EP2569099B1 - Method for improving a process for treatment and transport of postal articles in containers, using batch sorting - Google Patents

Method for improving a process for treatment and transport of postal articles in containers, using batch sorting Download PDF

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Publication number
EP2569099B1
EP2569099B1 EP11714066.5A EP11714066A EP2569099B1 EP 2569099 B1 EP2569099 B1 EP 2569099B1 EP 11714066 A EP11714066 A EP 11714066A EP 2569099 B1 EP2569099 B1 EP 2569099B1
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Prior art keywords
sorting
mailpieces
machine
outlets
mail
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EP11714066.5A
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German (de)
French (fr)
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EP2569099A1 (en
Inventor
Didier Tresse
Nicolas Basset
Jacques Petit
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Solystic SAS
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Solystic SAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination

Definitions

  • the invention relates to the field of postal sorting and more particularly the automatic sorting of mail according to which mail items are collected and sorted in a first mail processing center to be transported in storage bins to second data processing centers.
  • mail attached to the first mail processing center and wherein sorting the mail in the first center consists of separating the mail items in a sorting machine having a plurality of sorting outlets each using at least one storage bin to form a a number of groups of storage bins in which mail items are stored, these storage bin groups being intended respectively for said second mail processing centers, and wherein the sorting machine is driven by one or more sorting cycles to segment each group of storage bins destined for a second mail processing center in such a way as to differentiate the mail items stored in these bins according to a plurality of delivery destinations associated with said second mail processing center.
  • the invention relates more particularly to a method for optimizing the filling of bins in such a mail processing process especially in the case where the mail items are collected and sorted in a sorting center departure where is carried out sorting routing for be transported by plane, truck or train in storage bins to arrival sorting centers where sorting is carried out.
  • a sorting center In an arrival sorting center, the mail items arrive in storage bins already pre-sorted by delivery destination which reduces the time required to perform the sorting process in the arrival sorting center.
  • Pre-sorting in the departure sorting center is also known as the name of "outward sorting" while the sorting for the preparation of the postman's tour in an arrival sorting center is known as "inward sorting".
  • a sorting machine receives as input a flow of mail items arranged in random order, and provides an ordered flow of mail items at the exit, i.e., a stream of mail items arranged in a predetermined order.
  • the predetermined order generally corresponds to a separation by delivery destination groups.
  • the predetermined order therefore corresponds to a sequential distribution of mail items by one or more factors.
  • each distribution sorting center attached to each other constitute a postal processing platform that can be spread over a more or less extensive geographical area, for example a national area.
  • each distribution sorting center also constitutes a sorting center with respect to the other distribution sorting centers of the platform.
  • sorting machines that are used in a mail processing platform for sorting are provided with a small number of sorting outlets due to cost and space constraints.
  • These storage bins have a storage capacity of about 50 mail items each. Sorting mail items in such a sorting machine may require several sorting cycles and the volume of mail to be processed may require several dozen storage bins per sorting outlet.
  • a sorting conveyance machine therefore normally comprises a destacking magazine receiving a batch of mail items to sort such as large letters or magazines with or without a paper or plastic envelope; a number of sorting outlets, which are respectively fed in empty removable bins for storing these mail items sorted; and a sorting conveyor interposed between the unstacking magazine and the sorting outlets, and controlled by an electronic processing unit to direct each mailpiece to be sorted to a respective sorting outlet on the basis of an identifier for delivery destination code, normally printed on the mail piece, and an assignment table, kept in memory in the electronic processing unit, correlating the code to a given sorting output of the machine.
  • groups of storage bins comprising a large number of partially filled bins are formed because the segmentation of bins in a group of bins intended for a sorting distribution center is generally done. by a change of bin in the sorting outlet considered of the machine. If it is assumed that several dozen delivery destinations can be associated with a distribution sorting center, several tens of partially filled storage bins can be produced at the end of the sorting process for each distribution sorting center. These partially filled storage bins unnecessarily occupy space in the means of mail transport which results in additional costs for the operation of the postal processing platform.
  • the object of the invention is therefore to propose a method for optimizing a mail processing process as indicated above by minimizing the number of bins to be transported from one postal processing center to another postal processing center while keeping the same level of separation of mail items.
  • Another object of the invention is to provide such a method to reduce the proportion of partially full tanks after sorting routing including without penalizing an effective use sorting machines.
  • the invention is based on the observation that in a sorting process, a major part (approximately 80%) of the mail is spread over a few main delivery destinations (approximately 20%), the rest of the mail being distributed over a large number of other secondary destinations of delivery. It has therefore appeared advantageous to take into account these differences in filling rates (differences in the volume of mail by destination) and to share the sorting section of the postal sorting machine into a first zone comprising a large number of sorting outlets for receiving mail items from high-fill destinations and a second area with a small number of sorting outlets to temporarily receive mail items from low-fill destinations.
  • the idea underlying the invention is therefore to use the space available in the partially filled bins of mail items of a main destination produced at the end of a first sorting cycle to store there, after inserting a physical separator, the mail items of the secondary destinations that are related to that main destination during a second sort cycle.
  • a related delivery destination is a destination that is conveyed by the same means of transport as the main destination. Better filling trays can reduce the proportion of partially filled tanks and thus overall reduce the number of trays to transport.
  • the subject of the invention is therefore a method for optimizing a mail processing process in a sorting machine, characterized in that it comprises the following steps: submitting mail items to a first sorting cycle in a machine according to which a plurality of first sorting outlets of the sorting machine are respectively assigned to a plurality of first delivery destinations and at least one further sorting output of the sorting machine is assigned to a plurality of second delivery destinations, directing through the sorting machine, separators of physical separation of mail items respectively to first sorting outlets and recycling incoming mail items from said other sorting output to the input of the sorting machine and subjecting them to a second sorting cycle according to which the plurality of first sorting outputs are respectively assigned to the plurality of seconds delivery destinations.
  • the sorting outlets automatically operate interchangeable and removable storage bins, for example using an automatic tray handling system running along each side of the sorting sort row of sorting machines, at the end of second sort cycle, the mail items respectively of a first main destination and a second destination related to this main destination are sorted into layers in the same tray being separated by a spacer.
  • each item of mail is recycled at most once in the machine which helps to reduce the risk of mail damage in addition to limiting the operating costs of the machine.
  • the division of the sort section can be optimal when the quantity P is determined on the basis of the N / M ratio with the condition that N-MxP remains greater than 1.
  • the quantity P is determined on a machine sorting system whose number of sorting outlets is predefined. The size P can therefore be adjusted so that the mail items are recycled in principle only once.
  • the method according to the invention can be adapted to operate on repeated sorting cycles the second sorting output by example.
  • the figure 1 schematically illustrates a sorting machine with sorting outlets.
  • the figure 2 schematically illustrates a configuration of a postal processing platform with a sorting center departure and a plurality of attached arrival sorting centers.
  • the figure 3 schematically illustrates an assignment of sorting outlets of the machine for a first sorting cycle with the method according to the invention.
  • the figure 4 schematically illustrates another assignment of sorting outlets of the machine for a second sorting cycle with the method according to the invention.
  • the figure 5 schematically illustrates yet another assignment of sorting outlets for a third sorting cycle with the method according to the invention.
  • the figure 6 schematically illustrates the main steps of the optimization method according to the invention.
  • the postal sorting machine illustrated on the figure 1 is classic in itself. It comprises an entrance with a depiling magazine 1 in which are introduced mail items C arranged in stack on edge. The mailpieces C are unstacked and placed in series one behind the other, for example with a step (space between the front edge of two consecutive articles) constant in a sorting conveyor 3 on the path of which is provided a recognition system 2 automatic mailing address. Each mail item is then directed by the sorting conveyor 3 to a sorting outlet S1, S2, S3 ... S80 as is well known.
  • the sorting machine comprises eighty sorting outlets that operate interchangeable or removable bins in which the mail items are stored flat.
  • the figure 2 illustrates a postal processing platform with twenty six mail centers referenced CT. It is understood that the method according to the invention can be applied to smaller or larger platforms.
  • the center referenced CTi is a sorting center departure which is attached to twenty five other sorting centers arrival (the center CTi also constituting a sorting center in itself).
  • the center CTi also constituting a sorting center in itself.
  • CT1, CT2 and CT26 only three other arrival sorting centers are illustrated, namely CT1, CT2 and CT26, for the sake of clarity of this Fig.
  • the number of delivery destinations in each arrival sorting center was a multiple of the segmentation pitch P and in the case of the illustrated example , nine delivery destinations were considered for each direction.
  • delivery destination it is necessary to understand a group of distribution addresses which may correspond to one or more rounds of the postman.
  • A1, A2, A3, A'1 ... A "3 are represented in which A1, A2, A3 are main destinations with a high filling ratio representing a major part (80 % for example) of the mail volume, A'1, A'2, A'3 are destinations related to destinations A1, A2, A3 with lower filling ratio representing a smaller volume of mail (between 10 and 20% for example) and A "1, A" 2, A "3 are still destinations related to destinations A1, A2, A3 and still having a low filling ratio representing an even smaller volume of mail (less than 10% for example) .
  • the same representation of delivery destinations for CT2 with destinations B1, B2,... B "3 and for CT26 with destinations Z1, Z2,... Z" 3 was used.
  • the routing sorting process starts with a step 10 (on the figure 6 ) setting of the sorting machine to prepare a first sorting cycle.
  • this step 10 further sorting cycles subsequent to the first sort cycle may also be prepared.
  • step 6 the sorting outlets S1, S2, S3 are assigned to the delivery destinations A1, A2, A3 respectively for the first sorting cycle.
  • the sorting outlets S4, S5, S6 are assigned to the delivery destinations B1, B2, B3, and so on up to the sorting outlets S76, S77, S78 with the delivery destinations Z1, Z2, Z3.
  • step 10 therefore consists in allocating P (P greater than 1) successive sorting outlets (in the case of example P is equal to 3) to the first P delivery destinations of each direction representing the largest volume of mail important, the P sorting outlets assigned to a direction being of course distinct from the P sorting outlets assigned to another direction as visible on the figure 3 .
  • the S79 reserve sort output is assigned to the following delivery destinations P (in the order corresponding to a decreasing volume of mail) for all the directions, here therefore at A'1, A'2, A'3 , B '1, B' 2, B'3 ... Z'3.
  • the reserve output S80 is assigned to the other following delivery destinations (in this order corresponding to a decreasing volume of mail) for all the directions, here therefore at A "1, A” 2, A “3 .. ..Z "3.
  • the above assignment of the sorting outputs in the first sorting cycle amounts to separating the mail flow on a first extended sorting area (S1 to S78) which receives the major part of the mail (80% for example). of the total volume of mail to be separated), on a second zone of restricted sort (S79) which receives a much smaller part of the mail (about 10 to 20% of the volume) and a third sorting area (S80) that receives the rest of the mail is less than 10% of the volume . It is understood that the proportions 80%, 20% and 10% are given by way of non-limiting example for the invention.
  • the sorting process continues in a sorting step 11 in which the mail items are subjected to the first sort cycle in the machine, and these mail items are sorted and collected in sorting outlets 4 shown in FIG. figure 3 .
  • Line L on the figure 3 symbolizes a system of automatic handling of full bins and empty bins that serves sorting outlets as is well known.
  • the bins being filled in the sorting outlets are arranged on top of the line L while the bins full of mail items and extracts sorting outlets are arranged under the line L.
  • the bins associated with a particular sorting output are arranged in column under this sorting output.
  • step 12 The sorting process is continued in step 12 by the introduction of interleaves 5 (or separators for storage bins) arranged in the input stack 1 of the machine and then by a control of the sorting machine capable of making directing each interlayer 5 into each tray 4 currently being filled in a sorting outlet of the first sorting section, namely S1 to S78 as illustrated in FIG. figure 4 .
  • interleaves 5 or separators for storage bins
  • the sorting process is then continued in step 13 by recycling the mail items stored in the bins of the standby output S79 (second area of the sorting section) at the input of the machine for a second sorting cycle. these mail items.
  • the setting of the machine for assigning the sorting outlets for the second sorting cycle can be provided in step 10 above as indicated above.
  • the assignment of the sorting outlets in this second sorting cycle consists in assigning the sorting outlets S1, S2, ... S78 (of the main sorting section) to the delivery destinations A'1, A'2, A '. 3, B'1, B'2, B'3, ... Z'2, Z'3 as illustrated on the figure 4 .
  • the consecutive sorting outlets of the first sorting section are assigned to the first P destinations. related from this direction.
  • Mail items taken from exit S79 and recycled at the entrance to the machine are therefore submitted (step 14 on the figure 6 ) in a sorting machine in the second sorting cycle to be sorted in the sorting outlets S1 to S78 as illustrated in FIG. figure 4 .
  • new bins 4 full of mail items were produced by sorting outlets S1 to S78 and bins 4 are being filled in these sorting outlets.
  • step 15 for inserting tabs 5 at the input of the machine sorting and control machine to direct these tabs each to a partially full storage bin at each sorting outlet.
  • S1 to S78 as visible on the figure 5 .
  • the sorting process is then continued in step 16 by recycling the mail items stored in the bins of the standby output S80 (third area of the sorting section) at the input of the machine for a third sorting cycle. These mail items.
  • the figure 5 illustrates the third cycle of sorting.
  • the sorting outlets S1 to S78 are assigned to the delivery destinations A "1, A" 2, A “3, B” 1, B “2,... Z” 1, Z "2 , Z "3. Therefore, P consecutive outputs are assigned to the P second related destinations of each direction.
  • step 17 we submit in step 17 ( figure 6 ), the mail items taken from the reserve output S80 and recycled to the input of the sorting machine in the third sorting cycle to sort them into the sorting outlets S1 to S78 of the main sorting section.
  • step 17 the sorting process is terminated.
  • a number of trays 4 of mail items having a single partially filled container were produced.
  • CT1 For each direction such as CT1, therefore produces at most three partially full bins on all bins filled with mail items and corresponding to this direction.
  • the mail items corresponding to the different delivery destinations such as A1, A'1, A "2 are differentiated in the bins by the tabs 5 which makes it possible, during the subsequent distribution sorting, to easily extract the mail items from the bins while maintaining the order of the pre-sorting carried out during the sorting process.
  • a signaling label may be affixed to the bins comprising an interlayer for separating two strata of mail items so that this separation is easily identifiable by a machine operator. when sorting distribution.
  • the proportion of partially filled bins can reach about 25% of the total bins produced by sorting.
  • the method of optimizing the sorting process according to the invention makes it possible to reduce this proportion to around 9%, which contributes to reducing the cost of transporting mail items between the various sorting centers of a platform.
  • the sorting step P of the sorting outlets depends in principle on the number of sorting outlets available in the sorting machine, the number of delivery destinations to be covered and the number of mail processing centers to be used.
  • the segmentation of the sorting outlets of the example above corresponds to a maximum operating efficiency of a sorting machine having 80 sorting outlets to sort out 234 delivery destinations spread over 26 postal processing centers.

