EP2647831A2 - Electrical machine and method for manufacturing an electrical machine - Google Patents
Electrical machine and method for manufacturing an electrical machine Download PDFInfo
- Publication number
- EP2647831A2 EP2647831A2 EP13157243.0A EP13157243A EP2647831A2 EP 2647831 A2 EP2647831 A2 EP 2647831A2 EP 13157243 A EP13157243 A EP 13157243A EP 2647831 A2 EP2647831 A2 EP 2647831A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- bearing
- bearing block
- elements
- sealing
- compensating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000007789 sealing Methods 0.000 claims abstract description 75
- 239000007858 starting material Substances 0.000 claims description 30
- 238000002485 combustion reaction Methods 0.000 claims description 11
- 238000003780 insertion Methods 0.000 claims description 10
- 230000037431 insertion Effects 0.000 claims description 10
- 238000012432 intermediate storage Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02N—STARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
- F02N15/00—Other power-operated starting apparatus; Component parts, details, or accessories, not provided for in, or of interest apart from groups F02N5/00 - F02N13/00
- F02N15/006—Assembling or mounting of starting devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02N—STARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
- F02N15/00—Other power-operated starting apparatus; Component parts, details, or accessories, not provided for in, or of interest apart from groups F02N5/00 - F02N13/00
- F02N15/02—Gearing between starting-engines and started engines; Engagement or disengagement thereof
- F02N15/04—Gearing between starting-engines and started engines; Engagement or disengagement thereof the gearing including disengaging toothed gears
- F02N15/06—Gearing between starting-engines and started engines; Engagement or disengagement thereof the gearing including disengaging toothed gears the toothed gears being moved by axial displacement
- F02N15/067—Gearing between starting-engines and started engines; Engagement or disengagement thereof the gearing including disengaging toothed gears the toothed gears being moved by axial displacement the starter comprising an electro-magnetically actuated lever
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02N—STARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
- F02N2250/00—Problems related to engine starting or engine's starting apparatus
- F02N2250/08—Lubrication of starters; Sealing means for starters
Definitions
- the invention relates to an electric machine for starting an internal combustion engine according to the preamble of claim 1.
- the invention relates to a method for assembling an electrical machine according to the preamble of claim 9.
- the invention relates to a method for producing an electrical machine according to the preamble of claim 11.
- the invention relates to a system with a starter or starter motor according to the preamble of the independent claims.
- the present invention starters and starters for vehicles with internal combustion engines, which have an electric machine with an output shaft connected to a freewheel, both with and without planetary gear for reduction.
- starters with a starter relay for vehicles with internal combustion engines are known, which generally comprise a DC electric motor for driving the internal combustion engine.
- a relay lever system with a corresponding pinion is responsible for a meshing or a hub in a ring gear.
- a lever also called fork lever
- the fork lever has a bearing point, in called general bearing block, called on a drive bearing, short A-bearing on. This bearing is not sealed in the assembled state against the A-bearing, so that dirt and moisture can penetrate through the bearing block, the relay and the A-bearing. These contaminants negatively affect the life of the starter.
- the coarse thread for the freewheel and the pinion can corrode and / or so dirty that the pinion movement is completely prevented, so that a function of the starter is no longer guaranteed.
- the bearing block is play-bearing stored in the A-bearing. This is within the production-related tolerances of these components, a shift of the pivot point possible.
- a toe gauge is the stroke of the relay that causes a first movement of the pinion. Since the pinion is not fully moved into the desired position due to this movement alone, a screw is further provided.
- the fferweg is the way the pinion travels under load through the coarse thread. The entire Ritzelweg thus results from the Vorspurraw and the Schrauweg ..
- the electric machine according to the invention and the inventive method for mounting an electrical machine with the features of the corresponding main claim or independent claim have the prior art over the advantage that in an electric machine, in particular a starter, such as a starter, for cranking an internal combustion engine, comprising at least one bearing block which can be used in a bearing for movably supporting a lever coupled to a relay anchor is provided, that at least one compensating element is designed for play-free insertion of the bearing block into the bearing, in particular into the drive bearing or shortly A-bearing.
- a clearance between the bearing block and the A-bearing in the assembled state by means of the compensating elements is advantageously avoided.
- the lever with a fixed pivot point is movable in the A-bearing, more precisely on the bearing block, storable, so that displacements of the pivot point during operation of the starter and associated damage to the starter can be avoided.
- the bearing more precisely, the bearing block, serves to support the fork lever and thus to transmit a movement of the relay armature on the starter pinion to perform a meshing of the starter pinion in a ring gear.
- the lever in particular the fork lever, is provided, which is coupled to the relay armature and optionally to the freewheel and thereby transmits a movement from the relay armature to the pinion.
- the bearing block is arranged in one embodiment at an intermediate storage of the bearing. In another embodiment, the bearing block is formed as a separate component. The intermediate storage serves as a counterpart when inserting and securing the lever on or in the warehouse.
- the starter preferably in the region of the bearing, at least one compensation element.
- the at least one compensating element is used for safe positioning or play-free insertion of the bearing block in the A-bearing.
- the at least one compensation element is used to compensate for manufacturing tolerances of these components in the mounted state, wherein a size / strength of the tolerance compensation depends on the individual manufacturing tolerances and is automatically adjusted during assembly. This is achieved for example by means of a press fit or with a positive connection of the two components.
- exactly one compensation element is formed.
- Other preferred embodiments provide more than one, for example two, three or four, balancing elements.
- the compensating elements are preferably formed on the A-bearing in the region of the bearing block. In the assembled state, the compensation elements preferably protrude into a connection region between the bearing block and the A bearing, for example on two opposite sides of the bearing block.
- At least one sealing element for sealing the bearing is provided with the bearing block.
- the at least one sealing element seals off the bearing block from the A-bearing.
- the at least one sealing element is formed on the bearing block.
- the at least one sealing element is preferably arranged in a connection region between the bearing block and the A-bearing, for example at two opposite sides of the bearing block or the A-bearing.
- the sealing element is formed at least partially circumferentially on a circumference of the bearing block.
- more than one sealing element for example two, three or four sealing elements, is formed.
- the bearing is preferably completely protected against the ingress of dirt and / or moisture, so that it does not come to a damage or loss of life over a lifetime of the starter. For this purpose, in particular no additional components and a complex assembly are necessary.
- the compensation element and the sealing element are integrally formed with one another.
- the compensation element is formed integrally with the sealing element, so that the compensation and sealing element serves both for clearance compensation and for sealing.
- a plurality of balancing and sealing elements are provided. The plurality of compensating and sealing elements are formed differently in one embodiment, in particular aligned differently.
- the at least one compensating element and / or the at least one sealing element are formed integrally in the bearing block.
- the compensation elements and / or the sealing elements are integrated in the bearing block, that is in particular formed integrally therewith. This allows a simple manufacture of the components without additional work, so preferably in a single step, for example, in an injection molding process for producing the formed as a plastic injection molded bearing block.
- At least one compensating element and / or sealing element is aligned along a mounting direction.
- the mounting direction corresponds to an axial direction of the A-bearing.
- At least one compensating element and / or sealing element is aligned transversely to the mounting direction and / or to a different compensating element and / or sealing element.
- a longitudinal extent of a compensating element and / or sealing element is aligned transversely, in particular perpendicular, to the longitudinal extent of at least one other compensating element and / or sealing element.
- the compensation elements and / or sealing elements in a preferred embodiment, transverse to the axial or Mounting direction, in particular perpendicular thereto, aligned.
- the at least one compensating element and / or the at least one sealing element have a tapering shape, in particular away from the bearing block.
- a base surface of the elements on the bearing block is larger than a surface on an opposite end, in particular a tip of the elements.
