EP2512702B1 - Method and device for producing a half-shell part - Google Patents
Method and device for producing a half-shell part Download PDFInfo
- Publication number
- EP2512702B1 EP2512702B1 EP10795664.1A EP10795664A EP2512702B1 EP 2512702 B1 EP2512702 B1 EP 2512702B1 EP 10795664 A EP10795664 A EP 10795664A EP 2512702 B1 EP2512702 B1 EP 2512702B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sheet metal
- punch
- cutting edge
- drawing die
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000034 method Methods 0.000 title claims description 27
- 239000002184 metal Substances 0.000 claims description 93
- 238000005520 cutting process Methods 0.000 claims description 59
- 239000000463 material Substances 0.000 claims description 32
- 230000006835 compression Effects 0.000 claims description 12
- 238000007906 compression Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 238000009966 trimming Methods 0.000 claims description 8
- 238000007493 shaping process Methods 0.000 description 6
- 239000002699 waste material Substances 0.000 description 6
- 238000000465 moulding Methods 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 229910001566 austenite Inorganic materials 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000284 resting effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 230000037373 wrinkle formation Effects 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/22—Deep-drawing with devices for holding the edge of the blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/30—Deep-drawing to finish articles formed by deep-drawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
- B21D24/16—Additional equipment in association with the tools, e.g. for shearing, for trimming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/08—Dies with different parts for several steps in a process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/02—Making hollow objects characterised by the structure of the objects
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/1241—Nonplanar uniform thickness or nonlinear uniform diameter [e.g., L-shape]
Definitions
- the invention relates to a method for producing a half-shell part with a drawing die and a drawing die, the drawing die being inserted into the drawing die in a single work step, a blank being preformed into a sheet metal blank with at least one base section, at least one frame section and optionally a flange section, wherein an excess of material is introduced either into the bottom section and the frame section and / or the optional flange section of the sheet metal blank during the preforming with the drawing die, and the sheet metal blank is finished molded into a half-shell part and calibrated.
- the invention also relates to a device for producing a half-shell part with a drawing die and a drawing die.
- Closed or open hollow profiles are usually used as structural elements in automobile construction. These are increasingly being assembled from half-shell parts, whose cross-sections and material thicknesses are specially adapted to the respective application.
- a method is also known with which partial sections of a half-shell part, in which both convex and concave structures are present, can be deep-drawn with improved quality.
- a spring-loaded slide is provided in the drawing die.
- the blank in the subsection in question is first formed between the drawing die and the corresponding surface of the slide before the board as a whole is deep-drawn. This is to prevent excess material in certain areas.
- the known method only allows the shape retention of sections of the half-shell part to be improved.
- US 2002/0148272 A1 furthermore discloses a method and a device for deep drawing of metal sheets for producing a finished product, in which a metal sheet is inserted into a forming tool, which has a stamp and a die, and wherein the stamp consists of at least two independent segments and the metal sheet first is preformed by the first segment and then brought into its final shape by means of the second segment.
- the present invention was therefore based on the object of specifying a method and a device for the reliable and cost-effective production of high-quality half-shell parts.
- this object has been achieved according to a first teaching of the invention in that the sheet metal blank is trimmed in the single step, preferably using a cutting edge arranged on the punch.
- the preforming and / or the final shaping can be carried out as a cold forming step or as a hot forming step.
- steel blanks are usually heated and formed to temperatures above A c1 , preferably above A c3 .
- Structural transformation into austenite during hot forming is desired in order to take advantage of the better forming properties of this structure and to permit subsequent hardening, for example by converting the austenite into martensite or other structures.
- a drawing punch which has at least one floor punch that can be positioned above in the direction of the drawing die and a corresponding floor punch receptacle.
- the excess material is introduced either into the base section and the frame section or the optional flange section of the sheet metal blank during the preforming of the sheet metal blank.
- an at least two-part drawing die an excess of material can be formed in the sheet metal blank in a process-reliable manner during the preforming.
- the production of a drawing die with a base die that can be positioned above is also associated with only a small outlay and thus low costs.
- a next embodiment of the method provides that the sheet metal blank is finished molded and calibrated by moving the base stamp into the base stamp receptacle as soon as the base stamp has placed on the sheet metal blank lying against the drawing die.
- the sheet metal blank can thus be held in a particularly simple manner on the drawing die by the base stamp, so that the preformed sheet metal blank can be prevented from slipping during the final shaping and calibration.
- By placing the base stamp on the sheet metal blank lying against the drawing die it is also possible at a very early stage of the final forming and Calibration of the material flow can be controlled in a targeted manner so that a springback-free half-shell part can be provided.
- the sheet metal blank is trimmed according to the invention in a single step.
- the production of a high-quality, trimmed half-shell part in a single step enables shorter cycle times.
- a single device can be used. As a result, the process can be made more economical.
- the sheet metal blank is preferably trimmed using a cutting edge arranged on the punch.
- the cutting edge can be formed on the drawing die itself.
- a cutting plate fastened to the drawing punch in particular also movably, can be provided, which has the cutting edge.
- a further embodiment provides that the cutting edge is brought into contact with the sheet metal blank at the same time as the base die is placed on the sheet metal blank lying against the drawing die.
- the cutting edge thus comes into contact with the sheet metal blank at a moment when the preforming has largely been completed.
- the cutting edge is then used to suppress a further flow of material into or out of the drawing die.
- the The cutting edge can also be brought into contact with a section of the sheet metal blank which is possibly still exposed to slight tensile loads, so that the sheet metal blank can be separated from the waste at a precisely defined point.
- the method according to the invention can also be developed by pressing excess material from the bottom section of the sheet metal blank into the frame section and / or the optional flange section of the sheet metal blank during the final shaping and calibration. There is therefore not only a displacement within the area into which the excess material was introduced during preforming, but also in the adjacent frame section and / or the optional flange section, so that the dimensional accuracy of the half-shell part can be further improved overall.
- the dimensional accuracy of the half-shell part to be produced can be increased in a further embodiment of the method in that the sheet metal blank is compressed using a compression surface at least in a frame section, preferably also in a base section.
- the upsetting causes the undesirable inhomogeneous stress and strain distributions associated with deep drawing to be superimposed and thereby specifically aligned so that they do not cause unwanted springback.
- half-shell parts can be produced which have a very high dimensional accuracy in all sections.
- a compression surface adjoining the cutting edge is preferably used for this purpose, so that the cut surface of the sheet metal blank can also be smoothed with the compression surface.
- the cutting edge and compression surface can also be arranged separately from one another.
- Another embodiment of the invention provides that the blank is held with a hold-down device at least at the beginning of the preforming. This largely prevents the formation of wrinkles during deep drawing, particularly in the case of thin blanks.
- the material flow into the drawing die can be controlled with the hold-down device.
- a flangeless half-shell part is produced.
- Flangeless half-shell parts can be connected with an I-joint to form a closed hollow profile that has no disruptive, protruding sections.
- weight savings can be achieved in this way.
- a half-shell part with a flange can also be produced.
- the flange provides a flat surface with which the half-shell part can be easily welded onto flat components, for example.
- a flange can provide a sufficiently large area for gluing the half-shell part to other components.
- the above-mentioned object has been achieved by a device which has a drawing die, a drawing die and means for moving the drawing die into the drawing die, with a circuit board being positionable between the drawing die and the drawing die and the die being used for the die
- the blank can be preformed into a sheet metal blank
- the drawing die has means for introducing excess material either into a base section and a frame section and / or an optional flange section of the sheet metal blank and the sheet metal blank can be finished and calibrated into a half-shell part, characterized in that means for trimming, in particular at least one cutting edge arranged on the punch is provided.
- the forming from a blank to a high-quality half-shell part is thus made possible in a single tool, thereby achieving significant cost savings.
- the means for introducing an excess of material can be made available within the framework of a device that changes the shape of the drawing die. For example, a membrane that can be bulged with a pressure medium is suitable for this.
- a simple first embodiment of the device provides a base stamp which can be positioned in the direction of the drawing die and a corresponding base stamp receptacle, by means of which excess material can be introduced into the sheet metal blank during preforming.
- the production of such a drawing die is associated with only a small outlay, so that such a device is very inexpensive.
- means for trimming in particular at least one on Drawing punch arranged cutting edge, provided. This also enables trimming to be carried out using the same device, so that there are further cost advantages and time savings.
