EP2851138B1 - Partially cooled hot forming tool - Google Patents

Partially cooled hot forming tool Download PDF

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Publication number
EP2851138B1
EP2851138B1 EP14185090.9A EP14185090A EP2851138B1 EP 2851138 B1 EP2851138 B1 EP 2851138B1 EP 14185090 A EP14185090 A EP 14185090A EP 2851138 B1 EP2851138 B1 EP 2851138B1
Authority
EP
European Patent Office
Prior art keywords
tool
base body
wear protection
segments
protection plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14185090.9A
Other languages
German (de)
French (fr)
Other versions
EP2851138A1 (en
Inventor
Jochen Dr. Dörr
Christoph Nitschke
Friedrich Dr. Bohner
Christian Dr. Hielscher
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Benteler Automobiltechnik GmbH
Original Assignee
Benteler Automobiltechnik GmbH
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Publication date
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Publication of EP2851138A1 publication Critical patent/EP2851138A1/en
Application granted granted Critical
Publication of EP2851138B1 publication Critical patent/EP2851138B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K7/00Making railway appurtenances; Making vehicle parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • B21D22/022Stamping using rigid devices or tools by heating the blank or stamping associated with heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • B21D22/201Work-pieces; preparation of the work-pieces, e.g. lubricating, coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • B21D22/208Deep-drawing by heating the blank or deep-drawing associated with heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • B21D22/22Deep-drawing with devices for holding the edge of the blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/16Heating or cooling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/62Quenching devices
    • C21D1/673Quenching devices for die quenching
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2221/00Treating localised areas of an article
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
    • C21D9/48Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals deep-drawing sheets

Definitions

  • the present invention relates to a hot forming tool for hot forming and press hardening of metallic steel components according to the features in the preamble of claim 1.
  • the present invention further relates to a deep drawing tool for hot forming and optional press hardening of metallic steel components according to the features in the preamble of claim 2.
  • sheet metal blanks in particular from sheet steel by a forming process such that a three-dimensional sheet metal component is produced.
  • Such sheet metal components are used in particular in the automotive industry for the production of body parts.
  • sheet metal components are also used in other applications, in particular in a motor vehicle, e.g. in motor vehicle drivers or even housing components.
  • high-strength and ultra-high-strength steel materials have been developed. These are steel alloys that are heated to temperatures above the AC3 point, are hot formed, and then cooled down so fast that a substantially martensitic structure is produced and thus high-strength or ultra-high-strength properties are set in the steel component. This process is also known as hot forming and press hardening.
  • thermoforming and press-hardening tools now have a possibility of cooling the blank formed in the hot state and held between the upper tool and lower tool of the hot-forming tool.
  • cooling channels are usually provided in the thermoforming mold, through which a corresponding cooling medium is passed, in order thus to achieve the desired cooling rate.
  • the tool steel used from which the upper tool or the lower tool are usually made, is expensive to purchase due to its material properties and also difficult to machine due to its high strength.
  • a hot forming and press hardening tool in which a base body is formed of light metal and is covered with a wear protection plate, so that a hot forming and press hardening tool is less expensive to produce.
  • Hot forming and press hardening tools are known in which at least one upper tool and / or one lower tool are formed segmented. When carrying out the press hardening process, at least one segment is moved away from the sheet-metal forming component, so that non-contact contact results in dissimilar heat dissipation.
  • the object of the present invention is to provide, starting from the prior art, a thermoforming and optional press-hardening tool which is inexpensive to manufacture and subject to little tool wear, and at the same time optionally provides effective cooling performance and offers the possibility of partial removal set different strength ranges in the press-hardened component sharply bordered.
  • thermoforming tool for hot forming and optional press hardening of steel components according to the features in claim 2.
  • the hot forming tool for thermoforming and press hardening of steel components has an upper tool and a lower tool, wherein the upper tool and / or the lower tool is formed of a cooling body having basic body, wherein the main body itself in turn consists of a highly heat conductive material and on the body a wear protection board is arranged ,
  • the thermoforming mold is characterized in that the base body is formed from at least two segments.
  • the thermoforming tool is thus preferably used to produce motor vehicle components, for example A, B, C or D pillars or also transmission tunnels or also motor vehicle outer skin components such as bonnets or motor vehicle doors in the forming process.
  • motor vehicle components for example A, B, C or D pillars or also transmission tunnels or also motor vehicle outer skin components such as bonnets or motor vehicle doors in the forming process.
  • an upper tool can be lowered onto a lower tool, wherein a mold cavity remains between the upper tool and lower tool when the hot forming tool is closed.
  • the mold cavity then has a thickness which substantially corresponds to the sheet thickness of the sheet metal component to be formed.
  • both the upper tool and the lower tool thus consist of a base body of Sirileit changed material, which are coated in each case in the workpiece to be formed with a wear protection board.
  • only the upper tool or only the lower tool as described above be prepared.
  • the highly heat-conductive material is formed in particular from a light metal alloy, in particular from an aluminum alloy.
  • thermoforming tool for hot forming and optional press hardening of steel components
  • the thermoforming tool has an upper tool, a lower tool and a hold-down, characterized in that the upper tool and / or the lower tool are each formed of a base body made of a light metal alloy and a wear protection plate is arranged on the base body and that the base body is formed from at least two segments, wherein the base body has cooling channels in at least one segment and is formed from a highly thermally conductive material and then the respective wear protection plate is arranged on the segments.
  • the base body may initially be formed of a material that is easy to machine, in particular, by machining, preferably a light metal alloy.
  • a wear protection board is then provided, which is formed from a relation to the material of the body more solid material, in particular a tool steel.
  • the wear protection board is formed replaceable.
  • a low-cost thermoforming tool which also requires low maintenance costs in use, since when reaching a wear limit sometimes only the wear protection board must be replaced. This is preferably screwed to the base body and / or glued.
  • the deep-drawing tool on a base body which is formed segmented, in which case particularly preferably run in at least one segment cooling channels and the base body is formed of a highly heat conductive material.
  • the thermoforming component in particular with executed after the hot forming press hardening can be produced from each different strength ranges.
  • the different strength ranges are formed by different cooling rates and / or cooling temperatures corresponding to the respective segment. Due to the fact that the segments are physically separated from one another and thus thermally separated, it is possible to set the strength ranges in a targeted manner. Due to the high thermal conductivity of the material of the body is also recorded in conjunction with the cooling channels high heat dissipation.
  • cooling channels are formed in particular as a straight through hole and sometimes a greater distance to the cooled workpiece between the cooling channel and the mold surface of the wear protection board is present.
  • the cooling channel bore in particular as a straight through holes, it is again possible to reduce the manufacturing cost of the tool, in particular the respective body, as can be dispensed with a complex branched channel system.
  • thermoforming tool and the thermoforming tool, which is why in the claims both the thermoforming tool and the thermoforming tool are referred to below as a tool. If a feature for the thermoforming tool is described below, it also applies to the thermoforming tool.
  • the base body is formed at least two parts.
  • the main body is thereby divided into segments, so that individual segments are particularly preferably separated from one another via a parting line.
  • the parting line may be formed in the form of a gap, in the parting line, for example, an insulating material may be arranged or the parting line may also be formed approximately gap-free, but in particular between the individual segments, a heat conduction greatly reduced or avoided.
  • This makes it possible to temper the two segments of the base body different from each other, so that different strength properties can be adjusted by the cooling of the component in a sharply bordered transition area.
  • transition regions of less than 100 mm, preferably less than 80 mm, in particular less than 50 mm and most preferably less than 30 mm are set in the component.
  • the individual segments of the base body have cooling channels, wherein the cooling channels are produced according to the invention as through holes.
  • This offers the advantage that first of all the base body is produced as a light metal alloy by casting or else with a machining production method.
  • the material costs and the processing or manufacturing costs are comparatively low failing compared to a Grundköper made of tool steel, in which case the possibility of introducing the cooling channels is also inexpensive to carry out.
  • machining methods such as a drilling or milling method can be used, which can be dispensed with a complex channel system.
  • the cooling channels from one side of the base body are designed to pass through the same to the other side as a through-bore, since sufficient heat dissipation is achieved on account of the high heat conduction properties of the main body or of the respective segment.
  • the parting line between two segments it is ensured that each segment reaches its individual desired temperature, in particular with regard to the quenching behavior during the press hardening process.
  • the creation of the cooling channels is particularly cost possible, which in turn turn out the total tooling costs significantly lower than in a made of conventional tool steel hot forming tool.
  • Cooling media used are, in particular, fluid media, that is to say cooling fluids which, in the simplest embodiment variant, can also be formed from water, since the use of light metal alloys results in a lower susceptibility to corrosion compared with steel materials. Furthermore, however, air or compressed air or other gaseous media can be used as the cooling medium. Furthermore, it is possible within the scope of the invention to set the cooling rate required individually for the area of the component by size, thus cross-sectional area of the cooling channel and / or pressure of the cooling medium and / or the flow velocity of the cooling medium through a respective segment. In particular, the adjustment of a tensile strength is alloy-dependent in regions between 1,500 and 2,000 MPa and, in contrast, regionally between 750 and 1,050 MPa possible. Thus, it is possible according to the invention in the two adjacent segments each of the upper tool and / or the lower tool from each other to set different cooling rates and thus strength properties in the component.
  • the wear protection plates themselves are in turn preferably formed from a high-strength or ultra-high-strength steel material.
  • the wear protection boards are arranged in particular on the base body of the thermoforming tool that they are easily interchangeable after a certain production time, so that the dimensional stability of the components produced therewith is given, but not the entire upper tool or lower tool or the entire thermoforming tool replaced or completely must be revised.
  • the wear protection boards are particularly preferably interchangeable or releasably coupled to the main body or the segments of the base body.
  • a Verschier conspiracyplatine thus bonded to the body and / or positively coupled, in particular by a rivet or screw.
  • a thermal compound between the wear plate and body is arranged so that an intense heat transfer occurs by conduction and the hot-formed component can be purposefully quenched.
  • the wear protection boards are also segmented.
  • a parting line is formed between the individual wear protection board segments, the may have a gap, or is formed approximately gap-free, with an insulating material in the parting line can be used.
  • the wear protection plate at the edge regions of the body at least partially formed encompassing and converted in particular in the edge region, so that the main body is overlapped on the edge side by the wear protection board.
  • This variant is to be understood both peripherally at least in sections circumferentially, but also, for example, completely circumferential edge.
  • a hold-down device is arranged on the deep-drawing tool on at least two opposite sides.
  • the hold-down device can either be formed on both sides, so that it is completely arranged next to the upper tool or the lower tool and is preferably movable separately to both upper tool and lower tool.
  • the hold-down can also be designed such that it is formed only on one side, for example coming from the lower tool or coming from the upper tool and then coming umzuformende board clamped on the upper tool or on the lower tool to the plant.
  • the hold-down is preferably formed separately movable both to the upper tool and the lower tool.
  • FIGS. 1a and b show an inventive thermoforming tool 1 in the case of FIG. 1a in a cross-sectional view and FIG. 1b in a longitudinal section view.
  • the thermoforming tool 1 has an upper tool 2 and a lower tool 3, wherein the upper tool 2 and the lower tool 3 are each formed from a base body 4, 5 and anti-wear plates 6, 7 arranged thereon.
  • a cooling channel 8 is arranged, which extends close below the wear protection plate 6 through the base body 4.
  • both the lower tool 3 and upper tool 2 are each divided into three segments 9a, 9b, 9c, 10a, 10b, 10c. Between the individual segments 9a, 9b, 9c, 10a, 10b, 10c are parting lines 11, here in the form of a gap. In the joints 11 itself can also be arranged an insulating material. This avoids that a heat conduction below the segments 9a, 9b, 9c, 10a, 10b, 10c takes place. Furthermore, it can be seen that in this embodiment, the cooling channel 8 only through the respective middle segment 9b, 10b run.
  • the central segment 9b, 10b can be cooled both in the upper tool and in the lower tool 3, so that a corresponding homogeneous heat dissipation of an upper tool 2 and a lower tool 3 takes place only in the area of the component, which is not shown in detail.
  • the areas adjacent thereto, which are located in the segments 9a, 9c, 10a, 10c, are not detected by the cooling in this case.
  • the wear protection plate 6, 7 is continuous, wherein due to the parting line 11 between the segments 9a, 9b, 9c, 10a, 10b, 10c each inhibit a corresponding heat conduction becomes. It therefore arises on the component a not shown sharp-edged transition region.
  • FIGS. 2a and b show an alternative embodiment, in which case the coolant supply and removal are formed by the cooling channels 8 in the form of through holes 12.
  • the through-holes 12 for example, be easily introduced into a base body blank by a machining drilling process.
  • the through holes 12 thus no longer run in the immediate vicinity of the wear protection plate 6, 7, which, however, at most in negligible manner makes noticeable due to the high thermal conductivity of the material of the body.
  • the advantage of saving in the manufacturing cost of the component outweighs.
  • FIG. 3 shows a further alternative embodiment of the inventive thermoforming tool 1.
  • the wear protection board 6, 7 is formed both on the upper tool 2 and on the lower tool 3 with a respective thick area 13 and with a thin region 14. This makes it possible to produce an increased surface pressure on the component to be formed when the thermoforming tool 1 is closed in the thick area 13, whereby a correspondingly high heat dissipation is ensured. Air gaps between the component to be formed and the wear protection plate selectively remain in the thin region 14, so that a lower heat dissipation takes place here.
  • FIG. 4 shows a further alternative embodiment of the present invention.
  • the wear protection plate 6, 7 is segmented corresponding to the underlying base body, so that individual wear protection board segments 6a, 6b, 6c, 7a, 7b, 7c are formed. Between the wear protection board segments 6a, 6b, 6c, 7a, 7b, 7c, a parting line 15 is formed which prevents heat conduction from one wear protection board segment into the other wear protection board segment.
  • known cooling channels 8 heating elements 16 for example in the form of heating cartridges in 9a, 9c, 10a, 10c provided to keep targeted partial areas at a temperature.
  • an insulating layer 17 is shown between the individual segments.
  • FIG. 5a and b shows a further alternative embodiment of the present invention, in which case a Taylored blank 18 is formed with a thermoforming tool 1 according to the invention.
  • the upper wear protection plate 6 and the lower wear protection plate 7 according to corresponding projections 19, so that follow the contour of the Taylored blanks 18 of the resulting mold cavity with closed thermoforming mold 1 to the contour of the Taylored blank 18.
  • the wear protection plates 6, 7 have different thicknesses D1, D2 from one another. The thickness D1 is smaller than the thickness D2.
  • FIG. 6 shows the embodiment variant FIG. 4 , wherein in the wear protection plate 6, 7, openings 20 are provided, through which the formed component, for example, subsequently or in the thermoforming tool can be perforated.
  • the opening causes a reduced heat dissipation, cooling rate and thus strength in this section, whereby the perforation with relatively little force, tool wear and without risk of microcracking is possible.
  • FIGS. 7a and b show a further alternative embodiment in which not the segments of the body are directly and actively cooled, but in each case a bottom plate 21 is connected, wherein in the bottom plate 21, a plurality of cooling channels 8 is formed.
  • the heat is thus removed via the wear protection plates 6, 7 through the base body 4, 5 and the bottom plate 21. Due to the high thermal conductivity of the base body 4, 5, it is again possible to realize a corresponding heat dissipation.
  • FIGS. 8a and b the individual segments 9a, 9b, 9c, 10a, 10b, 10c of upper tool 2 and lower tool 3 are each arranged on a base plate 21, wherein the segments 9a, 9b, 9c, 10a, 10b, 10c for heat dissipation in relation to the bottom plate 21 have an approximately constant or even reduced volume ratio.
  • the individual segments 9a, 9b, 9c, 10a, 10b, 10c preferably ensure the heat dissipation from the wear protection plate 6 in their main function from a material having good thermal conductivity.
  • the segments 9a, 9b, 9c, 10a, 10b, 10c can produce the contour in a particularly simple manner and then to provide a correspondingly cost-effectively produced forming tool 1 in conjunction with the wear protection plate 4.
  • the tool 1 is given the necessary rigidity for applying the forming forces.
  • the cooling channels 8 in the form of straight through holes 12.
  • pipes can be poured into the segment 9b, 10b in the production.
  • FIGS. 9a and b shows a further alternative embodiment of the hot forming tool according to the invention 1.
  • heating elements 16 are provided and a correspondingly solid bottom plate 21 on the upper tool 2, but also on the lower tool 3.
  • the cooling channel 8 which is arranged in particular in the middle segment, connected to a central cooling channel 22, so that in each case a cooling medium is introduced into the bottom plate 21 via the central cooling channel 22, wherein the segment 9a, 9b, 9c of the upper tool 2 or but the lower tool 3 this refers to the cooling medium from the central cooling channel 22.
  • FIG. 10 shows a plan view of a bottom plate 21 with disposed thereon segments 10a, 10b, 10c of the lower tool 3.
  • the hot area and the cold area are separated by a parting line 11.
  • the Wear protection plate 6 Not shown is the Wear protection plate 6.
  • the segments can be coupled to the bottom plate 21 positively and / or non-positively and / or cohesively.
  • FIGS. 11a and b show a first embodiment variant of a thermoforming tool 23 according to the invention in a transverse and longitudinal sectional view.
  • the upper tool 2 and the lower tool 3 is formed with an additionally coupled to the lower tool 3 and relatively movable to this arranged hold-down 24 or blank holder.
  • the hold-down 24 is the board, not shown, by clamping on the upper tool 2 to the plant brought.
  • On the main body 4 of the upper tool 2 and the main body 5 of the lower tool 3, a wear protection plate 7 is arranged in each case.
  • 3 cooling channels in the form of through holes 12 are formed in the upper tool 2 and the lower tool, so that the deformed component is completed even after completion of the deep-drawing process. Further shown in FIG FIG.
  • FIGS. 12a and b an alternative embodiment variant of the thermoforming tool, in which it can be seen that according to FIG. 12a a sheet metal blank 25 to be formed is clamped between a blank holder 24 formed of an upper hold-down portion 24a and a lower hold-down portion 24b. Again, the hold-down 24 is again movable separately to both upper tool 2 and lower tool 3. Furthermore, it is shown that the wear protection plate 6 of both the upper tool 2 and the wear protection plate 7 of the lower tool 3, the base body 4, 5 is formed on opposite sides edge-wise sections in the form. In particular, based on the horizontal direction H thus an additional lateral fixation is achieved and based on the Pressenhubraum or
  • the wear protection boards 6, 7 thus comprise at the edge the respective base body 4, 5 on two opposite sides.
  • FIG. 12b shows a longitudinal sectional view, from which it is clearly seen that only the segment 9b and 10b cooling channels in the form of through holes 12, whereas the segments 9a, 9c and 10a and 10c are formed of a material different from the material of the segment 10b material.
  • the material of the segments 9a, 9c, 10a, 10c here have a lower thermal conductivity, compared to the material of the segments 9b and 10b.
  • the wear protection boards 6, 7 comprise according to longitudinal section of FIG. 12b the basic body 4, 5 not. However, this would also be conceivable within the scope of the invention, so that a complete bordering is made possible.
  • FIGS. 13a and 13b show a third embodiment variant of a thermoforming tool according to the invention 23 in transverse and longitudinal sectional view.
  • the upper tool 2 and the lower tool 3 is formed with an additionally coupled to the lower tool 3 and relatively movable to this arranged hold-down 24 or blank holder.
  • the hold-down 24 is the non-illustrated board clamped to the wear protection plate 6 of the upper tool 2 brought to bear.
  • 3 cooling channels in the form of through holes 12 are formed in the upper tool 2 and the lower tool, so that the deformed component is completed even after completion of the deep-drawing process. Further shown in FIG FIG.

