EP2542363A2 - Method and device for drawing and trimming blanks - Google Patents
Method and device for drawing and trimming blanksInfo
- Publication number
- EP2542363A2 EP2542363A2 EP11707623A EP11707623A EP2542363A2 EP 2542363 A2 EP2542363 A2 EP 2542363A2 EP 11707623 A EP11707623 A EP 11707623A EP 11707623 A EP11707623 A EP 11707623A EP 2542363 A2 EP2542363 A2 EP 2542363A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- cutting
- contour
- die
- cutting edge
- punch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
- B21D24/16—Additional equipment in association with the tools, e.g. for shearing, for trimming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/21—Deep-drawing without fixing the border of the blank
Definitions
- the invention relates to a device for pulling
- the invention relates to a method for drawing a circuit board using the device according to the invention and a use of the invention
- Cutting edge with respect to the sheet plane obliquely, so that when lowering the cutting edge on the board of the cutting engagement with increasing movement of the cutting edge along the cutting line moves until the complete Separation is achieved.
- the cutting edge of the drawing punch is simultaneously used to co-determine the contour of the drawn component and / or to compress the component, for example. An inclination of this cutting edge is therefore not possible in the rule. A reduction in the
- Infeed contour is the area of the die in which the actual mold cavity of the die merges into the frame.
- Einlaufkontur the largest possible radius is provided to facilitate the drawing process, so that the
- Material flow of the board must not be made over a narrow radius.
- the object of the invention is to provide a device and a method with which the cutting forces during integrated drawing and trimming can be reduced without influencing the contour of the component.
- the object of the invention lies the
- Infeed contour of the die is formed such that the cutting edge and the inlet contour in the Ziehstkovposition are only partially in cutting engagement at the beginning of the cutting along the cutting line.
- the inlet contour of the die which serves to the
- To facilitate drawing process is usually formed as a larger radius, which is usually along the
- inlet contour designed such that the cutting edge of the drawing punch at the beginning of the cutting process generates only a partial cutting engagement of the cutting edge, so that not the entire cutting line is simultaneously in cutting engagement on the cutting edge.
- Infeed contour this can for example by the use of different radii along the cutting line
- the inlet contour at different heights relative to the bottom of the die already has the final shape of the die and thus allows the cutting engagement only in areas or points. Due to the resulting, along the cutting line migratory cutting engagement, the cutting forces and wear of the device, in particular the cutting edge are significantly reduced.
- the device is designed for pulling steel blanks. For this purpose, for example, specific steel grades must be provided on the cutting edge and / or the
- the finished contour of the component is also compressed by the cutting edge of the drawing punch. Since according to the invention the formation of the cutting edge can be formed almost independently of the cutting engagement to be realized, it can be adapted without problems to the respective component geometry and for shaping the drawn component, in particular the
- End face of the frames of a drawn component can be used. This is achieved in that the inlet contour of the die ensures the function of the wandering cutting engagement of the cutting edge.
- Cutting edge can then be provided by the fact that the cutting edge is perpendicular to the pulling movement of the drawing punch in a plane.
- Component thus also results in a planar component in the region of the shaping of the cutting edge and the end faces of the frames of the component.
- a uniform cutting process is ensured by a further embodiment of the device according to the invention in that the inlet contour along the cutting line is formed varying.
- "Varying" in the sense of the present Invention means that the cutting operation when changing the position of the drawing punch after the beginning of
- the inlet contour is in
- Cutting edge are in cutting engagement and disconnected simultaneously.
- the cutting engagement can take place simultaneously at different points of the cutting line and a continuous trimming at several points of the cutting line take place simultaneously.
- Cutting process begins, i. at which the inlet contour based on the drawing punch position first in the
- the trimming of the board continues continuously in the direction of the lowest point of the inlet contour.
- the cutting edge of the drawing punch simultaneously engages the drawn board at several points and begins the cutting process.
- the cutting angle is between
- the above-described object is procedurally achieved in that the cutting edge of the drawing punch and the inlet contour of the die in the drawing punch position at the beginning of
- Cutting engagement point or the cutting engagement points along the cutting line is cut continuously.
- the method according to the invention not only achieves a clean trimming of the board during the drawing process, but also effectively reduces the cutting forces, so that the wear on the cutting edge is reduced and the cutting process is clearly harmonized. Overall, there is an improved method available for pulling and simultaneously
- the inventive method can be further improved by the fact that the cutting edge of the drawing punch forms the contour of the component in the region of the cutting edge when reaching its end position and / or performs a compression of the component.
