of suction devices, usually designed as a suction head with separating and transport suckers, individually lifted from the feeder stack and conveyed by means of a clock conveyor on a belt table. The clock conveyor is normally designed as an arrangement of at least two clock rollers in a symmetrical arrangement to the machine width over a belt roller or transport roller. The clock rollers are discontinued by a clock shaft to the beat of the sheet-processing machine on the belt or transport roller and clamp there the substrate sheet individually or in a submerged position. As a result of the rotational movement of the belt or transport roller, the substrate sheets are then moved forward at a predetermined speed in synchronism with the machine operation. About the belt table, the substrate sheets are then stored on a trained as an investment table application device for aligning the substrate sheet. From the feed table, the substrate sheets are finally fed to a sheet feeder of sheetfed presses.
Die vom Anlegerstapel abgehobenen Substratbogen werden über den Bändertisch in der Regel in geschuppter Bogenlage als Schuppenstrom der Bogenzuführeinrichtung zugeführt. Der Schuppenstrom wird bei der Vereinzelung vom Bogenstapel gebildet, indem das vordere Ende eines Folgebogens jeweils im Bereich der Taktfördereinrichtung bei angehobenen Taktrollen von den Saugeinrichtungen unter das Ende des voraus laufenden Substratbogens geschoben werden.The lifted from the feeder pile substrate sheet are supplied via the belt table usually in shingled sheet as a scale flow of the sheet feeder. The scale flow is formed in the singulation of the sheet stack by the front end of a subsequent sheet are pushed in each case in the area of the clock conveyor with raised clock rollers of the suction under the end of the advance substrate sheet.
Zur Gewährleistung eines ordnungsgemäßen Betriebs einer Bogendruckmaschine ist von Bedeutung, dass keine so genannten Falschbogen auftreten.To ensure proper operation of a sheetfed press is important that no so-called false sheets occur.
Ein Falschbogen ist etwa ein Doppelbogen aus zwei deckungsgleich oder ggf. leicht zueinander verschoben übereinander liegenden Substratbogen, deren Zufuhr in die Bogendruckmaschine zu Beschädigungen derselben führen kann oder aber die reibungslose Durchführung des Druckauftrages stört. Falschbogen sind Substratbogen, die in einer Eigenschaft von einem ordnungsgemäß zugeführten Substratbogen abweichen. Neben Doppelbogen gehören hierzu auch Fehlbogen, also nicht vorliegende Substratbogen, Mehrfachbogen aus mehr als zwei Substratbogen, Schrägbogen, deren vorauslaufende Kante von der Ideallage abweicht, Frühbogen, die vor einem Sollzeitpunkt ankommen, Spätbogen, die nach einem Sollzeitpunkt ankommen, Dickbogen mit größerer oder Dünnbogen mit geringerer Bogendicke als der Vorgabe entspricht.A false arch is about a double sheet of two congruent or possibly slightly shifted to each other superimposed substrate sheet whose supply can lead to the same in the sheet-fed printing machine damage or disturbs the smooth implementation of the print job. False sheets are substrate sheets that differ in one property from a properly fed substrate sheet. In addition to double sheets, this includes missing sheets, ie non-existing substrate sheets, multiple sheets of more than two substrate sheets, oblique sheets whose leading edge deviates from the ideal position, early sheets arriving before a target time, late sheets arriving after a target time, thick sheets with larger or thin sheets with a smaller arch thickness than the default corresponds.
Meist werden zur Doppelbogenerkennung mechanisch wirkende Vorrichtungen genutzt, die den zu überprüfenden Schuppenstrom mechanisch abtasten. Hierbei rollt eine sehr genau gefertigte Abtastrolle, die mit einem Mikroschalter verbunden ist, neben den Taktrollen zusätzlich auf der Oberfläche des Schuppenstroms ab. Dabei werden von der Abtastrolle auf den Substratbogen Markierungen verursacht, obwohl die Abtastrolle nur mit einer Mindestkraft gegen den Schuppenstrom angestellt wird, um ein aussagekräftiges Kontrollergebnis zu erhalten. Nachteilig ist der erhöhte Aufwand für die hochgenaue Fertigung der Abtastrolle und die parallele Anordnung von mehreren Rollensystemen zum Fördern und Überwachen.Usually, mechanically acting devices are used for double sheet detection, which mechanically scan the scale flow to be checked. In this case, a very accurately manufactured scanning roller, which is connected to a microswitch, additionally rolls on the surface of the scale flow in addition to the clock rollers. In this case, marks are caused by the cam follower on the substrate sheet, although the Abtastrolle is hired only with a minimum force against the scale flow in order to obtain a meaningful control result. A disadvantage is the increased effort for the high-precision production of the scanning roller and the parallel arrangement of several roller systems for conveying and monitoring.
