EP2553269B1 - Double diaphragm pump - Google Patents
Double diaphragm pump Download PDFInfo
- Publication number
- EP2553269B1 EP2553269B1 EP11713179.7A EP11713179A EP2553269B1 EP 2553269 B1 EP2553269 B1 EP 2553269B1 EP 11713179 A EP11713179 A EP 11713179A EP 2553269 B1 EP2553269 B1 EP 2553269B1
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- European Patent Office
- Prior art keywords
- piston
- hydraulic
- diaphragm pump
- pump according
- valve
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/025—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms two or more plate-like pumping members in parallel
- F04B43/026—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms two or more plate-like pumping members in parallel each plate-like pumping flexible member working in its own pumping chamber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/06—Pumps having fluid drive
- F04B43/073—Pumps having fluid drive the actuating fluid being controlled by at least one valve
Definitions
- the present invention relates to a diaphragm pump having at least one membrane.
- the membrane limits a delivery chamber into which a supply line and an outlet line open.
- non-return valves are arranged in the supply and discharge lines in such a way that, by moving the membrane back and forth, the conveying medium can first be sucked into the conveying space via the feed line and then be forced out of the conveying space via the outlet line.
- Double diaphragm pumps are also known in which the diaphragms, which are usually designed as disc diaphragms, are adjusted by means of a common piston-cylinder system or by means of an electric drive. In rooms in which explosive gases may occur, no electric pumps may be operated or the strict requirements of explosion protection must be taken into account.
- pneumatic pumps are generally used, in which a piston which is mechanically connected to the membranes, by means of compressed air in a cylinder is moved back and forth. The compressed air is switched by means of a main valve such that the two working spaces are alternately filled with compressed air. Such a pump is out of the US 4,818,191 known.
- the separate from the pump room from the membranes chambers are connected by channels with the environment, so that in case of leakage, the fluid can escape from the pump and does not hinder the movement of the membranes.
- a disadvantage of this pump is that the membranes are exposed to a high differential pressure load due to the high pressure in the delivery chamber and the pressure prevailing behind the membrane ambient pressure, resulting in rapid wear of the membranes.
- a further developed pneumatically driven double diaphragm pump is from the WO2009 / 024619 known.
- the compressed air driving the piston is simultaneously directed into the space behind the membrane.
- the membrane is supported by a plate, which, however, only fully supports the membrane in one dead center.
- the disadvantage of this pump is that in case of a defect of the membrane, the fluid enters the pneumatic and the valves and thus the entire pump is out of action. The pump can then be repaired, if at all, only with great effort.
- a double-chamber diaphragm pump without driven piston is out of the DE 32 06 242 known.
- a disadvantage of this pump are the large spaces that must be filled after reaching dead center with compressed air, so that the membrane can be moved in the other direction. This requires a lot of compressed air, which increases the maintenance costs of the pump.
- a similarly constructed pump with the same disadvantages is from the CA 1172904 , of the WO97 / 10902 and the US 5,368,452 known. Even with the pump known from WO2009 / 024619, a disproportionate amount of compressed air is required for the operation of the pump. Also, these pumps are not pressure-translated, so that the delivery pressure is always below the feed pressure.
- EP 247 459 is a portable pressure-generating apparatus known which serves for connection to diaphragm pumps.
- the apparatus generates by means of a hydraulic medium, a pressure or negative pressure for adjusting the diaphragm in the diaphragm pumps.
- each double diaphragm pumps are previously known, in which the membrane are connected to each other by means of a piston rod, wherein the adjustment of the diaphragm mittesl adjustment of the piston rod takes place.
- Object of the present invention is to provide a diaphragm pump, in which the membranes have a long service life and are subjected to low differential pressures and has a good efficiency.
- the diaphragm pump has a first piston-cylinder system whose piston drives at least one hydraulic cylinder.
- the piston can thereby by means of a fluid, e.g. Compressed air or a liquid medium driven, i. be moved back and forth.
- a fluid e.g. Compressed air or a liquid medium driven
- the at least one hydraulic piston is also moved back and forth.
- the hydraulic piston is in turn arranged in a cylinder and divides this into two working spaces, a first and a second working space. At least one first working space is filled with a hydraulic medium which acts on the membrane of the diaphragm pump.
- the diaphragm pump is designed as a double diaphragm pump, so that in each case the two membranes promote alternately.
- the first working space is limited in each case by the hydraulic piston and the membrane.
- the working space is connected via a connecting line with the space separated from the diaphragm by the pumping chamber, and thus the hydraulic medium moved by the hydraulic piston acts on the diaphragm and adjusts it.
- the first piston of the first piston-cylinder system is advantageously driven by compressed air, so that the diaphragm pump can also be used in explosion-proof rooms.
- any desired pressure ratio between the driving pneumatic pressure and the delivery pressure of the pump can be adjusted.
- the diaphragms are exposed to a maximum of one differential pressure load (maximum suction power) of one bar, which advantageously results in a long service life of the diaphragms.
- an inert liquid is selected for the conveyed medium, so that in the event of a defect in the membrane, the fluid being conveyed is not contaminated. If the fluid enters the first working space in the event of a malfunction, this will not affect the pump.
- the second working spaces of the hydraulically acting piston-cylinder systems are interconnected so that they function as damping members by pumping the medium in these work spaces, which is advantageously the same inert hydraulic medium as in the first work spaces, back and forth.
- the membranes are connected to each other by means of a connecting element, which synchronizes the movement of the membranes.
- This connecting element is not used to drive the membranes.
- the connecting element at its ends in each case a thread with which it is screwed into the membranes.
- the screwing can be done directly in the material, in particular rubber, or in an inset in the membrane threaded bushing. Since the connecting element does not transmit large forces, it is usually possible to dispense with a threaded bushing.
- a small construction is advantageously achieved when the driving first piston-cylinder system between the hydraulically acting piston-cylinder systems is arranged.
- the first piston is rigidly connected by means of piston rods with the two hydraulic pistons, whereby they are adjusted synchronously with him.
- the connecting element of the membranes can advantageously pass through the tubular piston rods and is mounted in these displaceable.
- the connecting element passes through the hydraulic pistons, with correspondingly arranged seals preventing hydraulic fluid from passing from one working space to the other through the piston rods.
- the diaphragm pump has at least one device for monitoring the quantity of hydraulic medium present in one and / or several working chambers of the hydraulically acting piston-cylinder systems and / or in their connecting line. If hydraulic medium escapes and is sucked out of a storage container, this is detected by the device and the pump stopped and / or sent an error signal to a higher-level control system.
- the first piston of the first piston-cylinder system reciprocating fluid in particular compressed air, is guided by a main valve, which is controlled in particular by the movement of the first piston, alternately into the first and second working space of the first piston-cylinder system.
- axially or frontally bounding walls of the first piston-cylinder system are each of the first piston before or upon reaching the respective dead center or switching point mechanically operated changeover valves, in particular 3/2-way valves arranged.
- the switching valves control the main valve switching compressed air.
- Advantageously unregulated compressed air is used, ie compressed air, which is provided by an external compressed air source available.
- This pressure is usually higher than the pressure with which the diaphragm pumps are operated according to the prior art. This ensures that the diaphragm pump according to the invention safely switches. This is with diaphragm pumps according to the state of the art, in which the main valve only has an input for regulated air, often not given, because the regulated pressure to the first piston-cylinder system is often very low.
- the first piston mechanically actuates the valve actuators of the change-over valves, the change-over valves being designed in particular as a cartridge valve, i. from the outside in the respective frontally limiting wall of the first piston-cylinder system can be used, in particular screwed, are. This results in a particularly favorable structure, since the valves can be replaced without opening the delivery chambers.
- the main valve is advantageously arranged outside of the housing of the diaphragm pump, so that the main valve can be easily cleaned, repaired or replaced.
- the main valve is designed as a 4/2-way valve or as a 5/2-way valve. That the valve control element of the main valve moves alternately back and forth between two end positions. It thus has only two defined positions in the form of end positions.
- the two working chambers of the first piston-cylinder system are connected to each other via the valve control element of the main valve and thus the receiving working space with the compressed in a central region between the end positions Compressed air from the transferring working space prefilled.
- the working space which was pre-filled, filled with regulated air on.
- the other working space is connected to the valve outlet, so that the remaining working air from the working space can relax via muffler. This results in a better efficiency of the diaphragm pump according to the invention, since less compressed air is required for the operation of the pump.