Description

Domaine techniqueTechnical area

L'invention concerne le domaine du tri postal et plus particulièrement le tri automatique du courrier selon lequel des articles de courrier sont collectés et triés dans un premier centre de traitement du courrier pour être transportés dans des bacs de stockage vers des seconds centres de traitement du courrier rattachés au premier centre de traitement du courrier et dans lequel le tri du courrier dans le premier centre consiste à séparer les articles de courrier dans une machine de tri ayant une pluralité de sorties de tri exploitant chacune au moins un bac de stockage pour former un certain nombre de groupes de bacs de stockage dans lesquels sont stockés les articles de courrier, ces groupes de bacs de stockage étant destinés respectivement auxdits seconds centres de traitement du courrier, et dans lequel la machine de tri est pilotée par un ou plusieurs cycles de tri pour segmenter chaque groupe de bacs de stockage destinés à un second centre de traitement du courrier de telle façon à différencier les articles de courrier stockés dans ces bacs suivant une pluralité de destinations de livraison associées audit second centre de traitement du courrier.The invention relates to the field of postal sorting and more particularly the automatic sorting of mail according to which mail items are collected and sorted in a first mail processing center to be transported in storage bins to second data processing centers. mail attached to the first mail processing center and wherein sorting the mail in the first center consists of separating the mail items in a sorting machine having a plurality of sorting outlets each using at least one storage bin to form a a number of groups of storage bins in which mail items are stored, these storage bin groups being intended respectively for said second mail processing centers, and wherein the sorting machine is driven by one or more sorting cycles to segment each group of storage bins destined for a second mail processing center in such a way as to differentiate the mail items stored in these bins according to a plurality of delivery destinations associated with said second mail processing center.

Technique antérieurePrior art

L'invention porte plus particulièrement sur une méthode pour optimiser le remplissage des bacs dans un tel processus de traitement du courrier en particulier dans le cas où les articles de courrier sont collectés et triés dans un centre de tri départ où est réalisé un tri acheminement pour être transportés notamment par avion, camion ou train dans des bacs de stockage vers des centres de tri arrivée où est réalisé un tri distribution. Dans un centre de tri arrivée, les articles de courrier arrivent donc dans des bacs de stockage déjà pré-triés par destination de livraison ce qui permet de réduire le temps nécessaire pour effectuer le processus de tri dans le centre de tri arrivée. Le pré-tri dans le centre de tri départ est également connu sous le nom de « outward sorting » tandis que le tri pour la préparation de la tournée du facteur dans un centre de tri arrivée est connu sous le nom de « inward sorting ».The invention relates more particularly to a method for optimizing the filling of bins in such a mail processing process especially in the case where the mail items are collected and sorted in a sorting center departure where is carried out sorting routing for be transported by plane, truck or train in storage bins to arrival sorting centers where sorting is carried out. In an arrival sorting center, the mail items arrive in storage bins already pre-sorted by delivery destination which reduces the time required to perform the sorting process in the arrival sorting center. Pre-sorting in the departure sorting center is also known as the name of "outward sorting" while the sorting for the preparation of the postman's tour in an arrival sorting center is known as "inward sorting".