In diesem Zusammenhang ist aus der
Weiterhin kann eine Messung der Anpresskraft der Taktrolle vorgesehen sein. Hierbei kann ein induktives Messsystem oder ein Kraftmesssystem vorgesehen werden. Berührende Messung soll positionsgeregelt erfolgen, wobei die Kontur des Bogenstromes nachgefahren werden soll.In this context is from the
Furthermore, a measurement of the contact pressure of the clock roller can be provided. In this case, an inductive measuring system or a force measuring system can be provided. Touching measurement should be position-controlled, with the contour of the arc current to be traced.
Aus der
Aus
Aus der
Alle gegenwärtig realisierten Doppelbogenerkennungen sind nicht uneingeschränkt nutzbar. Das Spektrum der physikalischen Bedruckstoff-Eigenschaften zeigt hier spezifische Defizite auf. Darüber hinaus müssen alle ausgeführten Varianten vor Inbetriebnahme manuell geeicht werden. Auch die bisherige ausgeführte, taktile Erfassung der Schuppenstromdicke erzeugt Markierungen, ist dazu mechanisch extrem aufwändig und kann nur manuell justiert werden.All currently implemented double sheet detectors are not fully usable. The spectrum of physical substrate properties shows specific deficits here. In addition, all executed variants must be calibrated manually before commissioning. The previously executed, tactile detection of the scale flow thickness produces markings, is mechanically extremely complex and can only be adjusted manually.
Aufgabe der Erfindung ist daher die Verbesserung einer Einrichtung zur Falschbogenerkennung und insbesondere zur Doppelbogenabfühlung, wobei eine weitgehende Vereinfachung der Vorrichtung in Aufbau und Bedienung angestrebt wird.The object of the invention is therefore to improve a device for false-sheet detection and in particular for Doppelbogenabfühlung, with a substantial simplification of the device in design and operation is sought.
Erfindungsgemäß wird die Aufgabe mit den Merkmalen nach Anspruch 1 gelöst.According to the invention the object is achieved with the features of claim 1.
Erfindungsgemäß ist in einer Bogendruckmaschine ein Falschbogensensor vorgesehen, der eine Messeinrichtung zur Falschbogendetektion in Verbindung mit wenigstens einer Taktrolle aufweist. Die zu überwachenden Substratbogen werden von mindestens einer Taktrolle in einem Schuppenstrom zu der Bogen verarbeitenden Maschine bewegt, indem die Taktrollen mit einer einem Bändertisch zugeordneten Bänderwalze oder Transportwalze zusammenwirken. Die Messeinrichtungen dienen der Erfassung der Auflagehöhe der Taktrollen auf bzw. über der Bänderwalze oder Transportwalze ausgehend von einer leer laufenden Walze. Werden bei der Bogenförderung wenigstens zwei Messeinrichtungen angeordnet, so kann die Kontur des Schuppenstroms in wenigstens zwei parallel liegenden Messspuren abgetastet werden.
In vorteilhafter Weise ist die einer Taktrolle zugeordnete Messeinrichtung magnetisch wirkend ausgeführt, wobei die Lage eines Signalmagneten von einer oder mehreren als Hallsensor ausgebildeten Messeinrichtungen abgetastet wird. Eine derartige Messeinrichtung ist sehr betriebssicher und robust.
Auf Basis des Messverfahrens kann die Messeinrichtung in vorteilhafter Weise selbstjustierend ausgeführt und vollautomatisch betrieben werden, wobei sie sich eigenständig und durch signalverarbeitende Algorithmen selbsttätig kalibriert.According to the invention, a false-arc sensor is provided in a sheet-fed printing press which has a measuring device for false-sheet detection in conjunction with at least one control roller. The substrate sheets to be monitored are moved by at least one clock roller in a scale flow to the sheet-processing machine by the clock rollers interacting with a belt drum or transport roller associated with a belt table. The measuring devices are used to detect the support height of the clock rollers on or above the belt roller or transport roller, starting from an idle roller. If at least two measuring devices are arranged during sheet delivery, then the contour of the scale flow can be scanned in at least two measuring tracks lying in parallel.
Advantageously, the measuring device associated with a clock roller is designed to be magnetically active, the position of a signal magnet being scanned by one or more measuring devices designed as a Hall sensor. Such a measuring device is very reliable and robust.
On the basis of the measuring method, the measuring device can be carried out in an advantageous manner self-adjusting and operated fully automatically, being self-calibrated and automatically by signal processing algorithms.
In besonders vorteilhafter Ausführungsform ist die Messeinrichtung an den genannten Maschinen nachrüstbar und/oder gegen konventionelle Einrichtungen zur Doppelbogenabfühlung austauschbar.In a particularly advantageous embodiment, the measuring device can be retrofitted to the said machines and / or interchangeable with conventional devices for Doppelbogenabtfühlung.