- the elements preferably have a shape or a cross section selected from the group of shapes or cross sections comprising triangles, in particular isosceles triangles, right triangles, U-shapes, polygons, knife edges and the like.
- the elements are tapered, that is formed with a taper extending from the bearing block. Further preferably, the elements are triangular in cross-section.
- the compensating elements and / or sealing elements are, for example, formed as isosceles triangles with a point at an angle in a range of about 15 ° to 45 °, for example in the range of 30 ° plus / minus 5 °, in particular in the form of a knife edge.
- Other compensating elements and / or sealing elements are for example triangular or U-shaped. In this case, the shape of the elements is preferably selected such that they are bendable in a force direction, ie against a mounting direction during assembly. Accordingly, the compensation elements and / or sealing elements are preferably designed in the manner of a sealing lip.
- the at least one compensating element and / or the at least one sealing element is / are at least partially deformable.
- the elements are formed deformable at least in a direction away from the bearing block, tapered portion. This allows a press fit or a positive and / or adhesion when inserting the bearing block in the bearing with the appropriate clearance compensation and the seal. The clearance compensation or the sealing function is thus realized or supported by the deformation.
- the bearing block is made with the elements of a softer material than the A-bearing.
- the method according to the invention with the features of the corresponding main claim or independent claim have the advantage over the prior art that in a method for assembling an electric machine, in particular a starting device such as a starter, for cranking an internal combustion engine, with at least one usable in a camp Bearing for movably supporting a lever coupled to a relay anchor, comprising the step of inserting the bearing block into the bearing, is provided that before or during insertion a compensation element and / or a sealing element on the bearing block, in particular by deforming the at least one compensation element and / or Sealing element is provided so that after insertion of the bearing block in the bearing, in particular in the A-bearing, arranged without play and / or sealed.
- the bearing block, in particular at least one compensating and / or sealing element is at least partially deformed during insertion, so that the at least one bearing is arranged without clearance and / or sealed.
- the lever is inserted in the bearing in a first step.
- the bearing block is inserted into the bearing, with or without the intermediate bearing.
- the compensation elements are partially removed and / or deformed by a back pressure of the bearing, so that a press fit with partial or complete positive engagement of the interconnected components is realized.
- the game between bearing block and bearing is thereby preferably completely avoided, the tolerance compensation is self-regulating, adapted to the dimensions of the components to be joined together.
- This backlash-free installation allows a fixed, rotatable attachment of the lever, so that shifts of the pivot point of the lever does not occur.
- sealing elements on the bearing block preferably seal the connection completely against impurities. For sealing and for tolerance compensation no additional components are required according to the invention, wherein the assembly is advantageously carried out without bias, so that only a small installation force is necessary.
- FIG. 1 shows in a cross-sectional view designed as a starting device electric machine 100 of an internal combustion engine with relay 42, also designed as a switching or engaging relay.
- a housing 10 of the starter device comprises a cylindrical housing part 11 and a cover 13, which are interconnected by screws, not shown.
- the cylindrical housing part 11 is closed at the rear by the cover 13, in the middle part of an outwardly directed, hub is formed (not shown in detail here).
- a bearing in which a rear end 17a of the armature shaft 17 of an electric Antaxmotors 18th is mounted, whose armature is denoted by 19.
- Radially outside the armature 19 are on the wall of the housing part 11 more (permanent) magnets 20 of the starter motor 18.
- the front end of the armature shaft 17 is provided with a reduced diameter end portion 22 in a coaxially extending, not shown blind bore 23 of an output shaft 24 stored.
- the other end of the output shaft 24 is mounted in a housing part 11 closing the bearing plate 25 and a molded-on this hub 26.
- a planet carrier 12 drives the output shaft 24, on which a freewheel 33 is arranged, whose inner ring 34 has a pinion 35, on which an external toothing 36 is formed.
- the outer ring 37 of the freewheel 33 is connected via a coarse thread 38 with the output shaft 24.
- Einspurfeder 39 a By axial displacement of the freewheel 33, the external teeth 36 can be brought into engagement with a ring gear 40 of an internal combustion engine for the purpose of starting. This is done by means of the (engagement) relay 42, in which when turning on a current, a magnet armature via a projection 43 a lever 44, also called fork lever pivots, the freewheel 33 via a link 45, which lies between discs 46 shifted to the left.
- the lever 44 is formed with two arms and by means of pins 48, pivotally mounted in a housing-fixed bearing 49.
- the bearing 49 is secured by means of various elements 1 and 2 with respect to the formation of a game and the ingress of impurities (see FIGS. 2 to 6 ).
- the armature shaft 17 is secured at its rear bearing-side end 17a with a locking device in the axial direction.
- a brush plate 53 which is bolted to the lid 13.
- the brush plate 53 is integrally formed.
- coals are arranged, which bear under spring pressure to a commutator 63, which is arranged on the armature shaft 17.
- the coals are connected via connecting leads to a cable lug which is connected to a contact 68 of the relay 42.
- the strands penetrate a seal 70, which is arranged in the housing part 11 in an opening.
- the brush plate 53 is fastened with screws 62 on the cover 13.
- FIG. 2 shows in a perspective view of the bearing 49 in a partially exploded view in an unmounted state, that is, with an intermediate bearing 50, which is not yet used in the bearing 49.
- a bearing block 51 is integrally formed integrally.
- the bearing block 51 is used during assembly of the bearing 49 inter alia for positioning the intermediate bearing 50 in a corresponding receiving portion 49a of the bearing 49.
- the bearing block 51 projects in the radial direction of the approximately annular intermediate bearing 50 approximately in 12 o'clock position.
- the intermediate bearing 50 is approximately circular disk-shaped.
- the bearing block 51 is approximately cuboid. In the axial direction A, the bearing block 51 has a shoulder or a taper.
- elements 1 and 2 that is to say compensating elements and / or sealing elements 1, 2, are designed for play-free insertion of the bearing block 51 and / or for sealing the bearing 49 or the bearing block 51 on the bearing block 51.
- These elements 1 and 2 are designed as longitudinally aligned compensating elements and / or sealing elements 1 or as transversely aligned compensating elements and / or sealing elements 2.
- the compensation elements and / or sealing elements serve 1,2 to compensate for tolerances or to avoid a game between the bearing block 51 and the bearing 49 (see FIGS. 4 and 5 ) and at the same time for sealing the bearing 49 against ingress of contaminants.
- the compensating elements and / or sealing elements 1, 2 are integrated with one another in the embodiment shown. In other embodiments, the compensation elements and / or the sealing elements 1, 2 are formed separately from each other.
- the elements 1 and 2 are integrally, that is integrally formed with the bearing block 51. This is realized in the present case by means of an injection molding of a plastic. Furthermore, the elements 1 and 2 are formed at least partially deformable. According to the embodiment of the FIG. 2 the longitudinally aligned compensating elements and / or D-elements 1 are aligned in the mounting direction A and the transverse aligned compensating elements and / or sealing elements 2 approximately perpendicular, that is arranged at right angles to it. Accordingly, the longitudinally aligned compensation elements and / or sealing elements 1 extend in an axial direction A of the bearing 49, which simultaneously corresponds to the mounting direction A during insertion of the bearing block 51 into the receiving region 49a of the bearing 49. Accordingly, the compensation elements and / or sealing elements 2 extend approximately at right angles to the mounting or axial direction A.
- the compensating elements and / or sealing elements 1 are formed on the bearing block 51.
- Two longitudinally aligned compensation elements and / or Dichtelemtene 1 are arranged on two opposite side surfaces of the bearing block 51.
- Two more longitudinally aligned compensation elements and / or sealing elements 1 are spaced from each other at a side surface arranged therebetween.
- the compensating elements and / or sealing elements 1 each protrude from the side surfaces of the bearing block 51 with a predetermined height.
