EP2577685A2 - Composite insulator - Google Patents
Composite insulatorInfo
- Publication number
- EP2577685A2 EP2577685A2 EP11725620.6A EP11725620A EP2577685A2 EP 2577685 A2 EP2577685 A2 EP 2577685A2 EP 11725620 A EP11725620 A EP 11725620A EP 2577685 A2 EP2577685 A2 EP 2577685A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- field
- protective layer
- composite insulator
- particles
- screens
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/32—Single insulators consisting of two or more dissimilar insulating bodies
- H01B17/325—Single insulators consisting of two or more dissimilar insulating bodies comprising a fibre-reinforced insulating core member
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/42—Means for obtaining improved distribution of voltage; Protection against arc discharges
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
- Y10T428/294—Coated or with bond, impregnation or core including metal or compound thereof [excluding glass, ceramic and asbestos]
- Y10T428/2958—Metal or metal compound in coating
Definitions
- the invention relates to a composite insulator according to the preamble of claim 1.
- a composite insulator comprises for receiving a load core or Strunk, which is made in particular of a fiber-reinforced thermoset such as an epoxy resin or a vinyl ester.
- the core is surrounded by a protective layer, which is produced in particular from an electrically insulating elastomer such as a silicone rubber.
- a major problem of high-voltage insulators is the extreme unequal distribution of the voltage curve along their length. Reason for this are stray capacitances of the insulator to earth. Another problem is local discharges on contaminated insulators, which arise, for example, by field increases in local drying.
- CONFIRMATION COPY For example, electrons act resistively, capacitively, or are semiconductive, and contribute to reducing voltage jumps along the insulator by a non-linear relationship of a corresponding electrical magnitude to voltage.
- micro varistors of ZnO are called, which show above a threshold voltage, an abrupt reduction in electrical resistance.
- the object of the invention is to provide a composite insulator of the type mentioned, which is further improved in terms of avoiding local discharges.
- the invention is based on the consideration of selectively placing the particles influencing the field along the insulator in sections on the insulator in such a way that discharges occurring during the service life under the expected external conditions, which can lead to destruction of the insulating protective layer, are avoided as far as possible .
- investigations were carried out on designed for a voltage of 420 kV long-rod composite insulators.
- the long-rod composite insulators used had a creepage distance of 3.91 m in a number of 10 screens. The low number of screens was deliberately chosen in order to achieve a greater tendency of the insulators to breakdown in the experiment.
- the insulators were artificially irrigated according to the IEC 60060-1 standard at an angle of 45 ° C.
- the tests were carried out under AC voltage.
- the applied voltage was gradually increased. Resulting partial discharges were visually observed.
- a voltage of 600 kV for a conventionally manufactured long-rod composite insulator whose protective layer no field-influencing particles on indicates observed significant discharges on the underside of the high-voltage end of the insulator facing screens.
- the invention proceeds from the model concept that forms a conductive coating by the irrigation of the insulators on the top of the umbrellas and along the shaft.
- a high voltage drop across the dry underside of the screens occurs over a conventional insulator. If the resulting local field overshoot exceeds the dielectric strength of the surrounding atmosphere, local discharges will occur at the bottom of the screens.
- the invention therefore provides in a preferred embodiment that the field-influencing particles are provided in the region of the aforementioned drying zones of the insulator, in particular on the underside of screens.
- the field-influencing particles are applied separately in sections, vulcanized, applied with the protective layer, molded, poured or poured.
- the field-influencing particles are expediently added to a suitable insulating material, in particular the material of the protective layer. Subsequently, this material of the existing protective layer is cast, glued or vulcanized.
- the field-influencing particles can be added in sections during the production of the insulator of the protective layer. Alternatively, the material added with the field-influencing particles can also be encapsulated by the protective layer during the final formation of the insulator.
- the protective layer and also the material influencing the field-influencing particles is preferably a silicone rubber, an ethylene-propylene copolymer (EPDM), an ethylene-vinyl-acetate (EVA) or an epoxy resin. Section by section accordingly with a field-influencing particles added silicone rubber, EPDM, EVA or epoxy resin is applied.
