EP2590814B1 - Presse de decoupage a l'emporte-piece et procede de decoupage à l'emporte-piece - Google Patents

Presse de decoupage a l'emporte-piece et procede de decoupage à l'emporte-piece Download PDF

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Publication number
EP2590814B1
EP2590814B1 EP10734726.2A EP10734726A EP2590814B1 EP 2590814 B1 EP2590814 B1 EP 2590814B1 EP 10734726 A EP10734726 A EP 10734726A EP 2590814 B1 EP2590814 B1 EP 2590814B1
Authority
EP
European Patent Office
Prior art keywords
die
cutting
pressing
honeycomb paper
knives
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP10734726.2A
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German (de)
English (en)
Other versions
EP2590814A1 (fr
Inventor
Attila TAKÁCS
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DS Smith Packaging Hungary Kft
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DS Smith Packaging Hungary Kft
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Application filed by DS Smith Packaging Hungary Kft filed Critical DS Smith Packaging Hungary Kft
Priority to PL10734726T priority Critical patent/PL2590814T3/pl
Publication of EP2590814A1 publication Critical patent/EP2590814A1/fr
Application granted granted Critical
Publication of EP2590814B1 publication Critical patent/EP2590814B1/fr
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/08—Creasing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D3/00—Making articles of cellular structure, e.g. insulating board
    • B31D3/02—Making articles of cellular structure, e.g. insulating board honeycombed structures, i.e. the cells having an essentially hexagonal section
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D3/00—Making articles of cellular structure, e.g. insulating board
    • B31D3/02—Making articles of cellular structure, e.g. insulating board honeycombed structures, i.e. the cells having an essentially hexagonal section
    • B31D3/0292—Making articles of cellular structure, e.g. insulating board honeycombed structures, i.e. the cells having an essentially hexagonal section involving auxiliary operations, e.g. expanding, moistening, glue-applying, joining, controlling

Definitions

  • the present invention relates to a die-cutting press for cutting and forming one or more dual-purpose compressed and uncompressed honeycomb paper structures, as well as to a corresponding die-cutting method.
  • US patents 2,728,479 and 2,761,553 teach to at least partially compress honeycomb panels and, thus, partially or totally crush their honeycomb structure so as to transform the core of the panel into bellows-like cells as cushioning layers, for use as inserts in box-shaped packages. Due to the way of compressing the panels, i.e. in parallel to the cells' honeycomb-like walls, the direction of cushioning is also parallel to these walls, and perpendicular to the face sheet of the panel. In use, the partially crushed layer of the honeycomb material is adjacent to the item to be packaged while the uncrushed portion, via the face sheet, forms the outer wall of the package.
  • the inserts provide only insufficient structural rigidity. A unsatisfactory approach to solve this issue is to increase the overall thickness of the insert, which however renders it less practical and more expensive to produce.
  • Document CN 101284381 A discloses a press which provides honeycomb paper board blanks with compressed and uncompressed regions, and which comprises pressing surfaces and holding surfaces arranged at different heights with respect to each other as well as two sets of cutting knives of different amount of protrusion.
  • honeycomb paper structures with compressed and uncompressed area portions next to each other (in the plane of the sides or the face sheet), the thicknesses of which are precisely defined and which can, therefore, be tailored to the specific requirements of packaging fragile or sensitive items, such as for example flat panel TVs.
  • the pressing surface(s) is/are arranged at different height(s) with respect to the holding surface(s), in other words these two types of surfaces have a different degree of protrusion from a common imaginary base plane (which may, for example, be a base plate of the first die stamp), and therefore can compress (in the case of pressing surfaces) or simply hold (in the case of holding surfaces) the respective portions of the honeycomb paper structure sandwiched between the first die stamp and the second die stamp, when the press is closed.
  • the pressing surface imparts a deforming pressure onto the honeycomb paper structure inserted between the first and the second die stamp
  • the holding surface may exert a certain non-deforming amount of pressure, which is not sufficient to permanently deform the cells of the honeycomb paper structure.
  • the pressure exerted by the holding surface(s) shall merely be sufficient to contact and hold area portions of the honeycomb paper structure so that they do not move inadvertently during the process and can be cut to a predetermined shape.
  • the ejector elements are pressurized air nozzles.
  • the ejection is performed by pressurised air, and thus the inserts or pieces are treated very gently when pushing them out of the first die stamp, as there needs to be no contact between the ejector elements and the honeycomb paper piece.
  • the die-cutting press of the invention further comprises second blocker elements of different selectable thicknesses arranged between the pressing surface (s) and the base plate so as to provide the different heights of the pressing surface(s) with respect to the holding surface(s).
  • second blocker elements By employing the second blocker elements, it is possible to obtain different grades of compression of the honeycomb paper structures, and therefore different physical heights or thicknesses in the finished product.
  • step c) includes ejecting the honeycomb paper board structures by the ejector elements that mechanically or pneumatically push them out of the die stamp. In this manner, it is possible to make sure that the cut and formed honeycomb paper board structures do not get stuck in the first die stamp, and that they remain on the second die stamp or, preferably, on the movable plank. Further, this step allows to efficiently remove even very thick honeycomb paper structures, for example having thicknesses up to 200 mm, from the die stamps without damaging them and, thus, maintaining their usefulness as ready-to-use structures.
  • the pressing and holding surfaces 12, 13 (12', 13') as well as the scrap holding surfaces 14 are fastened to the base 15 of the first die stamp 10 by means of springs (ejector elements) 30, which in an untensioned state resiliently hold them at a distance from the base 15 of the first die stamp 10.
  • the spring 30 passes through an appropriate bore 33 formed through the base 15 of the first die stamp and is fixed to the base 15 of the first die stamp 10 at its other side (away from the pressing and holding surfaces) by means of a screw 32 that passes through a lateral spring eyelet 30a at the upper end of the spring 30.
  • this die-cutting method produces, in correspondence to the scrap surfaces 14, scrap pieces 202 which have been correspondingly severed from the surrounded individual honeycomb paper structures 201 by cutting knives 11L, and which are discarded after cutting.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Buffer Packaging (AREA)

