EP2580010B1 - Outil de compactage - Google Patents

Outil de compactage Download PDF

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Publication number
EP2580010B1
EP2580010B1 EP11740804.7A EP11740804A EP2580010B1 EP 2580010 B1 EP2580010 B1 EP 2580010B1 EP 11740804 A EP11740804 A EP 11740804A EP 2580010 B1 EP2580010 B1 EP 2580010B1
Authority
EP
European Patent Office
Prior art keywords
component
die
stamp
mold
recess
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP11740804.7A
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German (de)
English (en)
Other versions
EP2580010A1 (fr
Inventor
Christian Dumanski
Robert Spitaler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Miba Sinter Austria GmbH
Original Assignee
Miba Sinter Austria GmbH
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Publication date
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Publication of EP2580010A1 publication Critical patent/EP2580010A1/fr
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Publication of EP2580010B1 publication Critical patent/EP2580010B1/fr
Not-in-force legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/02Compacting only
    • B22F3/03Press-moulding apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles

Definitions

  • the invention relates to a tool for compacting the surface of a powder metallurgy produced component, with a die and a punch, wherein in the die a recess is arranged, which extends from a first die opening to a second die opening, and a wall surface for conditioning of Component, and the punch has a punch length and a punch surface, wherein an inner diameter of the recess of the die from the first die opening to the second die opening becomes smaller or an outer diameter of the punch is larger over the punch length, and wherein on the wall surface of the die or on a stamping surface is arranged a compression element, a method for compacting the surface of a powder metallurgy produced component, with a tool having a die and a punch, wherein the component through the die or the punch through a recess of the component is moved while it is compacted surface, and a powder metallurgical, manufactured component with a component body having at least one compacted side surface or at least one recess with at least one compacted
  • Sintered parts ie workpieces made of pressed and sintered metal powder, have long been an alternative to cast or from the fully machined workpieces.
  • porosity of the sintered parts has a negative effect on the flexural strength and the wear resistance, which limits, for example, the use of powder-metallurgically produced gears in high-load gearboxes.
  • a method using a die tool for this purpose is known from US 6,168,754 B1 known.
  • a sintered blank that is a pressed powder metal and then sintered part is compacted on its outer surface by this is pressed by a multi-stage die tool.
  • the die tool comprises a plurality of die plates spaced apart from each other and axially spaced with die openings substantially correspond to the shape of the sintered blank, but the inner diameter decreases gradually and is smaller than the outer diameter of the sintered blank.
  • the outer periphery of the sintered part is plastically and elastically deformed, whereby the surface is compacted and the sintered part receives its final dimension.
  • the distances between the die plates allow the sintered part to expand by expanding a portion of the elastic deformations after each die plate.
  • the sintered part undergoes intermediate relief after each die plate, as a result of which a compressive residual stress remaining after deformation in the sintered part is built up in stages.
  • a method of surface compacting a sintered body in which a sintered part is moved in a die tool along an axis in a pressing direction through a plurality of die sections from a first die section at a first die opening into a last die section, wherein a wall surface of each die section forms at least one pressing surface the one contact surface formed by an outer surface of the sintered part is pressed, and one, lying in a cross section with respect to the axis, defined by the pressing surface inner contour corresponds at least approximately to an outer contour defined by the contact surface.
  • the present invention is based on the object to provide an improved way to compact the surface of a powder metallurgy produced component.
  • the advantage here is that relatively small compression stages are achieved by the thread-like formation of the compression element, whereby a material-friendly deformation is achieved, which is further supported by the impact of the component on the oblique Umformkante the compression element.
  • the tool itself is still relatively simple.
  • the die can consist of a single part, as well as the stamp.
  • the components compacted by the process or tool also exhibit a reduction in noise in the application of the components, presumably due to the particular surface topography created during and through compaction.
  • Another advantage is based on the fact that in the free spaces between the compression areas, ie in the relaxation zones, used forming oil can deposit, whereby the cracking of the lubricating film during the deformation can be better prevented. It can thus reduce the stress on the tool and the oil consumption. As a result, the movement also has a longer service life.
