EP2567763B1 - Forming tool with cooling channel boreholes branches within the tool elements - Google Patents

Forming tool with cooling channel boreholes branches within the tool elements Download PDF

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Publication number
EP2567763B1
EP2567763B1 EP20110180166 EP11180166A EP2567763B1 EP 2567763 B1 EP2567763 B1 EP 2567763B1 EP 20110180166 EP20110180166 EP 20110180166 EP 11180166 A EP11180166 A EP 11180166A EP 2567763 B1 EP2567763 B1 EP 2567763B1
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European Patent Office
Prior art keywords
cooling duct
branches
tool
forming
cooling
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EP20110180166
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German (de)
French (fr)
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EP2567763A1 (en
Inventor
Nicolas Domange
Dr. Jens Overrath
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Gestamp Umformtechnik GmbH
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Gestamp Umformtechnik GmbH
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Priority to ES11180166T priority Critical patent/ES2458932T3/en
Priority to EP20110180166 priority patent/EP2567763B1/en
Publication of EP2567763A1 publication Critical patent/EP2567763A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/16Heating or cooling

Definitions

  • the invention relates to a mold for hot forming metal sheet, in particular press hardening of sheet metal, with a plurality of adjoining, a mold surface defining tool parts, wherein the mold surface is complementary to at least a portion of a produced by hot forming sheet metal part, and wherein the tool parts have cooling channels in the form of holes that extend along the molding surface.
  • sheet steel blanks are heated to austenitizing temperature in a heat treatment apparatus, then hot-laid in a mold (press tool) and formed. Still clamped in the mold, the sheet metal parts are hardened by cooling the mold.
  • the simultaneous forming and cooling of the hot steel blanks after austenitization results in a martensitic microstructure in the end product which gives the component a yield strength and a tensile strength above 1000 MPa and 1500 MPa, respectively.
  • the steel sheets used in this case are usually boron-alloyed steel grades, for example steel grade 22MnB5. Press-hardened sheet steel parts are characterized by a high to very high strength with a relatively low component weight.
  • molds for press hardening of steel sheets are known, the punch and die are each formed from an outer part defining the mold surface and a complementary inner part (insert), wherein at least one of the cooling surfaces of the outer part and the inner part in at least one of the mutually facing surfaces Circulation of coolant is formed, by milling and / or during the casting of the outer part or inner part (see. DE 10 2007 047 314 A1 ).
  • the production of the complementary adjacent outer and inner parts of such molds is very expensive, in particular, the leak-free sealing of running in the region of the dividing surface between the outer and inner part of the cooling channel is difficult.
  • the punch and die are each composed of a plurality of disc-shaped, interconnected tool parts, wherein the adjacent surfaces of the tool parts of the punch or the die respectively transversely to the longitudinal axis of the mold or produced therein by hot forming Sheet metal components run.
  • the disk-shaped tool parts of the punch or the die in this case each have mutually connected sections of drilled distribution or collection channels for cooling liquid, wherein in the adjacent surfaces of the tool parts cooling channels are milled, which branch off from the distribution or collection channels and contour parallel to the molding surface of the respective disc-shaped tool part.
  • the present invention has for its object to provide a mold (pressing tool), which offers a high and uniform cooling performance over a large mold surface and can be produced relatively cheap.
  • the mold according to the invention is made up of a plurality of abutting tool parts defining a mold surface, the mold surface being complementary to at least a portion of a sheet metal forming component to be hot worked, and wherein the tool parts have cooling channels in the form of bores extending along the mold surface.
  • the tool parts each have at least one cooling channel branched into at least two cooling channel branches within the tool part, wherein the diverging or converging bore axes of the cooling channel branches extend along the molding surface.
  • cooling channels as holes is advantageous in terms of manufacturing technology. Because the holes can be produced relatively inexpensively and are so far reliably sealed due to their radial distance from the mold surface of the tool parts. In addition, the mutually associated bore ends of the adjoining tool parts can be connected leak-free in a relatively simple manner. Due to the branching of the drilled cooling channels within the workpiece parts, it is possible on the one hand to better adapt the course of the cooling channels to the contour of the forming surface or of the sheet metal component to be produced. On the other hand, it is possible by the cooling channel arrangement according to the invention to minimize the subdivision of the molding tool into adjoining tool parts.
  • the inventive design and arrangement of the cooling channels a very high flow velocity of the cooling liquid in the cooling channels and a relatively uniform velocity distribution over the adjacent cooling channels, so that there is a correspondingly high and uniform cooling capacity based on the molding surface of the mold.
  • Such tailored tempering (“tailored tempering") can be achieved, for example, by differently dimensioned cooling channels or cooling channel bore diameter.
  • the tool parts of the molding tool according to the invention may have one or more drilled cooling channels branched within the tool part.
  • the branched cooling channel may also have multiple branches, i. have more than two cooling duct branches, wherein the cooling channel branches of the respective tool part can all end on one of the two connecting surfaces of the tool part, or can also end partly on one of the two connecting surfaces and the rest on the other of the two connecting surfaces.
  • the drilled cooling channel branches of the respective tool part each define a passage which originates from or terminates at the associated branched cooling channel.
  • the longitudinal central axes of the cooling channel branches provided in the respective tool part include an acute angle - or, if more than two drilled cooling channel branches, possibly several acute angles - a.
  • the measure of the acute angle is preferably in the range of 5 ° to 45 °, particularly preferably in the range of 5 ° to 30 °.
  • the tool parts of the molding tool according to the invention can also comprise tool parts without cooling channels and tool parts with one or more non-branched cooling channels.
  • tool parts without cooling channels and tool parts with one or more non-branched cooling channels.
  • the sum of the clear cross-sectional areas of the at least two cooling duct branches in the range of 1.0 times to 1.3 times, preferably in the range of 1.0 times to 1.2 times the clear cross-sectional area of the branching cooling channel.
  • the diameter of the branching cooling channel can be 12 mm, while two cooling channel branches branching off from the cooling channel each have a diameter of 9 mm.
  • the sum of the clear cross-sectional areas of the two cooling channel branches is in this case about 127.2 mm 2 , while the branching cooling channel has a clear cross-sectional area of about 113.1 mm 2 .
  • the shortest radial distance of the respective cooling channel branch of the forming surface is equal to the shortest radial distance of another of the at least two cooling channel branches or of the same by not more than 20 %, preferably not more than 10%.
  • a further preferred embodiment of the molding tool according to the invention provides in this context that the shortest distance of the respective branching cooling channel from the molding surface is equal to the shortest distance of one of the at least two cooling duct branches is or differs from it by not more than 20%, preferably not more than 10%.
  • the shortest radial distance of the respective cooling channel branch and / or the branching cooling channel from the molding surface of the tool part in the range of 0.5 to 1.2 times the diameter of the respective cooling channel branch or branching Cooling channel is located.
  • a further embodiment of the forming tool according to the invention accordingly provides that at least one of the cooling duct branches of one of the tool parts communicates with a cooling duct of the next tool part, which branches into at least two further cooling duct branches within this next tool part, wherein the bore axes of these further cooling duct branches run along the Extend molding surface.
  • a further advantageous embodiment of the molding tool according to the invention is characterized in that the die has at least one movable bottom part.
  • the die has at least one movable bottom part.
  • a particularly reliable leak-free sealing on the mutually facing abutting surfaces of the adjoining tool parts can be achieved according to a preferred embodiment of the invention in that the interconnected cooling channels and / or cooling channel branches of adjacent tool parts are provided with annular recesses for receiving a seal.
  • the seal is preferably formed from a sleeve-shaped insert, in whose lateral surface at least two axially spaced annular grooves are formed, in which rubber-elastic sealing rings are arranged.
  • the molding tool (pressing tool) is constructed from a punch 1 and a die 2.
  • the punch 1 is arranged within a machine frame 5, are mounted on the upper side holder 6 for holding the shaped sheet metal blank 7.
  • the die 2 has a movable bottom part 2.1, which is arranged between lateral tool parts (blocks) 2.2, 2.3 of the die. In the open position of the molding tool, the movable bottom part 2.1 protrudes with its molding surface facing the stamp 1 opposite the molding surfaces of the lateral tool parts 2.2, 2.3 of the die.
  • the movable bottom part 2.1 serves as a counter-pressure element for the punch 1 and thus optimizes by clamping the sheet metal blank whose positional fixation during the forming process.
  • the tool parts (blocks) 2.2, 2.3 are releasably connected to a serving as a support base part (substructure) 2.4 of the die 2.
  • the blocks 2.2, 2.3 and the bottom part 2.1 of the die 2 and the stamp 1 have cooling channels 8, 9, 10, is passed through the cooling liquid, for example, cold water, for rapid cooling of the previously heated in a heat treatment plant austenitizing temperature sheet steel plate 7.
  • the board holder 6 contained in the illustrated embodiment, no cooling channels. However, it is possible that in a mold according to the invention optionally also board holder 6 are used with integrated cooling channels.
  • a die 2 of a molding tool according to the invention is shown in plan view, by means of which from a sheet steel plate 7, an elongate molding member 7 'can be produced.
  • the sheet metal forming component 7 ' is an in Fig. 5 illustrated B-pillar of a motor vehicle body.
  • the cross-sectional profile of the component 7 ' changes over its length. It has a trough-shaped bulge 7.1, which widens gradually from the upper connection region 7.2 to the middle longitudinal section 7.3.
  • the flanks 7.11, 7.12 of the bulge 7.1 extend from top to bottom in sections, relatively straight.
  • the flanks 7.11, 7.12 merge into mutually opposite inclined surfaces 7.4, 7.5, which delimit a constriction 7.9 of the channel-shaped bulge 7.1.
  • the flanks 7.11, 7.12 of the bulge 7.1 extend substantially parallel to one another until they finally diverge towards the lower end 7.6 of the column.
  • the outside of the bulge 7.1 comprises two substantially planar surface areas 7.7, 7.8, which meet in the area of the constriction 7.9 at an obtuse angle.
  • the flanks 7.11, 7.12 of the channel-shaped bulge 7.1 of the component 7 ' were formed by the forming surfaces of the lateral tool parts (blocks) 2.2, 2.3 and the substantially planar surface areas by shaping surfaces of the movable bottom part 2.1 of the die 2.
  • the movable bottom part 2.1 of the die is designed in two parts, wherein the one movable part 2.11 is assigned to the upper outer side region 7.7 and the other movable part 2.12 to the lower outer side region 7.8 of the bulge 7.1.
  • movable floor parts 2.11, 2.12 of the die 2 are each a plurality of juxtaposed tool parts (blocks) 2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34 arranged, with the serving as a support base part 2.4 of the die. 2 are detachably connected.
  • the releasable connection is preferably made of screw.
  • the tool parts 2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34 and the movable floor parts 2.11, 2.12 have bores designed as bores cooling channels 8, 9, which extend along the mold surface (see. Fig. 1 ).
  • Fig. 6 is the arrangement of the cooling channels of the die 2 of Fig. 4 shown without the die, wherein for clarification of the mold surfaces of the die 2 adapted course of the drilled cooling channels 8, 9 additionally the contour of the mold component (B-pillar) 7 'according to Fig. 5 drawn in dash-dotted lines.
  • centering mandrels of the mold are referred to penetrate the holes of the component 7 ', which were punched out of the metal plate 7 before the hot forming or press hardening.
  • a plurality of the blocks 2.23, 2.24, 2.32, 2.33 of the mold in each case at least one drilled cooling channel 9.1, which is branched within the block 2.23, 2.24, 2.32 and 2.33 in two drilleddekanalzweige 9.2, 9.3, wherein the bore axes of the cooling duct branches 9.2, 9.3 extend substantially contour parallel to the adjacent molding surface of the die.
  • the cooling channel branches 9.2, 9.3 are connected to the cooling channel 9.1 continuously connected holes.
  • the cooling channel 9.1 and the branching off Cooling duct branches 9.2, 9.3 form a Y-shaped or fork-shaped cooling duct arrangement within the block 2.23, 2.24, 2.32 and 2.33, respectively.
  • the bore diameters are for example 9 mm, 12 mm and 16 mm.
  • a bored 16 mm diameter cooling duct is then divided, for example, into two drilled ducts, each having the same diameter of 12 mm, while a 12 mm diameter bored duct 9.1 is divided into two drilled ducts 9.2, 9.3 each have a diameter of 9 mm.
  • the cooling fluid flowing through the cooling channel 9.1 in the direction of the cooling channel branches 9.2, 9.3, typically cooling water, is subdivided into partial streams onto the cooling channel branches 9.2, 9.3.
  • the partial flows of the cooling fluid flowing through the cooling duct branches 9.2, 9.3 are brought together in the cooling duct 9.1.
  • the bore axes of the outgoing from the drilled cooling channel 9.1 or merged on the cooling channel 9.1dekanalzweige 9.2, 9.3 of the respective tool part include an acute angle ⁇ , which may for example be in the range of 5 ° to 45 ° (see. Fig. 7 ).
  • the angle enclosed by the bore axes of the cooling channel branches 9.2, 9.3 of the respective tool part is in the range of 5 ° to 30 °.
  • the number of both sides of the movable floor parts 2.11, 2.12 of the die 2 arranged tool parts (blocks) 2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34 is of the shape of the manufactured component 7 ', in particular the number of Constraints 7.9 and / or widening of the Component 7 'dependent.
  • the bore axes of the cooling channels 9, 9.1 or cooling channel branches 9.2, 9.3 follow the contour of the female mold surface or the stamp surface.
  • the illustrated arrangement of the cooling channels 8, 9, 9.1, 10 and cooling channel branches 9.2, 9.3 within the stamp 1 or the blocks 2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34 and movable floor parts 2.11, 2.12 of Die 2 is a rapid uniform cooling of the component 7 'and thus achieved a uniform hardening during press hardening.
  • FIG. 7 shows block-shaped tool part 2.24 has in addition to a drilled, within the tool part 2.24 in two cooling channel branches 9.2, 9.3 divided cooling channel 9.1 to another cooling channel 9, which is unbranched and extending from the one connection surface 2.241 to the opposite connection surface 2.242.
  • the drilled cooling channels 9, 9.1 and cooling channel branches 9.2, 9.3 run contour-parallel to the molding surface 11 of the tool part 2.24.
  • Fig. 8 illustrated that the drilled cooling channels 9.4, 9.5 and cooling channel branches 9.2, 9.3 of the die of the mold according to the invention, even if they have different diameters d 1 , d 2 and d 3 , however, each approximately at the same distance b 1 , b 2 and b 3 are arranged to form surface, the latter being represented here by the profile of the manufactured component 7 '.
  • FIG. 9 Finally, an embodiment for a sealing, permeable to the coolant flow connection of the drilled cooling channels 9, 9.1 and cooling duct branches 9.2, 9.3 shown (see. Fig. 7 ).
  • the interconnected cooling channels 9, 9.1 or cooling duct branches 9.2, 9.3 of the juxtaposed tool parts 2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34 are provided with annular recesses 14, 15 for receiving a seal.
  • the seal is formed from a sleeve-shaped insert 16, in whose lateral surface at least two axially spaced annular grooves 17 are formed, in which rubber-elastic sealing rings 18 are arranged.
  • the sleeve-shaped insert 16 is for example made of plastic or metal, preferably made of steel. It has substantially the same inner diameter as the holes 16 connected by the insert 16.
  • the length of the sleeve-shaped insert 16 is greater than the bore diameter of the connected cooling channels 9, 9.1 or cooling channel branches 9.3.
  • the length of the insert 16 is dimensioned with respect to the recesses 14, 15 so that between the end faces of the insert 16 and the faces of the recesses 14, 15 faces at least on one side a clearance (gap) is present.
  • the game S is for example in the range of 1 to 4 mm, preferably 1 to 2 mm. In the Fig.
  • a stamp 1 of the molding tool according to the invention is shown. It can be seen that a plurality of tool parts 1.11, 1.12, 1.13, 1.14, 1.15, 1.16 are mounted to one another on a stamp substructure 1.2.
  • the tool parts 1.11, 1.12, 1.13, 1.14, 1.15, 1.16 of the punch 1 have according to the tool parts 2.23, 2.24 of the die 2 drilled cooling channels, which extend along the molding surface, wherein at least two of the tool parts 1.11, 1.12, 1.13, 1.14, 1.15, 1.16 in turn each have at least one within the tool part in at least two cooling channel branches 9.2, 9.3 branching cooling channel 9.1, and wherein the bore axes of the cooling channel branches 9.2, 9.3 extend along the molding surface.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)

