Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
  • B65C3/00—Labelling other than flat surfaces
  • B65C3/06—Affixing labels to short rigid containers
  • B65C3/18—Affixing labels to short rigid containers to container necks
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
  • B65C3/00—Labelling other than flat surfaces
  • B65C3/06—Affixing labels to short rigid containers
  • B65C3/08—Affixing labels to short rigid containers to container bodies
  • B65C3/14—Affixing labels to short rigid containers to container bodies the container being positioned for labelling with its centre-line vertical
  • B65C3/16—Affixing labels to short rigid containers to container bodies the container being positioned for labelling with its centre-line vertical by rolling the labels onto cylindrical containers, e.g. bottles

Definitions

• This invention relates to a device for applying self-adhesive labels on the walls of containers and a method for applying self-adhesive labels.
• this invention relates to the field of application of collar labels ("V"-shaped) designed to be applied to the base of the neck of wine bottles, in particular bottles for sparkling wine.
• the bottles on which the labels are to be applied are usually positioned on a machine with a rotary carrousel at the outer edge of the carrousel.
• a rotary carrousel at the outer edge of the carrousel.
• Around the carrousel there are one or more operating stations which perform the required operations, one of these stations being designed to apply labels, on each bottle.
• the station for applying collar labels on bottle necks mainly uses two techniques.
• the first technique comprises applying labels by gluing.
• Said system comprises the use of a mechanical structure which picks up the labels, applies glue on them and then presses the labels on the neck of a bottle.
• This technique is implemented using a structure comprising a pusher element able to move in a direction perpendicular to a wall of the bottle on the carrousel which is passing the pusher element.
• a web supporting the labels simultaneously arrives at the pusher element.
• the pusher element usually comprises a roller, able to rotate idly about its own axis of rotation, made of soft material which acts perpendicularly against the wall of the bottle, pressing the label against it and promoting label sticking on the bottle.
• the roller presses the label at a central part of the label. In that way, label first sticking on the bottle is performed, but following the action of the roller the ends of the label remain detached from the bottle. Then, as the bottles are fed on the carrousel, each end of the label is stuck down (second sticking).
• each bottle is usually rotated clockwise through half a revolution (so that one end of the label projects radially from the carrousel) and made to pass close to a first fixed contact surface which is in a position at a tangent to the bottle.
• the first fixed contact surface makes the projecting end of the label adhere to the bottle thanks to the movement of the bottle.
• the bottle is rotated anti-clockwise and is passed close to a second contact surface to make the other end of the label adhere to the bottle.
• Each end of the label adheres thanks to the movement of the bottle close to the contact surfaces.
• the first sticking is often not performed perfectly because the label stuck sometimes has wrinkles typical of sticking that was not completely successful. This is due to the fact that the tangential speed of the bottle at the pusher element is different to the speed of the pusher element which is null.
• the pusher element pushes in a direction transversal to the wall of the bottle and compensates for the speed difference only thanks to rotation of the roller about its own axis of rotation.
• the mechanical structure is bulky and increases the overall dimensions of the machine with rotary carrousel.
• the technical purpose which forms the basis of this invention is to provide a device for applying self-adhesive labels which overcomes the above-mentioned disadvantages.
• the technical purpose of this invention is to provide a device for applying self-adhesive labels which guarantees perfect sticking, avoiding wrinkles in the label.
• the technical purpose of this invention is also to provide a device for applying self-adhesive labels which has smaller overall dimensions than the prior art devices.
• Figure 1 is an axonometric view of a device for applying self-adhesive labels in accordance with this invention
• Figure 2 is a top view of the device for applying self-adhesive labels of Figure 1 operatively associated with a container;
• Figure 3 is a side view of the device for applying self-adhesive labels of Figure 1 operatively associated with a container; and
• Figure 4 is a top view of a detail of the device for applying self-adhesive labels from Figure 2.
• the numeral 1 denotes in its entirety a device for applying self-adhesive labels made in accordance with this invention.
