EP2625327B1 - Laying device and laying method - Google Patents
Laying device and laying method Download PDFInfo
- Publication number
- EP2625327B1 EP2625327B1 EP11779112.9A EP11779112A EP2625327B1 EP 2625327 B1 EP2625327 B1 EP 2625327B1 EP 11779112 A EP11779112 A EP 11779112A EP 2625327 B1 EP2625327 B1 EP 2625327B1
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- EP
- European Patent Office
- Prior art keywords
- laying
- web
- appliance
- nonwoven
- discharging
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/74—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being orientated, e.g. in parallel (anisotropic fleeces)
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G25/00—Lap-forming devices not integral with machines specified above
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/736—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged characterised by the apparatus for arranging fibres
Definitions
- the invention relates to a laying device and a laying method with the features in the preamble of the independent claims.
- nonwovens for forming a multi-ply web on a take-off belt wherein the nonwoven depositor deposits the continuously fed card web in overlapping layers on the discharge belt.
- a liner is designed as a cross-lapper, wherein the discharge belt moves during the pile storage, with the result that the deposited pile layers show crossing oblique orientations with a zig-zag layer formation.
- the fibers may have a predominant orientation, e.g. have a predominant direction component in the longitudinal direction and running direction of the fed card web.
- these fiber orientations intersect, wherein the crossing angle is an obtuse angle of more than 90 ° because of the close ply closure.
- the US 5,111,552 A and the US Pat. No. 2,889,583 each teach a laying device with a discharge device, which is aligned transversely to the laying direction of the laying device.
- the AT 310 045 B discloses a laying device in which the discharge direction and the laying direction are aligned.
- the WO 97/32069 A describes a nonwoven layerer in the form of a cross-lapper, which deposits the pile layers with alternating orientation and fiber orientation on the discharge device.
- the post-published WO 2001/064103 A1 shows a laying device with a discharge device which is aligned obliquely to the laying direction of the horizontal tray.
- the EP 2 003 232 A1 deals with the storage of rope-like fiber strands.
- the claimed laying technique has the advantage that nonwovens can be formed with a more uniform fiber orientation. Such nonwovens may have fiber orientation dependent special strength properties. For this purpose, it is favorable if the deposited material layers or pile layers in the nonwoven have the same positional orientation and the same predominant fiber orientations. The orientation of the predominant fiber orientation can be adjusted and adjusted as needed, with the alignment angle between the laying and feeding direction and the discharge direction is adjusted accordingly.
- the stored material or pile layers are separated from each other. This separation can take place before depositing on the discharge device, preferably in the region of the laying device.
- a coherent material or card web can be supplied on the input side and, if necessary, stored before or within the laying device.
- the discharge device is during this storage process.
- the storage can then be a defined one-dimensional transfer movement.
- a lifting device can shorten the distance.
- the claimed laying technique has the advantage of a particularly gentle treatment of highly sensitive material and pile layers. Disturbances of these layers during transport and storage or transfer process and corresponding adverse effects on the nature and orientation of the stored material and pile layers can be avoided.
- the intermediate carrier may have a receiving and an opposite delivery side, wherein the separation of a possibly continuously supplied material or card web can be done in individual piece material or pile layers in the region of the intermediate carrier, which is particularly favorable for the exact positioning and storage of the individual Material or pile layers is.
- the intermediate carrier allows, at the feed or receiving side, a continuous material web or card web, which is already separated into individual pieces to record with a rolling motion, to position accurately on the discharge side and to pass in a one-dimensional storage movement at the discharge device target and interference.
- the deposition material or the batt can thereby be kept in a controlled manner in the intermediate carrier, for which a suction device is favorable.
- the delivered material or pile layers and the one-ply or multi-ply nonwoven formed thereby can also be held in a suitable manner on the discharge device, in particular by suction.
- the claimed laying technique has the advantage of a high laying precision in conjunction with a large freedom from interference.
- the construction and tax expense is comparatively low. It is also beneficial to be able to handle different deposit materials, in particular batt, and to lay a nonwoven.
- the desired fiber orientation can be adjusted.
- a plurality of laying devices can be arranged one behind the other at a common discharge device, which may possibly also have different alignment angles.
- any desired crosswise fiber orientations can be set particularly precisely.
- other deposition materials e.g. a reinforcing agent in the form of fabrics, meshes or the like or other structural layers for the nonwoven structure are introduced deliberately and with little effort.
- the claimed laying technique is to a very high degree the precision requirements of modern high-performance materials, in particular carbon fibers or the like and formed therefrom technical nonwovens defined properties.
- such nonwovens can have a smaller thickness than previously used nonwovens with more or less disordered fiber orientations, whereby the associated weight is also reduced.
- Such nonwovens are also particularly suitable for composite materials, wherein, for example, the nonwoven before or during the process with a synthetic resin or other suitable material connected, in particular soaked, is.
- the claimed laying device can be used as a single unit or as part of a fiber plant and in combination with an upstream pile producer and a downstream solidifying device for the nonwoven.
- the invention relates to a laying device (2) for a deposition material (5) and a fiber plant (1) with such a laying device (2).
- the invention further relates to a method for depositing deposition materials (5), in particular Faserfloren, and for adjusting fiber orientations in a nonwoven (8).
- FIG. 1 schematically a fiber plant (1) with a laying device (2), a plurality of material generators (3), in particular pile producers, and a solidification device (4) is shown.
- the laying device (2) can have one or more laying devices (16, 17) and one or more discharge devices (18).
- two laying devices (16, 17) are the same or different Depositing materials (5,37) connected to a common discharge device (18).
- each laying device (16, 17) is assigned a feed device (14), with which the depositing material (5, 37) coming from the material or pile generator (3) is fed in the running direction (7).
- the discharge device (18) has a preferably straight extension and a discharge direction (13) aligned along its course.
- the feeding of the deposition material (5,37) is preferably carried out continuously and in a running or closed or continuous material web. Alternatively, a discontinuous and e.g. Piece by piece possible.
- the laying device (16, 17) serves to deposit the supplied depositing material (5, 37) on the removal device (18) and thereby to form a fleece (8).
- the laying device (16, 17) places a plurality of material layers, in particular pile layers (9), in the discharge direction (13) one behind the other on the removal device (18).
- the fleece (8) may be multi-ply, wherein several of these material or pile layers with overlap and longitudinal offset are arranged one above the other. This creates a scale-like storage with layer closure.
- the layers of material (9) can be arranged individually and one behind the other and optionally at an axial distance to form a single-layer nonwoven fabric (8).
- the laying device (16, 17) has a laying direction (7), in which it deposits the material or pile layer (9) on the removal device (18).
- the laying direction preferably coincides with the feed direction (7).
- the devices (16,17,18) can possibly be rotated about an axis relative to each other. In the shown Embodiments deviates from the alignment angle ( ⁇ , ⁇ ) of 90 °, so that the deposited material or pile layers are aligned obliquely to the discharge device (8).
- the material or pile layers (9) can be separated from each other and separated before storage.
- a separating device (19) may be present at a suitable location and with suitable training.
- the deposition material (5, 37) supplied on the input side can form a coherent web, in particular a card web, from which said material or web layers (9) are separated to form individual pieces. This separation can take place before the laying device (16, 17) or within the laying device (16, 17).
- the deposition material (5,37) may have the same or different training.
- the deposition material (5) coming from a first pile producer (3), in particular a carding machine is a batt which has a cotton-like shape and consists of short cut fibers, so-called staple fibers.
- the fiber materials are arbitrary. It can be e.g. to technical fibers, especially carbon fibers, fibers made of plastics or natural fibers of cotton or the like., Act.
