EP2553269A2 - Double diaphragm pump - Google Patents

Double diaphragm pump

Info

Publication number
EP2553269A2
EP2553269A2 EP11713179A EP11713179A EP2553269A2 EP 2553269 A2 EP2553269 A2 EP 2553269A2 EP 11713179 A EP11713179 A EP 11713179A EP 11713179 A EP11713179 A EP 11713179A EP 2553269 A2 EP2553269 A2 EP 2553269A2
Authority
EP
European Patent Office
Prior art keywords
piston
diaphragm pump
hydraulic
pump according
valve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11713179A
Other languages
German (de)
French (fr)
Other versions
EP2553269B1 (en
Inventor
Thomas SCHÜTZE
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Promera GmbH and Co KG
Original Assignee
Promera GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Promera GmbH and Co KG filed Critical Promera GmbH and Co KG
Publication of EP2553269A2 publication Critical patent/EP2553269A2/en
Application granted granted Critical
Publication of EP2553269B1 publication Critical patent/EP2553269B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/02Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
    • F04B43/025Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms two or more plate-like pumping members in parallel
    • F04B43/026Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms two or more plate-like pumping members in parallel each plate-like pumping flexible member working in its own pumping chamber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/02Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
    • F04B43/06Pumps having fluid drive
    • F04B43/073Pumps having fluid drive the actuating fluid being controlled by at least one valve

Definitions

  • the present invention relates to a diaphragm pump having at least one membrane.
  • the membrane limits a delivery chamber into which a supply line and an outlet line open.
  • check valves in the supply and discharge lines become such
  • the conveying medium can be sucked into the conveying space via the feed line and then be forced out of the conveying space via the outlet line.
  • Membranes which are usually formed as a plate membranes, by means of a common piston-cylinder system or by means of a
  • CONFIRMATION COPY Electric drive can be adjusted. In rooms in which explosive gases may occur, no electric pumps may be operated or the strict requirements of explosion protection must be taken into account. Here usually pneumatic pumps are used, in which a piston, which with the membranes
  • Double membrane pump is known from WO2009 / 024619.
  • the piston driving the compressed air is simultaneously in the
  • a double-chamber diaphragm pump without driven piston is known from DE 32 06 242.
  • a disadvantage of this pump are the large spaces that must be filled after reaching dead center with compressed air, so that the membrane can be moved in the other direction. This requires a lot of compressed air, which increases the maintenance costs of the pump.
  • a similarly constructed pump with The same disadvantages are known from CA 1172904, WO97 / 10902 and US 5,368,452. Even with the pump known from WO2009 / 024619, a disproportionate amount of compressed air is required for the operation of the pump. Also, these pumps are not pressure-translated, so that the delivery pressure is always below the feed pressure.
  • Object of the present invention is to provide a diaphragm pump, in which the membranes have a long service life and are subjected to low differential pressures and has a good efficiency. This object is achieved with a diaphragm pump having the features of claim 1. Advantageous embodiments of the diaphragm pump according to claim 1 result from the features of the subclaims.
  • the invention is based on the idea that the diaphragm pump has a first piston-cylinder system whose piston drives at least one hydraulic cylinder.
  • the piston can thereby by means of a fluid, e.g. Compressed air or a liquid medium driven, i. be moved back and forth.
  • a fluid e.g. Compressed air or a liquid medium driven, i. be moved back and forth.
  • Hydraulic piston moves back and forth.
  • the hydraulic piston is in turn arranged in a cylinder and divides this into two working spaces, a first and a second working space.
  • At least one first working space is filled with a hydraulic medium which acts on the membrane of the diaphragm pump.
  • the diaphragm pump is designed as a double diaphragm pump, so that in each case the two
  • the first working space is limited in each case by the hydraulic piston and the membrane.
  • the work space has a
  • the first piston of the first piston-cylinder system is thereby Advantageously driven by compressed air, so that the diaphragm pump can also be used in explosion-proof rooms.
  • any desired pressure ratio between the driving pneumatic pressure and the delivery pressure of the pump can be adjusted.
  • the diaphragms are exposed to a maximum of one differential pressure load (maximum suction power) of one bar, which advantageously results in a long service life of the diaphragms.
  • an inert liquid is selected for the conveyed medium, so that in the event of a defect in the membrane, the fluid being conveyed is not contaminated. Penetrate in case of failure
  • the second working spaces of the hydraulically acting piston-cylinder systems are connected to each other, so that they act as attenuators by the medium located in these work spaces, which advantageously inert the same
  • Hydraulic medium as in the first work rooms is pumped back and forth.
  • the membranes are advantageously connected to each other by means of a connecting element, which synchronizes the movement of the membranes.
  • This connecting element is not used to drive the membranes.
  • the connecting element at its ends in each case a thread with which it is screwed into the membranes. The screwing can be done directly in the material, in particular rubber, or in an inset in the membrane threaded bushing. Since that
  • a small construction is advantageously achieved when the
  • first piston-cylinder system is arranged between the hydraulically acting piston-cylinder systems.
  • the first piston is rigidly connected by means of piston rods with the two hydraulic pistons, whereby they are adjusted synchronously with him.
  • the diaphragm pump has at least one device for monitoring the quantity of hydraulic medium present in one and / or several working chambers of the hydraulically acting piston-cylinder systems and / or in their connecting line.
  • Hydraulic medium escapes and is sucked from a storage container, this is detected by the device and shut down the pump and / or sent an error signal to a higher-level control system.
  • the first piston of the first piston-cylinder system reciprocating fluid, in particular compressed air is guided by a main valve, which is controlled in particular by the movement of the first piston, alternately into the first and second working space of the first piston-cylinder system.
  • a main valve which is controlled in particular by the movement of the first piston, alternately into the first and second working space of the first piston-cylinder system.
  • the switching valves control the main valve switching compressed air.
  • Advantageously unregulated compressed air is used, ie compressed air, which is provided by an external compressed air source available. This pressure is usually higher than that Pressure with which the diaphragm pumps are operated according to the prior art. This will ensure that the
  • Main valve has only one input for regulated air, often not given, because the regulated pressure to the first piston-cylinder system is often very low.
  • the first piston mechanically actuates the valve actuators of the change-over valves, the change-over valves being designed in particular as a cartridge valve, i. from the outside in the respective frontally limiting wall of the first piston-cylinder system can be used, in particular screwed, are. This results in a particularly favorable
  • valves can be replaced without opening the pumping rooms. Also, the main valve is advantageous outside of the housing
  • Diaphragm pump arranged so that even the main valve can be easily cleaned, repaired or replaced.
  • the main valve is designed as a 4/2-way valve or as a 5/2-way valve. That the valve control element of the main valve moves alternately back and forth between two end positions. It thus has only two defined positions in the form of end positions. On the way from one end position to the other end position, that is, during the movement, are in a middle area between the
  • End positions the two working spaces of the first piston-cylinder system connected to each other via the valve control element of the main valve and thus the acquiring working space with the
  • the main valve has an input for unregulated compressed air of an external compressed air source, wherein the main valve itself may have a pressure control device for generating regulated compressed air of a certain pressure.
  • a displaceably arranged in the housing of the main valve valve control element which is controlled by the switching valves controlled by the compressed air, in particular the
  • Uncontrolled compressed air is adjusted, the regulated compressed air is passed alternately into the working chambers of the first piston-cylinder system.
  • Piston is as small as possible, the axial cylinder walls of the cylinder of the first piston-cylinder system can be advantageously adapted to the shape of the axial walls of the first piston.
  • a planar design of the walls is to be preferred here.
  • the switching valves may advantageously have throttles, so that the forced out of the respective working space air is braked by the throttle and this advantageously leads to a slowed movement of the valve control element of the main valve from the central region, whereby the phase of pressure equalization between the prestressed and soon To be emptied work space and the next to be filled work space is as long as possible.
  • the throttle is not so strong at the beginning of the movement of the pneumatic piston, so that the valve control element of the main valve at high speed from its end position in the direction of the middle
  • Each delivery chamber can advantageously via a respective supply channel with a common supply line and / or via one each
  • Outlet channel with a common pressure line in connection wherein the supply and / or the pressure line floating is mounted at least one connection region of the pump housing.
  • Valves in particular non-return valves, are respectively arranged in the feed channels and in the outlet channels.
  • Hydraulic piston can be driven. This can be done by means of a
  • Pneumatic drive more than two membranes, in particular one
  • diaphragm pump which is designed as a double diaphragm pump, based on
  • Fig. 1 Perspective view of the invention
  • FIG. 2 is a sectional view of the diaphragm pump according to FIG. 1;
  • FIG. 2 is a sectional view of the diaphragm pump according to FIG. 1;
  • Fig. 3 cross-sectional view through the double diaphragm pump
  • Fig. 4 partial detail of Figure 3;
  • Fig. 5 Pneumatic plan for a diaphragm pump according to the invention with a 5/2-way valve as the main valve;
  • Fig. 6 Pneumatic plan for a diaphragm pump according to the invention with
  • Figures 1 and 2 show a perspective view of
  • inventive membrane pump in the form of a
  • Double diaphragm pump has a
  • the housing part 11 is, as shown in Figure 2, fixed by means of coaxial screws IIa to the axial cylinder wall 3 of the first piston-cylinder system. From the housing cover 19 and the housing part 11, the membrane M is clamped at 22 (see Figures 3 and 4). Housing cover 19 and housing part 11 are connected to each other by means of screws 19a and hold the membrane M in position.
  • the housing cover 19 forms below and above each a receptacle for a check valve 24.
  • the check valves 23, 24 are before screwing the
  • Housing flanges 25, 27 used on the housing cover 19 in the corresponding recesses of the housing cover 19.
  • Wall sleeve 2 which forms the cylinder, arranged, with additional seals to ensure the tightness.
  • the screws 6 have a screw head 6a and at its end a thread 6b, with which they are screwed to the one axial wall 3.
  • the first piston 1 is arranged, which is formed by two discs la, lb and the working spaces A and B separated from each other.
  • the discs la, lb are screwed together by means of screws 4.
  • Wall 2 has on its outer side ribs for absorbing heat from the ambient air to prevent icing of the diaphragm pump.
  • the axial walls 3 also have recesses 3b, which also serve better heat conduction and for stiffening and material savings.
  • the piston 1 has a circumferential Seal lc, which bears sealingly against the inner wall of the cylinder 2.
  • Piston rods 8a, 8b positively secured to the piston 1.
  • the piston rods 8a, 8b pass through the bores 3a of the axial walls 3, wherein seals 56 ensure that no compressed air from the working chambers A, B enters the hydraulic chambers H 2 . With their ends 8 d, the piston rods 8 a, 8 b are sealingly connected to the hydraulic piston by means of screws 60.
  • the piston rods 8a, 8b are formed as tubes in which the connecting element 5 rests displaceably in the form of a rod.
  • the connecting element 5 is screwed with its outer thread having ends 5a in the diaphragm plate 20.
  • the diaphragm plate 20 is formed in the membrane M, in the center 21 thereof.
  • the hydraulic pistons 9 each have a circumferential seal 12, which abut sealingly on the inner wall of the cylinder wall 10 and the two working spaces Hi, H 2 separate from each other.
  • the two hydraulic chambers H 2 of the two hydraulic piston-cylinder systems are connected to each other via the connecting channels 16, 17 and 18.
  • In the hydraulic piston 9 are each differential pressure valves 13th
  • the connecting channel 16, 17, 18 can be connected by means of a further connection line, not shown, with a storage container and / or a sensor. If there is now an inflow or outflow of hydraulic medium on the reservoir or the connecting line, this may mean a breakage of the membrane, whereupon a higher-level control system generates an error signal can be sent and / or the diaphragm pump is automatically stopped. This can eg by the force-controlled
  • the feed channels 28 are connected to one another by means of the feed line 36, wherein the feed line 36 forms with its one end 41 the delivery medium inlet of the pump.
  • the other end of the feed line 36 designed as a tube is screwed in by means of a screw
  • the supply line 36 is located with its areas 36a floating in the housing flanges 27, wherein seals 39 provide the necessary tightness.
  • the housing flanges 27 have an annular space 40 which encompasses the regions 36a and which extends through an annular space 40
  • the supply line 36 has window-like openings 38, through which the pumped medium passes from the interior 37 of the supply line 36 into the annular space 40 and from there into the feed channel 28.
  • the outlet channels 26 are connected to each other by means of the pressure line 29, wherein the pressure line 29 forms with its one end 33 the delivery medium outlet of the pump.
  • the other end of the pipe formed as a pressure line 29 is closed by means of a screwed plug 34.
  • the pressure line 29 is located with its areas 29a floating in the housing flanges 25, wherein seals 39 provide the necessary tightness.
  • the housing flanges 25 have an area surrounding the regions 29 a annular space 32, which by a
  • the pressure line 29 has window-like openings 31, through which the conveying medium can pass from the annular space 32 into the interior space 30 of the pressure line 29.
  • switching valves 14 are arranged, which extend with an extension 15 of its valve control members in the working spaces A, B. If the piston 1 reaches its dead center, the respective changeover valve is actuated, whereby compressed air, not shown, to the main valve 50 is passed, and the main valve in turn switches.
  • the main valve 50 is disposed on the outside of the pump housing, so that a good heat exchange with the ambient air can take place, whereby the risk of icing is reduced. If the diaphragm plate 20 is adjusted by means of the hydraulic piston 9 so that the delivery chamber Fi decreases, the delivery medium located in the delivery chamber F, through the check valve 24 in the
  • Outlet channel 26 promoted.
  • the check valve 23 is closed during this. Is subsequently in the delivery chamber F, by retraction of the membrane M, increased, so is the now open
  • FIG. 5 shows a pneumatic diagram of the diaphragm pump according to FIGS. 1 to 4.
  • the diaphragm pump operated with compressed air has a compressed air inlet 43, which is advantageously arranged on the main valve 50.
  • the pressure regulating device 45 In or on the main valve 50, the pressure regulating device 45
  • the pressure regulator 45 may be arranged, which is connected by means of the connecting line 44 to the input 43.
  • the pressure regulator 45 may be arranged, which is connected by means of the connecting line 44 to the input 43.
  • the pressure regulator 45 may be arranged, which is connected by means of the connecting line 44 to the input 43.
  • the pressure regulator 45 may be arranged, which is connected by means of the connecting line 44 to the input 43.
  • the pressure regulator 45 may be arranged, which is connected by means of the connecting line 44 to the input 43.
  • Proportional valve which has an adjustment mechanism, e.g. in the form of an adjusting screw, with which a spring for
  • Pressure setting can be biased. If an unregulated pressure of 7 bar is provided by the external compressed air source (not shown), the regulated pressure of the main valve 50 can be regulated by the pressure regulating device 45 via the connecting line. 5.5 bar are supplied.
  • the input 43 is connected via connecting lines 48, 49 with the
  • Changeover valves 14 in conjunction are designed as 3/2-way valves and are connected by means of extending into the working spaces A, B extensions 15 of their valve control members.
  • a spring presses the valve control members in the shown position in which the control lines 52, 53 are not connected to the valve inlet or the connecting line 48, 49.
  • the main valve 50 is designed as a 5/2-way valve.
  • FIG. 6 shows an alternative embodiment in which the
  • Main valve 50 is designed as a 4/2-way valve.
  • the main valve 50 differs from the main valve shown in Figure 5 only in that only one output 51 is provided. LIST OF REFERENCES:

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Reciprocating Pumps (AREA)

Abstract

The invention relates to a diaphragm pump, in which a fluid moves at least one first piston (1) of a first piston/cylinder system (1, 2, 3) to and fro, wherein the first piston (1) is mechanically connected to at least one further hydraulic piston (9), and the hydraulic piston (9) drives at least one diaphragm (M1, M2) by means of a hydraulic medium.

Description

Doppelmembranpumpe  Double diaphragm pump
Die vorliegende Erfindung betrifft eine Membranpumpe mit mindestens einer Membran. The present invention relates to a diaphragm pump having at least one membrane.
Bei Membranpumpen begrenzt die Membran einen Förderraum, in den eine Zuführleitung und eine Auslassleitung münden. In der Regel werden Rückschlagventile in den Zuführ- und Auslassleitungen derart In membrane pumps, the membrane limits a delivery chamber into which a supply line and an outlet line open. As a rule, check valves in the supply and discharge lines become such
angeordnet, dass durch hin und her bewegen der Membran das arranged that by moving the membrane back and forth
Fördermedium zunächst über die Zuführleitung in den Förderraum gesaugt und anschließend über die Auslassleitung aus dem Förderraum herausgedrückt werden kann. Initially, the conveying medium can be sucked into the conveying space via the feed line and then be forced out of the conveying space via the outlet line.
Damit eine kontinuierliche Förderung möglich ist, werden meist zwei Membranpumpen parallel geschaltet, wobei die eine das Fördermedium ansaugt und die andere in derselben Zeit das Fördermedium aus ihrem Förderraum herausdrückt. So that a continuous pumping is possible, usually two diaphragm pumps are connected in parallel, wherein one sucks the fluid and the other presses out the pumped fluid from its pumping chamber in the same time.
Es sind zudem Doppelmembranpumpen bekannt, bei denen die There are also known double diaphragm pumps, in which the
Membranen, welche meist als Tellermembranen ausgebildet sind, mittels eines gemeinsamen Kolben-Zylinder-Systems oder mittels eines Membranes, which are usually formed as a plate membranes, by means of a common piston-cylinder system or by means of a
BESTÄTIGUNGSKOPIE elektrischen Antriebes verstellt werden. In Räumen, in denen explosive Gase auftreten können, dürfen keine elektrischen Pumpen betrieben werden oder müssen die strengen Forderungen des Ex-Schutzes berücksichtigt werden. Hier werden in der Regel Pneumatikpumpen eingesetzt, bei denen ein Kolben, welcher mit den Membranen CONFIRMATION COPY Electric drive can be adjusted. In rooms in which explosive gases may occur, no electric pumps may be operated or the strict requirements of explosion protection must be taken into account. Here usually pneumatic pumps are used, in which a piston, which with the membranes
mechanisch verbunden ist, mittels Druckluft in einem Zylinder hin und her bewegt wird. Die Druckluft wird dabei mittels eines Hauptventils derart geschaltet, dass die beiden Arbeitsräume abwechselnd mit is mechanically connected, by means of compressed air in a cylinder is moved back and forth. The compressed air is switched by means of a main valve such that the two working spaces alternately with
Druckluft befüllt werden. Eine derartige Pumpe ist aus der US 4,818,191 bekannt. Die vom Förderraum von den Membranen getrennten Räume sind mittels Kanäle mit der Umgebung verbunden, so dass bei einer eventuelle Leckage das Fördermedium aus der Pumpe austreten kann und die Bewegung der Membranen nicht behindert. Nachteilig bei dieser Pumpe ist, dass die Membranen aufgrund des hohen Drucks im Compressed air to be filled. Such a pump is known from US 4,818,191. The separate from the pump room from the membranes chambers are connected by channels with the environment, so that in case of leakage, the fluid can escape from the pump and does not hinder the movement of the membranes. The disadvantage of this pump is that the membranes due to the high pressure in the
Förderraum und dem hinter der Membran herrschenden Umgebungsdruck einer hohen Differenzdruckbelastung ausgesetzt sind, was zu einem schnellen Verschleiß der Membranen führt. Delivery chamber and the pressure prevailing behind the membrane ambient pressure of a high differential pressure load, resulting in rapid wear of the membranes.
Eine weiter entwickelte pneumatisch angetriebene A further developed pneumatically driven
Doppelmembranpumpe ist aus der WO2009/024619 bekannt. Bei dieser Pumpe wird die den Kolben antreibende Druckluft gleichzeitig in den Double membrane pump is known from WO2009 / 024619. In this pump, the piston driving the compressed air is simultaneously in the
Raum hinter der Membran geleitet. Gleichzeitig wird die Membran durch einen Teller gestützt, welcher jedoch lediglich in einem Totpunkt vollständig an der Membran unterstützend anliegt. Nachteilig bei dieser Pumpe ist, dass bei einem Defekt der Membran das Fördermedium in die Pneumatik gelangt und die Ventile und somit die gesamte Pumpe außer Funktion setzt. Die Pumpe ist anschließend, wenn überhaupt, nur mit hohem Aufwand wieder in Stand zu setzen. Room passed behind the membrane. At the same time, the membrane is supported by a plate, which, however, only fully supports the membrane in one dead center. The disadvantage of this pump is that in case of a defect of the membrane, the fluid enters the pneumatic and the valves and thus the entire pump is out of action. The pump can then be repaired, if at all, only with great effort.
Eine Doppelkammer-Membranpumpe ohne angetriebenen Kolben ist aus der DE 32 06 242 bekannt. Nachteilig bei dieser Pumpe sind die großen Räume, die nach dem Erreichen des Totpunktes mit Druckluft befüllt werden müssen, damit die Membran in die andere Richtung bewegt werden können. Hierdurch wird sehr viel Druckluft benötigt, welches die Unterhaltskosten der Pumpe erhöht. Eine ähnlich aufgebaute Pumpe mit den gleichen Nachteilen ist aus der CA 1172904, der WO97/10902 und der US 5,368,452 bekannt. Auch bei der aus der W2009/024619 bekannten Pumpe wird unverhältnismäßig viel Druckluft für den Betrieb der Pumpe benötigt. Auch sind diese Pumpen nicht druckübersetzt, so dass der Förderdruck immer unter dem Einspeisedruck liegt. A double-chamber diaphragm pump without driven piston is known from DE 32 06 242. A disadvantage of this pump are the large spaces that must be filled after reaching dead center with compressed air, so that the membrane can be moved in the other direction. This requires a lot of compressed air, which increases the maintenance costs of the pump. A similarly constructed pump with The same disadvantages are known from CA 1172904, WO97 / 10902 and US 5,368,452. Even with the pump known from WO2009 / 024619, a disproportionate amount of compressed air is required for the operation of the pump. Also, these pumps are not pressure-translated, so that the delivery pressure is always below the feed pressure.
Aufgabe der vorliegenden Erfindung ist es, eine Membranpumpe bereit zu stellen, bei der die Membranen eine hohe Lebensdauer aufweisen sowie mit niedrigen Differenzdrücken beaufschlagt werden und die einen guten Wirkungsgrad aufweist. Diese Aufgabe wird erfindungsgemäß mit einer Membranpumpe mit den Merkmalen des Patentanspruchs 1 gelöst. Vorteilhafte Ausgestaltungen der Membranpumpe nach Patentanspruch 1 ergeben sich durch die Merkmale der Unteransprüche. Object of the present invention is to provide a diaphragm pump, in which the membranes have a long service life and are subjected to low differential pressures and has a good efficiency. This object is achieved with a diaphragm pump having the features of claim 1. Advantageous embodiments of the diaphragm pump according to claim 1 result from the features of the subclaims.
Der Erfindung liegt der Gedanke zugrunde, dass die Membranpumpe ein erstes Kolben-Zylinder-System aufweist, dessen Kolben mindestens einen Hydraulikzylinder antreibt. Der Kolben kann dabei mittels eines Fluid, z.B. Druckluft oder einem flüssigen Medium angetrieben, d.h. hin und her bewegt werden. Hierdurch wird auch der mindestens eine The invention is based on the idea that the diaphragm pump has a first piston-cylinder system whose piston drives at least one hydraulic cylinder. The piston can thereby by means of a fluid, e.g. Compressed air or a liquid medium driven, i. be moved back and forth. As a result, the at least one
Hydraulikkolben hin und her bewegt. Der Hydraulikkolben ist seinerseits in einem Zylinder angeordnet und unterteilt diesen in zwei Arbeitsräume, einen ersten und einen zweiten Arbeitsraum. Zumindest der eine erste Arbeitsraum ist dabei mit einem Hydraulikmedium gefüllt, welches auf die Membran der Membranpumpe wirkt. Vorteilhaft ist die Membranpumpe als Doppelmembranpumpe ausgebildet, so dass jeweils die beiden Hydraulic piston moves back and forth. The hydraulic piston is in turn arranged in a cylinder and divides this into two working spaces, a first and a second working space. At least one first working space is filled with a hydraulic medium which acts on the membrane of the diaphragm pump. Advantageously, the diaphragm pump is designed as a double diaphragm pump, so that in each case the two
Membranen im Wechsel fördern. Vorteilhaft ist der erste Arbeitsraum stirnseitig jeweils durch den Hydraulikkolben und die Membran begrenzt. Es ist jedoch auch möglich, dass der Arbeitsraum über eine Promote membranes alternately. Advantageously, the first working space is limited in each case by the hydraulic piston and the membrane. However, it is also possible that the work space has a
Verbindungsleitung mit dem von der Membran vom Förderraum Connecting pipe with that of the membrane from the pumping room
getrennten Raum in Verbindung ist und so das vom Hydraulikkolben bewegte Hydraulikmedium auf die Membran wirkt und diese verstellt. separated space is connected and so the hydraulic piston moved by the hydraulic fluid acts on the membrane and adjusts it.
Der erste Kolben des ersten Kolben-Zylinder-Systems wird dabei vorteilhaft mittels Druckluft angetrieben, so dass die Membranpumpe auch in explosionsgeschützten Räumen einsetzbar ist. The first piston of the first piston-cylinder system is thereby Advantageously driven by compressed air, so that the diaphragm pump can also be used in explosion-proof rooms.
