EP2529857A1 - Method and device for producing sheet-shaped reinforcement mats - Google Patents
Method and device for producing sheet-shaped reinforcement mats Download PDFInfo
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- EP2529857A1 EP2529857A1 EP12003716A EP12003716A EP2529857A1 EP 2529857 A1 EP2529857 A1 EP 2529857A1 EP 12003716 A EP12003716 A EP 12003716A EP 12003716 A EP12003716 A EP 12003716A EP 2529857 A1 EP2529857 A1 EP 2529857A1
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- bars
- transverse
- longitudinal
- welding
- feed
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- 238000000034 method Methods 0.000 title claims abstract description 30
- 230000002787 reinforcement Effects 0.000 title claims abstract description 17
- 238000003466 welding Methods 0.000 claims abstract description 68
- 238000004519 manufacturing process Methods 0.000 claims abstract description 22
- 229910000746 Structural steel Inorganic materials 0.000 claims description 31
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 20
- 238000005452 bending Methods 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 7
- 102100040428 Chitobiosyldiphosphodolichol beta-mannosyltransferase Human genes 0.000 description 11
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 101100491335 Caenorhabditis elegans mat-2 gene Proteins 0.000 description 1
- 241000681032 Neobarbella comes Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000005641 tunneling Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/121—Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars
- B21F27/125—Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars by attaching individual stirrups to longitudinal wires
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
- B21F23/005—Feeding discrete lengths of wire or rod
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
- B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/121—Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars
- B21F27/127—Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars by bending preformed mesh
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/20—Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network
Definitions
- the invention relates to a method for the production of substantially arcuate structural steel mats from a plurality of bars by welding the bars to a structure consisting of longitudinal bars and transverse bars, starting at a front end by welding a first transverse bar to the longitudinal bars, generating a feed for positioning the longitudinal bars for all further crossbar welds until reaching a desired rear end, wherein to achieve the arch shape of the reinforcing steel mat from the bow interior to the arc outward increasing feed distance is generated, and wherein the feed by train to at least one welded cross bar and / or longitudinal bar preferably in the area the front end takes place.
- the invention relates to a device for producing substantially arcuate construction steel mats, which consist of longitudinal bars and transverse bars welded together, the device comprising feeders for the longitudinal bars, feeders for the cross bars and a welding device for welding the longitudinal bars with the transverse bars, and wherein the device further comprises a pulling device for generating a feed path increasing from the inside of the sheet of the arched reinforcing steel mat to the outside of the sheet.
- Reinforced steel mats serve to reinforce (reinforce) concrete components. They are manufactured industrially on semi-automatic or fully automatic machines and consist of intersecting, typically corrugated steel bars, which extend in the longitudinal and transverse direction and are joined together at the intersection points by welding.
- An arcuate structural steel mat is a structural steel mat which is curved in its plane, ie in the plane defined by the reinforcing steel mat, at least in one area. This is achieved in that the distance between the welding points of two adjacent transverse bars is smaller with the longitudinal bars located inside the sheet, as the distance between the welding points of two adjacent transverse bars with the longitudinal bars lying in the sheet outer.
- Such arcuate structural steel meshes are used to reinforce round, half-round or conical concrete components, e.g. used to reinforce supports for wind turbines, elements for tunneling, pipes or lighthouses.
- This procedure for positioning the longitudinal bars for each upcoming welding cycle has several significant disadvantages: First of all, relative positioning errors between adjacent longitudinal bars can occur. Furthermore, the tracking or the slippage of the feed rollers can lead to an accumulation of positioning errors. These two effects lead to the fact that the arched steel mats can only be produced with a relatively large inaccuracy, which varies from mat to mat. If you want to reduce this inaccuracy, so laborious readjustments are required during the welding process of a mat, which significantly increases the production time. And finally, a conversion of the welding system on the production of a new mat type is very time-consuming, since the feed distance for each longitudinal bar must be set individually.
- Object of the present invention is to avoid the disadvantages described above and improved over the prior art and simplified Specify a method or a comparison with the prior art improved and simplified means for producing arcuate structural steel mats.
- a basic idea of the invention therefore consists in that the advancement of the longitudinal bars for the respective welding cycle takes place by pulling on at least one welded transverse bar and / or longitudinal bar, preferably in the area of the front end of the curved structural steel mat.
- the desired for each longitudinal bar feed path is automatically achieved, since all the longitudinal bars are connected to this at least one transverse bar and / or longitudinal bar.
- Relative positioning errors between adjacent longitudinal bars and / or summation errors of positioning errors are excluded so that the arcuate structural steel mesh can be made with higher accuracy.
- the settings for the production of a new mat type can be made faster.
- the feed is carried out by train via a pulling device which is driven in the longitudinal and transverse directions and / or which is rotated in the plane of the structural steel mat.
- the traction device comprises a cross slide, which is arranged on a longitudinal slide, wherein both the cross slide and the longitudinal carriage are drivable via a drive device or that the traction device comprises a rotary bar, which via a rotary drive device is rotatable in the plane of the structural steel mat.
- the at least one transverse bar and / or longitudinal bar on which or on which the train takes place is detachably fastened eg to the traction device by means of a gripping device.
- the gripping device can be designed quite differently, eg with grippers, with clamping elements or - if it is magnetic steel rods - with electromagnets.
- the pulling device can be controlled via a control device.
- a control device may be technically e.g. be realized with the help of a computer.
- a method step is integrated, in which the sections of the longitudinal bars between a first and a second, subsequent crossbar welding after the first crossbar welding and the subsequent feed to prepare the second crossbar welding into a sheet be deformed. This method step is explained in more detail below in the description of the figures.
- the method can be supplemented by first inserting the longitudinal and transverse bars before welding, e.g. unwound from reels by means of a unwinding device and then deformed in a straightening or cutting machine into straight bars or cut to a predetermined length.
- the longitudinal and transverse rods are unwound in each case in the longitudinal direction and the transverse rods are rotated after cutting in the transverse direction.