Die Funktionalität der Messeinrichtung wird in vorteilhafter Weise durch redundant erfasste Messwerte zu Lageinformationen und durch den Einsatz von signalverarbeitenden, rekursiven Algorithmen hochgenau ausgebildet. Hierbei können Einflüsse von Ungenauigkeiten jeder mechanisch individuellen Konstellation und von mit Ungenauigkeiten behaftet ausgeführter Vorrichtungen eliminiert werden. Mittels der erfindungsgemäßen Einrichtung ist es weiterhin möglich durch Bewertung der Taktrollen-Höhensignale alle für eine weiterführende Signalverarbeitung relevanten Informationen, insbesondere auch für die Lagezuordnung erforderliche Maschinenwinkelinformationen, zu bestimmen.
Weiterhin kann die Messeinrichtung sich in einem automatischen Ablauf an Bedruckstoff-Dickenänderungen anpassen.
Die Taktrollen zum Abfördern der Substratbogen von dem Bogenanleger der Bogendruckmaschine führen als ersten mechanischen Zugriff eine Tastbewegung aus. Die Tastbewegung erfolgt zur Kontaktierung der als unterschuppt liegender Bogenstrom geführten Einzelbogen. Hierbei werden die beiden Rollen für einen Maschinenwinkel von ca. 100 ° angehoben.
Während dieser Zeit wird von einer Vereinzelungseinrichtung des Bogenanlegers unter einen vorauslaufenden Substratbogen ein folgender Substratbogen geschoben. Dann werden die Taktrollen auf den Schuppenstrom gegen die Bänderwalze oder Transportwalze abgesenkt und klemmen den Schuppenstrom im Reibschluss gegen die Transportwalze. Die Taktrollen sind ausreichend weich und geometrisch derart gestaltet, dass Markierungen auf den Substratbogen nicht auftreten.The functionality of the measuring device is formed in a highly accurate manner by redundantly recorded measured values for position information and by the use of signal-processing, recursive algorithms. In this way, influences of inaccuracies of each mechanically individual constellation and of devices executed with inaccuracies can be eliminated. By means of the device according to the invention, it is furthermore possible by evaluating the clock-roll height signals to determine all information relevant for further signal processing, in particular also machine angle information required for the position assignment.
Furthermore, the measuring device can be adapted to changes in substrate thickness in an automatic sequence.
The clock rollers for conveying the substrate sheet from the sheet feeder of the sheet-fed press perform a first mechanical access a touch movement. The tactile movement takes place for contacting the underlying lying as a sheet flow arc single sheet. Here, the two rollers are raised for a machine angle of about 100 °.
During this time, a subsequent substrate sheet is pushed by a separating device of the sheet feeder under a leading substrate sheet. Then the clock rollers are lowered onto the scale flow against the belt roller or transport roller and clamp the blade flow in frictional engagement with the transport roller. The clock rolls are sufficiently soft and geometrically designed so that marks on the substrate sheet do not occur.
Erfasst man vom ersten Bogen an die Dicke der aus dem Bogenanleger in geschuppter Anordnung zur Maschine geförderten, aufeinander liegenden Substratbogen, so wird eine vollautomatische Falschbogenerkennung möglich. Die hierzu gehörigen entsprechenden Messinformationen liegen bei normalem Ablauf mit der Ausführung von ca. 3 Maschinenumdrehungen vor. Im Dauerbetrieb befinden sich ansonsten im Transportbereich zwischen dem Anleger und der Bogen verarbeitenden Maschine ständig etwa 5 Bogen. Damit ist der Lagezustand der im Schuppenstrom vorliegenden Substratbogen auch schon bei Produktionsstart bekannt, bevor die Substratbogen durch eine Bogenzuführeinrichtung, wie etwa einen Vorgreifer, zur Übergabe an die Bogen verarbeitende Maschine übernommen werden. Hierbei wird das Messsignal, das der Gesamtdicke der übereinander liegenden Substratbogen entspricht, durchgängig erfasst und nach entsprechender Verarbeitung in einem sequentiellen Speicher abgelegt. Ein softwaretechnischer Algorithmus bewertet den Signalverlauf rekursiv und bestimmt aus den vorliegenden Messwerten, ob zu irgendeinem Zeitpunkt der Schuppenstromabtastung Falschbogen vorgelegen haben. Weiterhin wird sicher detektiert, wo die Falschbogen in Ableitung aus der Kontur des Schuppenstroms im weiteren Verlauf des Bogentransports zu einem bestimmten Zeitpunkt vorliegen.If the thickness of the substrate sheet conveyed from the sheet feeder in a shingled arrangement to the machine is recorded from the first sheet, a fully automatic false-sheet recognition becomes possible. The associated measurement information is available in normal operation with the execution of about 3 machine revolutions. In continuous operation are otherwise in the transport area between the feeder and the bow processing Machine constantly about 5 sheets. Thus, the state of the present in the scale flow substrate sheet is already known at the start of production before the substrate sheets are taken over by a sheet feeder, such as a pre-gripper, for transfer to the sheet-processing machine. In this case, the measurement signal, which corresponds to the total thickness of the superimposed substrate sheet, is detected continuously and stored after appropriate processing in a sequential memory. A software algorithm recursively evaluates the waveform and determines from the present measurements whether there have been any false scores at any time in the scanned stream scan. Furthermore, it is reliably detected where the false bows are present in derivation from the contour of the scale flow in the further course of the sheet transport at a certain time.
