EP2591686B1 - Filter production device for the tobacco processing industry - Google Patents
Filter production device for the tobacco processing industry Download PDFInfo
- Publication number
- EP2591686B1 EP2591686B1 EP12185903.7A EP12185903A EP2591686B1 EP 2591686 B1 EP2591686 B1 EP 2591686B1 EP 12185903 A EP12185903 A EP 12185903A EP 2591686 B1 EP2591686 B1 EP 2591686B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- filter
- processing unit
- supply unit
- unit
- process unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000012545 processing Methods 0.000 title claims description 44
- 238000004519 manufacturing process Methods 0.000 title claims description 43
- 241000208125 Nicotiana Species 0.000 title claims description 5
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims description 5
- 238000002360 preparation method Methods 0.000 claims description 19
- 238000005192 partition Methods 0.000 claims description 8
- 238000012546 transfer Methods 0.000 claims description 7
- 239000002826 coolant Substances 0.000 claims description 4
- 230000000284 resting effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 162
- 230000008569 process Effects 0.000 description 160
- 238000003780 insertion Methods 0.000 description 51
- 230000037431 insertion Effects 0.000 description 51
- 239000000463 material Substances 0.000 description 27
- 239000008187 granular material Substances 0.000 description 5
- 239000002775 capsule Substances 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- URAYPUMNDPQOKB-UHFFFAOYSA-N triacetin Chemical compound CC(=O)OCC(OC(C)=O)COC(C)=O URAYPUMNDPQOKB-UHFFFAOYSA-N 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 230000003750 conditioning effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 235000013773 glyceryl triacetate Nutrition 0.000 description 2
- 239000001087 glyceryl triacetate Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229960002622 triacetin Drugs 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
- 210000002105 tongue Anatomy 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000004148 unit process Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/027—Multiple line manufacturing devices
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/47—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces
- A24C5/478—Transport means for filter- or cigarette-rods in view of their assembling
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0275—Manufacture of tobacco smoke filters for filters with special features
- A24D3/0287—Manufacture of tobacco smoke filters for filters with special features for composite filters
Definitions
- the invention relates to a filter manufacturing machine of the tobacco processing industry comprising a filter rod machine and a filter tow preparation machine or a filter segment assembling machine for multi-segment filters.
- Filter manufacturing machines are well known.
- this describes EP 1 625 799 B1 a filter manufacturing machine of the tobacco processing industry, in which a filter rod machine and a filter tow preparation machine are connected to each other to provide the filter manufacturing machine as a whole.
- filter tow is withdrawn from a filter towball, processed in the filter preparation machine, for example, stretched and sprayed with triacetin, to be subsequently transferred to the filter rod machine and there to form a filter strand, which is for example coated with a wrapping material.
- corresponding filter rods from the filter strand cut to length.
- Filter production machines are also known by means of which multi-segment filters can be produced.
- filter segments are assembled, which are promoted in the compilation queraxial and then transferred with a transfer device in a longitudinal axial conveying movement be transferred to a strand of a stranding machine.
- the strand is then guided in the longitudinal axial conveying direction and wrapped with a wrapping material in order subsequently to cut off corresponding filter rods.
- the multi-segment filter production according to EP 1 427 299 B1 is very flexible, which in the filter manufacturing machine according to the EP 1 625 799 B1 only conditionally.
- a Filterherstellmaschine the A tobacco processing industry comprising a filter rod machine and a filter tow preparation machine or filter segment assembling machine for multi-segment filters, wherein an insertion device is provided mounted between the filter rod machine and the filter tow preparation machine or the filter strand assembling machine and the filter segment assembling machine, wherein the insertion device comprises a supply unit and a filter unit Process unit includes, wherein the process unit is detachably connectable to the supply unit.
- the filter production is even more flexible than before possible, since the filter material can be edited very variably or processed by the insertion device.
- various processing or conditioning processes can also be provided, whereby a different type of processing or processing is made possible by exchanging the respective process unit with another process unit. In this case, it is also possible to change very quickly from one filter type production to another type of filter type, as a result of which the filter change can be designed very efficiently.
- an insertion device may be provided between the filter wire preparation machine and the filter rod machine having a processing unit which introduces a flavored thread in the longitudinal axial conveying direction of the filter tow material into the filter cloth material ,
- a process unit can be introduced which comprises a capsule insert. Then only the process unit needs to be replaced.
- the supply unit may remain between the filter rod machine and the filter fabric preparation machine. What exact measures in this exchange of the process unit are to be made, will be described in more detail below.
- an insertion device having a processing unit by means of which, for example, granules can be filled into a gap between filter segments which are longitudinally conveyed.
- longitudinal axial conveying means in particular, a delivery along a longitudinal axis of the filter to be produced.
- the filter rod machine is connected to the insertion device on one side of the insertion device and the filter tow preparation machine or the filter segment assembly machine is connected to the insertion device on the opposite side to the one side of the insertion device. It is thus preferably a linear arrangement of the elements of the filter rod machine, comprising in the conveying direction first the filter tow preparation machine or the Filtersegmentzusammenstellmaschine, then the insertion device and subsequently the filter rod machine.
- the filter production machine is particularly preferred if it has an operating side and a rear side, wherein the supply unit is aligned to the rear side and the process unit to the operating side.
- the operating side is opposite to the back.
- an exchange of the process unit is particularly easy, whereas the supply unit in the filter manufacturing machine can remain connected to the other machines.
- the supply unit is arranged in alignment with the rear side of the filter production machine.
- the process unit is arranged to the operating side in alignment with the operating side of the filter manufacturing machine.
- the process unit is exchangeable from the operating side with another process unit.
- the process unit of the supply unit and optionally arranged on the sides of the machines so downstream in the conveying direction filter rod machine and upstream arranged filter carving machine or the Filtersegmentzusammenstellmaschine be removed and pulled out to the operator side.
- the supply unit preferably provides interfaces for supplying the process unit, the interfaces having an electrical connection, a compressed air connection, a coolant connection and / or a control connection.
- the connection of the process unit with the supply unit is very efficient and fast, so that all desired processes are made possible with little effort, in particular, the corresponding assembly of the process unit is then very quickly possible.
- the process unit comprises electrical cables which are permanently arranged in the process unit, by means of which then electrical connections for the supply unit can be implemented quickly and easily. In this case, the corresponding cables can not be lost. Thus, the cables are always where they are needed. Accordingly compressed air hoses or a compressed air hose, a coolant connection and / or control technical connections, such as a bus system cable or safety-related connections can be provided, in particular the corresponding hoses or cables can be permanently stored in the process unit.
- the respective process unit is coded, so that when connecting the process unit via the tax technical connections or a tax technical connection, the coding can be sent to the machine control, so that the machine control can automatically provide an initialization process for the filter machine with this special process unit, so that automatically the processes that are possible with the process unit can be performed.
- the coding may alternatively or additionally provide for the supply unit to provide the correct supply to the process unit, for example to set a predefinable pressure, to send predefinable control signals and / or to provide predefinable voltages for supplying motors.
- the supply unit has received a cabinet.
- a complete cabinet which in particular also completely protected, i. is provided in particular with outer walls, a very secure connection option and a very secure interchangeability of the process unit or the process units is possible.
- a supplementary switch cabinet is accommodated in the process unit.
- the supplementary control cabinet is used to supply and control drives and actuators, which are accommodated in the process unit, with electrical voltage.
- pumps can be controlled via this.
- a sensor and / or a valve control can be controlled or supplied by the supplementary control cabinet.
- control cabinet which is included in the supply unit, usually takes over the communication with the filter manufacturing machine.
- the supplementary switch cabinet is arranged outstanding on the side opposite the operating side from the process unit.
- the supplementary control cabinet is in the assembled state, i. in the state in which the process unit is mounted with the supply unit, arranged or accessible on the back of the supply unit, so that, for example, electrical connections from the control cabinet to the supplementary control cabinet by an operator can be made very easily. This saves considerable time during assembly.
- the process unit is preferably provided or provided with means for processing a longitudinally axially conveyed filter strand or longitudinally axially conveyed filter segments.
- the process unit has a vertical partition that separates an operating area and a service area, it is possible to efficiently prevent the elements of the service area from becoming contaminated when the process unit is stored away from the filter-making machine.
- the partition wall is preferably arranged parallel to the rear side or operating side.
- a particularly simple and efficient adjustment of the process unit with the supply unit is possible if the supply unit has a horizontal base plate on which the process unit is arranged lying on top.
- the horizontal base plate of the supply unit and / or a horizontal base plate of the process unit on the side facing the other unit provided with an inclined plane which is in direct operative connection with a support element of the other unit.
- the immediate operative connection means, in particular, that during assembly and preferably also in the assembled state, the support element rests on the inclined plane, or this touches.
- slated plane may in particular also be understood a mounting lamp. This has the advantage of a simplified installation of the supply unit with the process unit.
- this serves in particular to lift, for example, a transport roller, for example, the process unit, which is used for easy transport of the process unit on the floor of a production hall, after assembly from the ground, so that an exact positioning of the process unit to the supply unit is possible.
- a transport roller for example, the process unit
- a guide rail is provided laterally on at least one side wall of the supply unit or the process unit.
- a receiving bolt is also possible, for example, for a receiving bolt to be provided on the supply unit at a location which is or is aligned with the process unit and is complementary in shape to a receiving trough of a process unit.
- this can also be provided the other way around, ie a receiving bolt can be provided on the process unit, specifically aligned or arranged to the supply unit, which then fits into a receptacle of the supply unit in the mounted state.
- An assembly of a process unit is particularly safe if at least one transfer device which can be attached to the supply unit and / or the process unit is provided for mounting the process unit to the supply unit, by means of which the process unit can be moved to the supply unit.
- These may be, for example, roller rails on which the process unit can be moved in the direction of the supply unit in a sliding manner, with corresponding guides preferably being provided.
- the process unit is at least for the operator side out.
- the supply unit and / or the process unit are designed as modules, wherein in particular the process unit is designed as a module.
- the process unit is preferably a module or the supply unit is a module.
- the filter manufacturing machine becomes even more variable when the process unit has a base frame, wherein at least one modular functional unit can be mounted or mounted on the base frame.
- a modular functional unit can be provided, which has filter plate conveying rollers mounted on a plate, supplemented by an embossing device with a subsequent drying section.
- Another modular functional unit may be a spray chamber mounted on a plate be.
- the mounting plates or functional plates are designed with a same width, so that they can be easily mounted one above the other on the base frame in a simple manner.
- the process unit is particularly simple and efficient if a uniform mounting grid dimension is provided for mounting the functional units on the base frame.
- a uniform mounting grid dimension for mounting the functional units on the base frame.
- a height-adjustable element for example a spindle, is preferably provided, which acts in each case on the function unit or mounting plate of the functional unit arranged at the bottom.
- the supply unit and / or the process unit are designed as interconnectable cabinets, a particularly rapid assembly of the insertion device in the Filterherstellmaschine is possible and in particular a fast assembly of the process unit to the supply unit and possibly the downstream and upstream machines possible.
- the process unit has an identification feature, in particular a coding, by means of which the supply unit provides for unambiguous recognition of the process unit and a corresponding activation of the process unit.
- an identification feature can be, for example, an RFID transponder which is provided in the process unit.
- a provided in the supply unit RFID reading device can then read according to the RFID transponder of the process unit and By means of this readout it can be precisely recognized which process unit is present.
- other recognition features may be provided, such as a bar code, which is detected by means of a camera, which is arranged for example in the supply unit, and is evaluated accordingly or other conventional coding.
- the respective functional units of the respective process unit are also each provided with a corresponding identification feature, such as an RFID transponder or a barcode or the like.
- the supply unit then knows which functions, which actuators, which valves, etc., are present in the process unit and can control them accordingly or supply them with the necessary voltages.