- the process can also be extended to serve the production of three-dimensional truncated cone-shaped reinforcements for concrete components. Namely, this is possible by first producing an arcuate structural steel mat in the manner described and then bending it up three-dimensionally.
- This process step can be implemented particularly easily by means of the above-described traction device by first moving the traction device in a certain direction to produce the structural steel mat and subsequently reversing the direction of movement of the traction device to form the reinforcement, thereby bending the structural steel mat three-dimensionally becomes.
- the bending can be realized technically, for example, by means of a bending device, which is preferably designed to be extendable and / or wedge-shaped.
- the present invention also relates to a device for producing substantially arcuate structural steel mats.
- a device for producing substantially arcuate structural steel mats comprises, in addition to feeders for the longitudinal bars, feeders for the cross bars and a welding device for welding the longitudinal bars with the transverse bars also a pulling device for generating a feed path from the bow interior of the curved reinforcing steel mat to the outside of the sheet.
- the device also has guide devices for the longitudinal bars on one side or both sides of the welding device.
- the guide devices which are arranged on the side of the welding device, which faces the feeders for the longitudinal bars (i.e., in front of the welding line), serve to ensure that all the longitudinal bars have a certain distance from each other.
- these guide devices can be guide rollers or guide plates.
- they can be tuned to a given Leksstabraster and / or (for the same purpose) exchange.
- the guide devices which are arranged on the side of the welding device, which faces the pulling device (ie behind the welding line), the method step mentioned above, which consists of the sections of the longitudinal bars between each a first and a second, following Cross bar weld after the first cross bar weld and the subsequent feed to make the second cross bar weld into a bend.
- these guide devices can be pivoted in and / or are adjustable in the transverse direction via an actuator.
- an advantageous procedure is that the longitudinal and transverse bars are first unwound from coils by means of an unwinding device, for example, and then shaped into straight bars in a straightening or cutting machine and cut to a predetermined length ,
- the device advantageously has movable transport devices. These transport devices can be movably mounted on rails, for example.
- the method for the production of substantially arcuate structural steel mats can also be extended to be suitable for the production of three - dimensional truncated cone - shaped reinforcements.
- a procedure in which the reinforcing steel mat is first produced in the horizontal plane and then pivoted so that the axis of symmetry of the reinforcement at the end of the manufacturing process is substantially in the vertical direction was found to be particularly advantageous.
- the feasibility of this procedure can for example be given by the fact that the area of the device comprising the welding device and the pulling device, is pivotally mounted.
- Fig. 1 is a plan view of a section of a preferred embodiment of the device for producing curved reinforcing steel mats 1 shown schematically.
- the longitudinal bars 2 are fed via a feed table 8 of the welding device 9 and welded to the transverse bars 3 to form an arcuate construction steel mat 1.
- the welding device 9 comprises a welding bridge with a plurality of, preferably with 12 ⁇ 3, movable multi-bladed heads (not shown in the drawing).
- Right and left of the welding device 9 guide devices 10 and 11 are arranged for the longitudinal bars 2.
- the guide devices 10, which are located in front of the welding line, are guide rollers which serve to ensure that all the longitudinal bars are at a specific distance from one another.
- the guide rollers are tuned to a predetermined L Lucassstabraster.
- the guide devices 11, which are located behind the welding line, serve to form the sections of the longitudinal bars 2 into arc in between a first and a second subsequent transverse bar welding after the first cross bar welding and the subsequent feed in preparation of the second cross bar welding. This process is based on the FIGS. 2a-2c explained in more detail.
- the longitudinal direction L and the transverse direction Q are marked in the drawing by means of two arrows. It should be noted that the contours of the components in the area of the welding device 9 are shown projected onto a plane for better illustration, but are only partially visible in reality in plan view.
- a plurality of longitudinal bars 2 are fed to the welding device 9.
- a first transverse bar 3 ' is welded to the longitudinal bars 2.
- this first welded transverse bar 3 ' is releasably secured to the pulling device 6 by means of the gripping devices 7, so that the longitudinal bars 2 can be collectively positioned stepwise by means of the pulling device 6 for all subsequent cross bar weldings.
- the longitudinal slide 22 moves to the right, the cross slide 23 down and the rotary bar 24 is rotated clockwise. In this way, a feed path increasing from the inside of the sheet to the outside of the sheet is generated.
- the sections of the longitudinal bars 2 between a first and a second, subsequent cross-bar welding after the first transverse bar welding and the subsequent feed to prepare the second transverse bar welding are deformed into an arc.
- the longitudinal bars 2 are on the guide rollers 10 of Welding device 9 (which can not be seen in these figures) supplied until they have reached the position Pos. 1. At this point, the longitudinal bars 2 are welded to a first transverse bar 3 at the points 27. Subsequently, the longitudinal bars 2 (by train) a piece in the direction of in the Fig. 2a to be seen arrow continues to move until the first cross bar 3 is in position Pos. 2.
- a second step in the Fig. 2b is indicated schematically, the guide device 11 is pivoted after the feed to the reinforcing steel mat. There it hooks behind an outer longitudinal rod portion and is then moved over an actuator a piece in the direction of the arrow, that is substantially perpendicular to the longitudinal bar sections 28.
- this outer longitudinal bar portion and thus at the same time all other longitudinal bar sections pulled so far outward until the longitudinal bars 2 have reached the transverse bar position Pos. 1 desired for the subsequent transverse bar welding desired positions in the transverse direction.
- the welding of a next transverse bar 3 takes place (cf. Fig. 2c ).
- FIG. 3 is an overall view of the in Fig. 1 shown preferred embodiment of the device for producing curved reinforcing steel mats 1 to see. It should be noted in advance that, as with the other figures, it is a schematic representation, ie that technical details that are not important to the basic understanding have been omitted.
