EP2617522B1 - Device for finely processing a peripheral area of the workpiece fixed in an eccentric manner to a peripheral area of a workpiece - Google Patents
Device for finely processing a peripheral area of the workpiece fixed in an eccentric manner to a peripheral area of a workpiece Download PDFInfo
- Publication number
- EP2617522B1 EP2617522B1 EP12152051.4A EP12152051A EP2617522B1 EP 2617522 B1 EP2617522 B1 EP 2617522B1 EP 12152051 A EP12152051 A EP 12152051A EP 2617522 B1 EP2617522 B1 EP 2617522B1
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- EP
- European Patent Office
- Prior art keywords
- workpiece
- bearing part
- force
- axis
- force application
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Revoked
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/08—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding non-circular cross-sections, e.g. shafts of elliptical or polygonal cross-section
- B24B19/12—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding non-circular cross-sections, e.g. shafts of elliptical or polygonal cross-section for grinding cams or camshafts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/02—Machines or devices using grinding or polishing belts; Accessories therefor for grinding rotationally symmetrical surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/007—Weight compensation; Temperature compensation; Vibration damping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/16—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the load
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/04—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/42—Single-purpose machines or devices for grinding crankshafts or crankpins
Definitions
- the invention relates to a device for fine machining of a workpiece peripheral surface, in particular a crank bearing of a crankshaft, eccentrically arranged with respect to a workpiece axis of a workpiece, with a rotary drive device for rotationally driving the workpiece about the workpiece axis, with a pressure device for pressing a finishing tool against the workpiece peripheral surface, and with a bearing device for the storage of the pressing device on a frame.
- a device for machining peripheral surfaces of substantially rotationally symmetrical workpiece sections on workpieces, such as camshafts and crankshafts, which have a workpiece axis and a plurality of offset along the workpiece axis Have workpiece sections.
- the DE 10 2007 059 926 A1 proposes to provide with respect to the workpiece axis to each other angularly offset Finishechen. This should allow a space-saving and structurally simplified arrangement of parallel to the workpiece axis juxtaposed finishing units.
- the present invention has for its object to provide a device of the type mentioned, which allows high quality requirements and at the same time economic fine machining of a workpiece.
- the device according to the invention makes it possible to reduce the inertia forces occurring during the fine machining of a workpiece or even to avoid them at least as far as possible.
- the contact forces acting in the contact area between the finishing tool and the workpiece can be evened out, thus even the removal rates are made uniform and the machining quality can be improved.
- the braking forces make it possible to decelerate the reciprocating bearing part of the bearing device before reaching a reversing position.
- the acceleration forces make it possible to drive the bearing part in the direction of the other reversal position during or after reaching a reversal position. As a result, a significant reassurance of the storage facility reached.
- the force application device exerts an acceleration force directed in the direction of the other reversal position on the bearing part, at least in one of the reversal positions of the bearing part. This allows compensation of the inertia force occurring in the reverse position, in particular in the case of a bearing part which moves in the vertical direction with respect to the direction of gravity and is preferably acted upon by an acceleration force at least in the lower reversal position.
- the force-applying device exerts on the bearing part at least in each of two reversal positions of the bearing part an acceleration force directed in the direction of the other reversing position. This allows compensation of the inertia forces in both reversal positions.
- the force application device with the bearing part Braking and / or acceleration forces applied when the bearing part is located in an intermediate position arranged between the reversal positions.
- a braking of the bearing part and / or an acceleration of the bearing part not only punctually in the reversal positions, but additionally or alternatively, also in the intermediate layers, so that a particularly strong reassurance of the bearing device is achieved.
- the braking and / or acceleration forces "smoother" in the sense of temporally steady) can be introduced into the bearing part.
- the Kraftbeetzschlagungs comprises an energy store, which in the course of the movement of the bearing part from a first reversal position in a second reversal position is rechargeable and dischargeable in the opposite direction.
- the charging of the energy accumulator may in particular be accompanied by the exertion of braking forces on the bearing part.
- the discharge of the energy store is associated in particular with the exertion of acceleration forces on the bearing part and thus with a support of the movement of the bearing part from the first reversal position to the second reversal position.
- An energy store has the advantage that the kinetic energy of the bearing part can be used to generate the braking and / or acceleration forces, so that the rotary drive requires less energy for the rotary drive of the tool.
- At least two energy stores are provided, which can be charged in opposite directions of movement of the bearing part and thus in each opposite directions of movement of the bearing part can be discharged.
- the force application device comprises at least one cylinder / piston unit.
- a cylinder / piston unit is particularly well suited for the integration of energy storage described above.
- a cylinder / piston unit can also be used as a power transmission device, which derives the inertia forces of the bearing part in an environment of the bearing part to compensate for the inertia forces there, for example by means of energy storage, in particular in the form of spring elements, or by means of active force generating elements, which pneumatically, hydraulically, mechanically or electrically.
- a particularly simple derivation of inertia forces in an environment of the bearing part results when the interior of a cylinder of a cylinder / piston unit is fluidly connected to an additional volume.
- a supply device for pressurizing the interior of a cylinder and / or an additional volume connected to the interior is provided with a presettable, in particular variable, fluid pressure.
- a supply device can be fed, for example, by means of compressed air.
- the change in the fluid pressure can be used to set a spring rate of the force applying device and allows easy adjustment of the amount of braking and / or acceleration force.
- the force application device it is possible to set up in such a way that it provides a predefinable maximum force for a specific rotational speed of the workpiece and a specific distance between the workpiece peripheral surface and the workpiece axis of the workpiece and for a certain mass of the bearing part and the pressing device and optionally the fine machining tool.
- a control device for controlling the amount and / or the direction and / or the time course of a on the bearing part acting braking and / or acceleration force is provided. In this way, the device can be adapted quickly and easily to different workpiece geometries and production parameters.
- a device for detecting the position of the bearing part is provided.
- a control device described above is hereby a Particularly simple control of Kraftbeaufschlagungs unfold possible.
- the linear guide is pivotally mounted, for example by means of a pivoting part relative to the frame.
- the bearing part in a direction transverse to its reciprocating motion to understand the movements of the workpiece peripheral surface to be machined.
- the linear guide is arranged on a carriage, which is mounted transversely to the guide axis of the linear guide in a direction transversely, in particular vertically, on the frame.
- a carriage which is mounted transversely to the guide axis of the linear guide in a direction transversely, in particular vertically, on the frame.
- Such a construction may also be referred to as a "cross slide”.
- a further force application device is provided for the compensation of mass inertial forces, which arise due to a movement of the bearing part about a pivot axis or due to the movement of the bearing part in a direction transverse to the guide axis of the linear guide.
- mass inertial forces arise due to a movement of the bearing part about a pivot axis or due to the movement of the bearing part in a direction transverse to the guide axis of the linear guide.
- the device described above is suitable for bearing parts, which reciprocate substantially in the horizontal direction.
- the above device but can also be used for bearing parts, which reciprocate in the vertical direction.
- a compensation device which generates at least partially a vertically upwardly acting holding force, the amount of the weight of the pressing device, the Bearing parts and the finishing tool (for example, a finishing stone or run on a tape guide finishing tape) corresponds. In this way, a compensation of at least a part of the weight of said parts of the device is possible.
- the holding force can be generated at least partially by the force application device. In this way, a compensation of at least a part of the weight of said parts of the device is possible.
- the force application device generates at least part of the holding force
- the finishing tool can be a polishing, lapping, grinding or roller burnishing tool.
- the finishing tool is a finishing tool, which cooperates with the pressing device and has a wear-effective, abrasive active surface.
- it is a finishing tool in the form of a finishing stone, which is attached to the pressing device.
- the finishing tool can also be a finishing belt, which is preferably pressed against the workpiece circumferential surface by means of a pressing shell of the pressing device.
- the device comprises an oscillation drive for acting on the workpiece with an oscillation movement parallel to the workpiece axis, so that a cross-cut structure characteristic of the finishing method can be generated by means of the device.
- An embodiment of a device is used for fine machining, in particular for finish machining, of a workpiece 12.
- the device 10 comprises a stationary frame 14 with a frame part 16 for connecting a bearing device 18 explained in more detail below to the frame 14.
- the bearing device 18 serves to support a subsequently explained in more detail pressing device 20 on the frame 14.
- the pressing device 20 presses a finishing tool in the form of a finishing tool 22 (see FIG. 2 ), for example in the form of a finishing tape, against a surface finish of the workpiece 12 to be machined.
- the finishing tape is guided on a finishing tape guide 23, for example in the form of a deflection roller 25.
- the device 10 comprises a rotary drive device 24 (cf. FIG. 1 ) for rotating the workpiece 12 about a workpiece axis 26 (see FIG FIG. 2 ).
- the rotary drive device 24 comprises a headstock 28 and a tailstock 30.