• the device 1 for applying self-adhesive labels described hereinafter is designed to apply labels on the walls of containers of any type. It is preferably used in the sector of bottles 2, therefore hereinafter reference is made to bottles 2 by way of example, but without excluding the possibility that the device 1 may be used for any other type of container.
• the device 1 is operatively connectable to an operating machine of the type with a rotary carrousel 100 on which, in practice, the bottles 2 to which the labels 101 must be applied are positioned.
• Operating machines with a rotary carrousel 100 are well known in the sector of processing bottles 2 and therefore are not described in detail below.
• Operating machines with a rotary carrousel 100 usually comprise a carrousel 100 able to rotate about a rotation shaft.
• the bottles 2 are positioned on the outer edge of the carrousel 100.
• Each bottle 2 is usually in a predetermined position on a circular plate 102 whose centre lies on a circular line A centred on the axis of rotation of the carrousel 100.
• the movement of the carrousel 100 is transmitted by a main motor connected to the rotation shaft.
• the device 1 comprises a supporting body 3 extending from a first end 4 connected to a basic mechanical unit to a second end 5 which is close to the rotary carrousel 100.
• Figure 1 shows how the supporting body 3 is a mechanical structure extending from the basic mechanical unit (of the known type and therefore not described herein) towards the carrousel 100.
• the supporting body 3 preferably comprises a central plate 6, a first lateral arm 7 and a second lateral arm 8.
• the two lateral arms 7, 8 extend from the first end 4 to the second end 5, forming the sides of the supporting body 3.
• the central part of the supporting body 3 is formed by the central plate 6.
• the central plate 6 extends from the first end 4 towards the second end 5 as far as an intermediate zone 9 and not as far as the second end 5 like the lateral arms 7, 8.
• the device 1 also comprises at least one operating head 10 connected to the supporting body 3 at the second end 5.
• Figure 1 shows how the operating head 10 comprises a basic frame 11 connected to the supporting body 3.
• the basic frame 11 is connected to the first arm and the second arm 8 at the second end 5.
• the basic frame 11 is also connected to the central plate 6 by means of a supporting rod 12.
• This supporting rod 12 has a first connecting part which is connected (by screws) to the central plate 6 at the intermediate zone 9, and a second connecting part which is connected to the basic frame 11.
• Figure 1 shows how the main direction of extension of the basic frame 11 is preferably substantially transversal to the main direction of extension of the supporting body 3. Moreover, the basic frame 11 extends from a first portion 13 (connected to the first arm 7), to a second portion 14 (connected to the second arm 8). The second portion 14 of the basic frame 11 also comprises a projecting portion 15 which projects cantilever-style relative to the second arm 8 in the direction of extension of the basic frame 11.
• the operating head 10 also comprises an application portion 16 which, in practice, is the part which directly interacts with the walls of a bottle 2 on which the labels 101 must be attached.
• the application portion 16 is mounted on the projecting portion 15 and makes direct contact with the walls of a bottle 2 on which the label 101 must be applied.
• the application portion 16 of the operating head 10 can move at least along an arc B of a circle C which at a tangent point T is at a tangent at least to a wall of a bottle 2 positioned on the carrousel 100 and at the operating head 10.
• the application portion 16 can move at least along an arc B of a circle C and label 101 application takes place at the point where the arc B and the wall of the bottle 2 are at a tangent to each other.
• a label 101 is applied on a bottle 2 tangentially to the direction of feed of the bottle 2 on the carrousel 100.
• the peripheral speed of the application portion 16 at least at the tangent point T is controlled so that it is substantially equal to the peripheral speed of the wall of the container on which the label 101 is to be applied.
• the application portion 16 performs a complete revolution about a main axis of rotation and therefore follows not only the arc B of a circle C, but the entire circle C which comprises the arc B.
• a rod 17 (also part of the operating head 10) having a first end 18, a second end 19 and a central part 20 located between the two ends 18, 19.
• the rod 17 can rotate about a main rotation shaft 21 (corresponding to the main axis) passing through the central part 20 and, in practice, substantially parallel with the wall of a bottle 2.
• the central part 20 of the rod 17 is connected to the main shaft 21 by means of a first disk 22 connected to the main shaft 21 and a second disk 23.