- the batt (5) may also contain other additional materials, e.g. Metal threads or the like., Include.
- a predominant fiber orientation (6) are present in the deposition material (5), in particular in the batt.
- the majority of the fibers have a substantially identical alignment component, which is aligned, for example, along the feed direction (7) or in the longitudinal direction of the card web. Not all fibers have the same orientation and are parallel. You can take slopes and hook each other. It can also give some transverse fibers.
- deposition material (37) may be, for example, a fabric or a grid, which may also have a predominant structural direction or orientation.
- a fabric (37) or grid may consist of textile fiber materials, metal, plastic or other materials.
- the deposition material (37) can, for example, reinforce a nonwoven fabric (8) consisting mainly of fibers or can otherwise impart desired physical properties to it.
- the material generator (3) can be designed accordingly.
- the term of a material or pile producer includes in addition to production facilities for the said storage material (5,37) and dining facilities, with which, for example, an otherwise produced storage material prepared and fed.
- the second or each additional deposited material (37) may also be the same or different fibrous web which may have the same or different predominant fiber orientation (6).
- the laying device (16,17) sets the material or pile layers (9) with the same orientation and fiber orientation (6) on the discharge device (18).
- the material or pile layers (9) have the same orientation throughout.
- the deposited web (8) and its material or pile layers (9) may have the same predominant fiber orientation (6).
- FIG. 1 shows a variant in which the first laying device (16) has an alignment angle ( ⁇ ) and the second laying device (17) has a different alignment angle ( ⁇ ).
- the discharge device (18) can be designed constructively in any suitable manner. In the exemplary embodiment shown, it has a frame with a suitable conveying means (32), for example a circulating discharge conveyor.
- the removal device (18) may have a controllable drive, wherein preferably stands still during the material and pile storage.
- the material or pile storage of the one or more laying devices (16,17) can be done intermittently and in particular cyclically, in the laying breaks, when laying device (16,17) a new material and pile layer (9) is formed or provided the removal device (18) performs a conveying movement in the discharge direction (13).
- FIG. 2 the discharge device (18) in an oblique orientation relative to the nonwoven layer (21) and the laying device (16,17) is shown.
- the removal device (18) may further comprise a holding device (38) for the material and pile layers (9) and the fleece (8).
- a holding device (38) for the material and pile layers (9) and the fleece (8) This can be configured in any suitable manner, for example as a suction device, wherein the suction takes place under the corresponding air-permeable conveyor or discharge belt (32).
- a cutting device for trimming the nonwoven edges may be present on the removal device (18).
- FIG. 2 and 3 show a preferred embodiment with a design as a nonwoven layer (21).
- This may comprise a plurality of carriages (24,25,26) and a plurality, in particular two circumferentially driven conveyor belts (22,23), each arranged in a closed loop and at least partially closely adjacent to each other, wherein they supplied in this area Pick up and guide tray material (5,37) between them.
- the conveyor belts (22,23) are guided by rotatable rollers on the carriage (24,25,26).
- the nonwoven applicator (21) is designed as a so-called stripper and has a movable superstructure (24) on which the conveyor belts (22, 23) are brought together from different directions. On the one conveyor belt (22) from the feed (14) coming filing material (5,37) is received.
- the conveyor belts (22, 23) can be guided via one or more, in particular two auxiliary carriages (26), which can also be moved in the direction (7), with which differences in length in the belt loops formed are compensated.
- the conveying or laying belts (22,23) are guided in parallel position with the guided between them storage material (5) to an adjacent undercarriage or laying carriage (25), where the conveyor or laying belts (22,23) again separated from each other and both sides be led away, wherein the laying carriage (25) the released storage material (5) exits downwards.
- the laying carriage (25) can also be moved in the direction (7). It can alternatively be arranged stationary.
- the nonwoven layer (21) is the deposition material (5,37) intermittently and cyclically from, in the laying or dispensing breaks the discharge device (18) a Conveyor movement performs.
- the storage material (5) is fed constantly on the input side.
- the laying device (2) has a storage device (15) which temporarily stores the deposit material (5) in said laying breaks.
- the material reservoir (15) is formed by a conveyor belt section (27) having a variable length.
- a first section is formed by the conveyor belt (22) between the superstructure (24) and the material entry point or the connection point to the feed (14).
- the second variable section is formed between the two main cars (24,25).
- a material or storage store may be placed in front of the laying device (16, 17), e.g. in the region of the feed (14), be arranged.
- the nonwoven layer (21) can deposit the deposition material (5, 37) exiting on a mobile laying carriage (25) directly onto the removal device.
- a separating device (19) can in this case be arranged in the region of the laying carriage (25) or elsewhere within or in front of the laying device (16, 17).
- the laying carriage (25) reciprocates over the removal device (18) in the direction of laying (7), stopping at the ends of its movement path and stopping the material outlet on the laying carriage (25), wherein a continuously fed deposition material (5, 37) ) is recorded in the memory (15) and then emptied at the next carriage movement.
- the laying carriage (25) can Lay down material or pile layers (9) during forward and reverse travel. As an alternative, it can only deposit in one direction of travel, with the material store (15) being filled when traveling in the opposite direction. In the various variants, an intermittent or intermittent storage takes place on the discharge device (18).
- FIG. 2 and 3 show a variant of the laying device (16,17), in which an intermediate carrier (20) is arranged between the nonwoven layer (21) and the discharge device (18), which discharges the discharge material (5,37) emerging at the stationary carriage (25). in an overhead receiving area (35) receives and delivers in a lower discharge area (36) to the discharge device (18).
- a lifting device (31) for mutual approach of intermediate carrier (20) and discharge device (18) may be present, which is associated with the discharge device (18), for example.
- FIGS. 4 and 5 the details of the intermediate carrier (20) are shown in different operating positions and in a broken and shortened end view.
- the intermediate carrier (20) may be arranged to be height-adjustable stationary or by means of said lifting device (31). It consists of a frame (28) with a conveyor (29) for receiving and transporting the storage material (5,37) or a material or pile layer (9).
- the conveyor (29) can be designed, for example, as a conveyor belt running around the box-shaped frame (28) on the outside and have a controllable drive.
- an upper and a lower deflector (34,35) for the conveyor (29) may be present, wherein the lower deflector (34) projects further radially than the upper deflector (33), causing a sloping is formed outwardly sloping conveyor belt section.
- the intermediate carrier (20) may comprise a holding device (30), which may be e.g. is arranged in the frame (22) and which can control the release material (5,37) hold and release.
- the holding device (30) may be e.g. be designed as a controllable suction device, wherein the conveying means (29) and possibly also the deflections (33,34) are designed to be permeable to air. It can also be multi-part or variable in order to be able to act on different subcarrier areas differently.
- a separating device (19) is arranged in this embodiment, which forms a singulated material or pile layer (9) from the web-shaped supplied depositing material (5, 37).
- the separating device (19) can be designed in different ways, for example as a cutting device or as a tearing device. FIGS. 4 and 5 show both variants.
- FIG. 4 shows the one variant of a cutting device, wherein the separating device (19) is located on the aforementioned oblique band portion between the deflections (33,34).
- the cutting device here picks up the deposit material (5, 37) from the conveyor belt section to form a loop or a hump, in which a cutting tool, eg a rotating knife, can cut through the exposed material web (5). In this case, a pulling cut can be made, whereby the material or pile layer (9) receives an oblique edge.
- the cutting process can be done during material transport.
- the separating device (19) is designed as a tearing device and is located on the underside of the intermediate carrier (20). It can for example consist of two clamping bars or other clamping or gripping means which grip the storage material (5) and themselves move apart, the web is stretched and torn. The bars or the like can be aligned in the alignment angle ( ⁇ , ⁇ ).