- Right above eight coils 20 are indicated, which are located in a unwinding device 12. On these coils 20, the rods are wound, from which the reinforcing steel mat 1 is welded together, that is, that these rods are first unwound and fed to a straightening or cutting machine 13. Here they are first deformed into straight bars, cut to a predetermined length and finally placed on a bar outlet beam 14.
- the part of the rods which is provided as longitudinal bars, is then moved by means of a movable rail 16 transport device 15 in the direction of the arrow, passed to a transfer device 17 and subsequently using this Transfer device 17 to the right of the welding device 9 supplied.
- the part of the cut rods provided as crossbars is likewise fed to the welding device 9 in a corresponding manner by means of a transport device 18 which moves along two rails 19.
- these cross bars so that they show Q in the transverse direction, must be rotated by 90 ° during this transport process. Therefore, the rails 19 have a 90 ° curve.
- the transport device 18 for the transverse rods is guided below the feed table 8 for the longitudinal bars to the welding device 9.
- the end positions of the transport devices 15 and 18 and the transfer device 17 are shown in dashed lines. It should also be noted that the transfer device 17 is movably mounted between two guide rails 29.
- Fig. 4a, 4b and 4c show three different embodiments of arcuate structural steel mats 1, which can be produced by the method or by means of the device.
- mats with different radii of curvature, mats that are curved in only one area or mats can be made in different widths and lengths.
- mild steel mats 1 can be produced with different crossbar or longitudinal bar spacing. The spacing of the transverse bars 3 can be varied over a different impact on the feed, whereas the distance of the longitudinal bars 2 by an adjustment or replacement of the guide rollers can be varied 10th
- FIGS. 5a and 5b schematically indicate the manner in which a three - dimensional truncated cone - shaped reinforcement 21 can be produced by bending from an arcuate structural steel mat 1.
- FIGS. 5a and 5b schematically indicate the manner in which a three - dimensional truncated cone - shaped reinforcement 21 can be produced by bending from an arcuate structural steel mat 1.
- the grid of longitudinal and transverse bars has been omitted.
- the edges of the two ends 4 and 5 are advantageously still seized.
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Abstract
Description
Die Erfindung betrifft ein Verfahren für die Herstellung von im Wesentlichen bogenförmigen Baustahlmatten aus einer Vielzahl von Stäben durch Verschweißung der Stäbe zu einer aus Längsstäben und Querstäben bestehenden Struktur, beginnend an einem vorderen Ende durch Verschweißen eines ersten Querstabes mit den Längsstäben, Erzeugen eines Vorschubes zur Positionierung der Längsstäbe für alle weiteren Querstabverschweißungen bis zum Erreichen eines gewünschten hinteren Endes, wobei zur Erzielung der Bogenform der Baustahlmatte eine vom Bogeninneren zum Bogenäußeren hin zunehmende Vorschubstrecke erzeugt wird, und wobei der Vorschub durch Zug an wenigstens einem verschweißten Querstab und/oder Längsstab vorzugsweise im Bereich des vorderen Endes erfolgt. Des Weiteren betrifft die Erfindung eine Einrichtung zur Herstellung von im Wesentlichen bogenförmigen Baustahlmatten, die aus miteinander verschweißten Längsstäben und Querstäben bestehen, wobei die Einrichtung Zuführvorrichtungen für die Längsstäbe, Zuführvorrichtungen für die Querstäbe und eine Schweißvorrichtung zum Verschweißen der Längsstäbe mit den Querstäben umfasst, und wobei die Einrichtung weiters eine Zugvorrichtung zur Erzeugung einer vom Bogeninneren der bogenförmigen Baustahlmatte zum Bogenäußeren hin zunehmende Vorschubstrecke umfasst.The invention relates to a method for the production of substantially arcuate structural steel mats from a plurality of bars by welding the bars to a structure consisting of longitudinal bars and transverse bars, starting at a front end by welding a first transverse bar to the longitudinal bars, generating a feed for positioning the longitudinal bars for all further crossbar welds until reaching a desired rear end, wherein to achieve the arch shape of the reinforcing steel mat from the bow interior to the arc outward increasing feed distance is generated, and wherein the feed by train to at least one welded cross bar and / or longitudinal bar preferably in the area the front end takes place. Furthermore, the invention relates to a device for producing substantially arcuate construction steel mats, which consist of longitudinal bars and transverse bars welded together, the device comprising feeders for the longitudinal bars, feeders for the cross bars and a welding device for welding the longitudinal bars with the transverse bars, and wherein the device further comprises a pulling device for generating a feed path increasing from the inside of the sheet of the arched reinforcing steel mat to the outside of the sheet.
Baustahlmatten (auch als Bewehrungsmatten bezeichnet) dienen der Verstärkung (Bewehrung) von Betonbauteilen. Sie werden industriell auf Halb- oder Vollautomaten gefertigt und bestehen aus sich kreuzenden, typischerweise geriffelten Stahlstäben, die in Längs- und Querrichtung verlaufen und an den Kreuzungspunkten durch Verschweißung miteinander verbunden sind.Reinforced steel mats (also referred to as reinforcing mats) serve to reinforce (reinforce) concrete components. They are manufactured industrially on semi-automatic or fully automatic machines and consist of intersecting, typically corrugated steel bars, which extend in the longitudinal and transverse direction and are joined together at the intersection points by welding.
Bei einer bogenförmigen Baustahlmatte handelt es sich um eine Baustahlmatte, die in ihrer Ebene, d.h. in der Ebene, welche durch die Baustahlmatte definiert wird, zumindest in einem Bereich bogenförmig ausgebildet ist. Das wird dadurch erreicht, dass der Abstand zwischen den Verschweißungsstellen zweier benachbarter Querstäbe mit den im Bogeninneren liegenden Längsstäben kleiner ist, als der Abstand zwischen den Verschweißungsstellen zweier benachbarter Querstäbe mit den im Bogenäußeren liegenden Längsstäben.An arcuate structural steel mat is a structural steel mat which is curved in its plane, ie in the plane defined by the reinforcing steel mat, at least in one area. This is achieved in that the distance between the welding points of two adjacent transverse bars is smaller with the longitudinal bars located inside the sheet, as the distance between the welding points of two adjacent transverse bars with the longitudinal bars lying in the sheet outer.