Classiquement, une machine de tri reçoit en entrée un flux d'articles de courrier disposés en ordre aléatoire, et fournit un flux ordonné d'articles de courrier à la sortie, c'est-à-dire un flux d'articles de courrier disposés selon un ordre prédéterminé. Dans le tri acheminement, l'ordre prédéterminé correspond globalement à une séparation par groupes de destination de livraison. Dans le tri distribution qui est effectué en aval du tri acheminement l'ordre prédéterminé correspond donc à une distribution séquentielle des articles de courrier par un ou plusieurs facteurs.Typically, a sorting machine receives as input a flow of mail items arranged in random order, and provides an ordered flow of mail items at the exit, i.e., a stream of mail items arranged in a predetermined order. In sorting routing, the predetermined order generally corresponds to a separation by delivery destination groups. In the sorting distribution that is performed downstream of the sorting sorting, the predetermined order therefore corresponds to a sequential distribution of mail items by one or more factors.

Plusieurs centres de tri distribution rattachés entre eux constituent une plateforme de traitement postal qui peut être répartie sur une zone géographique plus ou moins étendue, par exemple une zone nationale. Dans cette plateforme de traitement postal, chaque centre de tri distribution constitue aussi un centre de tri acheminement vis à vis des autres centres de tri distribution de la plateforme.Several distribution centers attached to each other constitute a postal processing platform that can be spread over a more or less extensive geographical area, for example a national area. In this postal processing platform, each distribution sorting center also constitutes a sorting center with respect to the other distribution sorting centers of the platform.

De façon générale, les machines de tri qui sont utilisées dans une plateforme de traitement postal pour effectuer du tri acheminement sont munies d'un petit nombre de sorties de tri en raison de contraintes de coût et d'encombrement. Typiquement, il s'agit de machines de tri disposant d'une centaine de sorties de tri exploitant des bacs de stockage amovibles dans lesquels les articles de courrier sont stockés à plat par exemple. Ces bacs de stockage ont une capacité de stockage de l'ordre de 50 articles de courrier chacun. Le tri des articles de courrier dans une telle machine de tri peut nécessiter plusieurs cycles de tri et le volume du courrier à traiter peut nécessiter plusieurs dizaines de bacs de stockage par sortie de tri.In general, the sorting machines that are used in a mail processing platform for sorting are provided with a small number of sorting outlets due to cost and space constraints. Typically, these are sorting machines with a hundred sorting outlets operating removable storage bins in which the mail items are stored flat, for example. These storage bins have a storage capacity of about 50 mail items each. Sorting mail items in such a sorting machine may require several sorting cycles and the volume of mail to be processed may require several dozen storage bins per sorting outlet.

Une machine de tri acheminement comprend donc normalement un magasin de dépilage recevant un lot d'articles de courrier à trier tels que des lettres ou magazines de grand format avec ou sans enveloppe en papier ou en plastique ; un certain nombre de sorties de tri, qui sont respectivement alimentées en bacs amovibles vides pour stocker ces articles de courrier triés ; et un convoyeur de tri interposé entre le magasin de dépilage et les sorties de tri, et commandé par une unité de traitement électronique pour diriger chaque article de courrier à trier vers une sortie de tri respective sur la base d'un identifiant permettant de connaître le code de destination de livraison, normalement imprimé sur l'article de courrier, et d'une table d'affectation, maintenue en mémoire dans l'unité de traitement électronique, corrélant le code à une sortie de tri donnée de la machine.A sorting conveyance machine therefore normally comprises a destacking magazine receiving a batch of mail items to sort such as large letters or magazines with or without a paper or plastic envelope; a number of sorting outlets, which are respectively fed in empty removable bins for storing these mail items sorted; and a sorting conveyor interposed between the unstacking magazine and the sorting outlets, and controlled by an electronic processing unit to direct each mailpiece to be sorted to a respective sorting outlet on the basis of an identifier for delivery destination code, normally printed on the mail piece, and an assignment table, kept in memory in the electronic processing unit, correlating the code to a given sorting output of the machine.

Dans le déroulement d'un processus de tri acheminement classique, on constitue des groupes de bacs de stockage comprenant un grand nombre de bacs partiellement pleins du fait que la segmentation des bacs dans un groupe de bacs destinés à un centre de tri distribution se fait généralement par un changement de bac dans la sortie de tri considérée de la machine. Si on suppose que plusieurs dizaines de destinations de livraison peuvent être associées à un centre de tri distribution, on pourra produire à l'issue du processus de tri acheminement pour chaque centre de tri distribution, plusieurs dizaines de bacs de stockage partiellement pleins. Ces bacs de stockage partiellement pleins occupent inutilement de la place dans les moyens de transport du courrier ce qui se traduit par des coûts supplémentaires pour l'exploitation de la plateforme de traitement postal.In the course of a conventional sorting process, groups of storage bins comprising a large number of partially filled bins are formed because the segmentation of bins in a group of bins intended for a sorting distribution center is generally done. by a change of bin in the sorting outlet considered of the machine. If it is assumed that several dozen delivery destinations can be associated with a distribution sorting center, several tens of partially filled storage bins can be produced at the end of the sorting process for each distribution sorting center. These partially filled storage bins unnecessarily occupy space in the means of mail transport which results in additional costs for the operation of the postal processing platform.

Au cours de plusieurs cycles de tri dans la machine, des articles de courrier peuvent être prélevés des sorties de tri et placés en entrée de la machine et ce de manière répétée. Dans certaines situations, la relation entre le nombre maximum de destinations de livraison que peut gérer une machine de tri dans un processus de tri donné, le nombre de sorties de tri disponibles pour le processus de tri, et le nombre de cycles de tri dans le processus de tri, peut aboutir à une utilisation non efficace de la machine de tri. Plus particulièrement, de telles situations peuvent survenir quand le nombre de destinations de livraison à couvrir est à peine supérieur au nombre maximum de destinations de livraison pouvant réellement être gérées par la machine pour un certain nombre de cycles de tri, et est bien inférieur au nombre maximum de destinations de livraison pouvant être gérées avec le processus de tri exploitant le nombre juste supérieur de cycles de tri. Des situations de ce genre peuvent être gérées soit en augmentant le nombre de cycles de tri, soit en augmentant le nombre de sorties de tri, ou alors en divisant le lot d'envois en deux ou plus sous-ensembles à traiter séparément.During several sorting cycles in the machine, mail items can be taken from the sorting outlets and placed at the entrance of the machine repeatedly. In certain situations, the relationship between the maximum number of delivery destinations that a sorting machine can handle in a given sorting process, the number of sorting outputs available for the sorting process, and the number of sort cycles in the sorting process. sorting process, can lead to inefficient use of the sorting machine. More particularly, such situations can arise when the number of delivery destinations to be covered is only slightly greater than the maximum number of delivery destinations that can actually be managed by the machine for a certain number of sort cycles, and is much less than the number of delivery destinations to be covered. maximum number of delivery destinations that can be managed with the sorting process using the sorting cycles. Situations of this kind can be managed either by increasing the number of sorting cycles, by increasing the number of sorting outlets, or by dividing the consignment batch into two or more subassemblies to be processed separately.

Mais ces trois solutions ne sont pas satisfaisantes pour diverses raisons. L'augmentation du nombre de cycles de tri dans un processus de tri pénalise une bonne utilisation de la machine et augmente le temps et le coût du processus de tri. L'augmentation du nombre de sorties de tri de la machine engendre par ailleurs des coûts supplémentaires de fabrication de la machine et un espace plus grand pour l'entreposage de celle-ci. Par ailleurs, cette solution n'est pas forcément possible pour des machines de tri déjà fabriquées ou installées. Enfin, le découpage du lot d'articles de courrier en sous-ensembles peut ne pas être compatible avec les besoins du client final et de toute façon nécessite de redéfinir tout le paramétrage en machine du processus de tri ce qui engendre des coûts et du temps supplémentaires.But these three solutions are not satisfactory for various reasons. Increasing the number of sorting cycles in a sorting process penalizes a good use of the machine and increases the time and cost of the sorting process. The increase in the number of sorting outlets of the machine also entails additional costs of manufacturing the machine and a larger space for storing it. Moreover, this solution is not necessarily possible for sorting machines already manufactured or installed. Finally, the division of the batch of mail items into subsets may not be compatible with the needs of the end customer and anyway requires to redefine all the machine setting of the sorting process which generates costs and time additional.