Durch die frei wählbaren Flächen von erstem Kolben und Hydraulikkolben kann eine beliebige Druckübersetzung zwischen dem antreibenden Pneumatikdruck und dem Förderdruck der Pumpe eingestellt werden. Due to the freely selectable surfaces of the first piston and hydraulic piston, any desired pressure ratio between the driving pneumatic pressure and the delivery pressure of the pump can be adjusted.
Unabhängig vom Förderdruck der Membranpumpe sind die Membranen maximal einer Differenzdruckbelastung (max. Saugleistung) von einem bar ausgesetzt, wodurch sich vorteilhaft eine hohe Lebensdauer der Membranen ergibt. Vorteilhaft wird als Hydraulikmedium eine für das geförderte Medium inerte Flüssigkeit gewählt, so dass bei einem Defekt der Membran das Fördermedium nicht verunreinigt wird. Dringt im Störfall das Regardless of the delivery pressure of the diaphragm pump, the diaphragms are exposed to a maximum of one differential pressure load (maximum suction power) of one bar, which advantageously results in a long service life of the diaphragms. Advantageously, as the hydraulic medium, an inert liquid is selected for the conveyed medium, so that in the event of a defect in the membrane, the fluid being conveyed is not contaminated. Penetrate in case of failure
Fördermedium in den ersten Arbeitsraum ein, so beeinflusst dies nicht die Pumpe. Vorteilhaft sind die zweiten Arbeitsräume der hydraulisch wirkenden Kolben-Zylinder-Systeme miteinander verbunden, so dass diese als Dämpfungsglieder fungieren, indem das in diesen Arbeitsräumen befindliche Medium, welches vorteilhaft das gleiche inerte Pumped fluid into the first working space, so this does not affect the pump. Advantageously, the second working spaces of the hydraulically acting piston-cylinder systems are connected to each other, so that they act as attenuators by the medium located in these work spaces, which advantageously inert the same
Hydraulikmedium wie in den ersten Arbeitsräumen ist, hin und her gepumpt wird. Hydraulic medium as in the first work rooms, is pumped back and forth.
Sofern die Pumpe als Doppelmembranpumpe ausgebildet ist, sind die Membranen vorteilhaft mittels eines Verbindungselementes miteinander in Verbindung, welches die Bewegung der Membranen synchronisiert. Dieses Verbindungselement dient nicht dem Antrieb der Membranen. Vorteilhaft weist das Verbindungselement an seinen Enden jeweils ein Gewinde auf, mit dem es in die Membranen eingeschraubt ist. Das Einschrauben kann direkt in das Material, insbesondere Gummi, oder in eine in der Membran einliegende Gewindebuchse erfolgen. Da das If the pump is designed as a double diaphragm pump, the membranes are advantageously connected to each other by means of a connecting element, which synchronizes the movement of the membranes. This connecting element is not used to drive the membranes. Advantageously, the connecting element at its ends in each case a thread with which it is screwed into the membranes. The screwing can be done directly in the material, in particular rubber, or in an inset in the membrane threaded bushing. Since that
Verbindungselement keine großen Kräfte überträgt, kann meist auf eine Gewindebuchse verzichtet werden. Eine kleine Bauweise wird vorteilhaft dadurch erzielt, wenn das Connecting element transfers no large forces, can usually be dispensed with a threaded bush. A small construction is advantageously achieved when the
antreibende erste Kolben-Zylinder-System zwischen den hydraulisch wirkenden Kolben-Zylinder-Systemen angeordnet ist. Der erste Kolben ist dabei mittels Kolbenstangen mit den beiden Hydraulikkolben starr verbunden, wodurch diese mit ihm synchron verstellt werden. Das driving first piston-cylinder system is arranged between the hydraulically acting piston-cylinder systems. The first piston is rigidly connected by means of piston rods with the two hydraulic pistons, whereby they are adjusted synchronously with him. The
Verbindungselement der Membranen kann dabei vorteilhaft die Connecting element of the membranes can advantageously the
rohrförmig ausgebildeten Kolbenstangen durchgreifen und ist in diesen verschieblich gelagert. Gleichsam durchtritt das Verbindungselement die Hydraulikkolben, wobei entsprechend angeordnete Dichtungen pass through tubular piston rods and is mounted in these displaceable. Similarly, the connecting element passes through the hydraulic piston, with correspondingly arranged seals
verhindern, dass durch die Kolbenstangen Hydraulikmedium von einem Arbeitsraum zum anderen gelangt. prevent hydraulic fluid from passing from one working space to another through the piston rods.
Vorteilhaft weist die Membranpumpe mindestens eine Einrichtung zur Überwachung der Menge des in einem und/oder mehreren Arbeitsräumen der hydraulisch wirkenden Kolben-Zylinder-Systeme und/oder in deren Verbindungsleitung befindlichen Hydraulikmediums auf. Sofern Advantageously, the diaphragm pump has at least one device for monitoring the quantity of hydraulic medium present in one and / or several working chambers of the hydraulically acting piston-cylinder systems and / or in their connecting line. Provided
Hydraulikmedium entweicht und aus einem Vorratsbehältnis angesaugt wird, wird dies von der Einrichtung erkannt und die Pumpe stillgesetzt und/oder ein Fehlersignal an eine übergeordnete Steuerungsanlage gesendet. Das den ersten Kolben des ersten Kolben-Zylindersystems hin und her bewegende Fluid, insbesondere Druckluft, wird von einem Hauptventil, welches insbesondere durch die Bewegung des ersten Kolbens gesteuert ist, abwechselnd in den ersten und zweiten Arbeitsraum des ersten Kolben-Zylinder-Systems geleitet. In den die Arbeitsräume axial bzw. stirnseitig begrenzenden Wandungen des ersten Kolben-Zylinder-Systems sind jeweils vom ersten Kolben vor oder bei Erreichen des jeweiligen Totpunktes bzw. Umschaltpunktes mechanisch betätigte Umschaltventile, insbesondere 3/2-Wege-Ventile, angeordnet. Die Umschaltventile steuern dabei die das Hauptventil schaltende Druckluft. Vorteilhaft wird dabei ungeregelte Druckluft verwendet, d.h. Druckluft, die von einer externen Druckluftquelle zur Verfügung gestellt wird. Dieser Druck ist in der Regel höher als der Druck, mit welchem die Membranpumpen nach dem Stand der Technik betrieben werden. Hierdurch wird sichergestellt, dass die Hydraulic medium escapes and is sucked from a storage container, this is detected by the device and shut down the pump and / or sent an error signal to a higher-level control system. The first piston of the first piston-cylinder system reciprocating fluid, in particular compressed air, is guided by a main valve, which is controlled in particular by the movement of the first piston, alternately into the first and second working space of the first piston-cylinder system. In the working spaces axially or frontally bounding walls of the first piston-cylinder system are each of the first piston before or upon reaching the respective dead center or switching point mechanically operated changeover valves, in particular 3/2-way valves arranged. The switching valves control the main valve switching compressed air. Advantageously unregulated compressed air is used, ie compressed air, which is provided by an external compressed air source available. This pressure is usually higher than that Pressure with which the diaphragm pumps are operated according to the prior art. This will ensure that the
erfindungsgemäße Membranpumpe sicher umschaltet. Dies ist bei Safe switching of the diaphragm pump according to the invention. This is included
Membranpumpen nach dem Stand der Technik, bei denen das Membrane pumps according to the prior art, in which the
Hauptventil nur einen Eingang für geregelte Luft aufweist, oft nicht gegeben, da der geregelte Druck zum ersten Kolben-Zylinder-System oft sehr niedrig ist. Main valve has only one input for regulated air, often not given, because the regulated pressure to the first piston-cylinder system is often very low.
Der erste Kolben betätigt die Ventilstellglieder der Umschaltventile mechanisch, wobei die Umschaltventile insbesondere als Cartridge-Ventil ausgebildet sind, d.h. von außen in die jeweils stirnseitig begrenzende Wandung des ersten Kolben-Zylinder-Systems einsetzbar, insbesondere einschraubbar, sind. Hierdurch ergibt sich ein besonders günstiger The first piston mechanically actuates the valve actuators of the change-over valves, the change-over valves being designed in particular as a cartridge valve, i. from the outside in the respective frontally limiting wall of the first piston-cylinder system can be used, in particular screwed, are. This results in a particularly favorable
Aufbau, da die Ventile ohne Öffnen der Förderräume ausgetauscht werden können. Auch das Hauptventil wird vorteilhaft außen am Gehäuse der Construction, as the valves can be replaced without opening the pumping rooms. Also, the main valve is advantageous outside of the housing
Membranpumpe angeordnet, so dass auch das Hauptventil leicht gesäubert, repariert oder ausgetauscht werden kann. Diaphragm pump arranged so that even the main valve can be easily cleaned, repaired or replaced.
Vorteilhaft ist das Hauptventil als 4/2-Wegeventil bzw. als 5/2-Wegeventil ausgebildet. D.h. das Ventilsteuerelement des Hauptventils bewegt sich zwischen zwei Endstellungen alternierend hin und her. Es hat somit nur zwei definierte Stellungen in Form der Endstellungen. Auf dem Weg von einer Endstellung in die andere Endstellung, das heißt während der Bewegung, werden in einem mittleren Bereich zwischen den Advantageously, the main valve is designed as a 4/2-way valve or as a 5/2-way valve. That the valve control element of the main valve moves alternately back and forth between two end positions. It thus has only two defined positions in the form of end positions. On the way from one end position to the other end position, that is, during the movement, are in a middle area between the
Endstellungen die beiden Arbeitsräume des ersten Kolben-Zylinder- Systems miteinander über das Ventilsteuerelement des Hauptventils verbunden und somit der übernehmende Arbeitsraum mit der End positions the two working spaces of the first piston-cylinder system connected to each other via the valve control element of the main valve and thus the acquiring working space with the