- the device can also be designed in such a way that the drawing die has a franking assigned to the cutting edge of the drawing die.
- the waste can be displaced into this clearance, so that a particularly smooth cut surface can be achieved.
- the depth of the franking corresponds at least to the board thickness of the board to be formed, jamming of the waste can be prevented and the process according to the invention can be made more reliable.
- the drawing die has an inlet contour, for example an inlet rounding, facilitates the material flow into the drawing die.
- An inlet contour also has the advantage that it causes the cutting edges to self-center when they are placed on them.
- the fillet fillet is preferably assigned to the franking.
- a further embodiment of the device provides that the cutting edge is at a distance from a counter-cutting edge arranged on the drawing die, in particular on the franking, in the deep-drawing direction or is arranged at the same height in the position of the drawing die completely retracted into the drawing die.
- the counter cutting edge of the franking can also be arranged at the same height as the cutting edge of the drawing die.
- the counter-cutting edge can be formed on the drawing die itself or on a counter-cutting plate which is possibly movably attached to the drawing die.
- the sheet metal blank located in the space between the punch and the die can be subjected to a pressure load during the final shaping and calibration, so that the sheet metal blank is compressed.
- the undesirable inhomogeneous stress and strain distributions that are present after the drawing process can be superimposed and converted into newly aligned stresses that suppress unwanted springback of the half-shell part, i.e. its dimensional accuracy can be improved.
- the compression that occurs over the entire cross section leads to a state of stress that causes plastic flow in the entire cross section of the half-shell part.
- Another development of the invention provides a compression surface of the drawing die which adjoins the cutting edge.
- the sheet metal blank can also be deliberately compressed on the cut surface, as a result of which a particularly smooth cut surface can be produced.
- the sections of the blank forming the frame section and / or the bottom section of the sheet metal blank may come into contact with the counter-cutting edge.
- the counter-cutting edge can be rounded in a further embodiment.
- half-shell parts can be produced which have a wall thickness W and in which the smooth cut proportion of the cut surfaces of the half-shell part is at least one third of the wall thickness W.
- Such half-shell parts can be welded particularly well in the I-joint on their cut surfaces with other components.
- the in the Fig. 1 The device shown has a drawing punch 1 which can be inserted into the drawing die 2 by means (not shown) for retracting, wherein it can be inserted into the die 1a to 1c positions shown in each case can be brought to a board 17th First to produce a sheet metal blank 5 and then a half-shell part 3 from the sheet metal blank 5.
- the drawing die 1 has means for introducing excess material into a bottom section 4 of the sheet metal blank 5. It has a shape which can be changed by means of a base stamp 6 which is displaceably arranged in a base stamp receptacle 7. The edges 8 and 9 of the base die 6 facing the die 2 are rounded, so that the risk of kinking in the base portion 4 of the sheet metal blank 5 can be reduced.
- a cutting edge 10 and a compression surface 11 directly adjoining this are formed on the drawing die 1.
- the upsetting surface 11 is essentially normal to the deep-drawing direction, i.e. aligned with the direction of insertion of the punch 1 into the die 2.
- the drawing die 2 has a clearance 12 with an inlet rounding 13, which merges in steps into the frame section 15 of the drawing die frame section 16 to be produced, with a counter cutting edge 14 being formed.
- the franking 12 is so wide and deep that the board 17 is not hindered by the counter-cutting edge 14 during deep drawing.
- the board 17 with the thickness P is held on the die 2 with a hold-down device 18.
- the bottom stamp 6 is in a direction of Drawing die 2 protruding position and has contact with the board 17th
- the blank 17 is held by the holding-down device 18 on the drawing die 2 in such a way that on the one hand material can be drawn underneath, but on the other hand a bulging of the blank 17 and an associated wrinkle formation is avoided.
- a sag to the nominal geometry of the floor is formed by the above floor punch 6, ie an excess material is introduced into the floor section 4 of the sheet metal blank 5.
- the sheet metal blank 5 lies against the clearance 12.
- the bottom stamp 6 sets in Fig. 1b shown position on the sheet metal blank 5 resting on the drawing die 2.
- the cutting edge 10 of the punch 1 comes into contact with the sheet metal blank 5.
- the cutting edge 10 generates local stresses in the sheet metal blank 5 at a precisely defined point when the drawing die 1 and drawing die 2 are brought closer together, so that a crack is formed and the sheet metal blank 5 is trimmed.
- the waste 19, i.e. the unused material of the board 17 is displaced into the franking 12 of the die 2.
- the punch 1 In the in the Fig. 1c position shown, the punch 1 is fully retracted into the die. It is at bottom dead center.
- the drawing die 1 and the drawing die 2 essentially form a negative image of the inner or outer contour of the half-shell part to be produced.
- the cutting edge 10 of the drawing punch 1 is arranged at a distance from the counter-cutting edge 14 assigned to the drawing die 2 in the deep-drawing direction.
- the frame section 15 can be compressed in the course of the final shaping and calibration. This also contributes to the high dimensional accuracy of the finished, in the Fig. 2 shown, flangeless half-shell part 3, which is characterized in particular by a relatively smooth cut surface 20.
- the smooth cut proportion of the cut surface is 20, as in FIG Fig. 3a represented schematically in comparison to a half-shell part from the prior art ( Fig. 3b ), more than a third.
- the half-shell part 3 shown can be welded in a particularly simple manner with further components, in particular also with a half-shell part produced with a comparable device, in an I-joint to form a closed hollow profile.
- FIG. 4 a detail from an alternative embodiment of a device for producing a flangeless half-shell part 3 'is shown.
- This also has a die 1 'with a bottom die 6' and a die 2 '.
- the franking 12 'does not, however, pass in a step-like manner, but with a bevel 21' into the drawing die frame section 16 '.
- the bevel 21 ' has the advantage over the step-like transition that a counter cutting edge 14' is formed with an obtuse angle. Thus, their wear can be reduced will. It is also easier to manufacture. On the other hand, a step-like transition provides less resistance to the waste to be displaced during trimming and reduces the risk of the waste becoming jammed in the device. In addition, the bevel 21 'causes the cutting edge 10' to self-center during trimming.
- the illustrated device has the cutting edge 10 'in the position of the drawing die 1' fully retracted into the drawing die 2 'in the deep-drawing direction lower than the counter-cutting edge 14' (cf. Fig. 4e ).
- the Fig. 4 Device shown the entire cross section of the half-shell part 3 'compressed and converted into a plastic state.
- Both a franking which has a bevel and a step-like franking can be combined with an arrangement of the cutting edge or the counter-cutting edge, in which the cutting edge and counter-cutting edge are at least at the same height in the position of the drawing die fully retracted into the drawing die.
- FIG. 5 an embodiment of a device according to the invention with which a flange-connected half-shell part 3 ′′ can be produced.
- the device shown in FIG Fig. 5 shown device a drawing die 1 "with a Floor stamp 6 "available, which additionally comprises a flange form stamp 33".
- the drawing die 2 has a drawing die bottom section 22" forming the base section 4 "of the sheet metal blank 5", a drawing die frame section 16 “forming the frame section 14" of the sheet metal blank 5 "and a drawing die flange section 24" forming the flange section 23 "of the sheet metal blank 5".
- the transition 25 ′′ between the drawing die flange section 24 ′′ and the drawing die frame section 16 ′′ has an inlet fillet or a drawing radius.
- the bottom punch 6 “comprises a bottom section 26" and a bottom punch frame section 27 "and the flange die 33" comprises a flange die section 28 "with a cutting edge 10".
- This cutting edge 10 ′′ is assigned an oversized bevel 21 ′′ on the side of the drawing die 2 ′′, which enables the cutting edge 10 ′′ to self-center.
- a sheet metal blank 5 By moving the die 1 "into the die 2", a sheet metal blank 5 "is first preformed, an excess material being generated in the flange section 23" of the sheet metal blank 5 "(cf. Fig. 5b ).
- the flange section 23 ′′ of the sheet metal blank 5 ′′ undergoes both a convex and a concave bend as a result of the offset planes of the drawing die flange section 24 ′′ and the counter-holding section 30 ′′ when the board is pulled.
- the flange die portion 28 is formed as an offset contour of the die die portion 24".
- the offset has the value of the thickness P "of the plate 17", so that by the Excess material of the flange section 23 ′′ is compressed.