Description

Die Erfindung betrifft ein Formwerkzeug zum Warmumformen von Metallblech, insbesondere Presshärten von Metallblech, mit mehreren aneinanderliegenden, eine Formfläche definierenden Werkzeugteilen, wobei die Formfläche komplementär zu mindestens einem Abschnitt eines durch Warmumformen herzustellenden Blechformbauteils ausgebildet ist, und wobei die Werkzeugteile Kühlkanäle in Form von Bohrungen aufweisen, die sich entlang der Formfläche erstrecken.The invention relates to a mold for hot forming metal sheet, in particular press hardening of sheet metal, with a plurality of adjoining, a mold surface defining tool parts, wherein the mold surface is complementary to at least a portion of a produced by hot forming sheet metal part, and wherein the tool parts have cooling channels in the form of holes that extend along the molding surface.

Bei der Warmumformung von Stahlblechen werden Stahlblechplatinen in einer Wärmebehandlungsvorrichtung auf Austenitisierungstemperatur erhitzt, anschließend im heißen Zustand in ein Formwerkzeug (Presswerkzeug) eingelegt und umgeformt. Noch im Formwerkzeug eingespannt werden die Blechformbauteile durch Kühlung des Formwerkzeuges gehärtet. Durch das gleichzeitige Umformen und Abkühlen der heißen Stahlplatinen nach der Austenitisierung wird eine martensitische Gefügestruktur im Endprodukt erzielt, die dem Bauteil eine Streckgrenze und eine Zugfestigkeit oberhalb von 1000 MPa bzw. 1500 MPa verleihen. Bei den dabei verwendeten Stahlblechen handelt es sich üblicherweise um borlegierte Stahlgüten, beispielsweise um die Stahlgüte 22MnB5. Pressgehärtete Stahlblechformteile zeichnen sich durch eine hohe bis sehr hohe Festigkeit bei relativ geringem Bauteilgewicht aus.In the hot forming of steel sheets, sheet steel blanks are heated to austenitizing temperature in a heat treatment apparatus, then hot-laid in a mold (press tool) and formed. Still clamped in the mold, the sheet metal parts are hardened by cooling the mold. The simultaneous forming and cooling of the hot steel blanks after austenitization results in a martensitic microstructure in the end product which gives the component a yield strength and a tensile strength above 1000 MPa and 1500 MPa, respectively. The steel sheets used in this case are usually boron-alloyed steel grades, for example steel grade 22MnB5. Press-hardened sheet steel parts are characterized by a high to very high strength with a relatively low component weight.