Des situations peuvent aussi survenir où le nombre de destinations de livraison à gérer est comparable au nombre maximum de destinations de livraison adressables dans le processus de tri pour un nombre donné de cycles de tri, mais certaines destinations de livraison ont un si haut taux de remplissage qu'elles peuvent gêner l'occupation des sorties de tri au cours des différents cycles de tri ce qui engendre inévitablement une utilisation non efficace de la machine.Situations may also arise where the number of delivery destinations to be managed is comparable to the maximum number of addressable delivery destinations in the sorting process for a given number of sort cycles, but some delivery destinations have such a high fill rate. they may interfere with the occupation of the sorting outlets during the various sorting cycles which inevitably leads to an inefficient use of the machine.

L'utilisation des intercalaires est connue de US-A-2004/0040898 , US-A-2006/0283784 ou US-A-2005/0045531 .The use of the interleaves is known from US-2004/0040898 , US-2006/0283784 or US-2005/0045531 .

Exposé de l'inventionPresentation of the invention

Le but de l'invention est donc de proposer une méthode pour optimiser un processus de traitement du courrier tel qu'indiqué plus haut en minimisant le nombre de bacs à transporter d'un centre de traitement postal vers un autre centre de traitement postal tout en gardant le même niveau de séparation des articles de courrier.The object of the invention is therefore to propose a method for optimizing a mail processing process as indicated above by minimizing the number of bins to be transported from one postal processing center to another postal processing center while keeping the same level of separation of mail items.

Un autre but de l'invention est de proposer une telle méthode visant à réduire la proportion de bacs partiellement pleins à l'issue d'un tri acheminement notamment sans pour autant pénaliser une utilisation efficace des machines de tri.Another object of the invention is to provide such a method to reduce the proportion of partially full tanks after sorting routing including without penalizing an effective use sorting machines.

L'invention part du constat que dans un processus de tri, une majeure partie (80% environ) du courrier est répartie sur quelques destinations principales de livraison (20% environ), le reste du courrier étant réparti sur un grand nombre d'autres destinations secondaires de livraison. Il est donc apparu avantageux de tenir compte de ces différences de taux de remplissage (différences de volume de courrier par destination) et de partager la section de tri de la machine de tri postal en une première zone comportant un grand nombre de sorties de tri pour recevoir les articles de courrier des destinations à haut taux de remplissage et une seconde zone avec un petit nombre de sorties de tri pour recevoir temporairement les articles de courrier des destinations à faible taux de remplissage.The invention is based on the observation that in a sorting process, a major part (approximately 80%) of the mail is spread over a few main delivery destinations (approximately 20%), the rest of the mail being distributed over a large number of other secondary destinations of delivery. It has therefore appeared advantageous to take into account these differences in filling rates (differences in the volume of mail by destination) and to share the sorting section of the postal sorting machine into a first zone comprising a large number of sorting outlets for receiving mail items from high-fill destinations and a second area with a small number of sorting outlets to temporarily receive mail items from low-fill destinations.

L'idée à la base de l'invention est donc d'utiliser la place disponible dans les bacs partiellement remplis d'articles de courrier d'une destination principale produits à l'issue d'un premier cycle de tri pour y stocker, après insertion d'un intercalaire de séparation physique, les articles de courrier des destinations secondaires qui sont connexes à cette destination principale lors d'un second cycle de tri.The idea underlying the invention is therefore to use the space available in the partially filled bins of mail items of a main destination produced at the end of a first sorting cycle to store there, after inserting a physical separator, the mail items of the secondary destinations that are related to that main destination during a second sort cycle.

Par destination de livraison connexe, on entend une destination qui est convoyée par le même moyen de transport que la destination principale. Un meilleur remplissage des bacs permet donc de réduire la proportion de bacs partiellement pleins et donc globalement de réduire le nombre de bacs à transporter.A related delivery destination is a destination that is conveyed by the same means of transport as the main destination. Better filling trays can reduce the proportion of partially filled tanks and thus overall reduce the number of trays to transport.

L'invention a donc pour objet une méthode pour optimiser un processus de traitement du courrier dans une machine de tri, caractérisée en ce qu'elle comporte les étapes suivantes : soumettre des articles de courrier à un premier cycle de tri en machine selon lequel une pluralité de premières sorties de tri de la machine de tri sont affectées respectivement à une pluralité de premières destinations de livraison et au moins une autre sortie de tri de la machine de tri est affectée à une pluralité de secondes destinations de livraison, diriger à travers la machine de tri, des intercalaires de séparation physique d'articles de courrier respectivement vers les premières sorties de tri et recycler en entrée de la machine de tri les articles de courrier provenant de ladite autre sortie de tri et les soumettre à un second cycle de tri selon lequel la pluralité de premières sorties de tri sont affectées respectivement à la pluralité de secondes destinations de livraison.The subject of the invention is therefore a method for optimizing a mail processing process in a sorting machine, characterized in that it comprises the following steps: submitting mail items to a first sorting cycle in a machine according to which a plurality of first sorting outlets of the sorting machine are respectively assigned to a plurality of first delivery destinations and at least one further sorting output of the sorting machine is assigned to a plurality of second delivery destinations, directing through the sorting machine, separators of physical separation of mail items respectively to first sorting outlets and recycling incoming mail items from said other sorting output to the input of the sorting machine and subjecting them to a second sorting cycle according to which the plurality of first sorting outputs are respectively assigned to the plurality of seconds delivery destinations.

Si les sorties de tri exploitent automatiquement des bacs de stockage interchangeables et amovibles, par exemple à l'aide d'un système de manipulation de bacs automatique longeant de chaque côté la rangée de sorties de tri de la machine de tri, à la fin du second cycle de tri, les articles de courrier respectivement d'une première destination principale et d'une seconde destination connexe à cette destination principale se trouvent triés en strates dans un même bac en étant séparés par un intercalaire.If the sorting outlets automatically operate interchangeable and removable storage bins, for example using an automatic tray handling system running along each side of the sorting sort row of sorting machines, at the end of second sort cycle, the mail items respectively of a first main destination and a second destination related to this main destination are sorted into layers in the same tray being separated by a spacer.

Plus particulièrement, l'invention a pour objet une méthode d'optimisation d'un processus de traitement du courrier selon lequel des articles de courrier sont collectés et triés dans un premier centre de traitement du courrier pour être transportés dans des bacs de stockage vers M seconds centres de traitement du courrier rattachés au premier centre de traitement du courrier, le tri du courrier dans le premier centre consistant à séparer les articles de courrier dans une machine de tri ayant N sorties de tri exploitant chacune au moins un bac de stockage pour former M groupes de bacs de stockage dans lesquels sont stockés les articles de courrier, ces M groupes de bacs de stockage étant destinés respectivement auxdits M seconds centres de traitement du courrier, et dans laquelle la machine de tri est pilotée par un ou plusieurs cycles de tri pour segmenter chaque groupe de bacs de stockage destinés à un second centre de traitement du courrier de telle façon à différencier les articles de courrier stockés dans ces bacs suivant une pluralité de destinations de livraison associées audit second centre de traitement du courrier, caractérisée en ce qu'elle comprend les étapes suivantes :