- the offset between the die base section 26 ′′ and the die bottom section 22 ′′ corresponds to the thickness P ′′ of the board 17 ′′
- Drawing die frame section 16 ′′ and drawing die frame section 27 ′′ is the offset by one in the Fig. 5 a - c not shown drawing gap increased to allow a material flow between the different sections of the sheet metal blank 5 "during the final forming and calibration.
- the device can thus be used, for example, to produce a high-quality, trimmed half-shell part 3 ", which in the Fig. 6 is shown in perspective view.
- FIG. 7 Another variant of an embodiment of a device according to the invention shows Fig. 7 , with a further form of a flangeless half shell part 3 ''', as in Fig. 8 is shown in perspective view, can be produced.
- the flange die 33 ''' has a recess on the side with a cutting edge 10''', so that after trimming the sheet metal blank 5 '''and by further closing the device, the end section of the sheet metal blank 5''' is transferred into the recess.
- the flangeless half-shell part 3 ''' is fully formed and calibrated.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Description
Die Erfindung betrifft ein Verfahren zur Herstellung eines Halbschalenteils mit einem Ziehstempel und einem Ziehgesenk, wobei in einem einzigen Arbeitsschritt der Ziehstempel in das Ziehgesenk eingefahren wird, eine Platine zu einem Blechrohteil mit mindestens einem Bodenabschnitt, mindestens einem Zargenabschnitt und optional einem Flanschabschnitt vorgeformt wird, wobei während des Vorformens mit dem Ziehstempel ein Materialüberschuss entweder in den Bodenabschnitt und den Zargenabschnitt und/oder den optionalen Flanschabschnitt des Blechrohteils eingebracht wird, und das Blechrohteil zu einem Halbschalenteil fertiggeformt und kalibriert wird. Ebenso ist eine Vorrichtung zur Herstellung eines Halbschalenteils mit einem Ziehstempel und einem Ziehgesenk Gegenstand der Erfindung.The invention relates to a method for producing a half-shell part with a drawing die and a drawing die, the drawing die being inserted into the drawing die in a single work step, a blank being preformed into a sheet metal blank with at least one base section, at least one frame section and optionally a flange section, wherein an excess of material is introduced either into the bottom section and the frame section and / or the optional flange section of the sheet metal blank during the preforming with the drawing die, and the sheet metal blank is finished molded into a half-shell part and calibrated. The invention also relates to a device for producing a half-shell part with a drawing die and a drawing die.
Im Automobilbau werden als Strukturelemente üblicherweise geschlossene oder offene Hohlprofile verwendet. Diese werden zunehmend aus Halbschalenteilen zusammengesetzt, deren Querschnitte und Materialdicken speziell an den jeweiligen Anwendungsfall angepasst sind.Closed or open hollow profiles are usually used as structural elements in automobile construction. These are increasingly being assembled from half-shell parts, whose cross-sections and material thicknesses are specially adapted to the respective application.
Zur Herstellung der Halbschalenteile werden typischerweise Platinen tiefgezogen. Während des Tiefziehens werden zwangsläufig Spannungen in die Halbschalenteile eingebracht, die zu einem Rückfedern nach dem Fertigformen führen. Das Rückfedern der Halbschalenteile erschwert jedoch beispielsweise die genaue Positionierung der Halbschalenteile in einem Gesenk zum Verschweißen der Halbschalenteile zu einem geschlossenen Hohlprofil.Boards are typically deep-drawn to produce the half-shell parts. During deep drawing, tensions are inevitably introduced into the half-shell parts, which lead to springback after the final molding. The Springing back of the half-shell parts, however, makes it difficult, for example, to position the half-shell parts precisely in a die for welding the half-shell parts to form a closed hollow profile.
In der
Aus der
Der Stand der Technik (
Aus
Ausgehend von dem voran stehend genannten Stand der Technik lag der vorliegenden Erfindung daher die Aufgabe zugrunde, ein Verfahren und eine Vorrichtung zur prozesssicheren und kostengünstigen Herstellung hochmaßhaltiger Halbschalenteile anzugeben.Starting from the prior art mentioned above, the present invention was therefore based on the object of specifying a method and a device for the reliable and cost-effective production of high-quality half-shell parts.
In Bezug auf das Verfahren ist diese Aufgabe nach einer ersten Lehre der Erfindung dadurch gelöst worden, dass das Blechrohteil in dem einzigen Arbeitsschritt, vorzugsweise unter Verwendung einer am Ziehstempel angeordneten Schneidkante, besäumt wird.With regard to the method, this object has been achieved according to a first teaching of the invention in that the sheet metal blank is trimmed in the single step, preferably using a cutting edge arranged on the punch.
Das Vorformen und/oder das Fertigformen kann als Kaltumformschritt oder als Warmumformschritt durchgeführt werden. Beim Warmumformen werden Platinen aus Stahl üblicherweise auf Temperaturen oberhalb Ac1, bevorzugt oberhalb Ac3 erwärmt und umgeformt. Dabei ist eine Gefügeumwandlung in Austenit während des Warmumformens gewünscht, um die besseren Umformeigenschaften dieses Gefüges auszunutzen und eine anschließende Härtung beispielsweise durch Umwandlung des Austenits in Martensit oder andere Gefüge zuzulassen.The preforming and / or the final shaping can be carried out as a cold forming step or as a hot forming step. During hot forming, steel blanks are usually heated and formed to temperatures above A c1 , preferably above A c3 . Structural transformation into austenite during hot forming is desired in order to take advantage of the better forming properties of this structure and to permit subsequent hardening, for example by converting the austenite into martensite or other structures.
Entweder im Bodenabschnitt und im Zargenabschnitt bei der Herstellung von flanschlosen Halbschalenteilen oder im optionalen Flanschabschnitt des Blechrohteils bei der Herstellung von flanschbehaftet Halbschalenteilen befindet sich somit mehr Material als im entsprechenden Bereich des Halbschalenteils. Dieser Materialüberschuss kann beim Fertigformen und Kalibrieren in die anderen Abschnitte verdrängt werden, was beim gesamten Halbschalenteil Druckspannungen induziert, die im plastischen Bereich liegen, und damit die Rückfederung nach dem Tiefziehen verringert bzw. unterdrückt werden. Das erfindungsgemäße Verfahren führt somit zu Halbschalenteilen, die sich durch eine hohe Maßhaltigkeit, d.h. geringe Toleranzen, auszeichnen.Either in the bottom section and in the frame section when producing flangeless half-shell parts or in the optional flange section of the sheet metal blank when producing flange-connected half-shell parts, there is therefore more material than in the corresponding area of the half-shell part. This excess material can be displaced into the other sections during the final shaping and calibration, which induces compressive stresses in the entire half-shell part, which are in the plastic range, and thus the springback after deep drawing can be reduced or suppressed. The method according to the invention thus leads to half-shell parts which are distinguished by a high degree of dimensional accuracy, ie small tolerances.
In einer ersten Ausgestaltung des Verfahrens ist die Verwendung eines Ziehstempels vorgesehen, der mindestens einen in Richtung des Ziehgesenks vorstehend positionierbaren Bodenstempel und eine korrespondierende Bodenstempelaufnahme aufweist. Mit dem in vorstehender Position angeordneten Bodenstempel wird während des Vorformens des Blechrohteils der Materialüberschuss entweder in den Bodenabschnitt und den Zargenabschnitt oder den optionalen Flanschabschnitt des Blechrohteils eingebracht. Mit einem derartigen mindestens zweiteiligen Ziehstempel lässt sich auf prozesssichere Weise während des Vorformens ein Materialüberschuss im Blechrohteil bilden. Die Herstellung eines Ziehstempels mit einem vorstehend positionierbaren Bodenstempel ist darüber hinaus mit nur einem geringen Aufwand und somit geringen Kosten verbunden.In a first embodiment of the method, the use of a drawing punch is provided, which has at least one floor punch that can be positioned above in the direction of the drawing die and a corresponding floor punch receptacle. With the base punch arranged in the projecting position, the excess material is introduced either into the base section and the frame section or the optional flange section of the sheet metal blank during the preforming of the sheet metal blank. With such an at least two-part drawing die, an excess of material can be formed in the sheet metal blank in a process-reliable manner during the preforming. The production of a drawing die with a base die that can be positioned above is also associated with only a small outlay and thus low costs.