Für eine sichere Funktion ist also grundlegend von Bedeutung, dass eine rechtzeitige Bereitstellung des Auswertungsergebnisses ermöglicht wird, wobei die Ergebnisse vorliegen müssen, bevor als Falschbogen erkannte Substratbogen in die Bogen verarbeitende Maschine gefördert werden können. Damit wird sichergestellt, dass aus Maschinenschutzgründen vorgesehene Maschinensperrvorrichtungen noch zuverlässig in Funktion treten, bevor ein Falschbogen in die Maschine gefördert wird und ggf. Schäden verursachen kann.So for a secure function is of fundamental importance that a timely provision of the evaluation result is made possible, the results must be present before recognized as a false sheet substrate sheet can be promoted in the sheet processing machine. This ensures that machine locking devices provided for machine protection reasons still function reliably before a false-arc is fed into the machine and can possibly cause damage.
Ein Bezug der Signalerfassung zum Maschinentakt ist durch synchrone Aufnahme von Maschinenwinkelinformationen oder Rückrechnung auf der Basis von Messwertinformationen möglich, die im Messsignal charakteristisch vorhanden sind. Hierfür eignet sich der Absetzpunkt der Taktrollen als Beginn eines Bogentaktes, der bei bestimmten Maschinenwinkeln je Maschinenumdrehung vorliegt.A reference of the signal acquisition to the machine cycle is possible by synchronous recording of machine angle information or recalculation on the basis of measured value information which is characteristically present in the measuring signal. For this purpose, the Absetzpunkt the clock rollers is suitable as the beginning of a bow cycle, which is present at certain machine angles per machine revolution.
Ein Ausführungsbeispiel der Erfindung wird an Hand von zeichnerischen Darstellungen näher erläutert. Dabei zeigen:
- Figur 1
- eine erfindungsgemäße Abtasteinrichtung,
- Figur 1A
- ein Detail der Messvorrichtung gemäß Ausschnitt U in
Figur 1 , Figur 2- einen schematischen Signalverlauf bei einem Bogenlaufstart und
- Figur 2A
- schematische Messpositionen in einer Anordnung nach
Figur 1 oder 2 .
- FIG. 1
- a scanning device according to the invention,
- Figure 1A
- a detail of the measuring device according to section U in
FIG. 1 . - FIG. 2
- a schematic waveform at a sheet run start and
- FIG. 2A
- schematic measuring positions in an arrangement according to
FIG. 1 or2 ,
In
In
Bei der Förderung in Form eines Schuppenstromes überdecken sich die Substratbogen abhängig von einem meist maschinenspezifisch vorgegebenen Schuppenabstand der Vorderkanten der Substratbogen. Die Überdeckung ist von dem Verhältnis des Schuppenabstands und der Länge der Substratbogen abhängig.In
When conveying in the form of a scale flow, the substrate sheet overlap depending on a mostly machine-specific predetermined scale spacing of the leading edges of the substrate sheet. The coverage is dependent on the ratio of the scale spacing and the length of the substrate sheet.
In
Dabei wird jeweils zu Beginn eines Arbeitstakts bei der Bogenförderung die Taktrolle 4 auf die auf der Bänderwalze 2 aufliegenden Substratbogen aufgesetzt. Danach liegt die Taktrolle 3 in zyklischen Abständen während es Förderzeitraumes auf dem Schuppenstrom auf und tastet dabei dessen Dickenprofil ab.