- an electromechanical contacting may also be provided as a distinguishing feature, for example by electrically conductive pins, which are arranged differently depending on the process unit and thus contact corresponding contact surfaces in the supply unit in the mounted state so as to provide a readout possibility or an exact assignment of the Process unit in the supply unit or in the stranding machine.
- two or more insertion devices which are then arranged corresponding to one behind the other and are all arranged between the Filtertowaufleungsmaschine or the Filtersegmentzusammenstellmaschine and the filter rod machine.
- the supply unit of the insertion device includes the elements that is necessary to supply the process unit or preferably each possible process unit, namely the supply of compressed air, the supply of electrical energy, the supply of electronics, or via a bus, the Supply of cooling liquid or a cooling medium and optionally further elements for supplying the process unit.
- the supply unit is preferably modular. This has for connection with the respective process units or the respective process unit corresponding connection or slots.
- the bus or the I / O interface is preferably coded, so that in particular the supply unit recognizes which process unit is connected to the supply unit and the correct initialization and supply software is started. Accordingly, the connection cables are arranged where they are needed, namely preferably at the corresponding interfaces of the process unit. Alternatively, the cables can also be provided in or on the control cabinet. In this case, however, if necessary, many cables would have to be provided in order to be able to supply all possible process units. The then each unused cables are stored appropriately secured in or on the cabinet.
- a control cabinet in the context of the invention comprises elements for power supply for the safety technology, corresponding control units, a bus system, a connection to the machine control and possibly also elements for a water cooling or a control device for a cooling device or a compressed air control device.
- the proposed cabinet is preferably provided closable in the supply unit.
- a process unit can also be provided which exclusively continues to transport the filter material or the assembled filter segments longitudinally without any further processing or editing happens.
- the insertion of capsules may be mentioned, or the threading of a thread in Filtertow.
- corresponding coils and changing devices can be integrated into the process unit. It can be interspersed with carbon granules.
- the filter tow can be dyed or flavored.
- another wrapping paper can be wrapped around the filter material to provide two wrapping materials at the end of the filter strand or cut-to-length filter.
- At least two insertion devices are arranged one behind the other in the conveying direction of a filter strand to be conveyed in the filter rod machine.
- a supply unit or a process unit is provided for use in a filter production machine according to the invention.
- Fig. 1 shows a schematic plan view of a filter manufacturing machine according to the invention, wherein in the conveying direction 100, a filter tow preparation machine 20, a slide-in device 30 and then a filter rod machine 40 are arranged one behind the other.
- the arrangement is in this embodiment consecutively aligned or behind one another in a line.
- filter tow preparation machine 20 filter tow which is drawn off from a filter towbale 10 is prepared, for example stretched, pulled apart and sprayed with triacetin, in order subsequently to be transferred through an inlet funnel 41 of the filter rod machine 40, which is then followed by a formatting device 42.
- device 30 further processing steps can now be made. It is also possible to carry out processing steps on the filter tow. These are explained below.
- a flavored yarn ie, an aroma yarn 33, which is directed via a roller 34, is introduced into the filter tow 11 in order to provide, for example, a specific flavor of the cut filter rods.
- These processing or conditioning processes take place in the process unit 32 of the insertion device 30.
- the process unit 32 is arranged flush with the operating side 21, wherein the flush with the other machines, namely in this case, the filter tow preparation machine 20 and / or the filter rod machine 40 is provided.
- a supply unit 31 is provided, by means of which, for example, the control of the rotation of the roller 34 and the power supply of the drive of the roller 34 is provided.
- a drive of a thread spindle that is not in Fig. 1 is shown to be provided to provide a corresponding supply of flavoring thread 33 to be processed. It may also be provided a thread changing station, by means of which a transition from one thread spindle to another thread spindle with a connection of an end piece is provided with an initial piece to allow automatic and uninterrupted operation.
- the filter rod device 40 is connected to the insertion device 30 at the first side 91 and the filter tow preparation machine 20 is connected to the insertion device 30 at the second side 92.
- the first side 91 and the second side 92 are opposite each other.
- the insertion device 30 serves to very efficiently and variably filter material and in this case the filter material to prepare or process, in particular on the usual functionalities further functionalities should also be possible.
- the process unit 32 can be removed with little effort and another process unit can be introduced.
- the supply unit 31 meanwhile remains mounted between the machines.
- another process unit 32 may be one in which liquid filled capsules are placed in a filter strand.
- an inlet funnel 41 which then the inlet funnel 41, like this one in Fig. 1 is provided in the Filterstrangstorystorystorystory abandoned.
- the in Fig. 1 provided inlet funnel 41 is then removed there.
- the format device 42 is then correspondingly extended so that it extends into the process unit 32.
- a treatment device, a processing device and / or a further device, such as a sub-format, in the insertion device and in particular the process unit be mounted and in another machine, such as the filter rod machine 40 and / or the filter tow preparation machine 20 or the Filtersegmentherstellmaschine 50 or rich protrude.
- Fig. 2 shows an alternative filter manufacturing machine according to the invention comprising a filter rod machine 40 and a filter segment assembly machine 50. Between these two machines 40 and 50, a slide-in device 30 is provided.
- Fig. 2 shows the Filterherstellmaschine in a schematic front view.
- filter segments are assembled in a transverse conveying method, ie a method in which the corresponding filter segments are conveyed transversely, in which case three different soft filter segments and two different hard filter segments are arranged longitudinally axially one behind the other in the assembled filter segments or groups of filter segments become.
- independent functional units which are designed as a module, are provided, in this case five units, with three soft element units 51, 53 and 55 being provided and two hard element units, namely 52 and 54.
- a power supply 56 for the independent functional units 51 to 55 is provided.
- the power supply 56 also supplies a transfer device 57, which is arranged on the last soft element unit 55.
- a turning drum 59 which converts the promotion of a transverse axial promotion in a longitudinal axial promotion and finally transfers the group of filter segments in an insertion drum 60, which emits the groups of filter segments in a longitudinally axially funded strand.
- the longitudinally axially conveyed strand has, for example, gaps and passes in the longitudinal axial conveying direction into the insertion device 30 and there specifically into the process unit 32.
- a sub-format 35 is provided which is U-shaped in cross-section is designed to guide and convey the transferred longitudinally axially conveyed groups of filter segments.
- a granulate filling device 38 is now provided, for example, by means of which granules, for example coal active filter granules, can be introduced into the gaps.
- a reel 36 with wrapping material 37 is provided in the insertion device 30, which serves for wrapping the filter material or the filter segments, which are conveyed as a strand.
- This filter material is for example as additional Enveloping material is provided, which is wrapped around the filter strand in addition to the usual filter wrapping material.
- the usual wrapping material which is not shown, is usually stored on a bobbin holder 43 of the filter rod machine in reels and correspondingly wound in the formatting device 42 around the filter strand.
- two wrapping materials are wrapped around the filter strand.
- Other functionalities may also be provided here.
- the dashed line between the turning drum 59 and the inserting drum 60 serves to illustrate that the conveyance of the filter segments from a transverse axial conveyance there into a longitudinal axial conveyance.
- Fig. 3 schematically shows in a three-dimensional representation of an insertion device 30 according to the invention with a supply unit 31 and a process unit 32.
- the insertion device 30 is in the form of two connected cabinet modules.
- Corresponding housings are provided which surround the supply unit 31 and the process unit 32.
- the housings have side walls 64 and 65 and a rear side, not shown, in the supply unit 31 and on the operating side 21, a protection 66 with a viewing window 67 is provided in the process unit 32.
- the protection 66 and the viewing window 67 may for example be designed as doors and in particular be swung.
- the supply unit 31 has a base plate 63 which extends below the process unit 32.
- the supply unit 31 is mounted on feet 61 on the ground.
- the process unit 32 has at its bottom rollers 62 for better transport in the assembled position, as in Fig. 3 is shown on.
- the supply unit 31 and the process unit 32 are fixed to each other on the mounting member 68.
- a very simple alignment of the process unit 32 with the supply unit 31 is possible because the relative heights to each other by the common base plate 63 need not be particularly adjusted.
- Fig. 4 shows the insertion device 30 from Fig. 3 in unmounted condition.
- firstly rolling grooves 70 and 70 'are provided, by means of which the process unit 32 can be moved away from the supply unit 31.
- roller rails 71 and 71 'are provided, which are tilted slightly to the position of the base plate 63 in order to provide a sloping ramp which slopes downwards in the direction of the supply unit 31. So that the process unit 32 does not move uncontrolled, corresponding brake elements are provided below the base plate of the process unit 32.
- the feet 61 'are provided slightly shorter than the feet 61.
- the roller rails 71 and 71 'are attached to the front side and the operating side of the base plate 63.
- the precipitation of the roller rails 71 and 71 ' is 1% to 2%.
- the deceleration of the process unit 32 may be provided for example by resilient plastic elements.
- Fig. 5a schematically shows a three-dimensional representation of the supply unit 31 Fig. 4 in which, however, a side wall 64 has been removed. It can be seen that a control cabinet 76 is provided in the supply unit 31, which provides corresponding connection bars 77, 77 'and 77 "for the safe connection of lines or cables.
- Fig. 5b shows schematically in a three-dimensional representation a process unit 32 in which a side wall 65 has been removed. It can be seen that the process unit 32 is divided into an operating area 74 and a service area 75. The separation is effected by a vertical partition wall 72.
- the other functional elements provided in the process unit 32 are not shown. These may be motors for driving drums or rollers, which may for example be mounted on the dividing wall 72 and extend into the supply area 75, the corresponding axis of rotation passing through the dividing wall 72 and then placing the drums or rollers in the operating area 74 are. It is also possible to provide a format device in the operating region 74, a granule feeding device, a yarn feeding device and a capsule-introducing device.
- the operating area 74 can also be used as a storage container, for example to receive bobbins or to receive a bobbin changer.
- a holder for the roller rails 71 and 71 ' may be provided so that they always remain in the process unit 32, thus enabling rapid assembly and disassembly.
- a flap may be provided in the respective side wall 65 or an upper cover.
- FIG. 6 schematically shows the supply of the process unit 32 by the supply unit 31 in a three-dimensional representation.
- the electrical cables for this purpose are identified by the reference numeral 83. These lead from the connecting rails 77, 77 'and 77 "to the drive terminals 78, 78' and 78". From the connection rails 77, 77 'and 77 "respectively lead electrical cables 83' into the control cabinet 76.
- a data cable 81 which allows an input / output connection between the process unit 32 and the supply unit 31.
- the data cable 81 leads into the electronic interface 80.
- a compressed air hose 82 is provided, which leads into a valve device 79.
- the valve device 79 can also be arranged in the supply unit 31, and then one or more compressed air hoses 82 can be guided into the process unit 32 by the valve device 79 become.
- the lines for the drives, the compressed air lines and the line for the machine control and the other lines are disconnected when changing the process unit 32.
- the separation point may be on or in the supply unit 31 or on or in the process unit 32. The lines then remain in the other unit.
- the opening 73 serves to carry out the filter strand or the filter material.
- rollers 71, 71 ' which are also shown in Figures 4 and 5b), mounted on corresponding rails mounted rollers.
- rollers are also mounted in the rolling grooves 70 and 70 '.
- Fig. 7 shows a further embodiment according to the invention an insertion device 30.
- This also has a supply unit 31 and a processing unit 32.
- the base plate 63 of the supply unit 31 is flush with the walls 64 of the supply unit 31.
- the process unit 32 supports rollers 62 whose height is adjustable.
- the feet 61 are adjusted in height to allow accurate adjustment of the insertion device 30.
- the process unit 32 has a base plate 63 'which is also flush with the side walls 65.
- the Verschutzept the process unit 32 are not shown. Of course, these can also be provided.
- FIGS. 8a) and 8b the supply unit 31 and the process unit 32 are shown separately from each other.