Eine nächste Ausgestaltung des Verfahrens sieht vor, dass das Blechrohteil durch Einfahren des Bodenstempels in die Bodenstempelaufnahme, sobald der Bodenstempel auf dem an dem Ziehgesenk anliegenden Blechrohteil aufgesetzt hat, fertiggeformt und kalibriert wird. Das Blechrohteil kann somit von dem Bodenstempel auf besonders einfache Weise an dem Ziehgesenk gehalten werden, so dass beim Fertigformen und Kalibrieren ein Verrutschen des vorgeformten Blechrohteils verhindert werden kann. Mit dem Aufsetzen des Bodenstempels auf dem an dem Ziehgesenk anliegenden Blechrohteil kann zudem in einem sehr frühen Stadium des Fertigformens und Kalibrierens der Materialfluss gezielt gesteuert werden, so dass ein rückfederungsfreies Halbschalenteil zur Verfügung gestellt werden kann.A next embodiment of the method provides that the sheet metal blank is finished molded and calibrated by moving the base stamp into the base stamp receptacle as soon as the base stamp has placed on the sheet metal blank lying against the drawing die. The sheet metal blank can thus be held in a particularly simple manner on the drawing die by the base stamp, so that the preformed sheet metal blank can be prevented from slipping during the final shaping and calibration. By placing the base stamp on the sheet metal blank lying against the drawing die, it is also possible at a very early stage of the final forming and Calibration of the material flow can be controlled in a targeted manner so that a springback-free half-shell part can be provided.
Das Blechrohteil wird erfindungsgemäß in einem einzigen Arbeitsschritt besäumt. Die Fertigung eines hochmaßhaltigen, besäumten Halbschalenteils in einem einzigen Arbeitsschritt ermöglicht einerseits geringere Taktzeiten. Andererseits kann eine einzige Vorrichtung verwendet werden. Im Ergebnis lässt sich eine größere Wirtschaftlichkeit des Verfahrens erzielen.The sheet metal blank is trimmed according to the invention in a single step. The production of a high-quality, trimmed half-shell part in a single step enables shorter cycle times. On the other hand, a single device can be used. As a result, the process can be made more economical.
Vorzugsweise wird das Blechrohteil unter Verwendung einer am Ziehstempel angeordneten Schneidkante besäumt. Die Schneidkante kann dabei am Ziehstempel selbst ausgebildet sein. Alternativ kann allerdings auch eine am Ziehstempel, insbesondere auch beweglich, befestigte Schneidplatte vorgesehen sein, die die Schneidkante aufweist. Durch die Verwendung einer separaten Schneidplatte kann dabei z.B. dem Umstand, dass Schneidkante und die restlichen Bereiche des Ziehstempels einem unterschiedlichen Verschleiß unterworfen sind, Rechnung getragen werden.The sheet metal blank is preferably trimmed using a cutting edge arranged on the punch. The cutting edge can be formed on the drawing die itself. Alternatively, however, a cutting plate fastened to the drawing punch, in particular also movably, can be provided, which has the cutting edge. By using a separate insert, e.g. the fact that the cutting edge and the remaining areas of the drawing die are subject to different wear are taken into account.
Eine weitere Ausgestaltung sieht vor, dass die Schneidkante zeitgleich mit dem Aufsetzen des Bodenstempels auf dem an dem Ziehgesenk anliegenden Blechrohteil mit dem Blechrohteil in Kontakt gebracht wird. Die Schneidkante kommt somit in einem Moment in Kontakt mit dem Blechrohteil, wenn das Vorformen weitgehend abgeschlossen ist. Mit der Schneidkante wird dann ein weiterer Materialfluss in das Ziehgesenk oder wieder aus diesem heraus unterdrückt. Durch das Einbringen des Materialüberschusses während des Vorformens kann die Schneidkante zudem mit einem Abschnitt des Blechrohteils in Kontakt gebracht werden, der allenfalls noch geringfügigen Zugbelastungen ausgesetzt ist, so dass das Blechrohelement an einer genau definierten Stelle von dem Verschnitt getrennt werden kann.A further embodiment provides that the cutting edge is brought into contact with the sheet metal blank at the same time as the base die is placed on the sheet metal blank lying against the drawing die. The cutting edge thus comes into contact with the sheet metal blank at a moment when the preforming has largely been completed. The cutting edge is then used to suppress a further flow of material into or out of the drawing die. By introducing excess material during preforming, the The cutting edge can also be brought into contact with a section of the sheet metal blank which is possibly still exposed to slight tensile loads, so that the sheet metal blank can be separated from the waste at a precisely defined point.
Weiterbilden lässt sich das erfindungsgemäße Verfahren auch dadurch, dass während des Fertigformens und Kalibrierens der Materialüberschuss vom Bodenabschnitt des Blechrohteils in den Zargenabschnitt und/oder den optionalen Flanschabschnitt des Blechrohteils gedrückt wird. Es findet somit nicht nur eine Verdrängung innerhalb des Bereiches, in den der Materialüberschuss während des Vorformens eingebracht wurde, sondern auch in den angrenzenden Zargenabschnitt und/oder den optionalen Flanschabschnitt statt, so dass die Maßhaltigkeit des Halbschalenteils insgesamt weiter verbessert werden kann.The method according to the invention can also be developed by pressing excess material from the bottom section of the sheet metal blank into the frame section and / or the optional flange section of the sheet metal blank during the final shaping and calibration. There is therefore not only a displacement within the area into which the excess material was introduced during preforming, but also in the adjacent frame section and / or the optional flange section, so that the dimensional accuracy of the half-shell part can be further improved overall.
Die Maßhaltigkeit des herzustellenden Halbschalenteils kann in einer weiteren Ausgestaltung des Verfahrens dadurch erhöht werden, dass das Blechrohteil unter Verwendung einer Stauchfläche zumindest in einem Zargenabschnitt, vorzugsweise auch in einem Bodenabschnitt, gestaucht wird. Durch das Stauchen können die mit dem Tiefziehen einhergehenden unerwünschten inhomogenen Spannungs- und Dehnungsverteilungen überlagert und dadurch gezielt ausgerichtet werden, so dass diese kein ungewolltes Rückfedern bewirken. Insbesondere durch das Stauchen über die gesamte Querschnittslänge lassen sich Halbschalenteile herstellen, die in allen Abschnitten eine sehr hohe Maßhaltigkeit aufweisen.The dimensional accuracy of the half-shell part to be produced can be increased in a further embodiment of the method in that the sheet metal blank is compressed using a compression surface at least in a frame section, preferably also in a base section. The upsetting causes the undesirable inhomogeneous stress and strain distributions associated with deep drawing to be superimposed and thereby specifically aligned so that they do not cause unwanted springback. In particular, by upsetting over the entire cross-sectional length, half-shell parts can be produced which have a very high dimensional accuracy in all sections.
Vorzugsweise wird zu diesem Zweck eine sich an die Schneidkante anschließende Stauchfläche verwendet, so dass mit der Stauchfläche zugleich die Schnittfläche des Blechrohteils geglättet werden kann. Insbesondere dann, wenn ein Zargenabschnitt des Blechrohteils gestaucht werden soll, der sich, z.B. bei der Herstellung flanschbehafteter Halbschalenteile, nicht direkt an die Schnittfläche anschließt, können Schneidkante und Stauchfläche jedoch auch getrennt voneinander angeordnet werden.A compression surface adjoining the cutting edge is preferably used for this purpose, so that the cut surface of the sheet metal blank can also be smoothed with the compression surface. In particular, if a frame section of the sheet metal blank is to be compressed which does not directly adjoin the cut surface, for example in the production of flange-clad half-shell parts, the cutting edge and compression surface can also be arranged separately from one another.
Eine weitere Ausgestaltung der Erfindung sieht vor, dass die Platine zumindest zu Beginn des Vorformens mit einem Niederhalter gehalten wird. Die Bildung von Falten während des Tiefziehens, insbesondere bei dünnen Platinen, kann dadurch weitgehend verhindert werden. Außerdem kann mit dem Niederhalter der Materialfluss in das Ziehgesenk gezielt gesteuert werden.Another embodiment of the invention provides that the blank is held with a hold-down device at least at the beginning of the preforming. This largely prevents the formation of wrinkles during deep drawing, particularly in the case of thin blanks. In addition, the material flow into the drawing die can be controlled with the hold-down device.