- the workpiece 12 is clamped between the headstock 28 and the tailstock 30.
- the composite of rotary drive device 24 and workpiece 12 is reciprocally reciprocatable by means of an oscillation drive 32 along an oscillation axis 34 parallel to the workpiece axis 26.
- the oscillation drive 32 comprises a carrier 36 for attachment of the headstock 28 and of the tailstock 30.
- the carrier 36 is driven by means of a known per se and therefore not further explained drive means, for example in the form of an eccentric drive.
- the workpiece 12 has a workpiece peripheral surface 38, which is offset eccentrically to the workpiece axis 26.
- the workpiece circumferential surface 38 extends concentrically around an additional axis 40, which runs parallel and spaced from the workpiece axis 26.
- the workpiece 12 is in particular a crankshaft.
- the workpiece peripheral surface 38 is, in particular, the bearing surface of a crank bearing of the crankshaft.
- the bearing device 18 comprises a pivoting part 44, which is held by means of a pivot bearing 46 about a pivot axis 48 pivotally mounted on the frame part 16.
- the pivot axis 48 extends parallel to the workpiece axis 26.
- the pivoting part 44 serves to arrange at least one linear guide 50, by means of which a bearing part 52 is mounted so as to be displaceable relative to the pivoting part 44 along a guide axis 54 of the linear guide 50.
- the bearing part 52 extends substantially within a plane perpendicular to the workpiece axis 26 extending plane.
- the bearing part 52 has an opening 56 which is penetrated by the pivot bearing 46.
- the bearing part 52 has a workpiece end 12 facing the bearing end 58 for the arrangement of the pressing device 20.
- the pressing device 20 comprises at least one pressing element 60, preferably two pressing elements 60, which is or are formed, for example, in the form of pliers arms 62.
- the pliers arms 62 are pivotable about Andschreibschwenkachsen 64 relative to the bearing part 52.
- the pressing pivot axes 64 extend parallel to the pivot axis 48 of the pivoting part 44.
- the pliers arms 62 have at their end facing the workpiece 12 Andschreibabroughe 66, which are in particular cup-shaped, so that designed as a finishing belt finishing tool 22 along a Part circumference of the workpiece peripheral surface 38 can be pressed against them.
- the pressing device 20 comprises a pressing drive 68, which acts on the pressing elements 60 with a pressing force.
- the pressure drive 68 is designed, for example, in the form of a hydraulic unit 70, which acts on the pressure elements 60 with pressure forces 72.
- the pressing drive 68 and the pressing portions 66 are arranged on sides of the pressing elements 60 facing away from each other with respect to the pressing pivot axes 64. In this way, pressing forces 72 facing away from one another can be redirected into mutually facing pressing forces 74.
- the device 10 comprises a force acting between the pivot member 44 and the bearing part 52 force application device 76 (see FIG. 3 ).
- the force application device 76 generates braking and acceleration forces which act on the bearing part 52 in parallel to the guide axes 54 of the linear guides 50.
- the force application device 76 comprises at least one cylinder / piston unit 78, for example two cylinder / piston units 78 arranged parallel to one another.
- the units 78 each comprise a piston 80, which is immovably connected to the bearing part 52 via a piston rod 82.
- the pistons 80 are slidably mounted in fixedly connected to the pivot member 44 cylinders 84.
- the pistons 80 divide the cylinders 84 into separate ones Interiors, namely a first interior space 86 and a second interior space 88.
- the interior spaces 86, 88 are each filled with a pressurized gas and each form in opposite directions rechargeable and dischargeable energy storage 90th
- FIG. 3 the workpiece 12 is shown in a starting position in which the workpiece peripheral surface 38 is located in a "12 o'clock position" relative to the workpiece axis 26.
- This initial position of the workpiece 12 is hereinafter referred to as "0 °".
- the rotary drive means 24 By rotation of the workpiece 12 about the workpiece axis 26 by means of the rotary drive means 24, for example in a clockwise direction, the workpiece 12, starting from the in FIG. 3 rotated position shown, for example, in a relative to the starting position rotated by 90 ° position (see FIG. 4 ).
- the pressing device 20 moves downwards in the vertical direction and simultaneously away from the workpiece axis 26 in the horizontal direction in the course of the rotation of the workpiece 12.
- the horizontal movement of the pressing device 20 causes a corresponding horizontal displacement of the bearing part 52 relative to the pivot member 44.
- the vertical movement of the pressing device 20 causes a pivoting of the bearing part 52 and the pivot member 44 about the pivot axis 48th
- the position of the piston 80 changes relative to the Cylinders 84.
- the gas present in the second internal spaces 88 is compressed, so that during the movement of the bearing part 52 from the starting position (FIG. FIG. 3 ) in the in FIG. 4 shown liner increasingly higher braking forces act on the bearing part 52.
- These braking forces are in the in FIG. 4 shown, fully compressed position of the second interior spaces 88 maximum.
- Starting from this position causes a further rotation of the workpiece 12 about the workpiece axis 26, an enlargement of the second interior spaces 88, to a in FIG. 5 illustrated intermediate position ("180 °"), the interiors 86 and 88 are each the same size again.
- the energy stores 90 are unloaded in the form of the second internal spaces 88, so that the bearing part 52 is acted upon by acceleration forces directed onto the workpiece 12.
- FIG. 5 an intermediate layer of the bearing part 52 is shown.
- FIG. 4 shows a first reversal position of the bearing part 52;
- FIG. 6 shows a second reversal position of the bearing part 52nd
- the bearing member 52 moves upon transfer of the workpiece 12 from the position "180 °” in the position "270 °” (see FIG. 6 ).
- This movement of the bearing part 52 is accompanied by a compression of the first inner spaces 86, which exert increasingly stronger braking forces on the bearing part 52.
- the concomitant charging of the first internal spaces 86 is used, in the transition of the workpiece from the position "270 °” back to the starting position "0 °" (ie upon transfer of the workpiece 12 from the in FIG. 6 in the in FIG. 3 shown rotational position) by discharging the / Energy storage 90 in the form of the first internal spaces 86 to exert acceleration forces on the bearing part 52.
- a device 92 for detecting the position of the bearing part 52 relative to the pivoting part 44 is provided (see FIG. 7 ).
- the device 92 has a first holding section 94 connected to the pivoting part 44 for holding a displacement sensor 95.
- the device also has a second holding part 96 connected to the bearing part 52 for holding a measuring section 98.
- the position sensor 95 serves to detect a movement of the measuring section 98 and thus to detect the position of the bearing part 52 relative to the pivot part 44. This position detection is advantageous for a control of the force application devices 76 described below.
- a force-applying device 76 with cylinder / piston units 78 is likewise provided.
- the energy storage devices 90 are designed in the form of mechanically effective spring elements 100.
- the operation of this particularly simple constructed Kraftbeetzschlagungs worn 76 according to FIG. 8 corresponds to the operation of the above with reference to FIGS. 3 to 6 described Kraftbeetzschlagungs liked 76th
- a force-applying device 76 with cylinder / piston units 78 is likewise provided.
- the first interior spaces 86 and the second interior spaces 88 of the units 78 are each connected via lines 102 with additional volumes 104.
- the additional volumes 104 serve to receive pressurized fluid, in particular gas, which as energy storage 90 is effective.
- a spring rate of the force application device is adjustable, with higher pressures causing a steeper spring characteristic.
- the interior spaces 86, 88, the lines 102 and the additional volumes are preferably filled with a liquid.
- This arrangement has the advantage that the fluid can be used for power transmission in an area outside of the bearing part 52. Therefore, particularly compact cylinder / piston units 78 can be used.
- the additional volumes 104 are produced by means of a closure element 106 in the form of a membrane ( FIG. 10 ) or in the form of a piston 108 (FIG. FIG. 11 ) completed.
- the terminating elements 106, 108 are provided with energy stores 90 in the form of pneumatically active springs 110 (FIG. FIG. 10 ) and / or mechanically effective springs 100 ( FIG. 11 ).
- the additional volumes 104 are alternately filled alternately or the spring elements 100, 110 alternately compressed, so that they are charged as energy storage 90 alternately and discharged.
- the mode of operation of the force application device 76 corresponds to FIG FIG. 10 and Figure 11 of the operation of the above with reference to FIGS. 3 to 6 described Kraftbeetzungs liked 76th
- a supply device 112 for supplying the interior spaces 86, 88 of the units 78 and possibly existing additional volumes 104 is shown with pressurized fluid.
- the supply device 112 comprises a pressure source 114 (for example a compressed air supply), which communicates via proportional valves 116 and check valves 118 with the interior spaces 86, 88 and the optional additional volumes 104.
- a pressure source 114 for example a compressed air supply
- the proportional valves 116 are controlled, for example by means of electromagnets. For an increase in the pressure in the respective inner chambers 86, 88, an opening triggering of the proportional valves 116 is sufficient. If pressure is to be reduced in the inner chambers 86, 88, an additional valve 120 is actuated, which exerts a control pressure on the check valves 118, so that the pressure can be reduced in the interior spaces 86, 88 and optionally in the additional volumes 104.