Description

Die vorliegende Erfindung betrifft ein Warmformwerkzeug zur Warmumformung und Presshärtung von metallischen Stahlbauteilen gemäß den Merkmalen im Oberbegriff von Patentanspruch 1.The present invention relates to a hot forming tool for hot forming and press hardening of metallic steel components according to the features in the preamble of claim 1.

Die vorliegende Erfindung betrifft weiterhin ein Tiefziehwerkzeug zur Warmumformung und optionalen Presshärtung von metallischen Stahlbauteilen gemäß den Merkmalen im Oberbegriff von Patentanspruch 2.The present invention further relates to a deep drawing tool for hot forming and optional press hardening of metallic steel components according to the features in the preamble of claim 2.

Aus dem Stand der Technik ist es bekannt Blechplatinen, insbesondere aus Stahlblech durch ein Umformverfahren derart zu verformen, dass ein dreidimensionales Blechbauteil hergestellt wird. Solche Blechbauteile werden insbesondere in der Kraftfahrzeugindustrie zur Herstellung von Karosseriebauteilen eingesetzt. Blechbauteile werden jedoch auch in anderen Anwendungsfällen, insbesondere in einem Kraftfahrzeug eingesetzt, so z.B. bei Kraftfahrzeuglenkern oder aber auch Gehäusebauteilen.From the prior art, it is known to deform sheet metal blanks, in particular from sheet steel by a forming process such that a three-dimensional sheet metal component is produced. Such sheet metal components are used in particular in the automotive industry for the production of body parts. However, sheet metal components are also used in other applications, in particular in a motor vehicle, e.g. in motor vehicle drivers or even housing components.

Im Zuge der Forderung eines geringeren Verbrauches von Kraftfahrzeugen, wobei gleichzeitig jedoch erhöhte Steifigkeit der Karosserie gefordert ist, sind hochfeste sowie ultrahochfeste Stahlwerkstoffe entwickelt worden. Hierbei handelt es sich um Stahllegierungen, die auf Temperaturen über den AC3 Punkt erwärmt werden, im warmen Zustand umgeformt werden und dann derart schnell abgekühlt werden, dass ein im Wesentlichen martensitisches Gefüge hergestellt wird und somit hochfeste oder aber auch ultrahochfeste Eigenschaften in dem Stahlbauteil eingestellt werden. Dieser Prozess ist auch als Warmumformen und Presshärten bekannt.In the course of the demand for a lower consumption of motor vehicles, but at the same time increased rigidity of the body is required, high-strength and ultra-high-strength steel materials have been developed. These are steel alloys that are heated to temperatures above the AC3 point, are hot formed, and then cooled down so fast that a substantially martensitic structure is produced and thus high-strength or ultra-high-strength properties are set in the steel component. This process is also known as hot forming and press hardening.