In einer Weiterbildung des Verfahrens wird ein flanschloses Halbschalenteil hergestellt. Flanschlose Halbschalenteile können mit einem I-Stoß zu einem geschlossenen Hohlprofil verbunden werden, das keine störenden, vorstehenden Abschnitte aufweist. Darüber hinaus können auf diese Weise Gewichtseinsparungen erzielt werden.In a further development of the method, a flangeless half-shell part is produced. Flangeless half-shell parts can be connected with an I-joint to form a closed hollow profile that has no disruptive, protruding sections. In addition, weight savings can be achieved in this way.
Alternativ kann allerdings auch ein flanschbehaftetes Halbschalenteil hergestellt werden. Mit dem Flansch steht eine ebene Fläche zur Verfügung, mit der das Halbschalenteil beispielsweise auf ebene Bauteile einfach aufgeschweißt werden kann. Ferner kann mit einem Flansch eine ausreichend große Fläche für eine Verklebung des Halbschalenteils mit weiteren Bauelementen zur Verfügung gestellt werden.Alternatively, however, a half-shell part with a flange can also be produced. The flange provides a flat surface with which the half-shell part can be easily welded onto flat components, for example. Furthermore, a flange can provide a sufficiently large area for gluing the half-shell part to other components.
Nach einer zweiten Lehre der Erfindung ist die voran stehend genannte Aufgabe durch eine Vorrichtung gelöst worden, die einen Ziehstempel, ein Ziehgesenk und Mittel zum Einfahren des Ziehstempels in das Ziehgesenk aufweist, wobei zwischen dem Ziehstempel und dem Ziehgesenk eine Platine positionierbar und mit dem Ziehstempel die Platine zu einem Blechrohteil vorformbar ist, der Ziehstempel Mittel zur Einbringung eines Materialüberschusses entweder in einen Bodenabschnitt und einen Zargenabschnitt und/oder einen optionalen Flanschabschnitt des Blechrohteils aufweist und das Blechrohteil zu einem Halbschalenteil fertiggeformt und kalibriert werden kann, dadurch gekennzeichnet, dass Mittel zum Besäumen , insbesondere mindestens eine am Ziehstempel angeordnete Schneidkante vorgesehen ist. Mit der erfindungsgemäßen Vorrichtung wird also die Umformung von einer Platine zu einem hochmaßhaltigen Halbschalenteil in einem einzigen Werkzeug ermöglicht, wodurch eine deutliche Kostenersparnis erzielt wird. Die Mittel zur Einbringung eines Materialüberschusses können im Rahmen einer die Form des Ziehstempels ändernden Einrichtung zu Verfügung gestellt werden. Dafür kommt beispielsweise eine mit einem Druckmedium vorwölbbare Membran in Frage.According to a second teaching of the invention, the above-mentioned object has been achieved by a device which has a drawing die, a drawing die and means for moving the drawing die into the drawing die, with a circuit board being positionable between the drawing die and the drawing die and the die being used for the die The blank can be preformed into a sheet metal blank, the drawing die has means for introducing excess material either into a base section and a frame section and / or an optional flange section of the sheet metal blank and the sheet metal blank can be finished and calibrated into a half-shell part, characterized in that means for trimming, in particular at least one cutting edge arranged on the punch is provided. With the device according to the invention, the forming from a blank to a high-quality half-shell part is thus made possible in a single tool, thereby achieving significant cost savings. The means for introducing an excess of material can be made available within the framework of a device that changes the shape of the drawing die. For example, a membrane that can be bulged with a pressure medium is suitable for this.
Eine einfache erste Ausgestaltung der Vorrichtung sieht allerdings einen in Richtung des Ziehgesenks vorstehend positionierbaren Bodenstempel und eine korrespondierende Bodenstempelaufnahme vor, durch welche ein Materialüberschuss beim Vorformen in das Blechrohteil eingebracht werden kann. Die Herstellung eines derartigen Ziehstempels ist mit einem nur geringen Aufwand verbunden, so dass eine derartige Vorrichtung sehr preisgünstig ist.A simple first embodiment of the device, however, provides a base stamp which can be positioned in the direction of the drawing die and a corresponding base stamp receptacle, by means of which excess material can be introduced into the sheet metal blank during preforming. The production of such a drawing die is associated with only a small outlay, so that such a device is very inexpensive.
Erfindungsgemäß sind Mittel zum Besäumen, insbesondere mindestens eine am Ziehstempel angeordnete Schneidkante, vorgesehen. Dies ermöglicht es, auch das Besäumen mit Hilfe der gleichen Vorrichtung durchzuführen, so dass sich weitere Kostenvorteile und Zeiteinsparungen ergeben.According to the invention, means for trimming, in particular at least one on Drawing punch arranged cutting edge, provided. This also enables trimming to be carried out using the same device, so that there are further cost advantages and time savings.
Die Vorrichtung kann weiter dadurch ausgestaltet werden, dass das Ziehgesenk eine der Schneidkante des Ziehstempels zugeordnete Freimachung aufweist. Beim Besäumen des Blechrohteils kann der Verschnitt in diese Freimachung verdrängt werden, so dass eine besonders glatte Schnittfläche erzielt werden kann.The device can also be designed in such a way that the drawing die has a franking assigned to the cutting edge of the drawing die. When trimming the sheet metal blank, the waste can be displaced into this clearance, so that a particularly smooth cut surface can be achieved.
Sofern die Tiefe der Freimachung gemäß einer weiteren Ausgestaltung der Vorrichtung mindestens der Platinendicke der umzuformenden Platine entspricht, kann ein Verklemmen des Verschnittes verhindert werden und-das erfindungsgemäße Verfahren prozesssicherer gestaltet werden.If, according to a further embodiment of the device, the depth of the franking corresponds at least to the board thickness of the board to be formed, jamming of the waste can be prevented and the process according to the invention can be made more reliable.
Ferner ermöglicht eine Weiterbildung der Vorrichtung, bei der das Ziehgesenk eine Einlaufkontur, beispielsweise eine Einlaufverrundung aufweist, eine Erleichterung des Materialflusses in das Ziehgesenk. Eine Einlaufkontur hat ferner den Vorteil, dass sie eine Selbstzentrierung der Schneidkanten beim Aufsetzen derselben bewirkt. Vorzugsweise ist die Einlaufverrundung dabei der Freimachung zugeordnet.Furthermore, a further development of the device, in which the drawing die has an inlet contour, for example an inlet rounding, facilitates the material flow into the drawing die. An inlet contour also has the advantage that it causes the cutting edges to self-center when they are placed on them. The fillet fillet is preferably assigned to the franking.
Eine weitere Ausgestaltung der Vorrichtung sieht vor, dass die Schneidkante in vollständig in das Ziehgesenk eingefahrener Position des Ziehstempels von einer am Ziehgesenk, insbesondere an der Freimachung, angeordneten Gegenschneidkante in Tiefziehrichtung beabstandet oder auf gleicher Höhe angeordnet ist.A further embodiment of the device provides that the cutting edge is at a distance from a counter-cutting edge arranged on the drawing die, in particular on the franking, in the deep-drawing direction or is arranged at the same height in the position of the drawing die completely retracted into the drawing die.
Sofern eine Druckbelastung des Blechrohteils weitgehend vermieden werden soll, kann die Gegenschneidkante der Freimachung auch auf gleicher Höhe wie die Schneidkante des Ziehstempels angeordnet sein.If a pressure load on the sheet metal blank is to be largely avoided, the counter cutting edge of the franking can also be arranged at the same height as the cutting edge of the drawing die.
In zu der Schneidkante vergleichbarer Weise kann die Gegenschneidkante am Ziehgesenk selbst oder an einer an dem Ziehgesenk ggf. beweglich befestigten Gegenschneidplatte ausgebildet sein.In a manner comparable to the cutting edge, the counter-cutting edge can be formed on the drawing die itself or on a counter-cutting plate which is possibly movably attached to the drawing die.
