EP2527482A1 - High-strength hot-dip galvanized steel sheet with excellent material stability and processability and process for producing same - Google Patents

High-strength hot-dip galvanized steel sheet with excellent material stability and processability and process for producing same Download PDF

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Publication number
EP2527482A1
EP2527482A1 EP11734786A EP11734786A EP2527482A1 EP 2527482 A1 EP2527482 A1 EP 2527482A1 EP 11734786 A EP11734786 A EP 11734786A EP 11734786 A EP11734786 A EP 11734786A EP 2527482 A1 EP2527482 A1 EP 2527482A1
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steel sheet
area ratio
phase
galvanized steel
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EP11734786A
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German (de)
French (fr)
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EP2527482A4 (en
EP2527482B1 (en
Inventor
Yoshiyasu Kawasaki
Tatsuya Nakagaito
Shinjiro Kaneko
Yasunobu Nagataki
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JFE Steel Corp
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JFE Steel Corp
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0205Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/04Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing
    • C21D8/0405Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C23C2/022Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
    • C23C2/0224Two or more thermal pretreatments
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C23C2/024Pretreatment of the material to be coated, e.g. for coating on selected surface areas by cleaning or etching
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/26After-treatment
    • C23C2/28Thermal after-treatment, e.g. treatment in oil bath
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/002Bainite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/005Ferrite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/008Martensite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/009Pearlite

Definitions

  • the shape fixability is degraded by an increase in strength and thickness reduction of a steel sheet significantly.
  • press forming it has been widely performed that changes in shape after release from a mold is predicted and the mold is designed in expectation of the amount of change in shape.
  • TS tensile strength
  • deviation from the expected amount, in which these are assumed to be constant becomes large and odd shapes occur. Consequently, rework, e.g., sheet-metal working of the shape on a one-by-one basis, becomes necessary after press-forming, and the efficiency in mass production is degraded significantly. Therefore, it is required that variations in TS of the steel sheet are minimized.
  • Japanese Unexamined Patent Application Publication No. 2001-140022 has proposed a steel sheet having excellent elongation by specifying the chemical components and specifying the volume ratios of retained austenite and martensite and methods for manufacturing the same.
  • Japanese Unexamined Patent Application Publication No. 04-026744 has proposed a steel sheet having excellent elongation by specifying the chemical components and, furthermore, specifying a special method for manufacturing the same.
  • Japanese Unexamined Patent Application Publication No. 2007-182625 has proposed a steel sheet having excellent elongation by specifying the chemical components and specifying the volume ratios of ferrite, bainitic ferrite, and retained austenite phases.
  • Japanese Unexamined Patent Application Publication No. 2000-212684 has proposed a method for manufacturing a high strength cold rolled steel sheet in which variations in elongation in the sheet width direction have been improved.
  • a high strength galvanized steel sheet having excellent formability and stability of mechanical properties having a component composition containing C: 0.04% or more, and 0.13% or less, Si: 0.7% or more, and 2.3% or less, Mn: 0.8% or more, and 2.0% or less, P: 0.1% or less, S: 0.01% or less, Al: 0.1% or less, N: 0.008% or less, and the remainder composed of Fe and incidental impurities on a percent by mass basis, wherein a steel microstructure includes 75% or more of ferrite phase, 1.0% or more of bainitic ferrite phase, and 1.0% or more, and 10.0% or less of pearlite phase on an area ratio basis, the area ratio of martensitic phase is 1.0% or more, and less than 5.0%, and the area ratio of martensitic phase/(area ratio of bainitic ferrite phase + area ratio of pearlite phase) ⁇ 0.6 is satisfied.
  • the high strength galvanized steel sheet having excellent formability and stability of mechanical properties according to the item (1) or item (2), further containing at least one type of element selected from Ti: 0.01% or more, and 0.1% or less, Nb: 0.01% or more, and 0.1% or less, and B: 0.0003% or more, and 0.0050% or less, on a percent by mass basis, as the component composition.
  • the high strength galvanized steel sheet having excellent formability and stability of mechanical properties according to any one of the items (1) to (3), further containing at least one type of element selected from Ca: 0.001% or more, and 0.005% or less and REM: 0.001% or more, and 0.005% or less, on a percent by mass basis, as the component composition.
  • the high strength galvanized steel sheet having excellent formability and stability of mechanical properties according to any one of the items (1) to (4), further containing at least one type of element selected from Ta: 0.001% or more, and 0.010% or less and Sn: 0.002% or more, and 0.2% or less, on a percent by mass basis, as the component composition.
  • high strength galvanized steel sheet refers to a galvanized steel sheet having a tensile strength TS of 540 MPa or more.
  • galvanized steel sheets regardless of whether an alloying treatment is performed or not, steel sheets in which a zinc coating is applied to a steel sheet by galvanization are generically called galvanized steel sheets. That is, the galvanized steel sheets in the present invention include both galvanized steel sheets not subjected to an alloying treatment and galvannealed steel sheets subjected to an alloying treatment.
  • C 0.04% or more, and 0.13% or less Carbon is an austenite forming element and is an element indispensable for strengthening a steel. If the amount of C is less than 0.04%, it is difficult to ensure desired strength. On the other hand, if the amount of C exceeds 0.13% and, therefore, addition is excessive, a welded zone and a heat-affected zone are hardened significantly, and the mechanical characteristics of the welded zone are degraded, so that the spot weldability, the arc weldability, and the like are degraded. Therefore, C is specified to be 0.04% or more, and 0.13% or less.
  • Si 0.7% or more, and 2.3% or less
  • Silicon is a ferrite forming element and is also an element effective in solution hardening.
  • 0.7% or more of addition is necessary to ensure good elongation due to an improvement in work hardening property of the ferrite phase.
  • 0.7% or more of addition is also necessary to ensure a desired area ratio of bainitic ferrite phase and ensure good stretch flangeability.
  • excessive addition of Si causes degradation of surface quality due to an occurrence of red scale and the like and degradation of deposition and adhesion of the coating. Therefore, Si is specified to be 0.7% or more, and 2.3% or less, and preferably 1.2% or more, and 1.8% or less.
  • Mn 0.8% or more, and 2.0% or less
  • Mn is an element to stabilize austenite and an element necessary for adjusting the ratio of a secondary phase.
  • addition of 0.8% or more of Mn is necessary.
  • Mn is specified to be 0.8% or more, and 2.0% or less, and preferably 1.0% or more, and 1.8% or less.
  • Phosphorus is an element effective in strengthening a steel. However, if addition is excessive and exceeds 0.1%, embrittlement is caused by grain boundary segregation, and the crashworthiness is degraded. Furthermore, if 0.1% is exceeded, an alloying speed is reduced significantly. Therefore, P is specified to be 0.1% or less.
  • S 0.01% or less Sulfur forms inclusions, e.g., MnS, to cause degradation in crashworthiness and cracking along a metal flow of a welded zone and, therefore, is minimized, although S is specified to be 0.01% or less from the viewpoint of production cost.
  • inclusions e.g., MnS
  • Al 0.1% or less If Al exceeds 0.1%, coarse Al 2 O 3 is generated and the mechanical properties are degraded.
  • the amount of addition is specified to be 0.01% or more because if the amount is less than 0.01%, a large number of coarse oxides of Mn, Si, and the like are dispersed in the steel to degrade the mechanical properties. Therefore, the amount of Al is specified to be 0.1% or less, and preferably 0.01% to 0.1%.
  • N 0.008% or less Nitrogen is an element which degrades the aging resistance of a steel to a greatest extent and preferably is minimized. If 0.008% is exceeded, degradation of the aging resistance becomes significant. Therefore, N is specified to be 0.008% or less.
  • the remainder is composed of Fe and incidental impurities. However, besides these elements, at least one type selected from the following elements can be added, as necessary.
  • Ti and niobium are effective in precipitation hardening of a steel. The effect is obtained when each of them is 0.01% or more and, therefore, there is no problem in use for strengthening the steel within the bounds of the specification of the present invention. However, if each of them exceeds 0.1%, the formability and the shape fixability are degraded. Furthermore, an increase in cost is brought about. Therefore, in the case where Ti and Nb are added, the amount of addition of Ti is specified to be 0.01% or more, and 0.1% or less and Nb is specified to be 0.01% or more, and 0.1% or less.
  • B has a function of suppressing generation and growth of ferrite from austenite grain boundaries and, therefore, can be added as necessary.
  • the effect is obtained when B is 0.0003% or more. However, if 0.0050% is exceeded, the formability is degraded. Furthermore, an increase in cost is brought about. Therefore, in the case where B is added, B is specified to be 0.0003% or more, and 0.0050% or less.
  • Tin can be added from the viewpoint of suppressing nitriding and oxidation of a steel sheet surface or decarbonization of several ten micrometers of region of a steel sheet surface layer generated through oxidation. Suppression of such nitriding and oxidation prevents reduction in the amount of generation of martensite on the steel sheet surface and improves the fatigue resistance and the aging resistance. From the viewpoint of suppression of nitriding and oxidation, in the case where Sn is added, it is desirable that the content thereof is specified to be 0.002% or more, and it is desirable that the content thereof is specified to be 0.2% or less because if 0.2% is exceeded, reduction in toughness is brought about.
  • the area ratios of ferrite, bainitic ferrite, pearlite, and martensitic phases refer to proportions of the areas of the individual phases constituting an observation area.
  • the alloying treatment of zinc coating is performed in a temperature range of 500°C to 600°C under the condition satisfying the following formula, 0.45 ⁇ exp 200 / 400 - T ⁇ ln t ⁇ 1.0
  • T average keeping temperature (°C) in a temperature range of 500°C to 600°C
  • t keeping time (s) in a temperature range of 500°C to 600°C
  • exp(X) and ln(X) represent an exponential function and natural logarithm, respectively, of X.
  • a steel having the above-described component composition is melted, is made into a slab through roughing or continuous casting, and is made into a hot rolled sheet through hot rolling by a known method.
  • hot rolling it is preferable that the slab is heated to 1,100°C to 1,300°C, hot rolling is performed at a final finishing temperature of 850°C or higher, and steel sheet is coiled at 400°C to 650°C.
  • the coiling temperature exceeds 650°C, carbides in the hot-rolled sheet may become coarse, and required strength cannot be obtained in some cases because such coarse carbides are not melted completely during soaking in annealing.
  • a pickling treatment is performed by a known method.
  • the pickled hot rolled sheet or the cold rolled steel sheet is subjected to annealing described below and, then, cooling and galvanization are performed.
  • Heating to temperature range of 650°C or higher at average heating rate of 5°C/s or more If the average heating rate in heating to the temperature range of 650°C or higher is less than 5°C/s, a fine uniformly dispersed austenite phase is not generated during annealing, the area ratio of martensitic phase in the final microstructure increases and it is difficult to ensure good stretch flangeability. Furthermore, a furnace longer than a usual furnace is necessary and, thereby, an increase in cost associated with large energy consumption and reduction in production efficiency are brought about. It is preferable that a direct fired furnace (DFF) is used as a furnace. This is because an internal oxide layer is formed through rapid heating by the DFF and, thereby, concentration of oxides of Si, Mn, and the like on the outermost layer of the steel sheet is prevented so as to ensure good wettability of the coating.
  • DFF direct fired furnace
  • alloying of the coating layer is not facilitated, and it is difficult to obtain a galvannealed steel sheet. Meanwhile, in the temperature range exceeding 600°C, most of the secondary phase is converted to pearlite, so that a desired area ratio of martensitic phase is not obtained and the balance between the strength and the elongation is reduced. Alloying of the coating layer can be performed in the scope of the present invention, in which the temperature is in the range of 500°C to 600°C and the above-described condition of exp[200/(400 - T)] ⁇ ln(t) is satisfied, without problems.
  • the keeping temperature is not necessary constant insofar as the temperature is in the above-described range. Furthermore, even in the case where the cooling rate is changed during cooling, the gist of the present invention is not impaired insofar as the rate is in the specified range.
  • the steel sheet may be subjected to a heat treatment by any equipment insofar as only the heat history is satisfied.
  • the steel sheet according to the present invention is subjected to temper rolling after the heat treatment for the purpose of shape correction.
  • a steel is produced through usual steps of steel making, casting, and hot rolling. However, for example, the steel may be produced through thin wall casting or the like, where a part of or whole hot rolling step is omitted.
  • Fig. 1 and Fig. 2 are diagrams showing the organized relationships between TS and the annealing temperature (T 1 ) and between EL and the annealing temperature (T 1 ) with respect to Nos. 15, 16, and 17 of Steel A, which are invention examples, (Table 2 and Table 5) and Nos. 18, 19, and 20 of Steel H, which are comparative examples, (Table 2 and Table 5) in Examples described later.
  • Table 2 and Table 5 are diagrams showing the organized relationships between TS and the annealing temperature (T 1 ) and between EL and the annealing temperature (T 1 ) with respect to Nos. 15, 16, and 17 of Steel A, which are invention examples, (Table 2 and Table 5) and Nos. 18, 19, and 20 of Steel H, which are comparative examples, (Table 2 and Table 5) in Examples described later.
  • Table 2 and Table 5 are diagrams showing the organized relationships between TS and the annealing temperature (T 1 ) and between EL and the annealing temperature (T 1 ) with respect to Nos
  • Fig. 3 and Fig. 4 are diagrams showing the organized relationships between TS and the average keeping time (T 2 ) in cooling after annealing and between EL and the average keeping time (T 2 ) with respect to Nos. 21, 22, and 23 of Steel A, which are invention examples, (Table 2 and Table 5) and Nos. 24, 25, and 26 of Steel H, which are comparative examples, (Table 2 and Table 5) in Examples described later.
  • Table 2 and Table 5 are invention examples, (Table 2 and Table 5) and Nos. 24, 25, and 26 of Steel H, which are comparative examples, (Table 2 and Table 5) in Examples described later.
  • FIG. 3 and Fig. 4 regarding Steel A of the invention example, variations in TS and EL associated with changes in average keeping time are small, whereas variations in TS and EL are large regarding Steel H of the comparative example.
  • the resulting slab was heated to 1,200°C, hot rolling to a sheet thickness of 3.2 mm was performed at a finish temperature of 870°C to 920°C, and coiling was performed at 520°C. Subsequently, the resulting hot-rolled sheet was pickled. A part of the resulting hot-rolled sheets were served as pickled hot-rolled steel sheets, and a part of the hot-rolled sheets were subjected to cold rolling, so as to produce cold-rolled steel sheets.
  • the hot-rolled steel sheet (after pickling) and the cold-rolled steel sheet obtained as described above were subjected to an annealing treatment and a galvanizing treatment with a continuous galvanization line under the production condition shown in Tables 2 to 4. Furthermore, an alloying treatment of the plating layer was performed, so as to obtain a galvannealed steel sheet.
  • the amount of deposition of coating was specified to be 30 to 50 g/m 2 on one surface basis.
  • galvanized steel sheets, which were not subjected to an alloying treatment after being galvanized were also produced.
  • the area ratios of ferrite, bainitic ferrite, pearlite, and martensitic phases were determined by polishing a sheet thickness cross-section parallel to a rolling direction of the steel sheet, followed by corroding with 3% nital, and observing 10 visual fields with a scanning electron microscope (SEM) under a magnification of 2,000 times through the use of Image-Pro of Media Cybernetics, Inc. At that time, it was difficult to distinguish martensite and retained austenite.
  • SEM scanning electron microscope
  • the resulting galvanized steel sheet was subjected to a tempering treatment at 200°C for 2 hours, the microstructure of a sheet thickness cross-section parallel to the rolling direction of the steel sheet was observed by the above-described method, and the aria ratio of tempered martensitic phase determined by the above-described method was taken as the aria ratio of martensitic phase. Furthermore, the volume ratio of retained austenite phase was determined on the basis of integrated intensity of ferrite and austenite peaks of a face at one-quarter sheet thickness, where the steel sheet was polished up to the one-quarter face in the sheet thickness direction.
  • X-ray diffractometer using Co-Ka was used, the intensity ratios were determined with respect to all combinations of integrated intensities of peaks of ⁇ 111 ⁇ , ⁇ 200 ⁇ , ⁇ 220 ⁇ , and ⁇ 311 ⁇ faces of retained austenite phase and ⁇ 110], ⁇ 200 ⁇ , and ⁇ 211 ⁇ faces of ferrite phase, and the average value of them was taken as the volume ratio of retained austenite phase.
  • a tensile test was performed on the basis of JIS Z2241 by using JIS No. 5 test piece, where sample was taken in such a way that a tensile direction becomes in the direction orthogonal to the rolling direction of the steel sheet, and the tensile strength (TS) and the total elongation (EL) were measured.
  • TS tensile strength
  • EL total elongation
  • the hole expansion property (stretch flangeability) was measured.
  • the hole expansion property (stretch flangeability) was measured on the basis of the Japan Iron and Steel Federation Standard JFST1001.
  • JFST1001 Japan Iron and Steel Federation Standard
  • Every high strength galvanized steel sheet according to the present invention has TS of 540 MPa or more and has ⁇ of 70% or more so as to exhibit excellent stretch flangeability. Furthermore, TS ⁇ EL ⁇ 19,000 MPa ⁇ % is satisfied and the balance between the strength and the elongation is high. Therefore, it is clear that a high strength galvanized steel sheet having excellent formability is obtained. Moreover, the values of ⁇ TS and ⁇ EL are small and, therefore, it is clear that a high strength galvanized steel sheet having excellent stability of mechanical properties is obtained. On the other hand, regarding comparative examples, at least one of the elongation and the stretch flangeability is poor, or the stability of mechanical properties is not favorable.
  • the high strength galvanized steel sheet according to the present invention has a tensile strength TS of 540 MPa or more, exhibits high elongation and high stretch flangeability, and has excellent stability of mechanical properties.
  • TS tensile strength
  • the high strength galvanized steel sheet according to the present invention is applied to, for example, an automobile structural member, enhancement of fuel economy due to weight reduction of a car body can be facilitated. Therefore, an industrial utility value is very large.