- clamping bars pinch rollers or the like.
- Other retaining means may also be present in the first variant with the cutting device. They serve here for fixing and positioning the front region of the material web (36) remaining on the conveying means (29). They can do the same function in the second variant of FIG. 5 fulfill.
- FIGS. 4 and 5 show a modification with a displaced in the middle subcarrier area carriage position.
- the depositing material (5, 37) exiting on the laying device (16, 17), in particular on the carriage (25), is received on the revolving conveyor (29), the circulating speed essentially being the outlet speed at the laying device (16, 17). or carriage (25).
- the recorded storage material (5,37) is thereby held by the holding or suction device (30) during transport.
- the material web (5, 37) is separated with the separating device (19).
- the isolated material or pile layer (9) is then brought by a corresponding conveying movement of the conveying means (32) in a dispensing position at the lower dispensing area (36).
- the initial area of the remaining material web (5, 37) can follow.
- the position transfer possibly with the cooperation of the lifting device (31).
- the holding device (30) is switched off, the intermediate carrier (20) releases the material or pile layer (9), which thereby falls on the rear fleece region and is held here by the holding device (38).
- the pile memory (15) is filled.
- the discharge device (18) clocks forward, wherein the conveying means (29) of the intermediate carrier (20) is set in motion again and discharge material (5) is placed on the receiving region (35) again emptying the paper store (15). Then the cycle repeats itself again.
- the material or pile layers (9) have a trapezoidal shape and are separated for this purpose obliquely.
- the said edges (10,11) come in shingled layers (9) on top of each other to cover.
- a laying device (16, 17) can also be configured in another way, for example as a wagon loader, camelbacker or the like.
- the intermediate carrier (20) can also be combined with other variants of the laying device (16, 17).
- the above-described features of the various embodiments can be combined with each other and exchanged.
Description
Die Erfindung betrifft eine Legeeinrichtung und ein Legeverfahren mit den Merkmalen im Oberbegriff der selbstständigen Ansprüche.The invention relates to a laying device and a laying method with the features in the preamble of the independent claims.
Aus der Praxis sind Vliesleger zur Bildung eines mehrlagigen Vlieses auf einem Abzugsband bekannt, wobei der Vliesleger die kontinuierlich zugeführte Florbahn in einander überlappenden Lagen auf dem Abführband ablegt. Ein solcher Leger ist als Kreuzleger ausgebildet, wobei sich das Abführband während der Florablage bewegt mit der Folge, dass die abgelegten Florlagen sich kreuzende Schrägausrichtungen mit einer Zick-Zack-Lagenbildung zeigen. In dem zugeführten Faserflor können die Fasern eine vorherrschende Ausrichtung haben, wobei sie z.B. eine überwiegende Richtungskomponente in Längserstreckung und Laufrichtung der zugeführten Florbahn haben. Im Vlies kreuzen sich diese Faserorientierungen, wobei der Kreuzungswinkel wegen des engen Lagenschlusses ein stumpfer Winkel mit mehr als 90° ist.From practice, nonwovens for forming a multi-ply web on a take-off belt are known, wherein the nonwoven depositor deposits the continuously fed card web in overlapping layers on the discharge belt. Such a liner is designed as a cross-lapper, wherein the discharge belt moves during the pile storage, with the result that the deposited pile layers show crossing oblique orientations with a zig-zag layer formation. In the fed batt, the fibers may have a predominant orientation, e.g. have a predominant direction component in the longitudinal direction and running direction of the fed card web. In the fleece, these fiber orientations intersect, wherein the crossing angle is an obtuse angle of more than 90 ° because of the close ply closure.
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Es ist Aufgabe der vorliegenden Erfindung, eine verbesserte Legetechnik aufzuzeigen.It is an object of the present invention to provide an improved laying technique.
Die Erfindung löst diese Aufgabe mit den Merkmalen in den selbstständigen Ansprüchen.
Die beanspruchte Legetechnik hat den Vorteil, dass Vliese mit einer einheitlicheren Faserorientierung gebildet werden können. Derartige Vliese können von der Faserorientierung abhängige spezielle Festigkeitseigenschaften haben. Hierfür ist es günstig, wenn die abgelegten Materiallagen oder Florlagen im Vlies eine gleiche Lagenausrichtung und gleiche vorherrschende Faserorientierungen haben. Die Ausrichtung der vorherrschenden Faserorientierung kann dem Bedarf angepasst und eingestellt werden, wobei der Ausrichtwinkel zwischen Lege- bzw. Zuführrichtung und Abführrichtung entsprechend eingestellt wird.The invention solves this problem with the features in the independent claims.
The claimed laying technique has the advantage that nonwovens can be formed with a more uniform fiber orientation. Such nonwovens may have fiber orientation dependent special strength properties. For this purpose, it is favorable if the deposited material layers or pile layers in the nonwoven have the same positional orientation and the same predominant fiber orientations. The orientation of the predominant fiber orientation can be adjusted and adjusted as needed, with the alignment angle between the laying and feeding direction and the discharge direction is adjusted accordingly.
Für diese Form der Materialablage, insbesondere Florablage, und der Vliesbildung ist es günstig, wenn die abgelegten Material- oder Florlagen voneinander getrennt sind. Diese Trennung kann vor der Ablage auf der Abführeinrichtung erfolgen, vorzugsweise im Bereich der Legeeinrichtung. Eine zusammenhängende Material- oder Florbahn kann eingangseitig zugeführt werden und ggf. vor oder innerhalb des Legegeräts gespeichert werden. Für eine gleichbleibende Ausrichtung der abgelegten Material- oder Florlagen ist es günstig, wenn die Abführeinrichtung während dieses Ablagevorgangs steht. Die Ablage kann dann eine definierte eindimensionale Übergabebewegung sein. Hierbei kann eine Hubeinrichtung den Abstand verkürzen.For this form of material storage, in particular pile storage, and the web formation, it is advantageous if the stored material or pile layers are separated from each other. This separation can take place before depositing on the discharge device, preferably in the region of the laying device. A coherent material or card web can be supplied on the input side and, if necessary, stored before or within the laying device. For a constant alignment of the stored material or pile layers, it is advantageous if the discharge device is during this storage process. The storage can then be a defined one-dimensional transfer movement. Here, a lifting device can shorten the distance.
Die beanspruchte Legetechnik hat den Vorteil einer besonders schonenden Behandlung hochempfindlicher Material- und Florlagen. Störungen dieser Lagen beim Transport- und Ablage- bzw. Übergabevorgang und dementsprechende negative Beeinflussungen der Art und Ausrichtung der abgelegten Material- und Florlagen können vermieden werden.The claimed laying technique has the advantage of a particularly gentle treatment of highly sensitive material and pile layers. Disturbances of these layers during transport and storage or transfer process and corresponding adverse effects on the nature and orientation of the stored material and pile layers can be avoided.