Solche bogenförmige Baustahlmatten werden zur Bewehrung von runden, halbrunden oder konischen Betonbauteilen, wie z.B. zur Bewehrung von Stützen für Windkraftanlagen, Elementen für den Tunnelbau, Rohre oder Leuchttürme, verwendet.Such arcuate structural steel meshes are used to reinforce round, half-round or conical concrete components, e.g. used to reinforce supports for wind turbines, elements for tunneling, pipes or lighthouses.
Aus der
Diese Vorgehensweise zur Positionierung der Längsstäbe für den jeweils anstehenden Schweißtakt hat mehrere wesentliche Nachteile: Zunächst einmal können relative Positionierungsfehler zwischen benachbarten Längsstäben auftreten. Des Weiteren kann es durch das Nachgreifen bzw. den Schlupf der Vorschubrollen zu einer Aufsummierung von Positionierungsfehlern kommen. Diese beiden Effekte führen dazu, dass sich die bogenförmigen Baustahlmatten nur mit einer relativ großen Ungenauigkeit, die von Matte zu Matte variiert, herstellen lassen. Möchte man diese Ungenauigkeit reduzieren, so sind während des Schweißprozesses einer Matte umständliche Nachjustierungen erforderlich, wodurch sich die Produktionsdauer deutlich erhöht. Und schließlich ist eine Umstellung der Schweißanlage auf die Herstellung eines neuen Mattentyps sehr zeitaufwendig, da die Vorschubstrecke für jeden Längsstab individuell eingestellt werden muss.This procedure for positioning the longitudinal bars for each upcoming welding cycle has several significant disadvantages: First of all, relative positioning errors between adjacent longitudinal bars can occur. Furthermore, the tracking or the slippage of the feed rollers can lead to an accumulation of positioning errors. These two effects lead to the fact that the arched steel mats can only be produced with a relatively large inaccuracy, which varies from mat to mat. If you want to reduce this inaccuracy, so laborious readjustments are required during the welding process of a mat, which significantly increases the production time. And finally, a conversion of the welding system on the production of a new mat type is very time-consuming, since the feed distance for each longitudinal bar must be set individually.
Aus der deutsche Offenlegungsschrift
Aufgabe der vorliegenden Erfindung ist es, die vorbeschriebenen Nachteile zu vermeiden und ein gegenüber dem Stand der Technik verbessertes und vereinfachtes Verfahren bzw. eine gegenüber dem Stand der Technik verbesserte und vereinfachte Einrichtung zur Herstellung bogenförmiger Baustahlmatten anzugeben.Object of the present invention is to avoid the disadvantages described above and improved over the prior art and simplified Specify a method or a comparison with the prior art improved and simplified means for producing arcuate structural steel mats.
Diese Aufgabe wird erfindungsgemäß durch die Merkmale der beiden unabhängigen Patentansprüche 1 und 9 gelöst.This object is achieved by the features of the two
Eine Grundidee der Erfindung besteht also darin, dass der Vorschub der Längsstäbe für den jeweils anstehenden Schweißtakt durch Zug an wenigstens einem verschweißten Querstab und/oder Längsstab vorzugsweise im Bereich des vorderen Endes der bogenförmigen Baustahlmatte erfolgt. Dadurch wird automatisch die für jeden Längsstab gewünschte Vorschubstrecke erzielt, da alle Längsstäbe mit diesem wenigstens einen Querstab und/oder Längsstab verbunden sind. Relative Positionierungsfehler zwischen benachbarten Längsstäben und/oder Aufsummierungen von Positionierungsfehlern sind ausgeschlossen, so dass die bogenförmigen Baustahlmatten mit einer höheren Genauigkeit angefertigt werden können. Außerdem lassen sich schneller die Einstellungen für die Produktion eines neuen Mattentyps vornehmen.A basic idea of the invention therefore consists in that the advancement of the longitudinal bars for the respective welding cycle takes place by pulling on at least one welded transverse bar and / or longitudinal bar, preferably in the area of the front end of the curved structural steel mat. As a result, the desired for each longitudinal bar feed path is automatically achieved, since all the longitudinal bars are connected to this at least one transverse bar and / or longitudinal bar. Relative positioning errors between adjacent longitudinal bars and / or summation errors of positioning errors are excluded so that the arcuate structural steel mesh can be made with higher accuracy. In addition, the settings for the production of a new mat type can be made faster.
Am einfachsten ist es, wenn der Vorschub durch Zug am ersten verschweißten Querstab erfolgt.The easiest way is when the feed is done by train on the first welded cross bar.
Vorteilhafterweise erfolgt der Vorschub durch Zug über eine Zugvorrichtung, die in Längs- und Querrichtung angetrieben wird und/oder die in der Ebene der Baustahlmatte gedreht wird. In einem konkreten Ausführungsbeispiel kann es beispielsweise vorgesehen sein, dass die Zugvorrichtung einen Querschlitten umfasst, der auf einem Längsschlitten angeordnet ist, wobei sowohl der Querschlitten als auch der Längsschlitten über eine Antriebsvorrichtung antreibbar sind bzw. dass die Zugvorrichtung einen Drehbalken umfasst, der über eine Drehantriebsvorrichtung in der Ebene der Baustahlmatte drehbar ist.Advantageously, the feed is carried out by train via a pulling device which is driven in the longitudinal and transverse directions and / or which is rotated in the plane of the structural steel mat. In a concrete embodiment example, it may be provided that the traction device comprises a cross slide, which is arranged on a longitudinal slide, wherein both the cross slide and the longitudinal carriage are drivable via a drive device or that the traction device comprises a rotary bar, which via a rotary drive device is rotatable in the plane of the structural steel mat.