Abstract

A high strength galvanized steel sheet having excellent formability and stability of mechanical properties, the steel sheet having a component composition containing C: 0.04% or more, and 0.13% or less, Si: 0.7% or more, and 2.3% or less, Mn: 0.8% or more, and 2.0% or less, P: 0.1% or less, S: 0.01% or less, Al: 0.1% or less, N: 0.008% or less, and the remainder composed of Fe and incidental impurities on a percent by mass basis, wherein a steel microstructure includes 75% or more of ferrite phase, 1.0% or more of bainitic ferrite phase, and 1.0% or more, and 10.0% or less of pearlite phase on an area ratio basis, the area ratio of martensitic phase is 1.0% or more, and less than 5%, and the area ratio of martensitic phase/(area ratio of bainitic ferrite phase + area ratio of pearlite phase) ≤ 0.6 is satisfied.

Description

    BACKGROUND OF THE INVENTION 1. Field of the Invention
  • The present invention relates to a high strength galvanized steel sheet, which is suitable for a member used in industrial fields of automobile, electricity, and the like and which has excellent formability and stability of mechanical properties, and a method for manufacturing the same.
  • 2. Description of the Related Art
  • In recent years, enhancement of fuel economy of the automobile has become an important issue from the viewpoint of global environmental conservation. Consequently, there is an active movement afoot to reduce the thickness through increases in strength of car body materials, so as to reduce the weight of a car body itself.
  • However, an increase in strength of a steel sheet causes reduction in elongation, that is, reduction in formability. Therefore, development of materials having high strength and high formability in combination has been desired under the present circumstances.
  • Furthermore, in forming of the high strength steel sheet into a complicated shape, e.g., an automobile component, occurrences of cracking and necking in a punch stretch portion or a stretch flange portion cause large issues. Therefore, a high strength steel sheet which can overcome the issues on occurrences of cracking and necking and which has high elongation and high stretch flangeability in combination has also been required.
  • Moreover, the shape fixability is degraded by an increase in strength and thickness reduction of a steel sheet significantly. In order to cope with this, in press forming, it has been widely performed that changes in shape after release from a mold is predicted and the mold is designed in expectation of the amount of change in shape. However, if the tensile strength (TS) of a steel sheet is changed, deviation from the expected amount, in which these are assumed to be constant, becomes large and odd shapes occur. Consequently, rework, e.g., sheet-metal working of the shape on a one-by-one basis, becomes necessary after press-forming, and the efficiency in mass production is degraded significantly. Therefore, it is required that variations in TS of the steel sheet are minimized.
  • Regarding an improvement of formability of the high strength steel sheet, heretofore, various multi phase high strength galvanized steel sheets, e.g., a ferrite-martensite dual-phase steel and a TRIP steel taking the advantage of the transformation induced plasticity of retained austenite, have been developed.
  • For example, Japanese Unexamined Patent Application Publication No. 2001-140022 has proposed a steel sheet having excellent elongation by specifying the chemical components and specifying the volume ratios of retained austenite and martensite and methods for manufacturing the same. Moreover, Japanese Unexamined Patent Application Publication No. 04-026744 has proposed a steel sheet having excellent elongation by specifying the chemical components and, furthermore, specifying a special method for manufacturing the same. Japanese Unexamined Patent Application Publication No. 2007-182625 has proposed a steel sheet having excellent elongation by specifying the chemical components and specifying the volume ratios of ferrite, bainitic ferrite, and retained austenite phases. In addition, Japanese Unexamined Patent Application Publication No. 2000-212684 has proposed a method for manufacturing a high strength cold rolled steel sheet in which variations in elongation in the sheet width direction have been improved.
  • CITATION LIST PATENT LITERATURE
    • [PTL 1] Japanese Unexamined Patent Application Publication No. 2001-140022
    • [PTL 2] Japanese Unexamined Patent Application Publication No. 04-026744
    • [PTL 3] Japanese Unexamined Patent Application Publication No. 2007-182625
    • [PTL 4] Japanese Unexamined Patent Application Publication No. 2000-212684
    SUMMARY OF THE INVENTION
  • However, in Japanese Unexamined Patent Application Publication Nos. 2001-140022 , 04-026744 , and 2007-182625 , an improvement in elongation of the high strength thin steel sheet is the main purpose. Therefore, the stretch flangeability is not taken into consideration. In Japanese Unexamined Patent Application Publication No. 2000-212684 , only variations in the total elongation EL in the sheet width direction are described, and variations in mechanical properties due to the component composition and the production condition are not taken into consideration. Consequently, development of a high strength galvanized steel sheet having high elongation and high stretch flangeability in combination and, in addition, having excellent stability of mechanical properties becomes an issue.
  • In consideration of the above-described circumstances, it is an object of the present invention to provide a high strength galvanized steel sheet having high tensile strength TS of 540 MPa or more and having excellent stability of mechanical properties and formability (high elongation and high stretch flangeability) and a method for manufacturing the same.
  • The present inventors performed intensive research to obtain a high strength galvanized steel sheet having high tensile strength TS of 540 MPa or more and, in addition, having excellent stability of mechanical properties and formability (high elongation and high stretch flangeability) and found the following.
  • By virtue of intentional addition of Si, an improvement of elongation due to an improvement of a work hardening property of ferrite, ensuring of strength due to solution hardening of ferrite, and an improvement of stretch flangeability due to relaxation of hardness difference from a secondary phase became possible. Furthermore, by making the most of bainitic ferrite and pearlite, the hardness difference between soft ferrite and hard martensite was able to be relaxed and the stretch flangeability was able to be improved. Moreover, if much hard martensite was present in a final microstructure, a large hardness difference occurred at a different phase interface of the soft ferrite phase, so that the stretch flangeability was degraded. Then, untransformed austenite, which was transformed to martensite finally, was converted to pearlite, and a microstructure including ferrite, bainitic ferrite, pearlite, a small amount of martensite was formed and, thereby, the stretch flangeability was able to be improved while high elongation was maintained. In addition, the area ratio of each of the above-described phases was controlled appropriately and, thereby, the stability of mechanical properties was able to be ensured.
  • The present invention has been made on the basis of the above-described findings and the gist thereof is as described below.
  • (1) A high strength galvanized steel sheet having excellent formability and stability of mechanical properties, the steel sheet having a component composition containing C: 0.04% or more, and 0.13% or less, Si: 0.7% or more, and 2.3% or less, Mn: 0.8% or more, and 2.0% or less, P: 0.1% or less, S: 0.01% or less, Al: 0.1% or less, N: 0.008% or less, and the remainder composed of Fe and incidental impurities on a percent by mass basis, wherein a steel microstructure includes 75% or more of ferrite phase, 1.0% or more of bainitic ferrite phase, and 1.0% or more, and 10.0% or less of pearlite phase on an area ratio basis, the area ratio of martensitic phase is 1.0% or more, and less than 5.0%, and the area ratio of martensitic phase/(area ratio of bainitic ferrite phase + area ratio of pearlite phase) ≤ 0.6 is satisfied.
  • (2) The high strength galvanized steel sheet having excellent formability and stability of mechanical properties, according to the item (1), further containing at least one type of element selected from Cr: 0.05% or more, and 1.0% or less, V: 0.005% or more, and 0.5% or less, Mo: 0.005% or more, and 0.5% or less, Ni: 0.05% or more, and 1.0% or less, and Cu: 0.05% or more, and 1.0% or less, on a percent by mass basis, as the component composition.
  • (3) The high strength galvanized steel sheet having excellent formability and stability of mechanical properties, according to the item (1) or item (2), further containing at least one type of element selected from Ti: 0.01% or more, and 0.1% or less, Nb: 0.01% or more, and 0.1% or less, and B: 0.0003% or more, and 0.0050% or less, on a percent by mass basis, as the component composition.
  • (4) The high strength galvanized steel sheet having excellent formability and stability of mechanical properties, according to any one of the items (1) to (3), further containing at least one type of element selected from Ca: 0.001% or more, and 0.005% or less and REM: 0.001% or more, and 0.005% or less, on a percent by mass basis, as the component composition.
  • (5) The high strength galvanized steel sheet having excellent formability and stability of mechanical properties, according to any one of the items (1) to (4), further containing at least one type of element selected from Ta: 0.001% or more, and 0.010% or less and Sn: 0.002% or more, and 0.2% or less, on a percent by mass basis, as the component composition.
  • (6) The high strength galvanized steel sheet having excellent formability and stability of mechanical properties, according to any one of the items (1) to (5), further containing Sb: 0.002% or more, and 0.2% or less, on a percent by mass basis, as the component composition.
  • (7) A method for manufacturing a high strength galvanized steel sheet having excellent formability and stability of mechanical properties, including the steps of subjecting a steel slab having the component composition according to any one of the items (1) to (6) to hot rolling and pickling, or hot rolling, pickling, and cold rolling, performing heating to a temperature range of 650°C or higher at an average heating rate of 5°C/s or more, followed by keeping in a temperature range of 750°C to 900°C for 15 to 600 s, performing cooling to a temperature range of 450°C to 550°C, followed by keeping in the temperature range of 450°C to 550°C for 10 to 200 s, and performing galvanization.
  • (8) The method for manufacturing a high strength galvanized steel sheet having excellent formability and stability of mechanical properties, according to the item (7), wherein after the galvanization is performed, an alloying treatment of zinc coating is performed in a temperature range of 500°C to 600°C under the condition satisfying the following formula, 0.45 exp 200 / 400 - T × ln t 1.0
    Figure imgb0001