- FIG. 13 and 14 illustrated embodiments of utilities 112 communicates a pressure supply 114 via a 4/3-way valve 122 with the different internal spaces 86, 88 of the units 78.
- Switch position corresponds to the operation of the force application device 76 of the operation of the above with reference to FIGS. 3 to 6
- the pressure supply 114 can selectively be fluidly connected either to the first interior spaces 86 of the units 78 or to the second interior spaces 88 of the units 78, so that by means of Kraftbeetzleyungs adopted 76 generated braking and / or acceleration forces are selectively changed.
- a control device 124 is provided, which is coupled to the device 92 for detecting the position of the bearing part 52 relative to the pivot part 44 and depending on the position of the bearing part 52, the 4/3-way valve 122 drives.
- Such control allows, for example, in the FIGS. 15 to 18 To generate shown force curves.
- the pressure supply 114 is connected to the second internal spaces 88 by switching the valve 122 at a workpiece position "90 °" and to the first internal spaces 86 at a workpiece position "270 °".
- FIG. 15 shown force curve can be generated.
- a connection of the pressure supply 114 with the second inner chambers 88 over a period of time 126 causes a force profile section 128, that is to say along the guide axis 54 of the linear guide 50, a leftward acceleration force.
- a connection of the pressure supply 114 with the first Indoors 86 over a period of time 130 a force profile section 132, ie along the guide axis 54 of the linear guide 50 seen a rightward acceleration force.
- the device according to the invention makes it possible to even out the drive torque provided for the rotary drive of the workpiece 12 by the rotary drive device 24.
- FIG. 19 the time profiles of drive torques of the rotary drive device 24 are shown. These curves fluctuate sinusoidally between maximum and minimum values. In this case, a complete sinusoidal oscillation corresponds to a single revolution of a workpiece 12 about its workpiece axis 26. Without the use of a force application device 76, a drive torque curve 134 fluctuates considerably more than when using a force application device 76, by means of which a significantly more uniform, ideally even approximately constant drive torque curve 136 is achieved.
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Description
Die Erfindung betrifft eine Vorrichtung zur Feinbearbeitung einer bezogen auf eine Werkstückachse eines Werkstücks exzentrisch angeordneten Werkstückumfangsfläche, insbesondere eines Hublagers einer Kurbelwelle, mit einer Drehantriebseinrichtung zum Drehantrieb des Werkstücks um die Werkstückachse, mit einer Andrückeinrichtung zum Andrücken eines Feinbearbeitungswerkzeugs gegen die Werkstückumfangsfläche, und mit einer Lagereinrichtung zur Lagerung der Andrückeinrichtung an einem Gestell.The invention relates to a device for fine machining of a workpiece peripheral surface, in particular a crank bearing of a crankshaft, eccentrically arranged with respect to a workpiece axis of a workpiece, with a rotary drive device for rotationally driving the workpiece about the workpiece axis, with a pressure device for pressing a finishing tool against the workpiece peripheral surface, and with a bearing device for the storage of the pressing device on a frame.
Aus der
Der vorliegenden Erfindung liegt die Aufgabe zugrunde, eine Vorrichtung der eingangs genannten Art zu schaffen, welche eine hohen Qualitätsanforderungen genügende und gleichzeitig wirtschaftliche Feinbearbeitung eines Werkstücks ermöglicht.The present invention has for its object to provide a device of the type mentioned, which allows high quality requirements and at the same time economic fine machining of a workpiece.
Diese Aufgabe wird bei einer Vorrichtung der eingangs genannten Art erfindungsgemäß dadurch gelöst, dass eine Kraftbeaufschlagungseinrichtung vorgesehen ist, welche auf ein bedingt durch die Drehung des Werkstücks sich zwischen zwei Umkehrlagen hin- und herbewegendes Lagerteil der Lagereinrichtung Brems- und/oder Beschleunigungskräfte ausübt.This object is achieved in a device of the aforementioned type according to the invention that a Kraftbeaufschlagungseinrichtung is provided, which exerts a conditional on the rotation of the workpiece between two reversing layers and herbewegendes bearing part of the bearing device braking and / or acceleration forces.
Die erfindungsgemäße Vorrichtung ermöglicht es, die während der Feinbearbeitung eines Werkstücks auftretenden Massenträgheitskräfte zu verringern oder sogar zumindest weitestgehend zu vermeiden. Somit können die in dem Kontaktbereich zwischen dem Feinbearbeitungswerkzeug und dem Werkstück wirkenden Anpresskräfte vergleichmäßigt, somit auch die Abtragsraten vergleichmäßigt und die Bearbeitungsqualität verbessert werden. Die Bremskräfte ermöglichen es, das sich hin- und herbewegende Lagerteil der Lagereinrichtung vor Erreichen einer Umkehrlage abzubremsen. Die Beschleunigungskräfte ermöglichen es, das Lagerteil bei oder nach Erreichen einer Umkehrlage in Richtung auf die andere Umkehrlage anzutreiben. Hierdurch wird eine erhebliche Beruhigung der Lagereinrichtung erreicht. Diese Beruhigung hat auch zur Folge, dass die zum Drehantrieb des Werkstücks vorgesehene Drehantriebseinrichtung nicht der Hin- und Herbewegung des Lagerteils entsprechend variierende Antriebsmomente erzeugen muss, um eine konstante Drehung des Werkstücks zu gewährleisten. Vielmehr muss die Drehantriebseinrichtung nur noch ein weitestgehend konstantes Antriebsmoment aufbringen. Auch dies führt dazu, dass die zu bearbeitende Werkstückumfangsfläche höhere Rundheitsgenauigkeiten aufweist. Außerdem ist es möglich, die Drehantriebsgeschwindigkeit des Werkstücks zu erhöhen, sodass die Bearbeitungsqualität erhöht wird, höhere Materialabtragsraten erreicht werden und die Feinbearbeitung eines Werkstücks weniger Zeit beansprucht.The device according to the invention makes it possible to reduce the inertia forces occurring during the fine machining of a workpiece or even to avoid them at least as far as possible. Thus, the contact forces acting in the contact area between the finishing tool and the workpiece can be evened out, thus even the removal rates are made uniform and the machining quality can be improved. The braking forces make it possible to decelerate the reciprocating bearing part of the bearing device before reaching a reversing position. The acceleration forces make it possible to drive the bearing part in the direction of the other reversal position during or after reaching a reversal position. As a result, a significant reassurance of the storage facility reached. This reassurance also has the consequence that the rotary drive device provided for the rotary drive of the workpiece does not have to generate correspondingly varying drive torques for the reciprocating movement of the bearing part in order to ensure a constant rotation of the workpiece. Rather, the rotary drive device only has to apply a largely constant drive torque. This also means that the workpiece peripheral surface to be machined has higher roundness accuracies. In addition, it is possible to increase the rotational drive speed of the workpiece, so that the machining quality is increased, higher material removal rates are achieved and the finishing of a workpiece takes less time.
Bevorzugt ist es, wenn die Kraftbeaufschlagungseinrichtung zumindest in einer der Umkehrlagen des Lagerteils eine in Richtung der anderen Umkehrlage gerichtete Beschleunigungskraft auf das Lagerteil ausübt. Dies ermöglicht einen Ausgleich der in der Umkehrlage auftretenden Massenträgheitskraft, insbesondere bei einem Lagerteil, welches sich bezogen auf die Schwerkraftrichtung in vertikaler Richtung bewegt und vorzugsweise zumindest in der unteren Umkehrlage mit einer Beschleunigungskraft beaufschlagt wird.It is preferred if the force application device exerts an acceleration force directed in the direction of the other reversal position on the bearing part, at least in one of the reversal positions of the bearing part. This allows compensation of the inertia force occurring in the reverse position, in particular in the case of a bearing part which moves in the vertical direction with respect to the direction of gravity and is preferably acted upon by an acceleration force at least in the lower reversal position.
Insbesondere ist es bevorzugt, wenn die Kraftbeaufschlagungseinrichtung zumindest in jeweils beiden Umkehrlagen des Lagerteils eine in Richtung auf die jeweils andere Umkehrlage gerichtete Beschleunigungskraft auf das Lagerteil ausübt. Dies ermöglicht einen Ausgleich der Massenträgheitskräfte in beiden Umkehrlagen.In particular, it is preferred if the force-applying device exerts on the bearing part at least in each of two reversal positions of the bearing part an acceleration force directed in the direction of the other reversing position. This allows compensation of the inertia forces in both reversal positions.