- a connection of the two units 31 and 32 takes place, for example via the mounting elements 68. This may be latching or screw or other connections.
- FIGS. 9a) and 9b show a corresponding supply unit 31 and a process unit 32 in a schematic three-dimensional representation, which together form an insertion device 30.
- the base plate 63 of the supply unit 31 is provided for receiving or supporting the process unit 32.
- There is a corresponding recess in the base plate 63 is provided which is complementary in shape to a below the base plate 63 'of the process unit 32 arranged plate and in Fig. 9b ) is not visible.
- There are corresponding fold-out transport rollers 84 provided on the process unit 32 and clamping rails 85, by means of which the protruding tongues of the base plate 63 can be clamped.
- the fold-out transport rollers 84 can be pivoted away during installation or assembly, so that the process unit 32 can lower to the supply unit 31.
- Fig. 10 shows a schematic three-dimensional representation of a further insertion device 30, in which the side walls 64 of the supply unit 31 extend into the process unit 32.
- the process unit 32 is thus integrated into the supply unit 31.
- the process unit 32 comprises a base plate 63 'and a vertical partition 72.
- a protection can still be provided.
- the process unit 32 is transported by means of a forklift 86 and lowered onto the base plate 63, and then the partition wall 72 is connected to the side walls 64 and the base plate 63 'is connected to the base plate 63.
- no further process elements or elements or means for processing or processing of the filter material or filter strand are shown.
- Fig. 11a shows schematically in three-dimensional representation of the supply unit Fig. 10 and Fig. 11b schematically shows in a three-dimensional representation of a process unit according to the invention, which is currently being transported and that of Fig. 10 equivalent.
- the base plate 63 'of the process unit 31 can be seen and a partition wall 72 mounted thereon.
- Fig. 12 schematically shows an insertion device according to the invention comprising a supply unit 31 and a process unit 32 in three-dimensional representation and in an exploded state.
- two handles 99 and rollers 62 are provided for ease of handling, by means of which the process unit 32 can be relatively easily rolled on the floor 96.
- a guide rail 93 is provided in a side wall of the supply unit 31.
- a matching groove is provided on the corresponding wall of the process unit 32, which is hidden here, that is not shown.
- an inclined plane 95 or a mounting lamp is provided for simplified and accurate installation, which again in more detail Fig. 13 is recognizable.
- the function of the mounting lamp is also related to Fig. 13 explained.
- one or more locating pins 94 are provided on the supply unit 31, which correspond with shape-complementary recesses or, for example, with retaining clips provided on the wall or walls of the process unit 32.
- a supplementary switch cabinet 87 which can control or drive special functions of the process unit 32.
- a motor drive 105 for a pump 108 by means of which, for example, water is pumped from the water tank 89 into a spraying device 107, are driven by the supplementary control cabinet 87.
- the supplemental switch cabinet 87 is mounted on a support frame 88 and out of the process unit 32 to the rear, i. towards the back 22, outstanding. In the assembled state, the supplementary switch cabinet 87 is then located on the rear side 22 of the supply unit 31. This has the enormous advantage that an operator from the back 22 forth easily and without much effort, the electrical connections between a base cabinet or a cabinet that in the supply unit 31 is provided, and can provide the supplementary switch cabinet 87.
- Fig. 13 schematically shows a section of an insertion device according to the invention in section, in the assembled state.
- the process unit 32 is connected to the supply unit 31 in such a manner that the base plate 63 'of the process unit 32 above the base plate 63 of the supply unit 31 is located.
- the mounting direction 90 is shown.
- the inclined plane which can also be understood as a mounting lamp, is configured such that it has a lower support height toward the operating side 21 than in the mounting direction 90.
- the inclined plane 95 can be formed from a material which generates a low frictional resistance.
- the support element 97 will preferably be made of a material with little friction with the material of the inclined plane 95 in order to simplify assembly and disassembly.
- a metal is suitable.
- the support element 97 is then on the inclined plane 95.
- Fig. 14 schematically shows a further version of a process unit 32 according to the invention in three-dimensional representation.
- a mounting frame 101 is provided, which provides a uniform mounting grid dimension.
- bores or screw holes are provided in the base frame 101, which have uniform distances, for example 4.5 cm, over the entire vertical extent of the base frame, which makes up the process unit 32.
- On the base frame mounting plates are mounted or functional plates 103, 103 'are mounted, which represent the corresponding modular functional units.
- the top in Fig. 14 illustrated functional plate 103 or modular functional unit comprises three pulleys for filter tow and also schematically indicated an embossing device 105, by means of a wrapping material strip can be embossed.
- a drying device 106 is provided.
- Another functional unit or a further functional plate 103 ' is below the first functional plate 103 arranged and has, for example, a spraying device 107.
- a further functional plate or a further modular functional unit can be received and mounted, such as, for example, a wrapping material strip feeding functional unit.
- a threaded spindle 102 is provided by means of which the height of the functional plates 103, 103' can be adjusted.
- the insertion device is arranged in a region which lies between a filter fabric preparation machine or a filter segment assembly machine and a filter rod machine.
- the filter material or the filter strand is conveyed longitudinally.
- One or more insertion devices can be provided one behind the other in the conveying direction which are divided into two units each, namely a supply unit which remains at the position between the corresponding machines even with changing functions which the insertion device is to fulfill, and a second unit, namely the process unit, which can be exchanged. This is done very efficiently and quickly, so that in particular cost-effective smaller batches of different filters can be produced.
- the insertion device 30 or the insertion devices 30 and therefore also the respective process unit 32 can be designed both for single-strand machines and for multi-strand machines.
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Description
Die Erfindung betrifft eine Filterherstellmaschine der Tabak verarbeitenden Industrie mit einer Filterstrangmaschine und einer Filtertowaufbereitungsmaschine oder einer Filtersegmentzusammenstellmaschine für Multisegmentfilter.The invention relates to a filter manufacturing machine of the tobacco processing industry comprising a filter rod machine and a filter tow preparation machine or a filter segment assembling machine for multi-segment filters.
Filterherstellmaschinen sind hinlänglich bekannt. Beispielsweise beschreibt die
Es sind ferner Filterherstellmaschinen bekannt, mittels derer Multisegmentfilter hergestellt werden können. Hierzu sei beispielsweise auf die
Aus
Es ist somit Aufgabe der vorliegenden Erfindung, bekannte Filterherstellmaschinen noch flexibler zu gestalten, wobei schnell die Herstellung von einer Filtersorte auf eine andere Filtersorte umgestellt werden kann.It is therefore an object of the present invention to make known Filterherstellmaschinen even more flexible, with the production of one type of filter can be quickly changed to another type of filter.
Gelöst wird diese Aufgabe durch eine Filterherstellmaschine der Tabak verarbeitenden Industrie mit einer Filterstrangmaschine und einer Filtertowaufbereitungsmaschine oder einer Filtersegmentzusammenstellmaschine für Multisegmentfilter, wobei eine Einschubvorrichtung vorgesehen ist, die zwischen die Filterstrangmaschine und die Filtertowaufbereitungsmaschine oder die Filterstrangmaschine und die Filtersegmentzusammenstellmaschine montiert ist, wobei die Einschubvorrichtung eine Versorgungseinheit und eine Prozesseinheit umfasst, wobei die Prozesseinheit lösbar verbindbar mit der Versorgungseinheit ist.This problem is solved by a Filterherstellmaschine the A tobacco processing industry comprising a filter rod machine and a filter tow preparation machine or filter segment assembling machine for multi-segment filters, wherein an insertion device is provided mounted between the filter rod machine and the filter tow preparation machine or the filter strand assembling machine and the filter segment assembling machine, wherein the insertion device comprises a supply unit and a filter unit Process unit includes, wherein the process unit is detachably connectable to the supply unit.
Durch diese erfinderische Maßnahme ist die Filterherstellung noch flexibler als bisher möglich, da durch die Einschubvorrichtung das Filtermaterial sehr variabel bearbeitet bzw. aufbereitet werden kann. Durch Vorsehen einer Einschubvorrichtung können auch verschiedene Bearbeitungs- bzw. Aufbereitungsprozesse vorgesehen werden, wobei durch Austauschen der jeweiligen Prozesseinheit durch eine andere Prozesseinheit eine andere Art der Aufbereitung bzw. Bearbeitung ermöglicht ist. Hierbei kann auch sehr schnell von einer Filterartherstellung zu einer weiteren Filterartherstellung gewechselt werden, wodurch der Filterwechsel sehr effizient gestaltet werden kann.By this innovative measure, the filter production is even more flexible than before possible, since the filter material can be edited very variably or processed by the insertion device. By providing a slide-in device, various processing or conditioning processes can also be provided, whereby a different type of processing or processing is made possible by exchanging the respective process unit with another process unit. In this case, it is also possible to change very quickly from one filter type production to another type of filter type, as a result of which the filter change can be designed very efficiently.
Beispielsweise kann bei der Herstellung von Filtern aus Filtertowmaterial, also bei einer Filterherstellmaschine umfassend eine Filterstrangmaschine und eine Filtertowaufbereitungsmaschine, zwischen der Filtertowaufbereitungsmaschine und der Filterstrangmaschine eine Einschubvorrichtung vorgesehen sein, die eine Prozesseinheit aufweist, die einen aromatisierten Faden in längsaxialer Förderrichtung des Filtertowmaterials in das Filtertowmaterial einbringt.For example, in the manufacture of filters made of filter tow material, that is to say in a filter manufacturing machine comprising a filter rod making machine and the filter rod processing machine, an insertion device may be provided between the filter wire preparation machine and the filter rod machine having a processing unit which introduces a flavored thread in the longitudinal axial conveying direction of the filter tow material into the filter cloth material ,
Um nun beispielsweise einen anderen Filter herzustellen, also einen Filter ohne Aromafaden, beispielsweise mit einem Filter aus Filtertow in den eine mit Flüssigkeit gefüllte Kapsel eingebracht ist, kann eine Prozesseinheit eingebracht werden, die einen Kapseleinleger umfasst. Es muss dann nur die Prozesseinheit ausgetauscht werden. Die Versorgungseinheit kann zwischen der Filterstrangmaschine und der Filtertowaufbereitungsmaschine verbleiben. Welche genauen Maßnahmen bei diesem Austausch der Prozesseinheit vorzunehmen sind, wird im Folgenden noch näher beschrieben. An einer Filterherstellmaschine, die eine Filterstrangmaschine und eine Filtersegmentzusammenstellmaschine umfasst, kann eine Einschubvorrichtung vorgesehen sein, die eine Prozesseinheit aufweist, mittels der beispielsweise Granulat in eine Lücke zwischen Filtersegmente, die längsaxial gefördert werden, eingefüllt werden kann.For example, to produce another filter, ie a filter without flavor thread, for example with a filter made of filter tow into which a capsule filled with liquid is introduced, a process unit can be introduced which comprises a capsule insert. Then only the process unit needs to be replaced. The supply unit may remain between the filter rod machine and the filter fabric preparation machine. What exact measures in this exchange of the process unit are to be made, will be described in more detail below. At a filter manufacturing machine comprising a filter rod machine and a filter segment assembling machine, there may be provided an insertion device having a processing unit by means of which, for example, granules can be filled into a gap between filter segments which are longitudinally conveyed.
Längsaxial Fördern bedeutet im Rahmen der Erfindung insbesondere eine Förderung entlang einer Längsachse der herzustellenden Filter.In the context of the invention, longitudinal axial conveying means, in particular, a delivery along a longitudinal axis of the filter to be produced.