    where
    T: average keeping temperature (°C) in a temperature range of 500°C to 600°C,
    t: keeping time (s) in a temperature range of 500°C to 600°C, and
    exp(X) and ln(X) represent an exponential function and natural logarithm, respectively, of X.
  • In this regard, in the present specification, every % indicating a component of a steel is on a percent by mass basis. Furthermore, in the present invention, "high strength galvanized steel sheet" refers to a galvanized steel sheet having a tensile strength TS of 540 MPa or more.
  • Moreover, in the present invention, regardless of whether an alloying treatment is performed or not, steel sheets in which a zinc coating is applied to a steel sheet by galvanization are generically called galvanized steel sheets. That is, the galvanized steel sheets in the present invention include both galvanized steel sheets not subjected to an alloying treatment and galvannealed steel sheets subjected to an alloying treatment.
  • According to the present invention, a high strength galvanized steel sheet, which has a tensile strength TS of 540 MPa or more, which has excellent formability because of high elongation and high stretch flangeability and, furthermore, which has excellent stability of mechanical properties, is obtained. In the case where the high strength galvanized steel sheet according to the present invention is applied to, for example, an automobile structural member, enhancement of fuel economy due to weight reduction of a car body can be facilitated. Therefore, an industrial utility value is very large.
  • BRIEF DESCRIPTION OF THE DRAWINGS
    • Fig. 1 is a diagram showing the relationship between the annealing temperature (T1) and TS;
    • Fig. 2 is a diagram showing the relationship between the annealing temperature (T1) and EL;
    • Fig. 3 is a diagram showing the relationship between the cooling average keeping temperature (T2) and TS; and
    • Fig. 4 is a diagram showing the relationship between the cooling average keeping temperature (T2) and EL.
    DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • The present invention will be described below in detail.
  • In general, regarding a two-phase structure of soft ferrite and hard martensite, it is known that although the elongation can be ensured, a sufficient stretch flangeability is not obtained because the hardness difference between ferrite and martensite is large. Then, the present inventors further performed research on utilization of bainitic ferrite and pearlite, and performed detailed research taking note of the possibility of improvement in characteristics of multi phases including ferrite, bainitic ferrite, pearlite, and martensite (a part of the multi phases include retained austenite).
  • As a result, Si was added intentionally for the purpose of solution hardening of ferrite and an improvement of a work hardening property of ferrite, a microstructure including ferrite, bainitic ferrite, pearlite, a small amount of martensite was formed, a hardness difference between different phases was reduced, and furthermore, the area ratios of the multi phases were optimized, so that it was made possible to ensure the compatibility between high elongation and high stretch flangeability and ensure the stability of mechanical properties.
  • The present invention has been completed on the basis of the above-described technical features. Then, the present invention is characterized in that a component composition contains C: 0.04% or more, and 0.13% or less, Si: 0.7% or more, and 2.3% or less, Mn: 0.8% or more, and 2.0% or less, P: 0.1% or less, S: 0.01% or less, Al: 0.1% or less, N: 0.008% or less, and the remainder composed of Fe and incidental impurities on a percent by mass basis, wherein a steel microstructure includes 75% or more of ferrite phase, 1.0% or more of bainitic ferrite phase, and 1.0% or more, and 10.0% or less of pearlite phase on an area ratio basis, the area ratio of martensitic phase is 1.0% or more, and less than 5.0%, and the area ratio of martensitic phase/(area ratio of bainitic ferrite phase + area ratio of pearlite phase) ≤ 0.6 is satisfied.
  • (1) Initially, the component composition will be described.
  • C: 0.04% or more, and 0.13% or less
    Carbon is an austenite forming element and is an element indispensable for strengthening a steel. If the amount of C is less than 0.04%, it is difficult to ensure desired strength. On the other hand, if the amount of C exceeds 0.13% and, therefore, addition is excessive, a welded zone and a heat-affected zone are hardened significantly, and the mechanical characteristics of the welded zone are degraded, so that the spot weldability, the arc weldability, and the like are degraded. Therefore, C is specified to be 0.04% or more, and 0.13% or less.
  • Si: 0.7% or more, and 2.3% or less
    Silicon is a ferrite forming element and is also an element effective in solution hardening. In this regard, 0.7% or more of addition is necessary to ensure good elongation due to an improvement in work hardening property of the ferrite phase. Furthermore, 0.7% or more of addition is also necessary to ensure a desired area ratio of bainitic ferrite phase and ensure good stretch flangeability. However, excessive addition of Si causes degradation of surface quality due to an occurrence of red scale and the like and degradation of deposition and adhesion of the coating. Therefore, Si is specified to be 0.7% or more, and 2.3% or less, and preferably 1.2% or more, and 1.8% or less.
  • Mn: 0.8% or more, and 2.0% or less
    Manganese is an element effective in strengthening a steel. Furthermore, Mn is an element to stabilize austenite and an element necessary for adjusting the ratio of a secondary phase. For this purpose, addition of 0.8% or more of Mn is necessary. On the other hand, if addition is excessive and exceeds 2.0%, the area ratio of martensitic phase in the secondary phase increases and it becomes difficult to ensure the stability of mechanical properties. Moreover, an increase in cost is brought about because an alloy cost of Mn has increased in recent years. Therefore, Mn is specified to be 0.8% or more, and 2.0% or less, and preferably 1.0% or more, and 1.8% or less.
  • P: 0.1% or less
    Phosphorus is an element effective in strengthening a steel. However, if addition is excessive and exceeds 0.1%, embrittlement is caused by grain boundary segregation, and the crashworthiness is degraded. Furthermore, if 0.1% is exceeded, an alloying speed is reduced significantly. Therefore, P is specified to be 0.1% or less.
  • S: 0.01% or less
    Sulfur forms inclusions, e.g., MnS, to cause degradation in crashworthiness and cracking along a metal flow of a welded zone and, therefore, is minimized, although S is specified to be 0.01% or less from the viewpoint of production cost.
  • Al: 0.1% or less
    If Al exceeds 0.1%, coarse Al2O3 is generated and the mechanical properties are degraded. In the case where Al is added for deoxidation of a steel, it is preferable that the amount of addition is specified to be 0.01% or more because if the amount is less than 0.01%, a large number of coarse oxides of Mn, Si, and the like are dispersed in the steel to degrade the mechanical properties. Therefore, the amount of Al is specified to be 0.1% or less, and preferably 0.01% to 0.1%.
  • N: 0.008% or less
    Nitrogen is an element which degrades the aging resistance of a steel to a greatest extent and preferably is minimized. If 0.008% is exceeded, degradation of the aging resistance becomes significant. Therefore, N is specified to be 0.008% or less.
  • The remainder is composed of Fe and incidental impurities. However, besides these elements, at least one type selected from the following elements can be added, as necessary.
  • At least one type selected from Cr: 0.05% or more, and 1.0% or less, V: 0.005% or more, and 0.5% or less, Mo: 0.005% or more, and 0.5% or less, Ni: 0.05% or more, and 1.0% or less, and Cu: 0.05% or more, and 1.0% or less
    Chromium, vanadium, and molybdenum have a function of improving the balance between the strength and the elongation and, therefore, can be added as necessary. The effect thereof is obtained when Cr: 0.05% or more, V: 0.005% or more, and Mo: 0.005% or more are employed. However, if Cr, V, and Mo are added in such a way as to exceed Cr: 1.0%, V: 0.5%, and Mo: 0.5%, respectively, the secondary phase ratio becomes too large, and a significant increase in strength and the like may occur. Furthermore, an increase in cost is brought about. Therefore, in the case where these elements are added, the individual amounts thereof are specified to be Cr: 1.0% or less, V: 0.5% or less, and Mo: 0.5% or less.
  • Nickel and copper are elements effective in strengthening a steel and there is no problem in use for strengthening the steel within the bounds of the specification of the present invention. Furthermore, there is a function of facilitating internal oxidation so as to improve adhesion of the coating. In order to obtain these effects, it is necessary that each of Ni and Cu is 0.05% or more. On the other hand, if both Ni and Cu, each exceeding 1.0%, are added, the formability of the steel sheet is degraded. Moreover, an increase in cost is brought about. Therefore, in the case where Ni and Cu are added, the amount of addition of each of them is specified to be 0.05% or more, and 1.0% or less.
  • At least one type selected from Ti: 0.01% or more, and 0.1% or less, Nb: 0.01% or more, and 0.1% or less, and B: 0.0003% or more, and 0.0050% or less
    Titanium and niobium are effective in precipitation hardening of a steel. The effect is obtained when each of them is 0.01% or more and, therefore, there is no problem in use for strengthening the steel within the bounds of the specification of the present invention. However, if each of them exceeds 0.1%, the formability and the shape fixability are degraded. Furthermore, an increase in cost is brought about. Therefore, in the case where Ti and Nb are added, the amount of addition of Ti is specified to be 0.01% or more, and 0.1% or less and Nb is specified to be 0.01% or more, and 0.1% or less.
  • Boron has a function of suppressing generation and growth of ferrite from austenite grain boundaries and, therefore, can be added as necessary. The effect is obtained when B is 0.0003% or more. However, if 0.0050% is exceeded, the formability is degraded. Furthermore, an increase in cost is brought about. Therefore, in the case where B is added, B is specified to be 0.0003% or more, and 0.0050% or less.
  • At least one type selected from Ca: 0.001% or more, and 0.005% or less and REM: 0.001% or more, and 0.005% or less
    Calcium and REM are elements effective in spheroidizing the shape of a sulfide to improve an adverse influence of the sulfide on the stretch flangeability. In order to obtain this effect, it is necessary that each of Ca and REM is 0.001% or more. However, excessive addition causes increases in inclusions and the like so as to cause surface and internal defects. Therefore, in the case where Ca and REM are added, the amounts of addition of each of them is specified to be 0.001% or more, and 0.005% or less.
  • At least one type selected from Ta: 0.001% to 0.010% and Sn: 0.002% to 0.2% It is believed that tantalum has effects of not only contributing to an increase in strength by forming alloy carbides and alloy carbonitrides, but also stabilizing contribution of precipitation hardening to the strength by partially making solid solution with Nb carbide and Nb carbonitride to form complex precipitates, e.g., (Nb,Ta)(C,N), and thereby, suppress coarsening of precipitates significantly in the same manner as Ti and Nb. Consequently, in the case where Ta is added, it is desirable that the content thereof is specified to be 0.001% or more. However, if addition is excessive, not only the above-described precipitation stabilizing effect is saturated, but also an alloy cost increases. Therefore, in the case where Ta is added, it is desirable that the content thereof is specified to be 0.010% or less.
  • Tin can be added from the viewpoint of suppressing nitriding and oxidation of a steel sheet surface or decarbonization of several ten micrometers of region of a steel sheet surface layer generated through oxidation. Suppression of such nitriding and oxidation prevents reduction in the amount of generation of martensite on the steel sheet surface and improves the fatigue resistance and the aging resistance. From the viewpoint of suppression of nitriding and oxidation, in the case where Sn is added, it is desirable that the content thereof is specified to be 0.002% or more, and it is desirable that the content thereof is specified to be 0.2% or less because if 0.2% is exceeded, reduction in toughness is brought about.
  • Sb: 0.002% to 0.2%
    In the same manner as Sn, Sb can be added from the viewpoint of suppressing nitriding and oxidation of a steel sheet surface or decarbonization of several ten micrometers of region of a steel sheet surface layer generated through oxidation. Suppression of such nitriding and oxidation prevents reduction in the amount of generation of martensite on the steel sheet surface and improves the fatigue resistance and the aging resistance. From the viewpoint of suppression of nitriding and oxidation, in the case where Sb is added, it is desirable that the content thereof is specified to be 0.002% or more, and it is desirable that the content thereof is specified to be 0.2% or less because if 0.2% is exceeded, reduction in toughness is brought about.
  • (2) Next, a steel microstructure will be described.
  • Area ratio of ferrite phase: 75% or more
    In order to ensure good elongation, it is necessary that a ferrite phase is 75% or more on an area ratio basis.
  • Area ratio of bainitic ferrite phase: 1.0% or more
    In order to ensure good stretch flangeability, that is, in order to relax a hardness difference between the soft ferrite and the hard martensite, it is necessary that the area ratio of bainitic ferrite phase is 1.0% or more.
  • Area ratio of pearlite phase: 1.0% or more, and less than 10.0%
    In order to ensure good stretch flangeability, the area ratio of pearlite phase is specified to be 1.0% or more. In order to ensure desired balance between the strength and the elongation, the area ratio of pearlite phase is specified to be 10.0% or less.
  • Area ratio of martensitic phase: 1.0% or more, and less than 5.0%
    In order to ensure desired balance between the strength and the elongation, the area ratio of martensitic phase is specified to be 1.0% or more. In order to ensure good stability of mechanical properties, it is necessary that the area ratio of martensitic phase having a large influence on the tensile characteristics (TS, EL) is specified to be 5.0% or less.
  • Area ratio of martensitic phase/(area ratio of bainitic ferrite phase + area ratio of pearlite phase) ≤ 0.6
    In order to ensure good stability of mechanical properties, it is necessary that regarding the phase configuration of the secondary phase, the amount of martensite, which causes variations in mechanical properties, is reduced and the amount of bainitic ferrite and pearlite softer than martensite are increased, that is, the area ratio of martensitic phase/(area ratio of bainitic ferrite phase + area ratio of pearlite phase) ≤ 0.6 is satisfied.
  • Meanwhile, retained austenite, tempered martensite, and carbides, e.g., cementite, may be generated besides ferrite, bainitic ferrite, pearlite, and martensite.
    However, the purpose of the present invention can be achieved insofar as the above-described area ratios of ferrite, bainitic ferrite, pearlite, and martensitic phases are satisfied.
  • In this regard, the area ratios of ferrite, bainitic ferrite, pearlite, and martensitic phases refer to proportions of the areas of the individual phases constituting an observation area.
  • The high strength galvanized steel sheet according to the present invention includes the steel sheet having the above-described component composition and the above-described steel microstructure and serving as a substrate steel sheet and a coating film through galvanization or a coating film subjected to an alloying treatment after galvanization on the substrate steel sheet.
  • (3) Next, production conditions will be described.
  • The high strength galvanized steel sheet according to the present invention is produced by subjecting a steel slab having the component composition conforming to the above-described component composition range to hot rolling and pickling, or hot rolling, pickling, and cold rolling, performing heating to a temperature range of 650°C or higher at an average heating rate of 5°C/s or more, followed by keeping in a temperature range of 750°C to 900°C for 15 to 600 s, performing cooling to a temperature range of 450°C to 550°C, followed by keeping in the temperature range of 450°C to 550°C for 10 to 200 s, and performing galvanization.
  • In the case where a high strength galvanized steel sheet subjected to an alloying treatment is produced, after the galvanization is performed, the alloying treatment of zinc coating is performed in a temperature range of 500°C to 600°C under the condition satisfying the following formula, 0.45 exp 200 / 400 - T × ln t 1.0
    Figure imgb0002