Nach einer Weiterbildung der Erfindung wird vorgeschlagen, dass die Kraftbeaufschlagungseinrichtung das Lagerteil mit Brems- und/oder Beschleunigungskräften beaufschlagt, wenn das Lagerteil sich in einer zwischen den Umkehrlagen angeordneten Zwischenlage befindet. Auf diese Weise kann ein Abbremsen des Lagerteils und/oder eine Beschleunigung des Lagerteils nicht nur punktuell in den Umkehrlagen, sondern zusätzlich oder alternativ hierzu auch in den Zwischenlagen erfolgen, sodass eine besonders starke Beruhigung der Lagereinrichtung erzielt wird. Außerdem können die Brems- und/oder Beschleunigungskräfte "sanfter" (im Sinne von zeitlich stetiger) in das Lagerteil eingeleitet werden.According to a development of the invention, it is proposed that the force application device with the bearing part Braking and / or acceleration forces applied when the bearing part is located in an intermediate position arranged between the reversal positions. In this way, a braking of the bearing part and / or an acceleration of the bearing part not only punctually in the reversal positions, but additionally or alternatively, also in the intermediate layers, so that a particularly strong reassurance of the bearing device is achieved. In addition, the braking and / or acceleration forces "smoother" (in the sense of temporally steady) can be introduced into the bearing part.
Nach einer bevorzugten Ausführungsform der Erfindung ist vorgesehen, dass die Kraftbeaufschlagungseinrichtung einen Energiespeicher aufweist, welcher im Zuge der Bewegung des Lagerteils aus einer ersten Umkehrlage in eine zweite Umkehrlage aufladbar und in entgegengesetzter Richtung entladbar ist. Die Aufladung des Energiespeichers kann insbesondere mit dem Ausüben von Bremskräften auf das Lagerteil einhergehen. Die Entladung des Energiespeichers geht insbesondere mit dem Ausüben von Beschleunigungskräften auf das Lagerteil einher und somit mit einer Unterstützung der Bewegung des Lagerteils aus der ersten Umkehrlage in die zweite Umkehrlage. Ein Energiespeicher hat den Vorteil, dass die kinetische Energie des Lagerteils zur Erzeugung der Brems- und/oder Beschleunigungskräfte genutzt werden kann, sodass der Drehantrieb weniger Energie zum Drehantrieb des Werkzeugs benötigt. Eine im Prinzip denkbare, an sich vorteilhafte und nachfolgend noch erläuterte "aktive" Kraftbeaufschlagungseinrichtung, welche eine externe Energiezufuhr umfasst, kann bei Verwendung eines Energiespeichers entfallen.According to a preferred embodiment of the invention it is provided that the Kraftbeaufschlagungseinrichtung comprises an energy store, which in the course of the movement of the bearing part from a first reversal position in a second reversal position is rechargeable and dischargeable in the opposite direction. The charging of the energy accumulator may in particular be accompanied by the exertion of braking forces on the bearing part. The discharge of the energy store is associated in particular with the exertion of acceleration forces on the bearing part and thus with a support of the movement of the bearing part from the first reversal position to the second reversal position. An energy store has the advantage that the kinetic energy of the bearing part can be used to generate the braking and / or acceleration forces, so that the rotary drive requires less energy for the rotary drive of the tool. An in principle conceivable, per se advantageous and subsequently explained "active" Kraftbeaufschlagungseinrichtung comprising an external power supply can be omitted when using an energy storage.
Vorzugsweise sind mindestens zwei Energiespeicher vorgesehen, welche in einander entgegengesetzten Bewegungsrichtungen des Lagerteils aufladbar und somit auch in jeweils einander entgegengesetzten Bewegungsrichtungen des Lagerteils entladbar sind.Preferably, at least two energy stores are provided, which can be charged in opposite directions of movement of the bearing part and thus in each opposite directions of movement of the bearing part can be discharged.
Als Energiespeicher können in vorteilhafter Weise mechanisch oder pneumatisch wirksame Federelemente verwendet werden. Während des Aufladens solcher Federelemente erzeugen diese Bremskräfte zum Abbremsen des Lagerteils. Während des Entladens der Federelemente wird die in den Federelementen gespeicherte Energie frei und bewirkt eine Beschleunigung des Lagerteils.As energy storage mechanically or pneumatically effective spring elements can be used in an advantageous manner. During charging of such spring elements, these braking forces cause the bearing part to decelerate. During the unloading of the spring elements, the energy stored in the spring elements is released and causes an acceleration of the bearing part.
In vorteilhafter Weise umfasst die Kraftbeaufschlagungseinrichtung mindestens eine Zylinder-/Kolbeneinheit. Eine solche Einheit eignet sich besonders gut für die Integration vorstehend beschriebener Energiespeicher. Eine Zylinder-/Kolbeneinheit kann aber auch als Kraftübertragungseinrichtung verwendet werden, welche die Massenträgheitskräfte des Lagerteils in eine Umgebung des Lagerteils ableitet, um dort die Massenträgheitskräfte auszugleichen, beispielsweise mittels Energiespeichern, insbesondere in Form von Federelementen, oder auch mittels aktiver Krafterzeugungselemente, welche pneumatisch, hydraulisch, mechanisch oder elektrisch wirksam sein können.Advantageously, the force application device comprises at least one cylinder / piston unit. Such a unit is particularly well suited for the integration of energy storage described above. A cylinder / piston unit can also be used as a power transmission device, which derives the inertia forces of the bearing part in an environment of the bearing part to compensate for the inertia forces there, for example by means of energy storage, in particular in the form of spring elements, or by means of active force generating elements, which pneumatically, hydraulically, mechanically or electrically.
Eine besonders einfache Ableitung von Massenträgheitskräften in einer Umgebung des Lagerteils ergibt sich, wenn der Innenraum eines Zylinders einer Zylinder-/Kolbeneinheit fluidwirksam mit einem Zusatzvolumen verbunden ist.A particularly simple derivation of inertia forces in an environment of the bearing part results when the interior of a cylinder of a cylinder / piston unit is fluidly connected to an additional volume.
Ferner ist es vorteilhaft, wenn eine Versorgungseinrichtung zur Druckbeaufschlagung des Innenraums eines Zylinders und/oder eines mit dem Innenraum verbundenen Zusatzvolumens mit einem voreinstellbaren, insbesondere veränderbaren, Fluiddruck vorgesehen ist. Eine solche Versorgungseinrichtung kann beispielsweise mittels Druckluft gespeist werden. Die Veränderung des Fluiddrucks kann zur Einstellung einer Federrate der Kraftbeaufschlagungseinrichtung verwendet werden und ermöglicht eine einfache Anpassung des Betrags einer Bremsund/oder Beschleunigungskraft.Furthermore, it is advantageous if a supply device for pressurizing the interior of a cylinder and / or an additional volume connected to the interior is provided with a presettable, in particular variable, fluid pressure. Such a supply device can be fed, for example, by means of compressed air. The change in the fluid pressure can be used to set a spring rate of the force applying device and allows easy adjustment of the amount of braking and / or acceleration force.
Es ist möglich, die Kraftbeaufschlagungseinrichtung so einzurichten, dass sie für eine bestimmte Drehzahl des Werkstücks und einen bestimmten Abstand zwischen der Werkstückumfangsfläche und der Werkstückachse des Werkstücks und für eine bestimmte Masse des Lagerteils und der Andrückeinrichtung und gegebenenfalls des Feinbearbeitungswerkzeugs eine vorgebbare Maximalkraft bereitstellt. Für eine einfache Anpassung der Vorrichtung, insbesondere für unterschiedliche Umdrehungsgeschwindigkeiten und unterschiedliche Abstände zwischen der Werkstücksumfangsfläche und der Werkstückachse des Werkstücks, ist es jedoch vorteilhaft, wenn eine Steuereinrichtung zur Steuerung des Betrags und/oder der Richtung und/oder des zeitlichen Verlaufs einer auf das Lagerteil wirkenden Brems- und/oder Beschleunigungskraft vorgesehen ist. Auf diese Weise kann die Vorrichtung schnell und einfach an unterschiedliche Werkstückgeometrien und Fertigungsparameter angepasst werden.It is possible to set up the force application device in such a way that it provides a predefinable maximum force for a specific rotational speed of the workpiece and a specific distance between the workpiece peripheral surface and the workpiece axis of the workpiece and for a certain mass of the bearing part and the pressing device and optionally the fine machining tool. However, for a simple adaptation of the device, in particular for different rotational speeds and different distances between the workpiece peripheral surface and the workpiece axis of the workpiece, it is advantageous if a control device for controlling the amount and / or the direction and / or the time course of a on the bearing part acting braking and / or acceleration force is provided. In this way, the device can be adapted quickly and easily to different workpiece geometries and production parameters.