komprimierten Druckluft aus dem übergebenden Arbeitsraum vorgefüllt. Danach wird der Arbeitsraum, der vorgefüllt wurde, mit geregelter Luft weiter befüllt. Der andere Arbeitsraum wird mit dem Ventilausgang verbunden, so dass sich die restliche Arbeitsluft aus dem Arbeitsraum über Schalldämpfer entspannen kann. Hierdurch ergibt sich ein besserer Wirkungsgrad der erfindungsgemäßen Membranpumpe, da weniger Druckluft für den Betrieb der Pumpe benötigt wird. compressed compressed air prefilled from the transferring working space. Thereafter, the working space, which was pre-filled, filled with regulated air on. The other working space is connected to the valve outlet, so that the remaining working air from the working space can relax via muffler. This results in a better efficiency of the diaphragm pump according to the invention, since less Compressed air is required for the operation of the pump.
Vorteilhaft weist das Hauptventil einen Eingang für ungeregelte Druckluft einer externen Druckluftquelle auf, wobei das Hauptventil selbst eine Druckregeleinrichtung zur Erzeugung von geregelter Druckluft eines bestimmten Druckes aufweisen kann. Über ein verschieblich im Gehäuse des Hauptventils angeordnetes Ventilsteuerelement, welches von der von den Umschaltventilen gesteuerten Druckluft, insbesondere der Advantageously, the main valve has an input for unregulated compressed air of an external compressed air source, wherein the main valve itself may have a pressure control device for generating regulated compressed air of a certain pressure. About a displaceably arranged in the housing of the main valve valve control element, which is controlled by the switching valves controlled by the compressed air, in particular the
ungeregelten Druckluft, verstellt wird, wird die geregelte Druckluft abwechselnd in die Arbeitsräume des ersten Kolben-Zylinder-Systems geleitet. Uncontrolled compressed air, is adjusted, the regulated compressed air is passed alternately into the working chambers of the first piston-cylinder system.
Damit der verbleibende Arbeitsraum in den Totpunkten des ersten So that the remaining working space in the dead centers of the first
Kolbens möglichst klein ist, können die axialen Zylinderwandungen des Zylinders des ersten Kolben-Zylinder-Systems vorteilhaft an die Form der axialen Wandungen des ersten Kolbens angepasst sein. Eine plane Ausbildung der Wandungen ist hierbei zu bevorzugen. Piston is as small as possible, the axial cylinder walls of the cylinder of the first piston-cylinder system can be advantageously adapted to the shape of the axial walls of the first piston. A planar design of the walls is to be preferred here.
Die Umschaltventile können vorteilhaft Drosseln aufweisen, so dass die aus dem jeweiligen Arbeitsraum herausgedrückte Luft durch die Drossel gebremst wird und es hierdurch vorteilhaft zu einer verlangsamten Bewegung des Ventilsteuerelementes des Hauptventils ab des mittleren Bereiches kommt, wodurch die Phase des Druckausgleichs zwischen dem vorgespannten und dem demnächst zu entleerenden Arbeitsraum und dem als nächstes zu befüllenden Arbeitsraum möglichst lang wird. Die Drossel wirkt am Anfang der Bewegung des Pneumatikkolbens noch nicht so stark, so dass das Ventilsteuerelement des Hauptventils mit hoher Geschwindigkeit aus seiner Endstellung in Richtung des mittleren The switching valves may advantageously have throttles, so that the forced out of the respective working space air is braked by the throttle and this advantageously leads to a slowed movement of the valve control element of the main valve from the central region, whereby the phase of pressure equalization between the prestressed and soon To be emptied work space and the next to be filled work space is as long as possible. The throttle is not so strong at the beginning of the movement of the pneumatic piston, so that the valve control element of the main valve at high speed from its end position in the direction of the middle
Bereiches, in dem die Arbeitsräume des Pneumatikzylinders Area in which the working spaces of the pneumatic cylinder
kurzgeschlossen sind, verstellt wird. are shorted, is adjusted.
Jeder Förderraum kann vorteilhaft über jeweils einen Zuführkanal mit einer gemeinsamen Zuführleitung und/oder über jeweils einen Each delivery chamber can advantageously via a respective supply channel with a common supply line and / or via one each
Auslasskanal mit einer gemeinsamen Druckleitung in Verbindung sein, wobei die Zuführleitung und/oder die Druckleitung schwimmend an mindestens einem Verbindungsbereich des Pumpengehäuses gelagert ist. Hierdurch wird vorteilhaft erreicht, dass kein wechselseitig auftretenden Beanspruchungen an den Verbindungsstellen mechanische Outlet channel with a common pressure line in connection, wherein the supply and / or the pressure line floating is mounted at least one connection region of the pump housing. This advantageously ensures that no mutually occurring stresses at the joints mechanical
Ermüdungserscheinungen auftreten. In den Zuführkanälen und in den Auslasskanälen sind jeweils Ventile, insbesondere Rückschlagventile, angeordnet. Fatigue phenomena occur. Valves, in particular non-return valves, are respectively arranged in the feed channels and in the outlet channels.
Es ist selbstverständlich möglich, dass mittels des ersten Kolben- Zylinder-Systems, welches insbesondere pneumatisch mittels Druckluft angetrieben ist, mehrere parallel zueinander angeordnete It is of course possible that by means of the first piston-cylinder system, which is in particular pneumatically driven by compressed air, a plurality of mutually parallel
Hydraulikkolben antreibbar sind. Hierdurch können mittels eines Hydraulic piston can be driven. This can be done by means of a
Pneumatikantriebes mehr als zwei Membranen, insbesondere ein Pneumatic drive more than two membranes, in particular one
Vielfaches von zwei zum Saugen und Drücken angetrieben bzw. verstellt werden. Many of two are driven or adjusted for sucking and pressing.
Nachfolgend wird eine mögliche Ausführungsform der Membranpumpe, welche als Doppelmembranpumpe ausgebildet ist, anhand von Hereinafter, a possible embodiment of the diaphragm pump, which is designed as a double diaphragm pump, based on
Zeichnungen näher erläutert. Drawings explained in more detail.
Es zeigen : Show it :
Fig. 1 : Perspektivische Ansicht der erfindungsgemäßen Fig. 1: Perspective view of the invention
Membranpumpe in Form einer Doppelmembranpumpe; Fig. 2: geschnittene Darstellung der Membranpumpe gemäß Fig. 1;  Diaphragm pump in the form of a double diaphragm pump; FIG. 2 is a sectional view of the diaphragm pump according to FIG. 1; FIG.
Fig. 3: Querschnittsdarstellung durch die Doppelmembranpumpe Fig. 3: cross-sectional view through the double diaphragm pump
gemäß der Figuren 1 und 2;  according to Figures 1 and 2;
Fig. 4: Teilausschnitt aus der Figur 3; Fig. 4: partial detail of Figure 3;
Fig. 5: Pneumatikplan für eine erfindungsgemäße Membranpumpe mit einem 5/2-Wegeventil als Hauptventil; Fig. 5: Pneumatic plan for a diaphragm pump according to the invention with a 5/2-way valve as the main valve;
Fig. 6: Pneumatikplan für eine erfindungsgemäße Membranpumpe mit Fig. 6: Pneumatic plan for a diaphragm pump according to the invention with
4/2-Wegeventil als Hauptventil. Die Figuren 1 und 2 zeigen eine perspektivische Ansicht der 4/2-way valve as main valve. Figures 1 and 2 show a perspective view of
erfindungsgemäßen Membranpumpe in Form einer inventive membrane pump in the form of a
Doppelmembranpumpe. Die Doppelmembranpumpe weist einen Double diaphragm pump. The double diaphragm pump has a
Gehäusedeckel 19 sowie ein den Zylinder 10 des hydraulisch wirkenden Kolben-Zylinder-Systems 9, 10 aufnehmendes Gehäuseteil 11 auf. Das Gehäuseteil 11 ist, wie in Figur 2 dargestellt, mittels koaxialer Schrauben IIa an der axialen Zylinderwandung 3 des ersten Kolben-Zylinder- Systems befestigt. Vom Gehäusedeckel 19 und dem Gehäuseteil 11 ist bei 22 (s. Figur 3 und 4) die Membran M eingespannt. Gehäusedeckel 19 und Gehäuseteil 11 sind mittels der Schrauben 19a miteinander verbunden und halten die Membran M in Position. Der Gehäusedeckel 19 bildet unten und oben jeweils eine Aufnahme für ein Rückschlagventil 24. Die Rückschlagventile 23, 24 werden vor dem Anschrauben der Housing cover 19 and a cylinder 10 of the hydraulically acting piston-cylinder system 9, 10 receiving housing part 11. The housing part 11 is, as shown in Figure 2, fixed by means of coaxial screws IIa to the axial cylinder wall 3 of the first piston-cylinder system. From the housing cover 19 and the housing part 11, the membrane M is clamped at 22 (see Figures 3 and 4). Housing cover 19 and housing part 11 are connected to each other by means of screws 19a and hold the membrane M in position. The housing cover 19 forms below and above each a receptacle for a check valve 24. The check valves 23, 24 are before screwing the
Gehäuseflansche 25, 27 an den Gehäusedeckel 19 in die entsprechenden Ausnehmungen des Gehäusedeckels 19 eingesetzt. Zusätzliche Housing flanges 25, 27 used on the housing cover 19 in the corresponding recesses of the housing cover 19. additional
Dichtungen verhindern, dass Fördermedium um das Gehäuse der Seals prevent the pumped fluid from surrounding the housing
Rückschlagventile 23, 24 herum dringen kann. Die axialen Wandungen 3 des ersten Kolben-Zylinder-Systems sind mittels Distanzhülsen 7 auf Abstand gehalten und mittels der Schrauben 6 miteinander verbunden. Zwischen den Wandungen 3 ist zudem druckdicht die zylindrische Check valves 23, 24 can penetrate around. The axial walls 3 of the first piston-cylinder system are held by spacers 7 at a distance and connected to each other by means of screws 6. Between the walls 3 is also pressure-tight, the cylindrical
Wandungshülse 2, welche den Zylinder bildet, angeordnet, wobei zusätzliche Dichtungen für die Dichtheit sorgen. Die Schrauben 6 weisen einen Schraubenkopf 6a und an ihrem Ende ein Gewinde 6b auf, mit dem sie mit der einen axialen Wandung 3 verschraubt sind. In dem Zylinder 2, 3 des ersten Kolben-Zylinder-Systems ist der erste Kolben 1 angeordnet, der durch zwei Scheiben la, lb gebildet ist und die Arbeitsräume A und B voneinander trennt. Die Scheiben la, lb sind mittels der Schrauben 4 miteinander verschraubt. Die zylindrische Wall sleeve 2, which forms the cylinder, arranged, with additional seals to ensure the tightness. The screws 6 have a screw head 6a and at its end a thread 6b, with which they are screwed to the one axial wall 3. In the cylinder 2, 3 of the first piston-cylinder system, the first piston 1 is arranged, which is formed by two discs la, lb and the working spaces A and B separated from each other. The discs la, lb are screwed together by means of screws 4. The cylindrical