- the compensating elements and / or sealing elements 1 an isosceles-triangular shape with a tip at an angle of about 30 °, similar to a knife edge.
- transversely aligned compensating elements and / or sealing elements 2 are formed.
- the transversely aligned compensating elements and / or sealing elements 2 are formed on the same side surfaces of the bearing block 51 as the longitudinally aligned compensating elements and / or sealing elements 1 and extending in the circumferential direction of the elements 1 adjacent or between the elements 1.
- the elements 2 on a rear end of the bearing block 51 viewed in the axial direction A which is first inserted into the receiving area 49 a during assembly.
- the elements 2 act here as a sealing lip for sealing the connection area in the mounted state (see FIGS. 4 and 5 ).
- FIG. 4 and 5 According to the embodiment of the FIG.
- the intermediate storage 50 is here as an intermediate storage 50 for the? Planetary gear 31 is formed.
- the intermediate bearing 50 is designed as a ring gear, for example with a toothing.
- FIG. 3 shows in a perspective view, the intermediate bearing 50 with the bearing block 51 according to the FIG. 2 with the elements 1 and 2 in isolation.
- the longitudinally aligned elements 1 and the partially encircling transversely oriented elements 2 can be seen.
- the elements 1 extend along the mounting or axial direction A and the two elements 2 are transversely, more precisely perpendicular to the elements 1 and thus aligned transversely to the axial direction A.
- the elements 1 contact the elements 2, so that a circumferential sealing function is ensured.
- the one-piece design of the bearing block 51 with the elements 1 and 2 or the integration of the elements 1 and 2 in the bearing block 51 is shown.
- FIG. 4 shows a cross-sectional view of a portion of the intermediate bearing 50 with the bearing block 50 in an assembled state, wherein the bearing 49 of the electric machine 100 is partially shown.
- the bearing 49 and the intermediate bearing 50 with the bearing block 51 and the integrated thereon elements 1 and 2 correspond to the Embodiment of FIGS. 2 and 3 , wherein the elements 2 are not shown due to the selected cross-sectional plane.
- the same components are identified by the same reference numerals. A detailed description of components already described is therefore omitted.
- the lever 44 (not shown here) is inserted into the bearing 49 and then the intermediate bearing 50 is used with the bearing block 51.
- a clearance between these components is compensated for insertion of the bearing block 51 in the corresponding receiving portion 49a of the bearing 49 by means of the elements 1 and 2 and on the other hand, the bearing 49 is sealed by means of the elements 1 and 2 against contamination.
- the height of the elements 1 and / or 2 is greater than a maximum existing clearance between these components.
- the bearing block 51 is inserted in the axial direction A in the bearing 49.
- the elements 1 and / or 2 are partially deformed, compressed or scraped off or abraded, so that their height is reduced and their shape changes, in particular flatter and wider. This corresponds to a press fit or a force fit of the two components.
- the bearing block 51 is fitted or pressed without play into the receiving space of the bearing 49.
- the elements 1 and / or 2 or their change in shape is adjusted individually to the manufacturing tolerances of these components.
- this clearance or tolerance compensation takes place self-regulating and is carried out without additional steps during assembly.
- the elements 2 arranged transversely to the axial direction A deform or bend when the bearing block 51 is inserted against the axial direction A. This bending takes place as far as is necessary due to the tolerances between the components. Due to the orientation, deformation takes place here in larger portions than abrasion. On the other hand, in the case of the elements, on the contrary, a higher abrasion occurs rather than a deformation.
- the elements 2 act accordingly to a greater extent than sealing lips.
- the bearing 49 is sealed with the inserted intermediate bearing 50 and the bearing block 51 against the ingress of dirt and moisture, so that increases the life of the starter. The sealing is done automatically during assembly, ie without additional steps, such as a biasing of additional components.
- FIG. 5 shows in another cross-sectional view, the bearing 49 of the electric machine 100 in the assembled state according to the FIG. 4 .
- the cross - sectional plane of the view of FIG. 5 is perpendicular to the cross - sectional plane of the view of FIG. 4 , Therefore, only the elements 1 are shown in cross-section in this illustration.
- a press fit of the bearing block 51 is produced in the bearing 49 during assembly. The game between these components can thus be completely avoided.
- a pivot point of the lever 49 movably arranged in the bearing 49 (not shown here) is stationary. A displacement of the fulcrum is thus avoided by means of the elements 1. This increases the service life or reduces the wear of the starter.
- the bearing block 51 is in the embodiment according to Fig. 5 formed with a stiffening rib.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Motor Or Generator Frames (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Mounting Of Bearings Or Others (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Description
Die Erfindung betrifft eine elektrische Maschine zum Andrehen einer Brennkraftmaschine nach dem Oberbegriff des Anspruchs 1.The invention relates to an electric machine for starting an internal combustion engine according to the preamble of claim 1.
Zudem betrifft die Erfindung ein Verfahren zur Montage einer elektrischen Maschine nach dem Oberbegriff des Anspruchs 9.In addition, the invention relates to a method for assembling an electrical machine according to the preamble of claim 9.
Außerdem betrifft die Erfindung ein Verfahren zur Herstellung einer elektrischen Maschine nach dem Oberbegriff des Anspruchs 11.Moreover, the invention relates to a method for producing an electrical machine according to the preamble of
Die Erfindung geht aus von einem System mit einem Starter oder Startermotor nach Gattung der unabhängigen Ansprüche.The invention relates to a system with a starter or starter motor according to the preamble of the independent claims.
Gegenstand der vorliegenden Erfindung sind Starter und Anlasser für Fahrzeuge mit Verbrennungsmotoren, die eine elektrische Maschine mit einer mit einem Freilauf verbundenen Abtriebswelle, sowohl mit als auch ohne Planetengetriebe zur Untersetzung, aufweisen.The present invention starters and starters for vehicles with internal combustion engines, which have an electric machine with an output shaft connected to a freewheel, both with and without planetary gear for reduction.
Aus dem Stand der Technik sind Anlasser mit einem Anlasserrelais für Fahrzeuge mit Verbrennungsmotoren bekannt, die in der Regel einen Gleichstromelektromotor zum Antreiben des Verbrennungsmotors umfassen.From the prior art, starters with a starter relay for vehicles with internal combustion engines are known, which generally comprise a DC electric motor for driving the internal combustion engine.
In derartigen Startern oder Startermotoren ist für ein Einspuren bzw. einen Hub in einen Zahnkranz beispielsweise ein Relais-Hebelsystem mit einem entsprechenden Ritzel verantwortlich. Zur Bewegungsübertragung des Relaisankers zum Ritzel wird ein Hebel, auch Gabelhebel genannt, verwendet. Der Gabelhebel weist eine Lagerstelle, im allgemeinen Lagerbock genannt, an einem Antriebslager, kurz A-Lager genannt, auf. Diese Lagerstelle ist im montierten Zustand gegenüber dem A-Lager nicht abgedichtet, sodass Schmutz und Feuchtigkeit über den Lagerbock, das Relais und das A-Lager eindringen kann. Diese Verunreinigungen beeinflussen die Lebensdauer des Starters negativ. Zum Beispiel kann das Steilgewinde für den Freilauf und das Ritzel korrodieren und/oder so stark verschmutzen, dass die Ritzelbewegung komplett verhindert wird, sodass eine Funktion des Starters nicht mehr gewährleistet ist. Des Weiteren ist der Lagerbock spielbehaftet in dem A-Lager gelagert. Damit ist im Rahmen der fertigungsbedingten Toleranzen dieser Bauteile eine Verschiebung des Drehpunkts möglich. Hierdurch werden ein Vorspurmaß und ein Schraubweg beeinflusst. Bei einem Vorspurmaß handelt es sich um den Hub des Relais, der eine erste Bewegung des Ritzels bewirkt. Da das Ritzel allein aufgrund dieser Bewegung noch nicht vollständig in die Sollposition bewegt ist, ist weiter ein Schraubweg vorgesehen. Der Schraubweg ist der Weg, welchen das Ritzel unter Last durch das Steilgewinde zurücklegt. Der gesamte Ritzelweg ergibt sich somit aus dem Vorspurmaß und dem Schrauweg..In such starters or starter motors, for example, a relay lever system with a corresponding pinion is responsible for a meshing or a hub in a ring gear. For movement transmission of the relay armature to the pinion, a lever, also called fork lever, is used. The fork lever has a bearing point, in called general bearing block, called on a drive bearing, short A-bearing on. This bearing is not sealed in the assembled state against the A-bearing, so that dirt and moisture can penetrate through the bearing block, the relay and the A-bearing. These contaminants negatively affect the life of the starter. For example, the coarse thread for the freewheel and the pinion can corrode and / or so dirty that the pinion movement is completely prevented, so that a function of the starter is no longer guaranteed. Furthermore, the bearing block is play-bearing stored in the A-bearing. This is within the production-related tolerances of these components, a shift of the pivot point possible. As a result, a Vorspurmaß and a Schraubweg be influenced. A toe gauge is the stroke of the relay that causes a first movement of the pinion. Since the pinion is not fully moved into the desired position due to this movement alone, a screw is further provided. The Schraubweg is the way the pinion travels under load through the coarse thread. The entire Ritzelweg thus results from the Vorspurmaß and the Schrauweg ..