Die Erwärmung erfolgte meist in einem Ofen, insbesondere in einem Durchlaufofen oder aber auch auf einer Temperierstation, so dann wird die erwärmte Platine in ein Warmformwerkzeug überführt und im warmen Zustand umgeformt. Kombinierte Warmform- und Presshärtewerkzeuge weisen nunmehr eine Möglichkeit auf, die im warmen Zustand umgeformte und zwischen dem Oberwerkzeug und Unterwerkzeug des Warmumformwerkzeuges gehaltene Platine zu kühlen. Hierzu sind zumeist Kühlkanäle in dem Warmformwerkzeug vorgesehen, durch die ein entsprechendes Kühlmedium geleitet wird, um somit die gewünschte Abkühlrate zu erreichen.The heating was usually carried out in an oven, in particular in a continuous furnace or even on a tempering, then the heated board is transferred to a thermoforming tool and formed in a warm state. Combined thermoforming and press-hardening tools now have a possibility of cooling the blank formed in the hot state and held between the upper tool and lower tool of the hot-forming tool. For this purpose, cooling channels are usually provided in the thermoforming mold, through which a corresponding cooling medium is passed, in order thus to achieve the desired cooling rate.

Der zum Einsatz kommende Werkzeugstahl, aus denen in der Regel das Oberwerkzeug bzw. das Unterwerkzeug hergestellt sind, ist aufgrund seiner materiellen Eigenschaften teuer in der Anschaffung und aufgrund seiner hohen Festigkeit auch schwer zu bearbeiten.The tool steel used, from which the upper tool or the lower tool are usually made, is expensive to purchase due to its material properties and also difficult to machine due to its high strength.

Aus der DE 10 2009 058 657 A1 ist hierzu beispielsweise ein Warmumform- und Presshärtewerkzeug bekannt, bei dem ein Grundkörper aus Leichtmetall ausgebildet ist und mit einer Verschleißschutzplatine abgedeckt ist, so dass ein Warmumform- und Presshärtewerkzeug kostengünstiger herstellbar ist.From the DE 10 2009 058 657 A1 For this purpose, for example, a hot forming and press hardening tool is known, in which a base body is formed of light metal and is covered with a wear protection plate, so that a hot forming and press hardening tool is less expensive to produce.

Aus der DE 10 2010 027 554 A1 sowie der DE 10 2011 108 912 A1 sind Warmumform- und Presshärtewerkzeuge bekannt, bei denen zumindest ein Oberwerkzeug und/oder ein Unterwerkzeug segmentiert ausgebildet sind. Bei Durchführung des Presshärtevorganges wird mindestens ein Segment von dem Blechumformbauteil wegbewegt, so dass durch Nichtanlagenkontakt eine voneinander verschiedene Wärmeabfuhr realisiert wird.From the DE 10 2010 027 554 A1 as well as the DE 10 2011 108 912 A1 Hot forming and press hardening tools are known in which at least one upper tool and / or one lower tool are formed segmented. When carrying out the press hardening process, at least one segment is moved away from the sheet-metal forming component, so that non-contact contact results in dissimilar heat dissipation.

Aufgabe der vorliegenden Erfindung ist es ausgehend vom Stand der Technik ein Warmform- und optionales Presshärtewerkzeug bereitzustellen, das kostengünstig in der Herstellung ist und einem geringen Werkzeugverschleiß unterliegt, zugleich optional eine effektive Kühlleistung bereitstellt und die Möglichkeit bietet, partiell voneinander verschiedene Festigkeitsbereiche in dem presszuhärtenden Bauteil scharf berandet einzustellen.The object of the present invention is to provide, starting from the prior art, a thermoforming and optional press-hardening tool which is inexpensive to manufacture and subject to little tool wear, and at the same time optionally provides effective cooling performance and offers the possibility of partial removal set different strength ranges in the press-hardened component sharply bordered.

Die zuvor genannte Aufgabe wird erfindungsgemäß mit einem Warmformwerkzeug zur Warmumformung und Presshärtung von Stahlbauteilen gemäß den Merkmalen im Patentanspruch 1 gelöst.The aforementioned object is achieved with a hot forming tool for hot forming and press hardening of steel components according to the features in claim 1.

Die zuvor genannte Aufgabe wird erfindungsgemäß alternativ mit einem Tiefziehwerkzeug zum Warmumformen und optionalen Presshärten von Stahlbauteilen gemäß den Merkmalen im Patentanspruch 2 gelöst.The aforementioned object is achieved according to the invention alternatively with a thermoforming tool for hot forming and optional press hardening of steel components according to the features in claim 2.

Vorteilhafte Ausführungsvarianten der vorliegenden Erfindung sind Gegenstand der abhängigen Patentansprüche.Advantageous embodiments of the present invention are the subject of the dependent claims.

Das Warmformwerkzeug zur Warmformung und Presshärtung von Stahlbauteilen weist ein Oberwerkzeug und ein Unterwerkzeug auf, wobei das Oberwerkzeug und/oder das Unterwerkzeug aus einem Kühlkanäle aufweisenden Grundkörper ausgebildet ist, wobei der Grundkörper selbst wiederum aus einem hochwärmeleitfähigen Werkstoff besteht und auf dem Grundkörper eine Verschleißschutzplatine angeordnet ist. Erfindungsgemäß ist das Warmformwerkzeug dadurch gekennzeichnet, dass der Grundkörper aus mindestens zwei Segmenten ausgebildet ist.The hot forming tool for thermoforming and press hardening of steel components has an upper tool and a lower tool, wherein the upper tool and / or the lower tool is formed of a cooling body having basic body, wherein the main body itself in turn consists of a highly heat conductive material and on the body a wear protection board is arranged , According to the invention, the thermoforming mold is characterized in that the base body is formed from at least two segments.

Bevorzugt wird somit das Warmformwerkzeug eingesetzt um Kraftfahrzeugbauteile, beispielweise A-, B-, C- oder D-Säulen oder aber auch Getriebetunnel oder aber auch Kraftfahrzeugaußenhautbauteile wie Motorhaube oder Kraftfahrzeugtür im Umformverfahren herzustellen. Hierzu ist bevorzugt ein Oberwerkzeug auf ein Unterwerkzeug absenkbar, wobei bei geschlossenem Warmumformwerkzeug zwischen Oberwerkzeug und Unterwerkzeug ein Formhohlraum verbleibt. Der Formhohlraum weist dann eine Dicke auf, die im Wesentlichen der Blechdicke des umzuformenden Blechbauteils entspricht. Besonders bevorzugt bestehen sowohl das Oberwerkzeug als auch das Unterwerkzeug somit aus einem Grundkörper aus hochwärmeleitfähigem Werkstoff, wobei diese jeweils im umzuformenden Werkstück mit einer Verschleißschutzplatine überzogen sind. Im Rahmen der Erfindung kann aber auch nur das Oberwerkzeug oder aber nur das Unterwerkzeug wie vorbeschrieben hergestellt sein. Der hochwärmeleitfähige Werkstoff ist dabei insbesondere aus einer Leichtmetalllegierung ausgebildet, insbesondere aus einer Aluminiumlegierung.The thermoforming tool is thus preferably used to produce motor vehicle components, for example A, B, C or D pillars or also transmission tunnels or also motor vehicle outer skin components such as bonnets or motor vehicle doors in the forming process. For this purpose, preferably an upper tool can be lowered onto a lower tool, wherein a mold cavity remains between the upper tool and lower tool when the hot forming tool is closed. The mold cavity then has a thickness which substantially corresponds to the sheet thickness of the sheet metal component to be formed. Particularly preferably, both the upper tool and the lower tool thus consist of a base body of hochwärmeleitfähigem material, which are coated in each case in the workpiece to be formed with a wear protection board. In the context of the invention, however, only the upper tool or only the lower tool as described above be prepared. The highly heat-conductive material is formed in particular from a light metal alloy, in particular from an aluminum alloy.

Eine alternative Ausgestaltungsvariante der vorliegenden Erfindung ist ein Tiefziehwerkzeug zur Warmumformung und optionalen Presshärtung von Stahlbauteilen, wobei das Tiefziehwerkzeug ein Oberwerkzeug, ein Unterwerkzeug und einen Niederhalter aufweist, dadurch gekennzeichnet, dass das Oberwerkzeug und/oder das Unterwerkzeug aus je einem Grundkörper aus einer Leichtmetalllegierung ausgebildet sind und auf dem Grundkörper eine Verschleißschutzplatine angeordnet ist und dass der Grundkörper aus mindestens zwei Segmenten ausgebildet ist, wobei der Grundkörper in mindestens einem Segment Kühlkanäle aufweist und aus einem hoch wärmeleitfähigen Werkstoff ausgebildet ist und auf den Segmenten dann die jeweilige Verschleißschutzplatine angeordnet ist.An alternative embodiment variant of the present invention is a thermoforming tool for hot forming and optional press hardening of steel components, wherein the thermoforming tool has an upper tool, a lower tool and a hold-down, characterized in that the upper tool and / or the lower tool are each formed of a base body made of a light metal alloy and a wear protection plate is arranged on the base body and that the base body is formed from at least two segments, wherein the base body has cooling channels in at least one segment and is formed from a highly thermally conductive material and then the respective wear protection plate is arranged on the segments.

Hierdurch ergibt sich der Vorteil, dass nicht nur die reine Pressumformung, sondern auch das Tiefziehen mit einem kostengünstig herzustellenden Werkzeug durchführbar ist. Der Grundkörper kann zunächst aus einem insbesondere spanend leicht zu bearbeitenden Werkstoff, bevorzugt einer Leichtmetalllegierung, ausgebildet sein. Auf diesem Grundkörper wird dann eine Verschleißschutzplatine vorgesehen, die aus einem gegenüber dem Werkstoff des Grundkörpers festerem Werkstoff, insbesondere einem Werkzeugstahl, ausgebildet ist. Bevorzugt ist die Verschleißschutzplatine wechselbar ausgebildet. Im Rahmen der Erfindung besteht somit die Möglichkeit, ein kostengünstiges Tiefziehwerkzeug herzustellen, dass zudem auch geringe Unterhaltungskosten in der Benutzung erfordert, da bei Erreichen einer Verschleißgrenze mitunter nur die Verschleißschutzplatine ausgetauscht werden muss. Diese ist bevorzugt mit dem Grundkörper verschraubt und/oder verklebt.This has the advantage that not only the pure press forming, but also the deep drawing with a cost-effective tool to produce is feasible. The base body may initially be formed of a material that is easy to machine, in particular, by machining, preferably a light metal alloy. On this body, a wear protection board is then provided, which is formed from a relation to the material of the body more solid material, in particular a tool steel. Preferably, the wear protection board is formed replaceable. In the context of the invention thus there is the possibility to produce a low-cost thermoforming tool, which also requires low maintenance costs in use, since when reaching a wear limit sometimes only the wear protection board must be replaced. This is preferably screwed to the base body and / or glued.