In vorteilhafter Weise ist eine Einrichtung zur Erfassung der Lage des Lagerteils vorgesehen. In Verbindung mit einer vorstehend beschriebenen Steuereinrichtung ist hiermit eine besonders einfache Steuerung der Kraftbeaufschlagungseinrichtung möglich.Advantageously, a device for detecting the position of the bearing part is provided. In conjunction with a control device described above is hereby a Particularly simple control of Kraftbeaufschlagungseinrichtung possible.
Für eine definierte Bewegung des Lagerteils ist es vorteilhaft, wenn dieses an einer Linearführung geführt ist.For a defined movement of the bearing part, it is advantageous if this is guided on a linear guide.
Die Linearführung ist beispielsweise mittels eines Schwenkteils relativ zu dem Gestell schwenkbar gelagert. Hierdurch kann das Lagerteil in einer Richtung quer zu seiner Hin- und Herbewegung die Bewegungen der zu bearbeitenden Werkstückumfangsfläche nachvollziehen.The linear guide is pivotally mounted, for example by means of a pivoting part relative to the frame. In this way, the bearing part in a direction transverse to its reciprocating motion to understand the movements of the workpiece peripheral surface to be machined.
Alternativ hierzu ist es möglich, dass die Linearführung an einem Schlitten angeordnet ist, welcher in einer Richtung quer, insbesondere senkrecht, zu der Führungsachse der Linearführung verschiebbar an dem Gestell gelagert ist. Eine solche Konstruktion kann auch als "Kreuzschlitten" bezeichnet werden.Alternatively, it is possible that the linear guide is arranged on a carriage, which is mounted transversely to the guide axis of the linear guide in a direction transversely, in particular vertically, on the frame. Such a construction may also be referred to as a "cross slide".
Nach einer weiteren Ausführungsform der Erfindung ist zur Kompensation von massenbedingten Trägheitskräften, die aufgrund einer Bewegung des Lagerteils um eine Schwenkachse oder aufgrund der Bewegung des Lagerteils in einer Richtung quer zu der Führungsachse der Linearführung entstehen, eine weitere Kraftbeaufschlagungseinrichtung vorgesehen. (Eine solche Kraftbeaufschlagungseinrichtung kann aber auch verwendet werden, wenn eine Kraftbeaufschlagungseinrichtung zur Erzeugung von Brems- und/oder Beschleunigungskräften auf das sich zwischen zwei Umkehrlagen hin- und herbewegende Lagerteil nicht vorgesehen ist.)According to a further embodiment of the invention, a further force application device is provided for the compensation of mass inertial forces, which arise due to a movement of the bearing part about a pivot axis or due to the movement of the bearing part in a direction transverse to the guide axis of the linear guide. (However, such Kraftbeaufschlagungseinrichtung can also be used when a Kraftbeaufschlagungseinrichtung for generating braking and / or acceleration forces on the between two reversing positions reciprocating bearing part is not provided.)
Die vorstehend beschriebene Vorrichtung eignet sich für Lagerteile, welche sich im Wesentlichen in horizontaler Richtung hin- und herbewegen. Die vorstehende Vorrichtung kann aber auch verwendet werden für Lagerteile, welche sich in vertikaler Richtung hin- und herbewegen.The device described above is suitable for bearing parts, which reciprocate substantially in the horizontal direction. The above device but can also be used for bearing parts, which reciprocate in the vertical direction.
Für den Fall, dass das Lagerteil entlang einer bezogen auf die Schwerkraftrichtung vertikalen Achse zwischen den Umkehrlagen bewegbar ist, ist es vorteilhaft, wenn eine Ausgleichseinrichtung vorgesehen ist, welche zumindest anteilig eine nach vertikal oben wirkende Haltekraft erzeugt, die betragsmäßig der Gewichtskraft der Andrückeinrichtung, des Lagerteils und des Feinbearbeitungswerkzeugs (beispielsweise eines Finishsteins oder eines an einer Bandführung geführten Finishbands) entspricht. Auf diese Weise ist ein Ausgleich zumindest eines Teils der Gewichtskraft der genannten Teile der Vorrichtung möglich.In the event that the bearing part along a relative to the direction of gravity vertical axis between the reversal positions is movable, it is advantageous if a compensation device is provided which generates at least partially a vertically upwardly acting holding force, the amount of the weight of the pressing device, the Bearing parts and the finishing tool (for example, a finishing stone or run on a tape guide finishing tape) corresponds. In this way, a compensation of at least a part of the weight of said parts of the device is possible.
Alternativ oder zusätzlich hierzu kann die Haltekraft zumindest anteilig durch die Kraftbeaufschlagungseinrichtung erzeugt werden. Auch auf diese Weise ist ein Ausgleich zumindest eines Teils der Gewichtskraft der genannten Teile der Vorrichtung möglich. Für den Fall, dass die Kraftbeaufschlagungseinrichtung zumindest einen Teil der Haltekraft erzeugt, ist es besonders bevorzugt, wenn die von der Kraftbeaufschlagungseinrichtung auf das Lagerteil ausgeübte Haltekraft einstellbar ist. Im Falle der Verwendung einer Feder zur Erzeugung zumindest eines Teils der Haltekraft kann eine solche Einstellbarkeit durch Veränderung der Vorspannung der Feder erreicht werden (bei einer mechanischen Feder durch eine Veränderung der Lage von Federanschlägen; bei einer pneumatischen Feder durch Veränderung des Gasdrucks).Alternatively or additionally, the holding force can be generated at least partially by the force application device. In this way, a compensation of at least a part of the weight of said parts of the device is possible. In the event that the force application device generates at least part of the holding force, it is particularly preferred if the holding force exerted on the bearing part by the force application device is adjustable. In the case of using a spring to produce at least part of the holding force, such adjustability can be achieved by changing the spring bias (in the case of a mechanical spring by changing the position of spring stops, in the case of a pneumatic spring by changing the gas pressure).
Für den Fall, dass die Kraftbeaufschlagungseinrichtung die Einstellung einer Haltekraft ermöglicht, können dieselben Kraftbeaufschlagungseinrichtungen für horizontal bewegbare Lagerteile als auch für vertikal bewegbare und dabei gewichtskraftkompensierte Lagerteile verwendet werden. Hierdurch kommen die Vorteile eines Baukastensystems zum Tragen.In the event that the Kraftbeaufschlagungseinrichtung allows the setting of a holding force, the same Kraftbeaufschlagungseinrichtungen be used for horizontally movable bearing parts and for vertically movable and weight-compensated bearing parts. As a result, the benefits of a modular system come into play.
Im Rahmen der Erfindung kann es sich bei dem Feinbearbeitungswerkzeug um ein Polier-, Läpp-, Schleifoder Rollierwerkzeug handeln.In the context of the invention, the finishing tool can be a polishing, lapping, grinding or roller burnishing tool.
Insbesondere handelt es sich bei dem Feinbearbeitungswerkzeug um ein Finishwerkzeug, welches mit der Andrückeinrichtung zusammenwirkt und eine sich abnutzende, abrasiv wirksamen Wirkfläche aufweist. Beispielsweise handelt es sich um ein Finishwerkzeug in Form eines Finishsteins, welcher an der Andrückeinrichtung befestigt wird. Bei dem Finishwerkzeug kann es sich aber auch um ein Finishband handeln, welches vorzugsweise mittels einer Andrückschale der Andrückeinrichtung gegen die Werkstückumfangsfläche angedrückt wird.In particular, the finishing tool is a finishing tool, which cooperates with the pressing device and has a wear-effective, abrasive active surface. For example, it is a finishing tool in the form of a finishing stone, which is attached to the pressing device. However, the finishing tool can also be a finishing belt, which is preferably pressed against the workpiece circumferential surface by means of a pressing shell of the pressing device.
Insbesondere für den Fall, dass es sich bei dem Feinbearbeitungswerkzeug um ein Finishwerkzeug handelt, ist es bevorzugt, wenn die Vorrichtung einen Oszillationsantrieb zur Beaufschlagung des Werkstücks mit einer zur Werkstückachse parallelen Oszillationsbewegung umfasst, sodass mittels der Vorrichtung eine für das Finishverfahren charakteristische Kreuzschliffstruktur erzeugbar ist.In particular, in the case where the fine machining tool is a finishing tool, it is preferred if the device comprises an oscillation drive for acting on the workpiece with an oscillation movement parallel to the workpiece axis, so that a cross-cut structure characteristic of the finishing method can be generated by means of the device.
Weitere Merkmale und Vorteile der Erfindung sind Gegenstand der nachfolgenden Beschreibung und der zeichnerischen Darstellung bevorzugter Ausführungsbeispiele.Further features and advantages of the invention are the subject of the following description and the drawings of preferred embodiments.