- the main valve has an input for unregulated compressed air of an external compressed air source, wherein the main valve itself may have a pressure control device for generating regulated compressed air of a certain pressure.
- the main valve valve control element which is controlled by the switching valves controlled by the compressed air, in particular the unregulated Compressed air is adjusted, the regulated compressed air is passed alternately into the working chambers of the first piston-cylinder system.
- the axial cylinder walls of the cylinder of the first piston-cylinder system can be advantageously adapted to the shape of the axial walls of the first piston.
- a planar design of the walls is to be preferred here.
- the switching valves may advantageously have throttles, so that the forced out of the respective working space air is braked by the throttle and this advantageously leads to a slowed movement of the valve control element of the main valve from the central region, whereby the phase of pressure equalization between the prestressed and soon To be emptied work space and the next to be filled work space is as long as possible.
- the throttle at the beginning of the movement of the pneumatic piston is not so strong, so that the valve control element of the main valve is moved at high speed from its end position in the direction of the central region in which the working spaces of the pneumatic cylinder are short-circuited.
- Each delivery chamber can advantageously be connected via a respective feed channel to a common supply line and / or via an outlet channel to a common pressure line, wherein the supply line and / or the pressure line is floatingly mounted on at least one connection region of the pump housing.
- Valves in particular non-return valves, are respectively arranged in the feed channels and in the outlet channels.
- FIGS. 1 and 2 show a perspective view of the diaphragm pump according to the invention in the form of a double diaphragm pump.
- the double-diaphragm pump has a housing cover 19 and a housing part 11 accommodating the cylinder 10 of the hydraulically acting piston-cylinder system 9, 10.
- the housing part 11 is, as in FIG. 2 fastened by means of coaxial screws 11a attached to the axial cylinder wall 3 of the first piston-cylinder system. From the housing cover 19 and the housing part 11 is at 22 (s. FIG. 3 and 4 ) the membrane M is clamped. Housing cover 19 and housing part 11 are connected to each other by means of screws 19a and hold the membrane M in position.
- the housing cover 19 forms below and above each a receptacle for a Check valve 24.
- the check valves 23, 24 are inserted into the corresponding recesses of the housing cover 19 before the housing flanges 25, 27 are screwed onto the housing cover 19. Additional seals prevent fluid from passing around the housing of the check valves 23, 24.
- the axial walls 3 of the first piston-cylinder system are held by spacers 7 at a distance and connected to each other by means of screws 6. Between the walls 3 is also pressure-tight, the cylindrical wall sleeve 2, which forms the cylinder, arranged, with additional seals to ensure the tightness.
- the screws 6 have a screw head 6a and at its end a thread 6b, with which they are screwed to the one axial wall 3.
- the first piston 1 is arranged, which is formed by two discs 1a, 1b and the working spaces A and B separated from each other.
- the discs 1a, 1b are screwed together by means of the screws 4.
- the cylindrical wall 2 has on its outer side ribs for absorbing heat from the ambient air to prevent icing of the diaphragm pump.
- the axial walls 3 also have recesses 3b, which also serve better heat conduction and for stiffening and material savings.
- the piston 1 has a circumferential seal 1 c, which bears sealingly against the inner wall of the cylinder 2.
- the piston stands 8a, 8b are previously pushed through the bores 1d until the collars 8c engage in the corresponding recesses 1e of the piston discs 1a, 1b.
- the piston rods 8a, 8b are positively secured to the piston 1.
- the piston rods 8a, 8b pass through the bores 3a of the axial walls 3, wherein seals 56 ensure that no compressed air from the working chambers A, B enters the hydraulic chambers H 2 . With their ends 8 d, the piston rods 8 a, 8 b are sealingly connected to the hydraulic piston by means of screws 60.
- the piston rods 8a, 8b are tubes formed, in which the connecting element 5 rests displaceable in the form of a rod.
- the connecting element 5 is screwed with its outer thread having ends 5a in the diaphragm plate 20.
- the diaphragm plate 20 is formed in the membrane M i in the center 21.
- the hydraulic pistons 9 each have a circumferential seal 12, which abut sealingly on the inner wall of the cylinder wall 10 and the two working spaces H 1 , H 2 separate from each other.
- the two hydraulic chambers H 2 of the two hydraulic piston-cylinder systems are connected to each other via the connecting channels 16, 17 and 18.
- each differential pressure valves 13 are arranged. If when working the pump, the differential pressure between the working spaces H 1 and H 2 exceed a certain value, opens the differential pressure valve 13 and the differential pressure can be lowered to a predetermined value.
- the connecting channel 16, 17, 18 can be connected by means of a further connection line, not shown, with a storage container and / or a sensor.
- this may mean a breakage of the membrane, whereupon a fault signal can be sent to a higher-level control and / or the membrane pump is automatically stopped. This can be done, for example, by the positively controlled closing of the supply line supplying the pump with compressed air.
- the feed channels 28 are connected to one another by means of the feed line 36, wherein the feed line 36 forms with its one end 41 the delivery medium inlet of the pump.
- the other end of the pipe 36 formed as a supply line is closed by means of a screwed plug 34.
- the supply line 36 is located with its areas 36a floating in the housing flanges 27, wherein seals 39 provide the necessary tightness.
- the housing flanges 27 have an annular space 40 comprising the regions 36a, which is formed by a circumferential groove.
- the supply line 36 has window-like openings 38, through which the pumped medium passes from the interior 37 of the supply line 36 into the annular space 40 and from there into the feed channel 28.
- the outlet channels 26 are connected to each other by means of the pressure line 29, wherein the pressure line 29 forms with its one end 33 the delivery medium outlet of the pump.
- the other end of the pipe formed as a pressure line 29 is closed by means of a screwed plug 34.
- the pressure line 29 is located with its areas 29a floating in the housing flanges 25, wherein seals 39 provide the necessary tightness.
- the housing flanges 25 have an annular space 32 comprising the regions 29a, which is formed by a circumferential groove. In the regions 29 a, the pressure line 29 has window-like openings 31, through which the conveying medium can pass from the annular space 32 into the interior space 30 of the pressure line 29.
- switching valves 14 are arranged, which extend with an extension 15 of its valve control members in the working spaces A, B. If the piston 1 reaches its dead center, the respective changeover valve is actuated, whereby compressed air, not shown, is passed to the main valve 50, and the main valve in turn switches.
- the main valve 50 is disposed on the outside of the pump housing, so that a good heat exchange with the ambient air can take place, whereby the risk of icing is reduced.
- the delivery medium located in the delivery space F i is conveyed through the check valve 24 into the outlet channel 26.
- the check valve 23 is closed during this. If subsequently in the delivery space F i is increased by returning the membrane M i , then delivery medium 36 is sucked into the delivery space F i via the now open non-return valve 23 from the supply line 36. During the suction phase, the check valve 24 is closed.
- FIG. 5 shows a pneumatic diagram of the diaphragm pump according to the FIGS. 1 to 4 .
- the operated with compressed air diaphragm pump has a compressed air inlet 43, which is advantageously arranged on the main valve 50.
- the pressure control device 45 may be arranged, which is connected by means of the connecting line 44 to the input 43.
- the pressure regulator 45 may be a proportional valve having an adjustment mechanism, e.g. in the form of an adjusting screw, with which a spring for pressure adjustment can be biased. If an unregulated pressure of 7 bar is provided by the external compressed air source (not shown), the regulated pressure of the main valve 50 can be regulated by the pressure regulating device 45 via the connecting line. 5.5 bar are supplied.
- the input 43 is connected via connecting lines 48, 49 with the switching valves 14 in connection.
- the switching valves are designed as 3/2-way valves and are connected by means of extending into the working spaces A, B extensions 15 of their valve control members.
- a spring presses the valve control members in the position shown, in which the control lines 52, 53 are not connected to the valve inlet or the connecting line 48, 49.
- the main valve 50 is designed as a 5/2-way valve.
- the regulated compressed air passes via the connecting line 57 into the working space A.
- the piston 1 is thus adjusted together with the hydraulic piston 9 to the right.
- the right-hand membrane (not shown ) is now adjusted to the right, which reduces its associated delivery space.
- the right membrane thus promotes.
- the right switching valve 14 is connected via the extension 15, so that the main valve 50 is also switched.
- the connection of the working space A with the connecting line 47 is first interrupted.
- FIG. 6 shows an alternative embodiment in which the main valve 50 is formed as a 4/2-way valve.
- the main valve 50 is different from that in FIG FIG. 5 shown main valve only in that only one output 51 is provided.