Bekannte Formwerkzeuge zum Presshärten von Stahlblechen weisen gebohrte Kühlkanäle für den Umlauf von Kühlflüssigkeit auf.Known molds for press hardening of steel sheets have drilled cooling channels for the circulation of cooling liquid.

Des Weiteren sind Formwerkzeuge zum Presshärten von Stahlblechen bekannt, deren Stempel und Matrize jeweils aus einem die Formfläche definierenden Außenteil und einem dazu komplementären Innenteil (Einsatzteil) gebildet sind, wobei in mindestens eine der einander zugewandten Flächen des Außenteils und des Innenteils mindestens ein Kühlkanal für den Umlauf von Kühlflüssigkeit ausgebildet ist, und zwar durch Fräsbearbeitung und/oder beim Gießen des Außenteils bzw. Innenteils (vgl. DE 10 2007 047 314 A1 ). Die Herstellung der komplementär aneinanderliegenden Außen- und Innenteile solcher Formwerkzeuge ist sehr aufwendig, wobei insbesondere die leckagefreie Abdichtung des im Bereich der Teilungsfläche zwischen Außen- und Innenteil verlaufenden Kühlkanals schwierig ist.In addition, molds for press hardening of steel sheets are known, the punch and die are each formed from an outer part defining the mold surface and a complementary inner part (insert), wherein at least one of the cooling surfaces of the outer part and the inner part in at least one of the mutually facing surfaces Circulation of coolant is formed, by milling and / or during the casting of the outer part or inner part (see. DE 10 2007 047 314 A1 ). The production of the complementary adjacent outer and inner parts of such molds is very expensive, in particular, the leak-free sealing of running in the region of the dividing surface between the outer and inner part of the cooling channel is difficult.

Aus der US 2006/0138698 A1 ist ein Formwerkzeug zum Presshärten von Metallblechen bekannt, dessen Stempel und Matrize jeweils aus einer Vielzahl scheibenförmiger, miteinander verbundener Werkzeugteile aufgebaut sind, wobei die aneinanderliegenden Flächen der Werkzeugteile des Stempels bzw. der Matrize jeweils quer zur Längsachse des Formwerkzeuges bzw. des darin durch Warmumformen herzustellenden Blechbauteils verlaufen. Die scheibenförmigen Werkzeugteile des Stempels bzw. der Matrize weisen dabei jeweils miteinander in Verbindung stehende Abschnitte von gebohrten Verteil- bzw. Sammelkanälen für Kühlflüssigkeit auf, wobei in den aneinanderliegenden Flächen der Werkzeugteile Kühlkanäle eingefräst sind, die von den Verteil- bzw. Sammelkanälen abzweigen und konturparallel zur Formfläche des jeweiligen scheibenförmigen Werkzeugteils verlaufen. Die leckagefreie Abdichtung der aneinanderliegenden scheibenförmigen Werkzeugteile sollte einfacher und zuverlässiger möglich sein als es bei Formwerkzeugen gemäß der DE 10 2007 047 314 A1 der Fall ist. Die Fertigung des aus der US 2006/0138698 A1 bekannten Formwerkzeuges ist jedoch aufgrund der hohen Anzahl der scheibenförmigen Werkzeugteile sehr zeit- und kostenaufwendig. Zudem ergibt sich aufgrund der Kühlkanalanordnung, die durch eine Vielzahl gefräster, quer zur Längsachse des Formwerkzeuges verlaufender Kühlkanäle sowie durch eine geringe Anzahl von Kühlwasseranschlüssen an den Verteil- bzw. Sammelkanälen gekennzeichnet ist, eine sehr ungleichmäßige Strömungsgeschwindigkeit in den einzelnen gefrästen Kühlkanälen und damit eine entsprechend ungleichmäßige Kühlleistung über die jeweilige Formfläche.From the US 2006/0138698 A1 is a mold for press hardening of metal sheets is known, the punch and die are each composed of a plurality of disc-shaped, interconnected tool parts, wherein the adjacent surfaces of the tool parts of the punch or the die respectively transversely to the longitudinal axis of the mold or produced therein by hot forming Sheet metal components run. The disk-shaped tool parts of the punch or the die in this case each have mutually connected sections of drilled distribution or collection channels for cooling liquid, wherein in the adjacent surfaces of the tool parts cooling channels are milled, which branch off from the distribution or collection channels and contour parallel to the molding surface of the respective disc-shaped tool part. The leak-free sealing of the abutting disc-shaped tool parts should be easier and more reliable possible than with molds according to the DE 10 2007 047 314 A1 the case is. The production of the from US 2006/0138698 A1 However, known mold is very time consuming and costly due to the large number of disc-shaped tool parts. In addition, due to the cooling channel arrangement, which is characterized by a multiplicity of milled cooling channels extending transversely to the longitudinal axis of the molding tool and by a small number of cooling water connections to the distribution or collecting channels, a very irregular flow velocity in the individual milled cooling channels and thus a corresponding result uneven cooling performance over the respective molding surface.

Der vorliegenden Erfindung liegt die Aufgabe zugrunde, ein Formwerkzeug (Presswerkzeug) zu schaffen, das eine hohe und gleichmäßige Kühlleistung über eine große Formfläche bietet und sich vergleichsweise günstig herstellen lässt.The present invention has for its object to provide a mold (pressing tool), which offers a high and uniform cooling performance over a large mold surface and can be produced relatively cheap.

Diese Aufgabe wird durch ein Formwerkzeug mit den in Anspruch 1 angegebenen Merkmalen gelöst.This object is achieved by a mold with the features specified in claim 1.

Das erfindungsgemäße Formwerkzeug ist aus mehreren aneinanderliegenden, eine Formfläche definierenden Werkzeugteilen aufgebaut, wobei die Formfläche komplementär zu mindestens einem Abschnitt eines durch Warmumformen herzustellenden Blechformbauteils ausgebildet ist, und wobei die Werkzeugteile Kühlkanäle in Form von Bohrungen aufweisen, die sich entlang der Formfläche erstrecken. Erfindungsgemäß weisen mindestens zwei der Werkzeugteile jeweils mindestens einen sich innerhalb des Werkzeugteils in mindestens zwei Kühlkanalzweige verzweigenden Kühlkanal auf, wobei sich die auseinanderlaufenden bzw. zusammenlaufenden Bohrungsachsen der Kühlkanalzweige entlang der Formfläche erstrecken.The mold according to the invention is made up of a plurality of abutting tool parts defining a mold surface, the mold surface being complementary to at least a portion of a sheet metal forming component to be hot worked, and wherein the tool parts have cooling channels in the form of bores extending along the mold surface. According to the invention For example, at least two of the tool parts each have at least one cooling channel branched into at least two cooling channel branches within the tool part, wherein the diverging or converging bore axes of the cooling channel branches extend along the molding surface.