In den Zeichnungen zeigen:
- Fig. 1
- eine perspektivische Darstellung einer Ausführungsform einer Vorrichtung zur finishenden Feinbearbeitung eines Werkstücks;
- Fig. 2
- eine Seitenansicht eines Teils der Vorrichtung gemäß
Fig. 1 , umfassend ein Feinbearbeitungswerkzeug in Form eines Finishwerkzeugs, eine Andrückeinrichtung und eine Lagereinrichtung; - Fig. 3
- eine der
Fig. 2 entsprechende Seitenansicht in einer im Bereich einer Kraftbeaufschlagungseinrichtung ausbruchsweise geschnittenen Darstellung ineiner 0° entsprechenden Ausgangslage einer Werkstückumfangsfläche eines Werkstücks; - Fig. 4
- eine der
Fig. 3 entsprechende Seitenansicht in einer um 90° relativ zu der Ausgangslage verdrehten Lage des Werkstücks; - Fig. 5
- eine der
Fig. 3 entsprechende Seitenansicht in einer um 180° relativ zu der Ausgangslage verdrehten Lage des Werkstücks; - Fig. 6
- eine der
Fig. 3 entsprechende Seitenansicht in einer um 270° relativ zu der Ausgangslage verdrehten Lage des Werkstücks; - Fig. 7
- eine der
Fig. 3 entsprechende Seitenansicht bei Erweiterung der Vorrichtung mit einer Einrichtung zur Erfassung der Lage eines Lagerteils der Lagereinrichtung; - Fig. 8
- eine der
Fig. 3 entsprechende Seitenansicht bei Verwendung von mechanischen Federn als Krafterzeugungselemente und Energiespeicher; - Fig. 9
- eine der
Fig. 3 entsprechende Seitenansicht bei Verwendung von mit Zylinder-/Kolbeneinheiten fluidwirksam verbundenen Zusatzvolumina; - Fig. 10
- eine der
Fig. 3 entsprechende Seitenansicht bei Verwendung einer hydraulisch angesteuerten Gasfeder; - Fig. 11
- eine der
Fig. 3 entsprechende Seitenansicht bei Verwendung einer hydraulisch angesteuerten mechanischen Feder; - Fig. 12
- eine schematische Ansicht einer Ausführungsform einer Versorgungseinrichtung zur Druckbeaufschlagung der Innenräume eines Zylinders und/oder mit den Innenräumen jeweils verbundenen Zusatzvolumina mit einem voreinstellbaren, insbesondere veränderbaren, Fluiddruck;
- Fig. 13
- eine schematische Ansicht einer weiteren Ausführungsform einer Versorgungseinrichtung;
- Fig. 14
- eine schematische Ansicht einer weiteren Ausführungsform einer Versorgungseinrichtung;
- Fig. 15
bis 18 - schematische Darstellungen für Beispiele eines Verlaufs von Brems- und/oder Beschleunigungskräften in Abhängigkeit der Drehlage des Werkstücks; und
- Fig. 19
- eine schematische Darstellung des Verlaufs des an einer Drehantriebseinrichtung der Vorrichtung anliegenden Antriebsmoments ohne und mit Verwendung einer Kraftbeaufschlagungseinrichtung.
- Fig. 1
- a perspective view of an embodiment of a device for finely finishing a workpiece;
- Fig. 2
- a side view of a portion of the device according to
Fig. 1 comprising a finishing tool in the form of a finishing tool, a pressing device and a bearing device; - Fig. 3
- one of the
Fig. 2 corresponding side view in a broken in the field of Kraftbeaufschlagungseinrichtung representation in a 0 ° corresponding initial position of a workpiece peripheral surface of a workpiece; - Fig. 4
- one of the
Fig. 3 corresponding side view in a rotated by 90 ° relative to the starting position of the workpiece; - Fig. 5
- one of the
Fig. 3 corresponding side view in a rotated by 180 ° relative to the starting position of the workpiece; - Fig. 6
- one of the
Fig. 3 corresponding side view in a rotated by 270 ° relative to the starting position of the workpiece; - Fig. 7
- one of the
Fig. 3 corresponding side view upon extension of the device with a device for detecting the position of a bearing part of the bearing device; - Fig. 8
- one of the
Fig. 3 corresponding side view when using mechanical springs as force generating elements and energy storage; - Fig. 9
- one of the
Fig. 3 corresponding side view when using associated with cylinder / piston units fluidly effective additional volumes; - Fig. 10
- one of the
Fig. 3 corresponding side view when using a hydraulically controlled gas spring; - Fig. 11
- one of the
Fig. 3 corresponding side view when using a hydraulically controlled mechanical spring; - Fig. 12
- a schematic view of an embodiment of a supply device for pressurizing the interior of a cylinder and / or with the inner spaces respectively associated additional volumes with a presettable, in particular variable, fluid pressure;
- Fig. 13
- a schematic view of another embodiment of a supply device;
- Fig. 14
- a schematic view of another embodiment of a supply device;
- 15 to 18
- schematic representations of examples of a course of braking and / or acceleration forces as a function of the rotational position of the workpiece; and
- Fig. 19
- a schematic representation of the course of the voltage applied to a rotary drive device of the device drive torque without and with the use of a Kraftbeaufschlagungseinrichtung.
Eine insgesamt mit dem Bezugszeichen 10 bezeichnete Ausführungsform einer Vorrichtung dient zur Feinbearbeitung, insbesondere zur finishenden Bearbeitung, eines Werkstücks 12. Die Vorrichtung 10 umfasst ein ortsfestes Gestell 14 mit einem Gestellteil 16 zur Verbindung einer nachfolgend näher erläuterten Lagereinrichtung 18 mit dem Gestell 14. Die Lagereinrichtung 18 dient zur Lagerung einer nachfolgend näher erläuterten Andrückeinrichtung 20 an dem Gestell 14. Die Andrückeinrichtung 20 drückt ein Feinbearbeitungswerkzeug in Form eines Finishwerkzeugs 22 (vergleiche
Die Vorrichtung 10 umfasst eine Drehantriebseinrichtung 24 (vergleiche
In vorteilhafter Weise umfasst der Oszillationsantrieb 32 einen Träger 36 zur Befestigung des Spindelstocks 28 und des Reitstocks 30. Der Träger 36 ist mittels einer an sich bekannten und daher nicht näher erläuterten Antriebseinrichtung, beispielsweise in Form eines Exzenterantriebs, angetrieben.Advantageously, the
Das Werkstück 12 weist eine Werkstückumfangsfläche 38 auf, welche zu der Werkstückachse 26 exzentrisch versetzt ist. Insbesondere erstreckt sich die Werkstückumfangsfläche 38 konzentrisch um eine Zusatzachse 40, welche parallel und zu der Werkstückachse 26 beabstandet verläuft.The
Bei dem Werkstück 12 handelt es sich insbesondere um eine Kurbelwelle. Bei der Werkstückumfangsfläche 38 handelt es sich insbesondere um die Lagerfläche eines Hublagers der Kurbelwelle.The
Während der Bearbeitung des Werkstücks 12 rotiert dieses um die Werkstückachse 26. Dabei bewegt sich die Werkstückumfangsfläche 38 dem Abstand der Achsen 40 und 26 entsprechend kreisförmig um die Werkstückachse 26. Der vorstehend beschriebenen Drehbewegung wird mittels des Oszillationsantriebs 32 eine in
Da die Werkstückumfangsfläche 38 sich wie vorstehend erläutert kreisförmig um die Werkstückachse 26 herumbewegt, ist es erforderlich, dass auch das Finishwerkzeug 22 (gegebenenfalls gemeinsam mit der Bandführung 23) und somit die Andrückeinrichtung 20 dieser Bewegung der Werkstückumfangsfläche 38 folgen können. Daher weist die Lagereinrichtung 18 zur Lagerung der Andrückeinrichtung 20 an dem Gestell 14 zwei Freiheitsgrade auf, welche eine Bewegung der Andrückeinrichtung 20 innerhalb einer zu der Werkstückachse 26 senkrechten Ebene ermöglicht.Since the workpiece
Die Lagereinrichtung 18 umfasst ein Schwenkteil 44, welches mittels eines Schwenklagers 46 um eine Schwenkachse 48 schwenkbar an dem Gestellteil 16 gehalten ist. Die Schwenkachse 48 erstreckt sich parallel zu der Werkstückachse 26.The bearing
Das Schwenkteil 44 dient zur Anordnung mindestens einer Linearführung 50, mittels welcher ein Lagerteil 52 entlang einer Führungsachse 54 der Linearführung 50 verschiebbar relativ zu dem Schwenkteil 44 gelagert ist.The pivoting
Das Lagerteil 52 erstreckt sich im Wesentlichen innerhalb einer senkrecht zu der Werkstückachse 26 verlaufenden Ebene. Das Lagerteil 52 weist eine Durchbrechung 56 auf, welche von dem Schwenklager 46 durchsetzt ist.The bearing
Das Lagerteil 52 weist ein dem Werkstück 12 zugewandtes Lagerteilende 58 zur Anordnung der Andrückeinrichtung 20 auf.The bearing
Die Andrückeinrichtung 20 umfasst mindestens ein Andrückelement 60, vorzugsweise zwei Andrückelemente 60, das oder die beispielsweise in Form von Zangenarmen 62 ausgebildet ist oder sind. Die Zangenarme 62 sind relativ zu dem Lagerteil 52 um Andrückschwenkachsen 64 verschwenkbar. Die Andrückschwenkachsen 64 verlaufen parallel zu der Schwenkachse 48 des Schwenkteils 44.The