Description
Die vorliegende Erfindung betrifft eine Membranpumpe mit mindestens einer Membran.The present invention relates to a diaphragm pump having at least one membrane.
Bei Membranpumpen begrenzt die Membran einen Förderraum, in den eine Zuführleitung und eine Auslassleitung münden. In der Regel werden Rückschlagventile in den Zuführ- und Auslassleitungen derart angeordnet, dass durch hin und her bewegen der Membran das Fördermedium zunächst über die Zuführleitung in den Förderraum gesaugt und anschließend über die Auslassleitung aus dem Förderraum herausgedrückt werden kann.In membrane pumps, the membrane limits a delivery chamber into which a supply line and an outlet line open. As a rule, non-return valves are arranged in the supply and discharge lines in such a way that, by moving the membrane back and forth, the conveying medium can first be sucked into the conveying space via the feed line and then be forced out of the conveying space via the outlet line.
Damit eine kontinuierliche Förderung möglich ist, werden meist zwei Membranpumpen parallel geschaltet, wobei die eine das Fördermedium ansaugt und die andere in derselben Zeit das Fördermedium aus ihrem Förderraum herausdrückt.So that a continuous pumping is possible, usually two diaphragm pumps are connected in parallel, wherein one sucks the fluid and the other presses out the pumped fluid from its pumping chamber in the same time.
Es sind zudem Doppelmembranpumpen bekannt, bei denen die Membranen, welche meist als Tellermembranen ausgebildet sind, mittels eines gemeinsamen Kolben-Zylinder-Systems oder mittels eines elektrischen Antriebes verstellt werden. In Räumen, in denen explosive Gase auftreten können, dürfen keine elektrischen Pumpen betrieben werden oder müssen die strengen Forderungen des Ex-Schutzes berücksichtigt werden. Hier werden in der Regel Pneumatikpumpen eingesetzt, bei denen ein Kolben, welcher mit den Membranen mechanisch verbunden ist, mittels Druckluft in einem Zylinder hin und her bewegt wird. Die Druckluft wird dabei mittels eines Hauptventils derart geschaltet, dass die beiden Arbeitsräume abwechselnd mit Druckluft befüllt werden. Eine derartige Pumpe ist aus der
Eine weiter entwickelte pneumatisch angetriebene Doppelmembranpumpe ist aus der
Eine Doppelkammer-Membranpumpe ohne angetriebenen Kolben ist aus der
Aus
Aus
Aufgabe der vorliegenden Erfindung ist es, eine Membranpumpe bereit zu stellen, bei der die Membranen eine hohe Lebensdauer aufweisen sowie mit niedrigen Differenzdrücken beaufschlagt werden und die einen guten Wirkungsgrad aufweist.Object of the present invention is to provide a diaphragm pump, in which the membranes have a long service life and are subjected to low differential pressures and has a good efficiency.
Diese Aufgabe wird erfindungsgemäß mit einer Membranpumpe mit den Merkmalen des Patentanspruchs 1 gelöst. Vorteilhafte Ausgestaltungen der Membranpumpe nach Patentanspruch 1 ergeben sich durch die Merkmale der Unteransprüche.This object is achieved with a diaphragm pump having the features of
Der Erfindung liegt der Gedanke zugrunde, dass die Membranpumpe ein erstes Kolben-Zylinder-System aufweist, dessen Kolben mindestens einen Hydraulikzylinder antreibt. Der Kolben kann dabei mittels eines Fluid, z.B. Druckluft oder einem flüssigen Medium angetrieben, d.h. hin und her bewegt werden. Hierdurch wird auch der mindestens eine Hydraulikkolben hin und her bewegt. Der Hydraulikkolben ist seinerseits in einem Zylinder angeordnet und unterteilt diesen in zwei Arbeitsräume, einen ersten und einen zweiten Arbeitsraum. Zumindest der eine erste Arbeitsraum ist dabei mit einem Hydraulikmedium gefüllt, welches auf die Membran der Membranpumpe wirkt.The invention is based on the idea that the diaphragm pump has a first piston-cylinder system whose piston drives at least one hydraulic cylinder. The piston can thereby by means of a fluid, e.g. Compressed air or a liquid medium driven, i. be moved back and forth. As a result, the at least one hydraulic piston is also moved back and forth. The hydraulic piston is in turn arranged in a cylinder and divides this into two working spaces, a first and a second working space. At least one first working space is filled with a hydraulic medium which acts on the membrane of the diaphragm pump.
Die Membranpumpe ist als Doppelmembranpumpe ausgebildet, so dass jeweils die beiden Membranen im Wechsel fördern. Vorteilhaft ist der erste Arbeitsraum stirnseitig jeweils durch den Hydraulikkolben und die Membran begrenzt. Es ist jedoch auch möglich, dass der Arbeitsraum über eine Verbindungsleitung mit dem von der Membran vom Förderraum getrennten Raum in Verbindung ist und so das vom Hydraulikkolben bewegte Hydraulikmedium auf die Membran wirkt und diese verstellt.The diaphragm pump is designed as a double diaphragm pump, so that in each case the two membranes promote alternately. Advantageously, the first working space is limited in each case by the hydraulic piston and the membrane. However, it is also possible that the working space is connected via a connecting line with the space separated from the diaphragm by the pumping chamber, and thus the hydraulic medium moved by the hydraulic piston acts on the diaphragm and adjusts it.
Der erste Kolben des ersten Kolben-Zylinder-Systems wird dabei vorteilhaft mittels Druckluft angetrieben, so dass die Membranpumpe auch in explosionsgeschützten Räumen einsetzbar ist.The first piston of the first piston-cylinder system is advantageously driven by compressed air, so that the diaphragm pump can also be used in explosion-proof rooms.
Durch die frei wählbaren Flächen von erstem Kolben und Hydraulikkolben kann eine beliebige Druckübersetzung zwischen dem antreibenden Pneumatikdruck und dem Förderdruck der Pumpe eingestellt werden.Due to the freely selectable surfaces of the first piston and hydraulic piston, any desired pressure ratio between the driving pneumatic pressure and the delivery pressure of the pump can be adjusted.
Unabhängig vom Förderdruck der Membranpumpe sind die Membranen maximal einer Differenzdruckbelastung (max. Saugleistung) von einem bar ausgesetzt, wodurch sich vorteilhaft eine hohe Lebensdauer der Membranen ergibt.Regardless of the delivery pressure of the diaphragm pump, the diaphragms are exposed to a maximum of one differential pressure load (maximum suction power) of one bar, which advantageously results in a long service life of the diaphragms.
Vorteilhaft wird als Hydraulikmedium eine für das geförderte Medium inerte Flüssigkeit gewählt, so dass bei einem Defekt der Membran das Fördermedium nicht verunreinigt wird. Dringt im Störfall das Fördermedium in den ersten Arbeitsraum ein, so beeinflusst dies nicht die Pumpe.Advantageously, as the hydraulic medium, an inert liquid is selected for the conveyed medium, so that in the event of a defect in the membrane, the fluid being conveyed is not contaminated. If the fluid enters the first working space in the event of a malfunction, this will not affect the pump.
Vorteilhaft sind die zweiten Arbeitsräume der hydraulisch wirkenden Kolben-Zylinder-Systeme miteinander verbunden, so dass diese als Dämpfungsglieder fungieren, indem das in diesen Arbeitsräumen befindliche Medium, welches vorteilhaft das gleiche inerte Hydraulikmedium wie in den ersten Arbeitsräumen ist, hin und her gepumpt wird.Advantageously, the second working spaces of the hydraulically acting piston-cylinder systems are interconnected so that they function as damping members by pumping the medium in these work spaces, which is advantageously the same inert hydraulic medium as in the first work spaces, back and forth.
Sofern die Pumpe als Doppelmembranpumpe ausgebildet ist, sind die Membranen mittels eines Verbindungselementes miteinander in Verbindung, welches die Bewegung der Membranen synchronisiert. Dieses Verbindungselement dient nicht dem Antrieb der Membranen. Vorteilhaft weist das Verbindungselement an seinen Enden jeweils ein Gewinde auf, mit dem es in die Membranen eingeschraubt ist. Das Einschrauben kann direkt in das Material, insbesondere Gummi, oder in eine in der Membran einliegende Gewindebuchse erfolgen. Da das Verbindungselement keine großen Kräfte überträgt, kann meist auf eine Gewindebuchse verzichtet werden.If the pump is designed as a double diaphragm pump, the membranes are connected to each other by means of a connecting element, which synchronizes the movement of the membranes. This connecting element is not used to drive the membranes. Advantageously, the connecting element at its ends in each case a thread with which it is screwed into the membranes. The screwing can be done directly in the material, in particular rubber, or in an inset in the membrane threaded bushing. Since the connecting element does not transmit large forces, it is usually possible to dispense with a threaded bushing.