Besondere Vorteile bietet eine Legetechnik mit einem Vliesleger und einem nachgeschalteten Zwischenträger, wobei der Vliesleger für eine Zwischenspeicherung des zugeführten Materials sorgen kann. Der Zwischenträger kann eine Aufnahme- und eine gegenüber liegende Abgabeseite haben, wobei die Trennung einer ggf. kontinuierlich zugeführten Material- oder Florbahn in einzelne stückweise Material- oder Florlagen im Bereich des Zwischenträgers erfolgen kann, was besonders günstig für die exakte Positionierung und Ablage der einzelnen Material- oder Florlagen ist. Der Zwischenträger erlaubt es, an der Zuführ- oder Aufnahmeseite eine kontinuierliche oder bereits in Einzelstücke getrennte Material- oder Florbahn mit einer wälzenden Bewegung aufzunehmen, auf der Abgabeseite exakt zu positionieren und in einer eindimensionalen Ablagebewegung an der Abführeinrichtung ziel- und störungsarm zu übergeben. Das Ablagematerial bzw. der Faserflor kann dabei im Zwischenträger in geeigneter Weise gesteuert gehalten werden, wofür eine Saugeinrichtung günstig ist. Die abgegebenen Material- oder Florlagen und das hierdurch gebildete einlagige oder mehrlagige Vlies kann auf der Abführeinrichtung ebenfalls in geeigneter Weise festgehalten werden, insbesondere durch Ansaugung.Particular advantages are offered by a laying technique with a nonwoven layer and a downstream intermediate carrier, wherein the nonwoven layer can provide intermediate storage of the supplied material. The intermediate carrier may have a receiving and an opposite delivery side, wherein the separation of a possibly continuously supplied material or card web can be done in individual piece material or pile layers in the region of the intermediate carrier, which is particularly favorable for the exact positioning and storage of the individual Material or pile layers is. The intermediate carrier allows, at the feed or receiving side, a continuous material web or card web, which is already separated into individual pieces to record with a rolling motion, to position accurately on the discharge side and to pass in a one-dimensional storage movement at the discharge device target and interference. The deposition material or the batt can thereby be kept in a controlled manner in the intermediate carrier, for which a suction device is favorable. The delivered material or pile layers and the one-ply or multi-ply nonwoven formed thereby can also be held in a suitable manner on the discharge device, in particular by suction.
Die beanspruchte Legetechnik hat den Vorteil einer hohen Legepräzision in Verbindung mit einer großen Störungsfreiheit. Der Bau- und Steueraufwand ist vergleichsweise gering. Günstig ist außerdem die Möglichkeit, unterschiedliche Ablagematerialien, insbesondere Faserflore, zu handhaben und zu einem Vlies zu legen. Durch eine veränderbare Ausrichtung der Abführeinrichtung kann die gewünschte Faserorientierung eingestellt werden.The claimed laying technique has the advantage of a high laying precision in conjunction with a large freedom from interference. The construction and tax expense is comparatively low. It is also beneficial to be able to handle different deposit materials, in particular batt, and to lay a nonwoven. By a variable orientation of the discharge device, the desired fiber orientation can be adjusted.
Ferner können mehrere Legegeräte hintereinander an einer gemeinsamen Abführeinrichtung angeordnet sein, die ggf. auch unterschiedliche Ausrichtwinkel haben können. Hierdurch lassen sich eventuell gewünschte kreuzweise Faserorientierungen besonders exakt einstellen. Zudem können hier andere Ablagematerialien, z.B. ein Stärkungsmitteln in Form von Geweben, Gittern oder dergleichen oder andere Strukturschichten für den Vliesaufbau gezielt und mit geringem Aufwand eingebracht werden.Furthermore, a plurality of laying devices can be arranged one behind the other at a common discharge device, which may possibly also have different alignment angles. As a result, any desired crosswise fiber orientations can be set particularly precisely. In addition, other deposition materials, e.g. a reinforcing agent in the form of fabrics, meshes or the like or other structural layers for the nonwoven structure are introduced deliberately and with little effort.
Die beanspruchte Legetechnik wird in besonders hohem Maße den Präzisionsanforderungen moderner Hochleistungsmaterialien, insbesondere Kohlfasern oder dergleichen und hieraus gebildeter technischer Vliese mit definierten Eigenschaften gerecht. Insbesondere können derartige Vliese dank ihrer exakt definierten Eigenschaften, insbesondere ihres Festigkeitsverhaltens, eine geringere Dicke als früher eingesetzte Vliese mit mehr oder weniger ungeordneten Faserorientierungen haben, wobei auch das zugehörige Gewicht gemindert ist. Dies erweitert und verbessert die Einsatzmöglichkeiten derartiger Vliese, z.B. im Automobil- und Flugzeugbau. Solche Vliese eignen sich auch besonders für Verbundwerkstoffe, wobei z.B. das Vlies vor oder während des Prozesses mit einem Kunstharz oder einem anderen geeigneten Material verbunden, insbesondere getränkt, wird.The claimed laying technique is to a very high degree the precision requirements of modern high-performance materials, in particular carbon fibers or the like and formed therefrom technical nonwovens defined properties. In particular, thanks to their precisely defined properties, in particular their strength behavior, such nonwovens can have a smaller thickness than previously used nonwovens with more or less disordered fiber orientations, whereby the associated weight is also reduced. This expands and improves the possible uses of such nonwovens, for example in the automotive and aircraft industries. Such nonwovens are also particularly suitable for composite materials, wherein, for example, the nonwoven before or during the process with a synthetic resin or other suitable material connected, in particular soaked, is.
Die beanspruchte Legeeinrichtung kann als Einzelgerät oder als Bestandteil einer Faseranlage und im Verbund mit einem vorgeschalteten Florerzeuger und einer nachgeschalteten Verfestigungseinrichtung für das Vlies eingesetzt werden.The claimed laying device can be used as a single unit or as part of a fiber plant and in combination with an upstream pile producer and a downstream solidifying device for the nonwoven.
In den Unteransprüchen sind weitere vorteilhafte Ausgestaltungen der Erfindung angegeben.In the subclaims further advantageous embodiments of the invention are given.
Die Erfindung ist in den Zeichnungen beispielhaft und schematisch dargestellt. Im einzelnen zeigen:
- Figur 1:
- eine Faseranlage mit einer Legeeinrichtung, einem Florerzeuger und einer Verfestigungseinrichtung in einer schematischen Draufsicht,
Figur 2 und 3:- eine Legeeinrichtung in Form eines Vlieslegers mit einem Zwischenträger in verschiedenen Betriebsstellungen,
Figur 4 und 5:- eine vergrößerte und abgebrochene Ansicht des Zwischenträger von
undFigur 23 sowie - Figur 6:
- eine Draufsicht auf eine Legeeinrichtung mit Darstellung einer vorherrschenden Faserorientierung und unterschiedlichen Kreuzungswinkeln.
- FIG. 1:
- a fiber plant with a laying device, a pile generator and a solidifying device in a schematic plan view,
- FIGS. 2 and 3:
- a laying device in the form of a fleece layer with an intermediate carrier in different operating positions,
- FIGS. 4 and 5:
- an enlarged and broken view of the subcarrier of
FIG. 2 and3 such as - FIG. 6:
- a plan view of a laying device showing a prevailing fiber orientation and different crossing angles.
Die Erfindung betrifft eine Legeeinrichtung (2) für ein Ablagematerial (5) sowie eine Faseranlage (1) mit einer solchen Legeeinrichtung (2). Die Erfindung betrifft ferner ein Verfahren zum Ablegen von Ablagematerialien (5), insbesondere Faserfloren, und zur Einstellung von Faserorientierungen in einem Vlies (8).The invention relates to a laying device (2) for a deposition material (5) and a fiber plant (1) with such a laying device (2). The invention further relates to a method for depositing deposition materials (5), in particular Faserfloren, and for adjusting fiber orientations in a nonwoven (8).
In
Die Zuführung des Ablagematerials (5,37) erfolgt bevorzugt kontinuierlich und in einer laufenden oder geschlossenen bzw. zusammenhängenden Materialbahn. Alternativ ist eine diskontinuierliche und z.B. stückweise Zuführung möglich.The feeding of the deposition material (5,37) is preferably carried out continuously and in a running or closed or continuous material web. Alternatively, a discontinuous and e.g. Piece by piece possible.