    where
    T: average keeping temperature (°C) in a temperature range of 500°C to 600°C,
    t: keeping time (s) in a temperature range of 500°C to 600°C, and
    exp(X) and ln(X) represent an exponential function and natural logarithm, respectively, of X.
  • Detailed explanation will be made below.
  • A steel having the above-described component composition is melted, is made into a slab through roughing or continuous casting, and is made into a hot rolled sheet through hot rolling by a known method. In performing hot rolling, it is preferable that the slab is heated to 1,100°C to 1,300°C, hot rolling is performed at a final finishing temperature of 850°C or higher, and steel sheet is coiled at 400°C to 650°C. In the case where the coiling temperature exceeds 650°C, carbides in the hot-rolled sheet may become coarse, and required strength cannot be obtained in some cases because such coarse carbides are not melted completely during soaking in annealing. Subsequently, a pickling treatment is performed by a known method. Alternatively, after pickling is performed, cold rolling is further performed. In performing the cold rolling, the condition thereof is not necessarily specifically limited, although it is preferable that the cold rolling is performed under the cold reduction ratio of 30% or more. This is because if the cold reduction ratio is low, in some cases, recrystallization of ferrite is not facilitated, unrecrystallized ferrite remains, and the elongation and the stretch flangeability are degraded.
  • The pickled hot rolled sheet or the cold rolled steel sheet is subjected to annealing described below and, then, cooling and galvanization are performed.
  • Heating to temperature range of 650°C or higher at average heating rate of 5°C/s or more
    If the average heating rate in heating to the temperature range of 650°C or higher is less than 5°C/s, a fine uniformly dispersed austenite phase is not generated during annealing, the area ratio of martensitic phase in the final microstructure increases and it is difficult to ensure good stretch flangeability. Furthermore, a furnace longer than a usual furnace is necessary and, thereby, an increase in cost associated with large energy consumption and reduction in production efficiency are brought about. It is preferable that a direct fired furnace (DFF) is used as a furnace. This is because an internal oxide layer is formed through rapid heating by the DFF and, thereby, concentration of oxides of Si, Mn, and the like on the outermost layer of the steel sheet is prevented so as to ensure good wettability of the coating.
  • Keeping in temperature range of 750°C to 900°C for 15 to 600 s
    Annealing, which is keeping in a temperature range of 750°C to 900°C, specifically in a single phase region of austenite or in a two-phase region of austenite and ferrite, for 15 to 600 s is performed. In the case where the annealing temperature is lower than 750°C or the annealing time is less than 15 s, hard cementite in the steel sheet is not dissolved sufficiently, so that the stretch flangeability is degraded, and furthermore, a desired area ratio of martensitic phase is not obtained, so that the elongation is degraded. On the other hand, if the annealing temperature exceeds 900°C, austenite particles grow significantly, it becomes difficult to ensure bainitic ferrite due to bainite transformation which occurs in the keeping after cooling, so that the stretch flangeability is degraded. Moreover, the area ratio of martensitic phase/(area ratio of bainitic ferrite phase + area ratio of pearlite phase) exceeds 0.6, so that good stability of mechanical properties are not obtained. In addition, if the keeping time exceeds 600 s, austenite becomes coarse, it becomes difficult to ensure desired strength, and an increase in cost associated with large energy consumption may be brought about.
  • Keeping in temperature range of 450°C to 550°C for 10 to 200 s
    After the above-described annealing is performed, cooling to a temperature range of 450°C to 550°C is performed, followed by keeping in the temperature range of 450°C to 550°C for 10 to 200 s. If the keeping temperature exceeds 550°C or the keeping time becomes less than 10 s, bainite transformation is not facilitated, and the area ratio of bainitic ferrite phase becomes less than 1.0, so that desired stretch flangeability is not obtained. If the keeping temperature becomes lower than 450°C or the keeping time exceeds 200 s, most of the secondary phase is converted to austenite and bainitic ferrite, which are generated through facilitation of bainite transformation and which contain large amounts of carbon in solid solution, so that a desired area ratio of pearlite phase of 1.0% or more is not obtained. Furthermore, the area ratio of hard martensitic phase becomes 5.0% or more, so that good stretch flangeability and stability of mechanical properties are not obtained.
  • Thereafter, the steel sheet is dipped into a coating bath at a usual bath temperature so as to be galvanized, and the amount of deposition of coating is adjusted through gas wiping or the like, followed by cooling, so that a high strength galvanized steel sheet having a coating layer not subjected to alloying is obtained.
  • In the case where a high strength galvanized steel sheet subjected to an alloying treatment is produced, after the galvanization is performed, the alloying treatment of zinc coating is further performed in a temperature range of 500°C to 600°C under the condition satisfying the following formula, 0.45 exp 200 / 400 - T × ln t 1.0
    Figure imgb0003