Die Taktrolle 3 ist über den Takthebel 4 mittels einer Feder 9 gegenüber einem Halter 8 an der Halterung 6 abgestützt und kann so eine flexible Tast- oder Andruckbewegung Z an der Halterung 6 gegenüber der Bänderwalze 2 ausführen. Die Ruhestellung des Takthebels 4 im durch die Taktwelle 7 von der Bänderwalze 2 abgehobenen Zustand wird durch einen an der Halterung 6 angebrachten einstellbar ausgeführten Anschlag 15 definiert. Hiermit können bei der Verwendung von mehreren Tasteinrichtungen alle beteiligten Taktrollen relativ zueinander auf eine exakt gleiche Tasthöhe eingestellt werden.In this case, in each case at the beginning of a working cycle in the sheet conveying the take-up
The
Beim Absenken des Takthebels 4 durch die Bewegung der Taktwelle 7 wird die Taktrolle 3 maximal bis auf die Bänderwalze 2 abgesenkt. Je nach Anzahl von dort übereinander aufliegenden Substratbogen bewegt sich der Takthebel 4 mehr oder weniger weit gegen die Kraft der Feder 9 entgegen der Drehrichtung Y der Taktwelle 7 auf der Achse 5. Die Feder 9 hält die Taktrolle 3 gegen die Bänderwalze 2 oder die gerade dort aufliegenden Bogen B1 - B3 in Anlage und stellt sicher, dass die Gesamtdicke der vorhandenen Bogenlagen genau gemessen werden kann.When lowering the
Zur schnellen und sicheren Vermessung der Dicke der Bogenlagen auf der Bänderwalze 2 dient eine Messvorrichtung 11, die einen oder mehrere Hallsensoren 11.1, 11.2 aufweist und an der Halterung 6 angebracht ist. Die Messvorrichtung 11 wirkt mit einem Signalmagneten 10 zusammen, der an der der Taktrolle 3 gegenüber liegenden Stirnseite des Takthebels 4 befestigt ist. So erfasst die Messvorrichtung 11 die tatsächliche Lage des Takthebels 4 und der Taktrolle 3. Vorteilhaft ist dabei, dass die Messvorrichtung 11 direkt mit dem ohnehin vorhandenen Transportelement der Taktrolle 3 gekoppelt werden kann. Dabei wird als Messgröße der Wert der Höhenlage X der Taktrolle 3 gegenüber einer Auflage auf der Bänderwalze 2 verwendet. Die Veränderung der Höhenlage X gibt den Funktionszyklus der Taktrolle 3 wieder und ist auf einen aktuell erforderlichen Produktmessbereich bezogen. Der Produktmessbereich erstreckt sich von der Bänderwalze 2 ohne Bogenbelegung im Normalfall mit einem maximalen Messweg von bis zu drei Bogendicken der aktuell verarbeiteten Substratbogen. Er muss aber im Messbetrieb auch wenigstens vier Bogendicken umfassen können, wenn etwa Doppelbogen die Messposition durchlaufen
Eine ständig aktuelle und zu einem bestimmten Produktionszyklus korrelierende Anpassung des erforderlichen Produktmessbereichs erfolgt automatisch durch geeignete Normierungsschritte der Messsoftware.For fast and reliable measurement of the thickness of the sheet layers on the
An up-to-date adaptation of the required product measuring range, which correlates to a specific production cycle, is carried out automatically by suitable standardization steps of the measuring software.
Die Messvorrichtung 11 weist einen maximalen Messbereich S auf, der von dem Signalmagneten 10 überstrichen werden kann. Je nach Ausgangslage des Takthebels 4 wird selbständig eine Nullung durch Erfassung einer Bewegung der Taktrolle 3 über wenigstens eine volle Umdrehung aufgenommen vorgenommen. Damit werden Maßungenauigkeiten der Taktrolle 3 gleichfalls erfasst und können bei der Auswertung der Messsignale berücksichtigt werden.
Die Taktrolle 3 läuft bei Produktionsstart zunächst auf der Bänderwalze 2 ab, ohne dass ein Substratbogen transportiert würde. Damit können die späteren Bewegungen durch die einlaufenden Substratbogen als Messwerte relativ zu diesem Ausgangswert identifiziert werden.
Durch eine kontinuierliche Abtastung wird ein durchgängiges Messwertprofil für die über die Bänderwalze 2 zugeführten Substratbogen als Bogenstrom und deren jeweils besondere Lage in Bezug auf den Bogenstrom erhalten, wobei der Produktmessbereich innerhalb des Messbereichs S liegt.The measuring
The
By means of a continuous scan, a continuous measured value profile for the substrate sheet supplied via the
In
Durch die beim Transportzyklus auf und ab gehende Bewegung des Takthebels 4 beim Abrollen der Taktrolle 3 auf dem Schuppenstrom wird die Messbewegung des Signalmagnets 10 erzeugt, wobei ein ständig anliegendes Messsignal unterschiedlicher Intensität erzeugt wird. Die doppelte Anordnung der Hallsensoren 11.1 und 11.2 erhöht die Signalsicherheit. wobei die zweifache Signalerfassung durch die beiden Hallsensoren 11.1 und 11.2 hierfür verwendet wird. Bei der Signalerfassung werden die Messsignale beider Hallsensoren 11.1 und 11.2 zu einem Gesamtmesssignal aufaddiert. Gleichzeitig werden Positionsänderungen des Signalmagneten 10 durch Bewegungstoleranzen an der Achse 5 kompensiert.In
By moving up and down during the transport cycle of the
Das Messsignal kann zur Interpretation mit einem Maschinenwinkelsignal verknüpft werden. Vorzugsweise wird der Maschinenwinkel aber als Bestandteil des gesamten Messsignals ermittelt. Dabei kann das Messsignal ausgehend von einem Nullsignal, das ständig wiederkehrend zu Beginn eines Messzyklus vorliegt, auf Basis einer Auswertung mittels eines Algorithmus in quasi beliebig viele diskrete Werte für einzelne Messschritte zerlegt werden. Diese Messwerte können dann zur Verwertung in der Bogenlaufüberwachung angewendet werden.The measurement signal can be linked to a machine angle signal for interpretation. Preferably, however, the machine angle is determined as part of the entire measurement signal. In this case, based on an evaluation by means of an algorithm, the measurement signal can be broken down into virtually any number of discrete values for individual measurement steps on the basis of an evaluation based on a zero signal which is constantly recurring at the beginning of a measurement cycle. These measured values can then be used for recycling in the sheet travel monitoring.