Als zweckmäßig hat es sich herausgestellt, wenn der wenigstens eine Querstab und/oder Längsstab, an dem bzw. an denen der Zug erfolgt, lösbar z.B. mittels einer Greifvorrichtung an der Zugvorrichtung befestigt wird. Dabei kann die Greifvorrichtung ganz unterschiedlich ausgeführt sein, z.B. mit Greifzangen, mit Klemmelementen oder auch - falls es sich um magnetische Stahlstäbe handelt - mit Elektromagneten.It has been found to be expedient if the at least one transverse bar and / or longitudinal bar on which or on which the train takes place is detachably fastened eg to the traction device by means of a gripping device. In this case, the gripping device can be designed quite differently, eg with grippers, with clamping elements or - if it is magnetic steel rods - with electromagnets.
Des Weiteren ist es vorteilhaft, wenn die Zugvorrichtung über eine Steuervorrichtung steuerbar ist. Dadurch kann ein bestimmter einmalig programmierter Ablauf eines Schweißprozesses zur Herstellung eines bestimmten Mattentyps immer wieder in reproduzierbarer Weise durchgeführt werden. Außerdem ist es möglich, einfacher und schneller zwischen den Einstellungen für die Herstellung verschiedener Mattentypen hin- und herzuwechseln. Eine derartige Steuervorrichtung kann technisch z.B. mit Hilfe eines Computers realisiert werden.Furthermore, it is advantageous if the pulling device can be controlled via a control device. As a result, a certain once-programmed sequence of a welding process for the production of a specific type of mat can always be carried out in a reproducible manner. In addition, it is possible to more easily and quickly switch between the settings for producing various types of mats. Such a control device may be technically e.g. be realized with the help of a computer.
In einer besonders vorteilhaften Ausführungsvariante des Verfahrens zur Herstellung bogenförmiger Bausteinmatten ist ein Verfahrensschritt integriert, bei dem die Abschnitte der Längsstäbe zwischen jeweils einer ersten und einer zweiten, darauf folgenden Querstabverschweißung nach der ersten Querstabverschweißung und dem darauf folgenden Vorschub zur Vorbereitung der zweiten Querstabverschweißung zu einem Bogen verformt werden. Dieser Verfahrensschritt wird weiter unten in der Figurenbeschreibung noch näher erläutert.In a particularly advantageous embodiment of the method for producing arched building block mats, a method step is integrated, in which the sections of the longitudinal bars between a first and a second, subsequent crossbar welding after the first crossbar welding and the subsequent feed to prepare the second crossbar welding into a sheet be deformed. This method step is explained in more detail below in the description of the figures.
Weiterhin kann das Verfahren dadurch ergänzt werden, dass die Längs- und Querstäbe vor der Verschweißung zuerst z.B. mittels einer Abspulvorrichtung von Spulen abgewickelt und anschließend in einer Richt- bzw. Schneidemaschine zu geraden Stäben verformt bzw. auf eine vorbestimmte Länge zugeschnitten werden. Vorteilhafterweise werden die Längs- und Querstäbe dabei jeweils in Längsrichtung abgewickelt und die Querstäbe nach dem Zuschnitt in Querrichtung gedreht. Hierzu kann beispielsweise eine, vorzugsweise über Schienen verfahrbare, Transportvorrichtung vorgesehen sein.Furthermore, the method can be supplemented by first inserting the longitudinal and transverse bars before welding, e.g. unwound from reels by means of a unwinding device and then deformed in a straightening or cutting machine into straight bars or cut to a predetermined length. Advantageously, the longitudinal and transverse rods are unwound in each case in the longitudinal direction and the transverse rods are rotated after cutting in the transverse direction. For this purpose, for example, be provided, preferably movable over rails, transport device.
Das Verfahren lässt sich auch dahingehend erweitern, dass es der Herstellung dreidimensionaler kegelstumpfmantelförmiger Bewehrungen für Betonbauteile dient. Und zwar ist das dadurch möglich, dass zunächst eine bogenförmige Baustahlmatte in der beschriebenen Weise hergestellt und anschließend dreidimensional aufgebogen wird. Dieser Verfahrensschritt lässt sich besonders einfach mithilfe der vorbeschriebenen Zugvorrichtung realisieren, indem die Zugvorrichtung zunächst - zur Herstellung der Baustahlmatte - in eine bestimmte Richtung bewegt wird und anschließend - zum Ausbilden der Bewehrung - die Bewegungsrichtung der Zugvorrichtung umgekehrt und dabei die Baustahlmatte dreidimensional aufgebogen wird. Die Aufbiegung lässt sich technisch beispielsweise mithilfe einer Aufbiegevorrichtung realisieren, die vorzugsweise ausfahrbar und/oder keilförmig ausgebildet ist.The process can also be extended to serve the production of three-dimensional truncated cone-shaped reinforcements for concrete components. Namely, this is possible by first producing an arcuate structural steel mat in the manner described and then bending it up three-dimensionally. This process step can be implemented particularly easily by means of the above-described traction device by first moving the traction device in a certain direction to produce the structural steel mat and subsequently reversing the direction of movement of the traction device to form the reinforcement, thereby bending the structural steel mat three-dimensionally becomes. The bending can be realized technically, for example, by means of a bending device, which is preferably designed to be extendable and / or wedge-shaped.
Als besonders vorteilhaft hat sich herausgestellt, die bogenförmige Baustahlmatte zunächst in der horizontalen Ebene herzustellen und anschließend derart zu verschwenken, dass die Symmetrieachse der dreidimensionalen kegelstumpfmantelförmigen Bewehrung am Ende des vorbeschriebenen Herstellungsverfahrens im Wesentlichen in vertikale Richtung zeigt, d.h. aufrecht zum Stehen kommt.To be particularly advantageous has been found to produce the arcuate structural steel mat first in the horizontal plane and then to pivot such that the axis of symmetry of the three-dimensional truncated cone-shaped reinforcement at the end of the above-described manufacturing process substantially in the vertical direction, i. comes to a halt.