Claims (14)

  1. Presse de découpe à l'emporte-pièce (1) pour couper et former une ou plusieurs structures à double usage en carton nid d'abeilles comprimé et non comprimé (201), comprenant une première et une deuxième matrice (10, 20) mobiles l'une vers l'autre pour fermer la presse (1), la première matrice (10) comprenant une pluralité de couteaux coupeurs (11 S, 11L) faisant saillie depuis celle-ci et au moins une surface de pression et une surface de maintien (12, 13) sur celle-ci,
    dans laquelle la ou les surface(s) de pression (12, 12') est/sont placée(s) à différentes hauteurs par rapport à la ou les surface(s) de maintien (13, 13'), et la distance de saillie d'un premier ensemble des couteaux (11S) situé entre une surface de pression (12, 12') et une surface de maintien (13, 13') est inférieure à celle d'un deuxième ensemble des couteaux restants (11L),
    caractérisée en ce que
    les couteaux coupeurs (11S, 11L) sont disposés autour de ladite au moins une surface de pression et de ladite au moins une surface de maintien (12, 13) sur la première matrice (10),
    la première matrice (10) comprend au moins un élément éjecteur (30) associé à chaque surface de pression et de maintien (12, 13) pour en éjecter les structures en carton nid d'abeilles (201).
  2. Presse de découpe à l'emporte-pièce (1) selon la revendication 1, dans laquelle les surfaces de pression et/ou de maintien (12, 13) sont fixées à la première matrice (10) par les éléments éjecteurs (30).
  3. Presse de découpe à l'emporte-pièce (1) selon la revendication 1 ou 2, dans laquelle les éléments éjecteurs (30) sont des éléments résilients qui sont aptes à être tendus quand on ferme la presse de découpe à l'emporte-pièce (1) et à rebondir quand on ouvre la presse de découpe à l'emporte-pièce (1).
  4. Presse de découpe à l'emporte-pièce (1) selon la revendication 1, dans laquelle les éléments éjecteurs sont des buses d'air sous pression.
  5. Presse de découpe à l'emporte-pièce (1) selon l'une quelconque des revendications 1 à 3, dans laquelle les éléments éjecteurs sont des ressorts (30) ou un matériau résilient de type mousse.
  6. Presse de découpe à l'emporte-pièce (1) selon l'une quelconque des revendications précédentes, dans laquelle les couteaux (11S, 11 L) comprennent un bord dentelé.
  7. Presse de découpe à l'emporte-pièce (1) selon l'une quelconque des revendications précédentes, dans laquelle le premier ensemble de couteaux (11 S) comprend deux sous-ensembles de couteaux ayant des distances de saillie mutuellement différentes.
  8. Presse de découpe à l'emporte-pièce (1) selon l'une quelconque des revendications précédentes, dans laquelle la deuxième matrice (20) comprend une surface plane (21) comportant des évidements (22) adaptés pour recevoir le deuxième ensemble de couteaux (11L) quand la presse de découpe à l'emporte-pièce (1) est fermée.
  9. Presse de découpe à l'emporte-pièce (1) selon l'une quelconque des revendications précédentes, dans laquelle le périmètre des surfaces de pression et/ou de maintien comprend une ligne courbée ou inclinée, la ligne inclinée comprenant au moins un angle non substantiellement droit.
  10. Presse de découpe à l'emporte-pièce (1) selon l'une quelconque des revendications précédentes, comprenant en outre des premiers éléments de blocage (41, 41') placés entre les surfaces de pression et de maintien (12, 13) et la plaque de base (15) afin de fournir une distance maximale entre ces surfaces et la deuxième matrice (20) quand la presse (1) est fermée.