Zur Vervollständigung des Messwertprofils können mehrere Einheiten mit Taktrollen 2, Takthebel 4 und Messvorrichtung 11 auf der Taktwelle 7 nebeneinander angeordnet (siehe
Damit können aus den jeweiligen Messwertprofilen in entsprechenden Messspuren der Messvorrichtungen 11 über dem Schuppenstrom auch weitergehende Veränderungen von Relativlagen der transportierten Substratbogen anhand der Identifikation der Bogenkanten erkannt werden.
Beispielsweise muss eine Bogenkante dann relativ zur Bogentransportrichtung R schräg liegen, wenn die für einen bestimmten Maschinenwinkel normierten Messwerte einer der Messvorrichtungen 11 in Bezug die Kantenlage bei einer zweiten parallel angeordneten Messvorrichtung 11 früher oder später kommen als die einer ersten Messvorrichtung 11. Weiterhin können Substratbogen in Bezug auf ihr Gesamtverhalten während des Bogentransports als zu früh oder zu spät ankommend identifiziert werden, wenn beide normierten Messwerte der beiden oder mehreren Messvorrichtungen insgesamt in Bezug auf einen bestimmten Maschinenwinkel als zu früh oder zu spät kommend identifiziert werden..To complete the measured value profile several units with
Thus, from the respective measured value profiles in corresponding measuring tracks of the measuring
For example, a sheet edge must then be inclined relative to the sheet transport direction R if the measured values of one of the measuring
Durch eine so genannt rekursive Auswertung der Messsignals aus der Abtastung der Oberfläche des unterschuppt liegenden Bogenstroms (Schuppenstrom) ist die Berechnung von diskreten Signalwerten eines einzelnen Substratbogens möglich. Die Bewertung des Schuppenstromes ist also eigenständig und somit automatisch an die Dimensionen des Bedruckstoffs und dessen Charakteristika anpassbar.Through a so-called recursive evaluation of the measurement signal from the sampling of the surface of the underlying lying arc current (scale current), the calculation of discrete signal values of a single substrate sheet is possible. The evaluation of the scale flow is therefore independent and thus automatically adaptable to the dimensions of the printing material and its characteristics.
In
In
Zum besseren Verständnis wird das Beispiel einer Situation eines "Produktionsbeginns" anhand von
Nach einem Einschaltsignal beginnt die Vereinzelung von Substratbogen von einem Bogenstapel in einem Bogenanleger. Mit der Bogenvereinzelung beginnt die Taktbewegung der Taktrollen 3, die zunächst auf die leere Transportwalze 12 aufsetzen und damit ein Ausgangssignal für den Zustand ohne Substratbogen liefern.After a switch-on signal, the separation of substrate sheets from a stack of sheets in a sheet feeder begins. With the sheet separation begins the clock movement of the
Danach wird bei einem bestimmten festgelegten Maschinenwinkel in Bezug auf die Bogen verarbeitende Maschine ein erster vereinzelter Substratbogen (siehe Bogen B1 in Lage W1 in
So setzt sich der Bogentransport fort, wobei nach einer weiteren Maschinenumdrehung ein zweiter vereinzelter Substratbogen (siehe Bogen B2 in
Während des sich kontinuierlich wiederholenden Transportzyklus werden die Taktrollen 3 für jeden Substratbogen einmal angehoben und abgesenkt. So werden im Dauerbetrieb je zwei oder drei Substratbogen gegen die Transportwalze 12 geklemmt und die zugehörige Höhenlage X der Taktrolle / Taktrollen 3 über der Transportwalze 12 wird mittels der Messeinrichtungen 11 gemessen.
Die Messung erfolgt kontinuierlich, wobei ein ständiges Messsignal von den Hallsensoren 11.1 und 11.2 vorliegt, das sequentiell aufgezeichnet werden kann.Thus, the sheet transport continues, wherein after a further machine revolution, a second separated substrate sheet (see arc B2 in
During the continuously repeating transport cycle, the
The measurement is carried out continuously, wherein a continuous measurement signal from the Hall sensors 11.1 and 11.2 is present, which can be sequentially recorded.