Vorzugsweise ist die Filterstrangmaschine auf einer Seite der Einschubvorrichtung mit der Einschubvorrichtung verbunden und die Filtertowaufbereitungsmaschine oder die Filtersegmentzusammenstellmaschine auf der gegenüberliegenden Seite zu der einen Seite der Einschubvorrichtung mit der Einschubvorrichtung verbunden. Es handelt sich somit vorzugsweise um eine lineare Anordnung der Elemente der Filterstrangmaschine, umfassend in Förderrichtung zunächst die Filtertowaufbereitungsmaschine bzw. die Filtersegmentzusammenstellmaschine, daran anschließend die Einschubvorrichtung und daran anschließend die Filterstrangmaschine.Preferably, the filter rod machine is connected to the insertion device on one side of the insertion device and the filter tow preparation machine or the filter segment assembly machine is connected to the insertion device on the opposite side to the one side of the insertion device. It is thus preferably a linear arrangement of the elements of the filter rod machine, comprising in the conveying direction first the filter tow preparation machine or the Filtersegmentzusammenstellmaschine, then the insertion device and subsequently the filter rod machine.
Besonders bevorzugt ist die Filterherstellmaschine dann, wenn diese eine Bedienseite und eine Rückseite aufweist, wobei die Versorgungseinheit zur Rückseite und die Prozesseinheit zur Bedienseite ausgerichtet sind. Die Bedienseite ist hierbei gegenüberliegend zur Rückseite. In diesem Fall ist ein Austausch der Prozesseinheit besonders einfach möglich, wohingegen die Versorgungseinheit in der Filterherstellmaschine mit den weiteren Maschinen verbunden bleiben kann. Insbesondere bevorzugt ist die Versorgungseinheit mit der Rückseite der Filterherstellmaschine fluchtend angeordnet. Ferner vorzugsweise ist die Prozesseinheit zur Bedienseite hin fluchtend mit der Bedienseite der Filterherstellmaschine angeordnet.The filter production machine is particularly preferred if it has an operating side and a rear side, wherein the supply unit is aligned to the rear side and the process unit to the operating side. The operating side is opposite to the back. In this case, an exchange of the process unit is particularly easy, whereas the supply unit in the filter manufacturing machine can remain connected to the other machines. Particularly preferably, the supply unit is arranged in alignment with the rear side of the filter production machine. Further Preferably, the process unit is arranged to the operating side in alignment with the operating side of the filter manufacturing machine.
Vorzugsweise ist die Prozesseinheit von der Bedienseite mit einer anderen Prozesseinheit austauschbar. Hierzu kann beispielsweise die Prozesseinheit von der Versorgungseinheit und gegebenenfalls den an den Seiten angeordneten Maschinen, also der in Förderrichtung stromabwärts angeordneten Filterstrangmaschine und stromaufwärts angeordneten Filtertowaufbereitungsmaschine bzw. der Filtersegmentzusammenstellmaschine gelöst werden und zur Bedienseite hin herausgezogen werden.Preferably, the process unit is exchangeable from the operating side with another process unit. For this purpose, for example, the process unit of the supply unit and optionally arranged on the sides of the machines, so downstream in the conveying direction filter rod machine and upstream arranged filter carving machine or the Filtersegmentzusammenstellmaschine be removed and pulled out to the operator side.
Vorzugsweise sieht die Versorgungseinheit Schnittstellen zur Versorgung der Prozesseinheit vor, wobei die Schnittstellen einen elektrischen Anschluss, einen Druckluftanschluss, einen Kühlmittelanschluss und/oder einen steuertechnischen Anschluss aufweisen. Hierdurch ist der Anschluss der Prozesseinheit mit der Versorgungseinheit sehr effizient und schnell möglich, so dass alle gewünschten Prozesse mit wenig Aufwand ermöglicht werden, insbesondere ist die entsprechende Montage der Prozesseinheit dann sehr schnell möglich. Hierzu kann es beispielsweise vorgesehen sein, dass die Prozesseinheit elektrische Kabel umfasst, die permanent in der Prozesseinheit angeordnet sind, mittels der dann elektrische Verbindungen für die Versorgungseinheit einfach und schnell realisierbar sind. In diesem Fall können auch die entsprechenden Kabel nicht verloren gehen. Damit sind die Kabel immer dort, wo sie benötigt werden. Entsprechend können Druckluftschläuche oder ein Druckluftschlauch, ein Kühlmittelanschluss und/oder steuertechnische Anschlüsse, wie beispielsweise ein Bussystemkabel oder sicherheitstechnische Anschlüsse vorgesehen sein, insbesondere die entsprechenden Schläuche bzw. Kabel können permanent in der Prozesseinheit gelagert vorliegen.The supply unit preferably provides interfaces for supplying the process unit, the interfaces having an electrical connection, a compressed air connection, a coolant connection and / or a control connection. As a result, the connection of the process unit with the supply unit is very efficient and fast, so that all desired processes are made possible with little effort, in particular, the corresponding assembly of the process unit is then very quickly possible. For this purpose, it can be provided, for example, that the process unit comprises electrical cables which are permanently arranged in the process unit, by means of which then electrical connections for the supply unit can be implemented quickly and easily. In this case, the corresponding cables can not be lost. Thus, the cables are always where they are needed. Accordingly compressed air hoses or a compressed air hose, a coolant connection and / or control technical connections, such as a bus system cable or safety-related connections can be provided, in particular the corresponding hoses or cables can be permanently stored in the process unit.
Vorzugsweise ist die jeweilige Prozesseinheit kodiert, so dass bei Verbindung der Prozesseinheit über die steuertechnischen Anschlüsse oder einen steuertechnischen Anschluss die Kodierung zur Maschinensteuerung gesendet werden kann, so dass die Maschinensteuerung automatisch einen Initialisierungsvorgang für die Filterherstellmaschine mit dieser speziellen Prozesseinheit vorsehen kann, so dass automatisch auch die Prozesse, die mit der Prozesseinheit möglich sind, durchgeführt werden können. Durch die Kodierung kann alternativ oder ergänzend vorgesehen sein, dass die Versorgungseinheit die richtige Versorgung der Prozesseinheit zur Verfügung stellt, beispielsweise einen vorgebbaren Druck einstellen, vorgebbare Steuersignale senden und/oder vorgebbare Spannungen zur Versorgung von Motoren bereitstellen.Preferably, the respective process unit is coded, so that when connecting the process unit via the tax technical connections or a tax technical connection, the coding can be sent to the machine control, so that the machine control can automatically provide an initialization process for the filter machine with this special process unit, so that automatically the processes that are possible with the process unit can be performed. The coding may alternatively or additionally provide for the supply unit to provide the correct supply to the process unit, for example to set a predefinable pressure, to send predefinable control signals and / or to provide predefinable voltages for supplying motors.
Vorzugsweise hat die Versorgungseinheit einen Schaltschrank aufgenommen. Durch Vorsehen eines kompletten Schaltschrankes, der insbesondere auch vollständig verschutzt, d.h. insbesondere mit Außenwänden versehen ist, ist eine sehr sichere Anschlussmöglichkeit und eine sehr sichere Austauschbarkeit der Prozesseinheit bzw. der Prozesseinheiten möglich.Preferably, the supply unit has received a cabinet. By providing a complete cabinet, which in particular also completely protected, i. is provided in particular with outer walls, a very secure connection option and a very secure interchangeability of the process unit or the process units is possible.
Vorzugsweise ist ein Ergänzungsschaltschrank in der Prozesseinheit aufgenommen. Der Ergänzungsschaltschrank dient dazu, Antriebe und Aktuatoren, die in der Prozesseinheit aufgenommen sind, mit elektrischer Spannung zu versorgen und entsprechend anzusteuern. Zudem können auch beispielsweise Pumpen hierüber angesteuert werden. Zudem kann eine Sensorik und/oder eine Ventilsteuerung von dem Ergänzungsschaltschrank gesteuert bzw. versorgt werden. Dieses hat den Vorteil, dass in dem Basisschaltschrank, d.h. dem Schaltschrank, der zur Versorgungseinheit zugeordnet ist, nur Basisfunktionalitäten gegeben sein müssen, wohingegen der Ergänzungsschaltschrank, der in der Prozesseinheit aufgenommen ist, speziell auf die vorzunehmenden Prozesse angepasst sein kann. Damit finden ausgehend von der Versorgungseinheit eine Steuerungsfunktion und eine Grundversorgung der Prozesseinheit an sich statt, wohingegen die Aktoren, Motoren, Ventile bzw. Ventilsteuerungen und/oder die Sensorik über den Ergänzungsschaltschrank angesteuert werden. Der Schaltschrank, der in der Versorgungseinheit aufgenommen ist, übernimmt üblicherweise die Kommunikation mit der Filterherstellmaschine.Preferably, a supplementary switch cabinet is accommodated in the process unit. The supplementary control cabinet is used to supply and control drives and actuators, which are accommodated in the process unit, with electrical voltage. In addition, for example, pumps can be controlled via this. In addition, a sensor and / or a valve control can be controlled or supplied by the supplementary control cabinet. This has the advantage that in the base cabinet, ie the control cabinet, which is assigned to the supply unit, only basic functionality must be given, whereas the supplementary control cabinet, which is included in the process unit, may be specially adapted to the processes to be carried out. Thus, starting from the supply unit, a control function and a basic supply of the process unit to take place, whereas the actuators, motors, valves or valve controls and / or the sensors are controlled via the supplementary cabinet. The control cabinet, which is included in the supply unit, usually takes over the communication with the filter manufacturing machine.
Besonders bevorzugt ist es, wenn der Ergänzungsschaltschrank auf der der Bedienseite gegenüberliegenden Seite aus der Prozesseinheit herausragend angeordnet ist. Insbesondere bevorzugt ist der Ergänzungsschaltschrank im montierten Zustand, d.h. in dem Zustand, in dem die Prozesseinheit mit der Versorgungseinheit montiert ist, auf der Rückseite der Versorgungseinheit angeordnet bzw. zugänglich, so dass beispielsweise elektrische Verbindungen von dem Schaltschrank zu dem Ergänzungsschaltschrank von einer Bedienperson sehr einfach vorgenommen werden können. Dieses spart bei der Montage erheblich Zeit.It is particularly preferred if the supplementary switch cabinet is arranged outstanding on the side opposite the operating side from the process unit. Particularly preferably, the supplementary control cabinet is in the assembled state, i. in the state in which the process unit is mounted with the supply unit, arranged or accessible on the back of the supply unit, so that, for example, electrical connections from the control cabinet to the supplementary control cabinet by an operator can be made very easily. This saves considerable time during assembly.
Vorzugsweise ist die Prozesseinheit mit Mitteln zum Bearbeiten eines längsaxial geförderten Filterstrangs oder von längsaxial geförderten Filtersegmenten vorgesehen oder versehen.The process unit is preferably provided or provided with means for processing a longitudinally axially conveyed filter strand or longitudinally axially conveyed filter segments.
Wenn vorzugsweise die Prozesseinheit eine vertikale Trennwand aufweist, die einen Bedienbereich und einen Versorgungsbereich trennt, kann effizient verhindert werden, dass die Elemente des Versorgungsbereichs beim Lagern der Prozesseinheit entfernt von der Filterherstellmaschine verschmutzen. Die Trennwand ist vorzugsweise parallel zur Rückseite bzw. Bedienseite angeordnet.Preferably, when the process unit has a vertical partition that separates an operating area and a service area, it is possible to efficiently prevent the elements of the service area from becoming contaminated when the process unit is stored away from the filter-making machine. The partition wall is preferably arranged parallel to the rear side or operating side.
Eine besonders einfache und effiziente Justage der Prozesseinheit mit der Versorgungseinheit ist dann möglich, wenn die Versorgungseinheit eine horizontale Grundplatte aufweist, auf die aufliegend die Prozesseinheit angeordnet ist.A particularly simple and efficient adjustment of the process unit with the supply unit is possible if the supply unit has a horizontal base plate on which the process unit is arranged lying on top.