Die Ausbildung der Kühlkanäle als Bohrungen ist in fertigungstechnischer Hinsicht vorteilhaft. Denn die Bohrungen lassen sich vergleichsweise kostengünstig herstellen und sind aufgrund ihres radialen Abstandes zur Formfläche der Werkzeugteile hin insoweit zuverlässig abgedichtet. Zudem lassen sich die einander zugeordneten Bohrungsenden der aneinanderliegenden Werkzeugteile auf relativ einfache Weise leckagefrei verbinden. Durch die Verzweigung der gebohrten Kühlkanäle innerhalb der Werkstückteile ist es zum einen möglich, den Verlauf der Kühlkanäle besser an den Konturverlauf der Formfläche bzw. des herzustellenden Blechbauteils anpassen zu können. Zum anderen ist es durch die erfindungsgemäße Kühlkanalanordnung möglich, die Unterteilung des Formwerkzeuges in aneinanderliegende Werkzeugteile möglichst gering zu halten. Je geringer die Unterteilung des Formwerkzeuges in mehrere aneinanderliegende Werkzeugteile ist, desto geringer ist der Fertigungsaufwand für das Formwerkzeug und desto geringer ist der erforderliche Aufwand zur gegenseitigen Abdichtung der Werkzeugteile. Insbesondere lässt sich durch die erfindungsgemäße Ausgestaltung und Anordnung der Kühlkanäle eine sehr hohe Strömungsgeschwindigkeit der Kühlflüssigkeit in den Kühlkanälen sowie eine relativ gleichmäßige Geschwindigkeitsverteilung über die benachbarten Kühlkanäle erzielen, so dass sich eine entsprechend hohe sowie gleichmäßige Kühlleistung bezogen auf die Formfläche des Formwerkzeuges ergibt. Es liegt jedoch auch im Rahmen der Erfindung, die Kühlleistung gezielt zu beeinflussen, insbesondere an eine gewünschte Festigkeitsverteilung für das herzustellende Bauteil anzupassen, indem in dem Formwerkzeug örtlich unterschiedliche Kühlleistungen eingestellt werden. Eine solche angepasste Temperierung ("Tailored Tempering") kann beispielsweise durch unterschiedlich dimensionierte Kühlkanäle bzw. Kühlkanalbohrungsdurchmesser erreicht werden.The formation of the cooling channels as holes is advantageous in terms of manufacturing technology. Because the holes can be produced relatively inexpensively and are so far reliably sealed due to their radial distance from the mold surface of the tool parts. In addition, the mutually associated bore ends of the adjoining tool parts can be connected leak-free in a relatively simple manner. Due to the branching of the drilled cooling channels within the workpiece parts, it is possible on the one hand to better adapt the course of the cooling channels to the contour of the forming surface or of the sheet metal component to be produced. On the other hand, it is possible by the cooling channel arrangement according to the invention to minimize the subdivision of the molding tool into adjoining tool parts. The smaller the subdivision of the molding tool into a plurality of juxtaposed tool parts, the lower the production cost for the mold and the lower the effort required for mutual sealing of the tool parts. In particular, can be achieved by the inventive design and arrangement of the cooling channels a very high flow velocity of the cooling liquid in the cooling channels and a relatively uniform velocity distribution over the adjacent cooling channels, so that there is a correspondingly high and uniform cooling capacity based on the molding surface of the mold. It However, it is also within the scope of the invention to specifically influence the cooling capacity, in particular to adapt to a desired strength distribution for the component to be produced by locally different cooling outputs are set in the mold. Such tailored tempering ("tailored tempering") can be achieved, for example, by differently dimensioned cooling channels or cooling channel bore diameter.

Die Werkzeugteile des erfindungsgemäßen Formwerkzeuges können einen oder mehrere sich innerhalb des Werkzeugteiles verzweigende gebohrte Kühlkanäle aufweisen. Insbesondere kann der verzweigte Kühlkanal auch mehrere Verzweigungen, d.h. mehr als zwei Kühlkanalzweige aufweisen, wobei die Kühlkanalzweige des jeweiligen Werkzeugteils alle auf einer der beiden Verbindungsflächen des Werkzeugteiles enden können, oder aber auch zum Teil auf der einen der beiden Verbindungsflächen und im Übrigen auf der anderen der beiden Verbindungsflächen enden können. Die gebohrten Kühlkanalzweige des betreffenden Werkzeugteils definieren jeweils einen Durchgang, der von dem zugehörigen verzweigten Kühlkanal ausgeht bzw. an diesem mündet. Die Längsmittelachsen der in dem betreffenden Werkzeugteil vorgesehenen Kühlkanalzweige schließen einen spitzen Winkel - oder bei mehr als zwei gebohrten Kühlkanalzweigen gegebenenfalls mehrere spitze Winkel - ein. Das Maß des spitzen Winkels liegt dabei vorzugsweise im Bereich von 5° bis 45°, besonders bevorzugt im Bereich von 5° bis 30°.The tool parts of the molding tool according to the invention may have one or more drilled cooling channels branched within the tool part. In particular, the branched cooling channel may also have multiple branches, i. have more than two cooling duct branches, wherein the cooling channel branches of the respective tool part can all end on one of the two connecting surfaces of the tool part, or can also end partly on one of the two connecting surfaces and the rest on the other of the two connecting surfaces. The drilled cooling channel branches of the respective tool part each define a passage which originates from or terminates at the associated branched cooling channel. The longitudinal central axes of the cooling channel branches provided in the respective tool part include an acute angle - or, if more than two drilled cooling channel branches, possibly several acute angles - a. The measure of the acute angle is preferably in the range of 5 ° to 45 °, particularly preferably in the range of 5 ° to 30 °.

Ferner können die Werkzeugteile des erfindungsgemäßen Formwerkzeuges auch Werkzeugteile ohne Kühlkanäle sowie Werkzeugteile mit einem oder mehreren nichtverzweigten Kühlkanälen umfassen. So können beispielsweise zwischen zwei Werkzeugteilen, welche jeweils mindestens einen sich innerhalb des Werkzeugteils in mindestens zwei Kühlkanalzweige verzweigenden Kühlkanal aufweisen, ein oder mehrere Werkzeugteile angeordnet sein, die einen oder mehrere unverzweigte Kühlkanäle in Form von Bohrungen aufweisen.Furthermore, the tool parts of the molding tool according to the invention can also comprise tool parts without cooling channels and tool parts with one or more non-branched cooling channels. For example, between two Tool parts, which in each case have at least one cooling channel branching into at least two cooling channel branches within the tool part, can be arranged one or more tool parts which have one or more unbranched cooling channels in the form of bores.

Zur Erzielung einer möglichst hohen Kühlflüssigkeitsgeschwindigkeit bzw. Kühlleistung ist es ferner günstig, wenn nach einer bevorzugten Ausgestaltung des erfindungsgemäßen Formwerkzeuges die Summe der lichten Querschnittsflächen der mindestens zwei Kühlkanalzweige im Bereich des 1,0-fachen bis 1,3-fachen, vorzugsweise im Bereich des 1,0-fachen bis 1,2-fache der lichten Querschnittsfläche des sich verzweigenden Kühlkanals liegt. Beispielsweise kann der Durchmesser des sich verzweigenden Kühlkanals 12 mm betragen, während zwei von dem Kühlkanal abzweigende Kühlkanalzweige jeweils einen Durchmesser von 9 mm aufweisen. Die Summe der lichten Querschnittsflächen der beiden Kühlkanalzweige beträgt in diesem Fall ca. 127,2 mm2, während der sich verzweigende Kühlkanal eine lichte Querschnittsfläche von ca. 113,1 mm2 aufweist.To achieve the highest possible cooling liquid speed or cooling capacity, it is also advantageous if according to a preferred embodiment of the molding tool according to the invention, the sum of the clear cross-sectional areas of the at least two cooling duct branches in the range of 1.0 times to 1.3 times, preferably in the range of 1.0 times to 1.2 times the clear cross-sectional area of the branching cooling channel. For example, the diameter of the branching cooling channel can be 12 mm, while two cooling channel branches branching off from the cooling channel each have a diameter of 9 mm. The sum of the clear cross-sectional areas of the two cooling channel branches is in this case about 127.2 mm 2 , while the branching cooling channel has a clear cross-sectional area of about 113.1 mm 2 .

Hinsichtlich einer gleichmäßigen Kühlung des heißen Blechbauteils ist es ferner günstig, wenn nach einer weiteren Ausgestaltung der Erfindung der kürzeste radiale Abstand des jeweiligen Kühlkanalzweiges von der Formfläche gleich dem kürzesten radialen Abstand eines weiteren der mindestens zwei Kühlkanalzweige ist oder sich von demselben um nicht mehr als 20%, vorzugsweise nicht mehr als 10% unterscheidet. Eine weitere bevorzugte Ausgestaltung des erfindungsgemäßen Formwerkzeuges sieht in diesem Zusammenhang vor, dass der kürzeste Abstand des jeweiligen sich verzweigenden Kühlkanals von der Formfläche gleich dem kürzesten Abstand eines der mindestens zwei Kühlkanalzweige ist oder sich von demselben um nicht mehr als 20%, vorzugsweise nicht mehr als 10% unterscheidet.With regard to a uniform cooling of the hot sheet metal component, it is also advantageous if, according to a further embodiment of the invention, the shortest radial distance of the respective cooling channel branch of the forming surface is equal to the shortest radial distance of another of the at least two cooling channel branches or of the same by not more than 20 %, preferably not more than 10%. A further preferred embodiment of the molding tool according to the invention provides in this context that the shortest distance of the respective branching cooling channel from the molding surface is equal to the shortest distance of one of the at least two cooling duct branches is or differs from it by not more than 20%, preferably not more than 10%.

Nach einer weiteren bevorzugten Ausgestaltung ist vorgesehen, dass der kürzeste radiale Abstand des jeweiligen Kühlkanalzweiges und/oder des sich verzweigenden Kühlkanals von der Formfläche des Werkzeugteiles im Bereich des 0,5- bis 1,2-fachen des Durchmessers des jeweiligen Kühlkanalzweiges bzw. sich verzweigenden Kühlkanals liegt.According to a further preferred embodiment, it is provided that the shortest radial distance of the respective cooling channel branch and / or the branching cooling channel from the molding surface of the tool part in the range of 0.5 to 1.2 times the diameter of the respective cooling channel branch or branching Cooling channel is located.