Bei einer in Tiefziehrichtung beabstandeten Schneidkante kann beim Fertigformen und Kalibrieren das im Raum zwischen dem Ziehstempel und dem Ziehgesenk befindliche Blechrohteil einer Druckbelastung ausgesetzt werden, so dass das Blechrohteil gestaucht wird. Die nach dem Ziehvorgang vorhandenen und unerwünschten inhomogenen Spannungs- und Dehnungsverteilungen können auf diese Weise überlagert und in neu ausgerichtete Spannungen überführt werden, die ungewollte Rückfederungen des Halbschalenteils unterdrücken, d.h. dessen Maßhaltigkeit verbessert werden. Die über den gesamten Querschnitt erfolgte Stauchung führt zu einem Spannungszustand, der plastisches Fließen im gesamten Querschnitt des Halbschalenteils hervorruft.With a cutting edge that is spaced apart in the deep-drawing direction, the sheet metal blank located in the space between the punch and the die can be subjected to a pressure load during the final shaping and calibration, so that the sheet metal blank is compressed. In this way, the undesirable inhomogeneous stress and strain distributions that are present after the drawing process can be superimposed and converted into newly aligned stresses that suppress unwanted springback of the half-shell part, i.e. its dimensional accuracy can be improved. The compression that occurs over the entire cross section leads to a state of stress that causes plastic flow in the entire cross section of the half-shell part.
Eine andere Weiterbildung der Erfindung sieht eine sich an die Schneidkante anschließende Stauchfläche des Ziehstempels vor. Auf diese Weise kann auch das Blechrohteil gezielt an der Schnittfläche gestaucht werden, wodurch eine besonders glatte Schnittfläche erzeugt werden kann.Another development of the invention provides a compression surface of the drawing die which adjoins the cutting edge. In this way, the sheet metal blank can also be deliberately compressed on the cut surface, as a result of which a particularly smooth cut surface can be produced.
Während des Tiefziehens kommen die den Zargenabschnitt und/oder den Bodenabschnitt des Blechrohteils bildenden Abschnitte der Platine ggf. mit der Gegenschneidkante in Kontakt. Um dennoch einen einwandfreien Materialfluss zu gewährleisten, kann in einer weiteren Ausgestaltung die Gegenschneidkante abgerundet gestaltet werden.During deep drawing, the sections of the blank forming the frame section and / or the bottom section of the sheet metal blank may come into contact with the counter-cutting edge. In order to still guarantee a perfect material flow, the counter-cutting edge can be rounded in a further embodiment.
Mit der erfindungsgemäßen Vorrichtung und dem erfindungsgemäßen Verfahren können Halbschalenteile hergestellt werden, die eine Wandstärke W aufweisen und bei denen der Glattschnittanteil der Schnittflächen des Halbschalenteils mindestens ein Drittel der Wandstärke W beträgt. Solche Halbschalenteile können an ihren Schnittflächen mit anderen Bauteilen besonders gut im I-Stoß verschweißt werden.With the device according to the invention and the method according to the invention, half-shell parts can be produced which have a wall thickness W and in which the smooth cut proportion of the cut surfaces of the half-shell part is at least one third of the wall thickness W. Such half-shell parts can be welded particularly well in the I-joint on their cut surfaces with other components.
Weite vorteilhafte Eigenschaften der Vorrichtung lassen sich der Beschreibung des erfindungsgemäßen Verfahrens entnehmen.Further advantageous properties of the device can be found in the description of the method according to the invention.
Die vorliegende Erfindung wird nun anhand einer Ausführungsbeispiele darstellenden Zeichnung näher erläutert und veranschaulicht. In der Zeichnung zeigen
- Fig. 1a - c
- ein erstes Ausführungsbeispiel einer erfindungsgemäßen Vorrichtung in verschiedenen Zuständen im Querschnitt;
- Fig. 2
- ein mit der in
Fig. 1 gezeigten Vorrichtungen herstellbares Ausführungsbeispiel eines Halbschalenteil in perspektivischer Ansicht; - Fig. 3
- die Schnittkante des in der
Fig. 2 gezeigten Halbschalenteils im Querschnitt im Vergleich zur Schnittkante eines Halbschalenteils aus dem Stand der Technik; - Fig. 4a - e
- einen Ausschnitt eines zweiten Ausführungsbeispiel einer erfindungsgemäßen Vorrichtung in verschiedenen Zuständen im Querschnitt;
- Fig. 5a - c
- ein drittes Ausführungsbeispiel einer erfindungsgemäßen Vorrichtung in verschiedenen Zuständen im Querschnitt;
- Fig. 6
- ein mit der in
Fig. 5 gezeigten Vorrichtung herstellbares Ausführungsbeispiel eines Halbschalenteils in perspektivischer Ansicht; - Fig. 7a - c
- ein viertes Ausführungsbeispiel einer erfindungsgemäßen Vorrichtung in verschiedenen Zustanden im Querschnitt und
- Fig. 8
- ein mit der in
Fig. 7 gezeigten Vorrichtung herstellbares Ausführungsbeispiel eines Halbschalenteils in perspektivischer Ansicht.
- 1a-c
- a first embodiment of a device according to the invention in different states in cross section;
- Fig. 2
- one with the in
Fig. 1 Devices shown manufacturing example of a half-shell part in a perspective view; - Fig. 3
- the cutting edge of the in the
Fig. 2 shown half-shell part in cross section compared to the cut edge of a half-shell part from the prior art; - 4a-e
- a section of a second embodiment of a device according to the invention in different states in cross section;
- 5a-c
- a third embodiment of a device according to the invention in different states in cross section;
- Fig. 6
- one with the in
Fig. 5 shown device producible embodiment of a half-shell part in a perspective view; - 7a-c
- a fourth embodiment of a device according to the invention in different states in cross section and
- Fig. 8
- one with the in
Fig. 7 The device shown is an embodiment of a half-shell part in a perspective view.
Die in der
Der Ziehstempel 1 weist Mittel zur Einbringung eines Materialüberschusses in einen Bodenabschnitt 4 des Blechrohteils 5 auf. Er hat eine Form, die sich durch einen Bodenstempel 6 verändern lässt, der verschiebbar in einer Bodenstempelaufnahme 7 angeordnet ist. Die dem Ziehgesenk 2 zugewandten Kanten 8 und 9 des Bodenstempels 6 sind abgerundet, so dass die Gefahr einer Knickbildung im Bodenabschnitt 4 des Blechrohteils 5 verringert werden kann.The drawing die 1 has means for introducing excess material into a
An dem Ziehstempel 1 ist darüber hinaus eine Schneidkante 10 und eine sich unmittelbar an diese anschließende Stauchfläche 11 ausgebildet. Die Stauchfläche 11 ist dabei im Wesentlichen normal zur Tiefziehrichtung, d.h. zur Einfahrrichtung des Ziehstempels 1 in das Ziehgesenk 2, ausgerichtet.In addition, a
Das Ziehgesenk 2 weist eine Freimachung 12 mit einer Einlaufverrundung 13 auf, die stufenartig in den Zargenabschnitt 15 des zu fertigen Halbschalenteils 3 abbildenden Ziehgesenkzargenabschnitt 16 übergeht, wobei eine Gegenschneidkante 14 gebildet wird. Die Freimachung 12 ist dabei so breit und tief, dass beim Tiefziehen die Platine 17 nicht durch die Gegenschneidkante 14 behindert wird.The drawing die 2 has a
Zunächst wird entsprechend dem in der
Mit den nicht gezeigten Mitteln zum Einfahren, welche mechanisch, pneumatisch oder hydraulisch ausgebildet sein können, werden nun Ziehstempel 1 und Ziehgesenk 2 in die in der
Die Platine 17 wird von dem Niederhalter 18 so an dem Ziehgesenk 2 gehalten, dass einerseits Material darunter hergezogen werden kann, andererseits aber ein Hochwölben der Platine 17 und eine damit einhergehende Faltenbildung vermieden wird.The blank 17 is held by the holding-
Durch den vorstehenden Bodenstempel 6 wird ein Durchhang zur Sollgeometrie des Bodens gebildet, d.h. ein Materialüberschuss in den Bodenabschnitt 4 des Blechrohteils 5 eingebracht. Im Bereich der Einlaufverrundung 13 liegt das Blechrohteil 5 an der Freimachung 12 an. Der Bodenstempel 6 setzt in der in
