EP2654988A1 - Process for manufacturing a salt core by isostatic compaction for parts implementing successive foundry and forging operations - Google Patents
Process for manufacturing a salt core by isostatic compaction for parts implementing successive foundry and forging operationsInfo
- Publication number
- EP2654988A1 EP2654988A1 EP11817392.1A EP11817392A EP2654988A1 EP 2654988 A1 EP2654988 A1 EP 2654988A1 EP 11817392 A EP11817392 A EP 11817392A EP 2654988 A1 EP2654988 A1 EP 2654988A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- core
- foundry
- salt
- preform
- casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/10—Cores; Manufacture or installation of cores
- B22C9/105—Salt cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/002—Hybrid process, e.g. forging following casting
Definitions
- the Applicant is the designer of the COBAP process ESS (registered trademark) defined in the European patent 1 19 365.
- FIG. 4 is a diagram representing, according to the ratio of compressibility and deformation, the curves corresponding to cores obtained according to the known techniques, blown salt core, blown sand core, sintered salt core, and according to the invention, compacting core isostatic.
- the foundry preform thus obtained is then forged with the salt core compacted by isostatic pressing at a pressure of 600 to 700 MPa.
- the salt core which has been compacted undergoes no loss of volume during the forging operation being protected by the preform itself and having been compacted with a virtual absence of vacuum between the constitutive grains of the core.
- the configuration of the core according to the invention gives it a very low compressibility.
- the design of the casting which is then forged with the core according to the invention is facilitated.
- the press force during the forging serves only to deform the core and the metal in a deviatoric manner, the rise in pressure not being affected by a decrease in the volume of the core.
- the deformation rate of the salt nucleus by isostatic compression is only 4%, whereas the deformations for a sintered salt core are 24.2%, for a sand core of 29% already at a pressure of 350 MPa, and of , 2% for a puffed salt core.
- the Applicant has therefore demonstrated the use of a salt core as part of the casting process of aluminum or aluminum alloy casting for the production of a foundry preform, said preform being transported for a forging operation at a pressure of 600 to 700 MPa, the use of a salt nucleus obtained by isostatic compression which exhibits, during the forging, a very small compression deformation of the order of 3 to 6%, and more specifically 4%, which makes it possible to work the parts with greater reliability.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Forging (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Mold Materials And Core Materials (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL11817392T PL2654988T3 (en) | 2010-12-23 | 2011-12-19 | Process for manufacturing a salt core by isostatic compaction for parts implementing successive foundry and forging operations |
RS20180776A RS57440B1 (en) | 2010-12-23 | 2011-12-19 | Process for manufacturing a salt core by isostatic compaction for parts implementing successive foundry and forging operations |
HRP20181019TT HRP20181019T1 (en) | 2010-12-23 | 2018-07-03 | Process for manufacturing a salt core by isostatic compaction for parts implementing successive foundry and forging operations |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1061116A FR2969516B1 (en) | 2010-12-23 | 2010-12-23 | PROCESS FOR THE PRODUCTION OF SALT CORE BY ISOSTATIC COMPACTION UILIZABLE IN FOUNDRY OR FOUNDRY-FORGING |
PCT/FR2011/053052 WO2012085427A1 (en) | 2010-12-23 | 2011-12-19 | Process for manufacturing a salt core by isostatic compaction for parts implementing successive foundry and forging operations |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2654988A1 true EP2654988A1 (en) | 2013-10-30 |
EP2654988B1 EP2654988B1 (en) | 2018-05-02 |
Family
ID=44265717
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11817392.1A Not-in-force EP2654988B1 (en) | 2010-12-23 | 2011-12-19 | Process for manufacturing a salt core by isostatic compaction for parts implementing successive foundry and forging operations |
Country Status (14)
Country | Link |
---|---|
US (1) | US9149866B2 (en) |