- the design of the cutting edge can be designed so that the contour of the component in the region of the cutting edge, for example in a cup-like component, the front edge of the frame of the component is formed, regardless of the realization of a continuation of the trimming during the drawing process.
- the end faces of the frames of the drawn component are flat and formed in a plane to a connection possibility of the
- inventive method for the production of components for motor vehicles can not only in one step components with high quality, but due to the
- Fig. 1 is a sectional view of a first
- FIG. 3 in a perspective view of a second embodiment
- Fig. 4a), b) is a schematic representation of the course of the inlet contour of two others Embodiments along the cutting line of a die.
- the device comprises a drawing punch 2, which pulls the board 1 using the die 3 to an example cup-like component and simultaneously cuts.
- the cutting edge 4 of the drawing punch 2 causes during the drawing process on the one hand, that the board 1 starts from a certain drawing position of the drawing punch 2 in the die 3 of the cutting process.
- the inlet contour 5 is designed so that it with respect to the symmetry axis 6 of the drawing punch 2 and thus also with respect to the
- the contour of the die 3 has an eccentricity.
- the cutting line 7, which marks the cutting engagement between cutting edge and inlet contour of the die, has a height profile.
- the cutting edge 4 of the drawing punch 2 continuously cuts the drawn blank 1 starting from the cutting line point 7a until the cut at point 7b has completed the complete separation of the drawn part of the blank la from the cut lb. This ensures that the cutting process during the drawing is introduced only partially and at least at one point 7a. Trimming the board while it is being pulled does not require high forces anymore, because not the complete cutting line in the cutting engagement of the cutting edge 4 and the die 3 is.
- the trimming but before reaching the
- the die of the embodiment of FIG. 1 shows in a perspective view of FIG. 2.
- the die 3 has an inlet contour 5, which merges with respect to the pulling direction at different heights in the final contour 8 of the die 3.
- these points are labeled 5a and 5b.
- point 5a the final contour 5 of the die 3, for example, already at a lower draw depth of the drawing punch 2 in the final contour 8 of the die 3, so that the cutting engagement between the cutting edge 4 and board 1 is already at a lower draw depth.
- the cut then continues from point 5a until it rotates in both
- Cutting action between cutting edge and board last done.
- the cutting edge can be formed in a straight line due to the formation of the inlet contour 5 of the die 3 and yet a continuous cutting process is possible, which requires only low cutting forces.
- Fig. 3 is now another embodiment of
- the inlet contour 5 is formed along the cutting line 7 with a tooth-like height profile, so that the cutting line at the cutting point 7a marks the beginning of the cutting engagement between the cutting edge and the circuit board. The trimming of the
- Cutting line 7b, 7c continues when the drawing punch is moved deeper into the die 3.
- the board will thus be partially and simultaneously at several points in cutting engagement with the cutting edge of the drawing die and continuously in moving the drawing punch into the die into it
- FIGS. 4a) and 4b) show profiles of the
- Infeed contour which represent the height profile of the transition of the inlet contour into the final contour of the die.
- the cutting lines 7 'and 1 "of FIGS. 4 a) and 4 b) show the course of the height of the inlet contour 5 of the die 3.
- Cutting line T shows that regions 7'a initiate the cutting operation in regions when the drawing punch is immersed.
- the cutting line 1 '' in turn shows a tooth-like course, wherein the cutting engagement takes place at the highest points 7''a and then continues to the lowest point 7''b.
- Fig. 4a) and b) are inventive
- Embodiments of the inlet contour of the die 3 a Device according to the invention may also be wave-like, for example sinusoidal or have other height gradients.