Insbesondere bei der Herstellung sehr komplex geformter Stahlblechbauteile ist es zur gleichmäßigen Kühlung bestimmter Abschnitte des Formwerkzeuges günstig, wenn sich der Kühlflüssigkeitsstrom in Längsrichtung des Stahlblechbauteils mehrfach verzweigt. Eine weitere Ausgestaltung des erfindungsgemäßen Formwerkzeuges sieht dementsprechend vor, dass mindestens einer der Kühlkanalzweige eines der Werkzeugteile mit einem Kühlkanal des nächsten Werkzeugteils in Verbindung steht, der sich innerhalb dieses nächsten Werkzeugteils in mindestens zwei weitere Kühlkanalzweige verzweigt, wobei sich die Bohrungsachsen dieser weiteren Kühlkanalzweige entlang der Formfläche erstrecken.In particular, in the production of very complex shaped sheet steel components, it is favorable for the uniform cooling of certain portions of the mold when the cooling liquid flow branches several times in the longitudinal direction of the sheet steel component. A further embodiment of the forming tool according to the invention accordingly provides that at least one of the cooling duct branches of one of the tool parts communicates with a cooling duct of the next tool part, which branches into at least two further cooling duct branches within this next tool part, wherein the bore axes of these further cooling duct branches run along the Extend molding surface.

Eine weitere vorteilhafte Ausgestaltung des erfindungsgemäßen Formwerkzeuges ist dadurch gekennzeichnet, dass dessen Matrize mindestens einen beweglichen Bodenteil aufweist. Mittels des beweglichen Bodenteils der Matrize lässt sich eine genauere Positionierung des umzuformenden Blechzuschnitts in Bezug auf die Formflächen des Formwerkzeuges am Beginn und während des Umformprozesses erzielen.A further advantageous embodiment of the molding tool according to the invention is characterized in that the die has at least one movable bottom part. By means of the movable bottom part of the die, a more accurate positioning of the sheet metal blank to be formed with respect to the molding surfaces of the mold at the beginning and during the forming process can be achieved.

Eine besonders zuverlässige leckagefreie Abdichtung an den einander zugewandten Stoßflächen der aneinanderliegenden Werkzeugteile lässt sich nach einer bevorzugten Ausgestaltung der Erfindung dadurch erreichen, dass die miteinander in Verbindung stehenden Kühlkanäle und/oder Kühlkanalzweige der aneinanderliegenden Werkzeugteile mit ringförmigen Ausnehmungen zur Aufnahme einer Dichtung versehen sind. Die Dichtung ist dabei vorzugsweise aus einem hülsenförmigen Einsatz gebildet, in dessen Mantelfläche mindestens zwei axial beanstandete Ringnuten ausgebildet sind, in denen gummielastische Dichtungsringe angeordnet sind. Die dergestalt ausgeführte Dichtung lässt eine axiale und/oder radiale Verschiebbarkeit der aneinanderliegenden Werkzeugteile zu, ohne dass es zu einer Leckage kommt. Eine axiale Verschiebung der Werkzeugteile kann insbesondere aufgrund einer temperaturbedingten Ausdehnung bzw. Schrumpfung einzelner oder mehrerer der Werkzeugteile auftreten. Eine radiale Verschiebbarkeit ist bei Bauteilabweichungen vorteilhaft.A particularly reliable leak-free sealing on the mutually facing abutting surfaces of the adjoining tool parts can be achieved according to a preferred embodiment of the invention in that the interconnected cooling channels and / or cooling channel branches of adjacent tool parts are provided with annular recesses for receiving a seal. The seal is preferably formed from a sleeve-shaped insert, in whose lateral surface at least two axially spaced annular grooves are formed, in which rubber-elastic sealing rings are arranged. The thus executed seal allows axial and / or radial displaceability of the adjoining tool parts, without causing leakage. An axial displacement of the tool parts can occur in particular due to a temperature-induced expansion or shrinkage of one or more of the tool parts. A radial displaceability is advantageous for component deviations.

Weitere bevorzugte und vorteilhafte Ausgestaltungen des erfindungsgemäßen Formwerkzeuges sind in den Unteransprüchen angegeben.Further preferred and advantageous embodiments of the molding tool according to the invention are specified in the subclaims.

Nachfolgend wird die Erfindung anhand einer mehrere Ausführungsbeispiele darstellenden Zeichnung näher erläutert. Es zeigen schematisch:

Fig. 1
eine vertikale Querschnittansicht eines Abschnitts eines Formwerkzeuges zum Warmumformen und Presshärten von Metallblechen am Beginn des Umformprozesses;
Fig. 2
das Formwerkzeug der Fig. 1, wiederum in vertikaler Querschnittansicht, kurz vor Ende des Umformprozesses;
Fig. 3
das Formwerkzeug der Fig. 1 am Ende des Umformprozesses;
Fig. 4
eine Matrize eines erfindungsgemäßen Formwerkzeuges in Draufsicht;
Fig. 5
ein mit einem erfindungsgemäßen Formwerkzeug hergestelltes Bauteil;
Fig. 6
eine Kühlkanalstruktur bzw. -anordnung in einer (nicht dargestellten) Matrize gemäß Fig. 4, wobei jedoch das Bauteil gemäß Fig. 5 durch strichpunktierte Linien angedeutet ist;
Fig. 7
ein Werkzeugteil einer Matrize eines erfindungsgemäßen Formwerkzeuges; und
Fig. 8
eine Kühlkanalanordnung in einer nicht näher dargestellten Matrize, in Querschnittansicht;
Fig. 9
einen Abschnitt zweier aneinanderliegender Werkzeugteile eines erfindungsgemäßen Formwerkzeuges mit in Verbindung stehenden Kühlkanälen, in Schnittansicht; und
Fig. 10
einen Stempel eines erfindungsgemäßen Formwerkzeuges, in Seitenansicht.
The invention will be explained in more detail with reference to a drawing illustrating several embodiments. They show schematically:
Fig. 1
a vertical cross-sectional view of a portion of a mold for hot working and press hardening of metal sheets at the beginning of the forming process;
Fig. 2
the mold of the Fig. 1 again in vertical cross-sectional view, just before the end of the forming process;
Fig. 3
the mold of the Fig. 1 at the end of the forming process;
Fig. 4
a mold of a mold according to the invention in plan view;
Fig. 5
a manufactured with a mold according to the invention component;
Fig. 6
a cooling channel structure or arrangement in a (not shown) according to the die Fig. 4 However, wherein the component according to Fig. 5 indicated by dash-dotted lines;
Fig. 7
a tool part of a die of a molding tool according to the invention; and
Fig. 8
a cooling channel arrangement in a die, not shown, in cross-sectional view;
Fig. 9
a section of two adjoining tool parts of a mold according to the invention with associated cooling channels, in sectional view; and
Fig. 10
a stamp of a molding tool according to the invention, in side view.

Das in den Figuren 1 bis 3 dargestellte Formwerkzeug dient dem Warmumformen und Presshärten von Metallblech, vorzugsweise von borlegiertem Stahlblech. Das Formwerkzeug (Presswerkzeug) ist aus einem Stempel 1 und einer Matrize 2 aufgebaut. Der Stempel 1 ist innerhalb eines Maschinenrahmens 5 angeordnet, an dem oberseitig Halter 6 zum Halten des umzuformenden Blechzuschnitts 7 montiert sind.That in the FIGS. 1 to 3 illustrated mold is used for hot forming and press hardening of sheet metal, preferably boron-alloyed steel sheet. The molding tool (pressing tool) is constructed from a punch 1 and a die 2. The punch 1 is arranged within a machine frame 5, are mounted on the upper side holder 6 for holding the shaped sheet metal blank 7.

Die Matrize 2 weist ein bewegliches Bodenteil 2.1 auf, das zwischen seitlichen Werkzeugteilen (Blöcken) 2.2, 2.3 der Matrize angeordnet ist. In der geöffneten Stellung des Formwerkzeuges steht das bewegliche Bodenteil 2.1 mit seiner dem Stempel 1 zugewandten Formfläche gegenüber den Formflächen der seitlichen Werkzeugteile 2.2, 2.3 der Matrize vor. Das bewegliche Bodenteil 2.1 dient als Gegendruckelement für den Stempel 1 und optimiert somit durch Einspannen des Blechzuschnitts dessen Lagefixierung während des Umformprozesses.The die 2 has a movable bottom part 2.1, which is arranged between lateral tool parts (blocks) 2.2, 2.3 of the die. In the open position of the molding tool, the movable bottom part 2.1 protrudes with its molding surface facing the stamp 1 opposite the molding surfaces of the lateral tool parts 2.2, 2.3 of the die. The movable bottom part 2.1 serves as a counter-pressure element for the punch 1 and thus optimizes by clamping the sheet metal blank whose positional fixation during the forming process.