Optional weist das Tiefziehwerkzeug einen Grundkörper auf, der segmentiert ausgebildet ist, wobei dann besonders bevorzugt in mindestens einem Segment Kühlkanäle verlaufen und der Grundkörper aus einem hochwärmeleitfähigen Werkstoff ausgebildet ist. Hierdurch ergibt sich die Möglichkeit, das Tiefziehbauteil insbesondere mit nach der Warmumformung ausgeführter Presshärtung mit voneinander verschiedenen Festigkeitsbereichen herstellbar ist. Die voneinander verschiedenen Festigkeitsbereiche werden durch unterschiedliche Abkühlraten und/oder Abkühltemperaturen korrespondierend zu dem jeweiligen Segment ausgebildet. Dadurch, dass die Segmente insbesondere untereinander physisch und somit thermisch getrennt sind, ist es möglich, die Festigkeitsbereiche scharf berandet gezielt einzustellen. Aufgrund der hohen Wärmeleitfähigkeit des Werkstoffs des Grundkörpers ist ebenfalls in Verbindung mit den Kühlkanälen eine hohe Wärmeabfuhr zu verzeichnen. Dies auch unter der Berücksichtigung, dass die Kühlkanäle insbesondere als geradlinige Durchgangsbohrung ausgebildet sind und mitunter auch eine größere Distanz bis zum abzukühlenden Werkstück zwischen Kühlkanal und Formoberfläche der Verschleißschutzplatine vorhanden ist. Durch die Kühlkanalbohrung insbesondere als geradlinige Durchgangsbohrungen ist es wiederum möglich, die Herstellungskosten des Werkzeugs, insbesondere des jeweiligen Grundkörpers zu senken, da auf ein aufwendig verzweigtes Kanalsystem verzichtet werden kann.Optionally, the deep-drawing tool on a base body, which is formed segmented, in which case particularly preferably run in at least one segment cooling channels and the base body is formed of a highly heat conductive material. This results in the possibility of the thermoforming component in particular with executed after the hot forming press hardening can be produced from each different strength ranges. The different strength ranges are formed by different cooling rates and / or cooling temperatures corresponding to the respective segment. Due to the fact that the segments are physically separated from one another and thus thermally separated, it is possible to set the strength ranges in a targeted manner. Due to the high thermal conductivity of the material of the body is also recorded in conjunction with the cooling channels high heat dissipation. This also taking into account that the cooling channels are formed in particular as a straight through hole and sometimes a greater distance to the cooled workpiece between the cooling channel and the mold surface of the wear protection board is present. By the cooling channel bore in particular as a straight through holes, it is again possible to reduce the manufacturing cost of the tool, in particular the respective body, as can be dispensed with a complex branched channel system.

Die weitergehend beschriebenen Eigenschaften gelten sowohl für das Warmformwerkzeug als auch das Tiefziehwerkzeug, weshalb in den Patentansprüchen sowohl das Warmformwerkzeug als auch das Tiefziehwerkzeug folgend als Werkzeug bezeichnet sind. Sofern nachfolgend ein Merkmal für das Warmformwerkzeug beschrieben ist, gilt es auch für das Tiefziehwerkzeug.The properties described further apply to both the thermoforming tool and the thermoforming tool, which is why in the claims both the thermoforming tool and the thermoforming tool are referred to below as a tool. If a feature for the thermoforming tool is described below, it also applies to the thermoforming tool.

Erfindungsgemäß ist nunmehr vorgesehen, dass der Grundkörper zumindest zweigeteilt ausgebildet ist. Der Grundkörper ist dadurch in Segmente gegliedert, so dass einzelne Segmente besonders bevorzugt über eine Trennfuge voneinander separiert sind. Die Trennfuge kann in Form eines Spaltes ausgebildet sein, in der Trennfuge kann weiterhin beispielsweise auch ein Isolierwerkstoff angeordnet sein oder aber die Trennfuge kann auch annähernd spaltfrei ausgebildet sein, wobei jedoch insbesondere zwischen den einzelnen Segmenten eine Wärmeleitung stark herabgesetzt oder aber vermieden wird. Hierdurch ist es möglich, die zwei Segmente des Grundkörpers voneinander verschieden zu temperieren, so dass unterschiedliche Festigkeitseigenschaften durch die Kühlung des Bauteils bei einem scharf berandeten Übergangsbereich eingestellt werden können. Insbesondere können dabei Übergangsbereiche kleiner 100 mm, bevorzugt kleiner 80 mm, insbesondere kleiner 50 mm und ganz besonders bevorzugt kleiner 30 mm in dem Bauteil eingestellt werden.According to the invention it is now provided that the base body is formed at least two parts. The main body is thereby divided into segments, so that individual segments are particularly preferably separated from one another via a parting line. The parting line may be formed in the form of a gap, in the parting line, for example, an insulating material may be arranged or the parting line may also be formed approximately gap-free, but in particular between the individual segments, a heat conduction greatly reduced or avoided. This makes it possible to temper the two segments of the base body different from each other, so that different strength properties can be adjusted by the cooling of the component in a sharply bordered transition area. In particular, transition regions of less than 100 mm, preferably less than 80 mm, in particular less than 50 mm and most preferably less than 30 mm are set in the component.

Die einzelnen Segmente des Grundkörpers weisen Kühlkanäle auf, wobei die Kühlkanäle erfindungsgemäß als Durchgangsbohrungen hergestellt sind. Dies bietet den Vorteil, dass zunächst der Grundkörper als Leichtmetalllegierung gießtechnisch oder aber mit einem spanabhebenden Fertigungsverfahren hergestellt ist. Die Werkstoffkosten sowie die Verarbeitungs- bzw. Herstellungskosten sind vergleichsweise gegenüber einem Grundköper aus Werkzeugstahl gering ausfallend, wobei dann die Möglichkeit des Einbringens der Kühlkanäle ebenfalls kostengünstig durchführbar ist. Hierzu können spanabhebende Verfahren, wie beispielsweise ein Bohr- oder Fräsverfahren eingesetzt werden, wobei auf ein komplex geführtes Kanalsystem verzichtet werden kann. Insbesondere werden die Kühlkanäle von einer Seite des Grundkörpers diesen durchgreifend bis auf die andere Seite als Durchgangsbohrung ausgeführt, da aufgrund der hohen Wärmeleitungseigenschaften des Grundkörpers bzw. des jeweiligen Segmentes eine hinreichende Wärmeabfuhr erzielt wird. Gleichzeitig wird aufgrund der Trennfuge zwischen zwei Segmenten sichergestellt, dass jedes Segment seine individuelle Solltemperatur, insbesondere in Bezug auf das Abschreckverhalten während des Presshärtevorganges erreicht. Somit ist das Erstellen der Kühlkanäle besonders kostengünstig möglich, wodurch wiederum die gesamten Werkzeugherstellungskosten deutlich geringer ausfallen, als bei einem aus herkömmlichem Werkzeugstahl gefertigten Warmumformwerkzeug.The individual segments of the base body have cooling channels, wherein the cooling channels are produced according to the invention as through holes. This offers the advantage that first of all the base body is produced as a light metal alloy by casting or else with a machining production method. The material costs and the processing or manufacturing costs are comparatively low failing compared to a Grundköper made of tool steel, in which case the possibility of introducing the cooling channels is also inexpensive to carry out. For this purpose, machining methods, such as a drilling or milling method can be used, which can be dispensed with a complex channel system. In particular, the cooling channels from one side of the base body are designed to pass through the same to the other side as a through-bore, since sufficient heat dissipation is achieved on account of the high heat conduction properties of the main body or of the respective segment. At the same time, due to the parting line between two segments, it is ensured that each segment reaches its individual desired temperature, in particular with regard to the quenching behavior during the press hardening process. Thus, the creation of the cooling channels is particularly cost possible, which in turn turn out the total tooling costs significantly lower than in a made of conventional tool steel hot forming tool.

Als Kühlmedien kommen insbesondere fluide Medien zum Einsatz mithin Kühlflüssigkeiten, die in einfachster Ausführungsvariante auch aus Wasser ausgebildet sein können, da beim Einsatz von Leichtmetalllegierungen eine geringere Korrosionsanfälligkeit gegenüber Stahlwerkstoffen zu verzeichnen ist. Ferner können jedoch auch Luft bzw. Druckluft oder aber andere gasförmige Medien als Kühlmedium eingesetzt werden. Weiterhin ist es im Rahmen der Erfindung möglich, durch Größe, mithin Querschnittsfläche des Kühlkanals und/oder Druck des Kühlmediums und/oder der Strömungsgeschwindigkeit des Kühlmediums durch ein jeweiliges Segment die individuell für den Bereich des Bauteils benötigte Abkühlrate einzustellen. Insbesondere ist die Einstellung einer Zugfestigkeit legierungsabhängig bereichsweise zwischen 1.500 und 2.000 MPa und demgegenüber bereichsweise zwischen 750 und1.050 MPa möglich. Mithin ist es erfindungsgemäß möglich in den zwei benachbarten Segmenten jeweils des Oberwerkzeuges und/oder des Unterwerkzeuges voneinander verschiedene Abkühlraten und somit Festigkeitseigenschaften in dem Bauteil einzustellen.Cooling media used are, in particular, fluid media, that is to say cooling fluids which, in the simplest embodiment variant, can also be formed from water, since the use of light metal alloys results in a lower susceptibility to corrosion compared with steel materials. Furthermore, however, air or compressed air or other gaseous media can be used as the cooling medium. Furthermore, it is possible within the scope of the invention to set the cooling rate required individually for the area of the component by size, thus cross-sectional area of the cooling channel and / or pressure of the cooling medium and / or the flow velocity of the cooling medium through a respective segment. In particular, the adjustment of a tensile strength is alloy-dependent in regions between 1,500 and 2,000 MPa and, in contrast, regionally between 750 and 1,050 MPa possible. Thus, it is possible according to the invention in the two adjacent segments each of the upper tool and / or the lower tool from each other to set different cooling rates and thus strength properties in the component.

Die Verschleißschutzplatinen selbst sind wiederum bevorzugt aus einem hochfesten oder aber ultrahochfesten Stahlwerkstoff ausgebildet. Die Verschleißschutzplatinen sind insbesondere derart an dem Grundkörper des Warmformwerkzeuges angeordnet, dass sie nach einer bestimmten Produktionszeit einfach austauschbar sind, so dass die Maßhaltigkeit der damit hergestellten Bauteile gegeben ist, jedoch nicht das gesamte Oberwerkzeug oder aber Unterwerkzeug bzw. das gesamte Warmformwerkzeug ausgetauscht bzw. vollständig revidiert werden muss.The wear protection plates themselves are in turn preferably formed from a high-strength or ultra-high-strength steel material. The wear protection boards are arranged in particular on the base body of the thermoforming tool that they are easily interchangeable after a certain production time, so that the dimensional stability of the components produced therewith is given, but not the entire upper tool or lower tool or the entire thermoforming tool replaced or completely must be revised.

Hierzu sind die Verschleißschutzplatinen besonders bevorzugt austauschbar bzw. lösbar mit dem Grundkörper bzw. den Segmenten des Grundkörpers gekoppelt. Insbesondere ist somit eine Verschließschutzplatine mit dem Grundkörper verklebt und/oder formschlüssig gekoppelt, insbesondere durch eine Niet- oder aber Schraubverbindung. Weiterhin bevorzugt ist eine Wärmeleitpaste zwischen Verschleißschutzblech und Grundkörper angeordnet, so dass ein intensiver Wärmeübergang durch Wärmeleitung erfolgt und das warmumgeformte Bauteil zielgerichtet abgeschreckt werden kann.For this purpose, the wear protection boards are particularly preferably interchangeable or releasably coupled to the main body or the segments of the base body. In particular, a Verschließschutzplatine thus bonded to the body and / or positively coupled, in particular by a rivet or screw. Further preferably, a thermal compound between the wear plate and body is arranged so that an intense heat transfer occurs by conduction and the hot-formed component can be purposefully quenched.