Vorzugsweise ist zur Montage der Prozesseinheit an die Versorgungseinheit die horizontale Grundplatte der Versorgungseinheit und/oder eine horizontale Grundplatte der Prozesseinheit auf der der jeweils anderen Einheit zugewandten Seite mit einer schiefen Ebene versehen, die in unmittelbarer Wirkverbindung mit einem Auflageelement der jeweils anderen Einheit steht. Die unmittelbare Wirkverbindung bedeutet insbesondere, dass bei der Montage und vorzugsweise auch im montierten Zustand das Auflageelement auf der schiefen Ebene aufliegt, bzw. dieses berührt. Unter "schiefer Ebene" kann insbesondere auch eine Montagerampe verstanden werden. Dieses hat den Vorteil einer vereinfachten Montage der Versorgungseinheit mit der Prozesseinheit. Zudem dient dieses insbesondere dazu, beispielsweise eine Transportrolle, beispielsweise der Prozesseinheit, die zum einfachen Transportieren der Prozesseinheit auf dem Boden einer Produktionshalle dient, nach der Montage vom Boden abzuheben, so dass eine exakte Positionierung der Prozesseinheit zur Versorgungseinheit möglich ist.Preferably, for mounting the process unit to the supply unit, the horizontal base plate of the supply unit and / or a horizontal base plate of the process unit on the side facing the other unit provided with an inclined plane which is in direct operative connection with a support element of the other unit. The immediate operative connection means, in particular, that during assembly and preferably also in the assembled state, the support element rests on the inclined plane, or this touches. By "slated plane" may in particular also be understood a mounting lamp. This has the advantage of a simplified installation of the supply unit with the process unit. In addition, this serves in particular to lift, for example, a transport roller, for example, the process unit, which is used for easy transport of the process unit on the floor of a production hall, after assembly from the ground, so that an exact positioning of the process unit to the supply unit is possible.
Eine derartige exakte Positionierung wird zudem dadurch gefördert, dass seitlich an zumindest einer Seitenwand der Versorgungseinheit oder der Prozesseinheit eine Führungsschiene vorgesehen ist. Zudem kann auch beispielsweise an der Versorgungseinheit an einer Stelle, die zur Prozesseinheit ausgerichtet ist bzw. angeordnet ist, ein Aufnahmebolzen vorgesehen sein, der formkomplementär zu einer Aufnahmemulde einer Prozesseinheit ist. Dies kann natürlich auch andersherum vorgesehen sein, d.h. es kann ein Aufnahmebolzen an der Prozesseinheit vorgesehen sein, und zwar ausgerichtet bzw. angeordnet zur Versorgungseinheit, der dann in eine Aufnahme der Versorgungseinheit im montierten Zustand passt.Such exact positioning is also promoted by the fact that a guide rail is provided laterally on at least one side wall of the supply unit or the process unit. In addition, it is also possible, for example, for a receiving bolt to be provided on the supply unit at a location which is or is aligned with the process unit and is complementary in shape to a receiving trough of a process unit. Of course, this can also be provided the other way around, ie a receiving bolt can be provided on the process unit, specifically aligned or arranged to the supply unit, which then fits into a receptacle of the supply unit in the mounted state.
Besonders sicher ist eine Montage einer Prozesseinheit dann, wenn zur Montage der Prozesseinheit an die Versorgungseinheit wenigstens eine an die Versorgungseinheit und/oder die Prozesseinheit anbringbare Überführungsvorrichtung vorgesehen ist, mittels der die Prozesseinheit an die Versorgungseinheit geführt bewegbar ist. Hierbei kann es sich beispielsweise um Rollschienen handeln, auf denen die Prozesseinheit schiebend in Richtung der Versorgungseinheit bewegt werden kann, wobei entsprechende Führungen vorzugsweise vorzusehen sind.An assembly of a process unit is particularly safe if at least one transfer device which can be attached to the supply unit and / or the process unit is provided for mounting the process unit to the supply unit, by means of which the process unit can be moved to the supply unit. These may be, for example, roller rails on which the process unit can be moved in the direction of the supply unit in a sliding manner, with corresponding guides preferably being provided.
Vorzugsweise ist die Prozesseinheit wenigstens zur Bedienseite hin verschutzt.Preferably, the process unit is at least for the operator side out.
Ferner vorzugsweise sind die Versorgungseinheit und/oder die Prozesseinheit als Module ausgestaltet, wobei insbesondere die Prozesseinheit als Modul ausgestaltet ist. Hierdurch ist eine sehr schnelle und effiziente Austauschbarkeit von Prozesseinheiten möglich. Hierbei ist vorzugsweise die Prozesseinheit ein Modul bzw. ist die Versorgungseinheit ein Modul.Furthermore, preferably, the supply unit and / or the process unit are designed as modules, wherein in particular the process unit is designed as a module. As a result, a very fast and efficient interchangeability of process units is possible. In this case, the process unit is preferably a module or the supply unit is a module.
Noch variabler wird die Filterherstellmaschine dann, wenn die Prozesseinheit ein Grundgestell aufweist, wobei an das Grundgestell wenigstens eine modulare Funktionseinheit montierbar ist oder montiert ist. Hierdurch kann auch die Prozesseinheit an sich sehr schnell verändert werden. Beispielsweise kann eine modulare Funktionseinheit vorgesehen sein, die auf einer Platte montierte Filtertowförderrollen ergänzt durch eine Prägevorrichtung mit einer anschließenden Trockenstrecke aufweist. Eine weitere modulare Funktionseinheit kann eine auf einer Platte angebrachte Sprühkammer sein.The filter manufacturing machine becomes even more variable when the process unit has a base frame, wherein at least one modular functional unit can be mounted or mounted on the base frame. As a result, the process unit itself can be changed very quickly. For example, a modular functional unit can be provided, which has filter plate conveying rollers mounted on a plate, supplemented by an embossing device with a subsequent drying section. Another modular functional unit may be a spray chamber mounted on a plate be.
Vorzugsweise sind die Montageplatten bzw. Funktionsplatten mit einer gleichen Breite ausgestaltet, so dass diese auf einfache Art und Weise einfach übereinander auf das Grundgestell montiert werden können. Besonders einfach und effizient ist die Prozesseinheit dann, wenn zur Montage der Funktionseinheiten an dem Grundgestell ein einheitliches Montagerastermaß vorgesehen ist. Hierzu können beispielsweise an den Seiten des Grundgestells in gleichmäßigen Abständen Schraubgewinde vorgesehen sein oder Bohrungen, mittels derer eine effiziente Schraubverbindung der jeweiligen Funktionseinheit mit dem Grundgestell möglich ist. Damit eine sichere Montage und Demontage von Funktionseinheiten möglich ist, ist vorzugsweise ein höhenverstellbares Element, beispielsweise eine Spindel, vorgesehen, die jeweils an die zuunterst angeordnete Funktionseinheit bzw. Montageplatte der Funktionseinheit angreift.Preferably, the mounting plates or functional plates are designed with a same width, so that they can be easily mounted one above the other on the base frame in a simple manner. The process unit is particularly simple and efficient if a uniform mounting grid dimension is provided for mounting the functional units on the base frame. For this purpose, for example, be provided at the sides of the base frame at regular intervals screw or holes, by means of which an efficient screw connection of the respective functional unit with the base frame is possible. So that a safe assembly and disassembly of functional units is possible, a height-adjustable element, for example a spindle, is preferably provided, which acts in each case on the function unit or mounting plate of the functional unit arranged at the bottom.
Wenn die Versorgungseinheit und/oder die Prozesseinheit als miteinander verbindbare Schränke ausgestaltet sind, ist eine besonders schnelle Montage der Einschubvorrichtung in die Filterherstellmaschine möglich und insbesondere eine schnelle Montage der Prozesseinheit an der Versorgungseinheit und gegebenenfalls den stromabwärts und stromaufwärts befindlichen Maschinen möglich.If the supply unit and / or the process unit are designed as interconnectable cabinets, a particularly rapid assembly of the insertion device in the Filterherstellmaschine is possible and in particular a fast assembly of the process unit to the supply unit and possibly the downstream and upstream machines possible.
Vorzugsweise weist die Prozesseinheit ein Erkennungsmerkmal, insbesondere eine Kodierung, auf, mittels dessen die Versorgungseinheit eine eindeutige Erkennung der Prozesseinheit und eine entsprechende Ansteuerung der Prozesseinheit vorsieht. Ein derartiges Erkennungsmerkmal kann beispielsweise ein RFID-Transponder sein, der in der Prozesseinheit vorgesehen ist. Eine in der Versorgungseinheit vorgesehene RFID-Lesevorrichtung kann dann entsprechend den RFID-Transponder der Prozesseinheit auslesen und mittels dieser Auslesung kann genau erkannt werden, welche Prozesseinheit vorliegt. Alternativ hierzu können natürlich noch andere Erkennungsmerkmale vorgesehen sein, wie beispielsweise ein Barcode, der mittels einer Kamera, die beispielsweise in der Versorgungseinheit angeordnet ist, erkannt wird und entsprechend ausgewertet wird oder eine andere übliche Kodierung. Besonders bevorzugt ist es, wenn die jeweiligen Funktionseinheiten der jeweiligen Prozesseinheit auch jeweils mit einem entsprechenden Erkennungsmerkmal versehen sind, wie beispielsweise einem RFID-Transponder oder einem Barcode oder ähnlichem. In diesem Fall weiß dann die Versorgungseinheit, welche Funktionen, welche Aktoren, welche Ventile usw. in der Prozesseinheit vorhanden sind und kann diese entsprechend ansteuern bzw. mit den notwendigen Spannungen versorgen. Es kann im Übrigen auch eine elektromechanische Kontaktierung als Erkennungsmerkmal vorgesehen sein, beispielsweise durch elektrisch leitende Stifte, die je nach Prozesseinheit unterschiedlich angeordnet sind und so mit entsprechenden Kontaktflächen in der Versorgungseinheit im montierten Zustand kontaktieren, um so eine Auslesemöglichkeit vorzusehen bzw. eine genaue Zuordnung der Prozesseinheit in der Versorgungseinheit bzw. in der Strangmaschine.Preferably, the process unit has an identification feature, in particular a coding, by means of which the supply unit provides for unambiguous recognition of the process unit and a corresponding activation of the process unit. Such an identification feature can be, for example, an RFID transponder which is provided in the process unit. A provided in the supply unit RFID reading device can then read according to the RFID transponder of the process unit and By means of this readout it can be precisely recognized which process unit is present. Alternatively, of course, other recognition features may be provided, such as a bar code, which is detected by means of a camera, which is arranged for example in the supply unit, and is evaluated accordingly or other conventional coding. It is particularly preferred if the respective functional units of the respective process unit are also each provided with a corresponding identification feature, such as an RFID transponder or a barcode or the like. In this case, the supply unit then knows which functions, which actuators, which valves, etc., are present in the process unit and can control them accordingly or supply them with the necessary voltages. Incidentally, an electromechanical contacting may also be provided as a distinguishing feature, for example by electrically conductive pins, which are arranged differently depending on the process unit and thus contact corresponding contact surfaces in the supply unit in the mounted state so as to provide a readout possibility or an exact assignment of the Process unit in the supply unit or in the stranding machine.
Es kann auch nicht nur eine Einschubvorrichtung vorgesehen sein, sondern zwei oder mehr Einschubvorrichtungen, die dann entsprechend hintereinander angeordnet sind und alle zwischen der Filtertowaufbereitungsmaschine bzw. der Filtersegmentzusammenstellmaschine und der Filterstrangmaschine angeordnet sind. Durch Vorsehen einer Art Baukastensystem mit aneinander angepassten Längen und Verbindungsstellen, ist eine schnelle Montage und Austauschbarkeit der entsprechenden Einschubvorrichtung bzw. Einschubvorrichtungen möglich.It can also be provided not only one insertion device, but two or more insertion devices, which are then arranged corresponding to one behind the other and are all arranged between the Filtertowaufbereitungsmaschine or the Filtersegmentzusammenstellmaschine and the filter rod machine. By providing a kind of modular system with matched lengths and joints, a quick installation and interchangeability of the corresponding insertion device or insertion devices is possible.