Die vorliegende Erfindung bezieht sich auch auf eine Einrichtung zur Herstellung von im Wesentlichen bogenförmigen Baustahlmatten. Eines der charakteristischen Merkmale dieser Einrichtung ist, dass sie neben Zuführvorrichtungen für die Längsstäbe, Zuführvorrichtungen für die Querstäbe und eine Schweißvorrichtung zum Verschweißen der Längsstäbe mit den Querstäben auch noch eine Zugvorrichtung zur Erzeugung einer vom Bogeninneren der bogenförmigen Baustahlmatte zum Bogenäußeren hin zunehmende Vorschubstrecke umfasst.The present invention also relates to a device for producing substantially arcuate structural steel mats. One of the characteristic features of this device is that it comprises, in addition to feeders for the longitudinal bars, feeders for the cross bars and a welding device for welding the longitudinal bars with the transverse bars also a pulling device for generating a feed path from the bow interior of the curved reinforcing steel mat to the outside of the sheet.
Es ist vorteilhaft, wenn die Einrichtung neben den bereits weiter oben angesprochenen konstruktiven Merkmalen des Weiteren auf einer Seite oder beiden Seite der Schweißvorrichtung Führungsvorrichtungen für die Längsstäbe aufweist.It is advantageous if, in addition to the structural features already mentioned above, the device also has guide devices for the longitudinal bars on one side or both sides of the welding device.
Die Führungsvorrichtungen, die auf der Seite der Schweißvorrichtung, welche den Zuführvorrichtungen für die Längsstäbe zugewandt ist (d.h. vor der Schweißlinie), angeordnet sind, dienen dazu, dass alle Längsstäbe einen bestimmten Abstand zueinander aufweisen. Es kann sich bei diesen Führungsvorrichtungen beispielsweise um Führungsrollen oder Führungsbleche handeln. Vorteilhafterweise lassen sie sich auf ein vorgegebenes Längsstabraster abstimmen und/oder (zum gleichen Zweck) austauschen.The guide devices, which are arranged on the side of the welding device, which faces the feeders for the longitudinal bars (i.e., in front of the welding line), serve to ensure that all the longitudinal bars have a certain distance from each other. For example, these guide devices can be guide rollers or guide plates. Advantageously, they can be tuned to a given Längsstabraster and / or (for the same purpose) exchange.
Mithilfe der Führungsvorrichtungen, die auf der Seite der Schweißvorrichtung, welche der Zugvorrichtung zugewandt ist (d.h. hinter der Schweißlinie), angeordnet sind, lässt sich der weiter oben genannte Verfahrensschritt, der darin besteht, die Abschnitte der Längsstäbe zwischen jeweils einer ersten und einer zweiten, darauf folgenden Querstabverschweißung nach der ersten Querstabverschweißung und dem darauf folgenden Vorschub zur Vorbereitung der zweiten Querstabverschweißung zu einem Bogen zu verformen, ausführen. Hierzu ist es vorteilhaft, wenn diese Führungsvorrichtungen einschwenkbar ausgebildet und/oder über einen Stellantrieb in Querrichtung verstellbar sind.By means of the guide devices, which are arranged on the side of the welding device, which faces the pulling device (ie behind the welding line), the method step mentioned above, which consists of the sections of the longitudinal bars between each a first and a second, following Cross bar weld after the first cross bar weld and the subsequent feed to make the second cross bar weld into a bend. For this purpose, it is advantageous if these guide devices can be pivoted in and / or are adjustable in the transverse direction via an actuator.
Wie weiter oben bereits ausgeführt wurde, besteht eine vorteilhafte Vorgehensweise darin, dass die Längs- und Querstäbe vor der Verschweißung zuerst z.B. mittels einer Abspulvorrichtung von Spulen abgewickelt und anschließend in einer Richt- bzw. Schneidemaschine zu geraden Stäben verformt und auf eine vorbestimmte Länge zugeschnitten werden. Um die Längs- und/oder Querstäbe von dieser Richt- bzw. Schneidemaschine zu der Schweißvorrichtung zu transportieren, weist die Einrichtung vorteilhafterweise verfahrbare Transportvorrichtungen auf. Diese Transportvorrichtungen können z.B. auf Schienen bewegbar gelagert sein.As has already been explained above, an advantageous procedure is that the longitudinal and transverse bars are first unwound from coils by means of an unwinding device, for example, and then shaped into straight bars in a straightening or cutting machine and cut to a predetermined length , In order to transport the longitudinal and / or transverse bars from this straightening or cutting machine to the welding device, the device advantageously has movable transport devices. These transport devices can be movably mounted on rails, for example.
Und schließlich wurde weiter oben ausgeführt, dass das Verfahren für die Herstellung von im Wesentlichen bogenförmigen Baustahlmatten auch dahingehend erweitert werden kann, dass es sich zur Herstellung dreidimensionaler kegelstumpfmantelförmiger Bewehrungen eignet. Dabei wurde eine Vorgehensweise, bei der die Baustahlmatte zunächst in der horizontalen Ebene hergestellt und anschließend derart verschwenkt wird, dass die Symmetrieachse der Bewehrung am Ende des Herstellungsverfahrens im Wesentlichen in vertikale Richtung zeigt, als besonders vorteilhaft herausgestellt. Die Ausführbarkeit dieser Vorgehensweise kann beispielsweise dadurch gegeben sein, dass der Bereich der Einrichtung, der die Schweißvorrichtung und die Zugvorrichtung umfasst, schwenkbar gelagert ist.Finally, it has been stated above that the method for the production of substantially arcuate structural steel mats can also be extended to be suitable for the production of three - dimensional truncated cone - shaped reinforcements. In this case, a procedure in which the reinforcing steel mat is first produced in the horizontal plane and then pivoted so that the axis of symmetry of the reinforcement at the end of the manufacturing process is substantially in the vertical direction, was found to be particularly advantageous. The feasibility of this procedure can for example be given by the fact that the area of the device comprising the welding device and the pulling device, is pivotally mounted.