In einer weiteren bevorzugten Ausführungsvariante der vorliegenden Erfindung sind nicht nur die Grundkörper segmentiert, mit einer durchgehenden Verschleißschutzplatine, sondern die Verschleißschutzplatinen sind ebenfalls segmentiert. Hierdurch ist es möglich zum einen den Übergangsbereich in dem Bauteil, der aufgrund der verschieden temperierten Abschreckung hergestellt wird noch schärfer zu beranden, zum anderen ist es möglich gerade auch in Verbindung mit Dickensprüngen der Platine und mithin dem Umformen und Härten von Tayloredmaterial durch die segmentierten Verschleißschutzplatinen auf die jeweilige Dicke der Blechplatine einzugehen, so dass ein korrespondierender Formhohlraum hergestellt ist. Bevorzugt ist daher zwischen den einzelnen Verschleißschutzplatinensegmenten auch wiederum eine Trennfuge ausgebildet, die einen Spalt aufweisen kann, oder annähernd spaltfrei ausgebildet ist, wobei auch ein Isolierwerkstoff in der Trennfuge eingesetzt werden kann.In a further preferred embodiment of the present invention, not only the main body are segmented, with a continuous wear protection board, but the wear protection boards are also segmented. This makes it possible on the one hand even more sharply to the transition region in the component, which is produced due to the different tempered quenching, on the other hand it is possible just in conjunction with thickness jumps of the board and thus the forming and hardening of Tayloredmaterial by the segmented wear protection boards to enter the respective thickness of the sheet metal blank, so that a corresponding mold cavity is made. Preferably, therefore, in turn, a parting line is formed between the individual wear protection board segments, the may have a gap, or is formed approximately gap-free, with an insulating material in the parting line can be used.

Besonders bevorzugt ist die Verschleißschutzplatine an den Randbereichen den Grundkörper zumindest abschnittsweise umgreifend ausgebildet und insbesondere im Randbereich umgestellt, so dass der Grundkörper randseitig durch die Verschleißschutzplatine übergriffen ist. Diese Variante ist sowohl randseitig zumindest abschnittsweise umlaufend zu verstehen, jedoch auch beispielsweise vollständig randseitig umlaufend. Durch das randseitige Umgreifen wird zum einen eine sichere formschlüssige Lagefixierung der Verschleißschutzplatine auf dem Grundkörper, insbesondere in Horizontalrichtung, erreicht. Es wird weiterhin jedoch insbesondere für das Tiefziehwerkzeug sichergestellt, dass ein seitliches Abstreifen oder Überstreifen der umzuformenden Platine nicht zu einer Beschädigung im Randbereich zwischen Verschleißschutzplatine und Grundkörper führt, so dass kein gegebenenfalls ungewolltes Abheben der Verschleißschutzplatine von dem Grundkörper durch ein Verkanten oder Ähnliches hervorgerufen wird.Particularly preferably, the wear protection plate at the edge regions of the body at least partially formed encompassing and converted in particular in the edge region, so that the main body is overlapped on the edge side by the wear protection board. This variant is to be understood both peripherally at least in sections circumferentially, but also, for example, completely circumferential edge. By embracing the edge, on the one hand, a secure positive fixing of the position of the wear protection plate on the base body, in particular in the horizontal direction, is achieved. However, it is further ensured in particular for the thermoforming tool that a lateral stripping or overlapping of the reshaped board does not lead to damage in the edge region between the wear protection plate and the base body, so that no possibly unwanted lifting the wear protection plate of the main body is caused by tilting or the like.

Weiterhin besonders bevorzugt ist an dem Tiefziehwerkzeug an mindestens zwei sich gegenüberliegenden Seiten ein Niederhalter angeordnet. Der Niederhalter kann dabei entweder beidseitig ausgebildet sein, so dass er vollständig neben dem Oberwerkzeug bzw. dem Unterwerkzeug angeordnet ist und bevorzugt separat zu sowohl Oberwerkzeug als auch Unterwerkzeug bewegbar ist. Alternativ kann der Niederhalter auch derart ausgebildet sein, dass er nur einseitig, beispielsweise vom Unterwerkzeug kommend oder aber vom Oberwerkzeug kommend ausgebildet ist und dann die umzuformende Platine einklemmend an dem Oberwerkzeug oder an dem Unterwerkzeug zur Anlage kommend. Auch hier ist bevorzugt der Niederhalter wiederum separat sowohl zum Oberwerkzeug als auch zum Unterwerkzeug bewegbar ausgebildet.Furthermore, particularly preferably, a hold-down device is arranged on the deep-drawing tool on at least two opposite sides. The hold-down device can either be formed on both sides, so that it is completely arranged next to the upper tool or the lower tool and is preferably movable separately to both upper tool and lower tool. Alternatively, the hold-down can also be designed such that it is formed only on one side, for example coming from the lower tool or coming from the upper tool and then coming umzuformende board clamped on the upper tool or on the lower tool to the plant. Again, the hold-down is preferably formed separately movable both to the upper tool and the lower tool.

Weitere Vorteile, bevorzugte Merkmale, Eigenschaften und Aspekte der vorliegenden Erfindung sind Gegenstand der nachfolgenden Beschreibung. Bevorzugte Ausführungsvarianten werden in den schematischen Figuren dargestellt. Diese dienen dem einfachen Verständnis der Erfindung. Es zeigen:

Figur 1a und b
einen Querschnitt und einen Längsschnitt durch ein erfindungsgemäßes Warmformwerkzeug,
Figur 2a und b
einen Querschnitt und einen Längsschnitt durch eine alternative Ausführungsvariante eines erfindungsgemäßen Warmformwerkzeuges,
Figur 3a und b
einen Querschnitt und einen Längsschnitt durch eine alternative Ausführungsvariante eines erfindungsgemäßen Warmformwerkzeuges zum Umformen von Taylored Blanks,
Figur 4a und b
eine alternative Ausführungsvariante mit segmentierten Verschleißschutzplatinen,
Figur 5a und b
eine alternative Ausführungsvariante zur Herstellung eines Taylored Blanks,
Figur 6a und b
eine alternative Ausführungsvariante mit Durchgangsöffnung in der Verschleißschutzplatine,
Figur 7a und b
eine alternative Ausführungsvariante mit passiv gekühltem Grundkörper,
Figur 8a und b
eine alternative Ausführungsvariante mit passiv gekühltem Grundkörper,
Figur 9a und b
eine alternative Ausführungsvariante mit passiv gekühltem Grundkörper,
Figur 10
eine Längsschnittansicht zu Figur 9,
Figur 11a und b
eine erste Ausgestaltungsvariante eines erfindungsgemäßen Tiefziehwerkzeuges mit einem einseitigen Niederhalter,
Figur 12a und b
eine zweite Ausgestaltungsvariante eines erfindungsgemäßen Tiefziehwerkzeuges mit beiderseitigem Niederhalter und
Figur 13a und b
eine dritte Ausgestaltungsvariante eines erfindungsgemäßen Tiefziehwerkzeuges in Quer- und Längsschnittansicht.
Further advantages, preferred features, characteristics and aspects of the present invention are the subject of the following description. Preferred embodiments are shown in the schematic figures. These are for easy understanding of the invention. Show it:
FIGS. 1a and b
a cross section and a longitudinal section through an inventive thermoforming tool,
FIGS. 2a and b
a cross section and a longitudinal section through an alternative embodiment of a thermoforming tool according to the invention,
FIG. 3a and b
a cross section and a longitudinal section through an alternative embodiment of a hot forming tool according to the invention for forming Taylored blanks,
FIGS. 4a and b
an alternative embodiment with segmented wear protection boards,
FIG. 5a and b
an alternative embodiment for producing a Taylored blanks,
FIGS. 6a and b
an alternative embodiment with through-hole in the wear protection board,
FIGS. 7a and b
an alternative embodiment variant with passively cooled base body,
FIGS. 8a and b
an alternative embodiment variant with passively cooled base body,
FIGS. 9a and b
an alternative embodiment variant with passively cooled base body,
FIG. 10
a longitudinal sectional view to FIG. 9 .
FIGS. 11a and b
a first embodiment variant of a deep-drawing tool according to the invention with a one-sided hold-down,
FIGS. 12a and b
a second embodiment variant of a deep-drawing tool according to the invention with mutual hold-down and
FIGS. 13a and b
a third embodiment variant of a thermoforming tool according to the invention in transverse and longitudinal sectional view.

In den Figuren werden für gleiche oder ähnliche Bauteile dieselben Bezugszeichen verwendet, auch wenn eine wiederholte Beschreibung aus Vereinfachungsgründen entfällt.In the figures, the same reference numerals are used for the same or similar components, even if a repeated description is omitted for reasons of simplicity.

Figur 1a und b zeigen ein erfindungsgemäßes Warmformwerkzeug 1 im Falle von Figur 1a in einer Querschnittsansicht und Figur 1b in einer Längsschnittansicht. Das Warmformwerkzeug 1 weist ein Oberwerkzeug 2 und ein Unterwerkzeug 3 auf, wobei das Oberwerkzeug 2 und das Unterwerkzeug 3 jeweils aus einem Grundkörper 4, 5 und darauf angeordneten Verschleißschutzplatinen 6, 7 ausgebildet ist. In der Querschnittsansicht gemäß Figur 1a ist zu erkennen, dass sowohl in dem Unterwerkzeug 3 als auch in dem Oberwerkzeug 2 ein Kühlkanal 8 angeordnet ist, der nah unterhalb der Verschleißschutzplatine 6 durch den Grundkörper 4 verläuft. FIGS. 1a and b show an inventive thermoforming tool 1 in the case of FIG. 1a in a cross-sectional view and FIG. 1b in a longitudinal section view. The thermoforming tool 1 has an upper tool 2 and a lower tool 3, wherein the upper tool 2 and the lower tool 3 are each formed from a base body 4, 5 and anti-wear plates 6, 7 arranged thereon. In the cross-sectional view according to FIG. 1a It can be seen that both in the lower tool 3 and in the upper tool 2, a cooling channel 8 is arranged, which extends close below the wear protection plate 6 through the base body 4.