    where
    T: average keeping temperature (°C) in a temperature range of 500°C to 600°C,
    t: keeping time (s) in a temperature range of 500°C to 600°C, and
    exp(X) and ln(X) represent an exponential function and natural logarithm, respectively, of X.
  • If exp[200/(400 - T)] × ln(t) is less than 0.45, much martensite is present in a steel microstructure after the alloying treatment, the above-described hard martensite adjoins hard ferrite to cause a large hardness difference between different phases, so that the stretch flangeability is degraded. Furthermore, the area ratio of martensitic phase/(area ratio of bainitic ferrite phase + area ratio of pearlite phase) exceeds 0.6 and, thereby, the stability of mechanical properties is impaired. Moreover, deposition of the galvanization layer is degraded.
    If exp[200/(400 - T)] × ln(t) exceeds 1.0, most of untransformed austenite is transformed to cementite or pearlite and, as a result, desired balance between the strength and the elongation is not ensured.
  • In the temperature of lower than 500°C, alloying of the coating layer is not facilitated, and it is difficult to obtain a galvannealed steel sheet. Meanwhile, in the temperature range exceeding 600°C, most of the secondary phase is converted to pearlite, so that a desired area ratio of martensitic phase is not obtained and the balance between the strength and the elongation is reduced.
    Alloying of the coating layer can be performed in the scope of the present invention, in which the temperature is in the range of 500°C to 600°C and the above-described condition of exp[200/(400 - T)] × ln(t) is satisfied, without problems.
  • By the way, regarding a series of heat treatments in the manufacturing method according to the present invention, the keeping temperature is not necessary constant insofar as the temperature is in the above-described range. Furthermore, even in the case where the cooling rate is changed during cooling, the gist of the present invention is not impaired insofar as the rate is in the specified range. Moreover, the steel sheet may be subjected to a heat treatment by any equipment insofar as only the heat history is satisfied. In addition, it is also in the scope of the present invention that the steel sheet according to the present invention is subjected to temper rolling after the heat treatment for the purpose of shape correction. In this regard, in the present invention, it is assumed that a steel is produced through usual steps of steel making, casting, and hot rolling. However, for example, the steel may be produced through thin wall casting or the like, where a part of or whole hot rolling step is omitted.
  • Fig. 1 and Fig. 2 are diagrams showing the organized relationships between TS and the annealing temperature (T1) and between EL and the annealing temperature (T1) with respect to Nos. 15, 16, and 17 of Steel A, which are invention examples, (Table 2 and Table 5) and Nos. 18, 19, and 20 of Steel H, which are comparative examples, (Table 2 and Table 5) in Examples described later. As is clear from Fig. 1 and Fig. 2, regarding Steel A of the invention example, variations in TS and EL associated with changes in annealing temperature are small, whereas variations in TS and EL are large regarding Steel H of the comparative example.
  • Fig. 3 and Fig. 4 are diagrams showing the organized relationships between TS and the average keeping time (T2) in cooling after annealing and between EL and the average keeping time (T2) with respect to Nos. 21, 22, and 23 of Steel A, which are invention examples, (Table 2 and Table 5) and Nos. 24, 25, and 26 of Steel H, which are comparative examples, (Table 2 and Table 5) in Examples described later. As is clear from Fig. 3 and Fig. 4, regarding Steel A of the invention example, variations in TS and EL associated with changes in average keeping time are small, whereas variations in TS and EL are large regarding Steel H of the comparative example.
  • Examples
  • A steel having a component composition shown in Table 1, where the remainder was composed of Fe and incidental impurities, was melted with a converter, and a slab was produced by a continuous casting method. The resulting slab was heated to 1,200°C, hot rolling to a sheet thickness of 3.2 mm was performed at a finish temperature of 870°C to 920°C, and coiling was performed at 520°C. Subsequently, the resulting hot-rolled sheet was pickled. A part of the resulting hot-rolled sheets were served as pickled hot-rolled steel sheets, and a part of the hot-rolled sheets were subjected to cold rolling, so as to produce cold-rolled steel sheets. Then, the hot-rolled steel sheet (after pickling) and the cold-rolled steel sheet obtained as described above were subjected to an annealing treatment and a galvanizing treatment with a continuous galvanization line under the production condition shown in Tables 2 to 4. Furthermore, an alloying treatment of the plating layer was performed, so as to obtain a galvannealed steel sheet. The amount of deposition of coating was specified to be 30 to 50 g/m2 on one surface basis. Regarding a part of steel sheets, galvanized steel sheets, which were not subjected to an alloying treatment after being galvanized, were also produced.
    Figure imgb0004
  • Table 2
    No. Steel type With or without cold rolling Heating temperature Average heating rate Annealing temperature T1 Annealing time Cooling average keeping time T2 Cooling keeping time Alloying treatment average keeping temperature T Alloying treatment keeping time t exp(200/(400-T))× In(t) Remarks
    °C °C/s °C s °C s °C s
    1 A with 750 11 855 160 495 60 570 15 0.835 Invention example
    2 B with 740 11 855 160 495 60 570 15 0.835 Invention example
    3 C with 740 11 855 160 495 60 570 15 0.835 Invention example
    4 D with 750 11 855 160 495 60 570 15 0.835 Invention example
    5 E with 730 11 855 160 495 60 570 15 0.835 Invention example
    6 F with 760 11 855 160 495 60 570 15 0.835 Invention example
    7 G with 730 11 855 160 495 60 570 15 0.835 Invention example
    8 H with 720 9 830 160 495 60 520 15 0.511 Comparative example
    9 I with 730 9 830 160 495 60 520 15 0.511 Comparative example
    10 J with 740 9 830 160 495 60 520 15 0.511 Comparative example
    11 K with 750 9 830 160 495 60 520 15 0.511 Comparative example
    12 L with 740 9 830 160 495 60 520 15 0.511 Comparative example
    13 M with 730 9 830 160 495 60 520 15 0.511 Comparative example
    14 N with 740 9 830 160 495 60 520 15 0.511 Comparative example
    15 A with 750 11 850 160 495 60 570 15 0.835 Invention example
    16 A with 740 11 800 160 495 60 570 15 0.835 Invention example
    17 A with 740 11 750 160 495 60 570 15 0.835 Invention example
    18 H with 730 9 850 160 495 60 520 15 0.511 Comparative example
    19 H with 740 9 800 160 495 60 520 15 0.511 Comparative example
    20 H with 730 9 750 160 495 60 520 15 0.511 Comparative example
    21 A with 740 11 850 160 530 60 570 15 0.835 Invention example
    22 A with 750 11 850 160 500 60 570 15 0.835 Invention example
    23 A with 730 11 850 160 470 60 570 15 0.835 Invention example
    24 H with 720 9 830 160 530 60 520 15 0.511 example Comparative example
    25 H with 750 9 830 160 500 60 520 15 0.511 Comparative example
    26 H with 740 9 830 160 470 60 520 15 0.511 Comparative example
    27 A with 760 15 860 120 500 40 580 10 0.758 Invention example
    28 A with 740 15 780 120 500 40 580 10 0.758 Invention example
    29 A with 680 10 840 280 530 100 555 25 0.886 Invention example
    30 A with 660 10 840 280 470 100 555 25 0.886 Invention example
    31 A with 730 13 840 180 480 120 - - - Invention example
    32 A with 710 13 780 180 480 120 - - - Invention example
    33 O with 750 13 850 165 520 60 565 15 0.806 Invention example
    34 O with 740 13 850 165 470 60 565 15 0.806 Invention example
    35 O with 730 2 800 160 495 50 545 15 0.682 Comparative example
    36 O with 720 12 650 180 500 60 555 15 0.745 Comparative example
    37 O with 730 14 935 230 485 65 570 15 0.835 Comparative example
    Underlined portion: out of the scope of the present invention
  • Table 3
    No. Steel type With or without cold rolling Heating temperature Average heating rate Annealing temperature T1 Annealing time Cooling average keeping time T2 Cooling keeping time Alloying treatment average keeping temperature T Alloying treatment keeping time t exp(200/(400-T))× ln(t) Remarks
    °C °C/s °C s °C s °C s
    38 P with 750 14 860 180 490 55 575 12 0.792 Invention example
    39 P with 740 14 780 180 490 55 575 12 0.792 Invention example
    40 P with 750 15 830 850 505 55 580 12 0.818 Comparative example
    41 P with 760 13 840 5 495 45 570 12 0.766 Comparative example
    42 P with 740 12 860 160 600 45 570 12 0.766 Comparative example
    43 P with 720 16 810 170 130 60 560 12 0.712 Comparative example