  • a plurality of spiral-shaped compression elements are arranged distributed over the respective surfaces. It is thus not only a better or higher compression of the component achieved, but can thus be achieved in particular that a multi-point support is provided for the component in the tool so that tilting of the component during compression can be better avoided.
  • the plurality of compression elements are each offset by an equal angle value to each other, whereby these effects are enhanced.
  • the one or more thread-like compression element (s) has or have a thread pitch that varies over the length of the or the compression element (s). It is thus achieved that areas are created over the length of the compression section of the tool, which have a different compression effect on the component surface, ie areas with greater compression effect and areas that have a greater relaxation effect on the component can be formed.
  • the one or more compression element (s) may have a chamfer or a rounding, in order to at least largely avoid a higher wear on the tool, or on the other hand to allow a "smoother" transition of the component from the compression areas in the relaxation areas and vice versa, without that by a sheep edged step unintentional material removal takes place on the component or that the edges erupt at the transitions of the tool.
  • the inner diameter of the recess in the die can decrease linearly or the outside diameter of the punch increases linearly in the pressing direction. It is thus simplifies the production of the tool. In addition, possibly fluctuating raw diameter of sintered components due to production can be better compensated.
  • sintered components depending on the composition, also allow different degrees of deformation in one compacting step, or it is better for the successive compacting steps in the tool to be different Forming degrees is performed - to allow the inner diameter of the recess in the die progressively or degressively decrease or increase the outer diameter of the punch in the pressing direction progressive or degressive.
  • the end portion of the recess in the die or the punch may be cylindrical, which end portion may also be free of compression elements in order to achieve the straightening of the component.
  • the Fig. 1 and 2 show a longitudinal section through and a plan view of a die 1 for a tool for surface compaction of a component 2 by moving it along an axis 3 through the die 1.
  • This comprises a MatrizengrundMech 4, which has a recess 5 extending from a first die opening. 6 extends on a first die surface 7 to a, the first die opening along the axis 3 opposite the second die opening 8 at a second die surface 9 continuously through the die body 4 and whose cross section is adapted to the cross section of the component to be compressed 2.
  • the recess 5 has a wall surface 10 for abutment of a component surface 11 of the component 2.
  • the recess has an inner diameter 12 which, beginning at the first die opening 6, becomes smaller in the direction of the second die opening 8, as a result of which the recess 5 tapers along at least part of a pressing length 13 of the die 1 along the axis 3.
  • the component 2 consists of pressed and then sintered metal powder, so it is made by powder metallurgy, the methods and materials for producing such a sintered blank from the prior art are well known and therefore not explained in detail.
  • the component 2 is designed disc-shaped in the illustrated embodiment and has on the component surface 11 has a diameter 14, which corresponds to the surface densification of a raw diameter 15 and after the surface compression to a smaller end diameter 16.
  • the compression element 17 On the wall surface 10 and projecting over this at least one compression element 17 is arranged.
  • the compression element 17 has a thread-like shape, thus extending from the region of the first die opening 6 to the region of the second die opening 8 in the form of a helical or spiral, therefore, can also be referred to as Umformspirale. It is thus generated with the compression element 17, an oblique Umformkante to compaction. Due to the slope of the compression element 17, so the forming spiral results in a "wandering Umformddling" or "a wandering Umformkante" along the component circumference.
  • the compression element 17 need not necessarily be arranged beginning at the first die opening 6, but that an inlet region in the die 1 at the may be formed first die opening in which no compression element 17 is arranged to facilitate the insertion of the component 2 into the die.
  • an end portion 18 of the recess 5 of the die 1 may also be free of the compression element 17 or compression elements 17.
  • this end portion may have an inner cross section that corresponds to the outer contour of the finished compacted component 2, that is, for example, have a cylindrical cross-section, so as to allow the same in a final step of the compression of the surface of the component 2.
  • the compression element 17 extends on the wall surface 10 starting from the first die surface 7 to the second die surface 9.