Um das Eintreten von Feuchtigkeit und Schmutz zu verhindern, werden bei herkömmlichen Startern zusätzliche Bauteile, vorzugsweise aus Gummi, an der Verbindung des Lagerbocks mit dem A-Lager eingesetzt, welche jedoch unter Vorspannung montiert werden müssen. Dies erfordert jedoch eine aufwendigere Montage des Starters und zusätzliche Bauteile.To prevent the ingress of moisture and dirt, in conventional starters additional components, preferably made of rubber, are used at the connection of the bearing block to the A-bearing, which, however, must be mounted under prestressing. However, this requires a more complex installation of the starter and additional components.
Die erfindungsgemäße elektrische Maschine und das erfindungsgemäße Verfahren zur Montage einer elektrischen Maschine mit den Merkmalen des entsprechenden Hauptanspruches oder nebengeordneten Anspruches haben dem Stand der Technik gegenüber den Vorteil, dass bei einer elektrischen Maschine, insbesondere einer Andrehvorrichtung wie ein Starter, zum Andrehen einer Brennkraftmaschine, umfassend mindestens ein in ein Lager einsetzbaren Lagerbock zum bewegbaren Lagern eines mit einem Relaisanker gekoppelten Hebels, vorgesehen ist, dass mindestens ein Ausgleichselement zum spielfreien Einsetzen des Lagerbocks in das Lager, insbesondere in das Antriebslager oder kurz A-Lager, ausgebildet ist. Bei einer derartigen elektrischen Maschine bzw. einer derartigen Andrehvorrichtung wird ein Spiel zwischen dem Lagerbock und dem A-Lager im montierten Zustand mittels der Ausgleichselemente vorteilhafterweise vermieden. Dadurch ist der Hebel mit einem festen Drehpunkt bewegbar in dem A-Lager, genauer an dem Lagerblock, lagerbar, sodass Verschiebungen des Drehpunkts bei einem Betrieb des Starters und damit verbundene Schädigungen des Starters vermieden werden. Das Lager, genauer der Lagerblock, dient zur Lagerung des Gabelhebels und damit zum Übertragen einer Bewegung des Relaisankers auf das Starterritzel, um ein Einspuren des Starterritzels in einen Zahnkranz auszuführen. Dazu ist der Hebel, insbesondere der Gabelhebel, vorgesehen, welcher mit dem Relaisanker und ggf. mit dem Freilauf gekoppelt ist und dabei eine Bewegung vom Relaisanker auf das Ritzel überträgt. Der Lagerbock ist in einer Ausführungsform an einem Zwischenlager des Lagers angeordnet. In einer anderen Ausführungsfom ist der Lagerbock als separates Bauteil ausgebildet. Das Zwischenlager dient als Gegenstück beim Einlegen und Sichern des Hebels an bzw. in dem Lager.The electric machine according to the invention and the inventive method for mounting an electrical machine with the features of the corresponding main claim or independent claim have the prior art over the advantage that in an electric machine, in particular a starter, such as a starter, for cranking an internal combustion engine, comprising at least one bearing block which can be used in a bearing for movably supporting a lever coupled to a relay anchor is provided, that at least one compensating element is designed for play-free insertion of the bearing block into the bearing, in particular into the drive bearing or shortly A-bearing. In such an electric machine or such a starting device, a clearance between the bearing block and the A-bearing in the assembled state by means of the compensating elements is advantageously avoided. Thereby, the lever with a fixed pivot point is movable in the A-bearing, more precisely on the bearing block, storable, so that displacements of the pivot point during operation of the starter and associated damage to the starter can be avoided. The bearing, more precisely, the bearing block, serves to support the fork lever and thus to transmit a movement of the relay armature on the starter pinion to perform a meshing of the starter pinion in a ring gear. For this purpose, the lever, in particular the fork lever, is provided, which is coupled to the relay armature and optionally to the freewheel and thereby transmits a movement from the relay armature to the pinion. The bearing block is arranged in one embodiment at an intermediate storage of the bearing. In another embodiment, the bearing block is formed as a separate component. The intermediate storage serves as a counterpart when inserting and securing the lever on or in the warehouse.
Erfindungsgemäß weist der Starter, vorzugsweise im Bereich des Lagers, mindestens ein Ausgleichselement auf. Das mindestens eine Ausgleichselement dient zum sicheren Positionieren bzw. spielfreien Einsetzen des Lagerbocks in dem A-Lager. Insbesondere dient das mindestens eine Ausgleichselement zum Ausgleichen von Fertigungstoleranzen dieser Bauteile im montierten Zustand, wobei eine Größe/Stärke des Toleranzausgleichs jeweils von den individuellen Fertigungstoleranzen abhängt und bei der Montage selbsttätig angepasst wird. Dies wird beispielsweise mittels einer Presspassung bzw. mit einem Formschluss der beiden Bauteile erreicht. In einer Ausführungsform ist genau ein Ausgleichselement ausgebildet. Andere, bevorzugte Ausführungsformen sehen mehr als ein, beispielsweise zwei, drei oder vier, Ausgleichselemente vor. Die Ausgleichselemente sind bevorzugt an dem A-Lager im Bereich des Lagerbocks ausgebildet. Dabei ragen die Ausgleichselemente im montierten Zustand bevorzugt in einen Verbindungsbereich zwischen dem Lagerbock und dem A-Lager hinein, beispielsweise an zwei gegenüberliegenden Seiten des Lagerbocks.According to the invention, the starter, preferably in the region of the bearing, at least one compensation element. The at least one compensating element is used for safe positioning or play-free insertion of the bearing block in the A-bearing. In particular, the at least one compensation element is used to compensate for manufacturing tolerances of these components in the mounted state, wherein a size / strength of the tolerance compensation depends on the individual manufacturing tolerances and is automatically adjusted during assembly. This is achieved for example by means of a press fit or with a positive connection of the two components. In one embodiment, exactly one compensation element is formed. Other preferred embodiments provide more than one, for example two, three or four, balancing elements. The compensating elements are preferably formed on the A-bearing in the region of the bearing block. In the assembled state, the compensation elements preferably protrude into a connection region between the bearing block and the A bearing, for example on two opposite sides of the bearing block.
Durch die in den abhängigen Ansprüchen aufgeführten Maßnahmen sind vorteilhafte Weiterbildungen und Verbesserungen der in den unabhängigen und nebengeordneten Ansprüchen vorgegebenen Vorrichtungen möglich.The measures listed in the dependent claims advantageous refinements and improvements of the independent and independent claims predetermined devices are possible.