In Figur 1b ist nunmehr der Kern der Erfindung ersichtlich. Sowohl das Unterwerkzeug 3 als auch Oberwerkzeug 2 sind jeweils in drei Segmente 9a, 9b, 9c, 10a, 10b, 10c eingeteilt. Zwischen den einzelnen Segmenten 9a, 9b, 9c, 10a, 10b, 10c sind Trennfugen 11, hier in Form eines Spaltes ausgebildet. In den Trennfugen 11 selbst kann auch ein Isolierwerkstoff angeordnet sein. Hierdurch wird vermieden, dass eine Wärmeleitung unterhalb der Segmente 9a, 9b, 9c, 10a, 10b, 10c erfolgt. Weiterhin ersichtlich, ist das in diesem Ausführungsbeispiel die Kühlkanale 8 nur durch das jeweils mittlere Segment 9b, 10b laufen. Somit ist maßgeblich in dieser Ausführungsvariante das mittlere Segment 9b, 10b sowohl im Oberwerkzeug als auch im Unterwerkzeug 3 kühlbar, so dass nur in dem dazu befindlichen Bereich des umzuformenden nicht näher dargestellten Bauteils eine entsprechende homogene Wärmeabfuhr eines Oberwerkzeugs 2 und eines Unterwerkzeugs 3 erfolgt. Die darin benachbarten Bereiche, welche in den Segmenten 9a, 9c, 10a, 10c liegen, werden in diesem Fall von der Abkühlung nicht erfasst. Die Verschleißschutzplatine 6, 7 ist hierbei durchgehend, wobei aufgrund der Trennfuge 11 zwischen den Segmenten 9a, 9b, 9c, 10a, 10b, 10c jeweils eine entsprechende Wärmeleitung unterbunden wird. Es entsteht daher an dem Bauteil ein nicht näher dargestellter scharf berandeter Übergangsbereich.In FIG. 1b Now the core of the invention can be seen. Both the lower tool 3 and upper tool 2 are each divided into three segments 9a, 9b, 9c, 10a, 10b, 10c. Between the individual segments 9a, 9b, 9c, 10a, 10b, 10c are parting lines 11, here in the form of a gap. In the joints 11 itself can also be arranged an insulating material. This avoids that a heat conduction below the segments 9a, 9b, 9c, 10a, 10b, 10c takes place. Furthermore, it can be seen that in this embodiment, the cooling channel 8 only through the respective middle segment 9b, 10b run. Thus, in this embodiment variant, the central segment 9b, 10b can be cooled both in the upper tool and in the lower tool 3, so that a corresponding homogeneous heat dissipation of an upper tool 2 and a lower tool 3 takes place only in the area of the component, which is not shown in detail. The areas adjacent thereto, which are located in the segments 9a, 9c, 10a, 10c, are not detected by the cooling in this case. The wear protection plate 6, 7 is continuous, wherein due to the parting line 11 between the segments 9a, 9b, 9c, 10a, 10b, 10c each inhibit a corresponding heat conduction becomes. It therefore arises on the component a not shown sharp-edged transition region.

Figur 2a und b zeigen eine alternative Ausführungsvariante, wobei hier die Kühlmittelzu- und abfuhr durch die Kühlkanäle 8 im Form von Durchgangsbohrungen 12 ausgebildet sind. Hierdurch ist es als erfindungswesentlicher Vorteil möglich, dass die Durchgangsbohrungen 12, beispielsweise durch ein spanabhebendes Bohrverfahren einfach in einen Grundkörperrohling eingebracht werden. Alternativ dazu ist es auch möglich Rohrleitungen in einem Grundköper einzugießen. Die Durchgangsbohrungen 12 verlaufen somit nicht mehr in unmittelbarer Nähe zu der Verschleißschutzplatine 6, 7, was sich jedoch aufgrund der hohen Wärmeleitfähigkeit des Werkstoffes des Grundkörpers allenfalls in zu vernachlässigender Weise bemerkbar macht. Der Vorteil der Einsparung bei den Herstellungskosten des Bauteils überwiegt. FIGS. 2a and b show an alternative embodiment, in which case the coolant supply and removal are formed by the cooling channels 8 in the form of through holes 12. As a result, it is possible as an advantage essential to the invention that the through-holes 12, for example, be easily introduced into a base body blank by a machining drilling process. Alternatively, it is also possible to pour pipes in a Grundköper. The through holes 12 thus no longer run in the immediate vicinity of the wear protection plate 6, 7, which, however, at most in negligible manner makes noticeable due to the high thermal conductivity of the material of the body. The advantage of saving in the manufacturing cost of the component outweighs.

Figur 3 zeigt eine weitere alternative Ausführungsvariante des erfindungsgemäßen Warmformwerkzeuges 1. Hierbei ist die Verschleißschutzplatine 6, 7 sowohl am Oberwerkzeug 2 als auch am Unterwerkzeug 3 mit einem jeweiligen Dickbereich 13 und mit einem Dünnbereich 14 ausgebildet. Hierdurch besteht die Möglichkeit, bei geschlossenem Warmformwerkzeug 1 im Dickbereich 13 eine erhöhte Flächenpressung an dem umzuformenden Bauteil herzustellen, wodurch eine entsprechend hohe Wärmeabfuhr gewährleistet wird. In dem Dünnbereich 14 verbleiben gezielt Luftspalte zwischen dem zu formenden Bauteil und Verschleißschutzblech, so dass hier eine geringere Wärmeabfuhr erfolgt. FIG. 3 shows a further alternative embodiment of the inventive thermoforming tool 1. Here, the wear protection board 6, 7 is formed both on the upper tool 2 and on the lower tool 3 with a respective thick area 13 and with a thin region 14. This makes it possible to produce an increased surface pressure on the component to be formed when the thermoforming tool 1 is closed in the thick area 13, whereby a correspondingly high heat dissipation is ensured. Air gaps between the component to be formed and the wear protection plate selectively remain in the thin region 14, so that a lower heat dissipation takes place here.

Figur 4 zeigt eine weitere alternative Ausführungsvariante der vorliegenden Erfindung. Hierbei ist die Verschleißschutzplatine 6, 7 korrespondierend zu dem darunter befindlichen Grundkörper segmentiert, so dass einzelne Verschleißschutzplatinensegmente 6a, 6b, 6c, 7a, 7b, 7c ausgebildet sind. Zwischen den Verschleißschutzplatinensegmenten 6a, 6b, 6c, 7a, 7b, 7c ist eine Trennfuge 15 ausgebildet, die eine Wärmeleitung von einem Verschleißschutzplatinensegment in das andere Verschleißschutzplatinensegment unterbindet. Alternativ und/oder ergänzend sind zu den bereits aus Figur 1 bekannten Kühlkanälen 8 Heizelemente 16, beispielsweise in Form von Heizpatronen in 9a, 9c, 10a, 10c vorgesehen, um gezielt partielle Bereiche auf einer Temperatur zu halten. Ebenfalls ist eine Isolierschicht 17 zwischen den einzelnen Segmenten dargestellt. FIG. 4 shows a further alternative embodiment of the present invention. In this case, the wear protection plate 6, 7 is segmented corresponding to the underlying base body, so that individual wear protection board segments 6a, 6b, 6c, 7a, 7b, 7c are formed. Between the wear protection board segments 6a, 6b, 6c, 7a, 7b, 7c, a parting line 15 is formed which prevents heat conduction from one wear protection board segment into the other wear protection board segment. Alternatively and / or in addition to those already out FIG. 1 known cooling channels 8 heating elements 16, for example in the form of heating cartridges in 9a, 9c, 10a, 10c provided to keep targeted partial areas at a temperature. Also, an insulating layer 17 is shown between the individual segments.

Die zuvor beschriebenen einzelnen Merkmale sowie die noch weiter beschriebenen Merkmale einer jeden Figurendarstellung können im Rahmen der Erfindung beliebig untereinander kombiniert werden, ohne dabei im Rahmen der Erfindung zu verlassen.The individual features described above, as well as the further described features of each figure representation can be combined with each other within the scope of the invention, without departing from the scope of the invention.

Figur 5a und b zeigt eine weitere alternative Ausführungsvariante der vorliegenden Erfindung, wobei hier ein Taylored Blank 18 mit einem erfindungsgemäßen Warmformwerkzeug 1 umgeformt wird. Hierzu weist die obere Verschleißschutzplatine 6 sowie die untere Verschleißschutzplatine 7 entsprechend korrespondierende Vorsprünge 19 auf, so dass an die Kontur des Taylored Blanks 18 der sich ergebende Formhohlraum bei geschlossenen Warmformwerkzeug 1 sich an die Kontur des Taylored Blanks 18 anschließen. Ferner dargestellt ist in Figur 5b, dass die Verschleißschutzplatinen 6,7 voneinander verschiedene Dicken D1, D2 aufweisen. Dabei ist die Dicke D1 kleiner als die Dicke D2. FIG. 5a and b shows a further alternative embodiment of the present invention, in which case a Taylored blank 18 is formed with a thermoforming tool 1 according to the invention. For this purpose, the upper wear protection plate 6 and the lower wear protection plate 7 according to corresponding projections 19, so that follow the contour of the Taylored blanks 18 of the resulting mold cavity with closed thermoforming mold 1 to the contour of the Taylored blank 18. Further shown in FIG FIG. 5b in that the wear protection plates 6, 7 have different thicknesses D1, D2 from one another. The thickness D1 is smaller than the thickness D2.

Figur 6 zeigt die Ausführungsvariante aus Figur 4, wobei in der Verschleißschutzplatine 6, 7, Öffnungen 20 vorgesehen sind, durch die das umgeformte Bauteil beispielsweise anschließend oder im Warmformwerkzeug gelocht werden kann. FIG. 6 shows the embodiment variant FIG. 4 , wherein in the wear protection plate 6, 7, openings 20 are provided, through which the formed component, for example, subsequently or in the thermoforming tool can be perforated.

Im Falle der anschließenden Lochung bewirkt die Öffnung eine verminderte Wärmeabfuhr, Abkühlrate und damit Festigkeit in diesem Abschnitt, wodurch die Lochung mit relativ wenig Kraft, Werkzeugverschleiß und ohne Mikrorissgefahr ermöglicht ist.In the case of the subsequent perforation, the opening causes a reduced heat dissipation, cooling rate and thus strength in this section, whereby the perforation with relatively little force, tool wear and without risk of microcracking is possible.

Figur 7a und b zeigen eine weitere alternative Ausführungsvariante, bei denen nicht die Segmente des Grundkörpers direkt und aktiv gekühlt sind, sondern jeweils eine Bodenplatte 21 angeschlossen ist, wobei in der Bodenplatte 21 eine Vielzahl von Kühlkanälen 8 ausgebildet ist. Die Wärme wird mithin über die Verschleißschutzplatinen 6, 7 durch den Grundkörper 4, 5 und die Bodenplatte 21 abgeführt. Aufgrund der hohen Wärmeleitfähigkeit des Grundkörpers 4, 5 ist es auch hier wiederum möglich eine entsprechende Wärmeabfuhr zu realisieren. FIGS. 7a and b show a further alternative embodiment in which not the segments of the body are directly and actively cooled, but in each case a bottom plate 21 is connected, wherein in the bottom plate 21, a plurality of cooling channels 8 is formed. The heat is thus removed via the wear protection plates 6, 7 through the base body 4, 5 and the bottom plate 21. Due to the high thermal conductivity of the base body 4, 5, it is again possible to realize a corresponding heat dissipation.