Eine kleine Bauweise wird vorteilhaft dadurch erzielt, wenn das antreibende erste Kolben-Zylinder-System zwischen den hydraulisch wirkenden Kolben-Zylinder-Systemen angeordnet ist. Der erste Kolben ist dabei mittels Kolbenstangen mit den beiden Hydraulikkolben starr verbunden, wodurch diese mit ihm synchron verstellt werden. Das Verbindungselement der Membranen kann dabei vorteilhaft die rohrförmig ausgebildeten Kolbenstangen durchgreifen und ist in diesen verschieblich gelagert. Gleichsam durchtritt das Verbindungselement die Hydraulikkolben, wobei entsprechend angeordnete Dichtungen verhindern, dass durch die Kolbenstangen Hydraulikmedium von einem Arbeitsraum zum anderen gelangt.A small construction is advantageously achieved when the driving first piston-cylinder system between the hydraulically acting piston-cylinder systems is arranged. The first piston is rigidly connected by means of piston rods with the two hydraulic pistons, whereby they are adjusted synchronously with him. The connecting element of the membranes can advantageously pass through the tubular piston rods and is mounted in these displaceable. At the same time, the connecting element passes through the hydraulic pistons, with correspondingly arranged seals preventing hydraulic fluid from passing from one working space to the other through the piston rods.
Vorteilhaft weist die Membranpumpe mindestens eine Einrichtung zur Überwachung der Menge des in einem und/oder mehreren Arbeitsräumen der hydraulisch wirkenden Kolben-Zylinder-Systeme und/oder in deren Verbindungsleitung befindlichen Hydraulikmediums auf. Sofern Hydraulikmedium entweicht und aus einem Vorratsbehältnis angesaugt wird, wird dies von der Einrichtung erkannt und die Pumpe stillgesetzt und/oder ein Fehlersignal an eine übergeordnete Steuerungsanlage gesendet.Advantageously, the diaphragm pump has at least one device for monitoring the quantity of hydraulic medium present in one and / or several working chambers of the hydraulically acting piston-cylinder systems and / or in their connecting line. If hydraulic medium escapes and is sucked out of a storage container, this is detected by the device and the pump stopped and / or sent an error signal to a higher-level control system.
Das den ersten Kolben des ersten Kolben-Zylindersystems hin und her bewegende Fluid, insbesondere Druckluft, wird von einem Hauptventil, welches insbesondere durch die Bewegung des ersten Kolbens gesteuert ist, abwechselnd in den ersten und zweiten Arbeitsraum des ersten Kolben-Zylinder-Systems geleitet.The first piston of the first piston-cylinder system reciprocating fluid, in particular compressed air, is guided by a main valve, which is controlled in particular by the movement of the first piston, alternately into the first and second working space of the first piston-cylinder system.
In den die Arbeitsräume axial bzw. stirnseitig begrenzenden Wandungen des ersten Kolben-Zylinder-Systems sind jeweils vom ersten Kolben vor oder bei Erreichen des jeweiligen Totpunktes bzw. Umschaltpunktes mechanisch betätigte Umschaltventile, insbesondere 3/2-Wege-Ventile, angeordnet. Die Umschaltventile steuern dabei die das Hauptventil schaltende Druckluft. Vorteilhaft wird dabei ungeregelte Druckluft verwendet, d.h. Druckluft, die von einer externen Druckluftquelle zur Verfügung gestellt wird. Dieser Druck ist in der Regel höher als der Druck, mit welchem die Membranpumpen nach dem Stand der Technik betrieben werden. Hierdurch wird sichergestellt, dass die erfindungsgemäße Membranpumpe sicher umschaltet. Dies ist bei Membranpumpen nach dem Stand der Technik, bei denen das Hauptventil nur einen Eingang für geregelte Luft aufweist, oft nicht gegeben, da der geregelte Druck zum ersten Kolben-Zylinder-System oft sehr niedrig ist.In the working spaces axially or frontally bounding walls of the first piston-cylinder system are each of the first piston before or upon reaching the respective dead center or switching point mechanically operated changeover valves, in particular 3/2-way valves arranged. The switching valves control the main valve switching compressed air. Advantageously unregulated compressed air is used, ie compressed air, which is provided by an external compressed air source available. This pressure is usually higher than the pressure with which the diaphragm pumps are operated according to the prior art. This ensures that the diaphragm pump according to the invention safely switches. This is with diaphragm pumps according to the state of the art, in which the main valve only has an input for regulated air, often not given, because the regulated pressure to the first piston-cylinder system is often very low.
Der erste Kolben betätigt die Ventilstellglieder der Umschaltventile mechanisch, wobei die Umschaltventile insbesondere als Cartridge-Ventil ausgebildet sind, d.h. von außen in die jeweils stirnseitig begrenzende Wandung des ersten Kolben-Zylinder-Systems einsetzbar, insbesondere einschraubbar, sind. Hierdurch ergibt sich ein besonders günstiger Aufbau, da die Ventile ohne Öffnen der Förderräume ausgetauscht werden können.The first piston mechanically actuates the valve actuators of the change-over valves, the change-over valves being designed in particular as a cartridge valve, i. from the outside in the respective frontally limiting wall of the first piston-cylinder system can be used, in particular screwed, are. This results in a particularly favorable structure, since the valves can be replaced without opening the delivery chambers.
Auch das Hauptventil wird vorteilhaft außen am Gehäuse der Membranpumpe angeordnet, so dass auch das Hauptventil leicht gesäubert, repariert oder ausgetauscht werden kann.The main valve is advantageously arranged outside of the housing of the diaphragm pump, so that the main valve can be easily cleaned, repaired or replaced.
Vorteilhaft ist das Hauptventil als 4/2-Wegeventil bzw. als 5/2-Wegeventil ausgebildet. D.h. das Ventilsteuerelement des Hauptventils bewegt sich zwischen zwei Endstellungen alternierend hin und her. Es hat somit nur zwei definierte Stellungen in Form der Endstellungen. Auf dem Weg von einer Endstellung in die andere Endstellung, das heißt während der Bewegung, werden in einem mittleren Bereich zwischen den Endstellungen die beiden Arbeitsräume des ersten Kolben-Zylinder-Systems miteinander über das Ventilsteuerelement des Hauptventils verbunden und somit der übernehmende Arbeitsraum mit der komprimierten Druckluft aus dem übergebenden Arbeitsraum vorgefüllt. Danach wird der Arbeitsraum, der vorgefüllt wurde, mit geregelter Luft weiter befüllt. Der andere Arbeitsraum wird mit dem Ventilausgang verbunden, so dass sich die restliche Arbeitsluft aus dem Arbeitsraum über Schalldämpfer entspannen kann. Hierdurch ergibt sich ein besserer Wirkungsgrad der erfindungsgemäßen Membranpumpe, da weniger Druckluft für den Betrieb der Pumpe benötigt wird.Advantageously, the main valve is designed as a 4/2-way valve or as a 5/2-way valve. That the valve control element of the main valve moves alternately back and forth between two end positions. It thus has only two defined positions in the form of end positions. On the way from one end position to the other end position, that is, during the movement, the two working chambers of the first piston-cylinder system are connected to each other via the valve control element of the main valve and thus the receiving working space with the compressed in a central region between the end positions Compressed air from the transferring working space prefilled. Thereafter, the working space, which was pre-filled, filled with regulated air on. The other working space is connected to the valve outlet, so that the remaining working air from the working space can relax via muffler. This results in a better efficiency of the diaphragm pump according to the invention, since less compressed air is required for the operation of the pump.