  1. a) préparer la machine de tri pour un premier cycle de tri des articles de courrier, les sorties de tri de la machine de tri comprenant une pluralité de premières sorties de tri et au moins une seconde sortie de tri distincte desdites premières sorties de tri, la préparation consistant à :
    • a.1 affecter P premières sorties de tri respectivement à P premières destinations de livraison associées à un second centre de traitement du courrier considéré et ce pour chaque second centre de traitement du courrier avec la condition MxP inférieur à N, P supérieur ou égal à 1, les P premières sorties de tri affectées à un second centre étant distinctes des P premières sorties de tri affectées à un autre second centre de traitement du courrier ;
    • a.2 affecter ladite seconde sortie de tri à MxP secondes destinations de livraison associés respectivement aux M seconds centres de traitement du courrier ;
  2. b) soumettre les articles de courrier au premier cycle de tri dans la machine de tri pour collecter dans au moins un bac de stockage au niveau de chaque première sortie de tri des articles de courrier correspondant à une première destination de livraison associée à un second centre de traitement du courrier et, au niveau de la seconde sortie de tri, des articles de courrier correspondant aux MxP secondes destinations de livraison ;
  3. c) entrer dans la machine MxP intercalaires pour les placer respectivement dans les MxP bacs de stockage en cours de remplissage respectivement au niveau desdites premières sorties de tri ;
  4. d) préparer la machine de tri pour un second cycle de tri des articles de courrier, la préparation consistant à :
    • d.1 affecter les MxP premières sorties de tri de la machine de tri respectivement aux MxP secondes destinations de livraison associées aux M seconds centres de traitement du courrier ;
    • d.2 recycler en entrée de la machine de tri les articles de courrier reçus dans la seconde sortie de tri lors du premier cycle de tri ;
  5. e) soumettre lesdits articles de courrier recyclés au second cycle de tri dans la machine de tri pour collecter dans chaque bac de stockage en cours de remplissage au niveau de chaque première sortie de tri des articles de courrier correspondant à une seconde destination de livraison, ces articles de courrier correspondant à une seconde destination de livraison étant séparés des articles de courrier correspondant à une première destination de livraison par un intercalaire dans ledit bac de stockage.
More particularly, the subject of the invention is a method of optimizing a mail processing process according to which mail items are collected and sorted in a first mail processing center to be transported in storage bins to M second mail processing centers attached to the first mail processing center, the mail sorting in the first center of separating the mail items in a sorting machine having N sorting outlets each using at least one storage bin to form M groups of storage bins in which the mail items are stored, these M groups of storage bins being intended respectively for said M second mail processing centers, and in which the sorting machine is driven by one or more sorting cycles to segment each group of storage bins destined for a second mail processing center in such a way as to differentiate mail items stored in these bins according to a plurality of delivery destinations associated with said second mail processing center, characterized in that it comprises the following steps:
  1. a) preparing the sorting machine for a first sorting cycle of mail items, the sorting sorting outlets comprising a plurality of first sorting outlets and at least one second sorting outlet distinct from said first sorting outlets, the preparation consisting of:
    • a.1 assigning P first sorting outlets respectively to P first delivery destinations associated with a second mail processing center in question and for each second mail processing center with the condition MxP less than N, P greater than or equal to 1 the first P sorting outlets assigned to a second center being distinct from the first P sorting outlets assigned to another second mail processing center;
    • a.2 assigning said second sorting output to MxP second delivery destinations respectively associated with the M second mail processing centers;
  2. b) subjecting the mail items to the first sorting cycle in the sorting machine to collect in at least one storage bin at each first sorting outlet of the mail items corresponding to a first delivery destination associated with a second center mail processing and, at the second sorting output, mail items corresponding to MxP second delivery destinations;
  3. c) enter the MxP interlayers machine to place respectively in MxP storage bins being filled respectively at said first sorting outlets;
  4. d) preparing the sorting machine for a second cycle for sorting mail items, the preparation comprising:
    • d.1 assigning the MxP first sorting outputs of the sorting machine respectively to the MxP second delivery destinations associated with the M second mail processing centers;
    • d.2 recycling at the input of the sorting machine the mail items received in the second sorting outlet during the first sorting cycle;
  5. e) subjecting said recycled mail items to the second sorting cycle in the sorting machine to collect in each storage bin being filled at each first sorting outlet mail items corresponding to a second destination of delivery, these mail items corresponding to a second delivery destination being separated from the mail items corresponding to a first delivery destination by an interlayer in said storage bin.

Avec la méthode d'optimisation d'un processus de tri automatique du courrier selon l'invention, à la fin du processus de tri, on produit donc au plus MxP bacs partiellement pleins. Si la taille de la machine de tri est telle que des sorties de tri supplémentaires sont encore disponibles, la méthode d'optimisation selon l'invention peut avantageusement présenter la particularité suivante :

  • à l'étape a.2) la préparation consiste en outre à affecter une troisième sortie de tri à MxP troisièmes destinations de livraison associées respectivement aux M seconds centres de traitement du courrier ;
  • à l'étape b) on soumet les articles de courrier au premier cycle de tri pour collecter au niveau de ladite troisième sortie de tri les articles de courrier correspondant aux MxP troisièmes destinations de livraison ; les étapes suivantes sont mises en oeuvre à la suite de l'étape e):
    • f) entrer dans la machine MxP autres intercalaires pour les placer respectivement dans les MxP bacs de stockage en cours de remplissage respectivement au niveau desdites premières sorties de tri ;
    • g) préparer la machine de tri pour un troisième cycle de tri des articles de courrier, la préparation consistant à :
      • g.1 affecter les MxP premières sorties de tri de la machine de tri respectivement aux MxP troisièmes destinations de livraison associées aux M seconds centres de traitement du courrier ;
      • g.2 recycler en entrée de la machine de tri les articles de courrier reçus dans la troisième sortie de tri lors du premier cycle de tri ;
    • e) soumettre lesdits articles de courrier recyclés au troisième cycle de tri dans la machine de tri pour collecter dans chaque bac de stockage en cours de remplissage au niveau de chaque première sortie de tri des articles de courrier correspondant à une troisième destination de livraison, ces articles de courrier correspondant à une troisième destination de livraison étant séparés des articles de courrier correspondant à une seconde destination de livraison par un intercalaire dans ledit bac de stockage.
With the method of optimizing an automatic mail sorting process according to the invention, at the end of the sorting process, therefore, at most MxP partially filled bins are produced. If the size of the sorting machine is such that additional sorting outlets are still available, the optimization method according to the invention may advantageously have the following particularity:
  • in step a.2) the preparation further consists in assigning a third sorting outlet to MxP third delivery destinations associated respectively with the M second mail processing centers;
  • in step b) the mail items are submitted to the first sort cycle to collect at the third sorting outlet the mail items corresponding to the MxP third delivery destinations; the following steps are implemented following step e):
    • f) enter the machine MxP other spacers to place respectively in MxP storage bins being filled respectively at said first sorting outlets;
    • g) preparing the sorting machine for a third cycle of sorting the mail items, the preparation comprising:
      • g.1 assigning the MxP first sorting outlets of the sorting machine respectively to the MxP third delivery destinations associated with the M second mail processing centers;
      • g.2 recycling at the input of the sorting machine the mail items received in the third sorting outlet during the first sorting cycle;
    • e) subjecting said recycled mail items to the third sorting cycle in the sorting machine to collect in each storage bin being filled at each first sorting outlet the mail items corresponding to a third destination of delivery, these mail items corresponding to a third delivery destination being separated from the mail items corresponding to a second delivery destination by an interlayer in said storage bin.

On peut comprendre que dans ce processus de tri, chaque article de courrier est recyclé au plus une fois dans la machine ce qui contribue à réduire les risques d'endommagement du courrier en plus de limiter les coûts d'exploitation de la machine.It can be understood that in this sorting process, each item of mail is recycled at most once in the machine which helps to reduce the risk of mail damage in addition to limiting the operating costs of the machine.

Par ailleurs, le partage de la section de tri peut être optimal quand la grandeur P est déterminée sur la base du rapport N/M avec la condition que N-MxP reste supérieur à 1. En pratique, la grandeur P est déterminée sur une machine de tri existante dont le nombre de sorties de tri est prédéfini. La grandeur P peut donc être ajustée pour que les articles de courrier ne soient recyclés en principe qu'une seule fois. Dans le cas où le nombre de destinations de livraison est trop important pour le nombre de sorties de tri disponibles dans la machine de tri, la méthode selon l'invention peut être adaptée pour exploiter sur des cycles de tri répétés la seconde sortie de tri par exemple. Il est toutefois possible aussi de diviser le lot d'articles de courrier en plusieurs sous-ensembles et de mettre en oeuvre la méthode selon l'invention sur chaque sous-ensemble d'articles de courrier.On the other hand, the division of the sort section can be optimal when the quantity P is determined on the basis of the N / M ratio with the condition that N-MxP remains greater than 1. In practice, the quantity P is determined on a machine sorting system whose number of sorting outlets is predefined. The size P can therefore be adjusted so that the mail items are recycled in principle only once. In the case where the number of delivery destinations is too important for the number of sorting outlets available in the sorting machine, the method according to the invention can be adapted to operate on repeated sorting cycles the second sorting output by example. However, it is also possible to divide the batch of mail items into several subsets and to implement the method according to the invention on each subset of mail items.

Présentation sommaire des dessinsBrief presentation of the drawings

Un exemple de mise en oeuvre de la méthode d'optimisation selon l'invention est illustré par les dessins et est décrit ci-après plus en détail.An exemplary implementation of the optimization method according to the invention is illustrated by the drawings and is described below in more detail.

La figure 1 illustre de façon schématique une machine de tri avec des sorties de tri.The figure 1 schematically illustrates a sorting machine with sorting outlets.

La figure 2 illustre de façon schématique une configuration d'une plateforme de traitement postal avec un centre de tri départ et une pluralité de centres de tri arrivée rattachés.The figure 2 schematically illustrates a configuration of a postal processing platform with a sorting center departure and a plurality of attached arrival sorting centers.

La figure 3 illustre de façon schématique une affectation des sorties de tri de la machine pour un premier cycle de tri avec la méthode selon l'invention.The figure 3 schematically illustrates an assignment of sorting outlets of the machine for a first sorting cycle with the method according to the invention.

La figure 4 illustre de façon schématique une autre affectation des sorties de tri de la machine pour un second cycle de tri avec la méthode selon l'invention.The figure 4 schematically illustrates another assignment of sorting outlets of the machine for a second sorting cycle with the method according to the invention.