EP (1) | EP2654988B1 (en) |
JP (1) | JP5866377B2 (en) |
CN (1) | CN103347625B (en) |
BR (1) | BR112013015968A2 (en) |
ES (1) | ES2675808T3 (en) |
FR (1) | FR2969516B1 (en) |
HR (1) | HRP20181019T1 (en) |
HU (1) | HUE039586T2 (en) |
PL (1) | PL2654988T3 (en) |
PT (1) | PT2654988T (en) |
RS (1) | RS57440B1 (en) |
TR (1) | TR201809508T4 (en) |
WO (1) | WO2012085427A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20200031714A1 (en) * | 2017-03-31 | 2020-01-30 | Yissum Research Development Company Of The Hebrew University Of Jerusalem Ltd. | Compressed salt objects |
JP7382762B2 (en) * | 2019-08-27 | 2023-11-17 | 株式会社ディスコ | How to judge the quality of processing results of laser processing equipment |
CN114074167A (en) * | 2021-11-11 | 2022-02-22 | 上海工程技术大学 | Difficult-deformation aluminum alloy plate cake component and composite forming method thereof |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE119365T1 (en) | 1983-03-14 | 1985-03-07 | Thomas Di Saint Chamond Serio | METHOD AND DEVICE FOR PRODUCING PIECES FROM ALUMINUM OR ALUMINUM ALLOY AND PIECES OBTAINED IN THIS WAY. |
BR8407035A (en) * | 1983-04-26 | 1985-07-30 | Gkn Technology Ltd | PROCESS FOR FORMATION OF METALLIC ITEMS BY COMPRESSION |
IN160562B (en) * | 1983-04-26 | 1987-07-18 | Gkn Technology Ltd | |
GB8314089D0 (en) * | 1983-05-20 | 1983-06-29 | Doulton Ind Products Ltd | Moulding |
CN85101949A (en) * | 1985-04-01 | 1987-01-17 | Gkn科技有限公司 | The method of squeeze forming of metallic article |
DE4023618C2 (en) * | 1990-07-25 | 1993-11-18 | Daimler Benz Ag | Process for the production of hollow moldings by plasma spraying |
FR2695050B1 (en) | 1992-08-31 | 1994-10-21 | Serio Thomas Di | Process for manufacturing cast alloy parts with reinforcement zones. |
US5941651A (en) | 1994-06-10 | 1999-08-24 | Di Serio; Thomas | Process for the fabrication of parts made of cast alloys with reinforcement zones |
JP3149374B2 (en) | 1996-12-27 | 2001-03-26 | 株式会社シマノ | Bicycle hollow crank and manufacturing method thereof |
IT1295226B1 (en) * | 1997-10-14 | 1999-05-04 | Magneti Marelli Spa | PLANT FOR THE PRODUCTION OF PRESSED OR INJECTION-PRINTED PRODUCTS USING SALT CORE. |
DE102005018614B4 (en) * | 2005-04-21 | 2016-07-28 | Emil Müller GmbH | Process for the preparation of water-soluble salt cores |
FR2921574B1 (en) | 2007-09-28 | 2010-04-16 | Sifcor | METHOD FOR MANUFACTURING HOLLOW FORGED PARTS AND PARTS THUS OBTAINED |
JP5324979B2 (en) * | 2009-03-27 | 2013-10-23 | 株式会社神戸製鋼所 | Powder forged products with excellent fatigue strength, mixed powders for powder forging, and fractured connecting rods |
-
2010
- 2010-12-23 FR FR1061116A patent/FR2969516B1/en not_active Expired - Fee Related
-
2011
- 2011-12-19 RS RS20180776A patent/RS57440B1/en unknown
- 2011-12-19 TR TR2018/09508T patent/TR201809508T4/en unknown
- 2011-12-19 US US13/997,511 patent/US9149866B2/en not_active Expired - Fee Related
- 2011-12-19 ES ES11817392.1T patent/ES2675808T3/en active Active
- 2011-12-19 PL PL11817392T patent/PL2654988T3/en unknown
- 2011-12-19 EP EP11817392.1A patent/EP2654988B1/en not_active Not-in-force
- 2011-12-19 HU HUE11817392A patent/HUE039586T2/en unknown
- 2011-12-19 WO PCT/FR2011/053052 patent/WO2012085427A1/en active Application Filing
- 2011-12-19 CN CN201180062403.3A patent/CN103347625B/en not_active Expired - Fee Related
- 2011-12-19 BR BR112013015968-5A patent/BR112013015968A2/en not_active Application Discontinuation
- 2011-12-19 PT PT118173921T patent/PT2654988T/en unknown
- 2011-12-19 JP JP2013545464A patent/JP5866377B2/en not_active Expired - Fee Related
-
2018
- 2018-07-03 HR HRP20181019TT patent/HRP20181019T1/en unknown
Also Published As
Publication number | Publication date |
---|---|
TR201809508T4 (en) | 2018-07-23 |
EP2654988B1 (en) | 2018-05-02 |
CN103347625A (en) | 2013-10-09 |
WO2012085427A1 (en) | 2012-06-28 |
HRP20181019T1 (en) | 2018-08-24 |
ES2675808T3 (en) | 2018-07-12 |
RU2013132875A (en) | 2015-01-27 |
FR2969516A1 (en) | 2012-06-29 |
US20130299115A1 (en) | 2013-11-14 |
PL2654988T3 (en) | 2018-10-31 |
JP2014501622A (en) | 2014-01-23 |
BR112013015968A2 (en) | 2018-07-10 |
CN103347625B (en) | 2015-11-25 |
JP5866377B2 (en) | 2016-02-17 |
RS57440B1 (en) | 2018-09-28 |
HUE039586T2 (en) | 2019-01-28 |
FR2969516B1 (en) | 2013-08-16 |
PT2654988T (en) | 2018-07-06 |
US9149866B2 (en) | 2015-10-06 |
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