- Resistive or capacitive particles or semiconductor particles are preferably used as field-influencing particles.
- Particularly preferred are microvaristors doped zinc oxide (ZnO).
- ZnO microvaristors exhibit a nonlinear current-voltage characteristic. Up to a threshold voltage, zinc oxide can be considered as a high-resistance resistor and has an extremely flat current-voltage characteristic. Above the threshold voltage, the resistance decreases abruptly, the current-voltage curve abruptly changes its steepness.
- the composite insulator comprises a number of shields from the protective layer for lengthening the creepage distance
- the field-influencing particles are covered by the shields or arranged on the shields.
- the field-influencing particles are added to the protective layer of the screens or arranged on the screens, the undesired discharges occurring there are avoided.
- the number of parts of the screens provided with field-influencing particles is at the live end. Accordingly, starting from the live end of the composite insulator, first of all, a part number of the screens with field-influencing particles is used. see.
- the adjoining screens are conventionally made without field-influencing particles.
- first part of the number of umbrellas may be provided with field-influencing particles, then a part number of umbrellas be made conventionally and repeat this arrangement over the length of the composite insulator.
- the screens as such need not be provided as a whole with the field-influencing particles. To reduce the voltage drop across the drying zone on the underside of the screens, it is sufficient to provide only the underside of the screens with field-influencing particles. This is sufficient to reduce the high voltage jumps between the ends of the screens and the core or the shaft of the insulator.
- the field-influencing particles are comprised of a separate pane, in particular of the material of the protective layer or of another insulating material.
- the separate disc is vulcanized or glued to the bottom of the umbrellas provided for this purpose.
- the separately manufactured, the field-influencing particles containing disc can be cast during manufacture in the screens.
- the protective layer is preferably applied as such with field-influencing particles on the underside of the proposed screens.
- the material of the protective layer is mixed with the field-influencing particles.
- the staggered material is sprayed on the underside of the screens, cast or vulcanized.
- the shields of the composite insulator are offset on the bottom with ribs, which lead to a further Kriechwegverinrung.
- the separate disk or the protective layer offset with the field-influencing particles is preferably arranged on these ribs as described above. Due to the enlarged by the ribs surface improved connection between the umbrellas and the separate disc or the subsequently applied, with field-influencing particles offset protective layer is achieved.
- the screens and / or the core are surrounded by an outer protective layer, which is free of field-influencing particles.
- an outer protective layer may optionally refer to the specific external weather conditions to which the composite insulator is exposed during use by separate matehal choice.
- 1 a long-rod composite insulator according to a first embodiment variant
- 2 shows a long-rod composite insulator according to a second embodiment
- FIG. 3 shows a section of a long-rod composite insulator, wherein the screens are provided on the underside with a pane-influencing particles containing disc,
- Fig. 4 a section of a long-rod composite insulator, wherein the
- Umbrellas are provided on the underside with a protective layer which comprises field-influencing particles,
- FIG. 5 shows a section of a long-rod composite insulator whose core is provided with respect to the composite insulator of Figure 4 additionally with a protective layer comprising field-influencing particles, and
- Fig. 6 a long-rod composite insulator according to Figure 5, wherein the screens including the field-influencing particles offset protective layer are coated by an outer protective layer.
- a long-rod composite insulator 1 which comprises a core 2 made of a glass fiber reinforced plastic, on the extension of the creepage distance over the length distributed ten umbrellas 4 is arranged.
- the connection fittings 5, 6 are attached.
- the connection fitting 6 is provided for contacting with a high voltage HV, and thus has the live end of the insulator 1 from.
- the illustrated long-rod composite insulator 1 with a total of ten shades 4 is designed to insulate a voltage of approximately 400 kV.
- the core 2 is continuously coated with a protective layer 8 made of a silicone rubber.
- the umbrellas 4 are attached.
- the umbrellas 4 are made of silicone rubber.
- the protective layer 8 of the core 2 over the entire Length of the composite insulator 1 with field-influencing particles 7 offset.
- the field-influencing particles 7 are microvaristors of doped ZnO.