La figure 5 illustre de façon schématique encore une autre affectation des sorties de tri pour un troisième cycle de tri avec la méthode selon l'invention.The figure 5 schematically illustrates yet another assignment of sorting outlets for a third sorting cycle with the method according to the invention.

La figure 6 illustre de façon schématique les principales étapes de la méthode d'optimisation selon l'invention.The figure 6 schematically illustrates the main steps of the optimization method according to the invention.

Description des modes de réalisationDescription of the embodiments

La machine de tri postal illustrée sur la figure 1 est classique en soi. Elle comprend une entrée avec un magasin de dépilage 1 dans lequel sont introduits des articles de courrier C disposés en pile sur chant. Les articles de courrier C sont dépilés et mis en série les uns derrière les autres par exemple avec un pas (espace entre le front avant de deux articles consécutifs) constant dans un convoyeur de tri 3 sur le parcours duquel est prévu un système 2 de reconnaissance automatique d'adresse postale. Chaque article de courrier est ensuite dirigé par le convoyeur de tri 3 vers une sortie de tri S1, S2, S3 ... S80 comme cela est bien connu. Dans le cas de l'exemple, la machine de tri comporte quatre vingt sorties de tri qui exploitent des bacs interchangeables ou amovibles dans lesquels les articles de courrier sont stockés à plat.The postal sorting machine illustrated on the figure 1 is classic in itself. It comprises an entrance with a depiling magazine 1 in which are introduced mail items C arranged in stack on edge. The mailpieces C are unstacked and placed in series one behind the other, for example with a step (space between the front edge of two consecutive articles) constant in a sorting conveyor 3 on the path of which is provided a recognition system 2 automatic mailing address. Each mail item is then directed by the sorting conveyor 3 to a sorting outlet S1, S2, S3 ... S80 as is well known. In the case of the example, the sorting machine comprises eighty sorting outlets that operate interchangeable or removable bins in which the mail items are stored flat.

La figure 2 illustre une plateforme de traitement postal avec vingt six centres de traitement du courrier référencés CT. Il est entendu que la méthode selon l'invention peut s'appliquer à des plateformes plus petites ou au contraire plus grandes.The figure 2 illustrates a postal processing platform with twenty six mail centers referenced CT. It is understood that the method according to the invention can be applied to smaller or larger platforms.

On considérera par la suite pour simplifier la description de la mise en oeuvre de la méthode d'optimisation selon l'invention, que le centre référencé CTi est un centre de tri départ qui est rattaché à vingt cinq autres centres de tri arrivée (le centre CTi constituant aussi en lui-même un centre de tri arrivée). Sur la figure 2, seulement trois autres centres de tri arrivée sont illustrés, à savoir CT1, CT2 et CT26, pour des raisons de clarté de cette figure.It will be considered later on to simplify the description of the implementation of the optimization method according to the invention, that the center referenced CTi is a sorting center departure which is attached to twenty five other sorting centers arrival (the center CTi also constituting a sorting center in itself). On the figure 2 , only three other arrival sorting centers are illustrated, namely CT1, CT2 and CT26, for the sake of clarity of this Fig.

Pour l'illustration de la mise en oeuvre de la méthode selon l'invention, on a donc considéré un tri acheminement dans le centre CTi avec une machine de tri à N=80 sorties de tri. Pour réaliser un processus de tri acheminement sur M=26 directions (correspondant aux vingt six centres de tri distribution de la plateforme), on a défini un pas P de segmentation des N sorties de tri de la machine selon la relation P= valeur entière (N/M), soit P=3For the illustration of the implementation of the method according to the invention, it has therefore considered sorting routing in the center CTi with a sorting machine N = 80 sorting outlets. To carry out a sorting process on M = 26 directions (corresponding to the twenty six distribution centers of the platform), a step P of segmentation of the N sorting outlets of the machine was defined according to the relation P = integer value ( N / M), ie P = 3

Avec ce pas de segmentation, il reste encore deux sorties de réserve dans la machine de tri postal et pour chaque direction, on peut donc utiliser trois sorties de tri pour pré-trier trois destinations de livraison par centre de tri arrivée.With this no segmentation, there are still two spare outputs in the postal sorting machine and for each direction, we can use three sorting outlets to pre-sort three delivery destinations by arrival sorting center.

Pour l'illustration de la mise en oeuvre de la méthode selon l'invention, on a considéré que le nombre de destinations de livraison dans chaque centre de tri arrivée était un multiple du pas de segmentation P et dans le cas de l'exemple illustré, on a considéré neuf destinations de livraison pour chaque direction. Par destination de livraison, il faut comprendre un groupe d'adresses de distribution qui peut correspondre à une ou plusieurs tournées du facteur.For the illustration of the implementation of the method according to the invention, it was considered that the number of delivery destinations in each arrival sorting center was a multiple of the segmentation pitch P and in the case of the illustrated example , nine delivery destinations were considered for each direction. By delivery destination, it is necessary to understand a group of distribution addresses which may correspond to one or more rounds of the postman.

Ainsi, pour le centre postal CT1, on a représenté neuf destinations A1,A2,A3,A'1...A"3 dans lesquelles A1,A2,A3 sont des destinations principales à haut taux de remplissage représentant une majeur partie (80% par exemple) du volume de courrier, A'1,A'2,A'3 sont des destinations connexes aux destinations A1,A2,A3 à plus faible taux de remplissage représentant un plus faible volume de courrier (entre 10 et 20% par exemple) et A"1,A"2,A"3 sont encore des destinations connexes aux destinations A1,A2,A3 et à encore faible taux de remplissage représentant un volume de courrier encore plus faible (moins de 10% par exemple). On a utilisé la même représentation des destinations de livraison pour CT2 avec les destinations B1,B2,...B"3 et pour CT26 avec les destinations Z1,Z2,...Z"3.Thus, for the postal center CT1, nine destinations A1, A2, A3, A'1 ... A "3 are represented in which A1, A2, A3 are main destinations with a high filling ratio representing a major part (80 % for example) of the mail volume, A'1, A'2, A'3 are destinations related to destinations A1, A2, A3 with lower filling ratio representing a smaller volume of mail (between 10 and 20% for example) and A "1, A" 2, A "3 are still destinations related to destinations A1, A2, A3 and still having a low filling ratio representing an even smaller volume of mail (less than 10% for example) . The same representation of delivery destinations for CT2 with destinations B1, B2,... B "3 and for CT26 with destinations Z1, Z2,... Z" 3 was used.

L'idée à la base de l'invention est donc de pré-trier globalement 9x26= 234 destinations de livraison avec une machine de tri à 80 sorties de tri et ceci en limitant le nombre de cycles de tri et également en optimisant le niveau de remplissage des bacs de sortie de tri pour limiter la présence de bacs partiellement remplis à la fin du processus de tri acheminement.The idea underlying the invention is therefore to pre-sort globally 9x26 = 234 delivery destinations with a sorting machine with 80 sorting outlets and this by limiting the number of sorting cycles and also by optimizing the filling level of sorting outlets to limit the presence of partially filled trays at the end of the sorting process.

Les figures 3 à 5 avec la figure 6 illustrent les principales étapes de la méthode selon l'invention.The Figures 3 to 5 with the figure 6 illustrate the main steps of the method according to the invention.

Selon l'invention, le processus de tri acheminement débute par une étape 10 (sur la figure 6) de paramétrage de la machine de tri pour préparer un premier cycle de tri. Dans cette étape 10, d'autres cycles de tri subséquents au premier cycle de tri peuvent être aussi préparés.According to the invention, the routing sorting process starts with a step 10 (on the figure 6 ) setting of the sorting machine to prepare a first sorting cycle. In this step 10, further sorting cycles subsequent to the first sort cycle may also be prepared.

Dans l'étape 6 et comme visible sur la figure 3, on affecte pour le premier cycle de tri les sorties de tri S1,S2,S3 aux destinations de livraison A1,A2,A3 respectivement. On affecte les sorties de tri S4,S5,S6 aux destinations de livraison B1,B2,B3, etc... et ce jusqu'aux sorties de tri S76,S77,S78 avec les destinations de livraison Z1,Z2,Z3.In step 6 and as visible on the figure 3 the sorting outlets S1, S2, S3 are assigned to the delivery destinations A1, A2, A3 respectively for the first sorting cycle. The sorting outlets S4, S5, S6 are assigned to the delivery destinations B1, B2, B3, and so on up to the sorting outlets S76, S77, S78 with the delivery destinations Z1, Z2, Z3.

Globalement, l'étape 10 consiste donc à allouer P (P supérieur à 1) sorties de tri successives (dans le cas d'exemple P est égal à 3) aux P premières destinations de livraison de chaque direction représentant le volume de courrier le plus important, les P sorties de tri affectées à une direction étant bien entendu distinctes des P sorties de tri affectées à une autre direction comme visible sur la figure 3.Overall, step 10 therefore consists in allocating P (P greater than 1) successive sorting outlets (in the case of example P is equal to 3) to the first P delivery destinations of each direction representing the largest volume of mail important, the P sorting outlets assigned to a direction being of course distinct from the P sorting outlets assigned to another direction as visible on the figure 3 .