Die Zangenarme 62 weisen an ihrem dem Werkstück 12 zugewandten Ende Andrückabschnitte 66 auf, welche insbesondere schalenförmig ausgebildet sind, sodass ein als Finishband ausgebildetes Finishwerkzeug 22 entlang eines Teilumfangs der Werkstückumfangsfläche 38 gegen diese angedrückt werden kann.The
Zur Erzeugung einer Andrückkraft umfasst die Andrückeinrichtung 20 einen Andrückantrieb 68, welcher die Andrückelemente 60 mit einer Andrückkraft beaufschlagt. Der Andrückantrieb 68 ist beispielsweise in Form einer Hydraulikeinheit 70 ausgebildet, welche die Andrückelemente 60 mit Andrückkräften 72 beaufschlagt.To generate a pressing force, the
Beispielsweise sind der Andrückantrieb 68 und die Andrückabschnitte 66 auf bezogen auf die Andrückschwenkachsen 64 voneinander abgewandten Seiten der Andrückelemente 60 angeordnet. Auf diese Weise können voneinander abgewandte Druckkräfte 72 in einander zugewandte Andrückkräfte 74 umgeleitet werden.For example, the
Die Vorrichtung 10 umfasst eine zwischen dem Schwenkteil 44 und dem Lagerteil 52 wirkende Kraftbeaufschlagungseinrichtung 76 (vergleiche
Die Kraftbeaufschlagungseinrichtung 76 umfasst mindestens eine Zylinder-/Kolbeinheit 78, beispielsweise zwei zueinander parallel angeordnete Zylinder-/Kolbeinheiten 78. Die Einheiten 78 umfassen jeweils einen Kolben 80, welcher jeweils über eine Kolbenstange 82 unbewegbar mit dem Lagerteil 52 verbunden ist.The
Die Kolben 80 sind in fest mit dem Schwenkteil 44 verbundenen Zylindern 84 gleitend gelagert. Die Kolben 80 unterteilen die Zylinder 84 in voneinander getrennte Innenräume, nämlich einen ersten Innenraum 86 und einen zweiten Innenraum 88.The
Die Innenräume 86, 88 sind jeweils mit einem druckbeaufschlagten Gas gefüllt und bilden jeweils in entgegengesetzten Richtungen aufladbare und entladbare Energiespeicher 90.The
In
Durch den zwischen den Andrückabschnitten 66 und der Werkstückumfangsfläche 38 wirkenden Formschluss bewegt sich im Zuge der Drehung des Werkstücks 12 die Andrückeinrichtung 20 in vertikaler Richtung nach unten und gleichzeitig in horizontaler Richtung von der Werkstückachse 26 weg. Die horizontale Bewegung der Andrückeinrichtung 20 bewirkt eine entsprechende horizontale Verschiebung des Lagerteils 52 relativ zu dem Schwenkteil 44. Die vertikale Bewegung der Andrückeinrichtung 20 bewirkt eine Verschwenkung des Lagerteils 52 und des Schwenkteils 44 um die Schwenkachse 48.As a result of the positive locking acting between the
Durch die horizontale Verschiebung des Lagerteils 52 verändert sich die Position der Kolben 80 relativ zu den Zylindern 84. Insbesondere wird das in den zweiten Innenräumen 88 vorhandene Gas komprimiert, sodass während der Bewegung des Lagerteils 52 aus der Ausgangslage (
In
Ausgehend von der in
Bei einer Weiterbildung der Vorrichtung 10 ist eine Einrichtung 92 zur Erfassung der Lage des Lagerteils 52 relativ zu dem Schwenkteil 44 vorgesehen (vergleiche
Bei einer in
Bei einer in
Bei den in den
Die Innenräume 86, 88, die Leitungen 102 und die Zusatzvolumina sind vorzugsweise mit einer Flüssigkeit gefüllt. Diese Anordnung hat den Vorteil, dass die Flüssigkeit zur Kraftübertragung in einen Bereich außerhalb des Lagerteils 52 genutzt werden kann. Daher können besonders kompakte Zylinder-/Kolbeneinheiten 78 eingesetzt werden.The
Die Zusatzvolumina 104 sind mittels eines Abschlusselements 106 in Form einer Membran (
Bei einer Bewegung des Lagerteils 52 der Ausführungsformen gemäß
In
Die Proportionalventile 116 sind beispielsweise mittels Elektromagneten angesteuert. Für eine Erhöhung des Drucks in den jeweiligen Innenräumen 86, 88 genügt ein öffnendes Ansteuern der Proportionalventile 116. Falls in den Innenräumen 86, 88 Druck abgebaut werden soll, wird ein Zusatzventil 120 betätigt, welches einen Steuerdruck auf die Rückschlagventile 118 ausübt, sodass der Druck in den Innenräumen 86, 88 und gegebenenfalls in den Zusatzvolumina 104 reduziert werden kann.The
Bei den in den
Bei einer vorteilhaften Weiterbildung gemäß
Eine solche Steuerung ermöglicht es beispielsweise, in den
Bei Verwendung eines einfachen Schaltventils für das Ventil 122 kann beispielsweise ein in
Bei Verwendung eines Proportionalventils für das Ventil 122 sind auch in den
Die erfindungsgemäße Vorrichtung ermöglicht eine Vergleichmäßigung des zum Drehantrieb des Werkstücks 12 von der Drehantriebseinrichtung 24 bereitgestellten Antriebsmoments. In
Claims (18)
- A device (10) for the precision machining of a peripheral workpiece surface (38) arranged eccentrically related to a workpiece axis (26) of a workpiece (12), in particular that of a pin bearing of a crankshaft, with its rotary drive device (24) for the rotary drive of a workpiece (12) about the workpiece axis (26), with a pressing unit (20) for pressing a precision machining tool against the peripheral workpiece surface (38) and with a mounting device (18) for mounting the pressing unit (20) on a frame (14), characterised in that a force application device (76) is provided which exerts braking and/or acceleration forces on the bearing part (52) of the mounting device (18) that moves backwards and forwards between two reversible positions due to the rotation of the workpiece (12).
- The device (10) according to Claim 1, characterised in that, in at least in one of the reversible positions of the bearing part (52), the force application device (76) exerts an acceleration force on the bearing part that is directed in the direction of the other reversible position.
- The device (10) according to any one of the preceding claims, characterised in that, in at least each of the two reversible positions of the bearing part (52), the force application device (76) exerts an acceleration force on the bearing part (52) that is directed in the direction of the other reversible position.
- The device (10), according to any of the preceding claims, characterised in that the force application device (76) loads the bearing part (52) with braking and/or acceleration forces when the bearing part (52) is in an intermediate position arranged between the reversible positions.
- The device (10) according to any one of the preceding claims, characterised in that the force application device (76) has an energy storage device (90) which can be loaded in the curse of the movement of the bearing part (52) from a first reversible position to a second reversible position, and can be unloaded in the opposite direction.
- The device (10) according to Claim 5, characterised in that the energy storage device (90) comprises mechanically or pneumatically operating spring elements (100, 110).
- The device (10) according to any one of the preceding claims, characterised in that the force application device (76) comprises at least one cylinder/piston unit (78).
- The device (10) according to Claim 7, characterised that the interior space (86, 88) of a cylinder (84) of the cylinder/piston unit (78) is connected in a fluidly active manner to an additional volume (104).
- The device (10) according to Claim 7 or 8, characterised by a supply device (112) for pressurising the inner space (86, 88) of a cylinder (84) and/or an additional volume (104) connected to the inner space (86, 88), with a presettable, in particular variable fluid pressure.
- The device (10) according to any one of the preceding claims, characterised by a control device (124) for controlling the amount and/or the direction and/or the development in time of the braking and/or acceleration forces acting on the bearing part (52).
- The device (10) according to any one of the preceding claims, characterised by a device (92) for recording the position of the bearing part (52).
- The device (10) according to any one of the preceding claims, characterised in that the bearing part (52) is guided on a linear guide (50).
- The device (10) according to Claim 12, characterised in that the linear guide (50) is swivelled by means of a swivel part (44) relative to the frame (14).
- The device (10) according to Claim 12 or 13, characterised in that the linear guide (50) is arranged on a slide which is mounted displaceably on the frame (14) in a direction transverse, and in particular perpendicular, to the guide axis (54) of the linear guide (50).