• the two disks 22, 23 are connected to each other and the rod 17 is interposed between them.
• the second disk 23 comprises a cavity in which the central part 20 of the rod 17 is positioned. In that way, by connecting the disks 22, 23 to each other (advantageously using screws) the rod 17 is securely connected to the main shaft 21 and moves integrally with it.
• Figure 1 shows how the application portion 16 is mounted on the rod 17 at the first end 18 of the rod. In that way the application portion 16 can perform a 360° rotation about the main shaft 21.
• the main rotation shaft 21 intersects the rod 17 at a point P.
• the distance between the point P and the first end 18 of the rod 17 is the radius of the circle C.
• the connecting point P between the rod 17 and the main shaft 21 is fixed and does not vary during rod 17 rotation.
• the connecting point P between the rod 17 and the main shaft 21 may vary along the extension of the rod 17 from the first end 18 to the second end 19.
• the central part 20 of the rod 17 may comprise a slideway in which the main shaft 21 will be slidably inserted. The sliding will be controlled based on operating requirements.
• the radius of the circle C will be variable depending on the angular position of the application portion 16.
• the application portion 16 is preferably a first roller 24 able to rotate idly about a secondary shaft 25.
• the secondary shaft 25 is mounted at the first end 18 of the rod 17 and is substantially parallel with the main shaft 21.
• the accompanying drawings show how the operating head 10 comprises a connecting element 26 and a bar 27.
• the bar is mounted on the second end 19 of the rod 17 in such a way that it is substantially parallel with the secondary shaft 25 and has the same length as the secondary shaft 25.
• the connecting element 26 is mounted between the bar 27 and the secondary shaft 25 in a position opposite the rod 17.
• the connecting element 26, the sliding bar 27, the rod 17 and the secondary shaft 25 form a quadrangular structure.
• the first roller 24 is preferably made of elastic material to promote label 101 application on the bottle 2. At the moment when the label 101 is applied the first roller 24 is at a tangent to the wall of a bottle 2 along a tangent line parallel with the secondary shaft 25 and passing through the tangent point T. In that way, when the first roller 24 is at a tangent to a wall of the bottle 2 the roller deforms slightly, allowing the label 101 to adhere to the wall at several points adjacent to the tangent line. Moreover, the first roller 24 is idly mounted on the secondary shaft 25 in such a way that, at the moment the label 101 is applied, it compensates for any small speed differences between rotation of the carrousel 100 and rotation of the rod 17.
• the device 1 for applying self-adhesive labels 101 comprises means 28 for feeding a web 103 with adhesive labels 101, for feeding the labels 101 to the application portion 16.
• the web 103 brings at least one label 101 at a time to the operating head 10.
• the feed means 28 preferably comprise a feeding roller 29 for storing the web 103 to be used, and a receiving roller 30 for receiving the web 103 once the labels 101 have been removed from it.
• the feeding roller 29 and the receiving roller 30 are positioned close to the first end 4 of the supporting body 3.
• the web 103 follows a feed path from the feeding roller 29 to the receiving roller 30 and is guided by guide means 31 which are partly mounted on the operating head 10.
• the guide means 31 guide the web 103 towards the operating head 10 and in particular to the application portion 16.
• the guide means 31 preferably at least mainly comprise second rollers 32 idly mounted on the supporting body 3 and on the operating head 10. Each of these second rollers 32 has an axis of rotation substantially parallel with the axis of rotation of the first roller 24.
• the part of the guide means 31 mounted on the operating head 10 comprises an inversion plate 33 connected to the basic frame 11.
• the inversion plate 33 has an away surface 34, a return surface 35 which is substantially parallel with and opposite the away surface 34, and a detaching edge 36 between the two surfaces 34, 35.
• the inversion plate 33 has a first part 37 connected to the basic frame 11 and a second part 38 projecting from it and close to the first roller 24.
• the detaching edge 36 is part of the second part 38 of the inversion plate 33 and allows labels 101 to be released towards the bottle 2.
• the away surface 34 of the inversion plate 33 is connected to a tab 39 transversal to the away surface 34 and substantially parallel with the basic frame 11.