Vorteilhaft weist das Hauptventil einen Eingang für ungeregelte Druckluft einer externen Druckluftquelle auf, wobei das Hauptventil selbst eine Druckregeleinrichtung zur Erzeugung von geregelter Druckluft eines bestimmten Druckes aufweisen kann. Über ein verschieblich im Gehäuse des Hauptventils angeordnetes Ventilsteuerelement, welches von der von den Umschaltventilen gesteuerten Druckluft, insbesondere der ungeregelten Druckluft, verstellt wird, wird die geregelte Druckluft abwechselnd in die Arbeitsräume des ersten Kolben-Zylinder-Systems geleitet.Advantageously, the main valve has an input for unregulated compressed air of an external compressed air source, wherein the main valve itself may have a pressure control device for generating regulated compressed air of a certain pressure. About a displaceably arranged in the housing of the main valve valve control element, which is controlled by the switching valves controlled by the compressed air, in particular the unregulated Compressed air is adjusted, the regulated compressed air is passed alternately into the working chambers of the first piston-cylinder system.
Damit der verbleibende Arbeitsraum in den Totpunkten des ersten Kolbens möglichst klein ist, können die axialen Zylinderwandungen des Zylinders des ersten Kolben-Zylinder-Systems vorteilhaft an die Form der axialen Wandungen des ersten Kolbens angepasst sein. Eine plane Ausbildung der Wandungen ist hierbei zu bevorzugen.So that the remaining working space in the dead centers of the first piston is as small as possible, the axial cylinder walls of the cylinder of the first piston-cylinder system can be advantageously adapted to the shape of the axial walls of the first piston. A planar design of the walls is to be preferred here.
Die Umschaltventile können vorteilhaft Drosseln aufweisen, so dass die aus dem jeweiligen Arbeitsraum herausgedrückte Luft durch die Drossel gebremst wird und es hierdurch vorteilhaft zu einer verlangsamten Bewegung des Ventilsteuerelementes des Hauptventils ab des mittleren Bereiches kommt, wodurch die Phase des Druckausgleichs zwischen dem vorgespannten und dem demnächst zu entleerenden Arbeitsraum und dem als nächstes zu befüllenden Arbeitsraum möglichst lang wird. Die Drossel wirkt am Anfang der Bewegung des Pneumatikkolbens noch nicht so stark, so dass das Ventilsteuerelement des Hauptventils mit hoher Geschwindigkeit aus seiner Endstellung in Richtung des mittleren Bereiches, in dem die Arbeitsräume des Pneumatikzylinders kurzgeschlossen sind, verstellt wird.The switching valves may advantageously have throttles, so that the forced out of the respective working space air is braked by the throttle and this advantageously leads to a slowed movement of the valve control element of the main valve from the central region, whereby the phase of pressure equalization between the prestressed and soon To be emptied work space and the next to be filled work space is as long as possible. The throttle at the beginning of the movement of the pneumatic piston is not so strong, so that the valve control element of the main valve is moved at high speed from its end position in the direction of the central region in which the working spaces of the pneumatic cylinder are short-circuited.
Jeder Förderraum kann vorteilhaft über jeweils einen Zuführkanal mit einer gemeinsamen Zuführleitung und/oder über jeweils einen Auslasskanal mit einer gemeinsamen Druckleitung in Verbindung sein, wobei die Zuführleitung und/oder die Druckleitung schwimmend an mindestens einem Verbindungsbereich des Pumpengehäuses gelagert ist. Hierdurch wird vorteilhaft erreicht, dass kein wechselseitig auftretenden Beanspruchungen an den Verbindungsstellen mechanische Ermüdungserscheinungen auftreten. In den Zuführkanälen und in den Auslasskanälen sind jeweils Ventile, insbesondere Rückschlagventile, angeordnet.Each delivery chamber can advantageously be connected via a respective feed channel to a common supply line and / or via an outlet channel to a common pressure line, wherein the supply line and / or the pressure line is floatingly mounted on at least one connection region of the pump housing. This advantageously ensures that no mutually occurring stresses occur at the joints mechanical fatigue. Valves, in particular non-return valves, are respectively arranged in the feed channels and in the outlet channels.
Es ist selbstverständlich möglich, dass mittels des ersten Kolben-Zylinder-Systems, welches insbesondere pneumatisch mittels Druckluft angetrieben ist, mehrere parallel zueinander angeordnete Hydraulikkolben antreibbar sind. Hierdurch können mittels eines Pneumatikantriebes mehr als zwei Membranen, insbesondere ein Vielfaches von zwei zum Saugen und Drücken angetrieben bzw. verstellt werden.It is of course possible that by means of the first piston-cylinder system, which is in particular pneumatically driven by compressed air, a plurality of mutually parallel hydraulic piston can be driven. As a result, by means of a pneumatic drive more than two membranes, In particular, a multiple of two are driven or adjusted for sucking and pressing.
Nachfolgend wird eine mögliche Ausführungsform der Membranpumpe, welche als Doppelmembranpumpe ausgebildet ist, anhand von Zeichnungen näher erläutert.Hereinafter, a possible embodiment of the diaphragm pump, which is designed as a double diaphragm pump, explained in more detail with reference to drawings.
Es zeigen:
- Fig. 1:
- Perspektivische Ansicht der erfindungsgemäßen Membranpumpe in Form einer Doppelmembranpumpe;
- Fig. 2:
- geschnittene Darstellung der Membranpumpe gemäß
Fig. 1 ; - Fig. 3:
- Querschnittsdarstellung durch die Doppelmembranpumpe gemäß der
;Figuren 1 und 2 - Fig. 4:
- Teilausschnitt aus der
;Figur 3 - Fig. 5:
- Pneumatikplan für eine erfindungsgemäße Membranpumpe
mit einem 5/2-Wegeventil als Hauptventil; - Fig. 6:
- Pneumatikplan für eine erfindungsgemäße Membranpumpe mit 4/2-Wegeventil als Hauptventil.
- Fig. 1:
- Perspective view of the diaphragm pump according to the invention in the form of a double diaphragm pump;
- Fig. 2:
- Sectional view of the diaphragm pump according to
Fig. 1 ; - 3:
- Cross-sectional view through the double diaphragm pump according to the
Figures 1 and 2 ; - 4:
- Part of the
FIG. 3 ; - Fig. 5:
- Pneumatic plan for a diaphragm pump according to the invention with a 5/2-way valve as the main valve;
- Fig. 6:
- Pneumatic plan for a diaphragm pump according to the invention with 4/2-way valve as the main valve.