In einer Ausführungsform ist vorgesehen, dass mindestens ein Dichtelement zum Abdichten des Lagers, genauer des A-Lagers, mit dem Lagerbock vorgesehen ist. Insbesondere dichtet das mindestens eine Dichtelement den Lagerbock zu dem A-Lager ab. Vorteilhafterweise ist das mindestens eine Dichtelement an dem Lagerbock ausgebildet. Das mindestens eine Dichtelement ist dabei bevorzugt in einem Verbindungsbereich zwischen dem Lagerbock und dem A-Lager angeordnet, beispielsweise an zwei gegenüberliegenden Seiten des Lagerbocks bzw. des A-Lagers. In einer Ausführungsform ist das Dichtelement zumindest teilweise umlaufend an einem Umfang des Lagerbocks ausgebildet. Vorteilhafterweise ist mehr als ein Dichtelement, beispielsweise zwei, drei oder vier Dichtelemente, ausgebildet. Mittels der Dichtelemente wird das Lager vorzugsweise vollständig gegenüber dem Eindringen von Schmutz und/oder Feuchtigkeit geschützt, sodass es über eine Lebensdauer des Starters nicht zu Schädigungen oder Betriebsausfällen kommt. Hierfür sind insbesondere keine zusätzlichen Bauteile sowie eine aufwendige Montage notwendig.In one embodiment, it is provided that at least one sealing element for sealing the bearing, more precisely the A-bearing, is provided with the bearing block. In particular, the at least one sealing element seals off the bearing block from the A-bearing. Advantageously, the at least one sealing element is formed on the bearing block. The at least one sealing element is preferably arranged in a connection region between the bearing block and the A-bearing, for example at two opposite sides of the bearing block or the A-bearing. In one embodiment, the sealing element is formed at least partially circumferentially on a circumference of the bearing block. Advantageously, more than one sealing element, for example two, three or four sealing elements, is formed. By means of the sealing elements, the bearing is preferably completely protected against the ingress of dirt and / or moisture, so that it does not come to a damage or loss of life over a lifetime of the starter. For this purpose, in particular no additional components and a complex assembly are necessary.
In einer weiteren Ausführungsform ist vorgesehen, dass das Ausgleichselement und das Dichtelement integriert miteinandern ausgebildet sind. Insbesondere ist das Ausgleichselement einteilig mit dem Dichtelement ausgebildet, sodass das Ausgleichs- und Dichtelement sowohl zum Spielausgleich als auch zum Abdichten dient. In einer Ausführungsform sind mehrere Ausgleichs- und Dichtelemente vorgesehen. Die mehreren Ausgleichs- und Dichtlemente sind in einer Ausführungsform unterschiedlich ausgebildet, insbesondere unterschiedliche ausgerichtet.In a further embodiment, it is provided that the compensation element and the sealing element are integrally formed with one another. In particular, the compensation element is formed integrally with the sealing element, so that the compensation and sealing element serves both for clearance compensation and for sealing. In one embodiment, a plurality of balancing and sealing elements are provided. The plurality of compensating and sealing elements are formed differently in one embodiment, in particular aligned differently.
In einer anderen Ausführungsform ist vorgesehen, dass das mindestens eine Ausgleichselement und/oder das mindestens eine Dichtelement in den Lagerbock integriert ausgebildet sind. Vorteilhafterweise sind die Ausgleichselemente und/oder die Dichtelemente in den Lagerbock integriert, das heißt insbesondere einteilig mit diesem ausgebildet. Dies ermöglicht eine einfache Fertigung der Bauteile ohne zusätzlichen Arbeitsaufwand, also bevorzugt in einem einzigen Arbeitsschritt, zum Beispiel bei einem Spritzgussverfahren zur Herstellung des als Kunststoff-Spritzteil ausgebildeten Lagerbocks.In another embodiment, it is provided that the at least one compensating element and / or the at least one sealing element are formed integrally in the bearing block. Advantageously, the compensation elements and / or the sealing elements are integrated in the bearing block, that is in particular formed integrally therewith. This allows a simple manufacture of the components without additional work, so preferably in a single step, for example, in an injection molding process for producing the formed as a plastic injection molded bearing block.
In einer anderen Ausführungsform ist vorgesehen, dass mindestens ein Ausgleichselement und/oder Dichtelement längs einer Montagerichtung ausgerichtet ist. Vorzugsweise entspricht die Montagerichtung einer Axialrichtung des A-Lagers.In another embodiment, it is provided that at least one compensating element and / or sealing element is aligned along a mounting direction. Preferably, the mounting direction corresponds to an axial direction of the A-bearing.
In einer weiteren Ausführungsform ist vorgesehen, dass mindestens ein Ausgleichselement und/oder Dichtelement quer zu der Montagerichtung und/oder zu einemn anderen Ausgleichselement und/oder Dichtelement ausgerichtet ist. Insbesondere ist eine Längserstreckung eines Ausgleichselement und/oder Dichtelements quer, insbesondere senkrecht, zu der Längserstreckung mindestens eines anderen Ausgleichselements und/oder Dichtelements ausgerichtet. Entsprechend sind die Ausgleichselemente und/oder Dichtelemente in einer bevorzugten Ausführungsform quer zur Axial- bzw. Montagerichtung, insbesondere senkrecht hierzu, ausgerichtet. Dabei ist eine Erstreckung der Ausgleichselemente und/oder Dichtelement, kurz Elemente genannt, längs des Lagerbocks vorteilhafterweise größer als eine von dem Lagerbock abragende Höhe, wobei die Ausrichtung der Längserstreckung jeweils die Ausrichtung der Elemente definiert.In a further embodiment, it is provided that at least one compensating element and / or sealing element is aligned transversely to the mounting direction and / or to a different compensating element and / or sealing element. In particular, a longitudinal extent of a compensating element and / or sealing element is aligned transversely, in particular perpendicular, to the longitudinal extent of at least one other compensating element and / or sealing element. Accordingly, the compensation elements and / or sealing elements in a preferred embodiment, transverse to the axial or Mounting direction, in particular perpendicular thereto, aligned. In this case, an extension of the compensating elements and / or sealing element, called elements for short, along the bearing block advantageously larger than a protruding from the bearing block height, the orientation of the longitudinal extent defines the orientation of the elements.