Weitere Einzelheiten und Vorteile der vorliegenden Erfindung werden anhand der Figurenbeschreibung unter Bezugnahme auf die in den Zeichnungen dargestellten Ausführungsbeispiele im Folgenden näher erläutert. Dabei zeigt:
- Fig. 1
- in der Draufsicht einen schematisch dargestellten Ausschnitt eines bevorzugten Ausführungsbeispiels der Einrichtung zur Herstellung bogenförmiger Baustahlmatten,
- Fig. 2a-2c
- eine Abfolge dreier Zeichnungen, in denen schematisch in der Draufsicht ein Ausschnitt einer bogenförmigen Baustahlmatte im Bereich der Schweißlinie dargestellt ist,
- Fig. 3
- in der Draufsicht eine schematisch dargestellte Gesamtansicht des bevorzugten Ausführungsbeispiels aus
Fig. 1 , - Fig. 4a - 4c
- in der Draufsicht drei verschiedene Ausführungsbeispiele einer bogenförmigen Baustahlmatte und
- Fig. 5a, 5b
- eine Abfolge zweier Zeichnungen zur Illustration des Verfahrens zur Herstellung einer dreidimensionalen kegelstumpfmantelförmigen Bewehrung durch Verbiegen einer bogenförmigen Baustahlmatte.
- Fig. 1
- in the plan view a schematically illustrated section of a preferred embodiment of the device for producing curved reinforcing steel mats,
- Fig. 2a-2c
- a sequence of three drawings in which schematically in the Top view a detail of an arched reinforcing steel mat is shown in the area of the welding line,
- Fig. 3
- in the plan view of a schematically illustrated overall view of the preferred embodiment
Fig. 1 . - Fig. 4a - 4c
- in plan view, three different embodiments of an arcuate structural steel mat and
- Fig. 5a, 5b
- a sequence of two drawings illustrating the method for producing a three-dimensional truncated cone-shaped reinforcement by bending an arcuate structural steel mat.
In der
Wie eingangs ausgeführt, besteht eine Grundidee der Erfindung darin, dass der Vorschub der Längsstäbe 2 für den jeweils anstehenden Schweißtakt durch Zug erfolgt. Dabei muss zur Erzielung der Bogenform der Baustahlmatte 1 eine vom Bogeninneren zum Bogenäußeren hin zunehmende Vorschubstrecke erzeugt werden. In dem dargestellten Ausführungsbeispiel erfolgt der Vorschub durch Zug über eine Zugvorrichtung 6. Diese Zugvorrichtung 6 umfasst
zwei Greifelemente 7, mit deren Hilfe der erste verschweißte Querstab 3' bzw. einer oder mehrerer Längsstäbe 2' im Bereich des vorderenEndes 4der Baustahlmatte 1 ander Zugvorrichtung 6 lösbar befestigt werden,ein Drehbalken 24, mit dessen Hilfedas vordere Ende 4 der Matte in ihrer Ebene über eine Drehantriebsvorrichtung gedreht werden kann,einen Querschlitten 23, der auf einem Längsschlitten 22 angeordnet ist, wobei sowohl der Querschlitten 23 als auch der Längsschlitten 22 über eine Antriebsvorrichtung antreibbar sind und der Längsschlitten 22 entlang zweier Schienen 25 in Längsrichtung L bewegt werden kann.
- two
gripping elements 7, with the aid of which the first welded transverse bar 3 'or one or more longitudinal bars 2' are detachably fastened to the pullingdevice 6 in the region of thefront end 4 of thestructural steel mat 1, - a
pivot bar 24, with the aid of which thefront end 4 of the mat can be rotated in its plane via a rotary drive device, - a
cross slide 23, which is arranged on alongitudinal slide 22, wherein both thecross slide 23 and thelongitudinal slide 22 are driven by a drive device and thelongitudinal slide 22 along tworails 25 in the longitudinal direction L can be moved.
Die Längsrichtung L und die Querrichtung Q sind in der Zeichnung mithilfe zweier Pfeile markiert. Es sei angemerkt, dass die Umrisse der Bauteile im Bereich der Schweißvorrichtung 9 zur besseren Veranschaulichung auf eine Ebene projiziert dargestellt sind, in Realität in der Draufsicht aber nur zum Teil sichtbar sind.The longitudinal direction L and the transverse direction Q are marked in the drawing by means of two arrows. It should be noted that the contours of the components in the area of the
Zur Herstellung der bogenförmigen Baustahlmatte 1 geht man bei dem dargestellten Ausführungsbeispiel wie folgt vor: Zunächst wird eine Vielzahl an Längsstäben 2 der Schweißvorrichtung 9 zugeführt. Anschließend wird ein erster Querstab 3' mit den Längsstäben 2 verschweißt. Danach wird dieser erste verschweißte Querstab 3' lösbar mithilfe der Greifvorrichtungen 7 an der Zugvorrichtung 6 befestigt, so dass die Längsstäbe 2 kollektiv schrittweise mithilfe der Zugvorrichtung 6 für alle darauffolgenden Querstabverschweißungen positioniert werden können. Dabei bewegt sich der Längsschlitten 22 nach rechts, der Querschlitten 23 nach unten und der Drehbalken 24 wird im Uhrzeigersinn verdreht. Auf diese Weise wird eine vom Bogeninneren zum Bogenäußeren hin zunehmende Vorschubstrecke erzeugt. Jeweils im Anschluss an einen Vorschubschritt werden die Abschnitte der Längsstäbe 2 zwischen jeweils einer ersten und einer zweiten, darauf folgenden Querstabverschweißung nach der ersten Querstabverschweißung und dem darauf folgenden Vorschub zur Vorbereitung der zweiten Querstabverschweißung zu einem Bogen verformt.For the production of the arched reinforcing
Dieser Prozess sei anhand der
In der
Mithilfe der in der
Die