  11. Presse de découpe à l'emporte-pièce (1) selon l'une quelconque des revendications précédentes, comprenant en outre des deuxièmes éléments de blocage (42) ayant différentes épaisseurs au choix placés entre la ou les surface(s) de pression (12, 12') et la plaque de base (15) afin de fournir les différentes hauteurs de la ou les surface(s) de pression par rapport à la ou les surface(s) de maintien (13, 13').
  12. Procédé de découpe à l'emporte-pièce pour couper et former une ou plusieurs structures à double usage en carton nid d'abeilles comprimé et non comprimé (201) au moyen d'une presse de découpe à l'emporte-pièce (1) selon l'une quelconque des revendications précédentes, comprenant les étapes suivantes :
    a) placer une plaque de carton nid d'abeilles (200) entre les matrices opposées (10, 20), la plaque de carton nid d'abeilles ayant une âme constituée d'une pluralité de cellules creuses (210) définies par des parois de cellules (211), les cellules creuses définissant des côtés plans opposés qui sont substantiellement perpendiculaires aux parois de cellules et dont au moins un est recouvert d'une feuille protectrice (14, 15),
    b) déplacer les matrices (10, 20) l'une vers l'autre afin de
    - couper partiellement la plaque de carton nid d'abeilles (200) dans une direction d'épaisseur de celle-ci au moyen du premier ensemble de couteaux (11 S) le long d'une ou de plusieurs premières lignes de coupe (17a, b, c ; 17a', b', c') et
    - couper complètement à travers la plaque de carton nid d'abeilles (200) dans la direction d'épaisseur de celle-ci au moyen du deuxième ensemble de couteaux (11L) le long d'une ou de plusieurs deuxièmes lignes de coupe (16a, b) pour former une ou plusieurs structures en carton nid d'abeilles séparées (201), définies chacune par la ou les deuxième(s) ligne(s) de coupe et ayant des parties de surface distinctes (220, 230) définies par la ou les première(s) ligne(s) de coupe, et
    - former un contact de façon substantiellement simultanée avec une ou plusieurs parties de surface distinctes en correspondance avec la ou les surface(s) de maintien (13, 13') pour former une ou plusieurs parties de surface non comprimées (220) ayant une épaisseur donnée qui donnent une raideur et une rigidité structurelles, et
    - exercer une pression de façon substantiellement simultanée sur une ou plusieurs parties de surface distinctes au moyen des surfaces de pression (12, 12') pour former une ou plusieurs parties de surface comprimées (230) ayant une ou plusieurs épaisseurs plus petites qui donnent une résilience et un amortissement,
    c) écarter les matrices (10, 20) l'une de l'autre pour ouvrir la presse de découpe à l'emporte-pièce (1) et libérer la ou les structures en carton nid d'abeilles séparées, coupées et formées (201), et
    d) retirer lesdites structures de la première matrice (10),
    dans lequel l'étape c) comprend l'éjection des structures en carton nid d'abeilles (201) par les éléments éjecteurs (30) qui les poussent de façon mécanique ou pneumatique hors de la première matrice (10).
  13. Procédé selon la revendication 12, dans lequel l'étape b) comprend l'application d'une pression ou d'une traction sur les éléments éjecteurs (30) avant d'exercer une pression sur lesdites une ou plusieurs parties de surface distinctes (220, 230) au moyen des surfaces de pression (13, 13').
  14. Procédé selon la revendication 12 ou 13, dans lequel les premières et/ou deuxièmes lignes de coupe (17a-c, 17a'-c' ; 16a, b) comprennent une ligne courbée ou inclinée, la ligne inclinée comprenant au moins un angle non substantiellement droit.
EP10734726.2A 2010-07-09 2010-07-09 Presse de decoupage a l'emporte-piece et procede de decoupage à l'emporte-piece Not-in-force EP2590814B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL10734726T PL2590814T3 (pl) 2010-07-09 2010-07-09 Prasa do wykrawania matrycowego oraz sposób wykrawania matrycowego