Wandung 2 weist an ihrer Außenseite Rippen zur Wärmeaufnahme aus der Umgebungsluft auf, um ein Vereisen der Membranpumpe zu verhindern. Die axialen Wandungen 3 weisen ebenfalls Ausnehmungen 3b auf, die ebenfalls der besseren Wärmeleitung sowie zur Versteifung und Materialersparnis dienen. Der Kolben 1 weist eine umlaufende Dichtung lc auf, die abdichtend an der Innenwandung des Zylinders 2 anliegt. Wall 2 has on its outer side ribs for absorbing heat from the ambient air to prevent icing of the diaphragm pump. The axial walls 3 also have recesses 3b, which also serve better heat conduction and for stiffening and material savings. The piston 1 has a circumferential Seal lc, which bears sealingly against the inner wall of the cylinder 2.
Beim Zusammenbau des Kolbens 1 werden vorher durch die Bohrungen ld die Kolbenstanden 8a, 8b geschoben, bis die Kragen 8c in den entsprechenden Ausnehmungen le der Kolbenscheiben la, lb einliegen. Durch den Zusammenbau der Kolbenscheiben la, lb sind die When assembling the piston 1, the piston stands 8a, 8b are previously pushed through the bores 1d until the collars 8c engage in the corresponding recesses le of the piston discs 1a, 1b. By assembling the piston discs la, lb are the
Kolbenstangen 8a, 8b formschlüssig an dem Kolben 1 befestigt. Piston rods 8a, 8b positively secured to the piston 1.
Die Kolbenstangen 8a, 8b durchgreifen die Bohrungen 3a der axialen Wandungen 3, wobei Dichtungen 56 dafür sorgen, dass keine Druckluft aus den Arbeitsräumen A, B in die Hydraulikräume H2 gelangt. Mit ihren Enden 8d sind die Kolbenstangen 8a, 8b mit den Hydraulikkolben abdichtend mittels Schrauben 60 verbunden. Die Kolbenstangen 8a, 8b sind als Rohre ausgebildet, in denen das Verbindungselement 5 in Form einer Stange verschieblich einliegt. Das Verbindungselement 5 ist mit seinen Außengewinde aufweisenden Enden 5a in den Membranteller 20 eingeschraubt. Der Membranteller 20 ist in der Membran M, in deren Mitte 21 eingeformt. The piston rods 8a, 8b pass through the bores 3a of the axial walls 3, wherein seals 56 ensure that no compressed air from the working chambers A, B enters the hydraulic chambers H 2 . With their ends 8 d, the piston rods 8 a, 8 b are sealingly connected to the hydraulic piston by means of screws 60. The piston rods 8a, 8b are formed as tubes in which the connecting element 5 rests displaceably in the form of a rod. The connecting element 5 is screwed with its outer thread having ends 5a in the diaphragm plate 20. The diaphragm plate 20 is formed in the membrane M, in the center 21 thereof.
Die Hydraulikkolben 9 weisen jeweils eine umlaufende Dichtung 12 auf, die abdichtend an der Innenwandung der Zylinderwandung 10 anliegen und die beiden Arbeitsräume Hi, H2 voneinander trennen. Die beiden Hydraulikräume H2 der beiden hydraulischen Kolben-Zylinder-Systeme sind über die Verbindungskanäle 16, 17 und 18 miteinander verbunden. In den Hydraulikkolben 9 sind jeweils Differenzdruckventile 13 The hydraulic pistons 9 each have a circumferential seal 12, which abut sealingly on the inner wall of the cylinder wall 10 and the two working spaces Hi, H 2 separate from each other. The two hydraulic chambers H 2 of the two hydraulic piston-cylinder systems are connected to each other via the connecting channels 16, 17 and 18. In the hydraulic piston 9 are each differential pressure valves 13th
angeordnet. Sofern beim Arbeiten der Pumpe der Differenzdruck zwischen den Arbeitsräumen Hi und H2 einen gewissen Wert übersteigen, öffnet das Differenzdruckventil 13 und der Differenzdruck kann auf einen vorgegebenen Wert abgesenkt werden. Der Verbindungskanal 16, 17, 18 kann mittels einer weiteren, nicht dargestellten Verbindungsleitung, mit einem Vorratsbehältnis und/oder einem Sensor verbunden sein. Erfolgt nun ein Zu- oder Abfluss von Hydraulikmedium auf dem Vorratsbehälter bzw. der Verbindungsleitung, kann dies einen Bruch der Membran bedeuten, woraufhin einer übergeordneten Steuerung ein Fehlersignal gesandt werden kann und/oder die Membranpumpe automatisch angehalten wird. Dies kann z.B. durch das zwangsgesteuerte arranged. If, when working the pump, the differential pressure between the working spaces Hi and H 2 exceeds a certain value, opens the differential pressure valve 13 and the differential pressure can be lowered to a predetermined value. The connecting channel 16, 17, 18 can be connected by means of a further connection line, not shown, with a storage container and / or a sensor. If there is now an inflow or outflow of hydraulic medium on the reservoir or the connecting line, this may mean a breakage of the membrane, whereupon a higher-level control system generates an error signal can be sent and / or the diaphragm pump is automatically stopped. This can eg by the force-controlled
Verschließen der die Pumpe mit Druckluft versorgenden Zuleitung erfolgen. Die Zuführkanäle 28 sind mittels der Zuführleitung 36 miteinander verbunden, wobei die Zuführleitung 36 mit ihrem einen Ende 41 den Fördermediumseingang der Pumpe bildet. Das andere Ende der als Rohr ausgebildeten Zuführleitung 36 ist mittels eines eingeschraubten Close the supply line supplying the pump with compressed air. The feed channels 28 are connected to one another by means of the feed line 36, wherein the feed line 36 forms with its one end 41 the delivery medium inlet of the pump. The other end of the feed line 36 designed as a tube is screwed in by means of a screw
Stopfens 34 verschlossen. Die Zuführleitung 36 liegt mit ihren Bereichen 36a schwimmend in den Gehäuseflanschen 27 ein, wobei Dichtungen 39 für die nötige Dichtheit sorgen. Die Gehäuseflansche 27 weisen einen die Bereiche 36a umfassenden Ringraum 40 auf, welche durch eine Plug 34 closed. The supply line 36 is located with its areas 36a floating in the housing flanges 27, wherein seals 39 provide the necessary tightness. The housing flanges 27 have an annular space 40 which encompasses the regions 36a and which extends through an annular space 40
umlaufende Nut gebildet ist. Im Bereich 36a weist die Zuführleitung 36 fensterartige Öffnungen 38 auf, durch die das Fördermedium aus dem Innenraum 37 der Zuführleitung 36 in den Ringraum 40 und von dort in den Zuführkanal 28 gelangt. circumferential groove is formed. In the region 36a, the supply line 36 has window-like openings 38, through which the pumped medium passes from the interior 37 of the supply line 36 into the annular space 40 and from there into the feed channel 28.
Die Auslasskanäle 26 sind mittels der Druckleitung 29 miteinander verbunden, wobei die Druckleitung 29 mit ihrem einen Ende 33 den Fördermediumsausgang der Pumpe bildet. Das andere Ende der als Rohr ausgebildeten Druckleitung 29 ist mittels eines eingeschraubten Stopfens 34 verschlossen. Die Druckleitung 29 liegt mit ihren Bereichen 29a schwimmend in den Gehäuseflanschen 25 ein, wobei Dichtungen 39 für die nötige Dichtheit sorgen. Die Gehäuseflansche 25 weisen einen die Bereiche 29a umfassenden Ringraum 32 auf, welche durch eine The outlet channels 26 are connected to each other by means of the pressure line 29, wherein the pressure line 29 forms with its one end 33 the delivery medium outlet of the pump. The other end of the pipe formed as a pressure line 29 is closed by means of a screwed plug 34. The pressure line 29 is located with its areas 29a floating in the housing flanges 25, wherein seals 39 provide the necessary tightness. The housing flanges 25 have an area surrounding the regions 29 a annular space 32, which by a
umlaufende Nut gebildet ist. In den Bereichen 29a weist die Druckleitung 29 fensterartige Öffnungen 31 auf, durch die das Fördermedium von dem Ringraum 32 in den Innenraum 30 der Druckleitung 29 gelangen kann. circumferential groove is formed. In the regions 29 a, the pressure line 29 has window-like openings 31, through which the conveying medium can pass from the annular space 32 into the interior space 30 of the pressure line 29.
In den axialen Wandungen 3 sind Umschaltventile 14 angeordnet, die mit einer Verlängerung 15 ihrer Ventilsteuerglieder in die Arbeitsräume A, B hineinreichen. Sofern der Kolben 1 seinen Totpunkt erreicht, wird das jeweilige Umschaltventil betätigt, wodurch über nicht dargestellte Kanäle Druckluft zum Hauptventil 50 geleitet wird, und das Hauptventil seinerseits umschaltet. In the axial walls 3 switching valves 14 are arranged, which extend with an extension 15 of its valve control members in the working spaces A, B. If the piston 1 reaches its dead center, the respective changeover valve is actuated, whereby compressed air, not shown, to the main valve 50 is passed, and the main valve in turn switches.
Das Hauptventil 50 ist außen am Pumpengehäuse angeordnet, so dass ein guter Wärmeaustausch mit der Umgebungsluft stattfinden kann, wodurch die Vereisungsgefahr gemindert wird. Sofern der Membranteller 20 mittels des Hydraulikkolbens 9 so verstellt wird, dass sich der Förderraum Fi verkleinert, wird das im Förderraum F, befindliche Fördermedium durch das Rückschlagventil 24 in den The main valve 50 is disposed on the outside of the pump housing, so that a good heat exchange with the ambient air can take place, whereby the risk of icing is reduced. If the diaphragm plate 20 is adjusted by means of the hydraulic piston 9 so that the delivery chamber Fi decreases, the delivery medium located in the delivery chamber F, through the check valve 24 in the
Auslasskanal 26 gefördert. Das Rückschlagventil 23 ist während dessen geschlossen. Wird anschließend in den Förderraum F, durch Zurückfahren der Membran M, vergrößert, so wird über das nunmehr geöffnete Outlet channel 26 promoted. The check valve 23 is closed during this. Is subsequently in the delivery chamber F, by retraction of the membrane M, increased, so is the now open
Rückschlagventil 23 aus der Zuführleitung 36 Fördermedium in den Förderraum F, angesaugt. Während der Ansaugphase ist das Check valve 23 from the supply line 36 fluid into the pumping chamber F, sucked. This is during the intake phase
Rückschlagventil 24 verschlossen. Check valve 24 closed.
Die Figur 5 zeigt einen Pneumatikplan der Membranpumpe gemäß der Figuren 1 bis 4. Die mit Druckluft betriebene Membranpumpe hat einen Drucklufteingang 43, der vorteilhaft am Hauptventil 50 angeordnet ist. Im oder am Hauptventil 50 kann die Druckregeleinrichtung 45 FIG. 5 shows a pneumatic diagram of the diaphragm pump according to FIGS. 1 to 4. The diaphragm pump operated with compressed air has a compressed air inlet 43, which is advantageously arranged on the main valve 50. In or on the main valve 50, the pressure regulating device 45