Die Werkzeugteile (Blöcke) 2.2, 2.3 sind mit einem als Träger dienenden Basisteil (Unterbau) 2.4 der Matrize 2 lösbar verbunden. Die Blöcke 2.2, 2.3 und das Bodenteil 2.1 der Matrize 2 sowie der Stempel 1 weisen Kühlkanäle 8, 9, 10 auf, durch die Kühlflüssigkeit, beispielsweise kaltes Wasser, zur raschen Abkühlen der zuvor in einer Wärmebehandlungsanlage auf Austenitisierungstemperatur erhitzten Stahlblechplatine 7 geleitet wird. Die Platinenhalter 6 enthalten in dem dargestellten Ausführungsbeispiel keine Kühlkanäle. Es ist jedoch möglich, dass in einem erfindungsgemäßen Formwerkzeug gegebenenfalls auch Platinenhalter 6 mit integrierten Kühlkanälen verwendet werden.The tool parts (blocks) 2.2, 2.3 are releasably connected to a serving as a support base part (substructure) 2.4 of the die 2. The blocks 2.2, 2.3 and the bottom part 2.1 of the die 2 and the stamp 1 have cooling channels 8, 9, 10, is passed through the cooling liquid, for example, cold water, for rapid cooling of the previously heated in a heat treatment plant austenitizing temperature sheet steel plate 7. The board holder 6 contained in the illustrated embodiment, no cooling channels. However, it is possible that in a mold according to the invention optionally also board holder 6 are used with integrated cooling channels.

In Fig. 4 ist eine Matrize 2 eines erfindungsgemäßen Formwerkzeuges in Draufsicht dargestellt, mittels der aus einer Stahlblechplatine 7 ein längliches Formbauteil 7' hergestellt werden kann. Bei dem Blechformbauteil 7' handelt es sich um eine in Fig. 5 dargestellte B-Säule einer Kraftfahrzeug-Karosserie. Das Querschnittsprofil des Bauteils 7' ändert sich über dessen Länge. Es weist eine rinnenförmige Auswölbung 7.1 auf, die sich vom oberen Anbindungsbereich 7.2 zum mittleren Längenabschnitt 7.3 allmählich erweitert. Die Flanken 7.11, 7.12 der Auswölbung 7.1 verlaufen von oben nach unten abschnittsweise relativ gerade. Am mittleren Längenabschnitt 7.3 gehen die Flanken 7.11, 7.12 in einander gegenüberliegende Schrägflächen 7.4, 7.5 über, die eine Einengung 7.9 der rinnenförmigen Auswölbung 7.1 begrenzen. Unterhalb der Einengung 7.9 verlaufen die Flanken 7.11, 7.12 der Auswölbung 7.1 im Wesentlichen parallel zueinander, bis sie schließlich zum unteren Ende 7.6 der Säule hin auseinanderlaufen. Die Außenseite der Auswölbung 7.1 umfasst zwei im Wesentlichen ebene Flächenbereiche 7.7, 7.8, die im Bereich der Einengung 7.9 in einem stumpfen Winkel zusammentreffen.In Fig. 4 a die 2 of a molding tool according to the invention is shown in plan view, by means of which from a sheet steel plate 7, an elongate molding member 7 'can be produced. The sheet metal forming component 7 'is an in Fig. 5 illustrated B-pillar of a motor vehicle body. The cross-sectional profile of the component 7 'changes over its length. It has a trough-shaped bulge 7.1, which widens gradually from the upper connection region 7.2 to the middle longitudinal section 7.3. The flanks 7.11, 7.12 of the bulge 7.1 extend from top to bottom in sections, relatively straight. At the middle length section 7.3, the flanks 7.11, 7.12 merge into mutually opposite inclined surfaces 7.4, 7.5, which delimit a constriction 7.9 of the channel-shaped bulge 7.1. Below the constriction 7.9, the flanks 7.11, 7.12 of the bulge 7.1 extend substantially parallel to one another until they finally diverge towards the lower end 7.6 of the column. The outside of the bulge 7.1 comprises two substantially planar surface areas 7.7, 7.8, which meet in the area of the constriction 7.9 at an obtuse angle.

Die Flanken 7.11, 7.12 der rinnenförmigen Auswölbung 7.1 des Bauteils 7' wurden durch die Formflächen der seitlichen Werkzeugteile (Blöcke) 2.2, 2.3 und die im Wesentlichen ebenen Flächenbereiche durch Formflächen des beweglichen Bodenteils 2.1 der Matrize 2 geformt. Der bewegliche Bodenteil 2.1 der Matrize ist dabei zweiteilig ausgeführt, wobei der eine bewegliche Teil 2.11 dem oberen Außenseitenbereich 7.7 und der andere bewegliche Teil 2.12 dem unteren Außenseitenbereich 7.8 der Auswölbung 7.1 zugeordnet ist.The flanks 7.11, 7.12 of the channel-shaped bulge 7.1 of the component 7 'were formed by the forming surfaces of the lateral tool parts (blocks) 2.2, 2.3 and the substantially planar surface areas by shaping surfaces of the movable bottom part 2.1 of the die 2. The movable bottom part 2.1 of the die is designed in two parts, wherein the one movable part 2.11 is assigned to the upper outer side region 7.7 and the other movable part 2.12 to the lower outer side region 7.8 of the bulge 7.1.

Wie in Fig. 4 gezeigt, sind beidseits der beweglichen Bodenteile 2.11, 2.12 der Matrize 2 jeweils mehrere aneinanderliegende Werkzeugteile (Blöcke) 2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34 angeordnet, die mit dem als Träger dienenden Basisteil 2.4 der Matrize 2 lösbar verbunden sind. Die lösbare Verbindung besteht vorzugsweise aus Schraubverbindungen.As in Fig. 4 shown, on both sides of the movable floor parts 2.11, 2.12 of the die 2 are each a plurality of juxtaposed tool parts (blocks) 2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34 arranged, with the serving as a support base part 2.4 of the die. 2 are detachably connected. The releasable connection is preferably made of screw.

Die Werkzeugteile 2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34 sowie die beweglichen Bodenteile 2.11, 2.12 weisen als Bohrungen ausgeführte Kühlkanäle 8, 9 auf, die sich entlang der Formfläche erstrecken (vgl. Fig. 1). In Fig. 6 ist die Anordnung der Kühlkanäle der Matrize 2 der Fig. 4 ohne die Matrize dargestellt, wobei zur Verdeutlichung des an die Formflächen der Matrize 2 angepassten Verlaufs der gebohrten Kühlkanäle 8, 9 zusätzlich die Kontur des Formbauteils (B-Säule) 7' gemäß Fig. 5 in strichpunktierten Linien eingezeichnet ist.The tool parts 2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34 and the movable floor parts 2.11, 2.12 have bores designed as bores cooling channels 8, 9, which extend along the mold surface (see. Fig. 1 ). In Fig. 6 is the arrangement of the cooling channels of the die 2 of Fig. 4 shown without the die, wherein for clarification of the mold surfaces of the die 2 adapted course of the drilled cooling channels 8, 9 additionally the contour of the mold component (B-pillar) 7 'according to Fig. 5 drawn in dash-dotted lines.

Mit 13 sind Zentrierdorne des Formwerkzeuges bezeichnet, die Löcher des Bauteils 7' durchdringen, die vor dem Warmumformen bzw. Presshärten aus der Metallplatine 7 ausgestanzt wurden.With 13 centering mandrels of the mold are referred to penetrate the holes of the component 7 ', which were punched out of the metal plate 7 before the hot forming or press hardening.

Erfindungsgemäß weisen mehrere der Blöcke 2.23, 2.24, 2.32, 2.33 des Formwerkzeuges jeweils mindestens einen gebohrten Kühlkanal 9.1 auf, der innerhalb des Blockes 2.23, 2.24, 2.32 bzw. 2.33 in zwei gebohrte Kühlkanalzweige 9.2, 9.3 verzweigt ist, wobei sich die Bohrungsachsen der Kühlkanalzweige 9.2, 9.3 im Wesentlichen konturparallel zu der angrenzenden Formfläche der Matrize erstrecken. Die Kühlkanalzweige 9.2, 9.3 stellen mit dem Kühlkanal 9.1 durchgängig verbundene Bohrungen dar. Der Kühlkanal 9.1 und die davon abzweigenden Kühlkanalzweige 9.2, 9.3 bilden innerhalb des Blockes 2.23, 2.24, 2.32 bzw. 2.33 eine Y-förmige oder gabelförmige Kühlkanalanordnung. Die Bohrungsdurchmesser betragen beispielsweise 9 mm, 12 mm und 16 mm. Ein gebohrter Kühlkanal mit einem Durchmesser von 16 mm ist dann beispielsweise in zwei gebohrte Kühlkanalzweige geteilt, die jeweils den gleichen Durchmesser von 12 mm aufweisen, während ein gebohrter Kühlkanal 9.1 mit einem Durchmesser von 12 mm in zwei gebohrte Kühlkanalzweige 9.2, 9.3 geteilt ist, die jeweils einen Durchmesser von 9 mm besitzen.According to the invention, a plurality of the blocks 2.23, 2.24, 2.32, 2.33 of the mold in each case at least one drilled cooling channel 9.1, which is branched within the block 2.23, 2.24, 2.32 and 2.33 in two drilled Kühlkanalzweige 9.2, 9.3, wherein the bore axes of the cooling duct branches 9.2, 9.3 extend substantially contour parallel to the adjacent molding surface of the die. The cooling channel branches 9.2, 9.3 are connected to the cooling channel 9.1 continuously connected holes. The cooling channel 9.1 and the branching off Cooling duct branches 9.2, 9.3 form a Y-shaped or fork-shaped cooling duct arrangement within the block 2.23, 2.24, 2.32 and 2.33, respectively. The bore diameters are for example 9 mm, 12 mm and 16 mm. A bored 16 mm diameter cooling duct is then divided, for example, into two drilled ducts, each having the same diameter of 12 mm, while a 12 mm diameter bored duct 9.1 is divided into two drilled ducts 9.2, 9.3 each have a diameter of 9 mm.