Im Rahmen der Erfindung beinhaltet die Versorgungseinheit der Einschubvorrichtung die Elemente, die zur Versorgung der Prozesseinheit bzw. vorzugsweise jeder möglichen Prozesseinheit notwendig ist, nämlich die Versorgung mit Druckluft, die Versorgung mit elektrischer Energie, die Versorgung mit Elektronik, bzw. über einen Bus, die Versorgung mit Kühlflüssigkeit bzw. einem Kühlmedium und gegebenenfalls weiterer Elemente zur Versorgung der Prozesseinheit. Hierzu ist die Versorgungseinheit vorzugsweise modular aufgebaut. Diese hat zur Verbindung mit den jeweiligen Prozesseinheiten bzw. der jeweiligen Prozesseinheit entsprechende Verbindungs- bzw. Steckplätze.In the context of the invention, the supply unit of the insertion device includes the elements that is necessary to supply the process unit or preferably each possible process unit, namely the supply of compressed air, the supply of electrical energy, the supply of electronics, or via a bus, the Supply of cooling liquid or a cooling medium and optionally further elements for supplying the process unit. For this purpose, the supply unit is preferably modular. This has for connection with the respective process units or the respective process unit corresponding connection or slots.
Der Bus bzw. die I/O-Schnittstelle ist vorzugsweise kodiert, so dass insbesondere die Versorgungseinheit erkennt, welche Prozesseinheit mit der Versorgungseinheit verbunden ist und die richtige Initialisierungs- und Versorgungssoftware gestartet wird. Entsprechend sind die Anschlusskabel dort angeordnet, wo sie benötigt werden, nämlich vorzugsweise an den entsprechenden Schnittstellen der Prozesseinheit. Alternativ können die Kabel auch im oder am Schaltschrank vorgesehen sein. In diesem Fall müssten allerdings gegebenenfalls viele Kabel vorgesehen werden, um alle möglichen Prozesseinheiten versorgen zu können. Die dann jeweils nicht verwendeten Kabel sind entsprechend gesichert im oder am Schaltschrank gelagert.The bus or the I / O interface is preferably coded, so that in particular the supply unit recognizes which process unit is connected to the supply unit and the correct initialization and supply software is started. Accordingly, the connection cables are arranged where they are needed, namely preferably at the corresponding interfaces of the process unit. Alternatively, the cables can also be provided in or on the control cabinet. In this case, however, if necessary, many cables would have to be provided in order to be able to supply all possible process units. The then each unused cables are stored appropriately secured in or on the cabinet.
Ein Schaltschrank im Rahmen der Erfindung umfasst Elemente zur Stromversorgung für die Sicherheitstechnik, entsprechende Steuereinheiten, ein Bussystem, eine Verbindung zur Maschinensteuerung und möglicherweise auch Elemente für eine Wasserkühlung bzw. eine Steuervorrichtung für eine Kühlvorrichtung oder eine Druckluftsteuervorrichtung. Der vorgesehene Schaltschrank ist vorzugsweise verschließbar in der Versorgungseinheit vorgesehen.A control cabinet in the context of the invention comprises elements for power supply for the safety technology, corresponding control units, a bus system, a connection to the machine control and possibly also elements for a water cooling or a control device for a cooling device or a compressed air control device. The proposed cabinet is preferably provided closable in the supply unit.
Wenn beispielsweise keine weitere Funktion als diejenigen Funktionen zu erfüllen sind, die mittels der Filtertowaufbereitungsmaschine bzw. der Filtersegmentzusammenstellmaschine und der Filterstrangmaschine vorgesehen sind, kann auch eine Prozesseinheit vorgesehen sein, die ausschließlich das Filtertowmaterial bzw. die zusammengestellten Filtersegmente längsaxial weiterfördert, ohne dass eine weitere Aufbereitung oder Bearbeitung geschieht.If, for example, no other functions are to be fulfilled than those functions which are provided by means of the filter fabric preparation machine or the filter segment assembly machine and the filter rod machine, a process unit can also be provided which exclusively continues to transport the filter material or the assembled filter segments longitudinally without any further processing or editing happens.
Als weitere Funktionalität in der Prozesseinheit kann das Einlegen von Kapseln genannt sein, oder das Einfädeln eines Fadens in Filtertow. In diesem Fall können entsprechende Spulen und Wechseleinrichtungen in die Prozesseinheit integriert sein. Es kann Kohlegranulat eingestreut werden. Es kann das Filtertow eingefärbt werden oder Aromastoffe zugeführt werden. Schließlich kann auch ein weiteres Umhüllungspapier um das Filtermaterial gewickelt werden, um am Filterstrang bzw. am abgelängten Filter am Ende zwei Umhüllungsmaterialien vorzusehen.As additional functionality in the process unit, the insertion of capsules may be mentioned, or the threading of a thread in Filtertow. In this case, corresponding coils and changing devices can be integrated into the process unit. It can be interspersed with carbon granules. The filter tow can be dyed or flavored. Finally, another wrapping paper can be wrapped around the filter material to provide two wrapping materials at the end of the filter strand or cut-to-length filter.
Vorzugsweise sind wenigstens zwei Einschubvorrichtungen in Förderrichtung eines in der Filterstrangmaschine zu fördernden Filterstrangs hintereinander angeordnet.Preferably, at least two insertion devices are arranged one behind the other in the conveying direction of a filter strand to be conveyed in the filter rod machine.
Vorzugsweise ist eine Versorgungseinheit oder eine Prozesseinheit zur Verwendung in einer erfindungsgemäßen Filterherstellmaschine vorgesehen.Preferably, a supply unit or a process unit is provided for use in a filter production machine according to the invention.
Weitere Merkmale der Erfindung werden aus der Beschreibung erfindungsgemäßer Ausführungsformen zusammen mit den Ansprüchen und den beigefügten Zeichnungen ersichtlich. Erfindungsgemäße Ausführungsformen können einzelne Merkmale oder eine Kombination mehrerer Merkmale erfüllen.Further features of the invention will become apparent from the description of embodiments according to the invention together with the claims and the accompanying drawings. Embodiments of the invention may satisfy individual features or a combination of several features.
Die Erfindung wird nachstehend ohne Beschränkung des allgemeinen Erfindungsgedankens anhand von Ausführungsbeispielen unter Bezugnahme auf die Zeichnungen beschrieben, wobei bezüglich aller im Text nicht näher erläuterten erfindungsgemäßen Einzelheiten ausdrücklich auf die Zeichnungen verwiesen wird. Es zeigen:
- Fig. 1
- schematisch eine Draufsicht auf eine erfindungsgemäße Filterherstellmaschine,
- Fig. 2
- schematisch eine Ansicht einer weiteren erfindungsgemäßen Filterherstellmaschine,
- Fig. 3
- schematisch eine dreidimensionale Darstellung einer erfindungsgemäßen Einschubvorrichtung in zusammengebautem Zustand,
- Fig. 4
- die Einschubvorrichtung aus
Fig. 3 in auseinandergezogenem Zustand, - Fig. 5a
- eine schematische teilweise geöffnete Darstellung einer erfindungsgemäßen Versorgungseinheit,
- Fig. 5b
- eine schematisch dreidimensional und offen dargestellte erfindungsgemäße Prozesseinheit,
- Fig. 6
- schematisch offen dargestellte Verbindungen einer Prozesseinheit mit der Versorgungseinheit,
- Fig. 7
- schematisch in einer dreidimensionalen Darstellung eine weitere erfindungsgemäße Einschubvorrichtung in zusammengebautem Zustand,
- Fig. 8a
- dreidimensional und schematisch die Versorgungseinheit aus
Fig. 7 , - Fig. 8b
- die Prozesseinheit aus
Fig. 7 in schematischer dreidimensionaler Darstellung, - Fig. 9a
- schematisch in einer dreidimensionalen schematischen Darstellung eine weitere erfindungsgemäße Versorgungseinheit,
- Fig. 9b
- in einer schematischen dreidimensionalen Darstellung eine zu
Fig. 9a gehörige Prozesseinheit, - Fig. 10
- schematisch dreidimensional eine weitere erfindungsgemäße Einschubvorrichtung in zusammengestellter Form bei der Montage,
- Fig. 11a
- schematisch in dreidimensionaler Darstellung die Versorgungseinheit aus
Fig. 10 , - Fig. 11b
- schematisch in einer dreidimensionalen Darstellung eine erfindungsgemäße Prozesseinheit, die gerade transportiert wird und derjenigen aus
Fig. 10 entspricht, - Fig. 12
- schematisch in einer dreidimensionalen Darstellung eine Einschubvorrichtung in auseinandergezogenem Zustand,
- Fig. 13
- eine schematische Schnittdarstellung eines Ausschnitts einer erfindungsgemäßen Einschubvorrichtung in montiertem Zustand und
- Fig. 14
- eine schematische dreidimensionale Darstellung einer Prozesseinheit mit modularen Funktionseinheiten.
- Fig. 1
- 1 is a schematic plan view of a filter manufacturing machine according to the invention;
- Fig. 2
- 1 is a schematic view of another filter manufacturing machine according to the invention;
- Fig. 3
- 3 is a schematic representation of a three-dimensional representation of an insertion device according to the invention in the assembled state,
- Fig. 4
- the insertion device
Fig. 3 in an exploded state, - Fig. 5a
- a schematic partially opened view of a supply unit according to the invention,
- Fig. 5b
- a process unit according to the invention shown schematically in three dimensions and open,
- Fig. 6
- schematically open connections of a process unit with the supply unit,
- Fig. 7
- schematically in a three-dimensional representation another insertion device according to the invention in the assembled state,
- Fig. 8a
- three-dimensional and schematic of the supply unit
Fig. 7 . - Fig. 8b
- the process unit
Fig. 7 in a schematic three-dimensional representation, - Fig. 9a
- schematically in a three-dimensional schematic representation of another supply unit according to the invention,
- Fig. 9b
- in a schematic three-dimensional representation one to
Fig. 9a associated process unit, - Fig. 10
- schematically three-dimensionally another insertion device according to the invention in assembled form during assembly,
- Fig. 11a
- schematically in three-dimensional representation of the supply unit
Fig. 10 . - Fig. 11b
- schematically in a three-dimensional representation of a process unit according to the invention, which is being transported and those of
Fig. 10 corresponds, - Fig. 12
- schematically in a three-dimensional representation of an insertion device in an exploded state,
- Fig. 13
- a schematic sectional view of a section of an insertion device according to the invention in the assembled state and
- Fig. 14
- a schematic three-dimensional representation of a process unit with modular functional units.
In den Zeichnungen sind jeweils gleiche oder gleichartige Elemente und/oder Teile mit denselben Bezugsziffern versehen, so dass von einer erneuten Vorstellung jeweils abgesehen wird.In the drawings, the same or similar elements and / or parts are provided with the same reference numerals, so that apart from a new idea each.