Das Legegerät (16,17) dient dazu, das zugeführte Ablagematerial (5,37) an der Abführeinrichtung (18) abzulegen und dabei ein Vlies (8) zu bilden. Hierfür platziert das Legegerät (16,17) mehrere Materiallagen, insbesondere Florlagen (9), in Abführrichtung (13) hintereinander auf der Abführvorrichtung (18). Das Vlies (8) kann mehrlagig sein, wobei mehrere dieser Material- oder Florlagen mit Überlappung und Längsversatz übereinander angeordnet sind. Hierdurch entsteht eine schuppenartige Ablage mit Lagenschluss. Alternativ können die Materiallagen (9) einzeln und hintereinander sowie ggf. mit axialem Abstand zur Bildung eines einlagigen Vlieses (8) angeordnet sein.The laying device (16, 17) serves to deposit the supplied depositing material (5, 37) on the removal device (18) and thereby to form a fleece (8). For this purpose, the laying device (16, 17) places a plurality of material layers, in particular pile layers (9), in the discharge direction (13) one behind the other on the removal device (18). The fleece (8) may be multi-ply, wherein several of these material or pile layers with overlap and longitudinal offset are arranged one above the other. This creates a scale-like storage with layer closure. Alternatively, the layers of material (9) can be arranged individually and one behind the other and optionally at an axial distance to form a single-layer nonwoven fabric (8).
Das Legegerät (16,17) hat eine Legerichtung (7), in der es die Material- oder Florlage (9) auf der Abführeinrichtung (18) ablegt. Die Legerichtung fällt vorzugsweise mit der Zuführrichtung (7) zusammen. Zwischen der Legerichtung (7) und der Abführrichtung (13) sowie zwischen dem Legegerät (16,17) und der Abführeinrichtung (18) kann ein wählbarer Ausrichtwinkel (α,β) bestehen. Wie
Die Material- oder Florlagen (9) können vor der Ablage voneinander getrennt und vereinzelt werden. Hierfür kann eine Trenneinrichtung (19) an geeigneter Stelle und mit geeigneter Ausbildung vorhanden sein. Das eingangseitig zugeführte Ablagematerial (5,37) kann eine zusammenhängende Bahn, insbesondere eine Florbahn, bilden, aus der die besagten Material- oder Florlagen (9) unter Bildung von Einzelstücken abgetrennt werden. Diese Trennung kann vor dem Legegerät (16,17) oder innerhalb des Legegeräts (16,17) stattfinden.The material or pile layers (9) can be separated from each other and separated before storage. For this purpose, a separating device (19) may be present at a suitable location and with suitable training. The deposition material (5, 37) supplied on the input side can form a coherent web, in particular a card web, from which said material or web layers (9) are separated to form individual pieces. This separation can take place before the laying device (16, 17) or within the laying device (16, 17).
Das Ablagematerial (5,37) kann eine gleiche oder unterschiedliche Ausbildung haben. Im gezeigten Ausführungsbeispiel ist das von einem ersten Florerzeuger (3), insbesondere einer Krempel, kommende Ablagematerial (5) ein Faserflor, der eine watteähnliche Form hat und aus kurzen geschnittenen Fasern, sog. Stapelfasern, besteht. Die Fasermaterialien sind beliebig wählbar. Es kann sich z.B. um technische Fasern, insbesondere Kohlefasern, Fasern aus Kunststoffen oder um Naturfasern aus Baumwolle oder dgl., handeln. Der Faserflor (5) kann auch andere zusätzliche Materialien, z.B. Metallfäden oder dgl., beinhalten.The deposition material (5,37) may have the same or different training. In the exemplary embodiment shown, the deposition material (5) coming from a first pile producer (3), in particular a carding machine, is a batt which has a cotton-like shape and consists of short cut fibers, so-called staple fibers. The fiber materials are arbitrary. It can be e.g. to technical fibers, especially carbon fibers, fibers made of plastics or natural fibers of cotton or the like., Act. The batt (5) may also contain other additional materials, e.g. Metal threads or the like., Include.
Wie
Ein in
In Abwandlung der gezeigten
Wie
Wenn mehrere Legegeräte (16,17) nacheinander Material- und Florlagen (9) auf die Abführeinrichtung (18) ablegen, kann deren Lagenausrichtung und Faserorientierung (6) gleich sein.
Die Abführeinrichtung (18) kann in beliebig geeigneter Weise konstruktiv ausgebildet sein. Im gezeigten Ausführungsbeispiel weist sie ein Gestell mit einem geeigneten Fördermittel (32), z.B. einem umlaufenden Abführband, auf. Die Abführeinrichtung (18) kann einen steuerbaren Antrieb aufweisen, wobei bevorzugt während der Material- und Florablage still steht. Die Material- oder Florablage von dem oder den Legegeräten (16,17) kann intermittierend und insbesondere taktweise erfolgen, wobei in den Legepausen, wenn man Legegerät (16,17) eine neue Material- und Florlage (9) gebildet oder bereit gestellt wird, die Abführeinrichtung (18) eine Förderbewegung in Abführrichtung (13) ausführt. In
Die Abführvorrichtung (18) kann ferner eine Halteeinrichtung (38) für die Material- und Florlagen (9) sowie das Vlies (8) aufweisen. Diese kann in beliebig geeigneter Weise ausgebildet sein, z.B. als Saugeinrichtung, wobei die Absaugung unter des entsprechend luftdurchlässigen Fördermittels oder Abführbandes (32) erfolgt. An der Abführeinrichtung (18) kann ferner eine Schneideinrichtung zum Trimmen der Vliesränder vorhanden sein.The removal device (18) may further comprise a holding device (38) for the material and pile layers (9) and the fleece (8). This can be configured in any suitable manner, for example as a suction device, wherein the suction takes place under the corresponding air-permeable conveyor or discharge belt (32). Furthermore, a cutting device for trimming the nonwoven edges may be present on the removal device (18).
Das Legegerät (16,17) kann unterschiedlich ausgebildet sein.
Zumindest ein Teil der Wagen (24,25,26) ist an einem Maschinengestell und geeigneten Führungen in Zuführ- und Legerichtung (7) verfahrbar gelagert. Der Vliesleger (21) ist als sog. Bandleger ausgebildet und weist einen fahrbaren Oberwagen (24) auf, an dem die Förderbänder (22,23) aus verschiedenen Richtungen kommend zusammengeführt werden. Auf dem einen Förderband (22) wird das von der Zuführung (14) kommende Ablagematerial (5,37) aufgenommen. Die Förderbänder (22,23) können über einen oder mehrere, insbesondere zwei, ebenfalls in Richtung (7) verfahrbare Hilfswagen (26) geführt werden, mit denen Längenunterschiede in den gebildeten Bandaufschlaufen ausgeglichen werden. Die Förder- oder Legebänder (22,23) werden in Parallellage mit dem zwischen ihnen geführten Ablagematerial (5) zu einem benachbarten Unterwagen oder Legewagen (25) geführt, an denen die Förder- oder Legebänder (22,23) wieder voneinander getrennt und beidseits weggeführt werden, wobei am Legewagen (25) das freigegebene Ablagematerial (5) nach unten austritt. Der Legewagen (25) kann ebenfalls in Richtung (7) verfahrbar sein. Er kann alternativ stationär angeordnet sein.At least a portion of the carriage (24,25,26) is movably mounted on a machine frame and suitable guides in feeding and laying direction (7). The nonwoven applicator (21) is designed as a so-called stripper and has a movable superstructure (24) on which the conveyor belts (22, 23) are brought together from different directions. On the one conveyor belt (22) from the feed (14) coming filing material (5,37) is received. The conveyor belts (22, 23) can be guided via one or more, in particular two auxiliary carriages (26), which can also be moved in the direction (7), with which differences in length in the belt loops formed are compensated. The conveying or laying belts (22,23) are guided in parallel position with the guided between them storage material (5) to an adjacent undercarriage or laying carriage (25), where the conveyor or laying belts (22,23) again separated from each other and both sides be led away, wherein the laying carriage (25) the released storage material (5) exits downwards. The laying carriage (25) can also be moved in the direction (7). It can alternatively be arranged stationary.