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/EP2010/059887 WO2012003879A1 (fr) 2010-07-09 2010-07-09 Presse de découpage à l'emporte-pièce et procédé de découpage à l'emporte-pièce

Publications (2)

Publication Number Publication Date
EP2590814A1 EP2590814A1 (fr) 2013-05-15
EP2590814B1 true EP2590814B1 (fr) 2015-05-27

Family

ID=43757873

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10734726.2A Not-in-force EP2590814B1 (fr) 2010-07-09 2010-07-09 Presse de decoupage a l'emporte-piece et procede de decoupage à l'emporte-piece

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Country Link
EP (1) EP2590814B1 (fr)
HU (1) HUE025107T2 (fr)
PL (1) PL2590814T3 (fr)
WO (1) WO2012003879A1 (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102729525B (zh) * 2012-06-29 2014-05-07 湖南华望蜂窝制品有限公司 蜂窝纸制品连续成型设备
CN103056902A (zh) * 2012-10-30 2013-04-24 李洋 一种斜式平压平模切压痕机
CN104441785A (zh) * 2014-11-19 2015-03-25 上海理工大学 旋转式纸护角冲角压痕装置
CN104493896A (zh) * 2014-12-15 2015-04-08 顺丰速运有限公司 一种蜂窝包装结构的加工工艺及其冲压模具

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2761553A (en) 1951-02-09 1956-09-04 Union Bag & Paper Corp Package embodying honeycomb pad
US2728479A (en) 1951-02-09 1955-12-27 Union Bag & Paper Corp Honeycomb pad
US5540972A (en) 1993-05-28 1996-07-30 Hexacomb Corporation Prestressed honeycomb, method and apparatus therefor
US5913766A (en) 1992-02-24 1999-06-22 Tenneco Packaging Apparatus and method for crushing a honey comb panel
WO1998042589A1 (fr) 1997-03-25 1998-10-01 Tenneco Packaging Inc. Emballage en nid d'abeilles permettant de suspendre des objets fragiles
CN101284381A (zh) * 2008-05-14 2008-10-15 王上瑞 蜂窝纸板的切割刀具及其刀片结构

Also Published As

Publication number Publication date
WO2012003879A1 (fr) 2012-01-12
PL2590814T3 (pl) 2015-10-30
HUE025107T2 (en) 2016-01-28
EP2590814A1 (fr) 2013-05-15

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