    44 Q with 700 11 845 190 520 70 565 18 0.860 Invention example
    45 Q with 690 10 830 200 480 4 555 18 0.795 Comparative example
    46 Q with 700 12 845 180 510 410 560 18 0.828 Comparative example
    47 Q with 710 10 840 200 510 55 570 40 1.138 Comparative example
    48 Q with 680 11 845 170 520 60 510 6 0.291 Comparative example
    49 Q with 680 13 810 190 490 70 660 18 1.339 Comparative example
    50 Q with 670 11 820 210 485 65 470 18 0.166 Comparative example
    51 R with 700 10 860 230 495 90 555 22 0.851 Invention example
    52 R with 680 9 820 230 495 90 555 22 0.851 Invention example
    53 R with 680 10 790 220 495 85 555 22 0.851 Invention example
    54 S with 700 11 840 200 495 75 560 20 0.858 Invention example
    55 T with 740 15 840 100 500 45 575 11 0.765 Invention example
    56 u with 700 11 840 190 520 65 555 18 0.795 Invention example
    57 u with 690 11 810 190 520 70 555 18 0.795 Invention example
    58 U with 700 10 780 200 520 65 555 18 0.795 Invention example
    59 V with 660 9 825 260 510 110 550 26 0.859 Invention example
    60 W with 750 16 840 110 540 40 580 9 0.723 Invention example
    61 X with 740 13 850 170 495 60 570 14 0.814 Invention example
    62 x with 730 12 820 180 495 60 570 14 0.814 Invention example
    63 X with 740 13 790 180 495 60 570 14 0.814 Invention example
    64 Y with 730 13 870 160 490 55 570 15 0.835 Comparative example
    65 Y with 750 13 800 160 490 55 570 15 0.835 Comparative example
    66 Y with 740 13 750 160 490 55 570 15 0.835 Comparative example
    67 Z with 730 14 860 180 540 60 560 15 0.776 Comparative example
    68 Z with 750 14 860 180 500 60 560 15 0.776 Comparative example
    69 Z with 740 14 860 180 470 60 560 15 0.776 Comparative example
    70 AA with 750 15 850 210 500 45 575 12 0.792 Comparative example
    71 AA with 740 15 800 210 500 45 575 12 0.792 Comparative example
    72 AA with 730 15 750 210 500 45 575 12 0.792 Comparative example
    73 A without 660 11 850 160 495 60 555 25 0.886 Invention example
    74 A without 660 11 800 160 495 60 555 25 0.886 Invention example
    75 A without 660 11 750 160 495 60 555 25 0.886 Invention example
    Underlined portion: out of the scope of the present invention
  • Table 4
    No Steel type With or without cold rolling Heating temperature Average heating rate Annealing temperature T1 Annealing time Cooling average keeping time T2 Cooling keeping time Alloying treatment average keeping temperature T Alloying treatment keeping time t exp(200/(400-T))× ln(t) Remarks
    °C °C/s °C s °C s °C s
    76 AB with 700 8 850 140 490 50 540 17 0.679 Invention example
    77 AB with 700 8 770 140 490 50 540 17 0.679 Invention example
    78 AC with 690 9 850 150 500 60 535 15 0.616 Invention example
    79 AC with 690 9 770 150 500 60 535 15 0.616 Invention example
    80 AD with 680 8 850 130 480 55 540 14 0.632 Invention example
    81 AD with 680 8 770 130 480 55 540 14 0.632 Invention example
    82 AE with 700 8 850 150 495 70 545 16 0.698 Invention example
    83 AE with 700 8 770 150 495 70 545 16 0.698 Invention example
    84 A with 680 9 850 160 490 60 540 15 0.649 Invention example
    85 A with 680 9 770 160 490 60 540 15 0.649 Invention example
    86 A with 660 7 850 210 500 85 555 21 0.838 Invention example
    87 A with 660 7 770 210 500 85 555 21 0.838 Invention example
  • Regarding the resulting galvanized steel sheet, the area ratios of ferrite, bainitic ferrite, pearlite, and martensitic phases were determined by polishing a sheet thickness cross-section parallel to a rolling direction of the steel sheet, followed by corroding with 3% nital, and observing 10 visual fields with a scanning electron microscope (SEM) under a magnification of 2,000 times through the use of Image-Pro of Media Cybernetics, Inc. At that time, it was difficult to distinguish martensite and retained austenite. Therefore, the resulting galvanized steel sheet was subjected to a tempering treatment at 200°C for 2 hours, the microstructure of a sheet thickness cross-section parallel to the rolling direction of the steel sheet was observed by the above-described method, and the aria ratio of tempered martensitic phase determined by the above-described method was taken as the aria ratio of martensitic phase. Furthermore, the volume ratio of retained austenite phase was determined on the basis of integrated intensity of ferrite and austenite peaks of a face at one-quarter sheet thickness, where the steel sheet was polished up to the one-quarter face in the sheet thickness direction. Regarding the incident X-rays, X-ray diffractometer using Co-Ka was used, the intensity ratios were determined with respect to all combinations of integrated intensities of peaks of {111}, {200}, {220}, and {311} faces of retained austenite phase and {110], {200}, and {211} faces of ferrite phase, and the average value of them was taken as the volume ratio of retained austenite phase.
  • Moreover, a tensile test was performed on the basis of JIS Z2241 by using JIS No. 5 test piece, where sample was taken in such a way that a tensile direction becomes in the direction orthogonal to the rolling direction of the steel sheet, and the tensile strength (TS) and the total elongation (EL) were measured. In this regard, in the present invention, the case of TS × EL ≥ 19,000 MPa·% was evaluated as good elongation.
  • Regarding the stability of mechanical properties, (a) amounts of variations in TS and EL were examined with respect to steel sheets, where only the annealing temperatures T1 were different and the conditions other than the annealing temperature T1 were the same, and the amounts of variations (ΔTS and ΔEL) relative to 20°C of change in the annealing temperature were determined from the resulting amounts of variations in TS and EL, (b) amounts of variations in TS and EL were examined with respect to steel sheets, where only the average keeping temperatures T2 from completion of the cooling to the dipping into a coating bath were different and the conditions other than the average keeping temperatures T2 from completion of the cooling to the dipping into a coating bath were the same, and the amounts of variations (ΔTS and ΔEL) relative to 20°C of change in the average keeping temperature T2 from completion of the cooling to the dipping into a coating bath were determined from the resulting amounts of variations in TS and EL, and the evaluation was performed on the basis of each of the amounts of variations in TS (ΔTS) and the amounts of variations in EL (ΔEL) relative to the 20°C of temperature change.
  • In addition, regarding the galvanized steel sheet obtained as described above, the hole expansion property (stretch flangeability) was measured. The hole expansion property (stretch flangeability) was measured on the basis of the Japan Iron and Steel Federation Standard JFST1001. Each of the resulting steel sheets was cut into 100 mm × 100 mm, and a hole having a diameter of 10 mm was punched with a clearance of 12% ± 1% when the sheet thickness was 2.0 mm or more and with a clearance of 12% ± 2% when the sheet thickness was less than 2.0 mm. Thereafter, a 60° cone punch was pushed into the hole while being held with a blank holder pressure of 9 ton by using a dice having an inside diameter of 75 mm, a hole diameter at the limit of occurrence of cracking was measured, a critical hole expansion ratio λ (%) was determined from the following formula, and the stretch flangeability was evaluated on the basis of the value of the resulting critical hole expansion ratio, critical hole exp ansion ratio λ % = D f - D 0 / D 0 × 100
    Figure imgb0005
    where Df represents a hole diameter (mm) when cracking occurred and D0 represents an initial hole diameter (mm).
    In this regard, in the present invention, the case of λ ≥ 70 (%) was evaluated as good.
  • The results obtained as described above are shown in Table 5 to Table 7.
  • Table 5
    No. Steel type Sheet thickness Area ratio of F Area ratio of M Area ratio of BF Area ratio of P Volume ratio of RA M/(BF+P) TS EL λ TS×EL ΔT1/Δ20°C ΔT2/Δ20°C Remarks
    (mm) (%) (%) (%) (%) (%) (MPa) (%) (%) (MPa·%) ΔTS ΔEL ΔTS ΔEL
    1 A 1.4 87.6 2.2 3.6 4.4 1.2 0.28 626 32.9 102 20595 - - - - Invention example
    2 B 1.4 84.1 3.5 4.2 5.1 2.2 0.38 645 32.4 89 20898 - - - - Invention example
    3 C 1.4 88.9 1.7 3.2 4.1 0.8 0.23 611 33.2 111 20285 - - - - Invention example
    4 D 1.4 88.8 1.8 4.1 3.2 1.2 0.25 632 33.2 98 20982 - - - - Invention example
    5 E 1.4 86.2 3.0 3.6 4.8 0.9 0.36 623 33.1 104 20621 - - - - Invention example
    6 F 1.4 85.7 3.8 3.6 3.2 2.2 0.56 645 32.4 88 20898 - - - - Invention example
    7 G 1.4 88.2 1.5 4.0 4.9 0.7 0.17 609 33.4 110 20341 - - - - Invention example
    8 H 1.4 83.9 13.2 0.8 0.7 0.7 8.80 624 27.6 53 17222 - - - - Comparative example
    9 I 1.4 82.5 14.8 0.5 0.4 0.8 16.4 689 25.2 44 17363 - - - - Comparative example