• the inversion plate 33 is connected to the basic frame 11 by means of the tab 39.
• the device 1 also comprises means 40 for adjusting the inversion plate 33 for adjusting the position of the inversion plate 33 on the basic frame 11.
• the adjusting means 40 comprise an elongate hole 41 with a curved profile in the tab 39; and at least one screw 42, in practice passing through the elongate hole 41 and screwed into the basic frame 11.
• the hole 41 extends between a maximum projection end 43 and a minimum projection end 44.
• the adjusting means 40 allow adjustment of the position of the inversion plate 33 between a maximum projection position in which the screw 42 is fixed in a position close to the maximum projection end 43 (in which the detaching edge 36 projects at its maximum relative to the basic frame 11), and a minimum projecting position in which the screw 42 is fixed in a position close to the minimum projection end 44.
• the curved profile of the elongate hole 41 allows the detaching edge 36 to be moved towards the application portion 16 during the passage from the maximum projection position to the minimum projection position.
• the web 103 releases the labels 101 as it passes from the away surface 34 to the return surface, at the detaching edge 36. During this passage each label 101 detaches from the web 103 and is directed towards the first roller 24 at the moment when it is close to the tangent point with a wall of a bottle 2.
• the inversion plate 33 and the way in which the labels 101 detach from the web 103 are known in the sector for application of labels 101 to bottles 2, and therefore they are not described in further detail below.
• the device 1 according to this invention also comprises motor-driven means
• the motor-driven means 45 are a motor.
• Figure 1 shows how the motor is connected to the basic frame 11.
• the motor comprises a rotary rotor operatively connected to the main shaft 21 by transmission means 46.
• the transmission means 46 comprise two pulleys and a driving belt.
• a first pulley is mounted on the motor rotor, whilst a second pulley is mounted on the main shaft 21.
• the two pulleys have respective axes of rotation which are parallel and lie in the same plane.
• the driving belt mounted on the pulleys transmits rotary motion from the first pulley to the second pulley.
• the transmission means 46 may comprise gear wheels.
• the transmission means 46 may comprise simply a coupling which directly connects the motor rotor to the main shaft 21 in such a way that the main shaft 21 continues on from the rotor.
• the device 1 also comprises a coordinating and synchronising control unit which is operatively connected to the motor-driven means 45, the feed means 28 and the carrousel 100 for synchronising label 101 application operations so that, in operating conditions, the central part of the label 101 is preferably interposed between the application portion 16 and the wall of the bottle.
• the motor-driven means 45 can be synchronised with the movement of the carrousel 100 in such a way that when a bottle 2 is close to the operating head 10 the condition may arise in which the first roller 24 and a wall of the bottle 2 are at a tangent to each other.
• the coordinating and synchronising control unit controls the peripheral speed of the first roller 24 and the peripheral feed speed of the bottle 2 at the tangent point in such a way that they are substantially the same. In this way, wrinkles in the label 101 applied during the sticking step are avoided.
• the coordinating and synchronising control unit is also operatively connected to the feed means 28 to coordinate label 101 feed towards the application portion 16 at the moment when the bottle 2 is close to the application portion 16.
• the embodiment in Figure 4 shows the device 1 at the moment when the label 101 is applied to the bottle 2.
• the central part of the label 101 is interposed between the first roller 24 and the bottle 2 when the first roller 24 and the bottle 2 are at a tangent to each other along the tangent line.
• the device 1 according to this invention also comprises detector means for detecting the position of the application portion 16, the feed means 28 and the bottles 2 on the carrousel 100.
• the detector means are operatively connected to the coordinating and synchronising control unit.
• the detector means preferably comprise a plurality of sensors positioned close to the carrousel 100, the motor-driven means 45 and the feed means 28.
• the coordinating and synchronising control unit and the detector means are not shown, since they are of the known type.
• the device 1 for applying self-adhesive labels 101 comprises movement means for moving the supporting body 3 towards or away from the container.
• the bottom of the supporting body 3 is slide-shaped and is in turn slidably mounted on a track. The supporting body 3 is therefore able to move between a back position and a forward portion towards the container.