- the invention is not limited to the cup-shaped, flangeless component shown, but is also applicable to deep-drawn parts of any kind and shape, especially on flanged components.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Punching Or Piercing (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010000608A DE102010000608B3 (en) | 2010-03-02 | 2010-03-02 | Device for drawing components i.e. steel components, for motor vehicle from blank, has cutting edge and inlet contour, which sectionally stay in cutting engagement in drawing punch position to begin cutting process along cutting line |
PCT/EP2011/052880 WO2011107414A2 (en) | 2010-03-02 | 2011-02-28 | Method and device for drawing and trimming blanks |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2542363A2 true EP2542363A2 (en) | 2013-01-09 |
EP2542363B1 EP2542363B1 (en) | 2014-01-08 |
Family
ID=43525429
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11707623.2A Not-in-force EP2542363B1 (en) | 2010-03-02 | 2011-02-28 | Method and device for drawing and trimming metal sheets |
Country Status (5)
Country | Link |
---|---|
US (1) | US9669447B2 (en) |
EP (1) | EP2542363B1 (en) |
JP (1) | JP5801825B2 (en) |
DE (1) | DE102010000608B3 (en) |
WO (1) | WO2011107414A2 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011050002A1 (en) * | 2011-04-29 | 2012-10-31 | Thyssenkrupp Steel Europe Ag | Method and device for producing flanged drawn parts with simultaneous trimming |
DE102011050001A1 (en) * | 2011-04-29 | 2012-10-31 | Thyssenkrupp Steel Europe Ag | Method and device for producing flangeless drawn parts |
DE102012100230B4 (en) * | 2012-01-12 | 2017-10-19 | Thyssenkrupp Steel Europe Ag | Apparatus and method for the production of shell parts |
EP2857004B1 (en) | 2013-10-07 | 2018-07-04 | The Procter and Gamble Company | Hair straightening method involving reducing sugars |
GB2551514B (en) * | 2016-06-20 | 2019-09-18 | Crown Packaging Technology Inc | A method of manufacturing a metal cup using a draw die having a variable transition surface |
KR102473320B1 (en) * | 2022-05-09 | 2022-12-02 | 디에스 (주) | Scrap discharge method and flange cutting device implementing the same |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1665203A (en) * | 1926-02-26 | 1928-04-10 | Joseph Pavelka | Die |
US2237069A (en) * | 1940-08-16 | 1941-04-01 | Gustaf O Christenson | Draw punch |
CS224368B1 (en) * | 1981-06-03 | 1984-01-16 | Tomasek Jiri | Flangeless shell drawing apparatus |
JPS6028921U (en) * | 1983-07-29 | 1985-02-27 | 日野自動車株式会社 | trimming die |
JP2745505B2 (en) * | 1987-04-23 | 1998-04-28 | トヨタ自動車株式会社 | Press cutting method for thin cup end face |
JPS6434525A (en) * | 1987-07-29 | 1989-02-06 | Toshiba Corp | Drawing method having edge punching stage |
JP3156092B2 (en) * | 1991-08-22 | 2001-04-16 | 中村製作所株式会社 | Press working method |
JP3518004B2 (en) * | 1994-12-19 | 2004-04-12 | 株式会社デンソー | End face cutting method for annular workpiece and end face forming die used for the end face cutting method |
US5630337A (en) * | 1995-09-07 | 1997-05-20 | Werth; Elmer D. | Apparatus and method for forming a container |
JP3239764B2 (en) | 1996-07-17 | 2001-12-17 | 株式会社ニコン | Polishing apparatus and polishing polisher for CMP |
US6981327B2 (en) * | 2003-01-10 | 2006-01-03 | Greenlee Textron Inc. | Two piece punch with pilot hole locator |
US20080229802A1 (en) * | 2004-01-28 | 2008-09-25 | Glud & Marstrand A/S | Method of Forming a Metal Sheet Blank |
JP5050156B2 (en) | 2005-12-21 | 2012-10-17 | 株式会社Dapリアライズ | Information communication system comprising portable information communication device and external device |
DE102009059197A1 (en) * | 2009-12-17 | 2011-06-22 | ThyssenKrupp Steel Europe AG, 47166 | Method and device for producing a half-shell part |
-
2010
- 2010-03-02 DE DE102010000608A patent/DE102010000608B3/en not_active Expired - Fee Related
-
2011
- 2011-02-28 JP JP2012555373A patent/JP5801825B2/en not_active Expired - Fee Related
- 2011-02-28 EP EP11707623.2A patent/EP2542363B1/en not_active Not-in-force
- 2011-02-28 WO PCT/EP2011/052880 patent/WO2011107414A2/en active Application Filing
-
2012
- 2012-08-08 US US13/569,525 patent/US9669447B2/en active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2011107414A2 * |
Also Published As
Publication number | Publication date |
---|---|
JP5801825B2 (en) | 2015-10-28 |
US20130019648A1 (en) | 2013-01-24 |
JP2013521130A (en) | 2013-06-10 |
US9669447B2 (en) | 2017-06-06 |
WO2011107414A2 (en) | 2011-09-09 |
WO2011107414A3 (en) | 2011-11-10 |
DE102010000608B3 (en) | 2011-03-03 |
EP2542363B1 (en) | 2014-01-08 |
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