Die Messwerte werden einem Mikrokontroller 13 zugeführt, der eine Messwertaufnahme, einen Rechner und eine Messwertauswertung umfasst. Der Mikrokontroller 13 ist mit einer Maschinensteuerung 14 der Bogen verarbeitenden Maschine gekoppelt, damit an die Maschinensteuerung 14 Gut-Signale oder Fehler-Signale abgesetzt werden können. In der Folge können dann zeitgerecht Sicherheitseinrichtungen der Maschine geschaltet werden.The measured values are fed to a
Der Mikrokontroller 13 beginnt genau dann, wenn Anleger und Transportwalze 12 in Betrieb genommen werden, die Signale bezüglich der Taktrollenhöhe X gegenüber der leeren Transportwalze 12 aufzuzeichnen. Die Messwerte werden sequentiell in einem Speicher des Mikrokontrollers 13 abgelegt. Auf Basis eines von der Bogen verarbeitenden Maschine vorgegebenen Maschinenwinkels oder nach Berechnungen an dem zuvor aufgenommenen Signal aus der Höheninformation wird eine jeweils im Wesentlichen gleiche Anzahl von Messwerten, wie z.B. 100 oder mehr, pro Maschinenumdrehung gespeichert. Aus der Ansammlung dieser Messwerte bzw. berechneten Werte kalibriert sich die Messanordnung selbsttätig. Dabei wird von dem Ausgangswert der Abtastung auf der leeren Transportwalze 12 auf die Nulllage geschlossen. Weiter kann aus den identifizierten Messwerteniveaus und der Lage der Niveauübergänge die Dicke eines Einzelbogens und die Anzahl von übereinander liegenden Bogen berechnet und die Lage erkennbarer Bogenkanten, vorzugsweise vorauslaufender Bogenkanten, identifiziert werden.The
Mit diesen Informationen können in redundanter Weise die einen Einzelbogen identifizierenden Signale bestimmt werden und dieser Wert wird automatisch zur Bewertung der Bogenanzahl abgelegt.
Der vorderste oder erste Bogen bzw. ein bestimmter identifizierter Bogen befindet sich in bekannten Fördereinrichtungen der hier beschriebenen Art in einer bekannten Entfernung von der Ausrichtposition der Bogen verarbeitenden Maschine. Diese Entfernung kann als Anzahl von Maschineumdrehungen definiert sein. Daher kann rückwirkend bestimmt werden, ob im Verlauf des Bogentransports schon Falschbogen, insbesondere Doppelbogen, vorgelegen haben und wo sich diese gerade beim Bogentransport befinden. Es steht dann also noch ausreichend Zeit für diesen Fall zur Verfügung, um die Bogen verarbeitende Maschine zu stoppen.With this information, the signals identifying a single sheet can be determined in a redundant manner and this value is automatically stored to evaluate the number of sheets.
The foremost or first sheet or sheet is located in known conveyors of the type described herein at a known distance from the registration position of the sheet processing machine. This distance can be defined as the number of machine revolutions. Therefore, it can be retrospectively determined whether in the course of sheet transport already false bows, especially double sheets, have been present and where they are currently in the sheet transport. So there is still enough time for this case to stop the sheet processing machine.
Als Kern-Merkmale der Erfindung sind folgende Fakten zu sehen:
- 1.
Höhenmessung der Taktrollen 3 gegenüber derBänderwalze 3oder Transportwalze 12, für einzelne oder auch alle vorgesehenen Taktrollen 3 - 2. Taktrollenhöhe X wird mittels eines magnetischen Wegsensors erfasst, der selbstjustierend einsetzbar ist
- 3. maschinenwinkelsynchrone Messwerterfassung mit automatischer Anpassung an die Maschinengeschwindigkeit; Winkelinformation wird aus vorliegendem Messsignal berechnet oder Nutzung von externem Winkelgeber
- 4. Erfassung redundanter Informationen der Dicke des Schuppenstroms durch Messwertauflösung der Werte bei Bewegung der Taktrollen 3 innerhalb eines Schuppenabstandes; so erhöht sich durch Vergleichswerte die Sicherheit der Bewertung der Messwerte zur Bogenstromstruktur deutlich.