Entsprechend ist in einer Ausführungsform vorgesehen, dass das mindestens eine Ausgleichselement und/oder das mindestens eine Dichtelement eine sich, insbesondere von dem Lagerbock weg, verjüngende Form aufweisen. Vorteilhafterweise ist eine Basisfläche der Elemente an dem Lagerbock größer als eine Fläche an einem entgegengesetzten Ende, insbesondere eine Spitze der Elemente. Bevorzugt weisen die Elemente eine Form bzw. einen Querschnitt ausgewählt aus der Gruppe der Formen bzw. Querschnitte umfassend Dreiecke, insbesondere gleichschenkeliges Dreiecke, rechtwinklige Dreiecke, U-Formen, Polygone, Messerschneiden und dergleichen auf. Beispielsweise sind die Elemente spitz zulaufend, das heißt mit einer von dem Lagerbock sich erstreckenden Verjüngung, ausgebildet. Weiterhin bevorzugt sind die Elemente im Querschnitt dreieckig ausgebildet. Die Ausgleichselemente und/oder Dichtelemente sind beispielsweise als gleichschenklige Dreiecke mit einer Spitze im Winkel in einem Bereich von etwa 15° bis 45°, etwa im Bereich von 30° plus/minus 5°, insbesondere in Form einer Messerschneide, ausgebildet. Andere Ausgleichselemente und/oder Dichtelemente sind beispielsweise dreieckig oder U-förmig ausgebildet. Dabei ist die Form der Elemente vorzugweise derart ausgewählt, dass diese in eine Kraftrichtung, also entgegen einer Montagrichtung, bei der Montage verbiegbar sind. Entsprechend sind die Ausgleichselemente und/oder Dichtelemente bevorzugt nach Art einer Dichtlippe ausgebildet.Accordingly, it is provided in one embodiment that the at least one compensating element and / or the at least one sealing element have a tapering shape, in particular away from the bearing block. Advantageously, a base surface of the elements on the bearing block is larger than a surface on an opposite end, in particular a tip of the elements. The elements preferably have a shape or a cross section selected from the group of shapes or cross sections comprising triangles, in particular isosceles triangles, right triangles, U-shapes, polygons, knife edges and the like. For example, the elements are tapered, that is formed with a taper extending from the bearing block. Further preferably, the elements are triangular in cross-section. The compensating elements and / or sealing elements are, for example, formed as isosceles triangles with a point at an angle in a range of about 15 ° to 45 °, for example in the range of 30 ° plus / minus 5 °, in particular in the form of a knife edge. Other compensating elements and / or sealing elements are for example triangular or U-shaped. In this case, the shape of the elements is preferably selected such that they are bendable in a force direction, ie against a mounting direction during assembly. Accordingly, the compensation elements and / or sealing elements are preferably designed in the manner of a sealing lip.
In einer weiteren Ausführungsform ist vorgesehen, dass das mindestens eine Ausgleichselement und/oder das mindestens eine Dichtelement zumindest teilweise verformbar ausgebildet ist/sind. Vorteilhafterweise sind die Elemente zumindest in einem von dem Lagerbock weg weisenden, verjüngten Abschnitt verformbar ausgebildet. Dies ermöglicht eine Presspassung bzw. einen Form- und/oder Kraftschluss beim Einsetzen des Lagerbocks in das Lager mit dem entsprechenden Spielausgleich und der Abdichtung. Der Spielausgleich bzw. die Dichtfunktion wird somit durch die Verformung realisiert bzw. unterstützt. Bevorzugt ist der Lagerbock mit den Elementen aus einem weicheren Material gefertigt als das A-Lager.In a further embodiment it is provided that the at least one compensating element and / or the at least one sealing element is / are at least partially deformable. Advantageously, the elements are formed deformable at least in a direction away from the bearing block, tapered portion. This allows a press fit or a positive and / or adhesion when inserting the bearing block in the bearing with the appropriate clearance compensation and the seal. The clearance compensation or the sealing function is thus realized or supported by the deformation. Preferably, the bearing block is made with the elements of a softer material than the A-bearing.
Das erfindungsgemäße Verfahren mit den Merkmalen des entsprechenden Hauptanspruches oder nebengeordneten Anspruches haben dem Stand der Technik gegenüber den Vorteil, dass bei einem Verfahren zur Montage einer elektrischen Maschine, insbesondere einer Andrehvorrichtung wie ein Starter, zum Andrehen einer Brennkraftmaschine, mit mindestens einem in ein Lager einsetzbaren Lagerbock zum bewegbaren Lagern eines mit einem Relaisankers gekoppelten Hebels, umfassend den Schritt Einsetzen des Lagerbocks in das Lager, vorgesehen ist, dass vor oder beim Einsetzen ein Ausgleichslement und/oder ein Dichtelement an dem Lagerbock, insbesondere durch Verformen des mindestens einen Ausgleichselementes und/oder Dichtelements, vorgesehen wird, sodass nach dem Einsetzen der Lagerbock in dem Lager, insbesondere in dem A-Lager, spielfrei angeordnet und/oder abgedichtet ist. In einer Ausführungsform ist dabei vorgesehen, dass der Lagerbock, insbesondere mindestens ein Ausgleichs - und/oder Dichtelement, beim Einsetzten zumindest teilweise verformt wird, sodass das mindestens eine Lager spielfrei angeordnet und/oder abgedichtet wird.The method according to the invention with the features of the corresponding main claim or independent claim have the advantage over the prior art that in a method for assembling an electric machine, in particular a starting device such as a starter, for cranking an internal combustion engine, with at least one usable in a camp Bearing for movably supporting a lever coupled to a relay anchor, comprising the step of inserting the bearing block into the bearing, is provided that before or during insertion a compensation element and / or a sealing element on the bearing block, in particular by deforming the at least one compensation element and / or Sealing element is provided so that after insertion of the bearing block in the bearing, in particular in the A-bearing, arranged without play and / or sealed. In one embodiment, it is provided that the bearing block, in particular at least one compensating and / or sealing element, is at least partially deformed during insertion, so that the at least one bearing is arranged without clearance and / or sealed.
Bei der Montage wird in einem ersten Schritt der Hebel in das Lager eingelegt. In einem weiteren Schritt wird der Lagerbock, mit oder ohne das Zwischenlager, in das Lager eingesetzt. Beim Einsetzen des Lagerbocks werden die Ausgleichselemente durch einen Gegendruck des Lagers teilweise abgetragen und/oder verformt, sodass eine Presspassung mit teilweisem oder kompletten Formschluss der miteinander verbundenen Bauteile realisiert wird. Das Spiel zwischen Lagerbock und Lager wird hierdurch vorzugsweise vollständig vermieden, wobei der Toleranzausgleich selbstregulierend, angepasst an die Maße der miteinander zu verbindenden Bauteile erfolgt. Dabei ermöglicht diese spielfreie Montage eine ortsfeste, drehbare Befestigung des Hebels, sodass Verschiebungen des Drehpunktes des Hebels nicht auftreten. Weiterhin dichten Dichtelemente an dem Lagerbock die Verbindung vorzugsweise vollständig gegenüber Verunreinigungen ab. Zur Abdichtung und für den Toleranzausgleich werden erfindungsgemäß keine zusätzlichen Bauteile benötigt, wobei die Montage vorteilhafterweise vorspannungsfrei durchgeführt wird, sodass lediglich eine geringe Montagekraft notwendig ist.During assembly, the lever is inserted in the bearing in a first step. In a further step, the bearing block is inserted into the bearing, with or without the intermediate bearing. When inserting the bearing block, the compensation elements are partially removed and / or deformed by a back pressure of the bearing, so that a press fit with partial or complete positive engagement of the interconnected components is realized. The game between bearing block and bearing is thereby preferably completely avoided, the tolerance compensation is self-regulating, adapted to the dimensions of the components to be joined together. This backlash-free installation allows a fixed, rotatable attachment of the lever, so that shifts of the pivot point of the lever does not occur. Furthermore, sealing elements on the bearing block preferably seal the connection completely against impurities. For sealing and for tolerance compensation no additional components are required according to the invention, wherein the assembly is advantageously carried out without bias, so that only a small installation force is necessary.
Insgesamt werden mit der erfindungsgemäßen Andrehvorrichtung und dem erfindungsgemäßen Montageverfahren die folgenden Vorteile realisiert: Zwischen dem A-Lager und dem Lagerbock erfolgt ein nahezu vollständiger Spiel- bzw. Toleranzausgleich des Lagerbocks, sodass eine feste Position des Drehpunktes des Gabelhebels und somit eine Funktionssicherheit des Starters gewährleistet wird. Weiterhin wird das Eindringen vom Schmutz und Feuchtigkeit in das A-Lager im Vorspurtrieb des Starters vermieden. Schließlich werden keine zusätzlichen Bauteile zur Abdichtung mehr benötigt, sodass die Montage trotz Funktionszugewinn vereinfacht wird.Overall, the following advantages are realized with the inventive starting device and the assembly method according to the invention: Between the A-bearing and the bearing block is almost complete clearance or tolerance compensation of the bearing block, so ensuring a fixed position of the fulcrum of the fork lever and thus a reliability of the starter becomes. Furthermore, the penetration of dirt and moisture into the A-bearing in the Toe drive of the starter avoided. Finally, no additional components are required for sealing more, so that the assembly is simplified despite gaining functionality.