- a long-rod composite insulator 1 according to FIG. 1 exhibits a significantly reduced tendency to discharge on the underside of the shields 4 compared with a conventional long-rod composite insulator without field-influencing particles. This is because the ZnO microvaristors become conductive at high voltages, so that the voltage jumps from the wetted top of the shields 4 to the underlying portion of the core 2 are significantly reduced.
- FIG. 2 shows a long-rod composite insulator 1 similar in construction to FIG. 1 in principle. This differs in that now the
- Protective layer 8 along the core 2 is not provided with field-influencing particles 7. Rather, only the five adjacent to the live end of the composite insulator five shields 4 are made of a protective layer 8, which is offset with field-influencing particles.
- This composite insulator 1 according to FIG. 2 also shows in a sprinkling test a significantly reduced flashover tendency on the underside of the screens 4 compared to a conventional long-rod composite insulator without field-influencing particles 7.
- FIG. 3 shows a partial section of a long-rod composite insulator 1 corresponding to FIGS. 1 or 2.
- two screens 4 are shown in the vicinity of the live end, ie in the vicinity of the fitting 6.
- the long-rod composite insulator 1 according to FIG. 3 comprises the core 2 made of a glass-fiber-reinforced plastic. On the core 2 is a protective layer. 8 made of silicone rubber. On this protective layer 8, the umbrellas 4 are mounted.
- a separate pane 10 of prefabricated EPM is attached to the field influence or to reduce high voltage jumps containing field-influencing particles 7.
- the separate disc 10 is vulcanized according to the upper screen 4 at the bottom.
- the separate, the field-influencing particles containing disc 10 is poured into the material of the screen 4, as can be seen on the lower screen 4.
- the shields 4 of another variant of the long-rod composite insulator 1 on the underside comprise a number of circumferential ribs 12. These ribs 12 have a protective layer 8 'which contains the field-influencing particles 7.
- the long-rod composite insulator 1 has at least in sections a further surrounding protective layer 8 'on the core 2, which protective layer is in turn offset by field-influencing particles.
- the protective layer 8 'attached to the underside of the screens 4 is cast into the shields 4 with field-influencing particles.
- the long-rod composite insulator 1 shown in FIG. 6 is enveloped by an outer protective layer 13 of silicone rubber which does not comprise any field-influencing particles 7.
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL11725620T PL2577685T3 (en) | 2010-05-28 | 2011-05-27 | Composite insulator |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010021882 | 2010-05-28 | ||
PCT/EP2011/002627 WO2011147583A2 (en) | 2010-05-28 | 2011-05-27 | Composite insulator |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2577685A2 true EP2577685A2 (en) | 2013-04-10 |
EP2577685B1 EP2577685B1 (en) | 2020-03-04 |
Family
ID=44582812
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11725620.6A Active EP2577685B1 (en) | 2010-05-28 | 2011-05-27 | Composite insulator |
Country Status (12)
Country | Link |
---|---|
US (1) | US9312053B2 (en) |
EP (1) | EP2577685B1 (en) |
JP (1) | JP5663085B2 (en) |
KR (1) | KR101616113B1 (en) |
CN (1) | CN102906825B (en) |
CA (1) | CA2800273C (en) |
ES (1) | ES2787511T3 (en) |
PL (1) | PL2577685T3 (en) |
PT (1) | PT2577685T (en) |
RU (1) | RU2548897C2 (en) |
WO (1) | WO2011147583A2 (en) |