angeordnet sein, welche mittels der Verbindungsleitung 44 mit dem Eingang 43 verbunden ist. Die Druckregeleinrichtung 45 kann ein be arranged, which is connected by means of the connecting line 44 to the input 43. The pressure regulator 45 may be
Proportionalventil sein, welches einen Einstellmechanismus, z.B. in Form einer Einstellschraube, aufweisen kann, mit der eine Feder zur Proportional valve, which has an adjustment mechanism, e.g. in the form of an adjusting screw, with which a spring for
Druckeinstellung vorgespannt werden kann. Wird durch die externe Druckluftquelle (nicht dargestellt) ein ungeregelter Druck von 7 bar zur Verfügung gestellt, so kann durch die Druckregeleinrichtung 45 über die Verbindungsleitung dem Hauptventil 50 ein geregelte Druckluft von z.B. 5,5 bar zugeführt werden. Pressure setting can be biased. If an unregulated pressure of 7 bar is provided by the external compressed air source (not shown), the regulated pressure of the main valve 50 can be regulated by the pressure regulating device 45 via the connecting line. 5.5 bar are supplied.
Der Eingang 43 ist über Verbindungsleitungen 48, 49 mit den The input 43 is connected via connecting lines 48, 49 with the
Umschaltventilen 14 in Verbindung. Die Umschaltventile sind als 3/2- Wege-Ventile ausgebildet und werden mittels der in die Arbeitsräume A, B hineinreichenden Verlängerungen 15 ihrer Ventilsteuerglieder geschaltet. Eine Feder drückt dabei die Ventilsteuerglieder in die dargestellte Stellung, in der die Steuerleitungen 52, 53 nicht mit dem Ventileingang bzw. der Verbindungsleitung 48, 49 verbunden sind. Changeover valves 14 in conjunction. The switching valves are designed as 3/2-way valves and are connected by means of extending into the working spaces A, B extensions 15 of their valve control members. A spring presses the valve control members in the shown position in which the control lines 52, 53 are not connected to the valve inlet or the connecting line 48, 49.
Sobald der Kolben 1 das jeweilige Ventilsteuerglied 15 verstellt, wird das Umschaltventil 14 geschaltet und die ungeregelte Druckluft der externen Druckquelle schaltet das Hauptventil 50 um. Once the piston 1, the respective valve control member 15 is adjusted, the switching valve 14 is switched and the unregulated compressed air of the external pressure source switches the main valve 50 to.
Das Hauptventil 50 ist als 5/2-Wege-Ventil ausgebildet. In der The main valve 50 is designed as a 5/2-way valve. In the
dargestellten Stellung gelangt die geregelte Druckluft über die shown position, the regulated compressed air passes over the
Verbindungsleitung 57 in den Arbeitsraum A. Der Kolben 1 wird somit zusammen mit den Hydraulikkolben 9 nach rechts verstellt. Durch das in den Hydraulikräumen Hi befindliche Hydraulikmedium wird nunmehr die nicht dargestellte rechte Membran nach rechts verstellt, wodurch sich ihr zugehöriger Förderraum verkleinert. Die rechte Membran fördert somit. Zur gleichen Zeit saugt die ebenfalls in Figur 5 nicht dargestellte linke Membran Fördermedium aus der Zuführleitung in ihren Förderraum. Beim Erreichen des rechten Totpunktes wird das rechte Umschaltventil 14 über die Verlängerung 15 geschaltet, so dass das Hauptventil 50 ebenfalls geschaltet wird. Auf dem Weg nach links wird zunächst die Verbindung des Arbeitsraumes A mit der Verbindungsleitung 47 unterbrochen. Connecting line 57 in the working space A. The piston 1 is thus adjusted together with the hydraulic piston 9 to the right. By means of the hydraulic medium located in the hydraulic medium Hi, the right diaphragm, not shown, is now adjusted to the right, whereby its associated pumping space is reduced. The right membrane thus promotes. At the same time, the left diaphragm, also not shown in FIG. 5, draws conveying medium out of the supply line into its delivery chamber. When reaching the right dead center, the right switching valve 14 is connected via the extension 15, so that the main valve 50 is also switched. On the way to the left, the connection of the working space A with the connecting line 47 is first interrupted.
Danach werden die beiden Arbeitsräume miteinander After that, the two workrooms are interconnected
kurzgeschlossen, so dass die im Arbeitsraum B befindliche vorgespannte Druckluft in den Arbeitsraum A hinein entspannen kann. Hierfür steht eine gewisse Zeit zur Verfügung, bis letztendlich das Hauptventil 50 vollständig durchgeschaltet hat und über die Verbindungsleitung 47 geregelte Druckluft in den Arbeitsraum B geleitet wird, wodurch der Kolben 1 nunmehr nach links bewegt wird. Die übrige noch nicht entspannte Druckluft im Druckraum B entspannt sich anschließend über die Ventilausgänge 51 über die Schalldämpfer 35 in die Umgebung. short-circuited, so that the biased compressed air located in the working space B can relax into the working space A. For this purpose, a certain amount of time is available until finally the main valve 50 has completely switched through and regulated compressed air is conducted into the working space B via the connecting line 47, as a result of which the piston 1 is now moved to the left. The remaining not yet relaxed compressed air in the pressure chamber B then relaxes via the valve outputs 51 via the muffler 35 into the environment.
Die Figur 6 zeigt eine alternative Ausführungsform, bei der das FIG. 6 shows an alternative embodiment in which the
Hauptventil 50 als 4/2-Wegeventil ausgebildet ist. Das Hauptventil 50 unterscheidet sich von dem in Figur 5 dargestellten Hauptventil lediglich dadurch, dass nur ein Ausgang 51 vorgesehen ist. Bezuqszeichenliste: Main valve 50 is designed as a 4/2-way valve. The main valve 50 differs from the main valve shown in Figure 5 only in that only one output 51 is provided. LIST OF REFERENCES:
A, B Arbeitsraum des ersten Kolben-Zylinder-Systems  A, B Working space of the first piston-cylinder system
Mi, M2 Membran Mi, M 2 membrane
1 Erster Kolben des ersten Kolben-Zylinder-Systems  1 First piston of the first piston-cylinder system
la, lb Kolbenscheiben la, lb piston discs
lc Dichtung lc seal
ld Bohrung ld bore
le Ausnehmung für Kragen 8c le recess for collar 8c
2 Zylinder des ersten Kolben-Zylinder-Systems  2 cylinders of the first piston-cylinder system
2a Äußere Kühlrippen des Zylinders 2 2a Outer cooling fins of the cylinder 2
3 axiale Zylinderwandung des ersten Kolben-Zylinder-Systems 3 axial cylinder wall of the first piston-cylinder system
4 Schrauben 4 screws
5 Verbindungselement  5 connecting element
5a Gewinde des Verbindungselementes 5  5a thread of the connecting element. 5
6 Verbindungsschraube 6 connecting screw
7 Abstandshülse  7 spacer sleeve
8a, 8b Kolbenstange  8a, 8b piston rod
8c Kragen  8c collar
9 Hydraulikkolben  9 hydraulic pistons
10 Zylinder des hydraulisch wirkenden Kolben-Zylinder-Systems10 cylinders of the hydraulically acting piston-cylinder system
11 Gehäuseteil 11 housing part
12 Dichtung  12 seal
13 Differenzdruckventil (PHI>PH2) 13 differential pressure valve (PHI> PH 2 )
14 Umschaltventil  14 changeover valve
15 Ventilsteuerglied 15 valve control member
16, 17, 18 Kanal/Verbindungsleitung  16, 17, 18 channel / connection line
19 Gehäusedeckel  19 housing cover
20 Membranteller  20 membrane plates
21 Membranbereich, in dem der Membranteller 20 angeordnet, ist 22 Einspannbereich der Membran M,  21 membrane region, in which the diaphragm plate 20 is arranged, 22 clamping region of the membrane M,
23 Rückschlagventil im Zuführkanal (nur in linker Kammer dargestellt)  23 Check valve in the feed channel (only shown in left chamber)
24 Rückschlagventil im Auslasskanal (nur in linker Kammer dargestellt)  24 check valve in the outlet channel (only shown in left chamber)
25 Gehäuseflansch mit Auslasskanal 26 (Auslassgehäuse) 25 Housing flange with outlet channel 26 (outlet housing)
26 Auslasskanal  26 exhaust duct
27 Gehäuseflansch mit Zuführkanal 28 (Einlassgehäuse)  27 Housing flange with feed channel 28 (inlet housing)
28 Zuführkanal  28 feed channel
29 Druckleitung  29 pressure line
30 Innenraum der Druckleitung 29 30 Interior of the pressure line 29
31 Durchlassöffnung in Wandung der Druckleitung 29  31 Passage opening in the wall of the pressure line 29
32 Ringraum, der die Druckleitung 29 umfasst  32 annulus, which includes the pressure line 29
33 Pumpenausgang für Fördermedium  33 Pump outlet for pumped fluid
34 Stopfen mit Einschraubgewinde Fortsetzung der Bezuqszeichenliste 34 plugs with screw thread Continuation of the reference list
35 Schalldämpfer für Ausströmen der sich entspannenden Druckluft 35 Silencer for emanating the relaxing compressed air
36 Zuführleitung 36 supply line
37 Innenraum der Zuführleitung 36  37 Interior of the supply line 36
38 Durchlassöffnung in Wandung der Zuführleitung 36 38 passage opening in the wall of the supply line 36
39 Dichtringe  39 sealing rings
40 Ringraum, der die Zuführleitung 36 umfasst  40 annulus, which includes the supply line 36
41 Pumpeneingang für Fördermedium  41 pump inlet for pumped fluid
42 Fuß  42 feet
43 Eingang für ungeregelte Druckluft einer externen Druckluftquelle43 Input for uncontrolled compressed air from an external compressed air source
44 Verbindungsleitung 44 connection line
45 Druckregeleinrichtung in Form eines Proportionalventils  45 Pressure control device in the form of a proportional valve
46 Einstellmechanismus für geregelten Ausgangsdruck der  46 Adjustment mechanism for regulated outlet pressure of
Druckregeleinrichtung 46  Pressure control device 46
47 Verbindungsleitung, führt geregelte Druckluft zum Hauptventil 5047 connecting line, supplies regulated compressed air to the main valve 50
48, 49 Verbindungsleitung für ungeregelte Druckluft 48, 49 Connecting line for uncontrolled compressed air
50 Hauptventil  50 main valve
51 Ausgänge des Hauptventils, die mit den Schalldämpfern 35 in  51 main valve outlets, which are equipped with silencers 35 in
Verbindung sind  Connection are
52, 53 Steuerleitung vom Umschaltventil 14 zum Hauptventil 50 52, 53 control line from the switching valve 14 to the main valve 50th
54, 55 Ausgang nach Außen  54, 55 Exit to the outside
56 Dichtung  56 seal
57 Verbindungsleitung zum Arbeitsraum A  57 Connecting line to working space A
58 Verbindungsleitung zum Arbeitsraum B  58 Connecting line to working space B
66 Drossel im Umschaltventil 14 66 throttle in the switching valve 14th