Ausführungsbeispiele der Erfindung sind in den Zeichnungen dargestellt und in der nachfolgenden Beschreibung näher erläutert. Es zeigen:
- Figur 1
- in einer Querschnittsansicht eine als Andrehvorrichtung ausgebildete elektrische Maschine,
Figur 2- in einer perspektivischen Ansicht ein Lager mit Zwischenlager und Lagerbock in einer teilweisen Explosionsdarstellung in einem unmontierten Zustand,
- Figur 3
- in einer perspektivischen Ansicht ein Zwischenlager mit Lagerbock gemäß der
Figur 2 in Alleinstellung, - Figur 4
- in einer Querschnittansicht einen Ausschnitt des Zwischenlagers mit Lagerbock in einem montierten Zustand, und
- Figur 5
- in einer anderen Querschnittansicht das Lager in dem montierten Zustand gemäß der
Figur 4 .
- FIG. 1
- in a cross-sectional view of an electric machine designed as a starting device,
- FIG. 2
- 3 is a perspective view of a bearing with intermediate bearing and bearing block in a partially exploded view in an unassembled state,
- FIG. 3
- in a perspective view an intermediate storage with bearing block according to
FIG. 2 in isolation, - FIG. 4
- in a cross-sectional view a section of the intermediate bearing with bearing block in an assembled state, and
- FIG. 5
- in another cross-sectional view of the bearing in the assembled state according to the
FIG. 4 ,
Die
Ein Planetenträger 12 treibt die Abtriebswelle 24 an, auf welcher ein Freilauf 33 angeordnet ist, dessen Innenring 34 ein Ritzel 35 aufweist, an dem eine Außenverzahnung 36 ausgebildet ist. Der Außenring 37 des Freilaufs 33 ist über ein Steilgewinde 38 mit der Abtriebswelle 24 verbunden. Auf ihn wirkt eine sogenannte Einspurfeder 39 ein. Durch axiales Verschieben des Freilaufs 33 kann die Außenverzahnung 36 mit einem Zahnkranz 40 einer Brennkraftmaschine zwecks des Startvorgangs in Eingriff gebracht werden. Dies geschieht mit Hilfe des (Einrück-) Relais 42, in welchem beim Einschalten eines Stroms ein Magnetanker über einen Fortsatz 43 einen Hebel 44, auch Gabelhebel genannt, verschwenkt, der über eine Kulisse 45, die zwischen Scheiben 46 liegt, den Freilauf 33 nach links verschiebt. Der Hebel 44 ist zweiarmig ausgebildet und mittels Zapfen 48, in einem gehäusefesten Lager 49 schwenkbar angeordnet. Dabei ist das Lager 49 mittels verschiedener Elemente 1 und 2 gegenüber der Ausbildung eines Spiels und dem Eindringen von Verunreinigungen gesichert (siehe
Die Ankerwelle 17 ist an ihrem hinteren lagerseitigen Ende 17a mit einer Arretiervorrichtung in axiale Richtung gesichert. An dem Deckel 13 liegt eine Bürstenplatte 53 an, welche mit dem Deckel 13 verschraubt ist. Die Bürstenplatte 53 ist einstückig ausgebildet. An ihr sind insbesondere aus Kunststoff bestehende Bürstenhalter befestigt, in welchen Kohlen angeordnet sind, die sich unter Federdruck an einen Kommutator 63 anlegen, welcher an der Ankerwelle 17 angeordnet ist. Die Kohlen sind über Anschlußlitzen an einen Kabelschuh angeschlossen, der mit einem Kontakt 68 des Relais 42 verbunden ist. Die Litzen durchdringen eine Dichtung 70, welche im Gehäuseteil 11 in einer Öffnung angeordnet ist. Die Bürstenplatte 53 ist mit Schrauben 62 am Deckel 13 befestigt.The
Die
Die Elemente 1 und 2 sind einteilig, das heißt integriert, mit dem Lagerbock 51 ausgebildet. Dies wird vorliegend mittels einer Spritzgussfertigung aus einem Kunststoff realisiert. Weiterhin sind die Elemente 1 und 2 zumindest teilweise verformbar ausgebildet. Gemäß der Ausführungsform der
In der Ausführungsform der
Weiterhin sind in der Ausführungsform der
Die
Die
Um ein Spiel zwischen dem Lagerbock 51 und dem Lager 49 zu verhindern bzw. um Fertigungstoleranzen zwischen diesen Bauteilen auszugleichen, ist die Höhe der Elemente 1 und/oder 2 größer als ein maximal vorhandenes Spiel zwischen diesen Bauteilen. Bei der Montage des Lagers 49 wird der Lagerbock 51 in Axialrichtung A in das Lager 49 eingeführt. Dabei werden die Elemente 1 und/oder 2 teilweise verformt, gestaucht bzw. abgeschabt oder abgerieben, sodass sich deren Höhe verringert und deren Form ändert, insbesondere flacher und breiter wird. Dies entspricht einer Presspassung bzw. einem Kraftschluss der beiden Bauteile. Durch diese Formänderung der Elemente 1 und/oder 2 wird der Lagerbock 51 spielfrei in den Aufnahmeraum des Lagers 49 eingepasst bzw. eingepresst. Die Elemente 1 und/oder 2 bzw. deren Formänderung erfolgt individuell angepasst an die Fertigungstoleranzen dieser Bauteile. Somit erfolgt dieser Spiel- bzw. Toleranzausgleich selbstregulierend und wird ohne zusätzliche Arbeitsschritte bei der Montage durchgeführt.In order to prevent play between the bearing
Weiterhin verformen oder verbiegen sich die quer zur Axialrichtung A angeordneten Elemente 2 (hier aufgrund der gewählten Querschnittebene nicht dargestellt) beim Einführen des Lagerbocks 51 entgegen der Axialrichtung A. Dieses Verbiegen erfolgt so weit, wie dies aufgrund der Toleranzen zwischen den Bauteilen notwendig ist. Aufgrund der Ausrichtung erfolgt hier zu größeren Anteilen eine Verformung als ein Abrieb. Dahingegen erfolgt bei den Elementen umgekehrt ein eherer größerer Abrieb als ein Verformen. Die Elemente 2 fungieren entsprechend zu einem größeren Anteil als Dichtlippen. Somit ist das Lager 49 mit dem eingesetzten Zwischenlager 50 und dem Lagerbock 51 gegen das Eindringen von Schmutz und Feuchtigkeit abgedichtet, sodass sich die Lebensdauer des Starters erhöht. Das Abdichten erfolgt bei der Montage selbsttätig, also ohne zusätzliche Arbeitsschritte, wie beispielsweise ein Vorspannen zusätzlicher Bauteile.Furthermore, the
Die
Claims (11)
mindestens ein in ein Lager (49) einsetzbaren Lagerbock (51) zum bewegbaren Lagern eines mit einem Relaisanker (42) gekoppelten Hebels (44),
dadurch gekennzeichnet, dass
mindestens ein Ausgleichselement (1,2) zum spielfreien Anordnen des Lagerbocks (51) in das Lager (49) ausgebildet ist.Electric machine (100), in particular a starting device such as a starter, for starting an internal combustion engine, comprising
at least one bearing block (51) insertable into a bearing (49) for movably supporting a lever (44) coupled to a relay anchor (42),
characterized in that
at least one compensating element (1,2) for play-free arrangement of the bearing block (51) in the bearing (49) is formed.
mindestens ein Dichtelement (2,1) zum Abdichten des mindestens einen Lagers (49) mit dem Lagerbock (51) vorgesehen ist.Electric machine (100) according to claim 1, characterized in that
at least one sealing element (2,1) for sealing the at least one bearing (49) with the bearing block (51) is provided.