- The device (10) according to Claim 13 or 14, characterised in that a further force application device is provided to compensate for quantity related forces of inertia which are generated due to a movement of the bearing part (52) about a swivel axis (48) and/or due to the movement of the bearing part (52) in a direction transverse to the guide axis (54) of the linear guide (50).
- The device (10) according to any one of the preceding claims, characterised in that the bearing part (52) is moveable along an axis that is vertical in relation to the direction of the force of gravity, in that a compensating device is provided which generates at least proportionately a retention force acting vertically upwards, which force, in terms of quantity, is equal to the effective weight of the pressing device (20), the bearing part (52) and the precision machining tool, and/or in that the force application device (76) at least proportionately generates such a retention force.
- The device (10) according to any one of the preceding claims, characterised in that the precision machining tool is a finishing tool (22) for the finish machining of the circumferential workpiece surface (38).
- The device (10) according to any one of the preceding claims, characterised by an oscillation drive (32) for loading the workpiece (12) with an oscillation movement parallel with the workpiece axis (26).
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12152051.4A EP2617522B1 (en) | 2012-01-23 | 2012-01-23 | Device for finely processing a peripheral area of the workpiece fixed in an eccentric manner to a peripheral area of a workpiece |
US13/737,585 US9114497B2 (en) | 2012-01-23 | 2013-01-09 | Device for fine-machining a peripheral workpiece surface located eccentrically in relation to a workpiece axis of a workpiece |
KR1020130006152A KR101583395B1 (en) | 2012-01-23 | 2013-01-18 | Apparatus for finely processing surrounding surface of workpiece eccentrically disposed with respect to workpiece axis of workpiece |
CN201310021817.2A CN103213042B (en) | 2012-01-23 | 2013-01-21 | For the accurately machined equipment of workpiece ring side face to the axis of workpiece eccentric setting about workpiece |
BR102013001761-2A BR102013001761B1 (en) | 2012-01-23 | 2013-01-23 | DEVICE FOR FINE MACHINING OF THE CIRCUMFERENTIAL FACE OF A WORKED PART, ECCENTRICLY DISPOSED IN RELATION TO THE AXIS OF THE PART |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12152051.4A EP2617522B1 (en) | 2012-01-23 | 2012-01-23 | Device for finely processing a peripheral area of the workpiece fixed in an eccentric manner to a peripheral area of a workpiece |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2617522A1 EP2617522A1 (en) | 2013-07-24 |
EP2617522B1 true EP2617522B1 (en) | 2014-01-15 |
Family
ID=45655184
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12152051.4A Revoked EP2617522B1 (en) | 2012-01-23 | 2012-01-23 | Device for finely processing a peripheral area of the workpiece fixed in an eccentric manner to a peripheral area of a workpiece |
Country Status (5)
Country | Link |
---|---|
US (1) | US9114497B2 (en) |
EP (1) | EP2617522B1 (en) |
KR (1) | KR101583395B1 (en) |
CN (1) | CN103213042B (en) |
BR (1) | BR102013001761B1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3135433A2 (en) | 2015-08-27 | 2017-03-01 | Supfina Grieshaber GmbH & Co. KG | Surface processing unit, machine tool and method of operating |
DE102017109589A1 (en) * | 2017-05-04 | 2018-11-08 | Supfina Grieshaber Gmbh & Co. Kg | Machine tool for fine machining workpiece surfaces |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2769806B1 (en) | 2013-02-21 | 2014-12-17 | Supfina Grieshaber GmbH & Co. KG | Device and system for finishing a workpiece in the form of a crankshaft or a camshaft |
EP2823934B1 (en) | 2013-07-09 | 2015-02-18 | Supfina Grieshaber GmbH & Co. KG | Device for finishing a peripheral area of a workpiece and method for operating the device |
WO2015124204A1 (en) * | 2014-02-21 | 2015-08-27 | Supfina Grieshaber Gmbh & Co. Kg | Finishing device and method for machining shaft axial bearings |
CN104084865A (en) * | 2014-07-14 | 2014-10-08 | 中船动力有限公司 | Polishing device and method for diesel engine crankshaft |
CN104385099A (en) * | 2014-11-19 | 2015-03-04 | 辽宁五一八内燃机配件有限公司 | Crankshaft shaft neck grinding device |
US9987717B2 (en) | 2016-02-24 | 2018-06-05 | Supfina Grieshaber Gmbh & Co. Kg | Finishing device |
CN108381397B (en) * | 2018-03-03 | 2021-03-02 | 北京工业大学 | Contact pressure detection system for abrasive belt polishing machine |
CN113858017B (en) * | 2021-09-02 | 2022-09-16 | 广东斯坦德流体系统有限公司 | Profiling rotor polishing machine |
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US1715550A (en) * | 1927-06-13 | 1929-06-04 | Heald Machine Co | Grinding machine |
DE3008606A1 (en) | 1980-03-06 | 1981-09-10 | Peter 7442 Neuffen Nagel | Crank pin finishing unit - has honing tool carrier held by guide shoes on crankpin whilst crankshaft is rotated and tool pressurised |
US4580368A (en) * | 1982-11-30 | 1986-04-08 | Energy Adaptive Grinding, Inc. | Centerless and center-type grinding systems |
US4712332A (en) * | 1982-11-30 | 1987-12-15 | Energy Adaptive Grinding, Inc. | Centerless and center-type grinding system |
US4580370A (en) * | 1982-11-30 | 1986-04-08 | Energy Adaptive Grinding, Inc. | Centerless and center-type grinding systems |
US4507896A (en) * | 1982-11-30 | 1985-04-02 | Energy Adaptive Grinding, Inc. | Centerless grinding systems |
US5142827A (en) * | 1990-10-05 | 1992-09-01 | J. D. Phillips Corporation | Crankpin grinder and method |
DE29521527U1 (en) * | 1995-08-26 | 1997-06-26 | NAXOS-UNION Schleifmittel- und Schleifmaschinenfabrik AG i.K., 63225 Langen | Grinding machine, in particular for grinding cam shapes or eccentrically round seats |
US5951377A (en) | 1996-08-01 | 1999-09-14 | Radtec, Inc. | Microfinishing machine |
CN2287070Y (en) * | 1997-06-19 | 1998-08-05 | 上海浦东汉华科技工程公司 | Grinding apparatus for crankshaft necks |
DE10342134B4 (en) * | 2003-09-12 | 2009-09-03 | Thielenhaus Technologies Gmbh | Method and device for finishing crankshafts and camshafts |
CN101116944B (en) * | 2007-08-24 | 2010-06-09 | 湖南大学 | Servo autotracking support for bent axle grinding |
DE102007059926A1 (en) | 2007-12-04 | 2009-06-10 | Nagel Maschinen- Und Werkzeugfabrik Gmbh | Apparatus for finish machining peripheral surfaces of substantially rotationally symmetrical workpiece sections on wave-shaped workpieces |
DE102010035147B4 (en) * | 2010-08-23 | 2016-07-28 | Jenoptik Industrial Metrology Germany Gmbh | measuring device |
CN201950540U (en) * | 2010-12-21 | 2011-08-31 | 上海机床厂有限公司 | Follow-up supporting device for crankshaft machining |
-
2012
- 2012-01-23 EP EP12152051.4A patent/EP2617522B1/en not_active Revoked
-
2013
- 2013-01-09 US US13/737,585 patent/US9114497B2/en active Active
- 2013-01-18 KR KR1020130006152A patent/KR101583395B1/en active IP Right Grant
- 2013-01-21 CN CN201310021817.2A patent/CN103213042B/en active Active
- 2013-01-23 BR BR102013001761-2A patent/BR102013001761B1/en active IP Right Grant
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3135433A2 (en) | 2015-08-27 | 2017-03-01 | Supfina Grieshaber GmbH & Co. KG | Surface processing unit, machine tool and method of operating |
DE102015216357A1 (en) | 2015-08-27 | 2017-03-02 | Supfina Grieshaber Gmbh & Co. Kg | Peripheral surface processing unit, machine tool and method of operation |
DE102017109589A1 (en) * | 2017-05-04 | 2018-11-08 | Supfina Grieshaber Gmbh & Co. Kg | Machine tool for fine machining workpiece surfaces |
DE102017109589B4 (en) | 2017-05-04 | 2018-12-06 | Supfina Grieshaber Gmbh & Co. Kg | Machine tool for fine machining workpiece surfaces |
Also Published As
Publication number | Publication date |
---|---|
KR101583395B1 (en) | 2016-01-07 |
KR20130086172A (en) | 2013-07-31 |
US9114497B2 (en) | 2015-08-25 |
BR102013001761B1 (en) | 2022-08-09 |
CN103213042B (en) | 2016-01-20 |
US20130189909A1 (en) | 2013-07-25 |
CN103213042A (en) | 2013-07-24 |
EP2617522A1 (en) | 2013-07-24 |
BR102013001761A2 (en) | 2015-05-12 |
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