    10 J 1.4 86.8 10.7 0.7 0.3 0.7 10.7 589 29.5 60 17376 - - - - Comparative example
    11 K 1.4 84.5 13.0 0.8 0.7 0.5 8.67 630 27.8 49 17514 - - - - Comparative example
    12 L 1.4 83.4 14.7 0.6 0.4 0.5 14.70 618 27.8 52 17180 - - - - Comparative example
    13 M 1.4 81.9 15.2 0.9 0.4 1.1 11.69 691 26.0 45 17966 - - - - Comparative example
    14 N 1.4 84.4 12.4 0.9 0.6 0.6 8.27 601 28.6 55 17189 - - - - Comparative example
    15 A 1.4 87.6 2.4 3.6 5.1 0.9 0.28 612 33.6 110 20563 3.6 0.12 - - Invention example
    16 A 1.4 87.4 2.3 3.7 5.0 1.1 0.26 621 33.2 105 20617 - - Invention example
    17 A 1.4 87.5 2.2 3.6 4.8 1.3 0.26 630 33.0 103 20790 - - Invention example
    18 H 1.4 84.9 12.2 0.8 0.8 0.5 7.63 608 28.1 58 17085 16.0 0.64 - - Comparative example
    19 H 1.4 83.8 13.2 0.7 0.8 0.6 8.80 649 26.8 50 17393 - - Comparative example
    20 H 1.4 82.8 14.1 0.6 0.6 0.7 11.75 688 24.9 42 17131 - - Comparative example
    21 A 1.4 87.6 2.4 3.6 4.7 1.2 0.29 632 33.1 99 20919 - - 3.3 0.16 Invention example
    22 A 1.4 87.9 2.1 3.8 4.8 1.0 0.24 627 33.3 103 20879 - - Invention example
    23 A 1.4 87.4 2.0 4.1 4.7 1.3 0.23 622 33.6 112 20899 - - Invention example
    24 H 1.4 83.1 13.9 0.7 0.7 0.7 9.93 661 26.5 48 17517 - - 20.6 0.86 Comparative example
    25 H 1.4 84.1 13.2 0.8 0.5 0.9 10.15 628 28.2 54 17710 - - Comparative example
    26 H 1.4 84.8 12.3 0.8 0.6 1.0 8.79 599 29.1 61 17431 - - Comparative example
    27 A 0.8 85.6 3.8 4.9 2.7 2.1 0.50 648 31.5 89 20412 3.6 0.26 - - Invention example
    28 A 0.8 84.5 4.2 5.2 2.6 2.5 0.54 659 30.8 86 20297 - - Invention example
    29 A 2.3 86.1 2.1 4.8 5.8 0.5 0.20 606 35.2 111 21331 - - 2.0 0.20 Invention example
    30 A 2.3 85.9 1.8 5.4 6.0 0.4 0.16 600 35.8 123 21480 - - Invention example
    31 A 1.4 83.8 4.2 6.4 1.8 3.1 0.51 654 34.1 87 22301 2.3 0.03 - - Invention example
    32 A 1.4 84.2 4.4 6.5 1.7 2.8 0.54 661 34.2 84 22606 - - Invention example
    33 O 1.4 84.9 3.5 5.4 4.9 0.8 0.34 648 32.4 92 20995 - - 2.6 0.13 Invention example
    34 O 1.4 83.9 3.7 5.8 5.1 1.1 0.34 640 32.8 97 20992 - - Invention example
    35 O 1.4 85.1 6.8 2.2 3.2 1.8 1.26 628 30.6 67 19217 - - - - Comparative example
    36 O 1.4 84.6 0.2 2.9 3.2 0.8 0.03 620 29.7 64 18414 - - - - Comparative example
    37 O 1.4 88.9 4.7 0.8 3.7 0.3 1.04 615 30.1 65 18512 - - - - Comparative example
    Underlined portion: out of the scope of the present invention
    F: ferrite, M: martensite, BF: bainitic ferrite, P: pearlite, RA: retained austenite M/(BF+P): Area ratio of M/(Area ratio of BF + Area ratio of P)
  • Table 6
    No. Steel type Sheet thickness Area ratio of F Area ratio of Area ratio of BF Area ratio of P Volume ratio of RA M/(BF+P) TS EL λ TS×EL ΔT1/Δ20°C ΔT2/Δ20°C Remarks
    (mm) (%) M (%) (%) (%) (%) (MPa) (%) (%) (MPa·%) ΔTS ΔEL ΔTS ΔEL
    38 P 1.2 87.8 2.7 4.1 3.8 0.7 0.34 618 32.8 101 20270 1.3 0.05 - - Invention example
    39 P 1.2 85.7 2.8 4.5 3.7 0.8 0.34 623 32.6 104 20310 - - Invention example
    40 P 1.2 86.2 0.4 3.2 6.2 0.1 0.04 562 31.6 90 17759 - - - - Comparative example
    41 P 1.2 85.2 0.3 2.1 2.8 0.5 0.06 603 31.2 62 18814 - - - - Comparative example
    42 P 1.2 86.1 3.5 0.6 7.6 0.5 0.43 621 27.8 89 17264 - - - - Comparative example
    43 P 1.2 85.1 8.1 1.2 3.2 1.5 1.84 645 26.4 65 17028 - - - - Comparative example
    44 Q 1.6 87.8 2.1 4.1 4.4 0.6 0.25 620 32.8 100 20336 - - - - Invention example
    45 Q 1.6 86.2 4.8 0.2 7.2 0.2 0.65 640 26.9 69 17216 - - - - Comparative example
    46 Q 1.6 80.1 0.6 6.4 10.3 0.1 0.04 538 30.1 85 16194 - - - - Comparative example
    47 Q 1.6 84.1 0.5 4.5 10.4 0.3 0.03 592 31.2 85 18470 - - - - Comparative example
    48 Q 1.6 79.1 6.3 8.4 1.6 3.8 0.63 654 31.2 50 20405 - - - - Comparative example
    49 Q 1.6 84.2 0.3 4.4 10.5 0.2 0.02 595 31.6 87 18802 - - - - Comparative example
    50 Q 1.6 79.1 6.5 8.4 1.4 4.1 0.66 650 31.2 55 20280 - - - - Comparative example
    51 R 2.0 87.8 1.6 3.6 5.2 0.8 0.18 615 34.0 112 20910 1.4 0.22 - - Invention example
    52 R 2.0 87.6 1.7 3.7 5.0 1.2 0.20 617 33.8 108 20855 - - Invention example
    53 R 2.0 87.5 1.8 3.8 5.1 1.3 0.20 620 33.2 102 20584 - - Invention example
    54 S 1.8 87.6 2.0 3.2 5.0 1.0 0.24 626 33.1 108 20721 - - - - Invention example
    55 T 1.0 86.4 3.8 4.3 3.2 1.9 0.51 631 32.4 95 20444 - - - - Invention example
    56 u 1.6 87.2 2.4 3.6 4.8 1.4 0.29 628 32.9 102 20661 2.3 0.23 - - Invention example
    57 U 1.6 87.3 2.5 3.6 4.8 1.2 0.30 631 32.6 100 20571 - - Invention example
    58 U 1.6 87.5 2.6 3.5 4.9 1.3 0.31 635 32.2 99 20447 - - Invention example
    59 V 2.3 86.8 1.6 4.0 6.2 0.6 0.16 613 35.1 121 21516 - - - - Invention example
    60 W 0.8 85.2 4.2 5.2 2.8 2.3 0.53 640 32.4 92 20736 - - - - Invention example
    61 X 1.4 87.4 2.1 3.5 4.9 1.1 0.25 625 32.9 99 20563 1.6 0.16 - - Invention example
    62 X 1.4 87.2 2.2 3.6 5.0 1.2 0.26 627 32.6 100 20440 - - Invention example
    63 X 1.4 87.0 2.4 3.7 5.2 1.3 0.27 630 32.4 95 20412 - - Invention example
    64 Y 1.4 81.4 14.3 0.6 0.2 2.2 17.88 596 31.6 60 18834 17.3 0.86 - - Comparative example
    65 Y 1.4 83.1 12.8 0.7 0.3 2.5 12.80 652 29.1 45 18973 - - Comparative example
    66 Y 1.4 85.2 10.7 0.8 0.5 2.6 8.23 698 26.4 38 18427 - - Comparative example
    67 Z 1.4 84.4 12.1 0.4 0.4 0.7 15.13 645 29.0 41 18705 - - 14.0 0.31 Comparative example
    68 Z 1.4 86.4 10.3 0.6 0.6 0.9 8.58 621 29.8 50 18506 - - Comparative example
    69 Z 1.4 87.6 8.9 0.8 0.3 1.2 8.09 596 30.1 57 17940 - - Comparative example
    70 AA 1.2 88.2 6.2 0.8 0.7 2.6 4.13 609 30.5 62 18575 15.0 0.52 - - Comparative example
    71 AA 1.2 85.4 8.2 0.8 0.6 3.4 5.86 641 29.4 48 18845 - - Comparative example
    72 AA 1.2 82.1 10.4 0.7 0.6 3.8 8.00 684 27.9 40 19084 - - Comparative example
    73 A 2.3 87.8 2.0 3.2 5.6 1.2 0.23 610 34.8 120 21228 1.4 0.04 - - Invention example
    74 A 2.3 87.9 2.2 3.0 5.2 1.2 0.27 606 35.0 115 21210 - - Invention example
    75 A 2.3 87.6 1.9 3.6 5.0 1.2 0.22 603 34.9 114 21045 - - Invention example
    Underlined portion: out of the scope of the present invention
    F: ferrite, M: martensite, BF: bainitic ferrite, P: pearlite, RA: retained austenite
    M/(BF+P): Area ratio of M/(Area ratio of BF + Area ratio of P)
  • Table 7
    No. Steel type Sheet thickness Area ratio of F Area ratio of M Area ratio of BF Area ratio of P Volume ratio of RA M/(BF+P) TS EL λ TS×EL ΔT1/Δ20°C ΔT2/Δ20°C Remarks
    (mm) (%) (%) (%) (%) (%) (MPa) (%) (%) (MPa·%) ΔTS ΔEL ΔTS ΔEL
    76 AB 1.4 87.7 2.3 3.6 4.5 1.2 0.28 626 32.9 102 20595 3.5 0.05 - - Invention example
    77 AB 1.4 86.9 2.4 3.9 5.2 0.8 0.26 612 33.1 83 20257 - - Invention example
    78 AC 1.4 87.8 2.2 3.6 4.7 1.2 0.27 626 32.9 102 20595 2.0 0.05 - - Invention example
    79 AC 1.4 86.7 2.6 3.8 5.2 0.7 0.29 618 33.1 85 20456 - - Invention example
    80 AD 1.4 87.9 2.3 3.4 4.8 1.4 0.28 623 33.2 104 20684 1.0 0.03 - - Invention example
    81 AD 1.4 86.9 2.5 3.9 5.3 0.9 0.27 619 33.1 81 20489 - - Invention example
    82 AE 1.4 87.7 2.3 3.6 4.5 1.2 0.28 626 32.9 106 20595 3.8 0.05 - - Invention example
    83 AE 1.4 86.9 2.4 3.9 5.2 0.8 0.26 611 33.1 85 20224 - - Invention example
    84 A 1.4 87.9 3.7 2.8 4.0 1.2 0.54 636 32.2 78 20479 6.5 0.15 - - Invention example
    85 A 1.4 86.9 2.3 3.8 5.1 0.7 0.26 610 32.8 112 20008 - - Invention example
    86 A 2.3 87.3 2.5 3.7 4.8 0.8 0.29 607 35.7 105 21670 0.8 0.02 - - Invention example
    87 A 2.3 87.4 2.8 3.4 4.7 0.9 0.35 604 35.8 100 21623 - - Invention example
    F: ferrite, M: martensite, BF: bainitic ferrite, P: pearlite, RA: retained austenite M/(BF+P): Area ratio of M/(Area ratio of BF + Area ratio of P)
  • Every high strength galvanized steel sheet according to the present invention has TS of 540 MPa or more and has λ of 70% or more so as to exhibit excellent stretch flangeability. Furthermore, TS × EL ≥ 19,000 MPa·% is satisfied and the balance between the strength and the elongation is high. Therefore, it is clear that a high strength galvanized steel sheet having excellent formability is obtained. Moreover, the values of ΔTS and ΔEL are small and, therefore, it is clear that a high strength galvanized steel sheet having excellent stability of mechanical properties is obtained. On the other hand, regarding comparative examples, at least one of the elongation and the stretch flangeability is poor, or the stability of mechanical properties is not favorable.
  • The high strength galvanized steel sheet according to the present invention has a tensile strength TS of 540 MPa or more, exhibits high elongation and high stretch flangeability, and has excellent stability of mechanical properties. In the case where the high strength galvanized steel sheet according to the present invention is applied to, for example, an automobile structural member, enhancement of fuel economy due to weight reduction of a car body can be facilitated. Therefore, an industrial utility value is very large.