In diesem Ausführungsbeispiel gemäß der
Die Filterstrangvorrichtung 40 ist an der ersten Seite 91 mit der Einschubvorrichtung 30 verbunden und die Filtertowaufbereitungsmaschine 20 ist mit der zweiten Seite 92 mit der Einschubvorrichtung 30 verbunden. Die erste Seite 91 und die zweite Seite 92 sind gegenüberliegend.The
Es ist nun erfindungsgemäß so, dass die Einschubvorrichtung 30 dazu dient, sehr effizient und variabel Filtermaterial und in diesem Fall das Filtertowmaterial aufzubereiten oder zu bearbeiten, wobei insbesondere über die üblichen Funktionalitäten weitere Funktionalitäten auch ermöglicht sein sollen. Hierzu ist es besonders bevorzugt, dass die Prozesseinheit 32 mit wenig Aufwand entfernt werden kann und eine andere Prozesseinheit eingebracht werden kann. Die Versorgungseinheit 31 verbleibt derweil zwischen den Maschinen montiert. Eine andere Prozesseinheit 32 kann beispielsweise eine sein, bei der mit Flüssigkeit gefüllte Kapseln in einen Filterstrang eingebracht werden. Für diesen Fall könnten beispielsweise zum einen eine Einlegevorrichtung vorgesehen sein und stromaufwärts der Einlegevorrichtung ein Einlauftrichter 41, der dann den Einlauftrichter 41, wie dieser in
Vorzugsweise können eine Aufbereitungsvorrichtung, eine Bearbeitungsvorrichtung und/oder eine weitere Vorrichtung, wie beispielsweise ein Unterformat, in der Einschubvorrichtung und insbesondere der Prozesseinheit montiert sein und in eine weitere Maschine, beispielsweise die Filterstrangmaschine 40 und/oder die Filtertowaufbereitungsmaschine 20 oder die Filtersegmentherstellmaschine 50 reichen oder ragen.Preferably, a treatment device, a processing device and / or a further device, such as a sub-format, in the insertion device and in particular the process unit be mounted and in another machine, such as the
Mittels der Filtersegmentzusammenstellmaschine 50 werden in einem Querförderverfahren, also einem Verfahren, bei dem die entsprechenden Filtersegmente queraxial gefördert werden, Filtersegmente zusammengestellt, wobei in diesem Fall drei verschiedene Weichfiltersegmente und zwei verschiedene Hartfiltersegmente entsprechend in den zusammengestellten Filtersegmenten bzw. Gruppen von Filtersegmenten jeweils längsaxial hintereinander angeordnet werden. Hierzu sind selbstständige Funktionseinheiten, die als Modul ausgebildet sind, vorgesehen, und zwar in diesem Fall fünf Stück, wobei drei Weichelementeinheiten 51, 53 und 55 vorgesehen sind und zwei Hartelementeinheiten, nämlich 52 und 54. Es ist ferner eine Energieversorgung 56 für die selbstständigen Funktionseinheiten 51 bis 55 vorgesehen. Die Energieversorgung 56 versorgt auch eine Übergabevorrichtung 57, die an der letzten Weichelementeinheit 55 angeordnet ist. Zur näheren Funktion dieser Filterzusammenstellmaschine wird beispielsweise auf
In der Übergabevorrichtung 57 sind entsprechende Fördertrommeln 58 vorgesehen, eine Wendetrommel 59, die die Förderung von einer queraxialen Förderung in eine längsaxiale Förderung umwandelt und schließlich die Gruppe von Filtersegmenten in eine Einlegetrommel 60 übergibt, die die Gruppen von Filtersegmenten in einen längsaxial geförderten Strang abgibt. Der längsaxial geförderte Strang weist, wie oben erwähnt, beispielsweise Lücken auf und gelangt in längsaxialer Förderrichtung in die Einschubvorrichtung 30 und dort speziell in die Prozesseinheit 32. In der Prozesseinheit bzw. der Versorgungseinheit 31 ist ein Unterformat 35 vorgesehen, das im Querschnitt U-förmig ausgebildet ist, um die übergebenen längsaxial geförderten Gruppen von Filtersegmenten zu führen und zu fördern. In der Einschubvorrichtung 30 ist nun beispielsweise eine Granulatfüllvorrichtung 38 vorgesehen, mittels der Granulat, beispielsweise Kohleaktivfiltergranulat, in die Lücken eingebracht werden kann. Außerdem ist in der Einschubvorrichtung 30 eine Bobine 36 mit Umhüllungsmaterial 37 vorgesehen, das zur Umhüllung des Filtermaterials bzw. der Filtersegmente, die als Strang gefördert werden, dient. Dieses Filtermaterial ist beispielsweise als zusätzliches Umhüllungsmaterial vorgesehen, das zusätzlich zu dem üblichen Filterumhüllungsmaterial um den Filterstrang gewickelt wird. Das übliche Umhüllungsmaterial, das nicht dargestellt ist, wird üblicherweise auf einer Bobinenhalterung 43 der Filterstrangmaschine in Bobinen gelagert und entsprechend in der Formatvorrichtung 42 um den Filterstrang gewickelt. In diesem Ausführungsbeispiel werden somit zwei Umhüllungsmaterialien um den Filterstrang gewickelt. Es können auch andere Funktionalitäten hier vorgesehen sein.In the
Die gestrichelte Linie zwischen der Wendetrommel 59 und der Einlegetrommel 60 dient dazu, darzustellen, dass die Förderung der Filtersegmente von einer queraxialen Förderung dort in eine längsaxiale Förderung übergeht.The dashed line between the turning
Die Abschüssigkeit der Rollschienen 71 und 71' liegt bei 1% bis 2%. Die Abbremsung der Prozesseinheit 32 kann beispielsweise durch federnde Kunststoffelemente vorgesehen sein.The precipitation of the roller rails 71 and 71 'is 1% to 2%. The deceleration of the
Zudem kann, wie in
In
Die Leitungen für die Antriebe, die Druckluftleitungen und die Leitung für die Maschinensteuerung und auch die anderen Leitungen werden bei einem Wechsel der Prozesseinheit 32 getrennt. Die Trennstelle kann hierbei an bzw. in der Versorgungseinheit 31 sein oder an oder in der Prozesseinheit 32. Die Leitungen verbleiben dann in der anderen Einheit.The lines for the drives, the compressed air lines and the line for the machine control and the other lines are disconnected when changing the
Die Öffnung 73 dient zur Durchführung des Filterstrangs bzw. des Filtermaterials.The
Die in
In den
Die
Als Besonderheit ist hier noch zu bemerken, dass ein Ergänzungsschaltschrank 87 vorgesehen ist, der spezielle Funktionen der Prozesseinheit 32 steuern bzw. antreiben kann. So kann beispielsweise ein Motorantrieb 105 für eine Pumpe 108, mittels der aus dem Wasserbehälter 89 beispielsweise Wasser in eine Besprühvorrichtung 107 gepumpt wird, durch den Ergänzungsschaltschrank 87 angetrieben werden. Der Ergänzungsschaltschrank 87 ist auf einem Halterahmen 88 montiert und aus der Prozesseinheit 32 nach hinten, d.h. zur Rückseite 22 hin, herausragend. Im montierten Zustand befindet sich der Ergänzungsschaltschrank 87 dann an der Rückseite 22 der Versorgungseinheit 31. Dieses hat den enormen Vorteil, dass eine Bedienperson von der Rückseite 22 her ganz einfach und ohne viel Mühe die elektrischen Verbindungen zwischen einem Basisschaltschrank bzw. einem Schaltschrank, der in der Versorgungseinheit 31 vorgesehen ist, und dem Ergänzungsschaltschrank 87 vorsehen kann.As a special feature is still to be noted that a
Unterhalb von diesen beiden Funktionsplatten 103 und 103' kann beispielsweise noch eine weitere Funktionsplatte bzw. eine weitere modulare Funktionseinheit aufgenommen und montiert werden, wie beispielsweise eine Umhüllungsmaterialstreifenzuführfunktionseinheit. Um die Montage und Demontage der modularen Funktionseinheiten bzw. der Funktionsplatten 103, 103' zu vereinfachen, ist eine Gewindespindel 102 vorgesehen, mittels der die Höhe der Funktionsplatten 103, 103' eingestellt werden kann.Below these two
Anstelle einer Leiste mit Bohrlöchern bzw. Schraubgewinden, die das Rastermaß bilden und die zum Montagerahmen 101 gehören, kann hier alternativ jeweils eine Nut links und rechts vorgesehen sein, in die entsprechende Verbindungselemente eingebracht werden können. Hierdurch ist eine stufenlose Höheneinstellung möglich. Durch die erfindungsgemäßen Funktionsplatten bzw. modularen Funktionseinheiten können sehr effizient und sehr schnell verschiedene Funktionalitäten der Prozesseinheit erreicht werden.Instead of a bar with holes or screw threads that form the grid and that belong to the mounting
Durch die erfindungsgemäßen Varianten ist eine sehr variable Filterherstellung möglich. Insbesondere können so sehr kurzfristig und effizient und schnell verschiedene Filter hergestellt werden, für die es bisher notwendig war, diverse Umbaumaßnahmen an der Filterstrangmaschine bzw. der Filterherstellmaschine vorzunehmen. Die Einschubvorrichtung ist hierbei in einem Bereich angeordnet, der zwischen einer Filtertowaufbereitungsmaschine bzw. einer Filtersegmentzusammenstellmaschine und einer Filterstrangmaschine liegt. Im Bereich der Einschubvorrichtung wird das Filtermaterial bzw. der Filterstrang längsaxial gefördert. Es können in Förderrichtung hintereinander ein oder mehrere Einschubvorrichtungen vorgesehen sein, die in jeweils zwei Einheiten aufgeteilt sind, nämlich eine Versorgungseinheit, die auch bei wechselnden Funktionen, die die Einschubvorrichtung erfüllen soll, an der Position zwischen den entsprechenden Maschinen verbleibt, und eine zweite Einheit, nämlich die Prozesseinheit, die ausgetauscht werden kann. Dieses geschieht sehr effizient und schnell, so dass insbesondere auch kosteneffizient kleinere Chargen von verschiedenen Filtern hergestellt werden können.By the variants according to the invention a very variable filter production is possible. In particular, so very short and efficient and fast various filters can be made for which it was previously necessary to make various modifications to the filter rod machine or the filter-making machine. In this case, the insertion device is arranged in a region which lies between a filter fabric preparation machine or a filter segment assembly machine and a filter rod machine. In the region of the insertion device, the filter material or the filter strand is conveyed longitudinally. One or more insertion devices can be provided one behind the other in the conveying direction which are divided into two units each, namely a supply unit which remains at the position between the corresponding machines even with changing functions which the insertion device is to fulfill, and a second unit, namely the process unit, which can be exchanged. This is done very efficiently and quickly, so that in particular cost-effective smaller batches of different filters can be produced.