  • the compression element 17 preferably extends continuously without interruption in the recess 5, but it is possible that this compression element 17 is divided into individual, slightly spaced compression member sections.
  • Fig. 2 can be seen in dotted and dash-dotted lines, there is the possibility that several compression element 12 are arranged on the wall surface 10, so for example two, preferably three (as shown), or four, five, six, etc.
  • the compression elements 17 are preferably in the form of a multi-start thread, so for example three-thread, arranged, the resulting "Verdichtungs sautes" are each offset by a respective same angular value to each other, resulting from the division of 360 ° by the number of thread-like compression elements 17 , ie for example by 120 ° in the arrangement of three compression elements 17th
  • the or the compression element (s) 17 are worked out of the wall surface 10 of the recess 5, that is integrally formed with the die 1.
  • the surface compression of the component 2 is carried out by being introduced through the first die opening 6 in the recess 5 and subsequently moved to and through the second die opening 8, wherein the component surface 11 of the component 2 against the or the compression element (s) 17 of Die 1 is pressed.
  • the direction of movement of the component 2 can also be reversed so that therefore the component 2 is not removed from the die 1 via the second die opening 8 but the first die opening 6.
  • the inner diameter 12 which is defined by the clear width between opposite or cooperating portions of the wall surface 10 of the recess 5, wherein the or the compression element (s) 17 is seen as part of the wall surface 10 and
  • the term inner diameter 12 is not to be understood as limited to circular cross sections, but also as a clear width between interacting press surface parts, which need not necessarily go through the axis 3 of the die 1.
  • the diameter 14 on the component 2 is not limited to radial directions.
  • the recess 5 preferably has an inner diameter 14 which is at least not smaller than the raw diameter 15 of the component in order to simplify the insertion of the component 2.
  • the movement of the sintered part 2 in the die tool 1 preferably takes place in a straight line along the axis 3 in a pressing direction 19 from the first die opening 6 to the second die opening 8, followed by the removal of the component 2 from the die 1, via the second die opening 8 or after Direction of movement reversal against the pressing direction 19 through the first die opening 6, for which purpose an ejector element can be arranged in the second die opening.
  • the rectilinear movement in the direction of the axis 3 can also be superimposed by a rotational movement, whereby the component 2 in the die 1 performs a screwing movement.
  • the component surface 11 also includes screw surfaces.
  • the movement of the component 2 takes place in this case about a screw axis which coincides with the axis 3 or parallel to this, for example, when the screw surface to be compacted on the component surface 11 is not disposed on the entire circumference of the component 2 and this has no rotationally symmetrical body ,
  • the pitch of the screwing movement which must be different from the pitch of the thread-like compression element 17 in order to achieve a surface compression, ie to prevent the component 2 from sliding in the compression passage of the compacting element 17 ,
  • the direction of movement of the component 2 in the die 1 can, as well as the speed of movement to optimize the surface compression have any course and, for example, include a reversal of movement, motion arrest, very slow but also very fast movements. It is possible that the compression is carried out with at least two relative reversals of movement of the component 2 to the die 1, so the component 2 is moved, for example, down through the die 1, in the die 1, the component again a short distance against the original direction of movement is moved back and then moved within the die 1 after a new reversal of motion back in the original direction through the die 1. Of course, this process can be repeated several times or the die 1 can be moved instead of and / or in addition to the component 2.
  • the component 2 after partial compression also allows partial relaxation, wherein the material of the component 2 springs back. It is thus a component and tool gentle compression possible, since smaller forming forces are required by the occurring repeated compression and relaxation.
  • the thread-like compression element 17 of the step "compacting" is limited to a small surface area or a point deformation, which also the required forming forces can also be reduced.
  • the required relative to the process implementation relative movement between the component 2 and the die 1 can be done by movement of the component 2 and / or by movement of the die 1, wherein the component 2 and the die 1 are each connected to a suitable drive or a fixed frame can or the component 2 with the help a punch or an upper punch and a lower punch is moved through the die 1, as is known per se.