Der Vliesleger (21) gibt das Ablagematerial (5,37) intermittierend und taktweise ab, wobei in den Lege- oder Abgabepausen die Abführvorrichtung (18) eine Förderbewegung ausführt. Das Ablagematerial (5) wird eingangseitig konstant zugeführt. Die Legeeinrichtung (2) weist eine Speichereinrichtung (15) auf, die das Ablagematerial (5) in den besagten Legepausen zwischenspeichert. In der gezeigten Ausführungsform wird der Materialspeicher (15) von einem Förderbandabschnitt (27) gebildet, der eine veränderliche Länge aufweist. Ein erster Teilabschnitt wird von dem Förderband (22) zwischen dem Oberwagen (24) und der Materialeintrittsstelle bzw. der Anschlussstelle an die Zuführung (14) gebildet. Der zweite variable Teilabschnitt wird zwischen den beiden Hauptwagen (24,25) gebildet.
In einer anderen, nicht dargestellten Ausführungsform, kann ein Material- oder Florspeicher vor dem Legegerät (16,17), z.B. im Bereich der Zuführung (14), angeordnet sein.In another embodiment, not shown, a material or storage store may be placed in front of the laying device (16, 17), e.g. in the region of the feed (14), be arranged.
Der Vliesleger (21) kann in einer nicht dargestellten Ausführungsform das an einem fahrbaren Legewagen (25) austretende Ablagematerial (5,37) direkt auf die Abführeinrichtung ablegen. Eine Trenneinrichtung (19) kann hierbei im Bereich des Legewagens (25) oder an anderer Stelle innerhalb oder vor dem Legegerät (16,17) angeordnet sein. Der Legewagen (25) fährt über der Abführeinrichtung (18) in Legerichtung (7) hin und her, wobei er an den Enden seiner Bewegungsbahn stehen bleibt und der Materialaustritt am Legewagen (25) gestoppt wird, wobei ein kontinuierlich zugeführtes Ablagematerial (5,37) im Speicher (15) aufgenommen und dann bei der nächsten Legewagenbewegung entleert wird. Der Legewagen (25) kann Material- oder Florlagen (9) bei Vorwärts- und Rückwärtsfahrt ablegen. Er kann alternativ nur bei einer Fahrtrichtung ablegen, wobei bei Fahrt in Gegenrichtung der Materialspeicher (15) befüllt wird. In den verschiedenen Varianten erfolgt jeweils eine intermittierende bzw. taktweise Ablage auf der Abführeinrichtung (18).In a non-illustrated embodiment, the nonwoven layer (21) can deposit the deposition material (5, 37) exiting on a mobile laying carriage (25) directly onto the removal device. A separating device (19) can in this case be arranged in the region of the laying carriage (25) or elsewhere within or in front of the laying device (16, 17). The laying carriage (25) reciprocates over the removal device (18) in the direction of laying (7), stopping at the ends of its movement path and stopping the material outlet on the laying carriage (25), wherein a continuously fed deposition material (5, 37) ) is recorded in the memory (15) and then emptied at the next carriage movement. The laying carriage (25) can Lay down material or pile layers (9) during forward and reverse travel. As an alternative, it can only deposit in one direction of travel, with the material store (15) being filled when traveling in the opposite direction. In the various variants, an intermittent or intermittent storage takes place on the discharge device (18).
In
Der Zwischenträger (20) kann stationär oder mittels der besagten Hubeinrichtung (31) höhenverstellbar angeordnet sein. Er besteht aus einem Gestell (28) mit einem Fördermittel (29) zur Aufnahme und zum Transport des Ablagematerials (5,37) bzw. einer Material- oder Florlage (9). Das Fördermittel (29) kann z.B. als ein außenseitig um das kastenförmige Gestell (28) umlaufendes Förderband ausgebildet sein und einen steuerbaren Antrieb haben. Auf der einen Gestellseite, an der das Ablagematerial (5,37) herumgeführt wird, kann eine obere und eine untere Umlenkung (34,35) für das Fördermittel (29) vorhanden sein, wobei die untere Umlenkung (34) weiter radial vorsteht als die obere Umlenkung (33), wodurch ein schräg nach außen abfallender Förderbandabschnitt gebildet wird.The intermediate carrier (20) may be arranged to be height-adjustable stationary or by means of said lifting device (31). It consists of a frame (28) with a conveyor (29) for receiving and transporting the storage material (5,37) or a material or pile layer (9). The conveyor (29) can be designed, for example, as a conveyor belt running around the box-shaped frame (28) on the outside and have a controllable drive. On the one frame side, where the deposition material (5,37) is guided around, an upper and a lower deflector (34,35) for the conveyor (29) may be present, wherein the lower deflector (34) projects further radially than the upper deflector (33), causing a sloping is formed outwardly sloping conveyor belt section.
Der Zwischenträger (20) kann eine Halteeinrichtung (30) aufweisen, die z.B. im Gestell (22) angeordnet ist und die das Ablagematerial (5,37) gesteuert festhalten und freigeben kann. Die Halteeinrichtung (30) kann z.B. als steuerbare Saugeinrichtung ausgebildet sein, wobei das Fördermittel (29) und ggf. auch die Umlenkungen (33,34) luftdurchlässig ausgebildet sind. Sie kann auch mehrteilig oder variabel sein, um verschiedene Zwischenträgerbereiche unterschiedlich beaufschlagen zu können.The intermediate carrier (20) may comprise a holding device (30), which may be e.g. is arranged in the frame (22) and which can control the release material (5,37) hold and release. The holding device (30) may be e.g. be designed as a controllable suction device, wherein the conveying means (29) and possibly also the deflections (33,34) are designed to be permeable to air. It can also be multi-part or variable in order to be able to act on different subcarrier areas differently.
Am Zwischenträger (20) ist in diesem Ausführungsbeispiel eine Trenneinrichtung (19) angeordnet, die aus dem bahnförmigen zugeführten Ablagematerial (5,37) eine vereinzelte Material- oder Florlage (9) bildet. Die Trenneinrichtung (19) kann in unterschiedlicher Weise ausgebildet sein, z.B. als Schneideinrichtung oder als Reißeinrichtung.
In
In der Variante von
Die vorgenannten Klemmbalken, Klemmwalzen oder dgl. anderen Festhaltemittel können auch bei der ersten Variante mit der Schneideinrichtung vorhanden sein. Sie dienen hier zur Fixierung und Positionierung des vorderen Bereichs der auf dem Fördermittel (29) verbleibenden Materialbahn (36). Die gleiche Funktion können sie auch in der zweiten Variante von
In
In allen Ausführungsformen wird das am Legegerät (16,17), insbesondere am Legewagen (25), austretende Ablagematerial (5,37) auf dem umlaufenden Fördermittel (29) aufgenommen, wobei die Umlaufgeschwindigkeit im wesentlichen der Austrittsgeschwindigkeit am Legegerät (16,17) bzw. Legewagen (25) entspricht. Das aufgenommene Ablagematerial (5,37) wird dabei von der Halte- bzw. Saugeinrichtung (30) beim Transport festgehalten.In all embodiments, the depositing material (5, 37) exiting on the laying device (16, 17), in particular on the carriage (25), is received on the revolving conveyor (29), the circulating speed essentially being the outlet speed at the laying device (16, 17). or carriage (25). The recorded storage material (5,37) is thereby held by the holding or suction device (30) during transport.