Par ailleurs, on affecte la sortie de tri de réserve S79 aux P destinations de livraison suivantes (selon l'ordre correspondant à un volume de courrier décroissant) pour toutes les directions, ici donc à A'1,A'2,A'3,B'1,B'2,B'3,...Z'3.Moreover, the S79 reserve sort output is assigned to the following delivery destinations P (in the order corresponding to a decreasing volume of mail) for all the directions, here therefore at A'1, A'2, A'3 , B '1, B' 2, B'3 ... Z'3.

Par ailleurs, on affecte la sortie de réserve S80 aux P autres destinations de livraison suivantes (selon cet ordre correspondant à un volume de courrier décroissant) pour toutes les directions, ici donc à A" 1,A"2,A"3....Z"3.On the other hand, the reserve output S80 is assigned to the other following delivery destinations (in this order corresponding to a decreasing volume of mail) for all the directions, here therefore at A "1, A" 2, A "3 .. ..Z "3.

Par conséquent, l'affectation ci-dessus des sorties de tri dans le premier cycle de tri revient à séparer le flux de courrier sur une première zone de tri étendue (S1 à S78) qui reçoit la majeur partie du courrier (80% par exemple du volume total de courrier à séparer), sur une seconde zone de tri restreinte (S79) qui reçoit une beaucoup plus petite partie du courrier (de l'ordre de 10 à 20% du volume) et sur une troisième zone de tri (S80) qui reçoit le reste du courrier soit moins de 10% du volume. Il est entendu que les proportions 80%,20% et 10% sont données à titre d'exemple non limitatif pour l'invention.Therefore, the above assignment of the sorting outputs in the first sorting cycle amounts to separating the mail flow on a first extended sorting area (S1 to S78) which receives the major part of the mail (80% for example). of the total volume of mail to be separated), on a second zone of restricted sort (S79) which receives a much smaller part of the mail (about 10 to 20% of the volume) and a third sorting area (S80) that receives the rest of the mail is less than 10% of the volume . It is understood that the proportions 80%, 20% and 10% are given by way of non-limiting example for the invention.

Le processus de tri acheminement se poursuit dans une étape 11 de tri selon laquelle les articles de courrier sont soumis au premier cycle de tri dans la machine et ces articles de courrier sont donc triés et collectés dans les bacs de sorties de tri 4 illustrés sur la figure 3. La ligne L sur la figure 3 symbolise un système de manipulation automatique de bacs pleins et de bacs vides qui dessert les sorties de tri comme cela est bien connu. Les bacs en cours de remplissage dans les sorties de tri sont disposés sur le dessus de la ligne L tandis que les bacs pleins d'articles de courrier et extraits des sorties de tri sont disposés sous la ligne L. Par ailleurs, les bacs associés à une sortie de tri particulière sont rangés en colonne sous cette sortie de tri.The sorting process continues in a sorting step 11 in which the mail items are subjected to the first sort cycle in the machine, and these mail items are sorted and collected in sorting outlets 4 shown in FIG. figure 3 . Line L on the figure 3 symbolizes a system of automatic handling of full bins and empty bins that serves sorting outlets as is well known. The bins being filled in the sorting outlets are arranged on top of the line L while the bins full of mail items and extracts sorting outlets are arranged under the line L. Moreover, the bins associated with a particular sorting output are arranged in column under this sorting output.

Le processus de tri se poursuit dans l'étape 12 par l'introduction d'intercalaires 5 (ou de séparateurs pour bacs de stockage) disposés en pile en entrée 1 de la machine et ensuite par une commande de la machine de tri apte à faire diriger chaque intercalaire 5 dans chaque bac 4 en cours de remplissage présent dans une sortie de tri de la première section de tri, à savoir S1 à S78 comme illustré sur la figure 4.The sorting process is continued in step 12 by the introduction of interleaves 5 (or separators for storage bins) arranged in the input stack 1 of the machine and then by a control of the sorting machine capable of making directing each interlayer 5 into each tray 4 currently being filled in a sorting outlet of the first sorting section, namely S1 to S78 as illustrated in FIG. figure 4 .

Le processus de tri se poursuit ensuite dans l'étape 13 par un recyclage des articles de courrier stockés dans les bacs de la sortie de réserve S79 (seconde zone de la section de tri) en entrée de la machine pour un second cycle de tri sur ces articles de courrier.The sorting process is then continued in step 13 by recycling the mail items stored in the bins of the standby output S79 (second area of the sorting section) at the input of the machine for a second sorting cycle. these mail items.

Le paramétrage de la machine pour l'affectation des sorties de tri pour le second cycle de tri peut être prévu à l'étape 10 ci-dessus comme indiqué plus haut. L'affectation des sorties de tri dans ce second cycle de tri consiste à affecter les sorties de tri S1,S2,...S78 (de la section principale de tri) aux destinations de livraison A'1,A'2,A'3,B'1,B'2,B'3,...Z'2,Z'3 comme illustré sur la figure 4. On affecte donc, pour chaque destination, P sorties de tri consécutives de la première section de tri aux P premières destinations connexes de cette direction.The setting of the machine for assigning the sorting outlets for the second sorting cycle can be provided in step 10 above as indicated above. The assignment of the sorting outlets in this second sorting cycle consists in assigning the sorting outlets S1, S2, ... S78 (of the main sorting section) to the delivery destinations A'1, A'2, A '. 3, B'1, B'2, B'3, ... Z'2, Z'3 as illustrated on the figure 4 . For each destination, therefore, the consecutive sorting outlets of the first sorting section are assigned to the first P destinations. related from this direction.

Les articles de courrier prélevés de la sortie S79 et recyclés en entrée de la machine sont donc soumis (étape 14 sur la figure 6) en machine de tri au second cycle de tri pour être triés dans les sorties de tri S1 à S78 comme illustré sur la figure 4. A la fin de ce cycle de tri, des nouveaux bacs 4 pleins d'articles de courrier ont été produits par les sorties de tri S1 à S78 et des bacs 4 sont en cours de remplissage dans ces sorties de tri.Mail items taken from exit S79 and recycled at the entrance to the machine are therefore submitted (step 14 on the figure 6 ) in a sorting machine in the second sorting cycle to be sorted in the sorting outlets S1 to S78 as illustrated in FIG. figure 4 . At the end of this sorting cycle, new bins 4 full of mail items were produced by sorting outlets S1 to S78 and bins 4 are being filled in these sorting outlets.

Le processus se poursuit alors de nouveau par une étape 15 d'introduction d'intercalaires 5 en entrée de la machine de tri et de commande de la machine pour diriger ces intercalaires chacun vers un bac de stockage partiellement plein au niveau de chaque sortie de tri S1 à S78 comme visible sur la figure 5.The process is then continued again by a step 15 for inserting tabs 5 at the input of the machine sorting and control machine to direct these tabs each to a partially full storage bin at each sorting outlet. S1 to S78 as visible on the figure 5 .

Le processus de tri se poursuit ensuite dans l'étape 16 par un recyclage des articles de courrier stockés dans les bacs de la sortie de réserve S80 (troisième zone de la section de tri) en entrée de la machine pour un troisième cycle de tri sur ces articles de courrier. La figure 5 illustre le troisième cycle de tri. Dans ce troisième cycle de tri, on affecte les sorties de tri S1 à S78 aux destinations de livraison A"1,A"2,A"3,B"1,B"2,...Z"1,Z"2,Z"3. On affecte donc P sorties de tri consécutives aux P secondes destinations connexes de chaque direction.The sorting process is then continued in step 16 by recycling the mail items stored in the bins of the standby output S80 (third area of the sorting section) at the input of the machine for a third sorting cycle. these mail items. The figure 5 illustrates the third cycle of sorting. In this third sorting cycle, the sorting outlets S1 to S78 are assigned to the delivery destinations A "1, A" 2, A "3, B" 1, B "2,... Z" 1, Z "2 , Z "3. Therefore, P consecutive outputs are assigned to the P second related destinations of each direction.

On soumet enfin dans l'étape 17 (figure 6), les articles de courrier prélevés de la sortie de réserve S80 et recyclés en entrée de la machine de tri au troisième cycle de tri pour les trier dans les sorties de tri S1 à S78 de la section principale de tri.Finally, we submit in step 17 ( figure 6 ), the mail items taken from the reserve output S80 and recycled to the input of the sorting machine in the third sorting cycle to sort them into the sorting outlets S1 to S78 of the main sorting section.