• the movement means also allow the supporting body 3 to be moved vertically, shifting the operating head 10 at least -along the entire height of the bottle 2. In that way, the position of the application portion 16 relative to the bottle
• the movement means also allow the supporting body 3 to be rotated about a first axis which is transversal to the direction of extension of the supporting body
• Operation of the movement means to adjust the position of the application portion 16 relative to the bottle 2, may be either manual or automatic.
• Manual operation of the movement means requires translation and rotation of the supporting body 3 by acting manually on levers and the like to move the supporting body 3 to the desired position.
• the movement means In contrast, automatic operation requires the movement means to be operatively connected to the coordinating and synchronising control unit to control the movement of the supporting body 3 relative to the carrousel 100 so that it adapts to the type of bottle 2 to be processed.
• the movement means will comprise motor-driven means for automatic movement of the supporting body 3.
• control unit can save information about the various types of bottles 2 to be processed. In that way, after a size change-over, it is possible to select the size to be processed and consequently the control unit will automatically issue commands to the movement means so that they position the supporting body 3 correctly.
• the movement means are used to correctly position the application portion 16 depending on the type of bottle 2 and depending on the wall of the bottle 2 on which the label 101 is to be applied.
• operation of the movement means may be manual or automatic.
• an operator will act manually on the movement means, bringing the application portion 16 to the desired position. Therefore, the supporting body 3 must be moved vertically rather than horizontally and suitably angled.
• the bottles 2 on which the labels 101 are to be applied are positioned along the outer edge of the carrousel 100 and move forwards thanks to rotation of the carrousel 100 towards the device 1 for applying the labels 101.
• the motor-driven means 45 are activated, which make the first roller 24 rotate about the main axis.
• the coordinating and synchronising control unit coordinates the position of the first roller 24 with the position of the bottles 2 on the carrousel 100 in such a way that for each bottle 2 which reaches the operating head 10 the first roller 24 is at a tangent to a wall of the bottle 2.
• the coordinating and synchronising control unit synchronises the speed of rotation of the carrousel 100 with the speed of rotation of the first roller 24 about the main axis so that the two speeds are substantially equal at least at the tangent point.
• the feed means 28 for the web 103 supporting the labels 101 are activated.
• the feed means 28 bring the web 103 to the operating head 10 and in particular the web 103 is made to slide on the two surfaces of the inversion plate 33.
• the detector means detect the presence of the label 101 close to the application portion 16.
• the coordinating and synchronising control unit receives the information about the position of the label 101 and initially issues a command to the feed means 28 to remain stationary. Subsequently, after the initial step but before the moment when the first roller 24 and the bottle 2 are at a tangent to each other, the command is issued to the feed means 28 to move the web 103 by one step, thus detaching the label 101 to be applied to the bottle 2.
• Each label has a sticking face and a visible face on the opposite side.
• the sticking face is facing towards the carrousel 100.
• the label 101 is initially only partly detached from the web 103, and therefore is only supported by the part which is still connected to the web 103.
• the label detaches from the web 103 until only one end of the label remains connected to the web 103, as shown in Figure 4.
• the motor-driven means 45 and the feed means 28 prepare to apply a new label 101 to the next bottle 2. Therefore, the first roller 24 rotates through 360° to return to the position closest to the carrousel 100 at the next bottle 2.
• a first situation in which the time which elapses between the arrival of one bottle 2 and the next at the point T is equal to the time needed by the first roller 24 to travel the circle C maintaining its peripheral speed constant and substantially equal to that of the bottle 2.
• a second (more common) situation the time which elapses between the arrival of one bottle 2 and the next at the point T is different (greater or less) than the time needed by the first roller 24 to travel the circle C maintaining its peripheral speed substantially equal to that of the bottle 2.
• the peripheral speed of the first roller 24 must be varied according to its angular position. Therefore, the peripheral speed of the first roller 24 must be kept constant and equal to that of the bottle 2 for the arc B (a condition necessary for correct label 101 sticking), and then the peripheral speed must be varied (while travelling the remaining stretch of the circle) depending on the period of time which elapses between the arrival of one bottle 2 and the next at the tangent point T.