- 5. Weitere vorteilhafte Wirkungen:
- Algorithmisch berechenbare Eliminierung systematischer und stochastischer Störsignale
- Vollautomatische Betriebsweise
- Eignung für alle Bedruckstoffe - ohne Ausnahme
- Algorithmen zur Anpassung an Bedruckstoff- Dickenschwankungen
- Potential zur Überwachung und Meldung jeder Falschbogencharakteristik (Doppelbogen, Früh-, Spät-, Schrägbogen)
- Nachrüstbarkeit an konventionellen Takteinrichtungen
- Verwendung eines äußerst robusten und störsicheren Messsystems in Form der Hallsensoren
- 1. Height measurement of the
clock rollers 3 with respect to theband roller 3 ortransport roller 12, for individual or all provided clock rollers. 3 - 2. Clock roller height X is detected by means of a magnetic displacement sensor, which is self-aligning used
- 3. machine-angle-synchronous measured value acquisition with automatic adaptation to the machine speed; Angle information is calculated from the existing measurement signal or use of external angle encoder
- 4. acquisition of redundant information of the thickness of the scale flow by measuring value resolution of the values when moving the
clock rollers 3 within a scale distance; For example, the reliability of the evaluation of the measured values relative to the arc current structure is significantly increased by comparison values. - 5. Further advantageous effects:
- Algorithmically calculable elimination of systematic and stochastic interference signals
- Fully automatic mode of operation
- Suitability for all substrates - without exception
- Algorithms for adapting to substrate thickness variations
- Potential for monitoring and reporting of each false-arc characteristic (double-sheet, early, late, oblique sheet)
- Retrofittability to conventional clock devices
- Use of an extremely robust and interference-free measuring system in the form of Hall sensors
Claims (10)
dass mindestens eine Taktrolle (3) zur sequentiellen Förderung von Substratbogen, die von einem Bogenstapel vereinzelt worden sind und zu einer Bogen verarbeitenden Maschine in Verbindung mit einer einem Bändertisch (1) zugeordneten Bänderwalze (2) und/oder einer Transportwalze (12) vorgesehen ist und dass eine oder mehrere Messeinrichtungen (11) zur messtechnischen Erfassung einer Auflagehöhe (X) der oder aller Taktrollen (3) auf der Bänderwalze (2) oder Transportwalze (12) vorgesehen sind.Sheet-fed press, with a false-arc sensor, wherein the false-arc sensor has a measuring device (11) for false-sheet detection, wherein the measuring device (11) is associated with the moving substrate sheet (B1-B3) for false-sheet detection, characterized
in that at least one control roller (3) is provided for the sequential feeding of substrate sheets which have been separated from a sheet stack and to a sheet-processing machine in conjunction with a belt roller (2) and / or a transport roller (12) associated with a belt table (1) and that one or more measuring devices (11) for metrological detection of a support height (X) of the or all the clock rollers (3) on the belt roller (2) or transport roller (12) are provided.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012207288 | 2012-05-02 | ||
DE102012220200A DE102012220200A1 (en) | 2012-05-02 | 2012-11-07 | False sheet control of a sheetfed press |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2660172A2 true EP2660172A2 (en) | 2013-11-06 |
EP2660172A3 EP2660172A3 (en) | 2015-12-09 |
EP2660172B1 EP2660172B1 (en) | 2021-06-09 |
Family
ID=48190128
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13164480.9A Active EP2660172B1 (en) | 2012-05-02 | 2013-04-19 | Wrong sheet control for a sheet-fed printing press |
Country Status (2)
Country | Link |
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EP (1) | EP2660172B1 (en) |
DE (1) | DE102012220200A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102022125459A1 (en) | 2022-10-04 | 2024-04-04 | Bayerische Motoren Werke Aktiengesellschaft | Tactile battery electrode measuring device |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10021629A1 (en) | 1999-05-28 | 2000-11-30 | Heidelberger Druckmasch Ag | Multi sheet feed unit has a contact roller that is adjustable and includes a tripped switch |
EP1172317B1 (en) | 2000-07-11 | 2005-08-17 | Heidelberger Druckmaschinen Aktiengesellschaft | Monitoring device for the supply of sheets to a sheet processing machine and method to control a stream of sheets and the formation of it |
DE102004053891A1 (en) | 2004-11-09 | 2006-05-18 | Man Roland Druckmaschinen Ag | Method for capacitive identification of error sheets in printing press entails moving of printed sheets through precision capacitor from which continuous or analogue measurement signal-data stream is made available |
DE102007003001A1 (en) | 2007-01-20 | 2008-07-24 | Man Roland Druckmaschinen Ag | Sheetfed |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2930270C2 (en) * | 1979-07-26 | 1986-04-24 | M.A.N.- Roland Druckmaschinen AG, 6050 Offenbach | Control device for the feeding of sheets |
DE10348029B4 (en) * | 2002-10-28 | 2008-06-26 | Heidelberger Druckmaschinen Ag | Method for controlling the sheet feed to a printing machine |
DE102007009675B4 (en) * | 2007-02-28 | 2018-10-18 | Koenig & Bauer Ag | Method and device for setting a double sheet control device |
-
2012
- 2012-11-07 DE DE102012220200A patent/DE102012220200A1/en not_active Withdrawn
-
2013
- 2013-04-19 EP EP13164480.9A patent/EP2660172B1/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10021629A1 (en) | 1999-05-28 | 2000-11-30 | Heidelberger Druckmasch Ag | Multi sheet feed unit has a contact roller that is adjustable and includes a tripped switch |
EP1172317B1 (en) | 2000-07-11 | 2005-08-17 | Heidelberger Druckmaschinen Aktiengesellschaft | Monitoring device for the supply of sheets to a sheet processing machine and method to control a stream of sheets and the formation of it |
DE102004053891A1 (en) | 2004-11-09 | 2006-05-18 | Man Roland Druckmaschinen Ag | Method for capacitive identification of error sheets in printing press entails moving of printed sheets through precision capacitor from which continuous or analogue measurement signal-data stream is made available |
DE102007003001A1 (en) | 2007-01-20 | 2008-07-24 | Man Roland Druckmaschinen Ag | Sheetfed |
Also Published As
Publication number | Publication date |
---|---|
EP2660172B1 (en) | 2021-06-09 |
EP2660172A3 (en) | 2015-12-09 |
DE102012220200A1 (en) | 2013-11-07 |
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