  • the compression element 17 is not designed to extend over the entire inner circumference of the recess 5, but that a predeterminable portion of the wall surface 10 of the recess 5 in the direction of the axis 3 is free of compression elements 17. It is thus possible to produce components 2, after the movement of the component 2 during compression preferably takes place in the direction of the axis, which are surface-compacted only in a partial region.
  • components 2 which have a different degree of surface compaction in different areas by the compression element 17 is formed over a portion of the press length 13 of the die 1 extending continuously over the circumference of the recess 5 or only in a partial region of the circumference of the recess 5 over the press length 13 at least one further thread-like compression element 17 is arranged.
  • 17 have a different overall length at several compression elements.
  • a compacting member 17 may have a pitch selected from a range of 0.5 mm to 150 mm, more preferably selected from a range of 5 mm to 100 mm, or selected from a range of 20 mm to 50 mm.
  • a compression element 17 may be formed over its entire length with at least two different pitch angles, so for example, the pitch angle be greater in the region of the first die opening 6, as in the region of the second die opening 8, so so in other words the "threads" or compression passes over the length of the compression element 17 closer together.
  • Such a design of a compression element 17 can also be used in the arrangement of a plurality of compression elements 17.
  • the compression element (s) 17 may be in the form of a "left-hand thread” or a "right-hand thread”.
  • Fig. 3 shows a punch 20 for compressing the surface of a recess in a component 2 (not shown), for example a gear.
  • an outer diameter 22 over a punch length 23, ie a length of the dipping into the recess of the component during the implementation of the compaction dome, larger, as Fig. 3 can be seen.
  • An end portion 24 of this mandrel can be carried out again without compression elements 17 in order to achieve the straightening of the surface-compressed component 2.
  • this end section preferably has a cross-section which corresponds to the cross-section of the finished compacted component 2, that is to say has a cylindrical shape, for example.
  • the die 1 according to the invention is also possible for the die 1 according to the invention to be used in combination with the stamp 20 according to the invention for the surface densification of a component 2 in order to achieve compacting of both the inner component surface and the outer component surface 11 in one work step.
  • the compression element (s) 17 may or may not be as shown in FIG Fig. 4 illustrated by examples, different profile cross sections 25 to 33 have, for example, a pointed profile, such as a sharp profile cross-section 25, a rounded profile cross-section 26, a conical over-turned profile cross-section 27, a saw profile, such as a pole side flat profile section 28 or equator mineral flat profile cross-section 29, a flat profile, such as a conically flattened profile section 30 or a rounded profile section 31, one, in particular from these profile cross sections 25 to 31, combined Profile cross section 32 or a round profile cross section 33.
  • the or the compression element (s) 17 may or may also be provided with the chamfer.
  • an edge facing the component 2 when it is moved against the compression element 17 can enclose a different angle with the wall surface 10 than an edge 35 facing away from the component in the direction of movement.
  • the facing flank 34 can be made steeper than the opposite edge Flank 35, in order to simplify the "driving over" of the compression element 17 with the component 2 and thus to allow a more gentle tool compression.
  • the profile cross-section of the compression element 17 changes over its entire length, e.g. in the area of the first die opening 6 steeper, i. With a small angle of inclination of the flanks 33, 34 inclined to the wall surface 10, profile cross-sections are formed, ie in areas with even small surface densification of the component 2, and in the region of the second die opening 8 flatter profile cross sections, i. with a larger inclination angle of the flanks 33, 34 inclined to the wall surface 10.
  • a transition region 36 between the wall surface 10 of the recess 5 of the die 1 or the stamp surface 21 of the punch 20 and the or the compression element (s) 17 may be rounded, as shown in FIGS FIGS. 5 and 6 it can be seen, the sections of embodiments of the die 1 in cross section.
  • the cross-section of the recess 5 tapers conically from the first die opening 6 in the direction of the second die opening 8.
  • the wall surface 10 of the recess 5 of the die 1 are formed between the protrusions formed by a compression element 17 with a convex or concave curvature, with mixed forms with convex curved portions and concave curved portions in a recess 5 are possible.
  • the inner diameter 12 (FIG. Fig. 2 ) of the recess decreases progressively or degressively or with a combination thereof.
  • the remarks in this paragraph also apply to the punch 20, ie the punch surface 21.
  • Fig. 7 1 shows an example of a course of the roughness depth on a finished compacted component 2 (FIG. Fig. 1 ).