In dieser Position wird nun die Verriegelung des Bodenstempels 6 freigegeben, so dass der Bodenstempel 6 bei weiterem Einfahren des Ziehstempels 1 in das Ziehgesenk 2 in die Bodenstempelaufnahme 7 hineingeschoben wird. Im Falle eines mit einem Hydraulik- oder Pneumatikzylinder oder eine Feder in vorstehender Position gehaltenem Bodenstempel genügt es, dass die Mittel zum Einfahren die durch Zylinder oder Federn ausgeübten Kräfte überwinden.In this position, the locking of the
Durch die Schneidkante 10 werden bei weiterer Annäherung von Ziehstempel 1 und Ziehgesenk 2 an genau definierter Stelle lokale Spannungen im Blechrohteil 5 erzeugt, so dass sich ein Riss bildet und eine Besäumung des Blechrohteils 5 erfolgt. Der Verschnitt 19, d.h. das nicht genutzte Material der Platine 17, wird dabei in die Freimachung 12 des Ziehgesenks 2 verdrängt.The
Gleichzeitig wird, wie mit Pfeil angedeutet, der beim Vorformen erzeugte Materialüberschuss vom Bodenabschnitt 4 und vom Zargenabschnitt 15 in das gesamte Blechrohteil 5 gedrückt. Die durch das Tiefziehen der Platine 17 bedingten Spannungen im Zargenabschnitt 15 werden somit gezielt ausgerichtet. Die Rückfederung eines mit dieser Vorrichtung hergestellten Halbschalenteils ist daher allenfalls gering ausgeprägt und die Maßhaltigkeit des Halbschalenteils erhöht.At the same time, as indicated by the arrow, the excess material generated during preforming is pressed into the entire
In der in der
Die Schneidkante 10 des Ziehstempels 1 ist dabei in Tiefziehrichtung beabstandet zu der dem Ziehgesenk 2 zugeordneten Gegenschneidkante 14 angeordnet. Dadurch kann im Verlauf des Fertigformens und Kalibrierens der Zargenabschnitt 15 gestaucht werden. Dies trägt ebenfalls zur hohen Maßhaltigkeit des fertigen, in der
In Bezug auf die Wandstärke W des erfindungsgemäß hergestellten Halbschalenteils 3 beträgt der Glattschnittanteil der Schnittfläche 20, wie in der
In der
Die Schräge 21' hat gegenüber dem stufenartigen Übergang den Vorteil, dass eine Gegenschneidkante 14' mit einem stumpferen Winkel gebildet wird. Somit kann deren Abnutzung verringert werden. Zudem lässt sie sich einfacher fertigen. Andererseits setzt ein stufenartiger Übergang dem während des Besäumens zu verdrängendem Verschnitt weniger Widerstand entgegen und verringert die Gefahr eines Verklemmens des Verschnittes in der Vorrichtung. Zudem bewirkt die Schräge 21' während des Besäumens eine Selbstzentrierung der Schneidkante 10'.The bevel 21 'has the advantage over the step-like transition that a counter cutting edge 14' is formed with an obtuse angle. Thus, their wear can be reduced will. It is also easier to manufacture. On the other hand, a step-like transition provides less resistance to the waste to be displaced during trimming and reduces the risk of the waste becoming jammed in the device. In addition, the bevel 21 'causes the cutting edge 10' to self-center during trimming.
Ebenso wie in der in der
Sowohl eine Freimachung, die eine Schräge aufweist, als auch eine stufenartigen Freimachung können mit einer Anordnung der Schneidkante bzw. der Gegenschneidkante kombiniert werden, bei der sich Schneidkante und Gegenschneidkante in vollständig in das Ziehgesenk eingefahrener Position des Ziehstempels auf mindestens gleicher Höhe befinden.Both a franking which has a bevel and a step-like franking can be combined with an arrangement of the cutting edge or the counter-cutting edge, in which the cutting edge and counter-cutting edge are at least at the same height in the position of the drawing die fully retracted into the drawing die.
Im Hinblick auf den Ablauf der Umformung von der Platine 17' über ein Blechrohteil 5' zu einem Halbschalenteil 3' wird auf die Erläuterungen zur
Schließlich zeigt
Das Ziehgesenk 2" weist einen den Bodenabschnitt 4" des Blechrohteils 5" formenden Ziehgesenkbodenabschnitt 22", einen den Zargenabschnitt 14" des Blechrohteils 5" formenden Ziehgesenkzargenabschnitt 16" und einen den Flanschabschnitt 23" des Blechrohteils 5" formenden Ziehgesenkflanschabschnitt 24" auf. Der Übergang 25" zwischen Ziehgesenkflanschabschnitt 24'' und Ziehgesenkzargenabschnitt 16'' weist dabei eine Einlaufverrundung bzw. einen Ziehradius auf.The drawing die 2 "has a drawing die
In korrespondierender Weise umfasst der Bodenstempel 6" einen Bodenabschnitt 26" und einen Bodenstempelzargenabschnitt 27" und der Flanschformstempel 33" einen Flanschformstempelabschnitt 28" mit einer Schneidkante 10". Dieser Schneidkante 10" ist auf Seite des Ziehgesenkes 2" eine überdimensioniert dargestellte Schräge 21" zugeordnet, die die Selbstzentrierung der Schneidkante 10'' ermöglicht.Correspondingly, the
Zur Herstellung des flanschbehafteten Halbschalenteils 3" wird, wie in der
Durch Einfahren des Ziehstempels 1" in das Ziehgesenk 2" wird zunächst ein Blechrohteil 5" vorgeformt, wobei im Flanschabschnitt 23'' des Blechrohteils 5" ein Materialüberschuss erzeugt wird (vgl.
Zeitgleich mit dem Aufsetzen des Bodenstempels 6" auf dem an dem Ziehgesenkbodenabschnitt 22" anliegenden Blechrohteil 5" bekommt die Schneidkante 10'' Kontakt mit dem Blechrohteil 5".Simultaneously with the placing of the
Nach dem Aufsetzen des Bodenstempels 6" auf dem Blechrohteil 5" bewegt sich nur noch der Flanschformstempel 33' in Richtung Ziehgesenk 2" und das Blechrohteil 5" wird zu einem flanschbehafteten Halbschalenteil 3" mit der Schneidkante 10'' besäumt, fertiggeformt und kalibriert.After the
In der in
Mit der Vorrichtung lässt sich somit beispielsweise ein hochmaßhaltiges, besäumtes Halbschalenteil 3" herstellen, das in der
Eine weitere Variante einer Ausführungsform einer erfindungsgemäßen Vorrichtung zeigt
Der einzige Unterschied zu der in
Die Hochmaßhaltigkeit der flanschlosen oder flanschbehafteten Halbschalenteile 3, 3', 3", 3''' wird dadurch gefördert, dass durch die Stauchung der gesamte Querschnitt in einem plastischen Zustand überführt wird und Spannungen dadurch gezielt ausgerichtet werden können.The high dimensional accuracy of the flangeless or flanged half-
Claims (16)
- Method for producing a half-shell part with a drawing punch (1, 1', 1", 1"') and a drawing die (2, 2', 2", 2"'), wherein a single work step the drawing punch (1, 1', 1", 1"') is advanced into the drawing die (2, 2', 2", 2"'), a sheet metal blank (17, 17', 17", 17"') is preformed into a sheet metal raw part (5, 5', 5", 5"') with at least one base section (4, 4', 4", 4'"), at least one frame section (15, 15', 15", 15"') and optionally a flange section (23", 23"'), wherein during the preforming with the drawing punch (1, 1', 1", 1"') a material excess is introduced into the base section (4, 4', 4", 4'"), the frame section (14, 14', 14", 14"') and/or the optional flange section (23") of the sheet metal raw part (5, 5', 5", 5"'), and the sheet metal raw part (5, 5', 5", 5"') is finished to form a half-shell part (3, 3', 3", 3"') and is calibrated,
characterised in that
the sheet metal raw part (5, 5', 5", 5"') is trimmed in the single work step, preferably using a cutting edge (10, 10', 10", 10"') arranged on the drawing punch (1, 1', 1", 1"'). - Method according to claim 1,
characterised in that
a drawing punch (1, 1', 1", 1"') is used, which comprises at least one base punch (6, 6', 6", 6"') positionable projecting in the direction in the direction of the drawing die (2, 2', 2", 2'") and a corresponding base punch receiver, and with the base punch (6, 6', 6", 6"') arranged in the projecting position the material excess is introduced during the preforming of the sheet metal raw part (5, 5', 5", 5"') into the base section (4, 4', 4", 4"') and the frame section (15, 15', 15", 15"') and/or the optional flange section (23", 23"') of the sheet metal raw part (5, 5', 5", 5"'). - Method according to one of claims 1 and 2,
characterised in that