Das durch den Kühlkanal 9.1 in Richtung der Kühlkanalzweige 9.2, 9.3 fließende Kühlfluid, typischerweise Kühlwasser, wird in Teilströme auf die Kühlkanalzweige 9.2, 9.3 aufgeteilt. Bei umgekehrter Fließrichtung werden die durch die Kühlkanalzweige 9.2, 9.3 fließende Teilströme des Kühlfluids in dem Kühlkanal 9.1 zusammengeführt.The cooling fluid flowing through the cooling channel 9.1 in the direction of the cooling channel branches 9.2, 9.3, typically cooling water, is subdivided into partial streams onto the cooling channel branches 9.2, 9.3. When the direction of flow is reversed, the partial flows of the cooling fluid flowing through the cooling duct branches 9.2, 9.3 are brought together in the cooling duct 9.1.

Die Bohrungsachsen der von dem gebohrten Kühlkanal 9.1 ausgehenden bzw. an dem Kühlkanal 9.1 zusammengeführten Kühlkanalzweige 9.2, 9.3 des betreffenden Werkzeugteils schließen einen spitzen Winkel α ein, der beispielsweise im Bereich von 5° bis 45° liegen kann (vgl. Fig. 7). Vorzugsweise liegt der von den Bohrungsachsen der Kühlkanalzweige 9.2, 9.3 des betreffenden Werkzeugteils eingeschlossene Winkel im Bereich von 5° bis 30°.The bore axes of the outgoing from the drilled cooling channel 9.1 or merged on the cooling channel 9.1 Kühlkanalzweige 9.2, 9.3 of the respective tool part include an acute angle α, which may for example be in the range of 5 ° to 45 ° (see. Fig. 7 ). Preferably, the angle enclosed by the bore axes of the cooling channel branches 9.2, 9.3 of the respective tool part is in the range of 5 ° to 30 °.

Die Anzahl der beidseitig der beweglichen Bodenteile 2.11, 2.12 der Matrize 2 angeordneten Werkzeugteile (Blöcke) 2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34 ist von der Form des herzustellenden Bauteils 7', insbesondere von der Anzahl der Einengungen 7.9 und/oder Verbreiterungen des Bauteils 7' abhängig. Die Bohrungsachsen der Kühlkanäle 9, 9.1 bzw. Kühlkanalzweige 9.2, 9.3 folgen der Kontur der Matrizenformfläche bzw. der Stempelformfläche. Durch die dargestellte Anordnung der Kühlkanäle 8, 9, 9.1, 10 und Kühlkanalzweige 9.2, 9.3 innerhalb des Stempels 1 bzw. der Blöcke 2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34 und beweglichen Bodenteile 2.11, 2.12 der Matrize 2 wird eine rasche gleichmäßige Abkühlung des Bauteils 7' und damit beim Presshärten eine gleichmäßige Härtung erzielt.The number of both sides of the movable floor parts 2.11, 2.12 of the die 2 arranged tool parts (blocks) 2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34 is of the shape of the manufactured component 7 ', in particular the number of Constraints 7.9 and / or widening of the Component 7 'dependent. The bore axes of the cooling channels 9, 9.1 or cooling channel branches 9.2, 9.3 follow the contour of the female mold surface or the stamp surface. The illustrated arrangement of the cooling channels 8, 9, 9.1, 10 and cooling channel branches 9.2, 9.3 within the stamp 1 or the blocks 2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34 and movable floor parts 2.11, 2.12 of Die 2 is a rapid uniform cooling of the component 7 'and thus achieved a uniform hardening during press hardening.

Das in Fig. 7 dargestellte blockförmige Werkzeugteil 2.24 weist neben einem gebohrten, innerhalb des Werkzeugteils 2.24 in zwei Kühlkanalzweige 9.2, 9.3 geteilten Kühlkanal 9.1 einen weiteren Kühlkanal 9 auf, der unverzweigt ist und sich von der einen Verbindungsfläche 2.241 zur gegenüberliegenden Verbindungsfläche 2.242 erstreckt. In Fig. 7 ist zu erkennen, dass die gebohrten Kühlkanäle 9, 9.1 und Kühlkanalzweige 9.2, 9.3 konturparallel zur Formfläche 11 des Werkzeugteils 2.24 verlaufen.This in Fig. 7 shown block-shaped tool part 2.24 has in addition to a drilled, within the tool part 2.24 in two cooling channel branches 9.2, 9.3 divided cooling channel 9.1 to another cooling channel 9, which is unbranched and extending from the one connection surface 2.241 to the opposite connection surface 2.242. In Fig. 7 It can be seen that the drilled cooling channels 9, 9.1 and cooling channel branches 9.2, 9.3 run contour-parallel to the molding surface 11 of the tool part 2.24.

Des Weiteren ist in Fig. 8 dargestellt, dass die gebohrten Kühlkanäle 9.4, 9.5 und Kühlkanalzweige 9.2, 9.3 der Matrize des erfindungsgemäßen Formwerkzeuges auch dann, wenn sie unterschiedliche Durchmesser d 1, d 2 und d 3 aufweisen, gleichwohl jeweils in etwa mit dem gleichen Abstand b 1 , b 2 und b3 zur Formfläche angeordnet sind, wobei letztere hier durch das Profil des hergestellten Bauteils 7' dargestellt ist. Die Bohrungen 9.1, 9.2 mit dem Durchmesser d 1, beispielsweise 9 mm, sind jeweils mit einem Abstand b 1 von ca. 10,5 mm zur Matrizenformfläche angeordnet, während die Bohrungen 9.4, 9.5 mit dem Durchmesser d 2 bzw. d 3 von beispielsweise 12 mm jeweils einen Abstand b 2 = b 3 von ca. 12 mm zur Matrizenformfläche haben. Auch ist der radiale Abstand a der Bohrungsachsen der benachbarten Bohrungen 9.4 im Wesentlichen gleich.Furthermore, in Fig. 8 illustrated that the drilled cooling channels 9.4, 9.5 and cooling channel branches 9.2, 9.3 of the die of the mold according to the invention, even if they have different diameters d 1 , d 2 and d 3 , however, each approximately at the same distance b 1 , b 2 and b 3 are arranged to form surface, the latter being represented here by the profile of the manufactured component 7 '. The holes 9.1, 9.2 with the diameter d 1 , for example, 9 mm, are each arranged with a distance b 1 of about 10.5 mm to Matrizenformfläche, while the holes 9.4, 9.5 with the diameter d 2 and d 3 of, for example 12 mm each have a distance b 2 = b 3 of about 12 mm to Matrizenformfläche to have. Also, the radial distance a of the bore axes of the adjacent holes 9.4 is substantially equal.

In Fig. 9 ist schließlich ein Ausführungsbeispiel für eine abdichtende, für den Kühlflüssigkeitsstrom durchlässige Verbindung der gebohrten Kühlkanäle 9, 9.1 bzw. Kühlkanalzweige 9.2, 9.3 dargestellt (vgl. Fig. 7). Die miteinander in Verbindung stehenden Kühlkanäle 9, 9.1 bzw. Kühlkanalzweige 9.2, 9.3 der aneinanderliegenden Werkzeugteile 2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34 sind dabei mit ringförmigen Ausnehmungen 14, 15 zur Aufnahme einer Dichtung versehen. Die Dichtung ist aus einem hülsenförmigen Einsatz 16 gebildet, in dessen Mantelfläche mindestens zwei axial beanstandete Ringnuten 17 ausgebildet sind, in denen gummielastische Dichtungsringe 18 angeordnet sind. Der hülsenförmige Einsatz 16 ist beispielsweise aus Kunststoff oder Metall, vorzugsweise aus Stahl gefertigt. Er hat im Wesentlichen den gleichen Innendurchmesser wie die durch den Einsatz 16 verbundenen Bohrungen 9.3. Die Länge des hülsenförmigen Einsatzes 16 ist größer als der Bohrungsdurchmesser der verbundenen Kühlkanäle 9, 9.1 bzw. Kühlkanalabzweige 9.3. Die Länge des Einsatzes 16 ist in Bezug auf die Ausnehmungen 14, 15 so bemessen, dass zwischen den Stirnseiten des Einsatzes 16 und den den Stirnseiten zugewandten Flächen der Ausnehmungen 14, 15 zumindest einseitig ein Spiel (Zwischenraum) vorhanden ist. Das Spiel S liegt beispielsweise im Bereich von 1 bis 4 mm, vorzugsweise 1 bis 2 mm. Die in Fig. 9 dargestellte Dichtungskonstruktion lässt über einen weiten Bereich eine axiale Verschiebung der Werkzeugteile 2.23, 2.24 sowie des Einsatzes 16 relativ zueinander zu, ohne dass an der Dichtung zu einer Leckage kommt. Soll eine radiale Verschiebbarkeit ermöglicht werden, ist der Außendurchmesser des Einsatzes 16 kleiner als der Durchmesser der Ausnehmungen 14, 15 zu wählen.In Fig. 9 Finally, an embodiment for a sealing, permeable to the coolant flow connection of the drilled cooling channels 9, 9.1 and cooling duct branches 9.2, 9.3 shown (see. Fig. 7 ). The interconnected cooling channels 9, 9.1 or cooling duct branches 9.2, 9.3 of the juxtaposed tool parts 2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34 are provided with annular recesses 14, 15 for receiving a seal. The seal is formed from a sleeve-shaped insert 16, in whose lateral surface at least two axially spaced annular grooves 17 are formed, in which rubber-elastic sealing rings 18 are arranged. The sleeve-shaped insert 16 is for example made of plastic or metal, preferably made of steel. It has substantially the same inner diameter as the holes 16 connected by the insert 16. The length of the sleeve-shaped insert 16 is greater than the bore diameter of the connected cooling channels 9, 9.1 or cooling channel branches 9.3. The length of the insert 16 is dimensioned with respect to the recesses 14, 15 so that between the end faces of the insert 16 and the faces of the recesses 14, 15 faces at least on one side a clearance (gap) is present. The game S is for example in the range of 1 to 4 mm, preferably 1 to 2 mm. In the Fig. 9 Sealing construction shown allows for a wide range of axial displacement of the tool parts 2.23, 2.24 and the insert 16 relative to each other, without causing the seal to leak. If a radial displacement is to be enabled, the Outer diameter of the insert 16 smaller than the diameter of the recesses 14, 15 to choose.