Die
Die Doppelmembranpumpe weist einen Gehäusedeckel 19 sowie ein den Zylinder 10 des hydraulisch wirkenden Kolben-Zylinder-Systems 9, 10 aufnehmendes Gehäuseteil 11 auf. Das Gehäuseteil 11 ist, wie in
In dem Zylinder 2, 3 des ersten Kolben-Zylinder-Systems ist der erste Kolben 1 angeordnet, der durch zwei Scheiben 1a, 1b gebildet ist und die Arbeitsräume A und B voneinander trennt. Die Scheiben 1a, 1b sind mittels der Schrauben 4 miteinander verschraubt. Die zylindrische Wandung 2 weist an ihrer Außenseite Rippen zur Wärmeaufnahme aus der Umgebungsluft auf, um ein Vereisen der Membranpumpe zu verhindern. Die axialen Wandungen 3 weisen ebenfalls Ausnehmungen 3b auf, die ebenfalls der besseren Wärmeleitung sowie zur Versteifung und Materialersparnis dienen. Der Kolben 1 weist eine umlaufende Dichtung 1c auf, die abdichtend an der Innenwandung des Zylinders 2 anliegt.In the
Beim Zusammenbau des Kolbens 1 werden vorher durch die Bohrungen 1d die Kolbenstanden 8a, 8b geschoben, bis die Kragen 8c in den entsprechenden Ausnehmungen 1e der Kolbenscheiben 1a, 1b einliegen. Durch den Zusammenbau der Kolbenscheiben 1a, 1b sind die Kolbenstangen 8a, 8b formschlüssig an dem Kolben 1 befestigt.During assembly of the
Die Kolbenstangen 8a, 8b durchgreifen die Bohrungen 3a der axialen Wandungen 3, wobei Dichtungen 56 dafür sorgen, dass keine Druckluft aus den Arbeitsräumen A, B in die Hydraulikräume H2 gelangt. Mit ihren Enden 8d sind die Kolbenstangen 8a, 8b mit den Hydraulikkolben abdichtend mittels Schrauben 60 verbunden. Die Kolbenstangen 8a, 8b sind als Rohre ausgebildet, in denen das Verbindungselement 5 in Form einer Stange verschieblich einliegt. Das Verbindungselement 5 ist mit seinen Außengewinde aufweisenden Enden 5a in den Membranteller 20 eingeschraubt. Der Membranteller 20 ist in der Membran Mi in deren Mitte 21 eingeformt.The
Die Hydraulikkolben 9 weisen jeweils eine umlaufende Dichtung 12 auf, die abdichtend an der Innenwandung der Zylinderwandung 10 anliegen und die beiden Arbeitsräume H1, H2 voneinander trennen. Die beiden Hydraulikräume H2 der beiden hydraulischen Kolben-Zylinder-Systeme sind über die Verbindungskanäle 16, 17 und 18 miteinander verbunden. In den Hydraulikkolben 9 sind jeweils Differenzdruckventile 13 angeordnet. Sofern beim Arbeiten der Pumpe der Differenzdruck zwischen den Arbeitsräumen H1 und H2 einen gewissen Wert übersteigen, öffnet das Differenzdruckventil 13 und der Differenzdruck kann auf einen vorgegebenen Wert abgesenkt werden. Der Verbindungskanal 16, 17, 18 kann mittels einer weiteren, nicht dargestellten Verbindungsleitung, mit einem Vorratsbehältnis und/oder einem Sensor verbunden sein. Erfolgt nun ein Zu- oder Abfluss von Hydraulikmedium auf dem Vorratsbehälter bzw. der Verbindungsleitung, kann dies einen Bruch der Membran bedeuten, woraufhin einer übergeordneten Steuerung ein Fehlersignal gesandt werden kann und/oder die Membranpumpe automatisch angehalten wird. Dies kann z.B. durch das zwangsgesteuerte Verschließen der die Pumpe mit Druckluft versorgenden Zuleitung erfolgen.The
Die Zuführkanäle 28 sind mittels der Zuführleitung 36 miteinander verbunden, wobei die Zuführleitung 36 mit ihrem einen Ende 41 den Fördermediumseingang der Pumpe bildet. Das andere Ende der als Rohr ausgebildeten Zuführleitung 36 ist mittels eines eingeschraubten Stopfens 34 verschlossen. Die Zuführleitung 36 liegt mit ihren Bereichen 36a schwimmend in den Gehäuseflanschen 27 ein, wobei Dichtungen 39 für die nötige Dichtheit sorgen. Die Gehäuseflansche 27 weisen einen die Bereiche 36a umfassenden Ringraum 40 auf, welche durch eine umlaufende Nut gebildet ist. Im Bereich 36a weist die Zuführleitung 36 fensterartige Öffnungen 38 auf, durch die das Fördermedium aus dem Innenraum 37 der Zuführleitung 36 in den Ringraum 40 und von dort in den Zuführkanal 28 gelangt.The
Die Auslasskanäle 26 sind mittels der Druckleitung 29 miteinander verbunden, wobei die Druckleitung 29 mit ihrem einen Ende 33 den Fördermediumsausgang der Pumpe bildet. Das andere Ende der als Rohr ausgebildeten Druckleitung 29 ist mittels eines eingeschraubten Stopfens 34 verschlossen. Die Druckleitung 29 liegt mit ihren Bereichen 29a schwimmend in den Gehäuseflanschen 25 ein, wobei Dichtungen 39 für die nötige Dichtheit sorgen. Die Gehäuseflansche 25 weisen einen die Bereiche 29a umfassenden Ringraum 32 auf, welche durch eine umlaufende Nut gebildet ist. In den Bereichen 29a weist die Druckleitung 29 fensterartige Öffnungen 31 auf, durch die das Fördermedium von dem Ringraum 32 in den Innenraum 30 der Druckleitung 29 gelangen kann.The
In den axialen Wandungen 3 sind Umschaltventile 14 angeordnet, die mit einer Verlängerung 15 ihrer Ventilsteuerglieder in die Arbeitsräume A, B hineinreichen. Sofern der Kolben 1 seinen Totpunkt erreicht, wird das jeweilige Umschaltventil betätigt, wodurch über nicht dargestellte Kanäle Druckluft zum Hauptventil 50 geleitet wird, und das Hauptventil seinerseits umschaltet.In the
Das Hauptventil 50 ist außen am Pumpengehäuse angeordnet, so dass ein guter Wärmeaustausch mit der Umgebungsluft stattfinden kann, wodurch die Vereisungsgefahr gemindert wird.The
Sofern der Membranteller 20 mittels des Hydraulikkolbens 9 so verstellt wird, dass sich der Förderraum Fi verkleinert, wird das im Förderraum Fi befindliche Fördermedium durch das Rückschlagventil 24 in den Auslasskanal 26 gefördert. Das Rückschlagventil 23 ist während dessen geschlossen. Wird anschließend in den Förderraum Fi durch Zurückfahren der Membran Mi vergrößert, so wird über das nunmehr geöffnete Rückschlagventil 23 aus der Zuführleitung 36 Fördermedium in den Förderraum Fi angesaugt. Während der Ansaugphase ist das Rückschlagventil 24 verschlossen.If the
Die
Die Druckregeleinrichtung 45 kann ein Proportionalventil sein, welches einen Einstellmechanismus, z.B. in Form einer Einstellschraube, aufweisen kann, mit der eine Feder zur Druckeinstellung vorgespannt werden kann. Wird durch die externe Druckluftquelle (nicht dargestellt) ein ungeregelter Druck von 7 bar zur Verfügung gestellt, so kann durch die Druckregeleinrichtung 45 über die Verbindungsleitung dem Hauptventil 50 ein geregelte Druckluft von z.B. 5,5 bar zugeführt werden.The
Der Eingang 43 ist über Verbindungsleitungen 48, 49 mit den Umschaltventilen 14 in Verbindung. Die Umschaltventile sind als 3/2-WegeVentile ausgebildet und werden mittels der in die Arbeitsräume A, B hineinreichenden Verlängerungen 15 ihrer Ventilsteuerglieder geschaltet. Eine Feder drückt dabei die Ventilsteuerglieder in die dargestellte Stellung, in der die Steuerleitungen 52, 53 nicht mit dem Ventileingang bzw. der Verbindungsleitung 48, 49 verbunden sind. Sobald der Kolben 1 das jeweilige Ventilsteuerglied 15 verstellt, wird das Umschaltventil 14 geschaltet und die ungeregelte Druckluft der externen Druckquelle schaltet das Hauptventil 50 um.The
Das Hauptventil 50 ist als 5/2-Wege-Ventil ausgebildet. In der dargestellten Stellung gelangt die geregelte Druckluft über die Verbindungsleitung 57 in den Arbeitsraum A. Der Kolben 1 wird somit zusammen mit den Hydraulikkolben 9 nach rechts verstellt. Durch das in den Hydraulikräumen H1 befindliche Hydraulikmedium wird nunmehr die nicht dargestellte rechte Membran nach rechts verstellt, wodurch sich ihr zugehöriger Förderraum verkleinert. Die rechte Membran fördert somit. Zur gleichen Zeit saugt die ebenfalls in
Die
- A, BA, B
- Arbeitsraum des ersten Kolben-Zylinder-SystemsWorking space of the first piston-cylinder system
- M1, M2 M 1 , M 2
- Membranmembrane
- 11
- Erster Kolben des ersten Kolben-Zylinder-SystemsFirst piston of the first piston-cylinder system
- 1a, 1b1a, 1b
- Kolbenscheibenpiston discs
- 1c1c
- Dichtungpoetry
- 1d1d
- Bohrungdrilling
- 1e1e
-
Ausnehmung für Kragen 8cRecess for
collar 8c - 22
- Zylinder des ersten Kolben-Zylinder-SystemsCylinders of the first piston-cylinder system
- 2a2a
-
Äußere Kühlrippen des Zylinders 2Outer cooling fins of the
cylinder 2 - 33
- axiale Zylinderwandung des ersten Kolben-Zylinder-Systemsaxial cylinder wall of the first piston-cylinder system
- 44
- Schraubenscrew
- 55
- Verbindungselementconnecting element
- 5a5a
-
Gewinde des Verbindungselementes 5Thread of the connecting
element 5 - 66
- Verbindungsschraubeconnecting screw
- 77
- Abstandshülsespacer
- 8a, 8b8a, 8b
- Kolbenstangepiston rod
- 8c8c
- Kragencollar
- 99
- Hydraulikkolbenhydraulic pistons
- 1010
- Zylinder des hydraulisch wirkenden Kolben-Zylinder-SystemsCylinder of the hydraulically acting piston-cylinder system
- 1111
- Gehäuseteilhousing part
- 1212
- Dichtungpoetry
- 1313
- Differenzdruckventil (pH1>pH2)Differential pressure valve (p H1 > p H2 )