the sheet metal raw part (5, 5', 5", 5"') is finished and calibrated by advancing the base punch (6, 6', 6", 6'") into the base punch receiver (7, 7', 7", 7'") as soon as the base punch (6, 6', 6", 6'") has come to rest on the sheet metal raw part (5, 5', 5", 5"') abutting the drawing die (2, 2', 2", 2"'). - Method according to any one of claims 1 to 3,
characterised in that
the cutting edge (10, 10', 10", 10"') is, at the same time as the placement of the base punch (6, 6', 6", 6'") on the sheet metal raw part (5, 5', 5", 5"') abutting against the drawing die (2, 2', 2", 2"'), brought into contact with the sheet metal raw part (5, 5', 5", 5"'). - Method according to any one of claims 1 to 4,
characterised in that
during the finishing and calibration the material excess is forced from the base section (4, 4', 4", 4'") of the sheet metal raw part (5, 5', 5", 5"') into the frame section (15, 15', 15", 15"') of the sheet metal raw part (5, 5', 5", 5"'). - Method according to any one of claims 1 to 5,
characterised in that
the sheet metal raw part (5, 5', 5", 5"') is compressed using a compression surface (11, 11", 11"'), in particular using a compression surface (11) abutting against the cutting edge (10), at least in a frame section (15, 15", 15"'), preferably also in a base section (4, 4", 4"'). - Method according to any one of claims 1 to 6,
characterised in that
the sheet metal blank (17, 17', 17", 17"') is held at least at the start of the preforming with a hold-down device (18, 18', 18", 18"'). - Method according to any one of claims 1 to 7,
characterised in that
a flange-free half-shell part (3, 3', 3"') or a flanged half-shell part (3") is produced from the sheet metal raw part (5, 5', 5", 5"'). - Device for producing a half-shell part with a method according to any one of claims 1 to 8, with a drawing punch (1, 1', 1", 1"') and a drawing die (2, 2', 2", 2"'), wherein the device comprises means for advancing the drawing punch (1, 1', 1", 1"') into the drawing die (2, 2', 2", 2"'), a sheet metal blank (17, 17', 17", 17"') is positionable between the drawing punch (1, 1', 1", 1"' and the drawing die (2, 2', 2", 2"'), the sheet metal blank is preformable by the drawing punch into a sheet metal raw part (5, 5', 5", 5"'), the drawing punch (1, 1', 1", 1"' comprises means for introducing a material excess into a base section (4, 4', 4", 4'"), a frame section (15, 15', 15", 15"') and/or an optional flange section (23", 23"') of the sheet metal raw part (5, 5', 5", 5"'), and the sheet metal raw part (5, 5', 5", 5"') can finished and calibrated with the drawing punch (1, 1', 1", 1"' to form a half-shell part (3, 3', 3", 3"'),
characterised in that
means are provided for trimming, in particular at least one cutting edge (10, 10', 10", 10"') arranged on the drawing punch (1, 1', 1", 1'"). - Device according to claim 9,
characterised in that
the drawing punch (1, 1', 1", 1"' has at least one base punch (6, 6', 6", 6'") that is positionable projecting in the direction of the drawing die (2, 2', 2", 2"'), and optionally has a corresponding base punch receiver (7, 7', 7", 7'"). - Device according to claim 9,
characterised in that
the drawing die (2, 2', 2", 2"') has at least one clearance (12, 12', 12", 12"') associated with the cutting edge (10, 10', 10", 10"') of the drawing punch (1, 1', 1", 1"'). - Device according to claim 11,
characterised in that
the depth (T, T', T", T"') of the clearance (12, 12', 12", 12"') corresponds at least to the sheet metal blank thickness (P, P', P", P"') of the sheet metal blank (17, 17', 17", 17"') to be formed. - Device according to one of claims 11 and 12,
characterised in that
the drawing die (2, 2', 2", 2"') has an in-flow rounded portion, in particular an in-flow rounded portion (13, 13', 13", 13"') arranged on the clearance. - Device according to ant one of claims 11 to 13,
characterised in that
the cutting edge (10, 10', 10", 10"') in the position in which the drawing punch is advanced fully into the drawing die is arranged in the deep drawing direction spaced from a counter-cutting edge (14, 14', 14", 14"') arranged on the drawing die (2, 2', 2", 2"'), in particular on the clearance (12, 12', 12", 12"'), or is arranged at least at the same height as the counter-cutting edge (14'). - Device according to claim 14,
characterised in that
the counter-cutting edge (14, 14', 14", 14"') is rounded off. - Device according to any one of claims 9 to 15,
characterised in that
the drawing punch (1, 1', 1", 1"' comprises a compression surface (11, 11", 11"'), in particular a compression surface (11) directly adjoining the cutting edge (10).
Priority Applications (1)
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PL10795664T PL2512702T3 (en) | 2009-12-17 | 2010-12-15 | Method and device for producing a half-shell part |
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DE102009059197A DE102009059197A1 (en) | 2009-12-17 | 2009-12-17 | Method and device for producing a half-shell part |
PCT/EP2010/069794 WO2011083008A1 (en) | 2009-12-17 | 2010-12-15 | Method and device for producing a half-shell part |
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EP2512702A1 EP2512702A1 (en) | 2012-10-24 |
EP2512702B1 true EP2512702B1 (en) | 2020-04-29 |
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EP10795664.1A Active EP2512702B1 (en) | 2009-12-17 | 2010-12-15 | Method and device for producing a half-shell part |
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US (2) | US20120282482A1 (en) |
EP (1) | EP2512702B1 (en) |
JP (1) | JP2013514185A (en) |
KR (3) | KR20170109086A (en) |
CN (1) | CN102665956B (en) |
DE (1) | DE102009059197A1 (en) |
ES (1) | ES2804765T3 (en) |
HU (1) | HUE051144T2 (en) |
PL (1) | PL2512702T3 (en) |
PT (1) | PT2512702T (en) |
WO (1) | WO2011083008A1 (en) |
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JP4522378B2 (en) * | 2005-04-20 | 2010-08-11 | ジヤトコ株式会社 | Press molding method and apparatus |
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-
2009
- 2009-12-17 DE DE102009059197A patent/DE102009059197A1/en not_active Withdrawn
-
2010
- 2010-12-15 HU HUE10795664A patent/HUE051144T2/en unknown
- 2010-12-15 EP EP10795664.1A patent/EP2512702B1/en active Active
- 2010-12-15 WO PCT/EP2010/069794 patent/WO2011083008A1/en active Application Filing
- 2010-12-15 PL PL10795664T patent/PL2512702T3/en unknown
- 2010-12-15 JP JP2012543727A patent/JP2013514185A/en active Pending
- 2010-12-15 ES ES10795664T patent/ES2804765T3/en active Active
- 2010-12-15 CN CN201080057678.3A patent/CN102665956B/en active Active
- 2010-12-15 PT PT107956641T patent/PT2512702T/en unknown
- 2010-12-15 KR KR1020177026304A patent/KR20170109086A/en active Application Filing
- 2010-12-15 KR KR1020127018807A patent/KR20120106822A/en active Application Filing
- 2010-12-15 KR KR1020197001413A patent/KR101966404B1/en active IP Right Grant
-
2012
- 2012-06-15 US US13/524,545 patent/US20120282482A1/en not_active Abandoned
-
2017
- 2017-04-21 US US15/494,073 patent/US20170225216A1/en not_active Abandoned
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JPH08206746A (en) * | 1995-01-30 | 1996-08-13 | Isuzu Motors Ltd | Deep drawing device |
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Also Published As
Publication number | Publication date |
---|---|
KR20190008440A (en) | 2019-01-23 |
KR20170109086A (en) | 2017-09-27 |
CN102665956A (en) | 2012-09-12 |
PL2512702T3 (en) | 2020-11-02 |
ES2804765T3 (en) | 2021-02-09 |
WO2011083008A1 (en) | 2011-07-14 |
EP2512702A1 (en) | 2012-10-24 |
KR20120106822A (en) | 2012-09-26 |
KR101966404B1 (en) | 2019-04-08 |
US20170225216A1 (en) | 2017-08-10 |
PT2512702T (en) | 2020-07-14 |
DE102009059197A1 (en) | 2011-06-22 |
CN102665956B (en) | 2016-09-07 |
HUE051144T2 (en) | 2021-03-01 |
JP2013514185A (en) | 2013-04-25 |
US20120282482A1 (en) | 2012-11-08 |
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