In Fig. 10 ist ein Stempel 1 des erfindungsgemäßen Formwerkzeuges dargestellt. Es ist zu erkennen, dass auf einem Stempelunterbau 1.2 mehrere Werkzeugteile 1.11, 1.12, 1.13, 1.14, 1.15, 1.16 aneinanderliegend montiert sind. Die Werkzeugteile 1.11, 1.12, 1.13, 1.14, 1.15, 1.16 des Stempels 1 weisen entsprechend den Werkzeugteilen 2.23, 2.24 der Matrize 2 gebohrte Kühlkanäle auf, die sich entlang der Formfläche erstrecken, wobei mindestens zwei der Werkzeugteile 1.11, 1.12, 1.13, 1.14, 1.15, 1.16 wiederum jeweils mindestens einen sich innerhalb des Werkzeugteils in mindestens zwei Kühlkanalzweige 9.2, 9.3 verzweigenden Kühlkanal 9.1 aufweisen, und wobei sich die Bohrungsachsen der Kühlkanalzweige 9.2, 9.3 entlang der Formfläche erstrecken.In Fig. 10 a stamp 1 of the molding tool according to the invention is shown. It can be seen that a plurality of tool parts 1.11, 1.12, 1.13, 1.14, 1.15, 1.16 are mounted to one another on a stamp substructure 1.2. The tool parts 1.11, 1.12, 1.13, 1.14, 1.15, 1.16 of the punch 1 have according to the tool parts 2.23, 2.24 of the die 2 drilled cooling channels, which extend along the molding surface, wherein at least two of the tool parts 1.11, 1.12, 1.13, 1.14, 1.15, 1.16 in turn each have at least one within the tool part in at least two cooling channel branches 9.2, 9.3 branching cooling channel 9.1, and wherein the bore axes of the cooling channel branches 9.2, 9.3 extend along the molding surface.

Die leckagefreie Abdichtung der Werkzeugteile 1.11, 1.12, 1.13, 1.14, 1.15, 1.16 des Stempels 1 ist wie bei den Werkzeugteilen 2.23, 2.24 der Matrize 2 entsprechend Fig. 9 ausgeführt.The leak-free sealing of the tool parts 1.11, 1.12, 1.13, 1.14, 1.15, 1.16 of the punch 1 is as in the tool parts 2.23, 2.24 of the die 2 accordingly Fig. 9 executed.

Claims (12)

  1. A forming tool for hot forming sheet metal, in particular for press-hardening sheet metal, comprising a plurality of tool elements (2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34) which rest against one another and which define a forming surface, wherein the forming surface is embodied so as to be complementary to at least one section of a formed sheet component (7'), which is to be produced by means of hot forming, and wherein the tool elements (2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34) comprise cooling ducts (9, 9.1, 9.2, 9.3) in the form of bores which extend along the forming surface, characterized in that at least two of the tool elements (2.23, 2.24) in each case comprise at least one cooling duct (9.1) which branches within the tool element (2.23, 2.24) into at least two cooling duct branches (9.2, 9.3), wherein the bore axes of the cooling duct branches (9.2, 9.3) extend along the forming surface (11).
  2. The forming tool according to claim 1, characterized in that the sum of the clear cross sectional surfaces of the at least two cooling duct branches (9.2, 9.3) lies in the range of 1-time to 1.3-times, preferably in the range of 1-time to 1.2-times the clear cross sectional surface of the branching cooling duct (9.1).
  3. The forming tool according to claim 1 or 2, characterized in that the shortest radial distance of the respective cooling duct branch (9.2) from the forming surface (11) equals the shortest radial distance of a further (9.3) one of the at least two cooling duct branches (9.2, 9.3) or differs therefrom by not more than 20%, preferably by not more than 10%.
  4. The forming tool according to one of claims 1 to 3, characterized in that the shortest radial distance of the respective branching cooling duct (9, 9.1) from the forming surface (11,12) equals the shortest radial distance of one of the at least two cooling duct branches (9.2, 9.3) or differs therefrom by not more than 20%, preferably by not more than 10%.
  5. The forming tool according to one of claims 1 to 4, characterized in that the shortest radial distance of the respective cooling duct branch (9.2, 9.3) and/or of the branching cooling duct (9.1) from the forming surface (11,12) of the tool element (2.24) lies in the range of 0.5 to 1.2-times the diameter of the respective cooling duct branch (9.2, 9.3) or of the branching cooling duct (9.1).
  6. The forming tool according to one of claims 1 to 5, characterized in that at least one of the cooling duct branches of one of the tool elements (2.21, 2.22, 2.23, 2.24, 2.25, 2.31, 2.32, 2.33, 2.34) is connected to a cooling duct of the next tool element, which branches within this next tool element in at least two further cooling duct branches, wherein the bore axes of these further cooling duct branches extend along the forming surface.
  7. The forming tool according to one of claims 1 to 6, characterized in that the cooling ducts (8, 9, 9.1, 10), which are connected to one another, of the tool elements (2.23, 2.24), which rest against one another, and/or the cooling duct branches (9.2, 9.3), which are connected to one another, of the tool elements (2.23, 2.24), which rest against one another, are provided with annular recesses (14, 15) for accommodating a seal (16, 18).
  8. The forming tool according to claim 7, characterized in that the seal is formed from a sleeve-shaped insert (16), in the lateral surface of which at least two annular grooves (17), which are axially spaced apart from one another, are embodied, in which rubbery-elastic sealing rings (18) are arranged.
  9. The forming tool according to claim 7 or 8, characterized in that the seal (16, 18) allows for an axial and/or radial displaceability of the tool elements (2.23, 2.24), which rest against one another.
  10. The forming tool according to one of claims 1 to 9, characterized in that it comprises a female mold (2) which comprises at least one movable base part (2.1; 2.11, 2.12).
  11. The forming tool according to claim 10, characterized in that at least two of the tool elements (2.23, 2.24, 2.32, 2.33), which in each case comprise at least one cooling duct (9.1) which branches within the tool element into at least two cooling duct branches (9.2, 9.3) are detachably connected to a base part (2.4) of the female mold (2), which serves as a support.
  12. The forming tool according to claim 10 or 11, characterized in that it comprises a male mold (1), wherein at least two of the tool elements (1.11, 1.12, 1.13, 1.14, 1.15, 1.16) which in each case comprise at least one cooling duct which branches within the tool element into at least two cooling duct branches, are detachably connected to a base part (1.2) of the male mold (1) which serves as a support.
EP20110180166 2011-09-06 2011-09-06 Forming tool with cooling channel boreholes branches within the tool elements Active EP2567763B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
ES11180166T ES2458932T3 (en) 2011-09-06 2011-09-06 Shaping tool with branched cooling channel drills inside tool parts
EP20110180166 EP2567763B1 (en) 2011-09-06 2011-09-06 Forming tool with cooling channel boreholes branches within the tool elements

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP20110180166 EP2567763B1 (en) 2011-09-06 2011-09-06 Forming tool with cooling channel boreholes branches within the tool elements

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EP2567763B1 true EP2567763B1 (en) 2014-03-05

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WO2015124404A1 (en) * 2014-02-24 2015-08-27 Bayerische Motoren Werke Aktiengesellschaft Forming tool for shaping a workpiece, and method for positioning a temperature control device on a forming tool

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FR2842753B1 (en) 2002-07-26 2005-03-11 Financ D Etudes Et De Dev Ind METHOD FOR PRODUCING A TOOL FOR FORMING A MATERIAL AND TOOL WHICH CAN BE CARRIED OUT BY THIS METHOD
DE102007047314B4 (en) 2007-10-02 2015-12-31 Hfs Hotforming Solutions Gmbh Pressing tool for hot forming or / and press hardening of workpieces made of sheet metal

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