- 1414
- Umschaltventilswitching valve
- 1515
- VentilsteuergliedValve control member
- 16, 17, 1816, 17, 18
- Kanal/VerbindungsleitungChannel / link line
- 1919
- Gehäusedeckelhousing cover
- 2020
- Membrantellerdiaphragm plate
- 2121
-
Membranbereich, in dem der Membranteller 20 angeordnet, istMembrane region in which the
diaphragm plate 20 is arranged - 2222
- Einspannbereich der Membran Mi Clamping area of the membrane M i
- 2323
- Rückschlagventil im Zuführkanal (nur in linker Kammer darge- stellt)Check valve in the feed channel (only shown in left chamber)
- 2424
- Rückschlagventil im Auslasskanal (nur in linker Kammer darge- stellt)Check valve in outlet channel (only shown in left chamber)
- 2525
- Gehäuseflansch mit Auslasskanal 26 (Auslassgehäuse)Housing flange with outlet channel 26 (outlet housing)
- 2626
- Auslasskanalexhaust port
- 2727
- Gehäuseflansch mit Zuführkanal 28 (Einlassgehäuse)Housing flange with feed channel 28 (inlet housing)
- 2828
- Zuführkanalfeed
- 2929
- Druckleitungpressure line
- 3030
-
Innenraum der Druckleitung 29Interior of the
pressure line 29 - 3131
-
Durchlassöffnung in Wandung der Druckleitung 29Passage opening in the wall of the
pressure line 29 - 3232
-
Ringraum, der die Druckleitung 29 umfasstAnnular space comprising the
pressure line 29 - 3333
- Pumpenausgang für FördermediumPump outlet for pumped medium
- 3434
- Stopfen mit EinschraubgewindePlug with screw thread
- 3535
- Schalldämpfer für Ausströmen der sich entspannenden DruckluftSilencer for emanating the relaxing compressed air
- 3636
- Zuführleitungfeed
- 3737
-
Innenraum der Zuführleitung 36Interior of the
supply line 36 - 3838
-
Durchlassöffnung in Wandung der Zuführleitung 36Passage opening in the wall of the
supply line 36 - 3939
- Dichtringeseals
- 4040
-
Ringraum, der die Zuführleitung 36 umfasstAnnular space comprising the
supply line 36 - 4141
- Pumpeneingang für FördermediumPump inlet for pumped medium
- 4242
- Fußfoot
- 4343
- Eingang für ungeregelte Druckluft einer externen DruckluftquelleInput for uncontrolled compressed air from an external compressed air source
- 4444
- Verbindungsleitungconnecting line
- 4545
- Druckregeleinrichtung in Form eines ProportionalventilsPressure control device in the form of a proportional valve
- 4646
-
Einstellmechanismus für geregelten Ausgangsdruck der Druckregeleinrichtung 46Adjustment mechanism for regulated output pressure of the
pressure regulator 46 - 4747
-
Verbindungsleitung, führt geregelte Druckluft zum Hauptventil 50Connecting line, supplies regulated compressed air to the
main valve 50 - 48, 4948, 49
- Verbindungsleitung für ungeregelte DruckluftConnecting line for uncontrolled compressed air
- 5050
- Hauptventilmain valve
- 5151
-
Ausgänge des Hauptventils, die mit den Schalldämpfern 35 in Verbindung sindExits the main valve, which are connected to the
mufflers 35 - 52, 5352, 53
-
Steuerleitung vom Umschaltventil 14 zum Hauptventil 50Control line from the switching
valve 14 to the main valve 50th - 54, 5554, 55
- Ausgang nach AußenExit to the outside
- 5656
- Dichtungpoetry
- 5757
- Verbindungsleitung zum Arbeitsraum AConnecting line to the working space A
- 5858
- Verbindungsleitung zum Arbeitsraum BConnecting line to the working space B
- 6666
- Drossel im Umschaltventil 14Throttle in the switching valve 14th
Claims (19)
- Diaphragm pump in which a fluid moves at least one first piston (1) of a first piston-cylinder system (1, 2, 3) backwards and forwards, wherein the first piston (1) is mechanically connected to at least one further hydraulic piston (9), and the hydraulic piston (9) drives at least one diaphragm (M1, M2) by means of a hydraulic medium, characterised in that the diaphragm pump is a double diaphragm pump having at least two diaphragms (M1, M2), wherein a hydraulic medium moves or drives the diaphragms (M1, M2), wherein the at least one hydraulic piston (9) moves the hydraulic medium, and in that the at least two diaphragms (M1, M2) are respectively interconnected mechanically by a connection element (5), in particular by a rod or a pipe.
- Diaphragm pump according to Claim 1, characterised in that the connection element (5) is respectively connected by each of its ends (5a) to a diaphragm (M1, M2), in particular is screwed or pressed into said diaphragm.
- Diaphragm pump according to either Claim 1 or 2, characterised in that one diaphragm (M1, M2) is arranged in a diaphragm chamber of a housing (11, 19) and it divides said diaphragm chamber into a conveying chamber (F1, F2) and a hydraulic chamber (H1), wherein in particular the hydraulic chamber (H1) is connected, in particular by a channel or a line, to the one first working chamber of the piston-cylinder system of a hydraulic piston (9), forms a part of the working chamber or is itself the working chamber.
- Diaphragm pump according to any one of the preceding claims, characterised in that compressed air moves the first piston (1) of the first piston-cylinder system (1, 2, 3) backwards and forwards, a main valve (50), which is controlled in particular by the movement of the first piston (1), guiding the compressed air alternately into the first and second working chambers (A, B) of the first piston-cylinder system (1, 2, 3).
- Diaphragm pump according to any one of the preceding claims, characterised in that the first piston-cylinder system (1, 2, 3) is arranged between two hydraulically acting piston-cylinder systems (9, 10), the first piston (1) being connected to the hydraulic pistons (9) by at least one piston rod (8a, 8b) which in particular engages or engage through the first piston (1) and/or is/are attached thereto.
- Diaphragm pump according to Claim 5, characterised in that the connection element (5) is mounted in a freely displaceable manner with respect to the first piston (1) and to the hydraulic pistons (9), in particular is mounted displaceably in the piston rod (8a, 8b) and engages through the two hydraulic pistons (9), sealing elements being arranged in particular between the connection element (5) and the hydraulic pistons (9) and/or the piston rod (8a, 8b) such that hydraulic medium cannot pass from one hydraulic chamber (H1, H2) into the other hydraulic chamber along the connection element (5).
- Diaphragm pump according to any one of the preceding claims, characterised in that the hydraulically acting piston-cylinder systems (9, 10) have in each case a first and a second working chamber (H1, H2), and in each case the first working chamber (H1) is part of the hydraulic chamber, forms said hydraulic chamber or is connected thereto by a channel, and the second working chambers (H2) are interconnected by a connection line (16, 17, 18), the second working chambers (H2) in particular as well as the connection line (16, 17, 18) being filled with a hydraulic medium.
- Diaphragm pump according to Claim 7, characterised in that the diaphragm pump has at least one means for monitoring the quantity of hydraulic medium in one and/or more working chambers (H1, H2) of the hydraulically acting piston-cylinder systems (9, 10) and/or in the connection line (16, 17, 18).
- Diaphragm pump according to Claim 8, characterised in that the second working chambers (H2) and connection line (16, 17, 18) connecting these together are connected to a storage tank containing a hydraulic medium by a further connection line, the system determining a discharge and/or supply of hydraulic medium through the further connecting connection line.
- Diaphragm pump according to any one of the preceding claims, characterised in that at least the hydraulic medium located in the hydraulic chambers (H1, H2) is inert with respect to the conveyed medium and/or the changeover valves (14) have chokes (66).
- Diaphragm pump according to any one of the preceding claims, characterised in that each conveying chamber (F1, F2) is connected by a respective feed channel (28) to a common feed line (36) and/or is connected by a respective outlet channel (26) to a common pressure line (29), the feed line (36) and/or the pressure line (29) being mounted in a floating manner in at least one connection region (25) of the pump housing and a respective valve (23, 24), in particular a check valve being arranged in particular in the feed channel (28) and in the outlet channel (25).
- Diaphragm pump according to any one of the preceding claims, characterised in that the piston surface of the first piston (1), in particular of the pneumatic piston is greater than or equal to the piston surface of the hydraulic piston(s) (9), particularly in a specific ratio, in particular in a ratio of 1:1 to 1:40.