Claims (8)

  1. A high strength galvanized steel sheet having excellent formability and stability of mechanical properties, the steel sheet comprising a component composition containing C: 0.04% or more, and 0.13% or less, Si: 0.7% or more, and 2.3% or less, Mn: 0.8% or more, and 2.0% or less, P: 0.1% or less, S: 0.01% or less, Al: 0.1% or less, N: 0.008% or less, and the remainder composed of Fe and incidental impurities on a percent by mass basis, wherein a steel microstructure includes 75% or more of ferrite phase, 1.0% or more of bainitic ferrite phase, and 1.0% or more, and 10.0% or less of pearlite phase on an area ratio basis, the area ratio of martensitic phase is 1.0% or more, and less than 5.0%, and the area ratio of martensitic phase/(area ratio of bainitic ferrite phase + area ratio of pearlite phase) ≤ 0.6 is satisfied.
  2. The high strength galvanized steel sheet having excellent formability and stability of mechanical properties, according to Claim 1, further comprising at least one type of element selected from Cr: 0.05% or more, and 1.0% or less, V: 0.005% or more, and 0.5% or less, Mo: 0.005% or more, and 0.5% or less, Ni: 0.05% or more, and 1.0% or less, and Cu: 0.05% or more, and 1.0% or less, on a percent by mass basis, as the component composition.
  3. The high strength galvanized steel sheet having excellent formability and stability of mechanical properties, according to Claim 1 or Claim 2, further comprising at least one type of element selected from Ti: 0.01% or more, and 0.1% or less, Nb: 0.01% or more, and 0.1% or less, and B: 0.0003% or more, and 0.0050% or less, on a percent by mass basis, as the component composition.
  4. The high strength galvanized steel sheet having excellent formability and stability of mechanical properties, according to any one of Claims 1 to 3, further comprising at least one type of element selected from Ca: 0.001% or more, and 0.005% or less and REM: 0.001% or more, and 0.005% or less, on a percent by mass basis, as the component composition.
  5. The high strength galvanized steel sheet having excellent formability and stability of mechanical properties, according to any one of Claims 1 to 4, further comprising at least one type of element selected from Ta: 0.001% or more, and 0.010% or less and Sn: 0.002% or more, and 0.2% or less, on a percent by mass basis, as the component composition.
  6. The high strength galvanized steel sheet having excellent formability and stability of mechanical properties, according to any one of Claims 1 to 5, further comprising Sb: 0.002% or more, and 0.2% or less, on a percent by mass basis, as the component composition.
  7. A method for manufacturing a high strength galvanized steel sheet having excellent formability and stability of mechanical properties, comprising the steps of subjecting a steel slab having the component composition according to any one of Claims 1 to 6 to hot rolling and pickling, or hot rolling, pickling, and cold rolling, performing heating to a temperature range of 650°C or higher at an average heating rate of 5°C/s or more, followed by keeping in a temperature range of 750°C to 900°C for 15 to 600 s, performing cooling to a temperature range of 450°C to 550°C, followed by keeping in the temperature range of 450°C to 550°C for 10 to 200 s, and performing galvanization.
  8. The method for manufacturing a high strength galvanized steel sheet having excellent formability and stability of mechanical properties, according to Claim 7, wherein after the galvanization is performed, an alloying treatment of zinc coating is performed in a temperature range of 500°C to 600°C under the condition satisfying the following formula, 0.45 exp 200 / 400 - T × ln t 1.0
    Figure imgb0006

    where
    T: average keeping temperature (°C) in a temperature range of 500°C to 600°C,
    t: keeping time (s) in a temperature range of 500°C to 600°C, and
    exp(X) and ln(X) represent an exponential function and natural logarithm, respectively, of X.
EP11734786.4A 2010-01-22 2011-01-18 Process for producing a high-strength hot-dip galvanized steel sheet with excellent material stability and processability Active EP2527482B1 (en)

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JP2010262087A JP5786317B2 (en) 2010-01-22 2010-11-25 High-strength hot-dip galvanized steel sheet with excellent material stability and workability and method for producing the same
PCT/JP2011/051151 WO2011090180A1 (en) 2010-01-22 2011-01-18 High-strength hot-dip galvanized steel sheet with excellent material stability and processability and process for producing same

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EP2402470A1 (en) * 2009-02-25 2012-01-04 JFE Steel Corporation High-strength hot-dip galvanized steel plate of excellent workability and manufacturing method therefor
CN104350170A (en) * 2012-06-01 2015-02-11 杰富意钢铁株式会社 Low yield ratio high-strength cold-rolled steel sheet with excellent elongation and stretch flange formability, and manufacturing method thereof
EP2762583A4 (en) * 2011-09-30 2015-12-02 Nippon Steel & Sumitomo Metal Corp High-strength hot-dip galvanized steel sheet having excellent delayed fracture resistance, and method for producing same
EP2527484A4 (en) * 2010-01-22 2016-02-17 Jfe Steel Corp High-strength hot-dip galvanized steel sheet with excellent processability and spot weldability and process for producing same
EP2886674A4 (en) * 2012-08-15 2016-11-30 Nippon Steel & Sumitomo Metal Corp Steel sheet for hot pressing use, method for producing same, and hot press steel sheet member

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JP5862002B2 (en) * 2010-09-30 2016-02-16 Jfeスチール株式会社 High-strength hot-dip galvanized steel sheet with excellent fatigue characteristics and method for producing the same
JP5246283B2 (en) * 2011-02-28 2013-07-24 Jfeスチール株式会社 Low yield ratio high strength cold-rolled steel sheet excellent in elongation and stretch flangeability and manufacturing method thereof
JP5793971B2 (en) * 2011-06-01 2015-10-14 Jfeスチール株式会社 Manufacturing method of high-strength hot-dip galvanized steel sheet with excellent material stability, workability, and plating appearance
JP5267638B2 (en) * 2011-11-17 2013-08-21 Jfeスチール株式会社 Hot-rolled steel sheet for high-strength hot-dip galvanized steel sheet or high-strength galvannealed steel sheet and method for producing the same
TWI454582B (en) * 2012-06-13 2014-10-01 Jfe Steel Corp High strength cold-rolled steel sheet with low yield ratio having excellent ductility and stretch flangeability and method for manufacturing the same

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EP2527484A4 (en) * 2010-01-22 2016-02-17 Jfe Steel Corp High-strength hot-dip galvanized steel sheet with excellent processability and spot weldability and process for producing same
EP2762583A4 (en) * 2011-09-30 2015-12-02 Nippon Steel & Sumitomo Metal Corp High-strength hot-dip galvanized steel sheet having excellent delayed fracture resistance, and method for producing same
CN104350170A (en) * 2012-06-01 2015-02-11 杰富意钢铁株式会社 Low yield ratio high-strength cold-rolled steel sheet with excellent elongation and stretch flange formability, and manufacturing method thereof
CN104350170B (en) * 2012-06-01 2018-03-06 杰富意钢铁株式会社 Elongation and the excellent low yield ratio, high strength cold-rolled steel sheet of stretch flangeability and its manufacture method
EP2886674A4 (en) * 2012-08-15 2016-11-30 Nippon Steel & Sumitomo Metal Corp Steel sheet for hot pressing use, method for producing same, and hot press steel sheet member
US10570470B2 (en) 2012-08-15 2020-02-25 Nippon Steel Corporation Steel sheet for hot stamping, method of manufacturing the same, and hot stamped steel sheet member

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TWI433961B (en) 2014-04-11
JP2011168877A (en) 2011-09-01
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