• the time which elapses between the arrival of one bottle 2 and the next at the tangent point T is usually less than the time needed for the first roller 24 to travel the circle C maintaining the peripheral speed of the first roller 24 equal to that of the bottle 2.
• the coordinating and synchronising control unit issues a command to increase the speed of the main shaft 21 after the first roller 24 has travelled the arc B (and the label 101 has been applied) and before it returns to travel the arc B again to reach the point T again.
• the increase in the speed of the main shaft 21 results in an increase in the peripheral speed of the first roller 24.
• the coordinating and synchronising control unit issues a command to the motor-driven means 45 to increase the speed so that the main shaft 21 reaches a second speed which is greater than the first speed. Consequently, the first roller 24 reaches a greater peripheral speed and continues the revolution about the main shaft 21.
• the control unit issues a command to the motor-driven means 45 to reduce the speed so that the main shaft 21 returns to the first speed and so that the peripheral speed of the first roller 24 is substantially equal to that of the bottle 2.
• the radius of the circle C which varies, by moving, during a revolution, the connecting point P between the main shaft 21 and the rod 17. Therefore, in this second embodiment, to vary the peripheral speed of the first roller 24 it is not necessary to vary the speed of the main shaft 21. Instead, it is sufficient to vary the radius of the circle C (keeping the speed of the main shaft 21 constant). If the radius is reduced the peripheral speed of the first roller 24 falls, whilst if the radius is increased the peripheral speed of the first roller increases. Therefore, it will be possible to reduce the radius when the first roller 24 travels the arc B, and increase the radius when the first roller 24 travels the remaining part of the circle C.
• This invention also relates to a method for applying self-adhesive labels 101 on the walls of containers, in particular bottles 2.
• the method comprises a first operating step of positioning the containers (bottles 2) on a machine of the type with a rotary carrousel 100, at the outer edge of the carrousel 100.
• the carrousels of machines for processing bottles 2 usually have a plurality of plates which are positioned along the outer edge of the carrousel 100. Each plate 102 is designed to receive a bottle 2 to be processed.
• the method also comprises mounting a label 101 application station in a position around the carrousel 100.
• the label 101 application station comprises an application portion 16 which can operate on the bottles 2 to apply labels 101.
• Another step comprises feeding at least one label 101 to the application portion 16.
• Said label 101 feeding is synchronised with the rotation of the carrousel 100 in such a way that when a bottle 2 reaches the application portion 16 a label 101 is dispensed.
• the application portion 16 is a roller able to rotate 360° about a main axis.
• the method according to this invention also comprises applying a label 101 to the wall of a container during the step of moving the application portion 16 to the point T where the application portion 16 and the wall of the bottle 2 are at a tangent to each other.
• the peripheral speed of the application portion 16 is controlled so that it is substantially equal to the peripheral speed of the wall of the container on which the label 101 is to be applied at the tangent point T.
• This invention brings important advantages.
• the device for applying self-adhesive labels 101 guarantees optimum sticking, avoiding wrinkles in the label 101.
• the device for applying self-adhesive labels 101 has overall dimensions which are smaller than those of prior art devices.

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• Labeling Devices (AREA)
• Adhesives Or Adhesive Processes (AREA)

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Publications (3)

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• 2010
  • 2010-02-02 IT ITVR2010A000019A patent/IT1398467B1/it active
• 2011
  • 2011-01-28 PT PT117116491T patent/PT2531407E/pt unknown
  • 2011-01-28 AU AU2011212101A patent/AU2011212101B2/en active Active
  • 2011-01-28 EP EP11711649.1A patent/EP2531407B8/de active Active
  • 2011-01-28 WO PCT/IB2011/050390 patent/WO2011095921A1/en active Application Filing
  • 2011-01-28 PL PL11711649T patent/PL2531407T3/pl unknown
  • 2011-01-28 ES ES11711649.1T patent/ES2545334T3/es active Active
  • 2011-01-28 HU HUE11711649A patent/HUE027069T2/en unknown

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