- Diaphragm pump according to any one of the preceding claims, characterised in that hydraulic medium is exchanged from one to the other working chamber (H1, H2) of a hydraulically acting piston-cylinder system (9, 10) via a valve (13), in particular an excess pressure or vacuum valve, upon exceeding or falling below a particular pressure difference between the working chambers (M1, M2).
- Diaphragm pump according to any one of the preceding claims, characterised in that arranged in the hydraulic piston (9) is an excess pressure or vacuum valve (13) which, in a normal case, blocks a connection channel, running axially through the hydraulic piston (9).
- Diaphragm pump according to any one of the preceding claims, characterised in that the axial cylinder walls (3a) of the working chambers (A, B) of the first piston-cylinder system (1, 2, 3) are adapted to the shape of the axial walls (1c) of the first piston (1), in particular they are configured to be planar, such that the remaining working chamber is minimal in the dead centres of the piston (1).
- Diaphragm pump according to any one of the preceding claims, characterised in that a respective changeover valve (14), in particular a 3/2-way valve which is mechanically actuated by the first piston (1) before or upon reaching the respective dead centre or switch-over point is arranged in the walls (3), defining axially and at the end face the working chambers (A, B), of the first piston-cylinder system (1, 2, 3), the changeover valves (14) controlling the compressed air, in particular unregulated compressed air, connecting the main valve (50), the piston (1) in particular mechanically actuating the valve actuators of the changeover valves (14), the changeover valves (14) being configured in particular as cartridge valves, i.e. they can be inserted, in particular screwed, from outside into the wall (3) respectively defining at the end face, of the first piston-cylinder system (1, 2, 3).
- Diaphragm pump according to any one of the preceding claims, characterised in that the main valve (50) is a 5/2-way valve or a 4/2-way valve which interconnects the two working chambers (A, B) of the first piston-cylinder system (1, 2, 3) particularly in the changeover phase and thus the receiving working chamber (A, B) prefills with the compressed air from the transferring working chamber (B, A).
- Diaphragm pump according to any one of the preceding claims, characterised in that the main valve (50) has an inlet (43) for unregulated compressed air of an external compressed air source, the main valve (50) itself having a pressure regulating means (45) for generating regulated compressed air of a particular pressure.
- Diaphragm pump according to any one of the preceding claims, characterised in that the main valve (50) has a valve control member which is adjusted by the compressed air, in particular unregulated compressed air, controlled by the changeover valves (14), in particular the valve control member controlling the compressed air regulated by the pressure regulating means (45) and conducting it into the working chambers (A, B) of the first piston-cylinder system (1, 2, 3) in order to move the first piston (1).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010013108A DE102010013108A1 (en) | 2010-03-26 | 2010-03-26 | Double diaphragm pump |
PCT/EP2011/001360 WO2011116911A2 (en) | 2010-03-26 | 2011-03-18 | Double diaphragm pump |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2553269A2 EP2553269A2 (en) | 2013-02-06 |
EP2553269B1 true EP2553269B1 (en) | 2016-09-07 |
Family
ID=44510839
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11713179.7A Active EP2553269B1 (en) | 2010-03-26 | 2011-03-18 | Double diaphragm pump |
Country Status (5)
Country | Link |
---|---|
US (1) | US20130101445A1 (en) |
EP (1) | EP2553269B1 (en) |
CN (1) | CN102947593B (en) |
DE (1) | DE102010013108A1 (en) |
WO (1) | WO2011116911A2 (en) |
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EP2865451B1 (en) | 2008-10-22 | 2019-09-04 | Graco Minnesota Inc. | Portable airless sprayer |
KR101321976B1 (en) * | 2013-08-16 | 2013-10-28 | (주)금강인더스트리 | Diaphragm pump |
US9777721B2 (en) | 2014-02-07 | 2017-10-03 | Graco Minnesota Inc. | Hydraulic drive system for a pulseless positive displacement pump |
CN103925200B (en) * | 2014-03-21 | 2017-12-26 | 上海如迪流体输送设备有限公司 | A kind of pneumatic diaphragm pump |
DE102014006759A1 (en) * | 2014-05-08 | 2015-11-12 | Dürr Systems GmbH | Exhaust air duct for a coating agent pump |
EP3115607B1 (en) * | 2015-07-10 | 2018-02-21 | J. Wagner AG | Double membrane pump |
US20170051734A1 (en) * | 2015-08-20 | 2017-02-23 | Trebor International | Air operated double diaphragm pump with differentiated check valve sizing |
DE102015226463A1 (en) * | 2015-12-22 | 2017-06-22 | Robert Bosch Gmbh | Magnetic actuator for a delivery unit |
US11007545B2 (en) | 2017-01-15 | 2021-05-18 | Graco Minnesota Inc. | Handheld airless paint sprayer repair |
CN107701407A (en) * | 2017-10-20 | 2018-02-16 | 项达章 | A kind of Pneumatic type double-diaphragm pump |
DE102017126651B4 (en) * | 2017-11-13 | 2021-05-27 | Timmer Gmbh | Pump device with pumps coupled via a common drive |
US11022106B2 (en) | 2018-01-09 | 2021-06-01 | Graco Minnesota Inc. | High-pressure positive displacement plunger pump |
TWI668372B (en) * | 2018-07-12 | 2019-08-11 | 聖寶品企業股份有限公司 | Delivery method of liquid and the system of the same |
CN113167311B (en) * | 2018-09-25 | 2023-02-17 | 太阳自动化股份有限公司 | Electronic diaphragm ink pump apparatus and method |
CN109404264A (en) * | 2018-11-29 | 2019-03-01 | 东莞市力壹机械设备有限公司 | Air-cylinder type diaphragm pump |
CN113950379B (en) | 2019-05-31 | 2023-09-15 | 固瑞克明尼苏达有限公司 | Hand-held fluid sprayer |
EP4127471A1 (en) | 2020-03-31 | 2023-02-08 | Graco Minnesota Inc. | Electrically operated displacement pump |
US10968903B1 (en) | 2020-06-04 | 2021-04-06 | Graco Minnesota Inc. | Handheld sanitary fluid sprayer having resilient polymer pump cylinder |
US10926275B1 (en) | 2020-06-25 | 2021-02-23 | Graco Minnesota Inc. | Electrostatic handheld sprayer |
US20240117802A9 (en) * | 2020-11-09 | 2024-04-11 | Pdc Machines Inc. | Hydraulic drive for diaphragm compressor |
WO2023080931A1 (en) * | 2021-11-08 | 2023-05-11 | Pdc Machines Inc. | High-throughput diaphragm compressor |
USD1006830S1 (en) * | 2022-02-11 | 2023-12-05 | Graco Minnesota Inc. | Control box for a displacement pump |
USD1014561S1 (en) * | 2022-02-11 | 2024-02-13 | Graco Minnesota Inc. | Displacement pump control box with center section |
USD1013732S1 (en) * | 2022-02-11 | 2024-02-06 | Graco Minnesota Inc. | Displacement pump |
USD1014562S1 (en) * | 2022-02-11 | 2024-02-13 | Graco Minnesota Inc. | Displacement pump |
CN114718852A (en) * | 2022-03-17 | 2022-07-08 | 天德(威海)工业装备股份有限公司 | Hydrogen compression method and device |
CN117189556B (en) * | 2023-11-07 | 2024-03-12 | 上海如迪流体输送设备有限公司 | Reciprocating supercharged multi-cavity pneumatic diaphragm pump |
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DE502008002938D1 (en) * | 2008-01-31 | 2011-05-05 | Wagner J Ag | Conveying device, in particular double-diaphragm piston pump |
-
2010
- 2010-03-26 DE DE102010013108A patent/DE102010013108A1/en not_active Withdrawn
-
2011
- 2011-03-18 WO PCT/EP2011/001360 patent/WO2011116911A2/en active Application Filing
- 2011-03-18 EP EP11713179.7A patent/EP2553269B1/en active Active
- 2011-03-18 US US13/637,374 patent/US20130101445A1/en not_active Abandoned
- 2011-03-18 CN CN201180026033.8A patent/CN102947593B/en active Active
Also Published As
Publication number | Publication date |
---|---|
EP2553269A2 (en) | 2013-02-06 |
WO2011116911A3 (en) | 2012-04-12 |
CN102947593A (en) | 2013-02-27 |
US20130101445A1 (en) | 2013-04-25 |
CN102947593B (en) | 2016-08-03 |
WO2011116911A2 (en) | 2011-09-29 |
DE102010013108A1 (en) | 2011-09-29 |
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