Die Einschubvorrichtung 30 bzw. die Einschubvorrichtungen 30 und damit auch die jeweilige Prozesseinheit 32 kann sowohl für Einstrangmaschinen als auch für Mehrstrangmaschinen ausgelegt sein.The
- 1010
- FiltertowballenFiltertowballen
- 1111
- Filtertowstreifenfilter tow
- 2020
- FiltertowaufbereitungsmaschineFiltertowaufbereitungsmaschine
- 2121
- Bedienseiteoperating side
- 2222
- Rückseiteback
- 3030
- Einschubvorrichtunginsertion device
- 3131
- Versorgungseinheitsupply unit
- 3232
- Prozesseinheitprocess unit
- 3333
- Aromafadenaroma thread
- 3434
- Rollerole
- 3535
- Unterformatunder format
- 3636
- Bobinereel
- 3737
- Umhüllungsmaterialwrapping material
- 3838
- GranulatfüllvorrichtungGranulatfüllvorrichtung
- 4040
- FilterstrangmaschineFilter rod machine
- 4141
- Einlauftrichterfeed hopper
- 4242
- Formatvorrichtungformat device
- 4343
- Bobinenhalterungbobbin mounting
- 5050
- FiltersegmentzusammenstellmaschineFilter segment assembling machine
- 51-5551-55
- selbstständige Funktionseinheitindependent functional unit
- 5656
- Energieversorgungpower supply
- 5757
- ÜbergabevorrichtungTransfer device
- 5858
- Fördertrommelconveyor drum
- 5959
- Wendetrommelbeater
- 6060
- Einlegertrommeldepositor drum
- 61, 61'61, 61 '
- Fußfoot
- 6262
- Rollerole
- 63, 63'63, 63 '
- Grundplattebaseplate
- 6464
- SeitenwandSide wall
- 6565
- SeitenwandSide wall
- 6666
- VerschutzungVerschutzung
- 6767
- Sichtfensterwindow
- 6868
- Montageelementmounting element
- 70, 70'70, 70 '
- Rollnutrolling groove
- 71, 71'71, 71 '
- Rollschieneroll bar
- 7272
- Trennwandpartition wall
- 7373
- Öffnungopening
- 7474
- Bedienbereichoperating area
- 7575
- Versorgungsbereichcoverage area
- 7676
- Schaltschrankswitch cabinet
- 77, 77', 77"77, 77 ', 77 "
- Anschlussschieneconnecting rail
- 78, 78', 78"78, 78 ', 78 "
- Antriebsanschlussdrive power
- 7979
- Ventilvorrichtungvalve device
- 8080
- elektronische Schnittstelleelectronic interface
- 8181
- Datenkabeldata cable
- 8282
- DruckluftschlauchCompressed air hose
- 83, 83'83, 83 '
- elektrisches Kabelelectrical cable
- 8484
- ausklappbare Transportrollefold-out transport roller
- 8585
- Klemmschieneclamping rail
- 8686
- Gabelstaplerfork-lift truck
- 8787
- ErgänzungsschaltschrankSupplementary cabinet
- 8888
- Halterahmenholding frame
- 8989
- Wasserbehälterwater tank
- 9090
- Montagerichtungmounting direction
- 9191
- erste Seitefirst page
- 9292
- zweite Seitesecond page
- 9393
- Führungsschieneguide rail
- 9494
- Aufnahmebolzenlocating pin
- 9595
- schiefe Ebeneinclined plane
- 9696
- Bodenground
- 9797
- Auflageelementsupport element
- 9999
- Haltegriffhandle
- 100100
- Förderrichtungconveying direction
- 101101
- Montagerahmenmounting frame
- 102102
- Gewindespindelscrew
- 103, 103'103, 103 '
- Funktionsplattefunction plate
- 104104
- Schraubverbindungscrew
- 105105
- Prägevorrichtungembosser
- 106106
- Trocknungsvorrichtungdrying device
- 107107
- BesprühvorrichtungBesprühvorrichtung
- 108108
- Pumpepump
Claims (15)
- A filter production machine for the tobacco processing industry with a filter rod machine (40) and a filter tow preparation machine (20) or a filter segment assembling machine (50) for multi-segment filters, a slide-in device (30) being provided, which is fitted between the filter rod machine (40) and the filter tow preparation machine (20) or the filter rod machine (40) and the filter segment assembling machine (50), characterised in that the slide-in device (30) comprises a supply unit (31) and a processing unit (32), wherein the processing unit (32) is detachably connectable to the supply unit (31).
- A filter production machine according to claim 1, characterised in that the filter rod machine (40) is connected with the slide-in device (30) on one side (91) of the slide-in device (30) and the filter tow preparation machine (20) or the filter segment assembling machine (50) is connected with the slide-in device (30) on the opposite side (92) of the slide-in device (30), wherein in particular the filter production machine comprises an operating side (21) and a back (22), wherein the supply unit (31) is oriented towards the back (22) and the processing unit (32) towards the operating side (21).
- A filter production machine according to claim 2, characterised in that the processing unit (32) is exchangeable with another processing unit (32) from the operating side (21), wherein in particular the supply unit (31) provides interfaces (78, 78', 78", 79, 80) for supplying the processing unit (32), wherein the interfaces comprise an electrical connection (78, 78', 78"), a compressed air connection (79), a coolant connection and/or a control connection (80).
- A filter production machine according to one of claims 1 to 3, characterised in that the supply unit (31) has accommodated a switchgear cabinet (76).
- A filter production machine according to claim 4, characterised in that an auxiliary switchgear cabinet (87) has been accommodated in the processing unit (32).
- A filter production machine according to one of claims 1 to 5, characterised in that the processing unit (32) is provided or equipped with means (33-38) for processing a filter rod conveyed along a longitudinal axis or filter segments conveyed along a longitudinal axis.
- A filter production machine according to one of claims 1 to 6, characterised in that the processing unit (32) comprises a vertical partition (72), which separates an operating area (74) and a supply area (75), wherein in particular the supply unit (31) comprises a horizontal base plate (63), resting on which the processing unit (32) is arranged, wherein, in particular for fitting the processing unit (32) to the supply unit (31), the horizontal base plate (63) of the supply unit (31) and/or a horizontal base plate (63') of the processing unit (32) is/are provided on the side facing the respective other unit (31, 32) with an oblique plane (95), which is in direct operative connection with a support element (97) of the respective other unit (31, 32).
- A filter production machine according to one of claims 1 to 7, characterised in that, for fitting the processing unit (32) to the supply unit (31), at least one transfer device (71, 71') attachable to the supply unit (31) and/or the processing unit (32) is provided, by means of which the processing unit (32) may be moved in guided manner to the supply unit (31).
- A filter production machine according to one of claims 1 to 8, characterised in that the processing unit (32) is protected at least towards the operating side (21).
- A filter production machine according to one of claims 1 to 9, characterised in that the supply unit (31) and/or the processing unit (32) take(s) the form of a module or modules.
- A filter production machine according to one of claims 1 to 10, characterised in that the processing unit (32) has a base frame (101), wherein at least one modular functional unit (103, 103') is mountable or has been mounted on the base frame (101).
- A filter production machine according to claim 11, characterised in that a uniform fitting grid dimension or a continuous groove is provided for fitting the functional unit (103, 103') on the base frame (101).
- A filter production machine according to one of claims 1 to 12, characterised in that the supply unit (31) and/or the processing unit (32) take(s) the form of interconnectable cabinets.
- A filter production machine according to one of claims 1 to 13, characterised in that the processing unit (32) comprises an identification feature, in particular coding, by means of which the supply unit (31) provides unequivocal identification of the processing unit (32) and corresponding actuation of the processing unit (32).
- A filter production machine according to one of claims 1 to 14, characterised in that at least two slide-in devices (30) are arranged one behind the other in the conveying direction (100) of a filter rod to be conveyed in the filter rod machine (40).
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL12185903T PL2591686T3 (en) | 2011-11-09 | 2012-09-25 | Filter production device for the tobacco processing industry |
KR1020120125363A KR102092415B1 (en) | 2011-11-09 | 2012-11-07 | Filter manufacturing machine of the tobacco processing industry |
CN201210446240.5A CN103099313B (en) | 2011-11-09 | 2012-11-09 | The filter manufacturing machine of the tobacco industry |
KR1020190145644A KR102155456B1 (en) | 2011-11-09 | 2019-11-14 | Filter manufacturing machine of the tobacco processing industry |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011085981.0A DE102011085981A1 (en) | 2011-11-09 | 2011-11-09 | Filter manufacturing machine of the tobacco processing industry |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2591686A2 EP2591686A2 (en) | 2013-05-15 |
EP2591686A3 EP2591686A3 (en) | 2014-12-17 |
EP2591686B1 true EP2591686B1 (en) | 2016-11-16 |
Family
ID=47008346
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12185903.7A Active EP2591686B1 (en) | 2011-11-09 | 2012-09-25 | Filter production device for the tobacco processing industry |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2591686B1 (en) |
KR (2) | KR102092415B1 (en) |
CN (1) | CN103099313B (en) |
DE (1) | DE102011085981A1 (en) |
PL (1) | PL2591686T3 (en) |
Cited By (1)
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---|---|---|---|---|
EP4378327A1 (en) * | 2022-11-30 | 2024-06-05 | International Tobacco Machinery Poland Sp. z o.o. | Apparatus for manufacturing multi-segment articles |
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DE102012201279A1 (en) | 2012-01-30 | 2013-08-01 | Hauni Maschinenbau Ag | Method and apparatus for processing a wrapping material strip |
DE102012204331A1 (en) | 2012-03-19 | 2013-09-19 | Hauni Maschinenbau Ag | Manufacturing machine and method for operating a manufacturing machine of rod-shaped articles of the tobacco processing industry |
DE102012208612A1 (en) | 2012-05-23 | 2013-11-28 | Hauni Maschinenbau Ag | embossing roller |
DE102012215589A1 (en) | 2012-09-03 | 2014-03-06 | Hauni Maschinenbau Ag | Method and apparatus for processing a wrapping material strip |
DE102013209591A1 (en) | 2013-05-23 | 2014-11-27 | Hauni Maschinenbau Ag | Material entry in a filter tow |
DE102013222240A1 (en) | 2013-10-31 | 2015-04-30 | Hauni Maschinenbau Ag | Device for producing a filter rod and machine of the tobacco processing industry |
DE102013223076A1 (en) | 2013-11-13 | 2015-05-13 | Hauni Maschinenbau Ag | embossing roller |
DE102014203620A1 (en) | 2014-02-27 | 2015-08-27 | Hauni Maschinenbau Ag | Method and apparatus for producing a strand of the tobacco processing industry |
DE102014212497A1 (en) | 2014-06-27 | 2015-12-31 | Hauni Maschinenbau Ag | Method and device and machine for the production of a filter rod of the tobacco processing industry |
DE102014221146A1 (en) * | 2014-10-17 | 2016-04-21 | Hauni Maschinenbau Ag | Transfer device of a filter rod machine and method for operating a filter rod machine of the tobacco processing industry |
DE102014222087A1 (en) | 2014-10-29 | 2016-05-04 | Hauni Maschinenbau Ag | Thread cutting device for a tobacco processing machine stranding machine |
ITUB20156245A1 (en) * | 2015-12-03 | 2017-06-03 | Gd Spa | Machine for making filters. |
ITUA20161917A1 (en) * | 2016-03-24 | 2017-09-24 | Gd Spa | Machine and method for the production of cigarette filters. |
CN106723368B (en) * | 2017-02-17 | 2019-11-29 | 广东来福烟具有限公司 | A kind of cigarette holder perfume (or spice) pearl phosphorizer |
DE102018103635A1 (en) * | 2018-02-19 | 2019-08-22 | Hauni Maschinenbau Gmbh | Multi-segment product manufacturing of the tobacco processing industry |
ES2749299A1 (en) * | 2018-09-19 | 2020-03-19 | Akyurek Kardesler Tarim Urunleri Makinalari Tasimacilik Ve Madencilik Sanayi Ticaret Ltd Sirketi Suc | MODULAR INSTALLATION FOR THE MANUFACTURE OF CIGARETTES, TUBES AND FILTERS (Machine-translation by Google Translate, not legally binding) |
DE102021110510A1 (en) * | 2021-04-23 | 2022-10-27 | Hauni Maschinenbau Gmbh | Process for manufacturing multi-segment articles |
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2012
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- 2012-09-25 EP EP12185903.7A patent/EP2591686B1/en active Active
- 2012-11-07 KR KR1020120125363A patent/KR102092415B1/en active IP Right Grant
- 2012-11-09 CN CN201210446240.5A patent/CN103099313B/en active Active
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2019
- 2019-11-14 KR KR1020190145644A patent/KR102155456B1/en active IP Right Grant
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WO2024116026A1 (en) * | 2022-11-30 | 2024-06-06 | International Tobacco Machinery Poland Sp. Z O.O. | Apparatus for manufacturing multi-segment articles |
Also Published As
Publication number | Publication date |
---|---|
KR102092415B1 (en) | 2020-03-23 |
KR20130051416A (en) | 2013-05-20 |
KR20190132309A (en) | 2019-11-27 |
EP2591686A2 (en) | 2013-05-15 |
EP2591686A3 (en) | 2014-12-17 |
DE102011085981A1 (en) | 2014-01-09 |
PL2591686T3 (en) | 2017-05-31 |
CN103099313A (en) | 2013-05-15 |
CN103099313B (en) | 2017-07-18 |
KR102155456B1 (en) | 2020-09-11 |
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