A l'issue de l'étape 17, le processus de tri acheminement est terminé. Comme visible sur la figure 5, pour chaque sortie de tri S1 à S78 de la section principale de tri, on a produit un certain nombre de bacs 4 d'articles de courrier comprenant un seul bac partiellement plein. Pour chaque direction telle que CT1, on produit donc au plus trois bacs partiellement pleins sur l'ensemble des bacs remplis d'articles de courrier et correspondant à cette direction. Par ailleurs, les articles de courrier correspondant aux différentes destinations de livraison telles que A1,A'1,A"2 sont différenciés dans les bacs par les intercalaires 5 ce qui permet lors du tri distribution subséquent d'extraire facilement les articles de courrier des bacs en maintenant l'ordre du pré tri réalisé lors du tri acheminement.At the end of step 17, the sorting process is terminated. As visible on the figure 5 for each sorting outlet S1 to S78 of the main sorting section, a number of trays 4 of mail items having a single partially filled container were produced. For each direction such as CT1, therefore produces at most three partially full bins on all bins filled with mail items and corresponding to this direction. Moreover, the mail items corresponding to the different delivery destinations such as A1, A'1, A "2 are differentiated in the bins by the tabs 5 which makes it possible, during the subsequent distribution sorting, to easily extract the mail items from the bins while maintaining the order of the pre-sorting carried out during the sorting process.

A noter qu'au cours des différents cycles de tri du processus de tri, une étiquette de signalisation peut être apposée sur les bacs comportant un intercalaire servant à séparer deux strates d'articles de courrier pour que cette séparation soit facilement identifiable par un opérateur machine lors du tri distribution.It should be noted that during the various sorting cycles of the sorting process, a signaling label may be affixed to the bins comprising an interlayer for separating two strata of mail items so that this separation is easily identifiable by a machine operator. when sorting distribution.

Dans un processus de tri conventionnel, la proportion de bacs partiellement pleins peut atteindre environ 25% de la totalité des bacs produits par le tri acheminement. La méthode d'optimisation du processus de tri acheminement selon l'invention permet de réduire cette proportion à environ 9% ce qui contribue à réduire les coûts du transport des articles de courrier entre les différents centres de tri d'une plateforme.In a conventional sorting process, the proportion of partially filled bins can reach about 25% of the total bins produced by sorting. The method of optimizing the sorting process according to the invention makes it possible to reduce this proportion to around 9%, which contributes to reducing the cost of transporting mail items between the various sorting centers of a platform.

Le pas de segmentation P des sorties de tri dépend en principe du nombre de sorties de tri disponibles dans la machine de tri, du nombre de destinations de livraison à couvrir et du nombre de centres de traitement de courrier à servir. La segmentation des sorties de tri de l'exemple ci-dessus correspond à une efficacité maximale d'exploitation d'une machine de tri ayant 80 sorties de tri pour trier 234 destinations de livraison réparties sur 26 centres de traitement postal.The sorting step P of the sorting outlets depends in principle on the number of sorting outlets available in the sorting machine, the number of delivery destinations to be covered and the number of mail processing centers to be used. The segmentation of the sorting outlets of the example above corresponds to a maximum operating efficiency of a sorting machine having 80 sorting outlets to sort out 234 delivery destinations spread over 26 postal processing centers.

Claims (4)

  1. A method of optimizing a process for handling mail in a sorting machine, comprising the following steps: subjecting (11) mailpieces to a first machine-sorting cycle in which a plurality of first sorting outlets (S1-S78) of the sorting machine are allocated to respective ones of a plurality of first delivery destinations (A1-Z3) and at least one other sorting outlet (S79) of the sorting machine is allocated to a plurality of second delivery destinations (A'1-Z'3); directing (12) separators for physically separating mailpieces through the sorting machine to respective ones of the first sorting outlets (S1-S78); re-circulating (13) to the inlet of the sorting machine the mailpieces coming from said other sorting outlet (S79); and subjecting (14) them to a second sorting cycle in which the plurality of first sorting outlets (S1-S78) are allocated to respective ones of the plurality of second delivery destinations (A'1-Z'3).
  2. A method according to claim 1, wherein mailpieces are collected and sorted in a first mail handling center so as to be transported in storage bins to M second mail handling centers in communication with the first mail handling center, the sorting of the mail in the first center consisting in separating the mailpieces in a sorting machine having N sorting outlets, each of which uses at least one storage bin so as to form M groups of storage bins in which the mailpieces are stored, these M groups of storage bins being for respective ones of said M second mail handling centers, and wherein the sorting machine is controlled by one or more sorting cycles so as to segment each group of storage bins for a second mail handling center in such a manner as to distinguish between the mailpieces stored in said bins depending on a plurality of delivery destinations associated with said second mail handling center, said method being characterized in that it comprises the following steps:
    a) preparing the sorting machine for a first sorting cycle for sorting the mailpieces, the sorting outlets of the sorting machine comprising a plurality of first sorting outlets and at least one second sorting outlet distinct from said first sorting outlets, the preparation consisting in:
    a.1 allocating (10) P first sorting outlets to respective ones of P first delivery destinations associated with a second mail handling center in question, and doing so for each second mail handling center with the condition M × P less than N, where P is greater than 1, the P first sorting outlets allocated to a second center being distinct from the P first sorting outlets allocated to another second mail handling center; and in
    a.2 allocating said second sorting center to M × P second delivery destinations associated with respective ones of M second mail handling centers;
    b) subjecting (11) the mailpieces to the first sorting cycle in the sorting machine so as to collect, in at least one storage bin at each first sorting outlet, mailpieces corresponding to a first delivery destination associated with a second mail handling center and, at the second sorting outlet, mailpieces corresponding to the M × P second delivery destinations;
    c) inputting (12) into the sorting machine M × P separators so as to place them in respective ones of the M × P storage bins being filled at respective ones of said first sorting outlets;
    d) preparing the sorting machine for a second sorting cycle for sorting the mailpieces, the preparation consisting in:
    d.1 allocating the M × P first sorting outlets of the sorting machine to respective ones of the M × P second delivery destinations associated with the M second mail handling centers; and in
    d.2 re-circulating (13) into the inlet of the sorting machine the mailpieces received in the second sorting outlet during the first sorting cycle; and
    e) subjecting (14) said re-circulated mailpieces to the second sorting cycle in the sorting machine so as to collect, in each storage bin being filled at each first sorting outlet, mailpieces corresponding to a second delivery destination, these mailpieces that correspond to a second delivery destination being separated from the mailpieces that correspond to a first delivery destination by a separator in said storage bin.
  3. A method according to claim 2, wherein said sorting outlets include a third sorting outlet that is distinct from said first and second sorting outlets;
    wherein, in step a.2), the preparation further consists in allocating the third sorting outlet to M × P third delivery destinations associated with respective ones of the M second mail handling centers; and
    wherein, in step b), the mailpieces are subjected to the first sorting cycle so as to collect, at said third sorting outlet, the mailpieces corresponding to the M × P third delivery destinations;
    the method further comprising the following steps, subsequent to step e):
    f) inputting (15) into the sorting machine M × P other separators so as to place them in respective ones of the M × P storage bins being filled at respective ones of the said first sorting outlets;
    g) preparing the sorting machine for a third sorting cycle for sorting the mailpieces, the preparation consisting in:
    g.1 allocating the M × P first sorting outlets of the sorting machine to respective ones of the M × P third delivery destinations associated with the M second mail handling centers; and in
    g.2 re-circulating (16) into the inlet of the sorting machine the mailpieces received in the third sorting outlet during the first sorting cycle; and
    e) subjecting (17) said re-circulated mailpieces to the third sorting cycle in the sorting machine so as to collect, in each storage bin being filled at each first sorting outlet, mailpieces corresponding to a third delivery destination, these mail pieces that correspond to a third delivery destination being separated from the mail pieces that correspond to a second delivery destination by a separator in said storage bin.
  4. A method according to claim 2 or claim 3, wherein the magnitude P is determined on the basis of the ratio N/M.
EP11714066.5A 2010-05-10 2011-03-15 Method for improving a process for treatment and transport of postal articles in containers, using batch sorting Not-in-force EP2569099B1 (en)

Applications Claiming Priority (2)

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FR1053626A FR2959680B1 (en) 2010-05-10 2010-05-10 METHOD FOR OPTIMIZING A COURSE PROCESSING AND TRANSPORT PROCESS USING LAMINATE SORTING
PCT/FR2011/050521 WO2011141651A1 (en) 2010-05-10 2011-03-15 Method for optimizing a procedure, using stratified sorting, for processing and transporting mail in trays

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EP2569099B1 true EP2569099B1 (en) 2014-08-13

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CN112354868A (en) * 2020-10-15 2021-02-12 西安邮电大学 Secondary sorting method of automatic sorting system

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DK2569099T3 (en) 2014-11-17
EP2569099A1 (en) 2013-03-20
AU2011251889A1 (en) 2012-11-08
WO2011141651A1 (en) 2011-11-17
JP2013526402A (en) 2013-06-24
RU2511538C1 (en) 2014-04-10
US8674252B2 (en) 2014-03-18

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