In einem Zwischenträgerbereich zwischen dem Aufnahmebereich (35) und dem unteren Abgabebereich (36) erfolgt die Trennung der Materialbahn (5,37) mit der Trenneinrichtung (19). Die hierbei vereinzelte Material- oder Florlage (9) wird dann durch eine entsprechende Förderbewegung des Fördermittels (32) in eine abgabegerechte Stellung am unteren Abgabebereich (36) gebracht. Der Anfangsbereich der restlichen Materialbahn (5,37) kann dabei folgen.In an intermediate carrier region between the receiving region (35) and the lower delivery region (36), the material web (5, 37) is separated with the separating device (19). The isolated material or pile layer (9) is then brought by a corresponding conveying movement of the conveying means (32) in a dispensing position at the lower dispensing area (36). The initial area of the remaining material web (5, 37) can follow.
Anschließend erfolgt aus der Stillstandsposition des Fördermittels (29) und der Abführeinrichtung (18) die Lagenübergabe, ggf. unter Mitwirkung der Hubeinrichtung (31). Der Zwischenträger (20) lässt bei abgeschalteter Halteeinrichtung (30) die Material- oder Florlage (9) los, die dadurch auf den hinteren Vliesbereich fällt und hier ggf. durch die Halteeinrichtung (38) festgehalten wird. In dieser Zeit wird der Florspeicher (15) gefüllt. Anschließend taktet die Abführeinrichtung (18) vor, wobei das Fördermittel (29) des Zwischenträgers (20) wieder in Bewegung gesetzt wird und unter Entleerung des Florspeichers (15) erneut Abgabematerial (5) auf dem Aufnahmebereich (35) abgelegt wird. Anschließend wiederholt sich der Zyklus von Neuem.Subsequently, from the standstill position of the conveyor (29) and the discharge device (18), the position transfer, possibly with the cooperation of the lifting device (31). When the holding device (30) is switched off, the intermediate carrier (20) releases the material or pile layer (9), which thereby falls on the rear fleece region and is held here by the holding device (38). In this time, the pile memory (15) is filled. Subsequently, the discharge device (18) clocks forward, wherein the conveying means (29) of the intermediate carrier (20) is set in motion again and discharge material (5) is placed on the receiving region (35) again emptying the paper store (15). Then the cycle repeats itself again.
Wie
Abwandlungen der gezeigten und beschriebenen Ausführungsformen sind in verschiedener Weise möglich. Eine Legegerät (16,17) kann auch in anderer Weise ausgebildet sein, z.B. als Wagenleger, Camelback-Leger oder dgl. Der Zwischenträger (20) kann auch mit anderen Varianten des Legegeräts (16,17) kombiniert werden. Ferner können die vorbeschriebenen Merkmale der verschiedenen Ausführungsbeispiele miteinander kombiniert und gegenseitig ausgetauscht werden.Variations of the embodiments shown and described are possible in various ways. A laying device (16, 17) can also be configured in another way, for example as a wagon loader, camelbacker or the like. The intermediate carrier (20) can also be combined with other variants of the laying device (16, 17). Furthermore, the above-described features of the various embodiments can be combined with each other and exchanged.
- 11
- Faseranlagefiber plant
- 22
- Legeeinrichtung, FlorlegeeinrichtungLaying device, Florlegeeinrichtung
- 33
- Materialerzeuger, Florerzeuger, KrempelMaterial producers, pile producers, carding
- 44
- Verfestigungseinrichtung, NadelmaschineHardening device, needle machine
- 55
- Ablagematerial, Faserflor, FlorbahnFiling material, fibrous web, card web
- 66
- Faserorientierungfiber orientation
- 77
- Laufrichtung, LegerichtungDirection of travel, laying direction
- 88th
- Vlies, VliesbahnFleece, nonwoven web
- 99
- Materiallage, Florlage, FlorstückMaterial layer, pile, pile piece
- 1010
- Rand vornEdge in front
- 1111
- Rand hintenEdge behind
- 1212
- Rand seitlichEdge sideways
- 1313
- Abführrichtungdischarge direction
- 1414
- Zuführeinrichtung, FlorzuführungFeeder, Florzuführung
- 1515
- Speichereinrichtung, FlorspeicherStorage device, storage
- 1616
- Legegerätlaying device
- 1717
- Legegerätlaying device
- 1818
- Abführeinrichtungremoval device
- 1919
- Trenneinrichtungseparator
- 2020
- Zwischenträgersubcarrier
- 2121
- Vliesleger, BandlegerNonwovens, repeater
- 2222
- Förderband, LegebandConveyor belt, laying belt
- 2323
- Förderband, LegebandConveyor belt, laying belt
- 2424
- Oberwagensuperstructure
- 2525
- Unterwagen, LegewagenUndercarriage, laying carriage
- 2626
- Hilfswagenauxiliary carriage
- 2727
- Förderbandabschnitt, SpeicherabschnittConveyor belt section, storage section
- 2828
- Gestellframe
- 2929
- Fördermittel, FörderbandConveyor, conveyor belt
- 3030
- Halteeinrichtung, SaugeinrichtungHolding device, suction device
- 3131
- Hubeinrichtunglifting device
- 3232
- Fördermittel, AbführbandConveyor, discharge conveyor
- 3333
- Umlenkung obenTurn up
- 3434
- Umlenkung untenDeflection below
- 3535
- Aufnahmebereichreception area
- 3636
- Abgabebereichdelivery area
- 3737
- Ablagematerial, GewebeStorage material, tissue
- 3838
- Halteeinrichtung, SaugeinrichtungHolding device, suction device
- αα
- Ausrichtwinkelalignment angle
- ββ
- Ausrichtwinkelalignment angle
Claims (15)
- Laying device for a fibrous web (5, 37) having a prevailing fibre orientation (6), wherein the laying device (2) has a material infeed (14), a laying appliance (16, 17) and a discharging device (18), wherein the laying appliance (16, 17) lays web layers (9) separately from one another or in a manner overlapping one another in the discharging direction (13) in order to form a one- or multilayer nonwoven (8) on the discharging device (18), characterized in that the laying appliance (16, 17) deposits the web layers (9) on the discharging device (18) with a uniform alignment and prevailing fibre orientation (6), wherein the discharging device (18) is aligned at an alignment angle (α, β) obliquely to the laying direction (7) of the laying appliance (16, 17), and wherein the laying device (2) has a web store (15) which is arranged upstream of or in the laying appliance (16, 17).
- Laying device according to Claim 1, characterized in that the laying device (2), in particular the laying appliance (16, 17), has a separating device (19) for severing the web layers (9).
- Laying device according to Claim 1 or 2, characterized in that the laying device (2) delivers and deposits the fibrous web (5, 37) in an intermittent manner, wherein the discharging device (18) moves the nonwoven (8) in an intermittent manner in the discharging direction (13), wherein the forward feed takes place during laying intervals and stops during the deposition of a web layer (9).
- Laying device according to Claim 1, 2 or 3, characterized in that the laying appliance (16, 17) is configured as a nonwoven laying apparatus (21), in particular as a ribbon laying apparatus, having a plurality of carriages (24, 25, 26) and a plurality of conveying belts (22, 23) that are guided above the carriages (24, 25, 26) in closed tracks and receive the fibrous web (5, 37).