Claims (9)

  1. Outil pour le compactage de la surface d'un composant (2) fabriqué par la métallurgie des poudres, comportant une matrice (1) et un poinçon (20), dans lequel un évidement (5) est agencé dans la matrice (1), qui s'étend depuis une première ouverture de matrice (6) jusqu'à une seconde ouverture de matrice (8), et qui présente une surface de paroi (10) pour l'appui du composant (2), et le poinçon (20) présente une longueur de poinçon (23) et une surface de poinçon (21), dans lequel un diamètre intérieur (12) de l'évidement (5) de la matrice (1) à partir de ladite première ouverture de matrice (6) diminue en direction de la deuxième ouverture de matrice (8), ou un diamètre extérieur (22) du poinçon (20) augmente sur la longueur de poinçon (23), et dans lequel au moins un élément de compactage (17) est agencé sur la surface de paroi (10) de la matrice (1) ou sur la surface de poinçon (21), caractérisé en ce que l'élément de compactage (17) est conçu avec un tracé en forme de filetage, comme une spirale modifiée ayant un bord modifié oblique pour compactage.
  2. Outil selon la revendication 1, caractérisé en ce qu'une pluralité d'éléments de compactage en forme de filetage (17) sont agencés sous la forme d'un filetage à plusieurs filets.
  3. Outil selon la revendication 2, caractérisé en ce que ladite pluralité d'éléments de compactage (17) du filetage à plusieurs filets sont décalés de la même valeur angulaire les uns par rapport aux autres.
  4. Outil selon l'une quelconque des revendications 1 à 3, caractérisé en ce que le ou les éléments de compactage (17) en forme de filetage présentent un pas de filetage qui change sur la longueur du ou des éléments de compactage (17).
  5. Outil selon l'une quelconque des revendications 1 à 4, caractérisé en ce que le ou les éléments de compactage (17) ont un chanfrein ou un arrondi.
  6. Outil selon l'une quelconque des revendications 1 à 5, caractérisé en ce que le diamètre intérieur (12) de l'évidement (5) dans la matrice (1) diminue de manière linéaire, ou le diamètre extérieur (22) du poinçon (20) augmente de manière linéaire dans la direction de pressage (19).
  7. Outil selon l'une quelconque des revendications 1 à 5, caractérisé en ce que le diamètre intérieur (12) de l'évidement (5) dans la matrice (1) diminue de manière progressive ou dégressive, ou le diamètre extérieur (22) du poinçon (20) augmente de manière progressive ou dégressive dans la direction de pressage (19).
  8. Outil selon l'une quelconque des revendications 1 à 7, caractérisé en ce qu'un tronçon d'extrémité (18 ou 24) de l'évidement (5) dans la matrice (1) ou du poinçon (20) est réalisé cylindrique.
  9. Procédé de compactage de la surface d'un composant (2) fabriqué par la métallurgie des poudres, avec un outil présentant une matrice (1) et un poinçon (20), dans lequel le composant (2) est déplacé à travers la matrice (1), ou le poinçon (20) est déplacé à travers un évidement du composant (2), le composant (2) étant ainsi compacté en surface, caractérisé en ce que le compactage de la surface est effectué dans un outil selon l'une quelconque des revendications 1 à 8, dans lequel le composant (2) est transporté avec un mouvement linéaire le long d'un axe (3) à travers la matrice (1), ou le poinçon (20) est transporté avec un mouvement linéaire à travers l'évidement situé dans le composant (2) sur le ou les éléments de compactage (17) de l'outil disposés ou agencés en forme de filetage sous la forme d'une spirale modifiée ayant un bord modifié oblique pour compactage.
EP11740804.7A 2010-06-10 2011-06-09 Outil de compactage Not-in-force EP2580010B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AT0094710A AT509588B1 (de) 2010-06-10 2010-06-10 Verdichtungswerkzeug
PCT/AT2011/000260 WO2011153574A1 (fr) 2010-06-10 2011-06-09 Outil de compactage