In den Fig. 5a und 5b ist schematisch angedeutet, auf welche Weise eine dreidimensionale kegelstumpfmantelförmige Bewehrung 21 durch Verbiegen aus einer bogenförmigen Baustahlmatte 1 hergestellt werden kann. Dabei ist in diesen beiden Figuren jeweils nur die äußere Kontur der Baustahlmatte 1 dargestellt. Aus Gründen der Übersichtlichkeit wurde das Raster aus Längs- und Querstäben weggelassen. Im Anschluss an das dreidimensionale Aufbiegen der Baustahlmatte 1 zu der Bewehrung 21 werden die Kanten der beiden Enden 4 und 5 vorteilhafterweise noch verweißt.FIGS. 5a and 5b schematically indicate the manner in which a three - dimensional truncated cone - shaped
- 11
- bogenförmige Baustahlmattearched reinforcing steel mat
- 2, 2'2, 2 '
- Längsstäbelongitudinal bars
- 3, 3'3, 3 '
- Querstäbecrossbars
- 44
- vorderes Ende der bogenförmigen Baustahlmattefront end of the arched structural steel mat
- 55
- hinteres Ende der bogenförmigen Baustahlmatterear end of the arched structural steel mat
- 66
- Zugvorrichtunghitch
- 77
- Greifvorrichtunggripping device
- 88th
- Zuführtisch für die LängsstäbeFeed table for the longitudinal bars
- 99
- Schweißvorrichtungwelder
- 1010
- Führungsrollen vor der SchweißlinieGuide rollers in front of the welding line
- 1111
- Führungsvorrichtungen hinter der SchweißlinieGuiding devices behind the welding line
- 1212
- Abspulvorrichtungunwinding
- 1313
- Richt- bzw. SchneidemaschineStraightening or cutting machine
- 1414
- StabauslaufbalkenStaff outlet bar
- 1515
- Transportvorrichtung für die LängsstäbeTransport device for the longitudinal bars
- 1616
- Schienen für die Transportvorrichtung für die LängsstäbeRails for the transport device for the longitudinal bars
- 1717
- Übergabevorrichtung für die LängsstäbeTransfer device for the longitudinal bars
- 1818
- Transportvorrichtung für die QuerstäbeTransport device for the cross bars
- 1919
- Schienen für die Transportvorrichtung für die QuerstäbeRails for the transport device for the cross bars
- 2020
- SpulenDo the washing up
- 2121
- kegelstumpfmantelförmige BewehrungTruncated cone-shaped reinforcement
- 2222
- Längsschlittenlongitudinal slide
- 2323
- Querschlittencross slide
- 2424
- Drehbalkenbogie beam
- 2525
- Schienen für den LängsschlittenRails for the longitudinal slide
- 2626
- schwenkbar gelagerter Bereichpivotally mounted area
- 2727
- Verschweißungsstellenwelding locations
- 2828
- LängsstababschnitteLongitudinal bar sections
- 2929
- Führungsschienen für die ÜbergabevorrichtungGuide rails for the transfer device
- Querrichtungtransversely
- LL
- Längsrichtunglongitudinal direction
- Pos. 1, 2Pos. 1, 2
- Positionen eines LängsstabesPositions of a longitudinal bar
Claims (20)
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ATA807/2011A AT511529B1 (en) | 2011-06-01 | 2011-06-01 | METHOD AND DEVICE FOR PRODUCING BROAD-TREATED BUILDING MATS |
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EP2529857A1 true EP2529857A1 (en) | 2012-12-05 |
EP2529857B1 EP2529857B1 (en) | 2014-01-08 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021209304A1 (en) | 2020-04-15 | 2021-10-21 | Progress Maschinen & Automation Ag | Mat welding system for producing concrete steel mats and method using same |
KR20220100556A (en) * | 2022-06-28 | 2022-07-15 | 현대케미칼 주식회사 | Mat processing apparatus |
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DE102013018907B4 (en) * | 2013-11-13 | 2016-05-19 | Mbk Maschinenbau Gmbh | Apparatus and method for producing reinforcing mats and reinforcing mat |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3324678A1 (en) | 1983-07-08 | 1985-01-17 | Hans 4130 Moers Lechtenböhmer | Process and apparatus for the production of tubular structures from latticework material |
WO2010136421A2 (en) | 2009-05-27 | 2010-12-02 | A.W.M. S.P.A. | Automated apparatus for the differential advancement of metal rods and/or bars for the construction of rectilinear and/or curvilinear electro-welded elements, and associated production method |
-
2011
- 2011-06-01 AT ATA807/2011A patent/AT511529B1/en active
-
2012
- 2012-05-10 EP EP12003716.3A patent/EP2529857B1/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3324678A1 (en) | 1983-07-08 | 1985-01-17 | Hans 4130 Moers Lechtenböhmer | Process and apparatus for the production of tubular structures from latticework material |
WO2010136421A2 (en) | 2009-05-27 | 2010-12-02 | A.W.M. S.P.A. | Automated apparatus for the differential advancement of metal rods and/or bars for the construction of rectilinear and/or curvilinear electro-welded elements, and associated production method |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2021209304A1 (en) | 2020-04-15 | 2021-10-21 | Progress Maschinen & Automation Ag | Mat welding system for producing concrete steel mats and method using same |
AT523802A1 (en) * | 2020-04-15 | 2021-11-15 | Progress Maschinen & Automation Ag | Mesh welding system for the production of welded wire mesh |
AT523802B1 (en) * | 2020-04-15 | 2022-07-15 | Progress Maschinen & Automation Ag | Mesh welding plant for the production of welded wire mesh |
KR20220100556A (en) * | 2022-06-28 | 2022-07-15 | 현대케미칼 주식회사 | Mat processing apparatus |
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AT511529A1 (en) | 2012-12-15 |
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