das Ausgleichselement (1,2) und das Dichtelement (2,1) integriert miteinander ausgebildet sind.Electrical machine (100) according to claim 1 or 2, characterized in that
the compensating element (1,2) and the sealing element (2,1) are formed integrally with each other.
das mindestens eine Ausgleichselement (1,2) und/oder das mindestens eine Dichtelement (2,1) in den Lagerbock (51) integriert ausgebildet sind.Electrical machine (100) according to claim 1 to 3, characterized in that
the at least one compensating element (1, 2) and / or the at least one sealing element (2, 1) are integrated in the bearing block (51).
mindestens ein Ausgleichselement (1,2) und/oder Dichtelement (2,1) längs einer Montagerichtung (A) ausgerichtet ist.Electrical machine (100) according to claim 1 to 4, characterized in that
at least one compensating element (1, 2) and / or sealing element (2, 1) is aligned along an assembly direction (A).
mindestens eine Ausgleichselement (1,2) und/oder Dichtelement (2,1) quer zu der Montagerichtung (A) ausgerichtet ist.Electrical machine (100) according to claim 1 to 5, characterized in that
at least one compensating element (1,2) and / or sealing element (2,1) is aligned transversely to the mounting direction (A).
das mindestens eine Ausgleichselement (1,2) und/oder das mindestens eine Dichtelement (2,1) eine sich verjüngende Form aufweisen.Electrical machine (100) according to one of the preceding claims 1 to 6, characterized in that
the at least one compensating element (1, 2) and / or the at least one sealing element (2, 1) have a tapering shape.
das mindestens eine Ausgleichselement (1,2) und/oder das mindestens eine Dichtelement (2,1) zumindest teilweise verformbar ausgebildet sind.Electric machine (100) according to claim 1 to 7, characterized in that
the at least one compensating element (1, 2) and / or the at least one sealing element (2, 1) are formed at least partially deformable.
Einsetzen des Lagerbocks (51) in das Lager (49),
dadurch gekennzeichnet, dass
vor oder beim Einsetzen ein Ausgleichstelement (1,2) und/oder ein Dichtelement (2,1) an dem Lagerbock (51) vorgesehen wird, sodass nach dem Einsetzen der Lagerbock (51) in dem Lager (49) spielfrei angeordnet und/oder abgedichtet ist.Method for assembling an electric machine (100), in particular a starting device such as a starter, for starting an internal combustion engine, with at least one bearing block (51) insertable into a bearing (49) for movably supporting a lever (44) coupled to a relay armature (42) ) comprising the step
Inserting the bearing block (51) into the bearing (49),
characterized in that
Before or during insertion, a compensation element (1, 2) and / or a sealing element (2, 1) is provided on the bearing block (51), so that after inserting the bearing block (51) in the bearing (49), it is arranged without play and / or is sealed.
Herstellen des Lagerbocks (51),
dadurch gekennzeichnet, dass
beim Herstellen mindestens ein Ausgleichselement (1,2) und/oder mindestens ein Dichtelement (2,1) integriert mit dem Lagerbock (51) hergestellt wird.Method for producing an electric machine (100), in particular a starting device such as a starter, for starting an internal combustion engine, having at least one bearing block (51) which can be inserted into a bearing (49) for movably supporting a lever (44) coupled to a relay anchor (42) ) comprising the step
Producing the bearing block (51),
characterized in that
during manufacture at least one compensating element (1, 2) and / or at least one sealing element (2, 1) integrated with the bearing block (51) is produced.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012205481A DE102012205481A1 (en) | 2012-04-03 | 2012-04-03 | Electric machine and method for assembling an electric machine |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2647831A2 true EP2647831A2 (en) | 2013-10-09 |
EP2647831A3 EP2647831A3 (en) | 2017-04-12 |
EP2647831B1 EP2647831B1 (en) | 2020-07-08 |
Family
ID=47790055
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13157243.0A Active EP2647831B1 (en) | 2012-04-03 | 2013-02-28 | Electrical machine and method for manufacturing an electrical machine |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2647831B1 (en) |
CN (1) | CN103362715B (en) |
DE (1) | DE102012205481A1 (en) |
HU (1) | HUE050685T2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3073577A1 (en) * | 2017-11-15 | 2019-05-17 | Valeo Equipements Electriques Moteur | THERMAL MOTOR STARTER COMPRISING A LEVER SUPPORT SEAL |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014217349B4 (en) | 2014-08-29 | 2024-09-19 | Seg Automotive Germany Gmbh | Electrical machine with a housing designed as a drive bearing and a ring gear mounted therein |
DE102014217350B4 (en) * | 2014-08-29 | 2022-03-24 | Seg Automotive Germany Gmbh | Electrical machine with a housing designed as a drive bearing and a ring gear mounted therein |
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DE2548358A1 (en) * | 1975-10-29 | 1977-05-18 | Bosch Gmbh Robert | TURNING DEVICE FOR COMBUSTION MACHINERY |
FR2476753A1 (en) * | 1980-02-26 | 1981-08-28 | Paris & Du Rhone | IMPROVED SYSTEM FOR INDEXING THE HEAD OF THE ELECTRIC MOTOR OF A STARTER FOR A THERMAL MOTOR IN RELATION TO ITS SUPPORT |
JPH0542675U (en) * | 1991-11-12 | 1993-06-11 | 三菱電機株式会社 | Starter motor with intermediate gear |
US5307700A (en) * | 1992-12-04 | 1994-05-03 | General Motors Corporation | Electric engine starter |
JP3220596B2 (en) * | 1994-07-28 | 2001-10-22 | 株式会社日立製作所 | Starter |
US6612191B2 (en) * | 2000-12-08 | 2003-09-02 | Denso Corporation | Starter with driving lever having lever pin |
CN1580541A (en) * | 2003-08-11 | 2005-02-16 | 瓦莱奥万都电子系统(韩国)株式会社 | Front bracket for start motor with dropping-proof unit |
JP4380595B2 (en) * | 2005-05-31 | 2009-12-09 | 株式会社デンソー | Starter |
JP2007064035A (en) * | 2005-08-30 | 2007-03-15 | Mitsuba Corp | Engine starter |
CN201103548Y (en) * | 2007-11-08 | 2008-08-20 | 张平 | Water discharge pump |
CN102146864A (en) * | 2011-03-10 | 2011-08-10 | 上海法雷奥汽车电器系统有限公司 | Location shifting fork device having waterproof function and electromagnetic switch having waterproof function |
-
2012
- 2012-04-03 DE DE102012205481A patent/DE102012205481A1/en not_active Withdrawn
-
2013
- 2013-02-28 HU HUE13157243A patent/HUE050685T2/en unknown
- 2013-02-28 EP EP13157243.0A patent/EP2647831B1/en active Active
- 2013-04-03 CN CN201310122338.XA patent/CN103362715B/en active Active
Non-Patent Citations (1)
Title |
---|
None |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3073577A1 (en) * | 2017-11-15 | 2019-05-17 | Valeo Equipements Electriques Moteur | THERMAL MOTOR STARTER COMPRISING A LEVER SUPPORT SEAL |
WO2019096722A1 (en) * | 2017-11-15 | 2019-05-23 | Valeo Equipements Electriques Moteur | Heat engine starter comprising a seal for a lever support |
Also Published As
Publication number | Publication date |
---|---|
EP2647831B1 (en) | 2020-07-08 |
CN103362715B (en) | 2016-08-03 |
DE102012205481A1 (en) | 2013-10-10 |
CN103362715A (en) | 2013-10-23 |
EP2647831A3 (en) | 2017-04-12 |
HUE050685T2 (en) | 2020-12-28 |
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