Publications (2)

Publication Number Publication Date
EP2580010A1 EP2580010A1 (fr) 2013-04-17
EP2580010B1 true EP2580010B1 (fr) 2016-10-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP11740804.7A Not-in-force EP2580010B1 (fr) 2010-06-10 2011-06-09 Outil de compactage

Country Status (6)

Country Link
US (1) US9101980B2 (fr)
EP (1) EP2580010B1 (fr)
CN (1) CN103079731B (fr)
AT (1) AT509588B1 (fr)
BR (1) BR112012031447A2 (fr)
WO (1) WO2011153574A1 (fr)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT517989B1 (de) * 2015-12-14 2019-01-15 Miba Sinter Austria Gmbh Verfahren zum Oberflächenverdichten und Kalibrieren eines Sinterbauteils
CN107282682A (zh) * 2017-08-17 2017-10-24 西京学院 一种变截面旋挤模具及其使用方法
CN110899445B (zh) * 2019-12-17 2021-08-13 浙江普兴电子科技有限公司 采用旋压工艺制备正弦型可展开密封结构的模具及方法
US11707786B2 (en) 2020-04-17 2023-07-25 PMG Indiana LLC Apparatus and method for internal surface densification of powder metal articles
CN114653770B (zh) * 2022-03-28 2024-02-13 太原科技大学 一种镁合金高性能板材的螺旋变径-连续扭转挤压模具

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Publication number Priority date Publication date Assignee Title
US3805360A (en) 1973-01-29 1974-04-23 Motor Wheel Corp Method and apparatus for sizing brake drum rings
US5325698A (en) 1992-09-30 1994-07-05 Ford Motor Company Stepped extrusion die assembly
WO1998016338A1 (fr) * 1996-10-15 1998-04-23 Zenith Sintered Products, Inc. Densification d'une surface de composants de machine realisee par metallurgie des poudres
US5996229A (en) * 1998-09-25 1999-12-07 Yang; Tsung-Hsun Method and mold die for forming a spiral bevel gear from metal powders
US6168754B1 (en) 1999-02-17 2001-01-02 Federal-Mogul World Wide, Inc. Method and apparatus for densifying powder metal preforms
US6899846B2 (en) * 2003-01-14 2005-05-31 Sinterstahl Corp.-Powertrain Method of producing surface densified metal articles
US7025929B2 (en) * 2004-04-08 2006-04-11 Pmg Ohio Corp. Method and apparatus for densifying powder metal gears
AT504081B1 (de) * 2006-09-04 2008-11-15 Miba Sinter Austria Gmbh Verfahren zur oberflächenverdichtung eines sinterteils
AT505947B1 (de) 2007-11-14 2016-04-15 Miba Sinter Austria Gmbh Verdichtungswerkzeug

Also Published As

Publication number Publication date
CN103079731A (zh) 2013-05-01
AT509588B1 (de) 2011-10-15
WO2011153574A1 (fr) 2011-12-15
US9101980B2 (en) 2015-08-11
EP2580010A1 (fr) 2013-04-17
US20130129558A1 (en) 2013-05-23
BR112012031447A2 (pt) 2016-12-13
AT509588A4 (de) 2011-10-15
CN103079731B (zh) 2015-06-24

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