Figur 8a und b zeigen eine weitere alternative Ausführungsvariante des erfindungsgemäßen Warmformwerkzeuges 1. Hierbei sind die einzelnen Segmente 9a, 9b, 9c, 10a, 10b, 10c von Oberwerkzeug 2 und Unterwerkzeug 3 jeweils auf einer Bodenplatte 21 angeordnet, wobei die Segmente 9a, 9b, 9c, 10a, 10b, 10c zur Wärmeabfuhr in Relation zu der Bodenplatte 21 eine annähernd gleichbleibende oder sogar verringertes Volumenverhältnis besitzen. Mithin ist erfindungsgemäß vorgesehen, dass die einzelnen Segmente 9a, 9b, 9c, 10a, 10b, 10c bevorzugt aus einem gut wärmeleitfähigen Werkstoff in ihrer Hauptfunktion die Wärmeabfuhr von der Verschleißschutzplatine 6 zu gewährleisten. Weiterhin ist es an den Segmenten 9a, 9b, 9c, 10a, 10b, 10c möglich, besonders einfach die Kontur herzustellen und dann in Verbindung mit der Verschleißschutzplatine 4 ein entsprechend kostengünstig hergestelltes Umformwerkzeug 1 bereitzustellen. Durch die jeweilige Bodenplatte 21 wiederum wird dem Werkzeug 1 die nötige Steifheit zum Aufbringen der Umformkräfte gegeben. Wiederum dargestellt sind insbesondere in dem mittleren Segment 9b, 10b die Kühlkanäle 8 in Form von gradlinig verlaufenden Durchgangsbohrungen 12. Als Alternative können auch Rohrleitungen in das Segment 9b, 10b bei der Herstellung eingegossen werden. FIGS. 8a and b Here, the individual segments 9a, 9b, 9c, 10a, 10b, 10c of upper tool 2 and lower tool 3 are each arranged on a base plate 21, wherein the segments 9a, 9b, 9c, 10a, 10b, 10c for heat dissipation in relation to the bottom plate 21 have an approximately constant or even reduced volume ratio. Thus, according to the invention, it is provided that the individual segments 9a, 9b, 9c, 10a, 10b, 10c preferably ensure the heat dissipation from the wear protection plate 6 in their main function from a material having good thermal conductivity. Furthermore, it is possible for the segments 9a, 9b, 9c, 10a, 10b, 10c to produce the contour in a particularly simple manner and then to provide a correspondingly cost-effectively produced forming tool 1 in conjunction with the wear protection plate 4. By the respective bottom plate 21 in turn the tool 1 is given the necessary rigidity for applying the forming forces. Again shown are in particular in the central segment 9b, 10b, the cooling channels 8 in the form of straight through holes 12. As an alternative, pipes can be poured into the segment 9b, 10b in the production.

Figur 9a und b zeigt eine weitere alternative Ausführungsvariante des erfindungsgemäßen Warmumformwerkzeuges 1. Hierbei sind wiederum bei einigen Segmenten 9a, 9c, 10a, 10c Heizelemente 16 vorgesehen sowie eine entsprechend massiv ausgebildete Bodenplatte 21 am Oberwerkzeug 2, aber auch am Unterwerkzeug 3. In Ergänzung zu den bereits zuvor dargestellten Ausführungsvarianten ist bei der Ausführungsvariante gemäß Figur 9a der Kühlkanal 8, welcher insbesondere dargestellt in dem mittleren Segment angeordnet ist, mit einem zentralen Kühlkanal 22 verbunden, so dass jeweils in die Bodenplatte 21 ein Kühlmedium eingeführt wird über den zentralen Kühlkanal 22, wobei das Segment 9a, 9b, 9c des Oberwerkzeuges 2 oder aber des Unterwerkzeuges 3 dieses aus dem zentralen Kühlkanal 22 auf das Kühlmedium bezieht. FIGS. 9a and b shows a further alternative embodiment of the hot forming tool according to the invention 1. Here, in some segments 9a, 9c, 10a, 10c heating elements 16 are provided and a correspondingly solid bottom plate 21 on the upper tool 2, but also on the lower tool 3. In addition to those already shown above Embodiment variants is in the embodiment according to FIG. 9a the cooling channel 8, which is arranged in particular in the middle segment, connected to a central cooling channel 22, so that in each case a cooling medium is introduced into the bottom plate 21 via the central cooling channel 22, wherein the segment 9a, 9b, 9c of the upper tool 2 or but the lower tool 3 this refers to the cooling medium from the central cooling channel 22.

Figur 10 zeigt eine Draufsicht auf eine Bodenplatte 21 mit darauf angeordneten Segmenten 10a, 10b, 10c des Unterwerkzeuges 3. Der Warmbereich und der Kaltbereich sind getrennt jeweils durch eine Trennfuge 11. Nicht dargestellt ist die Verschleißschutzplatine 6. Die Segmente können auf der Bodenplatte 21 formschlüssig und/oder kraftschlüssig und/oder stoffschlüssig gekoppelt werden. FIG. 10 shows a plan view of a bottom plate 21 with disposed thereon segments 10a, 10b, 10c of the lower tool 3. The hot area and the cold area are separated by a parting line 11. Not shown is the Wear protection plate 6. The segments can be coupled to the bottom plate 21 positively and / or non-positively and / or cohesively.

Figur 11a und b zeigen eine erste Ausgestaltungsvariante eines erfindungsgemäßen Tiefziehwerkzeuges 23 in Quer- und Längsschnittansicht. Auch hier ist wiederum das Oberwerkzeug 2 und das Unterwerkzeug 3 ausgebildet mit einem zusätzlich an dem Unterwerkzeug 3 gekoppelten und relativbeweglich zu diesem angeordnetem Niederhalter 24 bzw. Blechhalter. Der Niederhalter 24 ist dabei die nicht näher dargestellte Platine klemmend an dem Oberwerkzeug 2 zur Anlage bringbar. Auf dem Grundkörper 4 des Oberwerkzeugs 2 und dem Grundkörper 5 des Unterwerkzeugs 3 ist jeweils eine Verschleißschutzplatine 7 angeordnet. Ferner sind in dem Oberwerkzeug 2 und dem Unterwerkzeug 3 Kühlkanäle in Form von Durchgangsbohrungen 12 ausgebildet, sodass das umgeformte Bauteil auch nach Abschluss des Tiefziehvorganges abgeschlossen ist. Ferner dargestellt ist in Figur 11b) der Längsschnitt durch das Tiefziehwerkzeug 23. Hier ist zu erkennen, dass der Grundkörper 4 des Oberwerkzeuges 2 und der Grundkörper 5 des Unterwerkzeuges 3 in jeweils drei Segmente 9a, 9b, 9c, 10a, 10b, 10c eingeteilt ist. Die Segmente 9a, 9b, 9c, 10a, 10b, 10c selbst sind untereinander unter Ausbildung einer Trennfuge 11 getrennt. Die Segmente 9b und 9c des Oberwerkzeuges 2 sowie die Segmente 10b und 10c des Unterwerkzeuges 3 weisen Durchgangsbohrungen 12 auf, das Segment 9a sowie das Segment 10a von Oberwerkzeug 2 und Unterwerkzeug 3 weisen keine Kühlkanäle auf. FIGS. 11a and b show a first embodiment variant of a thermoforming tool 23 according to the invention in a transverse and longitudinal sectional view. Again, in turn, the upper tool 2 and the lower tool 3 is formed with an additionally coupled to the lower tool 3 and relatively movable to this arranged hold-down 24 or blank holder. The hold-down 24 is the board, not shown, by clamping on the upper tool 2 to the plant brought. On the main body 4 of the upper tool 2 and the main body 5 of the lower tool 3, a wear protection plate 7 is arranged in each case. Furthermore, 3 cooling channels in the form of through holes 12 are formed in the upper tool 2 and the lower tool, so that the deformed component is completed even after completion of the deep-drawing process. Further shown in FIG FIG. 11b Here, it can be seen that the main body 4 of the upper tool 2 and the main body 5 of the lower tool 3 in each case three segments 9a, 9b, 9c, 10a, 10b, 10c is divided. The segments 9a, 9b, 9c, 10a, 10b, 10c themselves are separated from each other to form a parting line 11. The segments 9b and 9c of the upper tool 2 and the segments 10b and 10c of the lower tool 3 have through holes 12, the segment 9a and the segment 10a of upper tool 2 and lower tool 3 have no cooling channels.

Ferner dargestellt ist in Figur 12a und b eine alternative Ausgestaltungsvariante des Tiefziehwerkzeuges, bei der zu erkennen ist, dass gemäß Figur 12a eine umzuformende Blechplatine 25 zwischen einem Niederhalter 24 eingeklemmt ist, der aus einem oberen Niederhalterteil 24a und einem unteren Niederhalterteil 24b ausgebildet ist. Auch hier ist wiederum der Niederhalter 24 separat zu sowohl Oberwerkzeug 2 als auch Unterwerkzeug 3 verfahrbar. Ferner dargestellt ist, dass die Verschleißschutzplatine 6 von sowohl Oberwerkzeug 2 als auch die Verschleißschutzplatine 7 des Unterwerkzeugs 3 die Grundkörper 4, 5 auf sich gegenüberliegenden Seiten randseitig abschnittsweise umfassend ausgebildet ist. Insbesondere bezogen auf die Horizontalrichtung H wird somit eine zusätzliche seitliche Fixierung erreicht und bezogen auf die Pressenhubrichtung bzw.Further shown in FIG FIGS. 12a and b an alternative embodiment variant of the thermoforming tool, in which it can be seen that according to FIG. 12a a sheet metal blank 25 to be formed is clamped between a blank holder 24 formed of an upper hold-down portion 24a and a lower hold-down portion 24b. Again, the hold-down 24 is again movable separately to both upper tool 2 and lower tool 3. Furthermore, it is shown that the wear protection plate 6 of both the upper tool 2 and the wear protection plate 7 of the lower tool 3, the base body 4, 5 is formed on opposite sides edge-wise sections in the form. In particular, based on the horizontal direction H thus an additional lateral fixation is achieved and based on the Pressenhubrichtung or

Vertikalrichtung V kein Abgleiten der Platine über den randseitig umgestellten Bereich der Verschleißschutzplatinen 6, 7 ermöglicht. Die Verschleißschutzplatinen 6, 7 umfassen somit randseitig den jeweiligen Grundkörper 4, 5 auf zwei sich gegenüberliegenden Seiten.Vertical direction V no slipping of the board on the edge rearranged area of the wear plates 6, 7 allows. The wear protection boards 6, 7 thus comprise at the edge the respective base body 4, 5 on two opposite sides.

Figur 12b zeigt eine Längsschnittansicht, aus der gut zu erkennen ist, dass jeweils nur das Segment 9b und 10b Kühlkanäle in Form von Durchgangsbohrungen 12 aufweist, wohingegen die Segmente 9a, 9c und 10a und 10c aus einem von dem Werkstoff des Segmentes 10b verschiedenen Werkstoff ausgebildet sind. Beispielsweise kann der Werkstoff der Segmente 9a, 9c, 10a, 10c hier eine geringere Wärmeleitfähigkeit haben, gegenüber dem Werkstoff der Segmente 9b und 10b. Hierdurch wird insbesondere unter Berücksichtigung der thermischen Trennung aufgrund der Trennfuge 11 der einzelnen Segmente 9a, 9b, 9c, 10a, 10b, 10c untereinander es ermöglicht, dass eine deutlich geringere Wärmeabfuhr in den Segmenten 9a, 9c, 10a, 10c erfolgt. Die Verschleißschutzplatinen 6, 7 umfassen gemäß Längsschnitt von Figur 12b die Grundkörper 4, 5 nicht. Dies wäre im Rahmen der Erfindung jedoch auch vorstellbar, so dass ein randseitig vollständiges Umfassen ermöglicht wird. FIG. 12b shows a longitudinal sectional view, from which it is clearly seen that only the segment 9b and 10b cooling channels in the form of through holes 12, whereas the segments 9a, 9c and 10a and 10c are formed of a material different from the material of the segment 10b material. For example, the material of the segments 9a, 9c, 10a, 10c here have a lower thermal conductivity, compared to the material of the segments 9b and 10b. In this way, in particular taking into account the thermal separation due to the parting line 11 of the individual segments 9a, 9b, 9c, 10a, 10b, 10c with each other, it allows a significantly lower heat dissipation in the segments 9a, 9c, 10a, 10c. The wear protection boards 6, 7 comprise according to longitudinal section of FIG. 12b the basic body 4, 5 not. However, this would also be conceivable within the scope of the invention, so that a complete bordering is made possible.