- Laying device according to Claim 4, characterized in that the nonwoven laying apparatus (21) has a movable upper carriage (24) and a movable or stationary laying carriage (25) and a movable auxiliary carriage (26), wherein the material store (15) is formed by a variable-length conveying belt section (27) in the region of the upper carriage (24).
- Laying device according to one of the preceding claims, characterized in that the laying appliance (16, 17) has an additional intermediate carrier (20), arranged above the discharging device (18), for the fibrous web (5, 37).
- Laying device according to Claim 6, characterized in that the intermediate carrier (20) is arranged between a preferably stationary laying carriage (25) of a web laying apparatus (21) and the discharging device (18), wherein the separating device (19) is arranged on the intermediate carrier (20).
- Laying device according to Claim 6 or 7, characterized in that the intermediate carrier (20) has a controllable holding device (30), in particular a suction device, and a controllable conveying means (29), in particular a revolving and suction-permeable conveying belt, in each case for the fibrous web (5, 37).
- Laying device according to one of the preceding claims, characterized in that the laying device (2) has a plurality of laying appliances (16, 17), arranged in succession on a common discharging device (18), for identical or different deposited materials (5, 37) and having an identical or different angular alignment (α, β) with respect to the discharging direction (13).
- Fibre plant having a web producer (3) for a fibrous web (5, 37) having a prevailing fibre orientation (6), having a laying device (2) and a downstream strengthening device (4), characterized in that the laying device (2) is configured according to at least one of Claims 1 to 9, wherein the laying device (2) is connected on the infeed side to a web producer (3), in particular a card.
- Laying method for a fibrous web (5, 37) having a prevailing fibre orientation (6), by means of a laying device (2) which has a material infeed (14), a laying appliance (16, 17) and a discharging device (18), wherein the laying appliance (16, 17) lays web layers (9) separately from one another or in a manner overlapping one another in the discharging direction (13) in order to form a one- or multilayer nonwoven (8) on the discharging device (18), characterized in that the laying appliance (16, 17) deposits the web layers (9) on the discharging device (18) in each case with a uniform alignment and prevailing fibre orientation (6), wherein the nonwoven is discharged at an alignment angle (α, β) obliquely to the laying direction (7) of the laying appliance (16, 17), and wherein the fibrous web (5, 37) is stored in a web store (15) arranged upstream of or in the laying appliance (16, 17).
- Laying method according to Claim 11, characterized in that the web layers (9) are separated from one another and singulated in the laying device (2), in particular in the laying appliance (16, 17), prior to deposition.
- Laying method according to Claim 11 or 12, characterized in that the fibrous web (5, 37) is fed into the laying device (2) continuously in a running material web, wherein the web layers (9) are severed from the in-fed fibrous web (5, 37) by a separating device (19) in the laying device (2), in particular in the laying appliance (16, 17), prior to deposition.
- Laying method according to one of Claims 11 to 13, characterized in that the nonwoven (8) is moved in the discharging direction (13) in an intermittent manner by way of the discharging device (18), wherein the forward movement of the nonwoven takes place during laying intervals and stops during the deposition of a web layer (9), wherein the web layers (9) are laid by a laying appliance (16, 17) which is configured as a nonwoven laying apparatus (21), in particular as a ribbon laying apparatus, having a plurality of carriages (24, 25, 26) and a plurality of conveying belts (22, 23) that are guided above the carriages (24, 25, 26) in closed tracks and receive the fibrous web (5, 37).
- Laying method according to one of Claims 11 to 14, characterized in that a fibrous web (5, 37) made of technical fibres, in particular carbon fibres, is laid.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202010008748U DE202010008748U1 (en) | 2010-10-07 | 2010-10-07 | securing device |
PCT/EP2011/067544 WO2012045858A2 (en) | 2010-10-07 | 2011-10-07 | Laying device and laying method |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2625327A2 EP2625327A2 (en) | 2013-08-14 |
EP2625327B1 true EP2625327B1 (en) | 2016-02-24 |
Family
ID=44907809
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11779112.9A Not-in-force EP2625327B1 (en) | 2010-10-07 | 2011-10-07 | Laying device and laying method |
Country Status (5)
Country | Link |
---|---|
US (1) | US9206536B2 (en) |
EP (1) | EP2625327B1 (en) |
CN (1) | CN103189560B (en) |
DE (1) | DE202010008748U1 (en) |
WO (1) | WO2012045858A2 (en) |
Families Citing this family (12)
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DE102012203388A1 (en) | 2012-03-05 | 2013-09-05 | Voith Patent Gmbh | Cross filing of fibers |
DE102012203395A1 (en) * | 2012-03-05 | 2013-09-05 | Voith Patent Gmbh | Cross filing of fibers |
DE202012102597U1 (en) * | 2012-07-13 | 2013-10-14 | Hi Tech Textile Holding Gmbh | lapper |
DE202013104946U1 (en) | 2013-11-05 | 2015-02-06 | Autefa Solutions Germany Gmbh | lapper |
CN108882998A (en) | 2016-04-29 | 2018-11-23 | 金伯利-克拉克环球有限公司 | absorbent article |
DE202016104070U1 (en) * | 2016-07-26 | 2017-10-27 | Autefa Solutions Germany Gmbh | Pile product with unidirectionally increased strength for the production of CFRP components |
DE102016113721A1 (en) * | 2016-07-26 | 2018-02-01 | Autefa Solutions Germany Gmbh | Flannel-based web-shaped textile with unidirectionally increased strength |
CN108203858A (en) * | 2016-12-19 | 2018-06-26 | 黄金山 | A kind of device and method made in spinning villus wadding |
CN107090667A (en) * | 2017-04-28 | 2017-08-25 | 合肥特丽洁卫生材料有限公司 | A kind of grid lines, production method, equipment and application |
CN110740661B (en) * | 2017-06-07 | 2021-10-12 | 施普尔公司 | Method and device for producing a fleece covering for an innerspring unit, and innerspring unit |
CN108301123A (en) * | 2018-03-29 | 2018-07-20 | 厦门当盛新材料有限公司 | Parallel lapping machine, lapping machine and the manufacturing method of non-woven fabrics are formed for web |
CN112166212B (en) * | 2018-05-29 | 2023-04-07 | 耐克创新有限合伙公司 | Method for nonwoven fabrics with variable zone characteristics |
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WO2011064103A1 (en) * | 2009-11-27 | 2011-06-03 | Thüringisches Institut für Textil- und Kunststoff-Forschung e.V. | Method for the continuous production of laid staple fibre fabrics from finitely long reinforcing fibres with aligned fibre orientation |
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- 2011-10-07 US US13/878,330 patent/US9206536B2/en not_active Expired - Fee Related
- 2011-10-07 WO PCT/EP2011/067544 patent/WO2012045858A2/en active Application Filing
- 2011-10-07 EP EP11779112.9A patent/EP2625327B1/en not_active Not-in-force
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WO2011064103A1 (en) * | 2009-11-27 | 2011-06-03 | Thüringisches Institut für Textil- und Kunststoff-Forschung e.V. | Method for the continuous production of laid staple fibre fabrics from finitely long reinforcing fibres with aligned fibre orientation |
Also Published As
Publication number | Publication date |
---|---|
US20130198998A1 (en) | 2013-08-08 |
US9206536B2 (en) | 2015-12-08 |
WO2012045858A3 (en) | 2012-07-19 |
DE202010008748U1 (en) | 2012-01-16 |
CN103189560B (en) | 2017-05-24 |
WO2012045858A2 (en) | 2012-04-12 |
CN103189560A (en) | 2013-07-03 |
EP2625327A2 (en) | 2013-08-14 |
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