Claims

P a t e n t a n s p r ü c h e P a n t a n s p r e c h e
Membranpumpe, bei der ein Fluid mindestens einen ersten Kolben (1) eines ersten Kolben-Zylinder-Systems (1, 2, 3) hin- und her bewegt, wobei der erste Kolben (1) mit mindestens einem weiteren Hydraulikkolben (9) mechanisch verbunden ist, und der Diaphragm pump, in which a fluid at least a first piston (1) of a first piston-cylinder system (1, 2, 3) reciprocates, wherein the first piston (1) mechanically connected to at least one further hydraulic piston (9) is, and the
Hydraulikkolben (9) mittels eines Hydraulikmediums mindestens eine Membran (Mi, M2) antreibt, d a d u r c h Hydraulic piston (9) by means of a hydraulic medium at least one diaphragm (Mi, M 2 ) drives, characterized
g e k e n n z e i c h n e t , dass die Membranpumpe eine Doppelmembranpumpe mit mindestens zwei Membranen (Mi, M2) ist, wobei ein Hydraulikmedium die Membranen (Mi, M2) bewegt bzw. antreibt, wobei mindestens ein Hydraulikkolben (9) das Hydraulikmedium bewegt, und dass jeweils zwei Membranen (Mi, M2) mittels eines Verbindungselementes (5), insbesondere einer Stange oder eines Rohres, mechanisch miteinander verbunden sind characterized in that the diaphragm pump is a double diaphragm pump with at least two diaphragms (Mi, M 2 ), wherein a hydraulic medium moves or drives the diaphragms (Mi, M 2 ), wherein at least one hydraulic piston (9) moves the hydraulic medium, and that two in each case Membranes (Mi, M 2 ) by means of a connecting element (5), in particular a rod or a tube, are mechanically connected to each other
Membranpumpe, bei der ein Fluid mindestens einen ersten Kolben (1) eines ersten Kolben-Zylinder-Systems (1, 2, 3) hin- und her bewegt, wobei der erste Kolben (1) mit mindestens einem weiteren Hydraulikkolben (9) mechanisch verbunden ist, und der Diaphragm pump, in which a fluid at least a first piston (1) of a first piston-cylinder system (1, 2, 3) reciprocates, wherein the first piston (1) mechanically connected to at least one further hydraulic piston (9) is, and the
Hydraulikkolben (9) mittels eines Hydraulikmediums mindestens eine Membran (Mi, M2) antreibt. Hydraulic piston (9) by means of a hydraulic medium at least one membrane (Mi, M 2 ) drives.
Membranpumpe nach Anspruch 1, d a d u r c h Diaphragm pump according to claim 1, d a d u r c h
g e k e n n z e i c h n e t , dass die Membranpumpe eine Doppelmembranpumpe mit mindestens zwei Membranen (Mi, M2) ist, wobei ein Hydraulikmedium die Membranen (Mi, M2) bewegt bzw. antreibt, wobei mindestens ein Hydraulikkolben (9) das Hydraulikmedium bewegt. Membranpumpe nach Anspruch 3, d a d u r c h in that the diaphragm pump is a double diaphragm pump with at least two diaphragms (Mi, M 2 ), wherein a hydraulic medium moves or drives the diaphragms (Mi, M 2 ), wherein at least one hydraulic piston (9) moves the hydraulic medium. Diaphragm pump according to claim 3, characterized
g e k e n n z e i c h n e t , dass jeweils zwei Membranen (Mi, M2) mittels eines Verbindungselementes (5), insbesondere einer Stange oder eines Rohres, mechanisch miteinander verbunden sind. in that in each case two membranes (Mi, M 2 ) are mechanically connected to one another by means of a connecting element (5), in particular a rod or a tube.
Membranpumpe nach Anspruch 1 oder 4, d a d u r c h Diaphragm pump according to claim 1 or 4, d a d u r c h
g e k e n n z e i c h n e t , dass das Verbindungselement (5) mit jedem seiner Enden (5a) jeweils mit einer Membran (Mi, M2) verbunden, insbesondere in diese eingeschraubt oder eingepresst, ist. characterized in that the connecting element (5) with each of its ends (5a) in each case connected to a membrane (Mi, M 2 ), in particular screwed or pressed into this, is.
Membranpumpe nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t , dass eine Membran (Mi, M2) in einem Membranraum eines Gehäuses (11, 19) angeordnet ist, und diesen in einen Förderraum (Fi, F2) und einen Hydraulikraum (Hi) unterteilt. Diaphragm pump according to one of the preceding claims, characterized in that a membrane (Mi, M 2 ) in a membrane space of a housing (11, 19) is arranged, and this in a delivery space (Fi, F 2 ) and a hydraulic space (Hi) divided.
Membranpumpe nach Anspruch 6, d a d u r c h Diaphragm pump according to claim 6, d a d u r c h
g e k e n n z e i c h n e t , dass der Hydraulikraum (Hi) mit dem einen ersten Arbeitsraum des Kolben-Zylinder-Systems eines Hydraulikkolbens (9), insbesondere mittels eines Kanals oder einer Leitung, in Verbindung ist, einen Bestandteil des Arbeitsraums bildet oder der Arbeitsraum selbst ist. e, that the hydraulic space (Hi) with the first working space of the piston-cylinder system of a hydraulic piston (9), in particular by means of a channel or a pipe, in conjunction, forms a part of the working space or is the working space itself.
Membranpumpe nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t , dass Druckluft den ersten Kolben (1) des ersten Kolben-Zylinder-Systems (1, 2, 3) hin und her bewegt, wobei ein Hauptventil (50), welches Diaphragm pump according to one of the preceding claims, characterized in that compressed air reciprocates the first piston (1) of the first piston-cylinder system (1, 2, 3), wherein a main valve (50), which
insbesondere durch die Bewegung des ersten Kolbens (1) gesteuert ist, die Druckluft abwechselnd in den ersten und zweiten is controlled in particular by the movement of the first piston (1), the compressed air alternately in the first and second
Arbeitsraum (A, B) des ersten Kolben-Zylinder-Systems (1, 2, 3) leitet. Working space (A, B) of the first piston-cylinder system (1, 2, 3) passes.
Membranpumpe nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t , dass das erste Kolben-Zylinder-System (1, 2, 3) zwischen zwei hydraulisch wirkenden Kolben-Zylinder-Systemen (9, 10) angeordnet ist, wobei der erste Kolben (1) mit den Hydraulikkolben (9) über mindestens eine Kolbenstange (8a, 8b), die insbesondere den ersten Kolben (1) durchgreift bzw. durchgreifen und/oder an diesem befestigt ist/sind, in Verbindung ist. Diaphragm pump according to one of the preceding claims, characterized in that the first piston-cylinder system (1, 2, 3) between two hydraulically acting piston-cylinder systems (9, 10) is arranged, wherein the first piston (1) with the hydraulic piston (9) via at least one piston rod (8a, 8b), which in particular passes through the first piston (1) and / or is attached to this / are in communication.
10. Membranpumpe nach Anspruch 9, d a d u r c h 10. Diaphragm pump according to claim 9, d a d u r c h
g e k e n n z e i c h n e t , dass das Verbindungselement (5) frei verschieblich zum ersten Kolben (1) und zu den Hydraulikkolben (9) gelagert ist, insbesondere in der Kolbenstange (8a, 8b) verschieblich gelagert ist und die beiden Hydraulikkolben (9) durchgreift.  e, that the connecting element (5) is mounted freely displaceable to the first piston (1) and to the hydraulic piston (9), in particular in the piston rod (8a, 8b) is slidably mounted and the two hydraulic piston (9) passes through.
11. Membranpumpe nach Anspruch 10, d a d u r c h 11. Diaphragm pump according to claim 10, d a d u r c h
g e k e n n z e i c h n e t , dass Dichtungselemente zwischen dem Verbindungselement (5) und den Hydraulikkolben (9) und/oder der Kolbenstange (8a, 8b) angeordnet sind, derart, dass kein e, that sealing elements between the connecting element (5) and the hydraulic piston (9) and / or the piston rod (8a, 8b) are arranged such that no
Hydraulikmedium entlang des Verbindungselements (5) von einem Hydraulikraum (Hi, H2) in den anderen Hydraulikraum gelangen kann. Hydraulic medium along the connecting element (5) from a hydraulic chamber (Hi, H 2 ) can get into the other hydraulic space.
12. Membranpumpe nach einem der vorhergehenden Ansprüche, 12. Diaphragm pump according to one of the preceding claims,
d a d u r c h g e k e n n z e i c h n e t , dass die hydraulisch wirkenden Kolben-Zylinder-Systeme (9, 10) jeweils einen ersten und einen zweiten Arbeitsraum (Hi, H2) aufweisen, und jeweils der erste Arbeitsraum (Hi) Bestandteil des Hydraulikraums ist, diesen bildet oder mit diesem über einen Kanal in Verbindung ist, und die zweiten Arbeitsräume (H2) über eine Verbindungsleitungcharacterized in that the hydraulically acting piston-cylinder systems (9, 10) each have a first and a second working space (Hi, H 2 ), and in each case the first working space (Hi) is part of the hydraulic space, forms this or with this over a channel is in communication, and the second working spaces (H 2 ) via a connecting line
(16, 17, 18) miteinander in Verbindung sind. (16, 17, 18) are in communication with each other.
13. Membranpumpe nach Anspruch 12, d a d u r c h 13. Diaphragm pump according to claim 12, d a d u r c h
g e k e n n z e i c h n e t , dass die zweiten Arbeitsräume (H2) sowie die Verbindungsleitung (16, 17, 18) mit einem characterized in that the second working spaces (H 2 ) and the connecting line (16, 17, 18) with a
Hydraulikmedium gefüllt sind.  Hydraulic medium are filled.
14. Membranpumpe nach Anspruch 12 oder 13, d a d u r c h g e k e n n z e i c h n e t , dass die Membranpumpe 14. Diaphragm pump according to claim 12 or 13, characterized characterized in that the diaphragm pump
mindestens eine Einrichtung zur Überwachung der Menge des in einem und/oder mehreren Arbeitsräumen (Hi, H2) der hydraulisch wirkenden Kolben-Zylinder-Systeme (9, 10) und/oder in der at least one device for monitoring the amount of in one and / or more work spaces (Hi, H 2 ) of the hydraulically acting piston-cylinder systems (9, 10) and / or in the
Verbindungsleitung (16, 17, 18) befindlichen Hydraulikmediums aufweist.  Connecting line (16, 17, 18) located hydraulic medium.
15. Membranpumpe nach Anspruch 14, d a d u r c h 15. Diaphragm pump according to claim 14, d a d u r c h
g e k e n n z e i c h n e t , dass die zweiten Arbeitsräume (H2) und diese miteinander verbindende Verbindungsleitung (16, 17, 18) über eine weitere Verbindungsleitung mit einem ein in that the second working spaces (H 2 ) and connecting lines (16, 17, 18) connecting them to one another via a further connecting line