Figur 13a und 13b zeigen eine dritte Ausgestaltungsvariante eines erfindungsgemäßen Tiefziehwerkzeuges 23 in Quer- und Längsschnittansicht. Auch hier ist wiederum das Oberwerkzeug 2 und das Unterwerkzeug 3 ausgebildet mit einem zusätzlich an dem Unterwerkzeug 3 gekoppelten und relativbeweglich zu diesem angeordneten Niederhalter 24 bzw. Blechhalter. Der Niederhalter 24 ist dabei die nicht näher dargestellte Platine klemmend an der Verschleißschutzplatine 6 des Oberwerkzeuges 2 zur Anlage bringbar. Auf dem Grundkörper 4 des Oberwerkzeugs 2 und dem Grundkörper 5 des Unterwerkzeugs 3 ist jeweils eine Verschleißschutzplatine 7 angeordnet. Ferner sind in dem Oberwerkzeug 2 und dem Unterwerkzeug 3 Kühlkanäle in Form von Durchgangsbohrungen 12 ausgebildet, sodass das umgeformte Bauteil auch nach Abschluss des Tiefziehvorganges abgeschlossen ist. Ferner dargestellt ist in Figur 13b) der Längsschnitt durch das Tiefziehwerkzeug 23. Hier ist zu erkennen, dass der Grundkörper 4 des Oberwerkzeuges 2 und der Grundkörper 5 des Unterwerkzeuges 3 in jeweils drei Segmente 9a, 9b, 9c, 10a, 10b, 10c eingeteilt ist. Die Segmente 9a, 9b, 9c, 10a, 10b, 10c selbst sind im Gegensatz zu den Ausführungsvarianten der Figur 11a und 11 b fugenfrei getrennt. Die Segmente 9a, 9b und 9c des Oberwerkzeuges 2 sowie die Segmente 10a, 10b und 10c des Unterwerkzeuges 3 weisen Durchgangsbohrungen 12 zur Kühlung des Tiefziehwerkzeugs 23 und damit des (nicht dargestellten) Stahlblechbauteils auf. FIGS. 13a and 13b show a third embodiment variant of a thermoforming tool according to the invention 23 in transverse and longitudinal sectional view. Again, in turn, the upper tool 2 and the lower tool 3 is formed with an additionally coupled to the lower tool 3 and relatively movable to this arranged hold-down 24 or blank holder. The hold-down 24 is the non-illustrated board clamped to the wear protection plate 6 of the upper tool 2 brought to bear. On the main body 4 of the upper tool 2 and the main body 5 of the lower tool 3, a wear protection plate 7 is arranged in each case. Furthermore, 3 cooling channels in the form of through holes 12 are formed in the upper tool 2 and the lower tool, so that the deformed component is completed even after completion of the deep-drawing process. Further shown in FIG FIG. 13b Here, it can be seen that the main body 4 of the upper tool 2 and the main body 5 of the lower tool 3 in each case three segments 9a, 9b, 9c, 10a, 10b, 10c is divided. The segments 9a, 9b, 9c, 10a, 10b, 10c themselves are in contrast to the variants of the FIGS. 11a and 11 b separated without joints. The segments 9a, 9b and 9c of the upper tool 2 and the segments 10a, 10b and 10c of the lower tool 3 have through holes 12 for cooling the deep-drawing tool 23 and thus of the (not shown) steel sheet component.

Bezugszeichen:Reference numerals:

1 -1 -
WarmformwerkzeugThermoforming tool
2 -2 -
Oberwerkzeugupper tool
3 -3 -
Unterwerkzeuglower tool
4 -4 -
Grundkörper zu 2Basic body to 2
5 -5 -
Grundkörper zu 3Basic body to 3
6 -6 -
Verschleißschutzplatine zu 4Wear protection board to 4
6a -6a -
VerschleißschutzplatinensegmentWear protection platinum segment
6b -6b -
VerschleißschutzplatinensegmentWear protection platinum segment
6c -6c -
VerschleißschutzplatinensegmentWear protection platinum segment
7 -7 -
Verschleißschutzplatine zu 5Wear protection board to 5
7a -7a -
VerschleißschutzplatinensegmentWear protection platinum segment
7b -7b -
VerschleißschutzplatinensegmentWear protection platinum segment
7c -7c -
VerschleißschutzplatinensegmentWear protection platinum segment
8 -8th -
Kühlkanalcooling channel
9a -9a -
Segmente zu 2Segments to 2
9b -9b -
Segmente zu 2Segments to 2
9c -9c -
Segmente zu 2Segments to 2
10a -10a -
Segmente zu 3Segments to 3
10b -10b -
Segmente zu 3Segments to 3
10c -10c -
Segmente zu 3Segments to 3
11 -11 -
Trennfugeparting line
12 -12 -
DurchgangsbohrungThrough Hole
13 -13 -
Dickbereichthickness range
14 -14 -
Dünnbereichthin section
15 -15 -
Trennfugeparting line
16 -16 -
Heizelementheating element
17 -17 -
Isolierschichtinsulating
18 -18 -
TayloredblankTayloredblank
19 -19 -
Vorsprunghead Start
20 -20 -
Öffnungopening
21 -21 -
Bodenplattebaseplate
22 -22 -
zentraler Kühlkanalcentral cooling channel
23 -23 -
TiefziehwerkzeugThermoforming mold
24 -24 -
NiederhalterStripper plate
24a -24a -
oberer Niederhalterupper hold-down
24b -24b -
unterer Niederhalterlower hold-down
25 -25 -
Blechplatinesheet metal blank
D1 -D1 -
Dickethickness
D2 -D2 -
Dickethickness
H -H -
HorizontalrichtungHorizontal direction
V -V -
Vertikalrichtungvertical direction

Claims (13)

  1. Tool for hot forming and press hardening of steel components, comprising an upper tool (2) and a lower tool (3), wherein the upper tool (2) and/or the lower tool (3) are formed from a base body (4, 5) having cooling channels (8) made from a highly thermally conductive material and a wear protection plate (6, 7) is arranged on the base body (4, 5), characterised in that the base body (4, 5) is formed from at least two segments (9a, 9b, 9c, 10a, 10b, 10c).
  2. Deep drawing tool for hot forming and optional press hardening of steel components, having an upper tool (2), a lower tool (3) and a holding-down clamp (24), wherein the upper tool (2) and/or the lower tool (3) are formed from each base body (4, 5), wherein the base body (4, 5) is formed from at least two segments (9a, 9b, 9c, 10a, 10b, 10c), and wherein the base body (4, 5) has cooling channels (8) in at least one segment (9a, 9b, 9c, 10a, 10b, 10c), characterised in that the base body (4, 5) is formed from a light metal alloy, that a wear protection plate (6, 7) is arranged on the base body (4, 5), which is arranged on the segments of the base body (4, 5), and that the base body (4, 5) is formed from a highly thermally conductive material.
  3. Tool according to claim 1 or 2, characterised in that the base body (4, 5) is formed from a light metal alloy, preferably from an aluminium alloy, in particular at least one segment (9a, 9b, 9c, 10a, 10b, 10c) is formed from a light metal alloy.
  4. Tool according to any one of the preceding claims, characterised in that in the base body (4, 5) cooling channels (8) are formed as through bores (12) reaching through the base body (4, 5), in particular the through bore (12) is formed running linearly.
  5. Tool according to any one of the preceding claims, characterised in that the segments (9a, 9b, 9c, 10a, 10b, 10c) are temperature-controllable, in particular coolable differently from each other, preferably heating elements are provided in at least one segment (9a, 9b, 9c, 10a, 10b, 10c).
  6. Tool according to any one of the preceding claims, characterised in that a joint (11) of the segments (9a, 9b, 9c, 10a, 10b, 10c) is arranged orthogonal to the wear protection plate (6, 7).
  7. Tool according to any one of the preceding claims, characterised in that an insulating material (17) is arranged between the segments (9a, 9b, 9c, 10a, 10b, 10c).
  8. Tool according to any one of the preceding claims, characterised in that the wear protection plate (6, 7) is formed from a high-strength or ultra-high-strength steel material.
  9. Tool according to any one of the preceding claims, characterised in that the wear protection plate (6, 7) is cemented and/or is positively coupled on the base body (4, 5), in particular a heat-conducting paste is arranged between wear protection plate (6, 7) and base body (4, 5).
  10. Tool according to any one of the preceding claims, characterised in that the wear protection plate (6, 7) is divided into at least two wear protection plate segments (6a, 6b, 6c, 7a, 7b, 7c)), wherein between the wear protection plate segments (6a, 6b, 6c, 7a, 7b, 7c) a joint (11) is formed and/or the wear protection plate segments (6a, 6b, 6c, 7a, 7b, 7c) have a different thickness (D1, D2) from each other.
  11. Tool according to any one of the preceding claims, characterised in that the wear protection plate (6, 7) overlaps the base body (4, 5) at the edge areas at least in sections and in particular is adapted in the edge area, so that the base body (4, 5) is overlapped at the edge side.
  12. Tool according to any one of Claims 2 to 11, characterised in that the holding-down clamp (24) is arranged on the two opposite sides, wherein the holding-down clamp (24) is movable separately from the upper tool (2) and/or the lower tool (3) and on the wear protection plate of the lower tool (3) or the wear protection plate of the upper tool (2) comes in contact with a plate to be formed located in between them.
  13. Tool according to any one of claims 2 to 11, characterised in that the holding-down clamp (24) is formed from an upper part (24a) and a lower part (24b), both of which are arranged next to the upper tool (2) and the lower tool (3) and preferably are movable separately in relation to the latter.
EP14185090.9A 2013-09-18 2014-09-17 Partially cooled hot forming tool Active EP2851138B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE201310110299 DE102013110299A1 (en) 2013-09-18 2013-09-18 Partly cooled thermoforming tool

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EP2851138A1 EP2851138A1 (en) 2015-03-25
EP2851138B1 true EP2851138B1 (en) 2016-11-09

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US (1) US20150075246A1 (en)
EP (1) EP2851138B1 (en)
CN (1) CN104438599A (en)
DE (1) DE102013110299A1 (en)
ES (1) ES2608564T3 (en)

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Publication number Publication date
EP2851138A1 (en) 2015-03-25
CN104438599A (en) 2015-03-25
DE102013110299A1 (en) 2015-03-19
US20150075246A1 (en) 2015-03-19
ES2608564T3 (en) 2017-04-12

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