ZA (1) | ZA201208313B (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101245196B1 (en) * | 2011-01-25 | 2013-03-19 | 주식회사 아앤시티 | Gyroscope |
US9196396B2 (en) * | 2011-10-08 | 2015-11-24 | Graduate School At Shenzhen, Tsinghua University | Insulator and power transmission line apparatus |
JP5999560B2 (en) * | 2013-03-22 | 2016-09-28 | 日本碍子株式会社 | Suspension |
EP3591672B1 (en) * | 2018-07-02 | 2023-03-29 | Hitachi Energy Switzerland AG | Insulator with resistivity gradient |
US11581111B2 (en) | 2020-08-20 | 2023-02-14 | Te Connectivity Solutions Gmbh | Composite polymer insulators and methods for forming same |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3066180A (en) | 1957-04-06 | 1962-11-27 | Asea Ab | Coating for equalizing the potential gradient along the surface of an electric insulation |
DE2006247A1 (en) | 1970-02-12 | 1971-10-07 | Jenaer Glaswerk Schott & Gen | High voltage insulator |
GB1451071A (en) * | 1973-02-17 | 1976-09-29 | Trans Dev Ltd | High voltage electric insulator termination constructions |
JPS5135096A (en) * | 1974-09-20 | 1976-03-25 | Hitachi Ltd | DENRYOKUGAIKAN |
DE3214141A1 (en) * | 1982-04-14 | 1983-10-20 | Interpace Corp., Parsippany, N.J. | Polymer rod insulator with improved interference-field and corona characteristics |
FR2545259B1 (en) | 1983-04-29 | 1985-12-27 | Ceraver | ELECTRICAL INSULATOR HAVING IMPROVED POLLUTION INSENSITIVITY |
US5406033A (en) * | 1992-09-02 | 1995-04-11 | Maclean-Fogg Company | Insulator structure and method of construction |
GB0103255D0 (en) * | 2001-02-09 | 2001-03-28 | Tyco Electronics Raychem Gmbh | Insulator arrangement |
US6831232B2 (en) * | 2002-06-16 | 2004-12-14 | Scott Henricks | Composite insulator |
KR20050045771A (en) * | 2003-11-12 | 2005-05-17 | 조규삼 | A method for forming an electric insulator made of thermosetting resin |
EP1736998A1 (en) * | 2005-06-21 | 2006-12-27 | Abb Research Ltd. | Varistor field control tape |
DE102008009333A1 (en) | 2008-02-14 | 2009-08-20 | Lapp Insulator Gmbh & Co. Kg | Field-controlled composite insulator |
-
2011
- 2011-05-27 JP JP2013511578A patent/JP5663085B2/en active Active
- 2011-05-27 CA CA2800273A patent/CA2800273C/en active Active
- 2011-05-27 ES ES11725620T patent/ES2787511T3/en active Active
- 2011-05-27 CN CN201180025575.3A patent/CN102906825B/en active Active
- 2011-05-27 PT PT117256206T patent/PT2577685T/en unknown
- 2011-05-27 EP EP11725620.6A patent/EP2577685B1/en active Active
- 2011-05-27 RU RU2012147464/07A patent/RU2548897C2/en active
- 2011-05-27 PL PL11725620T patent/PL2577685T3/en unknown
- 2011-05-27 KR KR1020127034109A patent/KR101616113B1/en active IP Right Grant
- 2011-05-27 WO PCT/EP2011/002627 patent/WO2011147583A2/en active Application Filing
- 2011-05-27 US US13/695,718 patent/US9312053B2/en active Active
-
2012
- 2012-11-05 ZA ZA2012/08313A patent/ZA201208313B/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO2011147583A2 * |
Also Published As
Publication number | Publication date |
---|---|
US20130101846A1 (en) | 2013-04-25 |
WO2011147583A2 (en) | 2011-12-01 |
CN102906825B (en) | 2016-09-21 |
JP5663085B2 (en) | 2015-02-04 |
PL2577685T3 (en) | 2020-07-13 |
CA2800273A1 (en) | 2011-12-01 |
KR101616113B1 (en) | 2016-04-27 |
US9312053B2 (en) | 2016-04-12 |
ZA201208313B (en) | 2013-07-31 |
RU2548897C2 (en) | 2015-04-20 |
ES2787511T3 (en) | 2020-10-16 |
KR20130091666A (en) | 2013-08-19 |
RU2012147464A (en) | 2014-07-10 |
CA2800273C (en) | 2017-10-03 |
EP2577685B1 (en) | 2020-03-04 |
CN102906825A (en) | 2013-01-30 |
WO2011147583A3 (en) | 2012-03-29 |
PT2577685T (en) | 2020-05-07 |
JP2013531339A (en) | 2013-08-01 |
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