Hydraulikmedium enthaltenden Vorratsbehältnis verbunden sind, wobei die Einrichtung einen Ab- und/oder Zufluss von  Hydraulic medium containing storage container are connected, wherein the device is a discharge and / or inflow of
Hydraulikmedium durch die weitere verbindende Verbindungsleitung ermittelt. 16. Membranpumpe nach einem der vorhergehenden Ansprüche,  Hydraulic fluid determined by the further connecting connecting line. 16. Diaphragm pump according to one of the preceding claims,
d a d u r c h g e k e n n z e i c h n e t , dass zumindest das in den Hydraulikräumen (Hi, H2) befindliche Hydraulikmedium inert zum geförderten Medium ist. characterized in that at least in the hydraulic spaces (Hi, H 2 ) located hydraulic medium is inert to the pumped medium.
17. Membranpumpe nach einem der vorhergehenden Ansprüche, 17. Diaphragm pump according to one of the preceding claims,
d a d u r c h g e k e n n z e i c h n e t , dass jeder d a d u r c h e n c i n e, that everyone
Förderraum (Fi, F2) über jeweils einen Zuführkanal (28) mit einer gemeinsamen Zuführleitung (36) und/oder über jeweils einen Auslasskanal (26) mit einer gemeinsamen Druckleitung (29) in Verbindung ist, wobei die Zuführleitung (36) und/oder die Delivery chamber (Fi, F 2 ) via a respective feed channel (28) with a common supply line (36) and / or via an outlet channel (26) with a common pressure line (29) is in communication, wherein the feed line (36) and / or the
Druckleitung (29) schwimmend an mindestens einem  Pressure line (29) floating on at least one
Verbindungsbereich (25) des Pumpengehäuses gelagert ist.  Connecting region (25) of the pump housing is mounted.
18. Membranpumpe nach Anspruch 17, d a d u r c h 18. Diaphragm pump according to claim 17, d a d u r c h
g e k e n n z e i c h n e t , dass im Zuführkanal (28) und im Auslasskanal (25) jeweils ein Ventil (23, 24), insbesondere  In each case, a valve (23, 24), in particular in the feed channel (28) and in the outlet channel (25), is provided
Rückschlagventil, angeordnet ist.  Check valve, is arranged.
19. Membranpumpe nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t , dass die 19. Diaphragm pump according to one of the preceding claims, characterized in that the
Kolbenfläche des ersten Kolbens (1), insbesondere des Piston surface of the first piston (1), in particular the
Pneumatikkolbens, größer oder gleich, insbesondere in einem bestimmten Verhältnis, insbesondere im Verhältnis 1:1 bis 1:40 zur Kolbenfläche des bzw. der Hydraulikkolben(s) (9) ist. Pneumatic piston, greater than or equal to, in particular in a certain ratio, in particular in the ratio 1: 1 to 1:40 to the piston surface of the hydraulic piston (s) (9).
Membranpumpe nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t , dass ein Diaphragm pump according to one of the preceding claims, characterized in that a
Austausch von Hydraulikmedium vom einen in den anderen Exchange of hydraulic medium from one to the other
Arbeitsraum (Hi, H2) eines hydraulisch wirkenden Kolben-Zylinder- Systems (9, 10) über ein Ventil (13), insbesondere Überdruck oder Unterdruckventil, bei Über- oder Unterschreiten einer bestimmten Druckdifferenz zwischen den Arbeitsräume (Mi, M2) erfolgt. Working space (Hi, H 2 ) of a hydraulically acting piston-cylinder system (9, 10) via a valve (13), in particular overpressure or vacuum valve, when exceeding or falling below a certain pressure difference between the working spaces (Mi, M 2 ) ,
Membranpumpe nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t , dass in dem Hydraulikkolben (9) ein Überdruck oder Unterdruckventil (13) angeordnet ist, das einen axial durch den Hydraulikkolben (9) verlaufenden Verbindungskanal im Normalfall absperrt. Diaphragm pump according to one of the preceding claims, characterized in that in the hydraulic piston (9) an overpressure or vacuum valve (13) is arranged which normally shuts off a connection channel extending axially through the hydraulic piston (9).
Membranpumpe nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t , dass die axialen Zylinderwandungen (3a) der Arbeitsräume (A, B) des ersten Kolben- Zylinder-Systems (1, 2, 3) an die Form der axialen Wandungen (lc) des ersten Kolbens (1) angepasst sind, insbesondere plan Diaphragm pump according to one of the preceding claims, characterized in that the axial cylinder walls (3a) of the working spaces (A, B) of the first piston-cylinder system (1, 2, 3) conform to the shape of the axial walls (lc) of the first piston (1c). 1) are adjusted, in particular plan
ausgebildet sind, derart, dass der verbleibende Arbeitsraum in den Totpunkten des Kolbens (1) minimal ist. are formed, such that the remaining working space in the dead centers of the piston (1) is minimal.
Membranpumpe nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t , dass in den die Arbeitsräume (A, B) axial bzw. stirnseitig begrenzenden Wandungen (3) des ersten Kolben-Zylinder-Systems (1, 2, 3) jeweils ein vom ersten Kolben (1) vor oder bei Erreichen des jeweiligen Totpunktes bzw. Umschaltpunktes mechanisch betätigtes Umschaltventil (14), insbesondere ein 3/2-Wege-Ventil, angeordnet ist, wobei die Diaphragm pump according to one of the preceding claims, characterized in that in the working spaces (A, B) axially or frontally bounding walls (3) of the first piston-cylinder system (1, 2, 3) each one of the first piston (1) before or upon reaching the respective dead center or switching point mechanically actuated changeover valve (14), In particular, a 3/2-way valve is arranged, wherein the
Umschaltventile (14) die das Hauptventil (50) schaltende Druckluft, insbesondere ungeregelte Druckluft, steuern. Change-over valves (14) control the main valve (50) switching compressed air, in particular uncontrolled compressed air.
Membranpumpe nach Anspruch 23, d a d u r c h Diaphragm pump according to claim 23, d a d u r c h
g e k e n n z e i c h n e t , dass der Kolben (1) die The piston (1) can not be replaced by the piston (1)
Ventilstellglieder der Umschaltventile (14) mechanisch betätigt, wobei die Umschaltventile (14) insbesondere als Cartridge-Ventil ausgebildet sind, d.h. von außen in die jeweils stirnseitig Valve actuators of the switching valves (14) mechanically actuated, wherein the switching valves (14) are in particular designed as a cartridge valve, i. from the outside into the frontal side
begrenzende Wandung (3) des ersten Kolben-Zylinder-Systems (1, 2, 3) einsetzbar, insbesondere einschraubbar, sind. limiting wall (3) of the first piston-cylinder system (1, 2, 3) used, in particular screwed, are.
Membranpumpe nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t , dass das Hauptventil (50) ein 5/2-Wegeventil oder 4/2-Wegeventil ist, das insbesondere in der Umschaltphase die beiden Arbeitsräume (A, B) des ersten Kolben-Zylinder-Systems (1, 2, 3) miteinander verbindet und somit der übernehmende Arbeitsraum (A, B) mit der Diaphragm pump according to one of the preceding claims, characterized in that the main valve (50) is a 5/2-way valve or 4/2-way valve, in particular in the switching phase, the two working spaces (A, B) of the first piston-cylinder system ( 1, 2, 3) with each other and thus the acquiring working space (A, B) with the
komprimierten Druckluft aus dem übergebenden Arbeitsraum (B, A) vorfüllt. compressed compressed air from the transferring working space (B, A) prefilled.
Membranpumpe nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t , dass das Hauptventil (50) einen Eingang (43) für ungeregelte Druckluft einer externen Druckluftquelle aufweist, wobei das Hauptventil (50) selbst eine Druckregeleinrichtung (45) zur Erzeugung von geregelter Druckluft eines bestimmten Druckes aufweist. Diaphragm pump according to one of the preceding claims, characterized in that the main valve (50) has an input (43) for uncontrolled compressed air from an external compressed air source, wherein the main valve (50) itself has a pressure control device (45) for generating regulated compressed air of a certain pressure.
Membranpumpe nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t , dass das Diaphragm pump according to one of the preceding claims, characterized in that the
Hauptventil (50) ein Ventilsteuerglied aufweist, welches von der von den Umschaltventilen (14) gesteuerten Druckluft, insbesondere ungeregelten Druckluft, verstellt wird. Main valve (50) has a valve control member, which is controlled by the switching valves (14) controlled compressed air, in particular uncontrolled compressed air.
Membranpumpe nach Anspruch 27, d a d u r c h g e k e n n z e i c h n e t , dass das Ventilsteuerglied die von der Druckregeleinrichtung (45) geregelte Druckluft steuert und zur Verstellung des ersten Kolbens (1) in die Arbeitsräume (A, B) des ersten Kolben-Zylinder-Systems (1, 2, 3) leitet. 29. Membranpumpe nach einem der vorhergehenden Ansprüche, Diaphragm pump according to claim 27, characterized in that the valve control member controls the compressed air controlled by the pressure control device (45) and directs it to adjust the first piston (1) into the working chambers (A, B) of the first piston-cylinder system (1, 2, 3). 29. Diaphragm pump according to one of the preceding claims,
d a d u r c h g e k e n n z e i c h n e t , dass die Umschaltventile (14) Drosseln (66) aufweisen.  That is, the changeover valves (14) have throttles (66).
EP11713179.7A 2010-03-26 2011-03-18 Double diaphragm pump Active EP2553269B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010013108A DE102010013108A1 (en) 2010-03-26 2010-03-26 Double diaphragm pump
PCT/EP2011/001360 WO2011116911A2 (en) 2010-03-26 2011-03-18 Double diaphragm pump

Publications (2)

Publication Number Publication Date
EP2553269A2 true EP2553269A2 (en) 2013-02-06
EP2553269B1 EP2553269B1 (en) 2016-09-07

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US (1) US20130101445A1 (en)
EP (1) EP2553269B1 (en)
CN (1) CN102947593B (en)
DE (1) DE102010013108A1 (en)
WO (1) WO2011116911A2 (en)

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Also Published As

Publication number Publication date
US20130101445A1 (en) 2013-04-25
EP2553269B1 (en) 2016-09-07
CN102947593B (en) 2016-08-03
CN102947593A (en) 2013-02-27
WO2011116911A3 (en) 2012-04-12
WO2011116911A2 (en) 2011-09-29
DE102010013108A1 (en) 2011-09-29

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